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TURBOCHARGER

VARIABLE GEOMETRY
ACTUATOR CONNECTOR
ER-C2

Harness And Wire Electrical Schematic Symbols

KENR8241-02
May 2010

CGI HYDRAULIC
ACTUATOR CONNECTOR
ER-C6

Symbols

Pressure
Symbol

Temperature
Symbol

WHERE TO FIND INFORMATION IN THIS 2 VOLUME SCHEMATIC


PAGE
NUMBER

DESCRIPTION OF THE INFORMATION TO BE FOUND ON EACH PAGE

1 outside

Component Location for RV/FT Engines, Harness E Information for RV/FT Engines, Related Service Manual Table

1 inside

Schematic for RV/FT Engines, Harness ER Information for RV/FT Engines, Vehicle Harness Schematic for
Both RV/FT & PACCAR Engines, Harness J Information for both RV/FT & PACCAR Engines

2 outside

Component Locations for PACCAR Engines, Harness A Information for PACCAR Engines

2 inside

Schematic for PACCAR Engines, Harness AR Information for PACCAR Engines, Connector Descriptions
for both RV/FT & PACCAR Engines

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

TURBOCHARGER SPEED
SENSOR CONNECTOR
ER-C4

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Related Electrical Service Manuals


CGI GAS TEMPERATURE SENSOR
ER-C9

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

VOLUME
NUMBER

Title

Level
Symbol

Form Number

Troubleshooting

RENR9342

Systems Operation / Testing and Adjusting

SENR9823

Operation and Maintenance Manual

SEBU8083

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

CGI GAS TEMPERATURE


SENSOR CONNECTOR
ER-C9

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C9 On-highway Truck Engine


Electrical System

AFTERTREATMENT
IGNITION COIL CONNECTOR
ER-C7
SPARK PLUG WIRE

IGNITION COIL
GROUND TERMINAL

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

C9S228-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

RIGHT SIDE VIEW - RV/FT

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

CGI GAS TEMPERATURE SENSOR CONNECTOR


ER-C9
CGI HYDRAULIC ACTUATOR CONNECTOR
ER-C6
TURBOCHARGER VARIABLE GEOMETRY ACTUATOR
ER-C2

Harness and Wire Symbols


1
2

TURBOCHARGER SPEED SENSOR


ER-C4
AIR INLET TEMPERATURE SENSOR
ER-C5

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

CGI ABSOLUTE
PRESSURE SENSOR
ER-C10

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

L-C12
3E-5179

AG-C4
111-7898

5A

Socket

Pin

Fuse
(5 Amps)

Receptacle
Pin or Socket
Number

Single Wire
Connector

CGI DELTA P
PRESSURE SENSOR
CONNECTOR
ER-C14

Part Number For


Connector Receptacle

325-AG135 PK-14

COOLANT
TEMPERATURE
SENSOR
ER-C11

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

9X-1123

Component
Part Number

Plug

Circuit Identification
Number

Ground
Connection

Volume 1 of 2: Recreational Vehicle / Fire Truck (RV/FT) Engines


RIGHT HAND
HARNESS
CONNECTORS
E-C5/ER-C3

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Wire Gauge

Wire Color

Printed in U.S.A.

2010 Caterpillar
All Rights Reserved

COMBUSTION
AIR DELTA P
PRESSURE SENSOR
E-C11
AFTERTREATMENT AIR
PRESSURE CONTROL
VALVE CONNECTOR
E-C38

CRANKCASE PRESSURE
SENSOR
E-C35

NOTE G,
PAGE 2

FUEL RAIL PRESSURE SENSOR CONNECTOR


E-C3

TO HARNESS ER
E-C5

CONNECTOR TABLE
E-C17
WIRE NAME POS TERM/PLUG
U744-E104
1
180-9340
Y750-E88
2
180-9340
Y751-E80
3
180-9340
G828-E111
4
180-9340
C829-E54
5
180-9340
995-E12
6
180-9340
U775-E59
7
180-9340
G829-E5
8
180-9340

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
YL-18-GXL X981-E50
1
WH-18-GXL X980-E32
2
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS

FUEL INJECTION INTERFACE


(HARNESS 302-5338 ONLY)
CONNECTORS E-C37/J-C2

FUEL INJECTION INTERFACE


(HARNESS 302-5338 ONLY)
CONNECTORS E-C16/J-C1

J1939 TERMINATION RESISTOR


E-C24/E-C25
RIGHT HARNESS
CONNECTOR E-C17/ER-C1
FUEL PUMP SOLENOID FORE 1
E-C19
FUEL PUMP SOLENOID AFT 2
E-C29

NOTE G,
PAGE 2

INLET MANIFOLD AIR


PRESSURE (BOOST) FUEL INJECTION
SENSOR CONNECTOR INTERFACE CONNECTORS
E-C6
E-C16 (J-C1 NOT SHOWN)
INLET AIR
HEATER RELAY
E-C26

INLET AIR
HEATER LAMP
CONNECTOR
E-C32

ENGINE MOUNT
POWER CONNECTOR
E-C34/E-C36

AMP SEAL CONNECTOR TABLE E-C17(CONT)


CLR-GA WIRE NAME POS TERM/PLUG
GN-18-GXL G829-E42
9
180-9340
BR-18-GXL U779-E6
10
180-9340
WH-18-GXL U780-E21
11
180-9340
PU-18-GXL U773-E69
12
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS
230-4009

INLET MANIFOLD
AIR PRESSURE
(BOOST) SENSOR
E-C6

AFTERTREATMENT #1
PURGE AIR ACTUATOR
E-C20
AFTERTREATMENT AIR
PRESSURE CONTROL VALVE
CONNECTOR E-C38

OR-18-GXL

ECM CONNECTOR
E-C1
0EM HARNESS INTERFACE
CONNECTORS E-C18/P-C1

AFTERTREATMENT FUEL
PRESSURE CONTROL
(PILOT FUEL CONTROL)
SOLENOID CONNECTOR
E-C27
AFTERTREATMENT
MAIN FUEL CONTROL
SOLENOID CONNECTOR
E-C13

OR-18-GXL
GN-18-GXL
YL-18-GXL

NOTE G,
PAGE 2

OIL PRESSURE
SENSOR CONNECTOR
E-C4

BU-16-HV
PK-18-GXL
WH-18-GXL
GN-18-GXL
GY-18-GXL

TIMING CALIBRATION
PROBE CONNECTORS E-C12/E-C15
WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

OIL PRESSURE
SENSOR E-C4

AFTERTREATMENT
FUEL ENABLE
ACTUATOR
E-C23

TO HARNESS GF
(SPEED/TIMING HARNESS)
CONNECTORS
E-C8/GF-C1

AFTERTREATMENT
MAIN FUEL CONTROL
SOLENOID
E-C13
AFTERTREATMENT FUEL PRESSURE
CONTROL (PILOT FUEL CONTROL)
SOLENOID E-C27

AMP
CLR-GA
GN-16-HV

EXHAUST GAS TEMPERATURE 1


(TURBOCHARGER OUTLET (1)) AND
EXHAUST GAS TEMPERATURE 2
(COMBUSTION DETECT (2))
SENSORS CONNECTOR
E-C31

CAM BOTTOM
SPEED TIMING SENSOR
GF-C3

PK-18-GXL
YL-16-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL

LEFT SIDE VIEW - RV/FT

HARNESS GF
(SPEED/TIMING HARNESS)

NOTE: THE
E-C16 & E-C37
CONNECTORS MOVE
TO THIS LOCATION
IN THE 302-5338
HARNESS

P/N
230-4013

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BU-18-GXL C818-E37
1
PU-18-GXL C819-E52
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

NOTE G,
PAGE 2

GN-18-GXL
BR-18-GXL

E-C19
TERM/PLUG
180-9340
180-9340
P/N
238-8245

CONNECTOR TABLE
E-C1
WIRE NAME POS TERM/PLUG
K738-E66
1
180-9340
2
8T-8737
3
8T-8737
4
8T-8737
F793-E31
5
180-9340
6
8T-8737
7
8T-8737
8
8T-8737
9
8T-8737
C801-E60
10
180-9340
Y798-E118 11
180-9340
Y797-E46
12
180-9340
13
8T-8737
K739-E75
14
180-9340
R746-E20
15
180-9340
U780-E21
16
180-9340
G829-E2
17
180-9340
18
8T-8737
19
8T-8737
C800-E63
20
180-9340
21
8T-8737
22
8T-8737
23
8T-8737
X980-E32
24
180-9340
E963-E27
25
180-9340
G856-E8
26
180-9340
Y923-E71
27
180-9340
994-E10
28
180-9340
29
8T-8737
G833-E47
30
180-9340
31
8T-8737
32
8T-8737
E795-E52
33
180-9340
X981-E50
34
180-9340
E964-E26
35
180-9340
G857-E9
36
180-9340
37
8T-8737
C829-E54
38
180-9340
39
8T-8737
40
8T-8737
C803-E58
41
180-9340

P/N
230-5008

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
OR-14-GXL X715-E111
1
BK-14-GXL X716-E97
2
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS

INLET AIR
HEATER RELAY
E-C26

P/N
230-4012

AMP SEAL CONNECTOR TABLE


E-C36
CLR-GA WIRE NAME POS TERM/PLUG
1
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS
278-8844

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BR-18-GXL G826-E89
1
PK-18-GXL G833-E87
2
BR-18-GXL G849-E55
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

FUEL RAIL
PRESSURE
SENSOR
E-C3

E-C34
TERM/PLUG
180-9339
180-9339

E-C26
TERM/PLUG
180-9340
180-9340

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BU-18-GXL C967-E15
1
PK-18-GXL G833-E45
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-C9
TERM/PLUG
180-9340
180-9340

FUEL PUMP
SOLENOID AFT 2
E-C29
AMP SEAL CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-18-GXL C820-E36
1
BR-18-GXL C821-E51
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
AMP
CLR-GA
GY-18-GXL
PK-18-GXL
YL-18-GXL
BU-18-GXL

BU-18-GXL
GY-18-GXL

NOTE G,
PAGE 2

BU-18-GXL
YL-18-GXL
YL-18-GXL
BR-18-GXL
PU-18-GXL
BU-18-GXL
OR-18-GXL
OR-18-GXL

NOTE G,
PAGE 2

PK-18-GXL
YL-18-GXL
PU-18-GXL
WH-18-GXL

BU-18-GXL
BU-18-GXL
YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL

E-C29
TERM/PLUG
180-9340
180-9340
P/N
238-8245

DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GN-16-HV K738-E66
1
BU-16-HV K739-E75
2
GY-16-HV T858-E22
3
GY-16-HV T858-E16
4
WH-16-HV T859-E24
5
OR-16-HV T860-E25
6
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS
1
WEDGE

CONNECTOR TABLE E-C1(CONT)


WIRE NAME POS TERM/PLUG
42
8T-8737
U775-E59
43
180-9340
44
8T-8737
Y735-E109 45
180-9340
E966-E49
46
180-9340
E965-E48
47
180-9340
48
8T-8737
49
8T-8737
50
8T-8737
U744-E104 51
180-9340
Y738-E65
52
180-9340
53
8T-8737
G827-E81
54
180-9340
T846-E94
55
180-9340
Y741-E82
56
180-9340
U779-E6
57
180-9340
58
8T-8737
Y733-E90
59
180-9340
Y734-E91
60
180-9340
C820-E36
61
180-9340
62
8T-8737
Y735-E99
63
180-9340
64
8T-8737
65
8T-8737
Y746-E62
66
180-9340
67
8T-8737
68
8T-8737
Y737-E4
69
180-9340
U773-E69
70
180-9340
71
8T-8737
G828-E78
72
180-9340
73
8T-8737
74
8T-8737
75
8T-8737
C830-E57
76
180-9340
C818-E37
77
180-9340
78
8T-8737
H807-E155 79
180-9340
G826-E1
80
180-9340
Y748-E68
81
180-9340
U781-E77
82
180-9340

FUEL INJECTION
INTERFACE E-C37

E-S6
(Y797-YL)
E-C37
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

E-S4
(T858-GY)

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
YL-18-GXL Y737-E4
1
GY-18-GXL Y738-E65
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

NOTE G,
PAGE 2

NOTE G,
PAGE 2

TIMING
CALIBRATION
PROBE
E-C12/E-C15

DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-HV T962-E29
1
GN-16-HV T961-E28
2
BU-16-HV T960-E19
3
BR-16-HV T959-E18
4
YL-16-HV T958-E17
5
PU-16-HV T957-E35
6
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE

E-S11
(F793-OR)
E-S1
(G826-BR)

E-S3
(G833-PK)

PACKARD CONNECTOR TABLE


CLR-GA WIRE NAME POS
OR-18-GXL F793-E33
A
BU-18-GXL C830-E3
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
RETAINER
2
SEAL
1
CAP

P/N
155-2273
155-2263

DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-18-GXL G856-E8
1
YL-18-GXL G857-E9
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE

TO GF HARNESS (SPEED
TIMING/SENSOR HARNESS)
E-C8
OIL PRESSURE
SENSOR E-C4

DT
CLR-GA

QTY
1

NOTE G,
PAGE 2

AFTERTREATMENT #1
PURGE AIR ACTUATOR
E-C20

DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
PK-18-GXL Y735-E109
1
YL-18-GXL H807-E155
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE

E-C20
TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261

AFTERTREATMENT FUEL PRESSURE CONTROL


(PILOT FUEL CONTROL) SOLENOID
E-C27
AFTERTREATMENT
MAIN FUEL CONTROL
SOLENOID E-C13

P/N
155-2269
155-2261

CONNECTOR TABLE
E-C15
WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS
3E-3364

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BK-18-GXL E963-E27
1
WH-18-GXL E964-E26
2
BU-18-GXL E965-E48
3
YL-18-GXL E966-E49
4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

OEM HARNESS
INTERFACE
E-C18

E-C12
TERM/PLUG
180-9340
180-9340

E-S5
(Y749-GN)

ELECTRONIC CONTROL
MODULE E-C1

HARNESS 316-4779, 302-6843 & 302-5338


CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES

E-C13
TERM/PLUG
180-9340
180-9340

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-GXL G828-E51
1
GN-18-GXL G829-E50
2
YL-16-GXL E795-E52
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-C35
TERM/PLUG
180-9340
180-9340
180-9340

P/N
230-4011

P/N
281-8803

P/N
238-8247

E-C8
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
P/N
230-5008

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
YL-18-GXL U781-E77
1
PK-18-GXL U782-E83
2
PK-18-GXL Y746-E62
3
YL-18-GXL Y741-E82
4
GN-18-GXL Y742-E76
5
PK-18-GXL U782-E73
6
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
PU-18-GXL Y733-E90
1
OR-18-GXL Y736-E100
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
AMP SEAL
CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL

QTY
1

E-C27
TERM/PLUG
180-9340
180-9340
P/N
230-4011

CONNECTOR TABLE
E-C2
WIRE NAME POS TERM/PLUG
Y748-E79
1
180-9340
Y749-E74
2
180-9340
Y735-E99
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS
239-7349

E-C18
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
230-5011

AFTERTREATMENT #1
(PILOT)
FUEL PRESSURE
SENSOR E-C33
AFTERTREATMENT
#2 (MAIN) FUEL
PRESSURE SENSOR
E-C28

E-S14
(Y748-WH)

CRANKCASE
PRESSURE
SENSOR E-C35

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
OR-18-GXL Y736-E100
1
BU-18-GXL Y734-E91
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-C38
TERM/PLUG
180-9340
180-9340

AFTERTREATMENT AIR
PRESSURE CONTROL
VALVE E-C38

E-S7
(U782-PK)

E-S4
(T858-GY)

COMBUSTION AIR
DELTA P PRESSURE
SENSOR E-C11

P/N
230-4013

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
OR-18-GXL C801-E60
1
GY-18-GXL C800-E63
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

P/N
116-6158
111-2422
100-6674
116-6161

ENGINE MOUNT
POWER
E-C34/E-C36

E-C11
TERM/PLUG
180-9340
180-9340
180-9340

AFTERTREATMENT
FUEL ENABLE
ACTUATOR E-C23

P/N
238-8245

E-C32
TERM/PLUG
116-6159
116-6159

INLET AIR
HEATER
LAMP
E-C32

E-C16
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

E-C23
TERM/PLUG
180-9340
180-9340

P/N
230-4011

FUEL INJECTION
INTERFACE
E-C16

P/N
3E-3382
3E-3383

AMP
CONNECTOR TABLE E-C1(CONT)
CLR-GA
WIRE NAME POS TERM/PLUG
GN-18-GXL
Y749-E103 83
180-9340
BU-18-GXL
995-E12
84
180-9340
BR-18-GXL
G849-E55
85
180-9340
86
8T-8737
87
8T-8737
OR-16-GXL
Y751-E80
88
180-9340
BR-18-GXL
Y747-E67
89
180-9340
90
8T-8737
OR-18-GXL
Y743-E56
91
180-9340
92
8T-8737
PK-18-GXL
U782-E102 93
180-9340
GN-18-GXL
Y742-E76
94
180-9340
BU-18-GXL
C967-E15
95
180-9340
96
8T-8737
97
8T-8737
98
8T-8737
OR-16-HV
T860-E25
99
180-9340
100
8T-8737
101
8T-8737
102
8T-8737
103
8T-8737
GY-16-HV
T858-E23 104 180-9340
WH-16-HV
T962-E29 105 180-9340
BR-16-HV
T959-E18 106 180-9340
GN-16-HV
T961-E28 107 180-9340
BU-16-HV
T960-E19 108 180-9340
YL-16-GXL
Y750-E88 109 180-9340
110
8T-8737
PU-18-GXL
C819-E52 111 180-9340
112
8T-8737
BR-18-GXL
C821-E51 113 180-9340
114
8T-8737
WH-16-HV
T859-E24 115 180-9340
PU-16-HV
T957-E35 116 180-9340
117
8T-8737
YL-16-HV
T958-E17 118 180-9340
119
8T-8737
120
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS
264-5732
1
COVER-ENDBELL 292-0637

NOTE: THE S4
SPLICE IS MOVED
TO THIS LOCATION
IN THE 302-5338
HARNESS

P/N
155-2269
155-2261

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-GXL Y748-E34
1
GN-18-GXL Y749-E43
2
PU-18-GXL Y923-E71
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

INLET MANIFOLD
AIR TEMPERATURE
SENSOR E-C9

E-C3
TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4013

DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-18-GXL F793-E30
1
BU-18-GXL C830-E53
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE

E-S12
(C830-BU)

E-C6
TERM/PLUG
180-9340
180-9340
180-9340

FUEL PUMP SOLENOID


FORE 1 E-C19

AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR CONNECTOR
E-C28
CRS EXHAUST GAS
TEMPERATURE 3
(COMBUSTION BOUNDARY (3))
SENSOR CONNECTOR
E-C2

CONNECTOR TABLE
E-C24
WIRE NAME POS TERM/PLUG
Y797-E14
A
180-9340
Y798-E84
B
180-9340
C
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS
174-0502
WEDGE
155-2266

TERMINATION
RESISTOR
E-C24/E-C25

E-S10
(Y798-GN)

E-C5
TERM/PLUG
180-9340
180-9340
180-9340
180-9340

NOTE: THE
E-C35 CONNECTOR
MOVED TO THIS
LOCATION IN THE
302-5338 HARNESS

DT
CLR-GA
YL-18-GXL
GN-18-GXL

QTY
1
1

E-S13
(G828-WH)

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BR-18-GXL G826-E39
1
PK-18-GXL G833-E41
2
PK-18-GXL R746-E20
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR CONNECTOR
E-C33

CAM TOP
SPEED TIMING SENSOR
GF-C2

P/N
230-4012

E-S2
(G829-GN)

FUEL INJECTION INTERFACE CONNECTORS


E-C37 (J-C2 NOT SHOWN)

DT-RES CONNECTOR TABLE E-C25


CLR-GA WIRE NAME POS TERM/PLUG
1
2
3
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RESISTOR
134-2540

TO HARNESS ER
E-C10

TO HARNESS ER
E-C17

TOP VIEW - RV/FT

E-C10
TERM/PLUG
180-9339
180-9339

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
GN-18-GXL Y798-E11
1
YL-18-GXL Y797-E13
2
BK-14-GXL X716-E97
3
OR-14-GXL X715-E111
4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-S8
(Y749-GN)

E-S9
(Y748-WH)

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BR-18-GXL G826-E38
1
BU-18-GXL G827-E81
2
GY-18-GXL 994-E10
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-C4
TERM/PLUG
180-9340
180-9340
180-9340

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-GXL Y748-E92
1
GN-18-GXL Y749-E95
2
BR-18-GXL C803-E58
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-C33
TERM/PLUG
180-9340
180-9340
180-9340

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-GXL Y748-E61
1
GN-18-GXL Y749-E64
2
BR-18-GXL Y747-E67
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-C28
TERM/PLUG
180-9340
180-9340
180-9340

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-GXL Y748-E93
1
GN-18-GXL Y749-E85
2
OR-18-GXL Y743-E56
3
YL-18-GXL T846-E94
4
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS

E-C31
TERM/PLUG
180-9340
180-9340
180-9340
180-9340

P/N
237-0227

P/N
230-4013

P/N
237-0227

P/N
230-5008

EXHAUST GAS TEMPERATURE 1


(TURBO OUTLET (1)) SENSOR
EXHAUST GAS TEMPERATURE 2
(COMBUSTION DETECT (2)) SENSOR
E-C31
EXHAUST GAS TEMPERATURE 3
(COMBUSTION BOUNDARY (3))
SENSOR E-C2

Volume 1 of 2 (Page 1)

(Dimensions: 34 inches x 24 inches)

INLET MANIFOLD AIR TEMPERATURE


SENSOR CONNECTOR
E-C9

AMP SEAL
CLR-GA
BU-18-GXL
YL-16-GXL
OR-16-GXL
WH-18-GXL
GN-18-GXL
BU-18-GXL
GY-18-GXL
GN-18-GXL

16 Page,

RIGHT HAND
HARNESS
CONNECTORS
E-C17/ER-C1

KENR8241-02 VOL 1 of 2

RIGHT HAND
HARNESS
CONNECTORS
E-C10/ER-C8

J-C4
1539693
J-C1
3E3382

E-C16
1552273
T962-E29 WH-16-HV

INJECTOR 1

T858-J6 GY-16-NW

T957-J69 PU-16-NW

T962-J64 WH-16-NW

T961-E28 GN-16-HV

T961-J65 GN-16-NW

T960-E19 BU-16-HV

T960-J66 BU-16-NW

T959-E18 BR-16-HV

T959-J67 BR-16-NW

T858-J9 GY-16-NW

T958-E17 YL-16-HV

T958-J68 YL-16-NW

T958-J68 YL-16-NW

T957-E35 PU-16-HV

J-C5
1539693

T957-J69 PU-16-NW

J-C3
1539693

FUEL INJECTOR INTERFACE


J-C2
1552273

E-C37
3E3382

K738-J2 GN-16-HV

K738-E66 GN-16-HV

K738-J2 GN-16-HV

K739-E75 BU-16-HV

K739-J1 BU-16-HV

T858-E22 GY-16-HV

T858-J9 GY-16-NW

T858-E16 GY-16-HV

T858-J6 GY-16-NW

T859-E24 WH-16-HV

T859-J12 WH-16-NW

T860-J16 OR-16-NW

T860-E25 OR-16-HV

FUEL INJECTOR INTERFACE

K739-J1 BU-16-HV

J-S2
T860-J16 OR-16-NW

(Dimensions: 34 inches x 24 inches)

16 Page,

KENR8241-02 VOL 1 of 2

J HARNESS

J2
ELECTRONIC CONTROL MODULE (ECM)
BRAKE 1
2
3
4
AIR INTAKE HEATER RELAY/LAMP 5
6
7
8
9
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE RETURN 10
ENGINE CAN LO 11
ENGINE CAN HI 12
13
ACTUATOR RETURN (BRAKE) 14
INTAKE MANIFOLD AIR PRESSURE SENSOR 15
CGI DELTA P PRESS 16
ANALOG SENSOR RETURN 17
18
19
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE HS 20
21
22
ENGINE CAN SHIELD 23
TURBOSPEED (+) 24
SPD -1: CAMSHAFT TOP SPEED/TIMING (-) 25
TDC SERVICE PROBE (+) 26
COMBUSTION AIR DELTA P 27
LUBE OIL PRESSURE SENSOR 28
29
ANALOG SENSOR RETURN 30
31
32
CRANKCASE PRESSURE SENSOR 33
TURBOSPEED (-) 34
SPD +1: CAMSHAFT TOP SPEED/TIMING (+) 35
TDC SERVICE PROBE (-) 36
37
INLET AIR TEMPERATURE SENSOR 38
39
40
AFTERTREATMENT FUEL PILOT PRESSURE SENSOR 41
42
CGI ACTUATOR RTN 43
44
PURGE AIR 45
PASSIVE SPD +2: CAMSHAFT BOTTOM SPEED/TIMING 46
PASSIVE SPD -2: CAMSHAFT BOTTOM SPEED/TIMING 47
48
49
50
CGI ACTUATOR 51
FUEL ENABLE VALVE ACTUATOR RETURN 52
53
ANALOG SENSOR RETURN 54
EXHAUST GAS TEMP 1 (TURBINE OUTLET TEMP) 55
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56
CGI ABSOLUTE PRESSURE 57
58
AFTERTREATMENT FUEL PRESSURE CONTROL 59
AFTERTREATMENT FUEL PRESSURE CONTROL RETURN 60
FUEL PUMP 2 DRIVER 61
62
EXHAUST GAS TEMP 3 (COMBUSTION BOUNDARY) 63
64
65
PARTICULATE TRAP #1 DELTA PRESSURE 66
67
68
AFTERTREATMENT FUEL ENABLE VALVE 69
CGI TEMPERATURE 70
71
+5V (ABSOLUTE P,TEMP, DELTA P) 72
73
74
75
AIR INTAKE HEATER RELAY/LAMP RETURN 76
FUEL PUMP 1 DRIVER 77
78
PURGE AIR ACTUATOR RETURN 79
+5V PRESSURE SENSOR (FUEL RAIL,ITAKE AIR,OIL) 80
+5V AFTERTREATMENT SENSOR 81
+5V EF SENSOR 82
AFTERTREATMENT SENSOR RETURN 83
COOLANT TEMPERATURE 84
FUEL RAIL PRESS. SENSOR 85
86
87
AFTERTREATMENT IGNITION COIL RETURN 88
AFTERTREATMENT MAIN FUEL PRESSURE 89
90
EXHAUST GAS TEMP 2 (COMBUSTION DETECTION) 91
92
EF SENSOR RETURN 93
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94
INTAKE MANIFOLD AIR TEMPERATURE 95
96
97
98
INJECTOR 5&6 HS 99
100
101
102
103
INJECTOR 1&2 HS 104
INJECTOR 6 LS 105
INJECTOR 3 LS 106
INJECTOR 5 LS 107
INJECTOR 4 LS 108
AFTERTREATMENT IGNITION PRIMARY HS 109
110
FUEL PUMP 1 DRIVER RETURN 111
112
FUEL PUMP 2 DRIVER RETURN 113
114
INJECTOR 3&4 HS 115
INJECTOR 1 LS 116
117
INJECTOR 2 LS 118
119
120

K738-E66 GN-16-HV

T959-J67 BR-16-NW

T960-J66 BU-16-NW

T961-J65 GN-16-NW

T860-J14 OR-16-NW

T962-J64 WH-16-NW

K738-E66 GN-16-HV
K739-E75 BU-16-HV
E-S4
T858-E22 GY-16-HV
T858-E23 GY-16-HV
T858-E16 GY-16-HV

NOTE G
C801-E60 OR-18-GXL
Y798-E118 GN-18-GXL
Y797-E46 YL-18-GXL
K895-E73 BU-18-GXL
K739-E75 BU-16-HV
R746-E20 PK-18-GXL
U780-E21 WH-18-GXL
G829-E2 GN-18-GXL

PU-16-HV
YL-16-HV
BR-16-HV
WH-16-HV
BU-16-HV
OR-16-HV
GN-16-HV
WH-16-HV

994-E10 GY-18-GXL
995-E12 BU-18-GXL
C800-E63 GY-18-GXL
C801-E60 OR-18-GXL
C803-E58 BR-18-GXL
C818-E37 BU-18-GXL
C819-E52 PU-18-GXL
C820-E36 OR-18-GXL
C821-E51 BR-18-GXL
NOTE G
C829-E54 GN-18-GXL
C967-E15 BU-18-GXL
E795-E52 YL-16-GXL
E963-E27 BK-18-GXL
E964-E26 WH-18-GXL
E965-E48 BU-18-GXL
E966-E49 YL-18-GXL
G827-E81 BU-18-GXL
NOTE G
G849-E55 BR-18-GXL
G856-E8 WH-18-GXL
G857-E9 YL-18-GXL
H807-E155 YL-18-GXL
NOTE G
K895-E73 BU-18-GXL
R746-E20 PK-18-GXL
T846-E94 YL-18-GXL
U773-E69 PU-18-GXL
U774-E104 BU-18-GXL
U775-E59 GY-18-GXL
U779-E6 BR-18-GXL
NOTE G
U780-E21 WH-18-GXL
U781-E77 YL-18-GXL
X980-E32 WH-18-GXL
X981-E50 YL-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
NOTE G
Y741-E82 YL-18-GXL
Y742-E76 GN-18-GXL
Y743-E56 OR-18-GXL
NOTE G
Y746-E62 PK-18-GXL
Y747-E67 BR-18-GXL
Y750-E88 YL-16-GXL
Y751-E80 OR-16-GXL
Y923-E71 PU-18-GXL

C800-E63 GY-18-GXL

X980-E32 WH-18-GXL
E963-E27 BK-18-GXL
G856-E8 WH-18-GXL
Y923-E71 PU-18-GXL
994-E10 GY-18-GXL
G833-E47 PK-18-GXL
E795-E52 YL-16-GXL
X981-E50 YL-18-GXL
E964-E26 WH-18-GXL
G857-E9 YL-18-GXL
NOTE G
C829-E54 GN-18-GXL
C803-E58 BR-18-GXL
U775-E59 GY-18-GXL
Y735-E109 PK-18-GXL
E966-E49 YL-18-GXL
E965-E48 BU-18-GXL

U774-E104 BU-18-GXL
Y738-E65 GY-18-GXL
NOTE G
G827-E81 BU-18-GXL
T846-E94 YL-18-GXL
Y741-E82 YL-18-GXL
U779-E6 BR-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
C820-E36 OR-18-GXL
Y735-E99 OR-18-GXL

G828-E78 WH-18-GXL

C830-E57 BU-18-GXL
C818-E37 BU-18-GXL
H807-E155 YL-18-GXL
G826-E1 BR-18-GXL
Y748-E68 WH-18-GXL
U781-E77 YL-18-GXL
Y749-E103 GN-18-GXL
995-E12 BU-18-GXL
G849-E55 BR-18-GXL
NOTE G
Y751-E80 OR-16-GXL
Y747-E67 BR-18-GXL
Y743-E56 OR-18-GXL
NOTE G
U782-E102 PK-18-GXL
Y742-E76 GN-18-GXL
C967-E15 BU-18-GXL

T860-E25 OR-16-HV

C830-E57 BU-18-GXL

F793-E31 OR-18-GXL

G826-E1 BR-18-GXL

G829-E2 GN-18-GXL

G833-E47 PK-18-GXL

E-S12

E-S11

E-S1

E-S2

E-S3

NOTE G
E-S7
U782-E102 PK-18-GXL

Y748-E68 WH-18-GXL

E-S14

E-S5
Y749-E103 GN-18-GXL

C819-E52 PU-18-GXL

E-S8

Y749-E7 GN-18-GXL

C821-E51 BR-18-GXL
T859-E24 WH-16-HV
T957-E35 PU-16-HV
T958-E17 YL-16-HV

Y797-E46 YL-18-GXL

Y798-E118 GN-18-GXL

G828-E78 WH-18-GXL

E-S6

E-S10

E-S13

GROUND

Y743-E56 OR-18-GXL

SIG 1 TEMP 2 COMBUSTION DETECT

INJECTOR 6

Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E95 GN-18-GXL

NOTE G
K895-E73 BU-18-GXL
C803-E58 BR-18-GXL
H807-E155 YL-18-GXL
T846-E94 YL-18-GXL
U781-E77 YL-18-GXL
U782-E73 PK-18-GXL
U782-E83 PK-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
NOTE G
Y741-E82 YL-18-GXL
Y742-E76 GN-18-GXL
Y743-E56 OR-18-GXL
NOTE G
Y746-E62 PK-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y748-E93 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E85 GN-18-GXL
Y749-E95 GN-18-GXL

G826-E89 BR-18-GXL
G826-E39 BR-18-GXL
G826-E38 BR-18-GXL
G829-E5 GN-18-GXL
G829-E42 GN-18-GXL
G829-E50 GN-18-GXL
G833-E41 PK-18-GXL
G833-E87 PK-18-GXL
G833-E45 PK-18-GXL

U782-E73 PK-18-GXL
U782-E83 PK-18-GXL
Y748-E61 WH-18-GXL

Y749-E95 GN-18-GXL
Y749-E64 GN-18-GXL

Y749-E85 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E43 GN-18-GXL
Y797-E13 YL-18-GXL
Y797-E14 YL-18-GXL

Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E95 GN-18-GXL

E HARNESS

GROUND

NONE

Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL

P-C1
P-C2
2305010 OEM HARNESS 2305010
U781-P28 YL-18
1
1

Y748-E61 WH-18-GXL

Y749-E64 GN-18-GXL

Y747-E67 BR-18-GXL

Y748-E92 WH-18-GXL

Y749-E95 GN-18-GXL

C803-E58 BR-18-GXL

GND

DIFF PRESS

Y741-E82 YL-18-GXL

Y741-P31 YL-18

TEMP IN

Y742-E76 GN-18-GXL

Y742-P32 GN-18

TEMP OUT

U782-E73 PK-18-GXL

U782-P33 PK-18

H807-E155 YL-18-GXL

DPF
SENSOR
GROUP

GND

E964-GF2 WH-18-GXL

GROUND

Y923-E71 PU-18-GXL

SIGNAL

F-C1
2305010
1

E966-GF4 YL-18-GXL

U782-P29 PK-18

GND

Y746-P30 PK-18

DIFF PRESS

J894-E82 WH-18-GXL

J894-F4 WH-18

Y741-P31 YL-18

TEMP IN

J892-E76 PU-18-GXL

J892-F5 PU-18

Y742-P32 GN-18

TEMP OUT

K895-E73 BU-18-GXL

U782-P33 PK-18

Y797-E14 YL-18-GXL

Y798-E84 GN-18-GXL

F793-E33 OR-18-GXL

C830-E3 BU-18-GXL

1552269
1

G857-E9 YL-18-GXL

C967-E15 BU-18-GXL

SIGNAL

G833-E45 PK-18-GXL

GROUND

Y750-E88 YL-16-GXL

Y750-ER111 YL-16-TFE

G827-E81 BU-18-GXL

GROUND

994-E10 GY-18-GXL

SIGNAL

995-ER11 BU-18-TFE

U775-E59 GY-18-GXL

U775-ER7 GY-18-TFE

X981-ER5 YL-18-TFE

U775-ER7 GY-18-TFE

G829-E5 GN-18-GXL

G829-ER21 GN-18-TFE

G829-E42 GN-18-GXL

G829-ER18 GN-18-TFE

U779-E6 BR-18-GXL
NOTE G
U780-E21 WH-18-GXL

10
11

U779-ER19 BR-18-TFE
NOTE H
U780-ER10 WH-18-TFE

U773-E69 PU-18-GXL

12

U773-ER13 PU-18-TFE

E-C10
2304012

E-C5
2305008

+ VOLTS

G833-E41 PK-18-GXL

GROUND

R746-E20 PK-18-GXL

SIGNAL

ER-C3
2305009

TWISTED PAIR

Y798-E11 GN-18-GXL

Y798-ER119 GN-18-GXL

Y797-E13 YL-18-GXL

Y797-ER121 YL-18-GXL

X716-E97 BK-14-GXL

X716-ER113 BK-14-GXL

X715-E111 OR-14-GXL

X715-ER8 OR-14-GXL

G826-E89 BR-18-GXL

+ VOLTS

G833-E87 PK-18-GXL
NOTE G
G849-E55 BR-18-GXL

GROUND

SIGNAL

X715-E111 OR-14-GXL

C818-E37 BU-18-GXL

1
2

X716-E97 BK-14-GXL

E-C35
2818803
G828-E51 WH-18-GXL

+ VOLTS

G829-E50 GN-18-GXL

GROUND

SIGNAL

FUEL RAIL
PRESSURE SENSOR
293-5340

C820-E36 OR-18-GXL

C821-E51 BR-18-GXL

H795-PK

SPARK PLUG
295-3099

SERVICE BRAKE PEDAL POSITION


N SWITCH N/C
C992-PU

C992-PU

G829-ER25 GN-18-TFE

GROUND

X715-ER8 OR-14-GXL

VS

Y797-ER121 YL-18-GXL

CAN+

X716-ER113 BK-14-GXL

GND

Y798-ER119 GN-18-GXL

CAN-

E717-GN

C977-BU

NOTE A

A/C HIGH PRESSURE SWITCH N/C


H795-PK

ER-C5
2407874

NOTE H
C829-ER14 GN-18-TFE

SIGNAL

G829-ER25 GN-18-TFE

GROUND

AIR INLET
TEMPERATURE
SENSOR
234-5013

E971-GN

VS

G829-ER3 GN-18-TFE

GND

U773-ER13 PU-18-TFE

FLAME SIG

TURBO SIG

+ VOLTS

G829-ER18 GN-18-TFE

GROUND

U779-ER19 BR-18-TFE

SIGNAL

G828-ER23 WH-18-TFE

+ VOLTS

G829-ER24 GN-18-TFE
NOTE H
U780-ER10 WH-18-TFE

GROUND

SIGNAL

NOTE
C & F

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED


ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8V
ACCELERATOR PEDAL POSITION

BK
RD
WH

B
A
C

PASSIVE MAGNETIC
MACHINE SPEED
SENSOR

G808-BU
G809-GN

1
2

G808-BU
G809-GN
H795-PK
C985-BU
C986-BR
G840-PU

H795-PK
C985-BU
C986-BR

J403/P403

CGI GAS
TEMPERATURE
SENSOR
280-9909

G828-ER22 WH-18-TFE

101-RD

101-RD
101-RD
101-RD

C975-WH

E971-GN

ACCELERATOR PEDAL POSITION SENSOR

G828-ER2 WH-18-TFE

C979-OR
C992-PU

K900-YL

C977-BU

COOLING FAN
SOLENOID

ARC
SUPPRESSOR

229-BK
229-BK
C986-BR
229-BK
229-BK
J906-BR

INPUT #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8 (COOLING FAN)
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 POSITIVE
INPUT #15 NEGATIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
HIGH EXHAUST TEMPERATURE LAMP
AFTERTREATMENT REGENERATION LAMP
MACHINE SPEED IN POSITIVE
MACHINE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
CRUISE CONTROL SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD
CRUISE CONTROL RESUME
SERV. BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED + BATTERY
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL LOW
UNSWITCHED + BATTERY
INPUT #1
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
- BATTERY
INPUT #13
- BATTERY
ACCELERATOR PEDAL POSITION
- BATTERY
INPUT #8
-BATTERY
IGNITION KEY SWITCH

N/O = NORMALLY OPEN


N/C = NORMALLY CLOSED
NOTE A: WIRES TWISTED ONE TWIST PER 25mm.
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL, EITHER ONE OF
THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED. LEAVE THE REMAINING LINE
DISCONNECTED, DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING
SQUARE WAVES. THE SPEEDOMETER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH
OTHER. THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS OF EACH OTHER.
MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37, J1-38, AND J1-39 IS +/- 10 VOLTS.
AMPLITUDE WILL BE +/- 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR, CONNECT
THE ELECTRONIC SIGNAL INPUT TO THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE
CONNECTED OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE Z: BLACK CONNECTOR(157-3584) IS KEYED AND REQUIRES ADAPTER CABLE(P/N 157-4829) FOR
CONNECTION TO SERVICE CABLES(139-4166 OR 207-6845). GREY CONNECTOR(8T-8736)
CONNECTS DIRECTLY TO SERVICE CABLES(139-4166 OR 207-6845).

CGI ABSOLUTE
PRESSURE SENSOR
276-8548

ER-C14
2407878

TURBOCHARGER
VARIABLE
GEOMETRY
ACTUATOR

E716-GY

HI
LO
MED

(PEDAL RELEASED POSITION)

ER-C10
2407879

G829-ER3 GN-18-TFE

CGI DELTA P
PRESSURE SENSOR
280-7131

NOTE G: HARNESS 316-4779 IS WIRED DIFFERENTLY FROM THE OTHER TWO E


HARNESSES:

ER HARNESS

SPLICE E-S7 IS REMOVED & WIRE U782-E83 CONNECTS PIN 93 OF E-C1 TO PIN 2
OF E-C18. WIRES U782-E73 & U782-E102 ARE ELIMINATED.

C9 (2007) STANDARD S/N C9S00228-UP


RECREATIONAL VEHICLE/FIRE TRUCK (RV/FT)
DESIGNATION
AP
E
E
E
ER
ER
ER
F
GF
J
J
J

FUEL PUMP SOLENOID


292-3709

E-C29
2388245

CRANKCASE
PRESSURE
SENSOR
305-6873

C978-BR
C979-OR

HI

G829-ER24 GN-18-TFE

ABBREVIATIONS:
CGI = CLEAN GAS INDUCTION
DPF = DIESEL PARTICULATE FILTER

NOTE: FORE AND AFT FUEL PUMP


SOLENOID CONNECTORS ARE
INTERCHANGEABLE. REFER TO
TROUBLESHOOTING GUIDE RENR9342,
FUEL INJECTION PUMP-TEST
FOR DETAILS.

BATT+ ENGINE
MOUNT
BATT- POWER

G828-ER2 WH-18-TFE

(SCHEMATIC 271-1341 CHG 03)

C819-E52 PU-18-GXL

229-BK

L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK

+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

WIRE K895-E73 IS ADDED & CONNECTS PIN 13 OF E-C1 TO PIN 6 OF E-C18.

E-C19
2388245

E-C36
2788844

E-C34
2304012

G829-ER12 GN-18-TFE

229-BK
229-BK
229-BK

LO
MED

RETARDER SOLENOID
ON/OFF SWITCH

ER-C9
2610524

ER-C11 COOLANT TEMPERATURE


2407874 SENSOR 234-5012
995-ER11 BU-18-TFE
SIGNAL
1

TWISTED PAIR

INLET MANIFOLD
AIR PRESSURE
(BOOST) SENSOR
266-8650

E-C3
2304013

X980-ER4 WH-18-TFE

274-5716
CABLE OR-2

G826-E39 BR-18-GXL

X981-ER5 YL-18-TFE

BK-18

E-C6
2304013

ER-C8
2407874

PWM -

ER-C2
2305008

INLET
AIR
HEATER
RELAY
209-5581

BK-18

G829-ER12 GN-18-TFE

INLET AIR HEATER


236-8242 12V

BATT+

C830-E53 BU-18-GXL

BK

G828-ER22 WH-18-TFE

ER-S3

14 AWG GXL
14 AWG GXL
14 AWG GXL

CLUTCH PEDAL POSITION SWITCH N/C

TURBO SPEED + TURBOCHARGER SPEED


TURBO SPEED - SENSOR

U774-ER6 BU-18-TFE

G829-ER21 GN-18-TFE

101-RD

C975-WH

H795-PK

CGI HYDRAULIC ACTUATOR


298-6250
1
OR
PWM +

ER-S2

101-RD

14 AWG GXL

C975-WH

200-EP1 BK-4

ER-S1

101-RD

CRUISE CONTROL ON/OFF SWITCH

X980-ER4 WH-18-TFE

G828-ER9 WH-18-TFE

OIL PRESSURE
SENSOR
293-5535

E-C26
1552269
F793-E30 OR-18-GXL

AFTERTREATMENT IGNITION COIL


296-7724

G840-PU
C977-BU
E716-GY

101-RD

C978-BR
C979-OR

H795-PK

295-6240 in spark plug wire and ground wire

G829-ER95 GN-18-TFE

+ VOLTS

995-E12 BU-18-GXL

G828-ER23 WH-18-TFE

G828-ER9 WH-18-TFE
NOTE H
C829-ER14 GN-18-TFE

GND

451-BR
E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR

14 AWG GXL

H795-PK

NOTE H
C829-ER14 GN-18-TFE
G829-ER18 GN-18-TFE
U773-ER13 PU-18-TFE
U779-ER19 BR-18-TFE
NOTE H
U780-ER10 WH-18-TFE

INLET MANIFOLD
AIR TEMPERATURE
SENSOR
234-5013

451-BR

14 AWG GXL

H795-PK

ER-C4
2407876

ER-C6
2407877

TIMING CALIBRATION PROBE

C973-GN
NOTE
B & E
450-YL
450-YL

14 AWG GXL

ENGINE
BLOCK

E794-YL
E793-BU

SIGNAL -

14 AWG GXL

10A

SET/RESUME SWITCH

E-C15
3E3364

G856-E8 WH-18-GXL

SIGNAL +

(PEDAL RELEASED POSITION)

Y750-ER111 YL-16-TFE

INLET AIR HEATER LAMP

G826-E38 BR-18-GXL

BATTERY 1

10A

DPF
SENSOR
GROUP

ER-C7
2407878

J1939 TERMINATION
RESISTOR

U774-ER6 BU-18-TFE

U782-F7 PK-18

BATTERY 2

10A

U782-F6 PK-18

BATTERY 3

VS

J896-F3 OR-18

E-C25
1342540

E-C24
1740502

G828-E111 WH-18-GXL
NOTE G
C829-E54 GN-18-GXL

F-S1

- 12 V +

C974-PU

SPEEDOMETER

NOTE
B & E

10A

U782-F2 PK-18

CAM BOTTOM SPEED TIMING


SENSOR
TWISTED PAIR
1097195

U774-E104 BU-18-GXL

Y751-ER112 OR-16-TFE

U781-F1 YL-18

P-C1
P-C2
2305010 OEM HARNESS 2305010
U781-P28 YL-18
1
1

E-C4
2370227

F-C2
2305011

DPF JUMPER HARNESSES

- 12 V +

NOTE A

C985-BU
H795-PK

K998-BU

TO CHASSIS
J1939 DATALINK
- 12 V +

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

G880-PK

SIGNAL -

NOTE Z

WHEN 316-4779 HARNESSES IS USED SEE NOTE G

E-C9
2304011

Y751-E80 OR-16-GXL

CAM TOP SPEED TIMING


SENSOR
109-7194

TWISTED PAIR E-C12

ER-C1
2606728

GROUND

AFTERTREATMENT #1
PURGE AIR
ACTUATOR 231-3269

E-C32
1166158

STARTER
MOTOR

BK-18

J896-E62 OR-18-GXL

COMBUSTION AIR
DELTA P PRESSURE
SENSOR 298-6502

ALTERNATOR

E-C23 AFTERTREATMENT FUEL ENABLE


2388245 ACTUATOR 300-0510
Y737-E4 YL-18-GXL
BK-18
1

Y751-ER112 OR-16-TFE

E965-GF3 BU-18-GXL

AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
300-3295

BK-18

200-ER84 BK-16-TFE

E963-GF1 BK-18-GXL

TWISTED PAIR

Y749-E43 GN-18-GXL

Y734-E91 BU-18-GXL

P1
1607689

659-PK

AFTERTREATMENT
REGENERATION LAMP
9 PIN CAB
HIGH EXHAUST
CONNECTOR
TEMPERATURE LAMP
+ BATTERY B
- BATTERY A
J
H
J1587- G E793-BU
J1587+ F E794-YL
TACHOMETER
J1939 SHIELD E A249-BK
J1939- D K990-GN
SIGNAL +
J1939+ C K900-YL

BK-18

L994-YL

WARNING LAMP

AFTERTREATMENT MAIN FUEL CONTROL


SOLENOID 285-8734

U782-E83 PK-18-GXL

GF HARNESS

+ VOLTS

Y736-E100 OR-18-GXL

+ VOLTS AFTERTREATMENT #1
(PILOT)
GROUND FUEL PRESSURE
SIGNAL SENSOR 284-2728

GF-C2
1003320

GF-C3
1112416

TWISTED PAIR

E-C13
2304011

+ VOLTS AFTERTREATMENT #2
GROUND (MAIN) FUEL PRESSURE
SENSOR 298-6488
SIGNAL

U781-E77 YL-18-GXL

Y746-P30 PK-18

1
2
3
4

CHECK ENGINE LAMP

KEYSWITCH

NOTE D

Y735-E109 PK-18-GXL

VS

U782-P29 PK-18

GF-C1
2305009

BK-18

TO + BATTERY

TO MACHINE
COMPONENTS
OFF
ON
START

E-C18
2305011

E966-E49 YL-18-GXL

Y736-E100 OR-18-GXL

N/O RELAY

E-C20
1552269

Y748-E34 WH-18-GXL

E795-E52 YL-16-GXL

SIGNAL

FLAME SIGNAL

Y738-E65 GY-18-GXL

E965-E48 BU-18-GXL

TWISTED PAIR

GND

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

E-C33
2304013

E964-E26 WH-18-GXL

Y798-E11 GN-18-GXL
Y798-E84 GN-18-GXL
G828-E111 WH-18-GXL
G828-E51 WH-18-GXL

SIGNAL

Y746-E62 PK-18-GXL

E963-E27 BK-18-GXL

C801-E60 OR-18-GXL

X980-E32 WH-18-GXL

TYPICAL MACHINE HARNESS WIRING DIAGRAM (APPLIES TO ALL VERSIONS)

AFTERTREATMENT FUEL PRESSURE


E-C27 CONTROL (PILOT FUEL CONTROL)
2304011 SOLENOID 285-8735
Y733-E90 PU-18-GXL
BK-18
1

E-C28
2370227

U782-E83 PK-18-GXL

E-C8
2305008

C800-E63 GY-18-GXL

X981-E50 YL-18-GXL

Y749-E74 GN-18-GXL
Y735-E99 OR-18-GXL

WHEN 302-6843 OR 302-5338 HARNESSES ARE USED SEE NOTE G

E-C17
2304009

F793-E30 OR-18-GXL
F793-E33 OR-18-GXL

VS

H807-E155 YL-18-GXL

E-C11
2304013

C830-E53 BU-18-GXL
C830-E3 BU-18-GXL

C803-E58 BR-18-GXL

U781-E77 YL-18-GXL

TWISTED PAIR

EXHAUST GAS TEMPERATURE 3


(COMBUSTION BOUNDARY (3))
SENSOR 288-6818

Y748-E79 WH-18-GXL

GROUND

SIG 2 TEMP 1 TURBINE OUTLET

E-C18
2305011

E-C38
2407874

E-S9
Y748-E34 WH-18-GXL
Y748-E93 WH-18-GXL
Y748-E79 WH-18-GXL

T858-E23 GY-16-HV
T962-E29 WH-16-HV
T959-E18 BR-16-HV
T961-E28 GN-16-HV
T960-E19 BU-16-HV
Y750-E88 YL-16-GXL

H807-E155 YL-18-GXL

994-E10 GY-18-GXL
C818-E37 BU-18-GXL
C819-E52 PU-18-GXL
C820-E36 OR-18-GXL
C821-E51 BR-18-GXL
C830-E3 BU-18-GXL
C830-E53 BU-18-GXL
C967-E15 BU-18-GXL
F793-E30 OR-18-GXL
F793-E33 OR-18-GXL
G826-E38 BR-18-GXL
G826-E39 BR-18-GXL
G826-E89 BR-18-GXL
G827-E81 BU-18-GXL
G833-E41 PK-18-GXL
G833-E45 PK-18-GXL
G833-E87 PK-18-GXL
NOTE G
G849-E55 BR-18-GXL
G856-E8 WH-18-GXL
G857-E9 YL-18-GXL
R746-E20 PK-18-GXL
Y797-E14 YL-18-GXL
Y798-E84 GN-18-GXL

Y748-E92 WH-18-GXL

Y748-E101 WH-18-GXL

Y749-E85 GN-18-GXL

INJECTOR 5

E963-E27 BK-18-GXL
E964-E26 WH-18-GXL
E965-E48 BU-18-GXL
E966-E49 YL-18-GXL

NOTE G
Y746-E62 PK-18-GXL
Y737-E4 YL-18-GXL
U773-E69 PU-18-GXL

VS

C803-E58 BR-18-GXL

T860-J15 OR-16-NW
T860-J14 OR-16-NW

SIGNAL

GROUND

J-C8
1539693
T860-J15 OR-16-NW

E-C2
2397349

EXHAUST GAS TEMPERATURE 1


(TURBOCHARGER OUTLET (1)) SENSOR
EXHAUST GAS TEMPERATURE 2
(COMBUSTION DETECT (2)) SENSOR
288-6820

Y748-E93 WH-18-GXL

T846-E94 YL-18-GXL

J-C9
1539693

T859-J11 WH-16-NW
T859-J13 WH-16-NW

F793-E31 OR-18-GXL

INJECTOR 4

T859-J13 WH-16-NW

BU-16-NW
WH-16-NW
GN-16-NW
BR-16-NW

T957-E35
T958-E17
T959-E18
T859-E24
T960-E19
T860-E25
T961-E28
T962-E29

E-C31
2305008

J-C7
1539693

CAT COMPRESSION BRAKE


ACTUATOR
A NOTE: THE CAT COMPRESSION
BRAKE IS OPTIONAL. SOME
B HARNESSES DO NOT INCLUDE
CONNECTOR J-C3.

J-S1
T859-J12 WH-16-NW

INJECTOR 3

T859-J11 WH-16-NW

INJECTOR 2

T960-J66
T962-J64
T961-J65
T959-J67

E-C1
2645732

J-C6
1539693

FUEL PUMP SOLENOID


292-3709

DESCRIPTION
SPARK PLUG WIRE AS.
MAIN ENGINE HARNESS-NOTE G
MAIN ENGINE HARNESS
MAIN ENGINE HARNESS-EARLY
RIGHT HAND ENGINE HARNESS-NOTE H
RIGHT HAND ENGINE HARNESS
RIGHT HAND ENGINE HARNESS-EARLY
DPF JUMPER HARNESS
SPEED/TIMING HARNESS
INTERNAL ENGINE HARNESS
INTERNAL ENGINE HARNESS-NO BRAKE
INTERNAL ENGINE HARNESS

PART NUMBER
295-6240
316-4779
302-6843
302-5338
316-4780
302-6839
302-5339
317-7681
302-5342
302-5343
309-2883
295-9956

CHG
01
00
00
00
00
00
00
00
00
01
00
01

SYMBOL

DESCRIPTION

WIRE U780-E21 WH-18-GXL BECOMES U787-E21 YL-18-GXL IN HARNESS 316-4779.

CIRCUIT CONNECTED

WIRE C829-E54 GN-18-GXL BECOMES U793-E54 PU-18-GXL IN HARNESS 316-4779.

CIRCUIT NOT CONNECTED

(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT

WIRE Y741-E82 YL-18-GXL BECOMES J894-E82 WH-18-GXL IN HARNESS 316-4779.

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

WIRE Y746-E62 PK-18-GXL BECOMES J896-E62 OR-18-GXL IN HARNESS 316-4779.

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

WIRE Y742-E76 GN-18-GXL BECOMES J892-E76 PU-18-GXL IN HARNESS 316-4779.

CONNECTOR

WIRE G849-E55 BR-18-GXL BECOMES Y946-E55 BU-18-GXL IN HARNESS 316-4779.

H#

(-) BATTERY / SENSOR RETURN


SENSOR / ACTUATOR SUPPLY
SIGNAL MINUS TO ECM

CIRCUIT GROUPING DESIGNATION

ENGINE SERIAL NUMBERS C9S01057-UP USE HARNESS 316-4779 WITH FEW


EXCEPTIONS.

CONTROL PLUS FROM ECM


CONTROL MINUS FROM ECM

ATCH WIRE, CABLE, COMPONENT


CIRCUIT CONNECTED

NOTE H: HARNESS 316-4778 IS WIRED DIFFERENTLY FROM THE OTHER TWO ER


HARNESSES:
WIRE C829-ER14 GN-18-TFE BECOMES U793-ER14 PU-18-TFE IN HARNESS 316-4780.

BLADE, SPADE, RING OR SCREW


TERMINAL

J1939 DATA LINK


J1587 DATA LINK

SPLICE

HIGHWAYS

WIRE U780-ER10 WH-18-TFE BECOMES U787-ER10 YL-18-TFE IN HARNESS 316-4780.

OEM SUPPLIED WIRING

ENGINE S/N C9S01057-UP USE HARNESS 316-4780 WITH FEW EXCEPTIONS.


INJECTOR 4
J-C7

NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693 REFER TO


REHS1809 FOR REPAIR & INSTALLATION DETAILS.

COLOR ABBREVIATIONS
CGI HYDRAULIC
ACTUATOR
ER-C6

AIR INLET
TEMPERATURE
SENSOR
ER-C5

NOTE H

TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR ER-C2

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BU-18-TFE U744-ER6
1
GY-18-TFE U775-ER7
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

ER-C6
TERM/PLUG
180-9340
180-9340
P/N
240-7877

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
GN-18-TFE C829-ER14
1
GN-18-TFE G829-ER25
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

COOLANT
TEMPERATURE
SENSOR
ER-C11

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
BU-18-TFE 995-ER11
1
GN-18-TFE G829-ER12
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

ER-C5
TERM/PLUG
180-9340
180-9340
P/N
240-7874

P/N
240-7874

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-TFE G828-ER22
1
GN-18-TFE G829-ER18
2
BR-18-TFE U779-ER19
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

ER-C10
TERM/PLUG
180-9340
180-9340
180-9340
P/N
240-7879

ER-C4
TERM/PLUG
180-9340
180-9340

NOTE:
THE 302-5339 HARNESS,
USED ON SOME VERSIONS
OF THIS ENGINE, HAS
CONNECTOR ER-C2 BREAK
OUT OF THE HARNESS
IN THIS LOCATION.

QTY
1

CONNECTOR TABLE
ER-C9
WIRE NAME POS TERM/PLUG
G828-ER2
1
180-9340
G829-ER3
2
180-9340
U773-ER13
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
261-0524

AMPSEAL CONNECTOR TABLE


ER-C3
CLR-GA
WIRE NAME POS TERM/PLUG
GN-18-GXL Y798-ER119
1
180-9339
YL-18-GXL Y797-ER121
2
180-9339
BK-14-GXL X716-ER113
3
180-9339
OR-14-GXL X715-ER8
4
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 230-5009

CGI GAS
TEMPERATURE
SENS

AMP SEAL CONNECTOR TABLE


ER-C7
CLR-GA
WIRE NAME POS TERM/PLUG
YL-16-TFE Y750-ER111
1
180-9340
BK-16-TFE 200-ER84
2
180-9340
OR-16-TFE Y751-ER112
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7878

AFTERTREATMENT
IGNITION COIL
ER-C7

NOTE H

TO E HARNESS
ER-C8
AMP SEAL CONNECTOR TABLE
CLR-GA WIRE NAME POS
YL-18-TFE X981-ER5
1
WH-18-TFE X980-ER4
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

ER-C14
TERM/PLUG
180-9340
180-9340
180-9340

INJECTOR 3
J-C6

CAT COMPRESSION
BRAKE ACTUATOR
J-C3

P/N
240-7878

NOTE: CONNECTOR J-C3


& WIRES K738-J2 & K739-J1
DO NOT EXIST IN HARNESS
309-2883

NOTE H

TO E HARNESS
ER-C1

J-S1
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GY-16-NW T858-J6
A
PU-16-NW T957-J69
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL

ER-S2
(G829-GN)

ER-S1
(G828-WH)

P/N
240-7876

TURBOCHARGER
SPEED SENSOR
ER-C4

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-TFE G828-ER23
1
GN-18-TFE G829-ER24
2
WH-18-TFE U780-ER10
3
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

TO E HARNESS
ER-C3
AMPSEAL
CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE

INJECTOR 5
J-C8

CGI DELTA P
PRESSURE SENSOR
ER-C14

CGI ABSOLUTE
PRESSURE SENSOR
ER-C10

ER-S3
(G829-GN)

TURBOCHARGER
VARIABLE
GEOMETRY
ACTUATOR
ER-C2

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-TFE X980-ER4
1
YL-18-TFE X981-ER5
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

INJECTOR 1
J-C4

ER-C11
TERM/PLUG
180-9340
180-9340

AMPSEAL CONNECTOR TABLE


ER-C2
CLR-GA
WIRE NAME POS TERM/PLUG
OR-14-GXL X715-ER8
1
180-9340
YL-18-GXL Y797-ER121
2
180-9340
BK-14-GXL X716-ER113
3
180-9340
GN-18-GXL Y798-ER119
4
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-5008

INJECTOR 2
J-C5

AMP SEAL CONNECTOR TABLE


ER-C1
CLR-GA
WIRE NAME POS TERM/PLUG
BU-18-TFE U744-ER6
1
180-9339
YL-16-TFE Y750-ER111
2
180-9339
OR-16-TFE Y751-ER112
3
180-9339
WH-18-TFE G828-ER9
4
180-9339
GN-18-TFE C829-ER14
5
180-9339
BU-18-TFE 995-ER11
6
180-9339
GY-18-TFE U775-ER7
7
180-9339
GN-18-TFE G829-ER21
8
180-9339
GN-18-TFE G829-ER18
9
180-9339
BR-18-TFE U779-ER19
10
180-9339
WH-18-TFE U780-ER10
11
180-9339
PU-18-TFE U773-ER13
12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 260-6728

FUEL INJECTOR
INTERFACE
J-C2

ER-C8
TERM/PLUG
180-9340
180-9340

DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GN-16-NW K738-J2
1
BU-16-NW K739-J1
2
GY-16-NW T858-J9
3
GY-16-NW T858-J6
4
WH-16-NW T859-J12
5
OR-16-NW T860-J16
6
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
WEDGE

J-C2
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

J-C4
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GY-16-NW T858-J9
A
YL-16-NW T958-J68
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL

J-C5
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-NW T859-J11
A
BR-16-NW T959-J67
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL

J-C6
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

HARNESS 302-5343, 309-2883 & 295-9956


CONNECTOR & SPLICE LOCATIONS
& CONNECTOR TABLES

TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-NW T859-J13
A
BU-16-NW T960-J66
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL

J-C7
TERM/PLUG
154-2389
154-2389

TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GN-16-NW K738-J2
A
BU-16-NW K739-J1
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL

J-C3
TERM/PLUG
154-2389
154-2389

P/N
153-9693
154-3769
154-0877

P/N
153-9693
154-3769
154-0877

J-S2
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-16-NW T860-J15
A
GN-16-NW T961-J65
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL

TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-16-NW T860-J14
A
WH-16-NW T962-J64
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL

J-C8
TERM/PLUG
154-2389
154-2389

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

P/N
153-9693
154-3769
154-0877

J-C9
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877

P/N
155-2273
155-2263

INJECTOR 6
J-C9
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-NW T962-J64
1
GN-16-NW T961-J65
2
BU-16-NW T960-J66
3
BR-16-NW T959-J67
4
YL-16-NW T958-J68
5
PU-16-NW T957-J69
6
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS.
1
WEDGE

P/N
240-7874

HARNESS 316-4780, 302-6839 & 302-5339


CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES
ER-T1
(200-BK)
FUEL INJECTOR
INTERFACE
J-C1

J-C1
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
3E-3382
3E-3383

THIS SCHEMATIC IS FOR THE C9 ON-HIGHWAY TRUCK ENGINE.


VOLUME 1 of 2: RECREATIONAL VEHICLE/FIRE TRUCK (RV/FT)
PART NUMBER: 271-1341, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Volume 1 of 2 (Page 2)

CGI HYDRAULIC ACTUATOR CONNECTOR


AR-C6
COOLANT
TEMPERATURE
SENSOR
AR-C11
AIR INLET
TEMPERATURE
CGI DELTA P
SENSOR AR-C5
PRESSURE
SENSOR
CONNECTOR
AR-C14

TURBOCHARGER VARIABLE GEOMETRY ACTUATOR CONNECTOR AR-C2


TURBOCHARGER SPEED SENSOR CONNECTOR AR-C4

WHERE TO FIND INFORMATION IN THIS 2 VOLUME SCHEMATIC


VOLUME
NUMBER

PAGE
NUMBER

1 outside

Component Location for RV/FT Engines, Harness E Information for RV/FT Engines, Related Service Manual Table

1 inside

Schematic for RV/FT Engines, Harness ER Information for RV/FT Engines, Machine Harness Schematic for
Both RV/FT & PACCAR Engines, Harness J Information for both RV/FT & PACCAR Engines

2 outside

Component Locations for PACCAR Engines, Harness A Information for PACCAR Engines

2 inside

Schematic for PACCAR Engines, Harness AR Information for PACCAR Engines, Connector Descriptions
for both RV/FT & PACCAR Engines

Harness And Wire Electrical Schematic Symbols

KENR8241-02
May 2010

DESCRIPTION OF THE INFORMATION TO BE FOUND ON EACH PAGE

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

RIGHT HAND
HARNESS
CONNECTORS
A-C10/AR-C8

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

RIGHT HAND
HARNESS
CONNECTORS
A-C5/AR-C3

AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR CONNECTOR
A-C33

RIGHT HAND
HARNESS
CONNECTORS
A-C17/AR-C1

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C9 On-highway Engine
Electrical System

AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR CONNECTOR
A-C28

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

C9S228-UP
CRANKCASE PRESSURE
SENSOR A-C35
INLET MANIFOLD AIR TEMPERATURE
SENSOR CONNECTOR A-C9

FUEL RAIL PRESSURE


SENSOR CONNECTOR A-C3
INLET AIR
HEATER RELAY
CONNECTOR
A-C26
RIGHT HARNESS
CONNECTORS
A-C17/AR-C1
FUEL PUMP
SOLENOID FORE 1
A-C19

FUEL PUMP
SOLENOID AFT 2
A-C29

FUEL INJECTOR
INTERFACE CONNECTORS
A-C37, J-C2 & A-16, J-C1
ARE LOCATED IN THIS AREA
(HARNESS 302-5334 ONLY)

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

TOP VIEW - PACCAR


INLET AIR
SHUTOFF RELAY
A-C40/A-C41

Harness and Wire Symbols

INLET MANIFOLD AIR INLET AIR SHUTOFF RELAY


PRESSURE (BOOST)
CONNECTOR
J1939 TERMINATION RESISTOR
SENSOR CONNECTOR
A-C40/A-C41 A-C24/A-C25
A-C6
FUEL INJECTOR INTERFACE
CONNECTOR
A-C37 (J-C2 NOT SHOWN)
FUEL INJECTOR
INLET MANIFOLD AIR INTERFACE CONNECTOR
TEMPERATURE SENSOR A-C16 (J-C1 NOT SHOWN)
CONNECTOR
INLET AIR HEATER
A-C9
LAMP CONNECTOR
A-C32

EXHAUST GAS TEMPERATURE 3


(COMBUSTION BOUNDARY (3))
SENSOR CONNECTOR
A-C2

INLET AIR SHUTOFF OPERATOR


INTERFACE CONNECTOR
A-C38/A-C39

TIMING CALIBRATION
PROBE CONNECTOR
A-C12/A-C15

AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR CONNECTOR
A-C33
AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR CONNECTOR
A-C28

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

L-C12
3E-5179

AG-C4
111-7898

5A

Socket

Pin

Receptacle
Pin or Socket
Number

Single Wire
Connector

REAR VIEW - PACCAR

Part Number For


Connector Receptacle

325-AG135 PK-14

0EM HARNESS INTERFACE


CONNECTOR A-C18/P-C1

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

EXHAUST GAS TEMPERATURE 1


(TURBOCHARGER OUTLET (1))
AND
EXHAUST GAS TEMPERATURE 2
(COMBUSTION DETECT (2))
SENSORS CONNECTOR
A-C31

AFTERTREATMENT #1 PURGE AIR


ACTUATOR CONNECTOR
A-C20
ENGINE MOUNT POWER
CONNECTOR
A-C34/A-C36

1
2

9X-1123

Component
Part Number

Plug

200-L32 BK-14

Harness identification code:


This example indicates wire
135 in harness "AG".

Ground
Connection

Volume 2 of 2: PACCAR Engines

Fuse
(5 Amps)

Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2010 Caterpillar
All Rights Reserved
EXHAUST GAS TEMPERATURE 3
(COMBUSTION BOUNDARY (3))
SENSOR CONNECTOR
A-C2

CAM TOP
SPEED TIMING
SENSOR GF-C2
CAM BOTTOM
SPEED TIMING
SENSOR
GF-C3

AFTERTREATMENT MAIN FUEL CONTROL


SOLENOID CONNECTOR A-C13 &
AFTERTREATMENT FUEL PRESSURE CONTROL
(PILOT FUEL CONTROL SOLENOID)
CONNECTOR A-C27
OIL PRESSURE SENSOR CONNECTOR
A-C4

HARNESS GF
(SPEED/TIMING
HARNESS)
AFTERTREATMENT
FUEL ENABLE
ACTUATOR
A-C23

AFTERTREATMENT FUEL PRESSURE CONTROL


(PILOT FUEL CONTROL SOLENOID)
A-C27

INLET AIR HEATER RELAY


A-C26
AFTERTREATMENT MAIN
FUEL CONTROL SOLENOID
A-C13
AFTERTREATMENT FUEL ENABLE
ACTUATOR CONNECTOR
A-C23

LEFT SIDE VIEW - PACCAR

TURBOCHARGER
SPEED CONNECTOR
AR-C4

TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR CONNECTOR
AR-C2

OIL PRESSURE
SENSOR
A-C4

COMBUSTION AIR
DELTA P PRESSURE
SENSOR CONNECTOR
AR-C22

TO HARNESS GF
(SPEED/TIMING HARNESS)
CONNECTORS A-C8/GF-C1

AMP SEAL
CLR-GA
BU-18-GXL
PU-18-GXL
YL-16-GXL
OR-16-GXL
GY-18-GXL
WH-18-GXL
GN-18-GXL
BU-18-GXL
GY-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
QTY
1

AFTERTREATMENT AIR PRESSURE


CONTROL VALVE CONNECTOR
AR-C21
CGI HYDRAULIC
ACTUATOR CONNECTOR
AR-C6
COOLANT TEMPERATURE
SENSOR CONNECTOR
AR-C11

TO HARNESS AR
A-C10

TO HARNESS AR
A-C5

CONNECTOR TABLE A-C17


WIRE NAME POS TERM/PLUG
U774-A104 1 180-9340
Y923-A71 2 180-9340
Y750-A88 3 180-9340
Y751-A80 4 180-9340
C800-A63 5 180-9340
G828-A111 6 180-9340
C829-A54 7 180-9340
995-A12 8 180-9340
U775-A59 9 180-9340
Y748-A34 10 180-9340
Y749-A43 11 180-9340
G829-A5 12 180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS. 230-4009

AMPSEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
GN-18-GXL Y798-A11
1
YL-18-GXL Y797-A13
2
A-S10
BK-14-GXL X716-A97
3
(Y798-GN)
OR-14-GXL X715-A111 4
ACCESSORY TABLE
A-S6
QTY
PART NAME
(Y797-YL)
1
PLUG AS.

TO HARNESS
AR A-C17

INLET MANIFOLD
AIR PRESSURE
(BOOST)
SENSOR A-C6

DT-RES CONNECTOR TABLE A-C25


CLR-GA WIRE NAME POS TERM/PLUG
1
2
3
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 134-2540

A-S13
(G828-WH)

NOTE: CONNECTOR
A-C40 DOES NOT
EXIST IN HARNESS
308-4463 OR
302-5334

CONNECTOR TABLE A-C24


WIRE NAME POS TERM/PLUG
Y797-A14
A
180-9340
Y798-A84
B
180-9340
C
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
174-0502
1
WEDGE
155-2266

INLET AIR
HEATER RELAY
A-C26
DT CONNECTOR TABLE A-C40
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV 386-A160 1 180-9340
BU-16-HV K739-A157 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261

DT
CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
1

INLET AIR
SHUTOFF RELAY
A-C40/A-C41

CONNECTOR TABLE A-C26


WIRE NAME POS TERM/PLUG
F793-A30
1
180-9340
C830-A53
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

AMP SEAL
CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1

AMP SEAL
CLR-GA
OR-18-GXL
BR-18-GXL

CGI GAS
TEMPERATURE
SENSOR
CONNECTOR
AR-C9

QTY
1

NOTE: WIRE
386-A158
DOES NOT EXIST
IN HARNESS
308-4463 OR
302-5534

AFTERTREATMENT
IGNITION COIL
CONNECTOR
AR-C7

NOTE K,
PAGE 4

SPARK PLUG WIRE

NOTE K,
PAGE 4

CONNECTOR TABLE A-C29


WIRE NAME POS TERM/PLUG
C820-A36
1
180-9340
C821-A51
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
238-8245

CONNECTOR TABLE
AMP
A-C1
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A66
1
180-9340
2
8T-8737
3
8T-8737
PU-16-HV 386-A158
4
180-9340
OR-18-GXL F793-A31
5
180-9340
6
8T-8737
7
8T-8737
8
8T-8737
9
8T-8737
OR-18-GXL C801-A60 10 180-9340
GN-18-GXL Y798-A118 11 180-9340
YL-18-GXL Y797-A46 12 180-9340
13
8T-8737
BU-16-HV K739-A75 14 180-9340
PK-18-GXL R746-A20 15 180-9340
WH-18-GXL U780-A21 16 180-9340
GN-18-GXL G829-A2 17 180-9340
18
8T-8737
19
8T-8737
GY-18-GXL C800-A63 20 180-9340
21
8T-8737
22
8T-8737
23
8T-8737
WH-18-GXL X980-A32 24 180-9340
BK-18-GXL E963-A27 25 180-9340
WH-18-GXL G856-A8 26 180-9340
PU-18-GXL Y923-A71 27 180-9340
GY-18-GXL 994-A10 28 180-9340
29
8T-8737
PK-18-GXL G833-A47 30 180-9340
31
8T-8737
32
8T-8737
YL-16-GXL E795-A52 33 180-9340
YL-18-GXL X981-A50 34 180-9340
WH-18-GXL E964-A26 35 180-9340

NOTE: PIN 2
CONNECTS TO
WIRE K739-A75
IN HARNESS
308-4463 OR
302-5534

FUEL PUMP
SOLENOID
AFT 2
A-C29

NOTE K,
PAGE 4

NOTE K,
PAGE 4

QTY
1
1

CONNECTOR TABLE A-C37


WIRE NAME POS TERM/PLUG
K738-A66 1 180-9339
K739-A156 2 180-9339
T858-A22 3 180-9339
T858-A16 4 180-9339
T859-A24 5 180-9339
T860-A25 6 180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3382
WEDGE
3E-3383

CONNECTOR TABLE A-C1


CONTINUED
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL G857-A9 36 180-9340
37
8T-8737
GN-18-GXL C829-A54 38 180-9340
39
8T-8737
40
8T-8737
BR-18-GXL C803-A58 41 180-9340
42
8T-8737
GY-18-GXL U775-A59 43 180-9340
44
8T-8737
PK-18-GXL Y735-A109 45 180-9340
YL-18-GXL E966-A49 46 180-9340
BU-18-GXL E965-A48 47 180-9340
48
8T-8737
49
8T-8737
50
8T-8737
BU-18-GXL U774-A104 51 180-9340
GY-18-GXL Y738-A65 52 180-9340
53
8T-8737
BU-18-GXL G827-A81 54 180-9340
YL-18-GXL T846-A94 55 180-9340
YL-18-GXL Y741-A82 56 180-9340
BR-18-GXL U779-A6 57 180-9340
58
8T-8737
PU-18-GXL Y733-A90 59 180-9340
BU-18-GXL Y734-A91 60 180-9340
OR-18-GXL C820-A36 61 180-9340
62
8T-8737
OR-18-GXL Y735-A99 63 180-9340
64
8T-8737
65
8T-8737
PK-18-GXL Y746-A62 66 180-9340
67
8T-8737
68
8T-8737
YL-18-GXL Y737-A4 69 180-9340
PU-18-GXL U773-A69 70 180-9340
71
8T-8737
WH-18-GXL G828-A78 72 180-9340
73
8T-8737
74
8T-8737
75
8T-8737
BU-18-GXL C830-A57 76 180-9340
BU-18-GXL C818-A37 77 180-9340
78
8T-8737
YL-18-GXL H807-A155 79 180-9340
AMP

NOTE K,
PAGE 4

DT
CLR-GA
GN-16-HV
BU-16-HV
GY-16-HV
GY-16-HV
WH-16-HV
OR-16-HV

AMP SEAL
CLR-GA
BR-18-GXL
PK-18-GXL
BR-18-GXL

FUEL RAIL
PRESSURE
SENSOR
A-C3

QTY
1

A-S3
(G833-PK)

CONNECTOR TABLE
A-C3
WIRE NAME POS TERM/PLUG
G826-A89
1
180-9340
G833-A87
2
180-9340
G849-A55
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
A-S11
A-S2
(F793-OR)
(G829-GN)

CONNECTOR TABLE A-C1


CONTINUED
WIRE NAME POS TERM/PLUG
G826-A1 80 180-9340
Y748-A68 81 180-9340
U781-A77 82 180-9340
Y749-A103 83 180-9340
995-A12 84 180-9340
G849-A55 85 180-9340
86
8T-8737
87
8T-8737
OR-16-GXL Y751-A80 88 180-9340
BR-18-GXL Y747-A67 89 180-9340
90
8T-8737
OR-18-GXL Y743-A56 91 180-9340
92
8T-8737
PK-18-GXL U782-A102 93 180-9340
GN-18-GXL Y742-A76 94 180-9340
BU-18-GXL C967-A15 95 180-9340
96
8T-8737
97
8T-8737
98
8T-8737
OR-16-HV T860-A25 99 180-9340
100
8T-8737
101
8T-8737
102
8T-8737
103
8T-8737
GY-16-HV T858-A23 104 180-9340
WH-16-HV T962-A29 105 180-9340
BR-16-HV T959-A18 106 180-9340
GN-16-HV T961-A28 107 180-9340
BU-16-HV T960-A19 108 180-9340
YL-16-GXL Y750-A88 109 180-9340
110
8T-8737
PU-18-GXL C819-A52 111 180-9340
112
8T-8737
BR-18-GXL C821-A51 113 180-9340
114
8T-8737
WH-16-HV T859-A24 115 180-9340
PU-16-HV T957-A35 116 180-9340
117
8T-8737
YL-16-HV T958-A17 118 180-9340
119
8T-8737
120
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
264-5732
1
COVER AS.
291-6797
AMP

CLR-GA
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
BR-18-GXL

A-S9
(Y748-WH)

A-S4
(T858-GY)

DT CONNECTOR TABLE A-C16


CLR-GA WIRE NAME POS TERM/PLUG
WH-16-HV T962-A29 1 180-9340
GN-16-HV T961-A28 2 180-9340
BU-16-HV T960-A19 3 180-9340
BR-16-HV T959-A18 4 180-9340
YL-16-HV T958-A17 5 180-9340
PU-16-HV T957-A35 6 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS. 155-2273
NOTE K,
1
WEDGE 155-2263
PAGE 4
NOTE: CONNECTOR A-C23
MOVES TO THIS LOCATION
IN THE 308-4463 HARNESS
& THE 302-5334 HARNESS

NOTE K,
PAGE 4

AFTERTREATMENT
MAIN FUEL
CONTROL
SOLENOID
A-C13

DT
CONNECTOR TABLE A-C15
CLR-GA WIRE NAME POS TERM/PLUG
1
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 274-3774

AMPSEAL CONNECTOR TABLE A-C36


CLR-GA WIRE NAME POSTERM/PLUG
1
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS. 278-8844

DT
CONNECTOR TABLE A-C20
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS
PK-18-GXL Y735-A109 1
180-9340 WH-18-GXL G856-A8
1
YL-18-GXL H807-A155 2
180-9340 YL-18-GXL G857-A9
2
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
1
PLUG AS.
155-2269
1
PLUG AS.
1
WEDGE
155-2261
1
WEDGE

AFTERTREATMENT #1
PURGE AIR
ACTUATOR
A-C20

A-S16
(386-PU)

NOTE: THE S4 SPLICE


IS MOVED TO THIS LOCATION
IN THE 302-5534 HARNESS

FUEL INJECTOR
INTERFACE A-C37

CONNECTOR TABLE
A-C9
WIRE NAME POS TERM/PLUG
C967-A15
1
180-9340
G833-A45
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

INLET MANIFOLD
AIR TEMPERATURE
SENSOR A-C9

DT CONNECTOR TABLE A-C41


CLR-GA WIRE NAMEPOS TERM/PLUG
1 8T-8737
2 8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1 RECEPTACLE AS. 3E-3364

TERMINATION
RESISTOR
A-C24/A-C25

AMP SEAL CONNECTOR TABLE A-C19


CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL C818-A37
1
180-9340
PU-18-GXL C819-A52
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
238-8245

CGI ABSOLUTE
PRESSURE
SENSOR
CONNECTOR
AR-C10

RIGHT SIDE VIEW - PACCAR

QTY
1

CONNECTOR TABLE
A-C6
WIRE NAME POS TERM/PLUG
G826-A39
1
180-9340
G833-A41
2
180-9340
R746-A20
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

NOTE: CONNECTORS
A-C16 & A-C37 MOVE
TO THIS LOCATION IN
THE 302-5334 HARNESS

SPARK PLUG

IGNITION COIL
GROUND TERMINAL

P/N
230-5008

AMP SEAL
CLR-GA
BR-18-GXL
PK-18-GXL
PK-18-GXL

DT
CLR-GA
YL-18-GXL
GN-18-GXL

FUEL PUMP
SOLENOID
FORE 1
A-C19

CGI GAS
TEMPERATURE
SENSOR
AR-C9

A-C10
TERM/PLUG
180-9340
180-9340
126-1768
126-1768

A-S1
(G826-BR)

AMP SEAL
CLR-GA
OR-14-GXL
BK-14-GXL

QTY
TIMING
1
CALIBRATION
PROBE A-C12/A-C15

FUEL INJECTOR
INTERFACE
A-C16

AMP SEAL
CLR-GA
BR-18-GXL
BU-18-GXL
GY-18-GXL
QTY
1

CONNECTOR TABLE
A-C4
WIRE NAME POS TERM/PLUG
G826-A38
1
180-9340
G827-A81
2
180-9340
994-A10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227

AMPSEAL CONNECTOR TABLE


A-C8
CLR-GA WIRE NAME POS TERM/PLUG
BK-18-GXL E963-A27
1
180-9340
WH-18-GXL E964-A26
2
180-9340
BU-18-GXL E965-A48
3
180-9340
YL-18-GXL E966-A49
4
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-5008

TO HARNESS GF (SPEED/TIMING
HARNESS) A-C8

OIL PRESSURE
SENSOR A-C4

CONNECTOR A-C38 DOES


NOT EXIST IN HARNESS
308-4463 OR 302-5334

A-S15
(K739-BU)

A-S12
(C830-BU)
AMP SEAL CONNECTOR TABLE A-C18
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL U781-A77 1 180-9339
PK-18-GXL U782-A83 2 180-9339
PK-18-GXL Y746-A62 3 180-9339
YL-18-GXL Y741-A82 4 180-9339
GN-18-GXL Y742-A76 5 180-9339
PK-18-GXL U782-A73 6 180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS.230-5011

INLET AIR SHUTOFF OPERATOR


INTERFACE A-C38/A-C39

AMP SEAL
CLR-GA
PU-18-GXL
OR-18-GXL
QTY
1

CONNECTOR TABLE A-C27


WIRE NAME POS TERM/PLUG
Y733-A90
1
180-9340
Y736-A100 2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011

EXHAUST GAS TEMPERATURE 1


(TURBOCHARGER OUTLET (1)) SENSOR
EXHAUST GAS TEMPERATURE 2
(COMBUSTION DETECT (2)) SENSOR
A-C31

DT
CONNECTOR TABLE A-C38
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV 386-A159 1 180-9339
2
8T-8737
ACCESSORY TABLE
A-S8
QTY
PART NAME
P/N
(Y749-GN)
1
RECEPTACLE AS. 3E-3364
1
WEDGE
3E-3365

CRANK CASE
PRESSURE SENSOR
A-C35

A-S7
(U782-PK)

ENGINE CONTROL
MODULE (ECM)

PACKARD CONNECTOR TABLE A-C32


CLR-GA WIRE NAME POS TERM/PLUG
OR-18-GXL F793-A33
A
116-6159
BU-18-GXL C830-A3
B
116-6159
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
116-6158
1
RETAINER
111-2422
2
SEAL
100-6674
1
CAP
116-6161

HARNESS 316-4777 & 311-0526 & 308-4463 & 302-5334


CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES

AMP SEAL CONNECTOR TABLE A-C23


CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL Y737-A4
1
180-9340
GY-18-GXL Y738-A65
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
238-8245

AFTERTREATMENT FUEL ENABLE


ACTUATOR A-C23

INLET AIR HEATER


LAMP A-C32 NOTE:

A-S4
(T858-GY)

AFTERTREATMENT FUEL
PRESSURE CONTROL
(PILOT FUEL CONTROL
SOLENOID) A-C27

P/N
230-4011

QTY
1

CONNECTOR TABLE A-C31


WIRE NAME POS TERM/PLUG
Y748-A93
1
180-9340
Y749-A85
2
180-9340
Y743-A56
3
180-9340
T846-A94
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5008

ENGINE MOUNT
POWER A-C34/A-C36

A-S5
(Y749-GN)

A-C13
TERM/PLUG
180-9340
180-9340

P/N
155-2269
155-2261

CONNECTOR TABLE A-C34


WIRE NAME POS TERM/PLUG
X715-A111 1
126-1767
X716-A97
2
126-1767
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 230-4012

OEM HARNESS
INTERFACE A-C18

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
OR-18-GXL Y736-A100 1
BU-18-GXL Y734-A91
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

A-C12
TERM/PLUG
180-9340
180-9340

AMPSEAL
CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL

QTY
1

AFTERTREATMENT #2
(MAIN) FUEL
PRESSURE
SENSOR A-C28

DT CONNECTOR TABLE A-C39


CLR-GA WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269

AMP SEAL CONNECTOR TABLE A-C35


CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL G828-A51 A 180-9340
GN-18-GXL G829-A50 B 180-9340
YL-16-GXL E795-A52 C 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
281-8803

AMP SEAL
CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL

AMP SEAL
CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1

A-S14
(Y748-WH)

CONNECTOR TABLE A-C28


WIRE NAME POS TERM/PLUG
Y748-A61
1
180-9340
Y749-A64
2
180-9340
Y747-A67
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
CONNECTOR TABLE A-C33
WIRE NAME POS TERM/PLUG
Y748-A92
1
180-9340
Y749-A95
2
180-9340
C803-A58
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013

AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR A-C33
EXHAUST GAS TEMPERATURE 3
(COMBUSTION BOUNDARY (3))
SENSOR A-C2

AMPSEAL
CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL

QTY
1

CONNECTOR TABLE
A-C2
WIRE NAME POS TERM/PLUG
Y748-A79
1
180-9340
Y749-A74
2
180-9340
Y735-A99
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
239-7349

Volume 2 of 2 (Page 3)

(Dimensions:34 inches x 24 inches)

ECM CONNECTOR
A-C1
0EM HARNESS INTERFACE
CONNECTOR
A-C18/P-C1

AMP
CONNECTOR TABLE A-C5
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL X981-A50 1 180-9340
WH-18-GXL X980-A32 2 180-9340
GN-18-GXL G829-A42 3 180-9340
BR-18-GXL U779-A6 4 180-9340
WH-18-GXL U780-A21 5 180-9340
PU-18-GXL U773-A69 6 180-9340
OR-18-GXL C801-A60 7 180-9340
8
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS. 231-2295

16 Page,

EXHAUST GAS TEMPERATURE 1


(TURBOCHARGER OUTLET (1))AND
EXHAUST GAS TEMPERATURE 2
(COMBUSTION DETECT (2)) SENSORS CONNECTOR
A-C31

KENR8241-02 VOL 2 of 2

INLET AIR
HEATER RELAY
CONNECTOR
A-C26

J-C4
1539693
NOTE X

J-C1
3E3382

A-C16
1552273

T858-J6 GY-16-NW

T962-A29 WH-16-HV

T962-J64 WH-16-NW

T961-A28 GN-16-HV

T961-J65 GN-16-NW

T957-J69 PU-16-NW

J-C5
1539693
NOTE X

T960-A19 BU-16-HV

T960-J66 BU-16-NW

T959-A18 BR-16-HV

T959-J67 BR-16-NW

T858-J9 GY-16-NW

T958-A17 YL-16-HV

T958-J68 YL-16-NW

T958-J68 YL-16-NW

T957-A35 PU-16-HV

T957-J69 PU-16-NW

J-C3
1539693
NOTE X

FUEL INJECTOR INTERFACE


J-C2
1552273

A-C37
3E3382
K738-A66 GN-16-HV

K738-J2 GN-16-HV

K738-J2 GN-16-HV

K739-A156 BU-16-HV

K739-J1 BU-16-HV

T858-A22 GY-16-HV

T858-J9 GY-16-NW

T858-A16 GY-16-HV

T858-J6 GY-16-NW

T859-A24 WH-16-HV

T859-J12 WH-16-NW

T860-A25 OR-16-HV

T860-J16 OR-16-NW

FUEL INJECTOR INTERFACE

K739-J1 BU-16-HV

T860-J16 OR-16-NW

T959-J67 BR-16-NW

J-C7
1539693
NOTE X

CAT COMPRESSION
BRAKE ACTUATOR
A NOTE: CAT COMPRESSION
BRAKE IS OPTIONAL.
B SOME HARNESSES DO NOT
HAVE CONNECTOR J-C3.

J-S1
J-S2

J HARNESS

T859-J13 WH-16-NW

T960-J66 BU-16-NW

J-C8
1539693
NOTE X
T860-J15 OR-16-NW

T859-J11 WH-16-NW
T859-J13 WH-16-NW

T962-J64 WH-16-NW

T860-J15 OR-16-NW
T860-J14 OR-16-NW

K738-A66 GN-16-HV

A-C1
J2 2645732
BRAKE 1
K738-A66 GN-16-HV
2
3
ATAAC DRAIN PUMP 4
386-A158 PU-16-HV
AIR INTAKE HEATER RELAY/LAMP 5
F793-A31 OR-18-GXL
6
7
8
NOTE J
9
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE RETURN 10
C801-A60 OR-18-GXL
ENGINE CAN LO 11
Y798-A118 GN-18-GXL
ENGINE CAN HI 12
Y797-A46 YL-18-GXL
13
K895-A73 BU-18-GXL
ACTUATOR RETURN (BRAKE) 14
K739-A75 BU-16-HV
15
INTAKE MANIFOLD AIR PRESSURE SENSOR
R746-A20 PK-18-GXL
CGI DELTA P PRESS 16
U780-A21 WH-18-GXL
ANALOG SENSOR RETURN 17
G829-A2 GN-18-GXL
18
19
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE HS 20
C800-A63 GY-18-GXL
21
22
ENGINE CAN SHIELD 23
TURBOSPEED (+) 24
X980-A32 WH-18-GXL
SPD -1: CAMSHAFT TOP SPEED/TIMING (-) 25
E963-A27 BK-18-GXL
TDC SERVICE PROBE (+) 26
G856-A8 WH-18-GXL
COMBUSTION AIR DELTA P 27
Y923-A71 PU-18-GXL
LUBE OIL PRESSURE SENSOR 28
994-A10 GY-18-GXL
29
ANALOG SENSOR RETURN 30
G833-A47 PK-18-GXL
31
32
CRANKCASE PRESSURE SENSOR 33
E795-A52 YL-16-GXL
TURBOSPEED (-) 34
X981-A50 YL-18-GXL
SPD +1: CAMSHAFT TOP SPEED/TIMING (+) 35
E964-A26 WH-18-GXL
TDC SERVICE PROBE (-) 36
G857-A9 YL-18-GXL
37
NOTE J
INLET AIR TEMPERATURE SENSOR 38
C829-A54 GN-18-GXL
39
40
AFTERTREATMENT FUEL PILOT PRESSURE SENSOR 41
C803-A58 BR-18-GXL
42
CGI ACTUATOR RTN 43
U775-A59 GY-18-GXL
44
PURGE AIR 45
Y735-A109 PK-18-GXL
PASSIVE SPD +2: CAMSHAFT BOTTOM SPEED/TIMING 46
E966-A49 YL-18-GXL
PASSIVE SPD -2: CAMSHAFT BOTTOM SPEED/TIMING 47
E965-A48 BU-18-GXL
48
49
50
CGI ACTUATOR 51
U774-A104 BU-18-GXL
FUEL ENABLE VALVE ACTUATOR RETURN 52
Y738-A65 GY-18-GXL
53
ANALOG SENSOR RETURN 54
G827-A81 BU-18-GXL
EXHAUST GAS TEMP 1 (TURBINE OUTLET TEMP) 55
T846-A94 YL-18-GXL
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56
Y741-A82 YL-18-GXL
CGI ABSOLUTE PRESSURE 57
U779-A6 BR-18-GXL
58
NOTE J
AFTERTREATMENT FUEL PRESSURE CONTROL 59
Y733-A90 PU-18-GXL
AFTERTREATMENT FUEL PRESSURE CONTROL RETURN 60
Y734-A91 BU-18-GXL
FUEL PUMP 2 DRIVER 61
C820-A36 OR-18-GXL
62
EXHAUST GAS TEMP 3 (COMBUSTION BOUNDRY) 63
Y735-A99 OR-18-GXL
64
65
NOTE J
PARTICULATE TRAP #1 DELTA PRESSURE 66
Y746-A62 PK-18-GXL
67
68
AFTERTREATMENT FUEL ENABLE VALVE 69
Y737-A4 YL-18-GXL
CGI TEMPERATURE 70
U773-A69 PU-18-GXL
71
+5V (ABSOLUTE P,TEMP, DELTA P) 72
G828-A78 WH-18-GXL
73
74
75
AIR INTAKE HEATER RELAY/LAMP RETURN 76
C830-A57 BU-18-GXL
FUEL PUMP 1 DRIVER 77
C818-A37 BU-18-GXL
78
PURGE AIR ACTUATOR RETURN 79
H807-A155 YL-18-GXL
+5V PRESSURE SENSOR (FUEL RAIL,ITAKE AIR,OIL) 80
G826-A1 BR-18-GXL
+5V AFTERTREATMENT SENSOR 81
Y748-A68 WH-18-GXL
+5V EF SENSOR 82
U781-A77 YL-18-GXL
AFTERTREATMENT SENSOR RETURN 83
Y749-A103 GN-18-GXL
COOLANT TEMPERATURE 84
995-A12 BU-18-GXL
FUEL RAIL PRESS. SENSOR 85
G849-A55 BR-18-GXL
86
NOTE J
87
AFTERTREATMENT IGNITION COIL RETURN 88
Y751-A80 OR-16-GXL
Y747-A67 BR-18-GXL
AFTERTREATMENT MAIN FUEL PRESSURE 89
90
EXHAUST GAS TEMP 2 (COMBUSTION DETECTION) 91
Y743-A56 OR-18-GXL
92
NOTE J
EF SENSOR RETURN 93
U782-A102 PK-18-GXL
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94
Y742-A76 GN-18-GXL
INTAKE MANIFOLD AIR TEMPERATURE 95
C967-A15 BU-18-GXL
96
97
98
INJECTOR 5&6 HS 99
T860-A25 OR-16-HV
100
101
102
103
INJECTOR 1&2 HS 104
T858-A23 GY-16-HV
INJECTOR 6 LS 105
T962-A29 WH-16-HV
INJECTOR 3 LS 106
T959-A18 BR-16-HV
INJECTOR 5 LS 107
T961-A28 GN-16-HV
INJECTOR 4 LS 108
T960-A19 BU-16-HV
AFTERTREATMENT IGNITION PRIMNARY HS 109
Y750-A88 YL-16-GXL
110
FUEL PUMP 1 DRIVER RETURN 111
C819-A52 PU-18-GXL
112
FUEL PUMP 2 DRIVER RETURN 113
C821-A51 BR-18-GXL
114
INJECTOR 3&4 HS 115
T859-A24 WH-16-HV
INJECTOR 1 LS 116
T957-A35 PU-16-HV
117
INJECTOR 2 LS 118
T958-A17 YL-16-HV
119
120

(Dimensions: 34 inches x 24 inches)

16 Page,

KENR8241-02 VOL 2 of 2

ELECTRONIC CONTROL MODULE (ECM)

A-S4

T858-A22 GY-16-HV
T858-A16 GY-16-HV

T957-A35 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T859-A24 WH-16-HV
T960-A19 BU-16-HV
T860-A25 OR-16-HV
T961-A28 GN-16-HV
T962-A29 WH-16-HV
A-S15
K739-A75 BU-16-HV
K739-A156 BU-16-HV
NOTE: SPLICES A-S15 &
A-S16 & WIRE 386-A158
DO NOT EXIST IN HARNESS
308-4463 OR 302-5334

386-A158 PU-16-HV

NOTE: WIRE K739-A75 CONNECTS


TO CONNECTOR A-C37, PIN 2 IN
HARNESS 308-4463 OR 302-5334

K739-A157 BU-16-HV

A-S16

386-A159 PU-16-HV
386-A160 PU-16-HV
994-A10 GY-18-GXL
995-A12 BU-18-GXL
C800-A63 GY-18-GXL
C801-A60 OR-18-GXL
C803-A58 BR-18-GXL
C818-A37 BU-18-GXL
C819-A52 PU-18-GXL
C820-A36 OR-18-GXL
C821-A51 BR-18-GXL
NOTE J
C829-A54 GN-18-GXL
C967-A15 BU-18-GXL
E795-A52 YL-16-GXL
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL
G827-A81 BU-18-GXL
NOTE J
G849-A55 BR-18-GXL
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL
H807-A155 YL-18-GXL
NOTE J
K895-A73 BU-18-GXL
R746-A20 PK-18-GXL
T846-A94 YL-18-GXL
U773-A69 PU-18-GXL
U774-A104 BU-18-GXL
U775-A59 GY-18-GXL
U779-A6 BR-18-GXL
NOTE J
U780-A21 WH-18-GXL
U781-A77 YL-18-GXL
X980-A32 WH-18-GXL
X981-A50 YL-18-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
NOTE J
Y741-A82 YL-18-GXL
Y742-A76 GN-18-GXL
Y743-A56 OR-18-GXL
Y746-A62 PK-18-GXL
Y747-A67 BR-18-GXL
Y750-A88 YL-16-GXL
Y751-A80 OR-16-GXL
Y923-A71 PU-18-GXL
NOTE J
A-S12
C830-A57 BU-18-GXL
C830-A53 BU-18-GXL
C830-A3 BU-18-GXL
A-S11
F793-A30 OR-18-GXL
F793-A31 OR-18-GXL
F793-A33 OR-18-GXL
A-S1
G826-A89 BR-18-GXL
G826-A1 BR-18-GXL
G826-A39 BR-18-GXL
G826-A38 BR-18-GXL
A-S2
G829-A5 GN-18-GXL
G829-A2 GN-18-GXL
G829-A42 GN-18-GXL
G829-A50 GN-18-GXL
A-S3
G833-A41 PK-18-GXL
G833-A47 PK-18-GXL
G833-A87 PK-18-GXL
G833-A45 PK-18-GXL

NOTE J
A-S7
U782-A102 PK-18-GXL
Y748-A68 WH-18-GXL

A-S14

Y748-A101 WH-18-GXL
A-S9

A-S5
Y749-A103 GN-18-GXL
Y749-A7 GN-18-GXL
A-S8

A-S6
Y797-A46 YL-18-GXL
TWISTED PAIR
A-S10
Y798-A118 GN-18-GXL
G828-A78 WH-18-GXL

A-S13

U782-A73 PK-18-GXL
U782-A83 PK-18-GXL
Y748-A61 WH-18-GXL
Y748-A92 WH-18-GXL
Y748-A34 WH-18-GXL
Y748-A93 WH-18-GXL
Y748-A79 WH-18-GXL
Y749-A95 GN-18-GXL
Y749-A64 GN-18-GXL
Y749-A85 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A43 GN-18-GXL

C803-A58 BR-18-GXL
H807-A155 YL-18-GXL
T846-A94 YL-18-GXL
U781-A77 YL-18-GXL
NOTE J
U782-A73 PK-18-GXL
U782-A83 PK-18-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
NOTE J
Y741-A82 YL-18-GXL
Y742-A76 GN-18-GXL
Y743-A56 OR-18-GXL
NOTE J
Y746-A62 PK-18-GXL
Y747-A67 BR-18-GXL
Y748-A61 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A92 WH-18-GXL
Y748-A93 WH-18-GXL
Y749-A64 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A85 GN-18-GXL
Y749-A95 GN-18-GXL

G828-A111 WH-18-GXL
G828-A51 WH-18-GXL

VS

Y749-A85 GN-18-GXL

GROUND

Y743-A56 OR-18-GXL

SIG 1 TEMP 2 COMBUSTION DETECT

T846-A94 YL-18-GXL

SIG 2 TEMP 1 TURBINE OUTLET

Y748-A79 WH-18-GXL

VS

SIGNAL

Y749-A74 GN-18-GXL

GND

SIGNAL

GROUND

Y735-A99 OR-18-GXL

FLAME SIGNAL

GROUND

NONE

Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
Y747-A67 BR-18-GXL
Y748-A61 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A92 WH-18-GXL
Y749-A64 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A95 GN-18-GXL

SIGNAL

Y748-A61 WH-18-GXL

+ VOLTS

GROUND

Y749-A64 GN-18-GXL

GROUND

Y747-A67 BR-18-GXL

SIGNAL

A-C13
2304011

AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR 298-6488

BK-18

Y734-A91 BU-18-GXL

BK-18

WHEN THE 316-4777


HARNESS IS USED A-C18
SEE NOTE J
2305011
U781-A77 YL-18-GXL

+ VOLTS

Y749-A95 GN-18-GXL

GROUND

C803-A58 BR-18-GXL

SIGNAL

Y738-A65 GY-18-GXL

Y735-A109 PK-18-GXL

H807-A155 YL-18-GXL

64 63 62 61
72 71 70 69
82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

120 119 118 117 116

115 114 113 112 111

3E-3364

1
2
3
4

E964-A26 WH-18-GXL

U782-A83 PK-18-GXL

U782-A83 PK-18-GXL

U782-P29 PK-18

GND

Y746-A62 PK-18-GXL

J896-A62 OR-18-GXL

Y746-P30 PK-18

DIFF PRESS

Y741-A82 YL-18-GXL

J894-A82 WH-18-GXL

Y741-P31 YL-18

TEMP IN

Y742-A76 GN-18-GXL

J892-A76 PU-18-GXL

Y742-P32 GN-18

TEMP OUT

U782-A73 PK-18-GXL

K895-A73 BU-18-GXL

U782-P33 PK-18

E965-A48 BU-18-GXL

DPF
SENSOR
GROUP

E966-A49 YL-18-GXL

GF-C2
1003320
E963-GF1 BK-18-GXL

E964-GF2 WH-18-GXL

CAM TOP SPEED


TIMING SENSOR
109-7194

GF-C3
1112416

TWISTED PAIR

E965-GF3 BU-18-GXL

E966-GF4 YL-18-GXL

153-9693

CAM BOTTOM SPEED


TIMING SENSOR
1097195

GF HARNESS

GND

GF-C1
2305009

E963-A27 BK-18-GXL

VS

260-6728

OEM HARNESS
A-C39
155-2269

A-C38
3E3364
386-A159 PU-16-HV

200-AR84 BK-16-TFE

INLET AIR SHUTOFF OPTION


MANUAL INLET AIR SHUTOFF
OPERATOR INTERFACE

155-2269

Y750-AR111 YL-16-TFE

3E3364

386-A160 PU-16-HV

BK-18

K739-A157 BU-16-HV

BK-18

NOTE:
CONNECTORS A-C38 & A-C40
& WIRES 386-A159, 386-A160,
K739-A157, K739-A156
DO NOT EXIST IN
HARNESS 308-4463 OR IN
HARNESS 302-5334

TWISTED PAIR

INLET AIR
SHUTOFF
RELAY
241-8371

NEG

POS

MACHINE
BATTERY

INLET AIR SHUTOFF


SOLENOID 228-5826

PWR-X001 OR-10
299-9142

Y797-A14 YL-18-GXL

Y798-A84 GN-18-GXL

A INLET AIR
HEATER LAMP
B

C830-A3 BU-18-GXL

AR-C1
2606728

X981-AR5 YL-18-TFE

1552269

U774-A104 BU-18-GXL

U774-AR6 BU-18-TFE

Y923-A71 PU-18-GXL

Y923-AR17 PU-18-GXL

Y750-A88 YL-16-GXL

Y750-AR111 YL-16-TFE

Y751-A80 OR-16-GXL

Y751-AR112 OR-16-TFE

C800-A63 GY-18-GXL

C800-AR1 GY-18-GXL

C967-A15 BU-18-GXL

SIGNAL

G833-A45 PK-18-GXL

GROUND

G828-A111 WH-18-GXL
NOTE J
C829-A54 GN-18-GXL

6
7

G828-AR9 WH-18-TFE
NOTE K
C829-AR14 GN-18-TFE

995-A12 BU-18-GXL

995-AR11 BU-18-TFE

U775-A59 GY-18-GXL

U775-AR7 GY-18-TFE

Y748-A34 WH-18-GXL

10

Y748-AR15 WH-18-GXL

Y749-A43 GN-18-GXL

11

Y749-AR16 GN-18-GXL

G829-A5 GN-18-GXL

12

G829-AR21 GN-18-TFE

AR-C3
2606727

A-C5
2312295
1

X981-AR5 YL-18-GXL

X980-A32 WH-18-GXL

X980-AR4 WH-18-GXL

G829-A42 GN-18-GXL

G829-AR18 GN-18-TFE

U779-A6 BR-18-GXL
NOTE J
U780-A21 WH-18-GXL

U773-A69 PU-18-GXL

G857-A9 YL-18-GXL

U774-AR6 BU-18-TFE

OR

PWM +

U775-AR7 GY-18-TFE

BK

PWM -

INLET MANIFOLD
AIR TEMPERATURE
SENSOR
234-5013

+ VOLTS

G827-A81 BU-18-GXL

GROUND

994-A10 GY-18-GXL

SIGNAL

F793-A30 OR-18-GXL

BK-18

C830-A53 BU-18-GXL

BK-18

+ VOLTS

U773-AR13 PU-18-TFE

G833-A41 PK-18-GXL

GROUND

C801-AR20 OR-18-GXL

R746-A20 PK-18-GXL

SIGNAL

TWISTED PAIR

G826-A89 BR-18-GXL

+ VOLTS

G833-A87 PK-18-GXL
NOTE J
G849-A55 BR-18-GXL

GROUND

SIGNAL

Y798-A11 GN-18-GXL

Y798-AR119 GN-18-GXL

Y797-A13 YL-18-GXL

Y797-AR121 YL-18-GXL

X716-A97 BK-14-GXL

X716-AR113 BK-14-GXL

X715-A111 OR-14-GXL

X715-AR8 OR-14-GXL

A-C34
2304012
X715-A111 OR-14-GXL

X716-A97 BK-14-GXL

INLET
AIR
HEATER
RELAY
209-5581

INLET AIR HEATER


155-4911 12V

C818-A37 BU-18-GXL
C819-A52 PU-18-GXL

+ VOLTS

G829-A50 GN-18-GXL

GROUND

E795-A52 YL-16-GXL

SIGNAL

CRANKCASE
PRESSURE
SENSOR
305-6873

G828-AR2 WH-18-TFE

VS

G828-AR2 WH-18-TFE

G829-AR3 GN-18-TFE

GND

G828-AR22 WH-18-TFE

U773-AR13 PU-18-TFE

FLAME SIG

TURBO SIG

+ VOLTS

G829-AR24 GN-18-TFE

G829-AR18 GN-18-TFE

GROUND

U779-AR19 BR-18-TFE

SIGNAL

G828-AR23 WH-18-TFE

+ VOLTS

G829-AR24 GN-18-TFE
NOTE K
U780-AR10 WH-18-TFE

GROUND

SIGNAL

CAN+

TWISTED PAIR

INLET MANIFOLD
AIR PRESSURE
(BOOST) SENSOR
266-8650

3
4

GND

C801-AR20 OR-18-GXL

C800-AR1 GY-18-GXL

FUEL RAIL
PRESSURE SENSOR
293-5340

+ VOLTS

GROUND

Y923-AR17 PU-18-GXL

SIGNAL

DESIGNATION
A
A
A
A
AP
AR
AR
AR
AR
GF
J
J
J

A-C29
2388245
C820-A36 OR-18-GXL

C821-A51 BR-18-GXL

FUEL PUMP SOLENOID


292-3709

AMP SEAL
CLR-GA
BU-18-TFE
GY-18-TFE

AR-T4
(200-BK)

AFTERTREATMENT
IGNITION COIL
AR-C7

CGI ABSOLUTE
PRESSURE
SENSOR AR-C10

COOLANT TEMPERATURE
SENSOR AR-C11

TURBOCHARGER VARIABLE
GEOMETRY ACTUATOR AR-C2

AR-S2
(G829-GN)

CONNECTOR TABLE
WIRE NAME POS
U774-AR6
1
U775-AR7
2
ACCESSORY TABLE
PART NAME
PLUG AS.

NOTE K,
PAGE 4

AMBIEMT AIR
TEMPERATURE
SENSOR AR-C5

CGI HYDRAULIC
ACTUATOR AR-C6

TURBOCHARGER
SPEED SENSOR
AR-C4

PART NUMBER
316-4777
311-0526
308-4463
302-5334
295-6240
316-4778
309-4537
308-4462
302-5335
302-5342
302-5343
309-2883
295-9956

COMBUSTION AIR
DELTA P PRESSURE
SENSOR AR-C22

AMP SEAL
CLR-GA
GN-18-TFE
GN-18-TFE
QTY
1

HARNESS 302-5335 CONNECTOR & SPLICE LOCATIONS


THE CONNECTOR TABLES ARE THE SAME AS THOSE FOR HARNESS 309-4537

3E-3382

230-5009

KEY 1

WIRE Y742-A76 GN-18-GXL BECOMES J892-A76 PU-18-GXL IN HARNESS 316-4777.

CHG LVL
00
00
00
01
01
00
00
00
00
00
01
00
01

CONNECTOR TABLE
WIRE NAME POS
C829-AR14
1
G829-AR25
2
ACCESSORY TABLE
PART NAME
PLUG AS.

KEY 2

ENGINE SERIAL NUMBERS C9S01057-UP USE HARNESS 316-4777 WITH FEW


EXCEPTIONS.

NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693 REFER TO


REHS1809 FOR REPAIR & INSTALLATION DETAILS.
AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
AR-C21

QTY
1

AMP SEAL
CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE
QTY
1

CONNECTOR TABLE
WIRE NAME POS
Y748-AR15
1
Y749-AR16
2
Y923-AR17
3
ACCESSORY TABLE
PART NAME
PLUG AS.

TO HARNESS
A AR-C8

AR-C22
TERM/PLUG
180-9340
180-9340
180-9340
P/N
240-7878

CONNECTOR TABLE
WIRE NAME POS
C801-AR20
1
C800-AR1
2
ACCESSORY TABLE
PART NAME
PLUG AS.

AMP SEAL
CLR-GA
GN-18-GXL
YL-18-GXL
BK-14-GXL
OR-14-GXL
QTY
1

AR-C21
TERM/PLUG
180-9340
180-9340
P/N
240-7877

CONNECTOR TABLE
AR-C8
WIRE NAME POS
TERM/PLUG
Y798-AR119
1
180-9339
Y797-AR121
2
180-9339
X716-AR113
3
126-1767
X715-AR8
4
126-1767
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS.
230-5009

CGI GAS TEMPERATURE


SENSOR AR-C9
COOLANT TEMPERATURE
SENSOR AR-C11

HARNESS 316-4778, 309-4537


& 308-4462
CONNECTOR & SPLICE LOCATIONS
& CONNECTOR TABLES
AMP SEAL
CLR-GA
WH-18-TFE
GN-18-TFE
WH-18-TFE
QTY
1

CONNECTOR TABLE
WIRE NAME
POS
G828-AR23
1
G829-AR24
2
U780-AR10
3
ACCESSORY TABLE
PART NAME
PLUG AS.

AR-C14
TERM/PLUG
180-9340
180-9340
180-9340
P/N
240-7878

NOTE K,
PAGE 4

AMP SEAL
CLR-GA
WH-18-TFE
GN-18-TFE
BR-18-TFE
QTY
1

CGI DELTA P
PRESSURE
SENSOR AR-C14

YELLOW

AMP SEAL CONNECTOR TABLE


AR-C11
CLR-GA WIRE NAME POS
TERM/PLUG
BU-18-TFE 995-AR11
1
180-9340
GN-18-TFE G829-AR12
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7874

CONNECTOR TABLE
AR-C10
WIRE NAME POS
TERM/PLUG
G828-AR22
1
180-9340
G829-AR18
2
180-9340
U779-AR19
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7879

NOTE K,
PAGE 4

AMP SEAL
CLR-GA
BU-18-TFE
PU-18-TFE
YL-16-TFE
OR-16-TFE
GY-18-TFE
WH-18-TFE
GN-18-TFE
BU-18-TFE
GY-18-TFE
WH-18-TFE
GN-18-TFE
GN-18-TFE
QTY
1

AMP
CLR-GA
YL-18-TFE
WH-18-TFE
GN-18-TFE
BR-18-TFE
WH-18-TFE
PU-18-TFE
OR-18-TFE

QTY
1

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

KEY 1

RED
3

AR-S1
(G828-WH)

CONNECTOR TABLE
AR-C1
WIRE NAME POS
TERM/PLUG
U774-AR6
1
180-9339
Y923-AR17
2
180-9339
Y750-AR111
3
180-9339
Y751-AR112
4
180-9339
C800-AR1
5
180-9339
G828-AR9
6
180-9339
C829-AR14
7
180-9339
995-AR11
8
180-9339
U775-AR7
9
180-9339
Y748-AR15
10
180-9339
Y749-AR16
11
180-9339
G829-AR21
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS.
260-6728

CONNECTOR TABLE
AR-C3
WIRE NAME POS TERM/PLUG
X981-AR5
1
180-9339
X980-AR4
2
180-9339
G829-AR18
3
180-9339
U779-AR19
4
180-9339
U780-AR10
5
180-9339
U773-AR13
6
180-9339
C801-AR20
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS.
260-6727

DESCRIPTION

(+) BATTERY

CIRCUIT CONNECTED

TO HARNESS A
AR-C1

CGI ABSOLUTE
PRESSURE
SENSOR AR-C10

COLOR ABBREVIATIONS

ENGINE S/N C9S01057-UP USE HARNESS 316-4778 WITH FEW EXCEPTIONS.

AMP SEAL
CLR-GA
OR-18-TFE
GY-18-TFE

KEY 3

GRAY

KEY 2

WIRE U780-AR10 WH-18-TFE BECOMES U787-AR10 YL-18-TFE IN HARNESS 316-4778.

AMP SEAL
CONNECTOR TABLE
AR-C9
CLR-GA WIRE NAME
POS TERM/PLUG
WH-18-TFE G828-AR2
1
180-9340
GN-18-TFE G829-AR3
2
180-9340
PU-18-TFE U773-AR13
3
180-9340
4
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
261-0524

NOTE K,
PAGE 4

230-4013 OR 240-7878
INSULATION DIA FOR 230-4013 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7878 IS 1.35 TO 2.3 mm

WIRE C829-AR14 GN-18-TFE BECOMES U793-AR14 PU-18-TFE IN HARNESS 316-4778.

P/N
240-7874

P/N
240-7876

NOTE K: HARNESS 316-4778 IS WIRED DIFFERENTLY FROM THE OTHER TWO AR


HARNESSES:

AR-C5
TERM/PLUG
180-9340
180-9340

AR-C4
TERM/PLUG
180-9340
180-9340

2
4

237-0227 OR 240-7879
INSULATION DIA FOR 237-0227 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7879 IS 1.35 TO 2.3 mm

WIRE G849-A55 BR-18-GXL BECOMES Y946-A55 BU-18-GXL IN HARNESS 316-4777.

AR-T4
(200-BK)

AFTERTREATMENT
IGNITION COIL
AR-C7

281-8803

239-7349

TO HARNESS A
AR-C3

AMP SEAL
CONNECTOR TABLE
AR-C7
CLR-GA WIRE NAME POS
TERM/PLUG
YL-16-TFE Y750-AR111
1
180-9340
BK-16-TFE 200-AR84
2
180-9340
OR-16-TFE Y751-AR112
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7878

WIRE Y746-A62 PK-18-GXL BECOMES J896-A62 OR-18-GXL IN HARNESS 316-4777.

NOTE: THE WIRE RUN


TO THE AR-C22 CONNECTOR
IS MUCH LONGER IN THE
308-4462 HARNESS

CONNECTOR TABLE
AR-C2
WIRE NAME POS TERM/PLUG
X715-AR8
1
126-1768
Y797-AR121
2
180-9340
X716-AR113
3
126-1768
Y798-AR119
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5008

TURBOCHARGER
SPEED SENSOR
AR-C4

230-5008

KEY 2

WIRE Y741-A82 YL-18-GXL BECOMES J894-A82 WH-18-GXL IN HARNESS 316-4777.

AR-S1
(G829-GN)

CGI GAS
TEMPERATURE
SENSOR AR-C9

238-8245 OR 240-7876
INSULATION DIA FOR 238-8245 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7876 IS 1.35 TO 2.3 mm

AR-S2
(G829-GN)

AMP SEAL CONNECTOR TABLE


CLR-GA WIRE NAME POS
WH-18-TFE X980-AR4
1
YL-18-TFE X981-AR5
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.

SYMBOL

QTY
1

155-2273

WIRE C829-A54 GN-18-GXL BECOMES U793-A54 PU-18-GXL IN HARNESS 316-4777.

TURBOCHARGER VARIABLE
GEOMETRY ACTUATOR AR-C2
AMP SEAL
CLR-GA
OR-14-GXL
YL-18-GXL
BK-14-GXL
GN-18-GXL

WIRE U780-A21 WH-18-GXL BECOMES U787-A21 YL-18-GXL IN HARNESS 316-4777.

AIR INLET
TEMPERATURE
SENSOR AR-C5

P/N
240-7877

KEY 1

SPLICE A-S7 IS REMOVED & WIRE U782-A83 CONNECTS PIN 93 OF A-C1 TO PIN 2
OF A-C18. WIRES U782-A73 & U782-A102 ARE ELIMINATED.

COMBUSTION AIR
DELTA P PRESSURE
SENSOR 284-5320

DESCRIPTION
MAIN ENGINE HARNESS-NOTE J
MAIN ENGINE HARNESS
MAIN ENGINE HARNESS-EARLY
MAIN ENGINE HARNESS-EARLY
SPARK PLUG WIRE ASSEMBLY
RIGHT HAND ENGINE HARNESS-NOTE K
RIGHT HAND ENGINE HARNESS
RIGHT HAND ENGINE HARNESS-EARLY
RIGHT HAND ENGINE HARNESS-EARLY
SPEED/TIMING HARNESS
INTERNAL ENGINE HARNESS
INTERNAL ENGINE HARNESS-NO BRAKE
INTERNAL ENGINE HARNESS

AR-C6
TERM/PLUG
180-9340
180-9340

CGI DELTA P
PRESSURE SENSOR
280-7131

NOTE J: HARNESS 316-4777 IS WIRED DIFFERENTLY FROM THE OTHER THREE A


HARNESSES:

C9 (2007) STANDARD S/N C9S00228-UP


TRUCK ENGINE - PACCAR

FUEL PUMP SOLENOID


292-3709

E
A F

230-5011

238-8247 OR 240-7877
INSULATION DIA FOR 238-8247 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7877 IS 1.35 TO 2.3 mm

KEY 1

(SCHEMATIC 271-1341 CHG 03)


1

CGI ABSOLUTE
PRESSURE SENSOR
276-8548

WIRE K895-A73 IS ADDED & CONNECTS PIN 13 OF A-C1 TO PIN 6 OF A-C18.


1

ABBREVIATIONS:
CGI = CLEAN GAS INDUCTION
DPF = DIESEL PARTICULATE FILTER

AR-C22
2407878
Y748-AR15 WH-18-GXL

230-4012

AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
275-3626

Y749-AR16 GN-18-GXL

TYPICAL MACHINE HARNESS WIRING IS SHOWN ON


VOLUME 1 (PAGE 2)

TURBOCHARGER
VARIABLE
GEOMETRY
ACTUATOR

CAN-

AR-C21
2407877

KEY 3

Y798-AR119 GN-18-GXL

CGI GAS
TEMPERATURE
SENSOR
280-9909

AR-C14
2407878

GROUND

Y797-AR121 YL-18-GXL

J
H

157-3584

230-5010

G828-AR22 WH-18-TFE

VS

X716-AR113 BK-14-GXL

230-4011 OR 240-7874
INSULATION DIA FOR 230-4011 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7874 IS 1.35 TO 2.3 mm

KEY 1

G829-AR25 GN-18-TFE

174-0502

AR-C10
2407878

G829-AR3 GN-18-TFE

NOTE: FORE AND AFT FUEL PUMP


SOLENOID CONNECTORS ARE
INTERCHANGEABLE. REFER TO
TROUBLESHOOTING GUIDE RENR9342,
FUEL INJECTION PUMP-TEST
FOR DETAILS.

A-C35
2818803

AR-S2

AIR INLET
TEMPERATURE
SENSOR
234-5013

AR-C9
2610524

X715-AR8 OR-14-GXL

A-C19
2388245

A-C36
AR HARNESS
2788844
BATT+ ENGINE
MOUNT
BATT- POWER

G828-A51 WH-18-GXL

GROUND

AR-C2
2305008

A-C3
2304013
AR-C8
2305009

A-C10
2305008

G829-AR12 GN-18-TFE

274-5716
CABLE OR-2

A-C6
2304013
G826-A39 BR-18-GXL

TWISTED PAIR

G829-AR25 GN-18-TFE

AR-C11 COOLANT TEMPERATURE


2407874 SENSOR 234-5012
995-AR11 BU-18-TFE
SIGNAL
1

BATT+

G829-AR18 GN-18-TFE
U773-AR13 PU-18-TFE
U779-AR19 BR-18-TFE
NOTE K
U780-AR10 WH-18-TFE

G829-AR12 GN-18-TFE

OIL PRESSURE
SENSOR
293-5535

A-C26
1552269

U779-AR19 BR-18-TFE
NOTE K
U780-AR10 WH-18-TFE

SIGNAL

G829-AR21 GN-18-TFE

A-C4
2370227
G826-A38 BR-18-GXL

AR-C5
2407874

NOTE K
C829-AR14 GN-18-TFE

AR-S1

C
A

F
G

NOTE K
C829-AR14 GN-18-TFE

G828-AR9 WH-18-TFE

TIMING CALIBRATION PROBE

E
155-2269

G828-AR23 WH-18-TFE

A-C9
2304011

TWISTED PAIR

X981-A50 YL-18-GXL

C801-A60 OR-18-GXL

G856-A8 WH-18-GXL

SPARK PLUG
295-3099

TURBO SPEED + TURBOCHARGER SPEED


TURBO SPEED - SENSOR

CGI HYDRAULIC ACTUATOR


298-6250

A-C15
3E3364

TWISTED PAIR A-C12

200-AP1 BK-4

A-C32
1166158
F793-A33 OR-18-GXL

295-6240 in spark plug wire and ground wire

AR-C4
2407876

X980-AR4 WH-18-TFE

J1939
TERMINATION
RESISTOR

8T-8736

AR-C6
2407877

A-C25
1342540

A-C24
TWISTED PAIR 1740502

A-C17
2304009

AFTERTREATMENT IGNITION COIL


296-7724

2
Y751-AR112 OR-16-TFE

A-C41
3E3364

A-C40
1552269

111-2416

AR-C7
2407878

QTY
1

AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
AR-C21

56 55 54 53

230-4009

P-C1
2305010

P-C2
2305010
U781-P28 YL-18
1

48 47 46 45

AFTERTREATMENT #1
PURGE AIR
ACTUATOR 231-3269
TWISTED PAIR A-C8
2305008

CGI DELTA P
PRESSURE
SENSOR AR-C14

TO HARNESS A
AR-C3

BK-18

27 26 25 24 23

76 75 74 73

38 37 36 35 34 33

68 67 66 65

A-C23 AFTERTREATMENT FUEL ENABLE


2388245 ACTUATOR 300-0510
Y737-A4 YL-18-GXL
BK-18
1

AFTERTREATMENT #1
(PILOT)
FUEL PRESSURE
SENSOR 284-2728

32 31 30 29 28

88 87 86 85 84 83

Y748-A92 WH-18-GXL

16 15 14 13 12 11

44 43 42 41 40 39
52 51 50 49

CGI HYDRAULIC
ACTUATOR AR-C6

TO HARNESS A
AR-C1

60 59 58 57

100-3320

COMBUSTION AIR
DELTA P PRESSURE
SENSOR AR-C22

TO HARNESS
A AR-C8

A-C20
1552269

Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL

22 21 20 19 18 17

AFTERTREATMENT MAIN FUEL


CONTROL SOLENOID 285-8734

Y736-A100 OR-18-GXL

10

BK-18

A-C33
2304013

Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y747-A67 BR-18-GXL
Y748-A61 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A92 WH-18-GXL
Y749-A64 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A95 GN-18-GXL

U781-A77 YL-18-GXL

994-A10 GY-18-GXL
C818-A37 BU-18-GXL
C819-A52 PU-18-GXL
C820-A36 OR-18-GXL
C821-A51 BR-18-GXL
C830-A3 BU-18-GXL
C830-A53 BU-18-GXL
C967-A15 BU-18-GXL
F793-A30 OR-18-GXL
F793-A33 OR-18-GXL
G826-A38 BR-18-GXL
G826-A39 BR-18-GXL
G826-A89 BR-18-GXL
G827-A81 BU-18-GXL
G833-A41 PK-18-GXL
G833-A45 PK-18-GXL
G833-A87 PK-18-GXL
NOTE J
G849-A55 BR-18-GXL
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL
R746-A20 PK-18-GXL
Y797-A14 YL-18-GXL
Y798-A84 GN-18-GXL

A HARNESS

Y736-A100 OR-18-GXL

264-5732

116-6158

AFTERTREATMENT FUEL PRESSURE


A-C27 CONTROL (PILOT FUEL CONTROL
2304011 SOLENOID) 285-8735
Y733-A90 PU-18-GXL
BK-18
1

A-C28
2370227

H807-A155 YL-18-GXL

2305011

K739-A157 BU-16-HV
386-A159 PU-16-HV
386-A160 PU-16-HV

TWISTED PAIR

EXHAUST GAS TEMPERATURE 3


(COMBUSTION BOUNDARY (3))
SENSOR 288-6818

C803-A58 BR-18-GXL

H807-A155 YL-18-GXL

WHEN THE 311-0526,


308-4463 OR 302-5334
HARNESS IS USED
A-C18
SEE NOTE J

E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL

Y797-A13 YL-18-GXL
Y797-A14 YL-18-GXL
Y798-A11 GN-18-GXL
Y798-A84 GN-18-GXL

INJECTOR 5

INJECTOR 6

T860-J14 OR-16-NW

Y748-A93 WH-18-GXL

C803-A58 BR-18-GXL

J-C9
1539693
NOTE X

BU-16-NW
WH-16-NW
GN-16-NW
BR-16-NW

T858-A23 GY-16-HV

T961-J65 GN-16-NW

A-C31
2305008

INJECTOR 4

A-C2
2397349

EXHAUST GAS TEMPERATURE 1


(TURBOCHARGER OUTLET (1)) SENSOR
EXHAUST GAS TEMPERATURE 2
(COMBUSTION DETECT (2)) SENSOR
288-6820

INJECTOR 3

T859-J11 WH-16-NW

INJECTOR 2

T960-J66
T962-J64
T961-J65
T959-J67
T859-J12 WH-16-NW

J-C6
1539693
NOTE X

INJECTOR 1

(+) BATTERY SWITCHED


CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

H#

STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN

CONNECTOR

SENSOR / ACTUATOR SUPPLY

CIRCUIT GROUPING DESIGNATION

SIGNAL MINUS TO ECM

ATCH WIRE, CABLE, COMPONENT

CONTROL PLUS FROM ECM


CONTROL MINUS FROM ECM

CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL

J1939 DATA LINK


J1587 DATA LINK

SPLICE

HIGHWAYS

OEM SUPPLIED WIRING

THIS SCHEMATIC IS FOR THE C9 ON-HIGHWAY TRUCK ENGINE.


VOLUME 2 of 2: PACCAR
PART NUMBER: 271-1341, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Volume 2 of 2 (Page 4)

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