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PROJECT WORK
DESIGN & DETAILED ENGINEERING
STATIC EQUIPMENTS
PRESSURE VESSELS:
Div. 1. DESIGN:
List of Codes, Standards,Books - ( ASME SEC. VIII DIV-1, Bednar, DenisR.Moss)
Equipment Loading UG22 - (supplem. loading in App.-L & Div-2)
Material of Construction - (Process input, Section-II part, Material selection Table and
Conversion of Units - (According to client Requirement or should be in SI units)
Design data - (Process input and somethings are decided as required)
Input data - (Based on Requirement)
Vessel input listing parameters
Internal Pressure Dish end design
tr, MAWP, MAPNC - (UG32, and also refer Appendix-1& L)
Percent elongation - UCS 79
Internal Pressure Shell design
tr, MAWP, MAPNC - (UG27 and Also refer Appendix-1&L)
Percent elongation - UCS-79
Hydrostatic test - (UG99) ( Test position and Test pressure should be decided)
External pressure Shell
tr,MAEP,MAWP - (UG28,UG29,UG30 and also refer Appendix-1&L)
External pressure Dishend
MAEP.MAWP - (UG33 and also refer Appendix-1&L)
Flate Heads - (UG34)
Nozzle flange - (UG44 and Appendix - 2 , ASME B16.5)
Wind load (IS 875)

Book.)

Seismic load (IS 1893)

Center of gravity - Refer Books
Saddle calculation - ( Appendix-G ,Div-2 and Reference Books - Bednar/Denis moss)
Nozzle OPENINGS and Re-Inforcement Calc. - (UG36 - UG46,A1-10,A1-7)
UG45, Limit of reinf UG40, Weld strength, Area of reinforce, MDMT - Appendix - L
Manway
UG45, Limit of reinf UG40, Weld strength, Area of reinforce, MDMT - Appendix - L
MDMT finalise - Appendix - L,UCS66 and Books.
Joint efficiency - Appendix - L,UW11,12,13
Supplemental loading - Refer Appendix - L and Div-2
Fabrication point of view:
weld detail UW16
NDT requirement (Inspection and Testing)
PWHT - UW10 and UCS56
Detailed drawing
Transportation Detail
code Stamping - (UG116)
Saddle Design - Dennis R.Moss , PV Elite & Div-2
Non Standard flange design - Appendix - 2
Lifting lug -(Dennis R.moss,Bednar)
Trunion Design - Dennis R.Moss
Leg support Design - Dennis R.Moss
Baseplate design for Legs - Dennis R.Moss
Skirt Design with Base rings - Dennis R.Moss , Bednar
Nozzle Load Calculation
Weld design - Bednar.
Slot Hole size in Baseplate - Equals to thermal Expansion of vessel
Base ring and Anchor bolt design - Bednar.

For Column.

column deflection calc. - Dennis Moss,Bednar

Thickness calc for Combined loads - Bednar.
Wind induced column vibration - Bednar,Dennis Moss.

DOCUMENTS TO BE PREPARED
Datasheet
RFQ
Specification
Technical Bid Evaluation
Technical Query
Purchase Specification
Detail Drawing
Vendor Document Review

Drawing to be Prepared
General Arrangement Drawing
Detail Drawing of Nozzle ,Attachments & Internals.
Weld Detail and Weld Map
Manway and Davit Detail
Name Plate Detail
PWHT chart if required

Book.)

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DESIGN & DETAILED ENGINEERING

Shell,Dish,Nozzle and Support design are similar to Pressure vessel.
Shell flange,cover flange, channel flange design & Bolting - Div 1-Appendix-2
Gasket selection - Appendix -2 & TEMA
Tubesheet design - (TEMA & UHX)
U-Tube Tubesheet - UHX-12
Fixed Tubesheet - UHX-13
Floating Tubesheet - UHX-14
Tubesheet flange Design & bolting - Appendix-2 & TEMA
Support design have similar reference to PV.
Tube layout support plate and Baffle Design - TEMA .
Expansion joint Design - TEMA & Roark's formula
Floating head design - TEMA
Tube to Tubesheet Joint welds - UHX - 15

DOCUMENTS TO BE PREPARED
Datasheet
RFQ
Specification
Technical Bid Evaluation
Technical Query
Purchase Specification
Detail Drawing
Vendor Document Review

Drawing to be Prepared
General Arrangement of Drawing
Detail Drawing of Nozzle ,Attachments & Internals.
Weld Detail and Weld Map
Manway and Davit Detail
Name Plate Detail
PWHT chart if required

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DESIGN & DETAILED ENGINEERING

Shell Design - API 650,620
Tank bottom plate and Annulardesign - API 650,620
Dome roof plate design - API 650 & API 620
wind girder design - API 650
curb angle and compression ring Design - API 650
wind loading design - API 650
Design for shear load - API 650
Tank Anchorage - API 650
Foundation load data
seismic Design - API 620
Tank openings and Reinforcements - API 650 & 620

DOCUMENTS TO BE PREPARED
Datasheet
RFQ
Specification
Technical Bid Evaluation
Technical Query
Purchase Specification
Detail Drawing
Vendor Document Review

Drawing to be Prepared
General Arrangement of Drawing
Detail Drawing of Nozzle ,Attachments & Internals.
Weld Detail and Weld Map
Manway and Davit Detail
Name Plate Detail
PWHT chart if required

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DESIGN & DETAILED ENGINEERING

Pipe wall thickness calc. - ASME B31.3,B31.1
Stress Analysis Calc. - ASME B31.3,B31.1 & CAESAR II
Support Design.

DOCUMENTS TO BE PREPARED
Piping Material spec. (PMS)
Valve material Spec. (VMS)
Piping MTO (valve,Bulk,speciality items,Insulation,support & painting)
Speciality items datasheets
RFQ
Technical Bid Evaluation
Technical Query
Purchase Specification
Detail Drawing
Vendor Document Review
Stress report
Isometric list
Drawing list
Tie in schedule

Drawing to be Prepared
GAD for piping
Equipment Layout
Std. piping support drawing
Support layout
Isometrics

DESIGN & DETAILED ENGINEERING

1 Operating condition and Design Parameters.
2 Selection of pump.
3 Construction features.
4 Material selection
5 Seal selection
6 Performance Parameters.
7 Auxiliary connection
8 Inspection and testing
9 Problems might occur in pump

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DOCUMENTS TO BE PREPARED:
1 Datasheet
2 Request for Quotation
3 Specification
4 Technical Bid Evaluation
5 Technical Query
6 Purchase specification
7 Vendor documents review