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VARIABLE GEOMETRY
ACTUATOR CONNECTOR
ER-C2
KENR8241-02
May 2010
CGI HYDRAULIC
ACTUATOR CONNECTOR
ER-C6
Symbols
Pressure
Symbol
Temperature
Symbol
1 outside
Component Location for RV/FT Engines, Harness E Information for RV/FT Engines, Related Service Manual Table
1 inside
Schematic for RV/FT Engines, Harness ER Information for RV/FT Engines, Vehicle Harness Schematic for
Both RV/FT & PACCAR Engines, Harness J Information for both RV/FT & PACCAR Engines
2 outside
Component Locations for PACCAR Engines, Harness A Information for PACCAR Engines
2 inside
Schematic for PACCAR Engines, Harness AR Information for PACCAR Engines, Connector Descriptions
for both RV/FT & PACCAR Engines
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
TURBOCHARGER SPEED
SENSOR CONNECTOR
ER-C4
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Circuit Breaker
Symbol
Flow
Symbol
VOLUME
NUMBER
Title
Level
Symbol
Form Number
Troubleshooting
RENR9342
SENR9823
SEBU8083
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
AFTERTREATMENT
IGNITION COIL CONNECTOR
ER-C7
SPARK PLUG WIRE
IGNITION COIL
GROUND TERMINAL
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
C9S228-UP
1
2
CGI ABSOLUTE
PRESSURE SENSOR
ER-C10
C-C4
AG-C3
130-6795 130-6795
L-C12
3E-5179
AG-C4
111-7898
5A
Socket
Pin
Fuse
(5 Amps)
Receptacle
Pin or Socket
Number
Single Wire
Connector
CGI DELTA P
PRESSURE SENSOR
CONNECTOR
ER-C14
325-AG135 PK-14
COOLANT
TEMPERATURE
SENSOR
ER-C11
9X-1123
Component
Part Number
Plug
Circuit Identification
Number
Ground
Connection
200-L32 BK-14
Wire Gauge
Wire Color
Printed in U.S.A.
2010 Caterpillar
All Rights Reserved
COMBUSTION
AIR DELTA P
PRESSURE SENSOR
E-C11
AFTERTREATMENT AIR
PRESSURE CONTROL
VALVE CONNECTOR
E-C38
CRANKCASE PRESSURE
SENSOR
E-C35
NOTE G,
PAGE 2
TO HARNESS ER
E-C5
CONNECTOR TABLE
E-C17
WIRE NAME POS TERM/PLUG
U744-E104
1
180-9340
Y750-E88
2
180-9340
Y751-E80
3
180-9340
G828-E111
4
180-9340
C829-E54
5
180-9340
995-E12
6
180-9340
U775-E59
7
180-9340
G829-E5
8
180-9340
NOTE G,
PAGE 2
INLET AIR
HEATER LAMP
CONNECTOR
E-C32
ENGINE MOUNT
POWER CONNECTOR
E-C34/E-C36
INLET MANIFOLD
AIR PRESSURE
(BOOST) SENSOR
E-C6
AFTERTREATMENT #1
PURGE AIR ACTUATOR
E-C20
AFTERTREATMENT AIR
PRESSURE CONTROL VALVE
CONNECTOR E-C38
OR-18-GXL
ECM CONNECTOR
E-C1
0EM HARNESS INTERFACE
CONNECTORS E-C18/P-C1
AFTERTREATMENT FUEL
PRESSURE CONTROL
(PILOT FUEL CONTROL)
SOLENOID CONNECTOR
E-C27
AFTERTREATMENT
MAIN FUEL CONTROL
SOLENOID CONNECTOR
E-C13
OR-18-GXL
GN-18-GXL
YL-18-GXL
NOTE G,
PAGE 2
OIL PRESSURE
SENSOR CONNECTOR
E-C4
BU-16-HV
PK-18-GXL
WH-18-GXL
GN-18-GXL
GY-18-GXL
TIMING CALIBRATION
PROBE CONNECTORS E-C12/E-C15
WH-18-GXL
BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL
OIL PRESSURE
SENSOR E-C4
AFTERTREATMENT
FUEL ENABLE
ACTUATOR
E-C23
TO HARNESS GF
(SPEED/TIMING HARNESS)
CONNECTORS
E-C8/GF-C1
AFTERTREATMENT
MAIN FUEL CONTROL
SOLENOID
E-C13
AFTERTREATMENT FUEL PRESSURE
CONTROL (PILOT FUEL CONTROL)
SOLENOID E-C27
AMP
CLR-GA
GN-16-HV
CAM BOTTOM
SPEED TIMING SENSOR
GF-C3
PK-18-GXL
YL-16-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL
HARNESS GF
(SPEED/TIMING HARNESS)
NOTE: THE
E-C16 & E-C37
CONNECTORS MOVE
TO THIS LOCATION
IN THE 302-5338
HARNESS
P/N
230-4013
NOTE G,
PAGE 2
GN-18-GXL
BR-18-GXL
E-C19
TERM/PLUG
180-9340
180-9340
P/N
238-8245
CONNECTOR TABLE
E-C1
WIRE NAME POS TERM/PLUG
K738-E66
1
180-9340
2
8T-8737
3
8T-8737
4
8T-8737
F793-E31
5
180-9340
6
8T-8737
7
8T-8737
8
8T-8737
9
8T-8737
C801-E60
10
180-9340
Y798-E118 11
180-9340
Y797-E46
12
180-9340
13
8T-8737
K739-E75
14
180-9340
R746-E20
15
180-9340
U780-E21
16
180-9340
G829-E2
17
180-9340
18
8T-8737
19
8T-8737
C800-E63
20
180-9340
21
8T-8737
22
8T-8737
23
8T-8737
X980-E32
24
180-9340
E963-E27
25
180-9340
G856-E8
26
180-9340
Y923-E71
27
180-9340
994-E10
28
180-9340
29
8T-8737
G833-E47
30
180-9340
31
8T-8737
32
8T-8737
E795-E52
33
180-9340
X981-E50
34
180-9340
E964-E26
35
180-9340
G857-E9
36
180-9340
37
8T-8737
C829-E54
38
180-9340
39
8T-8737
40
8T-8737
C803-E58
41
180-9340
P/N
230-5008
INLET AIR
HEATER RELAY
E-C26
P/N
230-4012
FUEL RAIL
PRESSURE
SENSOR
E-C3
E-C34
TERM/PLUG
180-9339
180-9339
E-C26
TERM/PLUG
180-9340
180-9340
E-C9
TERM/PLUG
180-9340
180-9340
FUEL PUMP
SOLENOID AFT 2
E-C29
AMP SEAL CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-18-GXL C820-E36
1
BR-18-GXL C821-E51
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
AMP
CLR-GA
GY-18-GXL
PK-18-GXL
YL-18-GXL
BU-18-GXL
BU-18-GXL
GY-18-GXL
NOTE G,
PAGE 2
BU-18-GXL
YL-18-GXL
YL-18-GXL
BR-18-GXL
PU-18-GXL
BU-18-GXL
OR-18-GXL
OR-18-GXL
NOTE G,
PAGE 2
PK-18-GXL
YL-18-GXL
PU-18-GXL
WH-18-GXL
BU-18-GXL
BU-18-GXL
YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
E-C29
TERM/PLUG
180-9340
180-9340
P/N
238-8245
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GN-16-HV K738-E66
1
BU-16-HV K739-E75
2
GY-16-HV T858-E22
3
GY-16-HV T858-E16
4
WH-16-HV T859-E24
5
OR-16-HV T860-E25
6
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS
1
WEDGE
FUEL INJECTION
INTERFACE E-C37
E-S6
(Y797-YL)
E-C37
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
E-S4
(T858-GY)
NOTE G,
PAGE 2
NOTE G,
PAGE 2
TIMING
CALIBRATION
PROBE
E-C12/E-C15
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-HV T962-E29
1
GN-16-HV T961-E28
2
BU-16-HV T960-E19
3
BR-16-HV T959-E18
4
YL-16-HV T958-E17
5
PU-16-HV T957-E35
6
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE
E-S11
(F793-OR)
E-S1
(G826-BR)
E-S3
(G833-PK)
P/N
155-2273
155-2263
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-18-GXL G856-E8
1
YL-18-GXL G857-E9
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE
TO GF HARNESS (SPEED
TIMING/SENSOR HARNESS)
E-C8
OIL PRESSURE
SENSOR E-C4
DT
CLR-GA
QTY
1
NOTE G,
PAGE 2
AFTERTREATMENT #1
PURGE AIR ACTUATOR
E-C20
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
PK-18-GXL Y735-E109
1
YL-18-GXL H807-E155
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE
E-C20
TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
P/N
155-2269
155-2261
CONNECTOR TABLE
E-C15
WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS
3E-3364
OEM HARNESS
INTERFACE
E-C18
E-C12
TERM/PLUG
180-9340
180-9340
E-S5
(Y749-GN)
ELECTRONIC CONTROL
MODULE E-C1
E-C13
TERM/PLUG
180-9340
180-9340
E-C35
TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4011
P/N
281-8803
P/N
238-8247
E-C8
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
P/N
230-5008
QTY
1
E-C27
TERM/PLUG
180-9340
180-9340
P/N
230-4011
CONNECTOR TABLE
E-C2
WIRE NAME POS TERM/PLUG
Y748-E79
1
180-9340
Y749-E74
2
180-9340
Y735-E99
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS
239-7349
E-C18
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
230-5011
AFTERTREATMENT #1
(PILOT)
FUEL PRESSURE
SENSOR E-C33
AFTERTREATMENT
#2 (MAIN) FUEL
PRESSURE SENSOR
E-C28
E-S14
(Y748-WH)
CRANKCASE
PRESSURE
SENSOR E-C35
E-C38
TERM/PLUG
180-9340
180-9340
AFTERTREATMENT AIR
PRESSURE CONTROL
VALVE E-C38
E-S7
(U782-PK)
E-S4
(T858-GY)
COMBUSTION AIR
DELTA P PRESSURE
SENSOR E-C11
P/N
230-4013
P/N
116-6158
111-2422
100-6674
116-6161
ENGINE MOUNT
POWER
E-C34/E-C36
E-C11
TERM/PLUG
180-9340
180-9340
180-9340
AFTERTREATMENT
FUEL ENABLE
ACTUATOR E-C23
P/N
238-8245
E-C32
TERM/PLUG
116-6159
116-6159
INLET AIR
HEATER
LAMP
E-C32
E-C16
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
E-C23
TERM/PLUG
180-9340
180-9340
P/N
230-4011
FUEL INJECTION
INTERFACE
E-C16
P/N
3E-3382
3E-3383
AMP
CONNECTOR TABLE E-C1(CONT)
CLR-GA
WIRE NAME POS TERM/PLUG
GN-18-GXL
Y749-E103 83
180-9340
BU-18-GXL
995-E12
84
180-9340
BR-18-GXL
G849-E55
85
180-9340
86
8T-8737
87
8T-8737
OR-16-GXL
Y751-E80
88
180-9340
BR-18-GXL
Y747-E67
89
180-9340
90
8T-8737
OR-18-GXL
Y743-E56
91
180-9340
92
8T-8737
PK-18-GXL
U782-E102 93
180-9340
GN-18-GXL
Y742-E76
94
180-9340
BU-18-GXL
C967-E15
95
180-9340
96
8T-8737
97
8T-8737
98
8T-8737
OR-16-HV
T860-E25
99
180-9340
100
8T-8737
101
8T-8737
102
8T-8737
103
8T-8737
GY-16-HV
T858-E23 104 180-9340
WH-16-HV
T962-E29 105 180-9340
BR-16-HV
T959-E18 106 180-9340
GN-16-HV
T961-E28 107 180-9340
BU-16-HV
T960-E19 108 180-9340
YL-16-GXL
Y750-E88 109 180-9340
110
8T-8737
PU-18-GXL
C819-E52 111 180-9340
112
8T-8737
BR-18-GXL
C821-E51 113 180-9340
114
8T-8737
WH-16-HV
T859-E24 115 180-9340
PU-16-HV
T957-E35 116 180-9340
117
8T-8737
YL-16-HV
T958-E17 118 180-9340
119
8T-8737
120
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS
264-5732
1
COVER-ENDBELL 292-0637
NOTE: THE S4
SPLICE IS MOVED
TO THIS LOCATION
IN THE 302-5338
HARNESS
P/N
155-2269
155-2261
INLET MANIFOLD
AIR TEMPERATURE
SENSOR E-C9
E-C3
TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4013
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-18-GXL F793-E30
1
BU-18-GXL C830-E53
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS
1
WEDGE
E-S12
(C830-BU)
E-C6
TERM/PLUG
180-9340
180-9340
180-9340
AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR CONNECTOR
E-C28
CRS EXHAUST GAS
TEMPERATURE 3
(COMBUSTION BOUNDARY (3))
SENSOR CONNECTOR
E-C2
CONNECTOR TABLE
E-C24
WIRE NAME POS TERM/PLUG
Y797-E14
A
180-9340
Y798-E84
B
180-9340
C
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS
174-0502
WEDGE
155-2266
TERMINATION
RESISTOR
E-C24/E-C25
E-S10
(Y798-GN)
E-C5
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
NOTE: THE
E-C35 CONNECTOR
MOVED TO THIS
LOCATION IN THE
302-5338 HARNESS
DT
CLR-GA
YL-18-GXL
GN-18-GXL
QTY
1
1
E-S13
(G828-WH)
AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR CONNECTOR
E-C33
CAM TOP
SPEED TIMING SENSOR
GF-C2
P/N
230-4012
E-S2
(G829-GN)
TO HARNESS ER
E-C10
TO HARNESS ER
E-C17
E-C10
TERM/PLUG
180-9339
180-9339
E-S8
(Y749-GN)
E-S9
(Y748-WH)
E-C4
TERM/PLUG
180-9340
180-9340
180-9340
E-C33
TERM/PLUG
180-9340
180-9340
180-9340
E-C28
TERM/PLUG
180-9340
180-9340
180-9340
E-C31
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
P/N
237-0227
P/N
230-4013
P/N
237-0227
P/N
230-5008
Volume 1 of 2 (Page 1)
AMP SEAL
CLR-GA
BU-18-GXL
YL-16-GXL
OR-16-GXL
WH-18-GXL
GN-18-GXL
BU-18-GXL
GY-18-GXL
GN-18-GXL
16 Page,
RIGHT HAND
HARNESS
CONNECTORS
E-C17/ER-C1
KENR8241-02 VOL 1 of 2
RIGHT HAND
HARNESS
CONNECTORS
E-C10/ER-C8
J-C4
1539693
J-C1
3E3382
E-C16
1552273
T962-E29 WH-16-HV
INJECTOR 1
T858-J6 GY-16-NW
T957-J69 PU-16-NW
T962-J64 WH-16-NW
T961-E28 GN-16-HV
T961-J65 GN-16-NW
T960-E19 BU-16-HV
T960-J66 BU-16-NW
T959-E18 BR-16-HV
T959-J67 BR-16-NW
T858-J9 GY-16-NW
T958-E17 YL-16-HV
T958-J68 YL-16-NW
T958-J68 YL-16-NW
T957-E35 PU-16-HV
J-C5
1539693
T957-J69 PU-16-NW
J-C3
1539693
E-C37
3E3382
K738-J2 GN-16-HV
K738-E66 GN-16-HV
K738-J2 GN-16-HV
K739-E75 BU-16-HV
K739-J1 BU-16-HV
T858-E22 GY-16-HV
T858-J9 GY-16-NW
T858-E16 GY-16-HV
T858-J6 GY-16-NW
T859-E24 WH-16-HV
T859-J12 WH-16-NW
T860-J16 OR-16-NW
T860-E25 OR-16-HV
K739-J1 BU-16-HV
J-S2
T860-J16 OR-16-NW
16 Page,
KENR8241-02 VOL 1 of 2
J HARNESS
J2
ELECTRONIC CONTROL MODULE (ECM)
BRAKE 1
2
3
4
AIR INTAKE HEATER RELAY/LAMP 5
6
7
8
9
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE RETURN 10
ENGINE CAN LO 11
ENGINE CAN HI 12
13
ACTUATOR RETURN (BRAKE) 14
INTAKE MANIFOLD AIR PRESSURE SENSOR 15
CGI DELTA P PRESS 16
ANALOG SENSOR RETURN 17
18
19
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE HS 20
21
22
ENGINE CAN SHIELD 23
TURBOSPEED (+) 24
SPD -1: CAMSHAFT TOP SPEED/TIMING (-) 25
TDC SERVICE PROBE (+) 26
COMBUSTION AIR DELTA P 27
LUBE OIL PRESSURE SENSOR 28
29
ANALOG SENSOR RETURN 30
31
32
CRANKCASE PRESSURE SENSOR 33
TURBOSPEED (-) 34
SPD +1: CAMSHAFT TOP SPEED/TIMING (+) 35
TDC SERVICE PROBE (-) 36
37
INLET AIR TEMPERATURE SENSOR 38
39
40
AFTERTREATMENT FUEL PILOT PRESSURE SENSOR 41
42
CGI ACTUATOR RTN 43
44
PURGE AIR 45
PASSIVE SPD +2: CAMSHAFT BOTTOM SPEED/TIMING 46
PASSIVE SPD -2: CAMSHAFT BOTTOM SPEED/TIMING 47
48
49
50
CGI ACTUATOR 51
FUEL ENABLE VALVE ACTUATOR RETURN 52
53
ANALOG SENSOR RETURN 54
EXHAUST GAS TEMP 1 (TURBINE OUTLET TEMP) 55
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56
CGI ABSOLUTE PRESSURE 57
58
AFTERTREATMENT FUEL PRESSURE CONTROL 59
AFTERTREATMENT FUEL PRESSURE CONTROL RETURN 60
FUEL PUMP 2 DRIVER 61
62
EXHAUST GAS TEMP 3 (COMBUSTION BOUNDARY) 63
64
65
PARTICULATE TRAP #1 DELTA PRESSURE 66
67
68
AFTERTREATMENT FUEL ENABLE VALVE 69
CGI TEMPERATURE 70
71
+5V (ABSOLUTE P,TEMP, DELTA P) 72
73
74
75
AIR INTAKE HEATER RELAY/LAMP RETURN 76
FUEL PUMP 1 DRIVER 77
78
PURGE AIR ACTUATOR RETURN 79
+5V PRESSURE SENSOR (FUEL RAIL,ITAKE AIR,OIL) 80
+5V AFTERTREATMENT SENSOR 81
+5V EF SENSOR 82
AFTERTREATMENT SENSOR RETURN 83
COOLANT TEMPERATURE 84
FUEL RAIL PRESS. SENSOR 85
86
87
AFTERTREATMENT IGNITION COIL RETURN 88
AFTERTREATMENT MAIN FUEL PRESSURE 89
90
EXHAUST GAS TEMP 2 (COMBUSTION DETECTION) 91
92
EF SENSOR RETURN 93
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94
INTAKE MANIFOLD AIR TEMPERATURE 95
96
97
98
INJECTOR 5&6 HS 99
100
101
102
103
INJECTOR 1&2 HS 104
INJECTOR 6 LS 105
INJECTOR 3 LS 106
INJECTOR 5 LS 107
INJECTOR 4 LS 108
AFTERTREATMENT IGNITION PRIMARY HS 109
110
FUEL PUMP 1 DRIVER RETURN 111
112
FUEL PUMP 2 DRIVER RETURN 113
114
INJECTOR 3&4 HS 115
INJECTOR 1 LS 116
117
INJECTOR 2 LS 118
119
120
K738-E66 GN-16-HV
T959-J67 BR-16-NW
T960-J66 BU-16-NW
T961-J65 GN-16-NW
T860-J14 OR-16-NW
T962-J64 WH-16-NW
K738-E66 GN-16-HV
K739-E75 BU-16-HV
E-S4
T858-E22 GY-16-HV
T858-E23 GY-16-HV
T858-E16 GY-16-HV
NOTE G
C801-E60 OR-18-GXL
Y798-E118 GN-18-GXL
Y797-E46 YL-18-GXL
K895-E73 BU-18-GXL
K739-E75 BU-16-HV
R746-E20 PK-18-GXL
U780-E21 WH-18-GXL
G829-E2 GN-18-GXL
PU-16-HV
YL-16-HV
BR-16-HV
WH-16-HV
BU-16-HV
OR-16-HV
GN-16-HV
WH-16-HV
994-E10 GY-18-GXL
995-E12 BU-18-GXL
C800-E63 GY-18-GXL
C801-E60 OR-18-GXL
C803-E58 BR-18-GXL
C818-E37 BU-18-GXL
C819-E52 PU-18-GXL
C820-E36 OR-18-GXL
C821-E51 BR-18-GXL
NOTE G
C829-E54 GN-18-GXL
C967-E15 BU-18-GXL
E795-E52 YL-16-GXL
E963-E27 BK-18-GXL
E964-E26 WH-18-GXL
E965-E48 BU-18-GXL
E966-E49 YL-18-GXL
G827-E81 BU-18-GXL
NOTE G
G849-E55 BR-18-GXL
G856-E8 WH-18-GXL
G857-E9 YL-18-GXL
H807-E155 YL-18-GXL
NOTE G
K895-E73 BU-18-GXL
R746-E20 PK-18-GXL
T846-E94 YL-18-GXL
U773-E69 PU-18-GXL
U774-E104 BU-18-GXL
U775-E59 GY-18-GXL
U779-E6 BR-18-GXL
NOTE G
U780-E21 WH-18-GXL
U781-E77 YL-18-GXL
X980-E32 WH-18-GXL
X981-E50 YL-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
NOTE G
Y741-E82 YL-18-GXL
Y742-E76 GN-18-GXL
Y743-E56 OR-18-GXL
NOTE G
Y746-E62 PK-18-GXL
Y747-E67 BR-18-GXL
Y750-E88 YL-16-GXL
Y751-E80 OR-16-GXL
Y923-E71 PU-18-GXL
C800-E63 GY-18-GXL
X980-E32 WH-18-GXL
E963-E27 BK-18-GXL
G856-E8 WH-18-GXL
Y923-E71 PU-18-GXL
994-E10 GY-18-GXL
G833-E47 PK-18-GXL
E795-E52 YL-16-GXL
X981-E50 YL-18-GXL
E964-E26 WH-18-GXL
G857-E9 YL-18-GXL
NOTE G
C829-E54 GN-18-GXL
C803-E58 BR-18-GXL
U775-E59 GY-18-GXL
Y735-E109 PK-18-GXL
E966-E49 YL-18-GXL
E965-E48 BU-18-GXL
U774-E104 BU-18-GXL
Y738-E65 GY-18-GXL
NOTE G
G827-E81 BU-18-GXL
T846-E94 YL-18-GXL
Y741-E82 YL-18-GXL
U779-E6 BR-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
C820-E36 OR-18-GXL
Y735-E99 OR-18-GXL
G828-E78 WH-18-GXL
C830-E57 BU-18-GXL
C818-E37 BU-18-GXL
H807-E155 YL-18-GXL
G826-E1 BR-18-GXL
Y748-E68 WH-18-GXL
U781-E77 YL-18-GXL
Y749-E103 GN-18-GXL
995-E12 BU-18-GXL
G849-E55 BR-18-GXL
NOTE G
Y751-E80 OR-16-GXL
Y747-E67 BR-18-GXL
Y743-E56 OR-18-GXL
NOTE G
U782-E102 PK-18-GXL
Y742-E76 GN-18-GXL
C967-E15 BU-18-GXL
T860-E25 OR-16-HV
C830-E57 BU-18-GXL
F793-E31 OR-18-GXL
G826-E1 BR-18-GXL
G829-E2 GN-18-GXL
G833-E47 PK-18-GXL
E-S12
E-S11
E-S1
E-S2
E-S3
NOTE G
E-S7
U782-E102 PK-18-GXL
Y748-E68 WH-18-GXL
E-S14
E-S5
Y749-E103 GN-18-GXL
C819-E52 PU-18-GXL
E-S8
Y749-E7 GN-18-GXL
C821-E51 BR-18-GXL
T859-E24 WH-16-HV
T957-E35 PU-16-HV
T958-E17 YL-16-HV
Y797-E46 YL-18-GXL
Y798-E118 GN-18-GXL
G828-E78 WH-18-GXL
E-S6
E-S10
E-S13
GROUND
Y743-E56 OR-18-GXL
INJECTOR 6
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E95 GN-18-GXL
NOTE G
K895-E73 BU-18-GXL
C803-E58 BR-18-GXL
H807-E155 YL-18-GXL
T846-E94 YL-18-GXL
U781-E77 YL-18-GXL
U782-E73 PK-18-GXL
U782-E83 PK-18-GXL
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
NOTE G
Y741-E82 YL-18-GXL
Y742-E76 GN-18-GXL
Y743-E56 OR-18-GXL
NOTE G
Y746-E62 PK-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y748-E93 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E85 GN-18-GXL
Y749-E95 GN-18-GXL
G826-E89 BR-18-GXL
G826-E39 BR-18-GXL
G826-E38 BR-18-GXL
G829-E5 GN-18-GXL
G829-E42 GN-18-GXL
G829-E50 GN-18-GXL
G833-E41 PK-18-GXL
G833-E87 PK-18-GXL
G833-E45 PK-18-GXL
U782-E73 PK-18-GXL
U782-E83 PK-18-GXL
Y748-E61 WH-18-GXL
Y749-E95 GN-18-GXL
Y749-E64 GN-18-GXL
Y749-E85 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E43 GN-18-GXL
Y797-E13 YL-18-GXL
Y797-E14 YL-18-GXL
Y735-E99 OR-18-GXL
Y735-E109 PK-18-GXL
Y747-E67 BR-18-GXL
Y748-E61 WH-18-GXL
Y748-E79 WH-18-GXL
Y748-E92 WH-18-GXL
Y749-E64 GN-18-GXL
Y749-E74 GN-18-GXL
Y749-E95 GN-18-GXL
E HARNESS
GROUND
NONE
Y733-E90 PU-18-GXL
Y734-E91 BU-18-GXL
Y737-E4 YL-18-GXL
Y738-E65 GY-18-GXL
P-C1
P-C2
2305010 OEM HARNESS 2305010
U781-P28 YL-18
1
1
Y748-E61 WH-18-GXL
Y749-E64 GN-18-GXL
Y747-E67 BR-18-GXL
Y748-E92 WH-18-GXL
Y749-E95 GN-18-GXL
C803-E58 BR-18-GXL
GND
DIFF PRESS
Y741-E82 YL-18-GXL
Y741-P31 YL-18
TEMP IN
Y742-E76 GN-18-GXL
Y742-P32 GN-18
TEMP OUT
U782-E73 PK-18-GXL
U782-P33 PK-18
H807-E155 YL-18-GXL
DPF
SENSOR
GROUP
GND
E964-GF2 WH-18-GXL
GROUND
Y923-E71 PU-18-GXL
SIGNAL
F-C1
2305010
1
E966-GF4 YL-18-GXL
U782-P29 PK-18
GND
Y746-P30 PK-18
DIFF PRESS
J894-E82 WH-18-GXL
J894-F4 WH-18
Y741-P31 YL-18
TEMP IN
J892-E76 PU-18-GXL
J892-F5 PU-18
Y742-P32 GN-18
TEMP OUT
K895-E73 BU-18-GXL
U782-P33 PK-18
Y797-E14 YL-18-GXL
Y798-E84 GN-18-GXL
F793-E33 OR-18-GXL
C830-E3 BU-18-GXL
1552269
1
G857-E9 YL-18-GXL
C967-E15 BU-18-GXL
SIGNAL
G833-E45 PK-18-GXL
GROUND
Y750-E88 YL-16-GXL
Y750-ER111 YL-16-TFE
G827-E81 BU-18-GXL
GROUND
994-E10 GY-18-GXL
SIGNAL
995-ER11 BU-18-TFE
U775-E59 GY-18-GXL
U775-ER7 GY-18-TFE
X981-ER5 YL-18-TFE
U775-ER7 GY-18-TFE
G829-E5 GN-18-GXL
G829-ER21 GN-18-TFE
G829-E42 GN-18-GXL
G829-ER18 GN-18-TFE
U779-E6 BR-18-GXL
NOTE G
U780-E21 WH-18-GXL
10
11
U779-ER19 BR-18-TFE
NOTE H
U780-ER10 WH-18-TFE
U773-E69 PU-18-GXL
12
U773-ER13 PU-18-TFE
E-C10
2304012
E-C5
2305008
+ VOLTS
G833-E41 PK-18-GXL
GROUND
R746-E20 PK-18-GXL
SIGNAL
ER-C3
2305009
TWISTED PAIR
Y798-E11 GN-18-GXL
Y798-ER119 GN-18-GXL
Y797-E13 YL-18-GXL
Y797-ER121 YL-18-GXL
X716-E97 BK-14-GXL
X716-ER113 BK-14-GXL
X715-E111 OR-14-GXL
X715-ER8 OR-14-GXL
G826-E89 BR-18-GXL
+ VOLTS
G833-E87 PK-18-GXL
NOTE G
G849-E55 BR-18-GXL
GROUND
SIGNAL
X715-E111 OR-14-GXL
C818-E37 BU-18-GXL
1
2
X716-E97 BK-14-GXL
E-C35
2818803
G828-E51 WH-18-GXL
+ VOLTS
G829-E50 GN-18-GXL
GROUND
SIGNAL
FUEL RAIL
PRESSURE SENSOR
293-5340
C820-E36 OR-18-GXL
C821-E51 BR-18-GXL
H795-PK
SPARK PLUG
295-3099
C992-PU
G829-ER25 GN-18-TFE
GROUND
X715-ER8 OR-14-GXL
VS
Y797-ER121 YL-18-GXL
CAN+
X716-ER113 BK-14-GXL
GND
Y798-ER119 GN-18-GXL
CAN-
E717-GN
C977-BU
NOTE A
ER-C5
2407874
NOTE H
C829-ER14 GN-18-TFE
SIGNAL
G829-ER25 GN-18-TFE
GROUND
AIR INLET
TEMPERATURE
SENSOR
234-5013
E971-GN
VS
G829-ER3 GN-18-TFE
GND
U773-ER13 PU-18-TFE
FLAME SIG
TURBO SIG
+ VOLTS
G829-ER18 GN-18-TFE
GROUND
U779-ER19 BR-18-TFE
SIGNAL
G828-ER23 WH-18-TFE
+ VOLTS
G829-ER24 GN-18-TFE
NOTE H
U780-ER10 WH-18-TFE
GROUND
SIGNAL
NOTE
C & F
BK
RD
WH
B
A
C
PASSIVE MAGNETIC
MACHINE SPEED
SENSOR
G808-BU
G809-GN
1
2
G808-BU
G809-GN
H795-PK
C985-BU
C986-BR
G840-PU
H795-PK
C985-BU
C986-BR
J403/P403
CGI GAS
TEMPERATURE
SENSOR
280-9909
G828-ER22 WH-18-TFE
101-RD
101-RD
101-RD
101-RD
C975-WH
E971-GN
G828-ER2 WH-18-TFE
C979-OR
C992-PU
K900-YL
C977-BU
COOLING FAN
SOLENOID
ARC
SUPPRESSOR
229-BK
229-BK
C986-BR
229-BK
229-BK
J906-BR
INPUT #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8 (COOLING FAN)
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 POSITIVE
INPUT #15 NEGATIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
HIGH EXHAUST TEMPERATURE LAMP
AFTERTREATMENT REGENERATION LAMP
MACHINE SPEED IN POSITIVE
MACHINE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
CRUISE CONTROL SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD
CRUISE CONTROL RESUME
SERV. BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED + BATTERY
UNSWITCHED + BATTERY
ENGINE COOLANT LEVEL LOW
UNSWITCHED + BATTERY
INPUT #1
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
- BATTERY
INPUT #13
- BATTERY
ACCELERATOR PEDAL POSITION
- BATTERY
INPUT #8
-BATTERY
IGNITION KEY SWITCH
CGI ABSOLUTE
PRESSURE SENSOR
276-8548
ER-C14
2407878
TURBOCHARGER
VARIABLE
GEOMETRY
ACTUATOR
E716-GY
HI
LO
MED
ER-C10
2407879
G829-ER3 GN-18-TFE
CGI DELTA P
PRESSURE SENSOR
280-7131
ER HARNESS
SPLICE E-S7 IS REMOVED & WIRE U782-E83 CONNECTS PIN 93 OF E-C1 TO PIN 2
OF E-C18. WIRES U782-E73 & U782-E102 ARE ELIMINATED.
E-C29
2388245
CRANKCASE
PRESSURE
SENSOR
305-6873
C978-BR
C979-OR
HI
G829-ER24 GN-18-TFE
ABBREVIATIONS:
CGI = CLEAN GAS INDUCTION
DPF = DIESEL PARTICULATE FILTER
BATT+ ENGINE
MOUNT
BATT- POWER
G828-ER2 WH-18-TFE
C819-E52 PU-18-GXL
229-BK
L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK
+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4
E-C19
2388245
E-C36
2788844
E-C34
2304012
G829-ER12 GN-18-TFE
229-BK
229-BK
229-BK
LO
MED
RETARDER SOLENOID
ON/OFF SWITCH
ER-C9
2610524
TWISTED PAIR
INLET MANIFOLD
AIR PRESSURE
(BOOST) SENSOR
266-8650
E-C3
2304013
X980-ER4 WH-18-TFE
274-5716
CABLE OR-2
G826-E39 BR-18-GXL
X981-ER5 YL-18-TFE
BK-18
E-C6
2304013
ER-C8
2407874
PWM -
ER-C2
2305008
INLET
AIR
HEATER
RELAY
209-5581
BK-18
G829-ER12 GN-18-TFE
BATT+
C830-E53 BU-18-GXL
BK
G828-ER22 WH-18-TFE
ER-S3
14 AWG GXL
14 AWG GXL
14 AWG GXL
U774-ER6 BU-18-TFE
G829-ER21 GN-18-TFE
101-RD
C975-WH
H795-PK
ER-S2
101-RD
14 AWG GXL
C975-WH
200-EP1 BK-4
ER-S1
101-RD
X980-ER4 WH-18-TFE
G828-ER9 WH-18-TFE
OIL PRESSURE
SENSOR
293-5535
E-C26
1552269
F793-E30 OR-18-GXL
G840-PU
C977-BU
E716-GY
101-RD
C978-BR
C979-OR
H795-PK
G829-ER95 GN-18-TFE
+ VOLTS
995-E12 BU-18-GXL
G828-ER23 WH-18-TFE
G828-ER9 WH-18-TFE
NOTE H
C829-ER14 GN-18-TFE
GND
451-BR
E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
14 AWG GXL
H795-PK
NOTE H
C829-ER14 GN-18-TFE
G829-ER18 GN-18-TFE
U773-ER13 PU-18-TFE
U779-ER19 BR-18-TFE
NOTE H
U780-ER10 WH-18-TFE
INLET MANIFOLD
AIR TEMPERATURE
SENSOR
234-5013
451-BR
14 AWG GXL
H795-PK
ER-C4
2407876
ER-C6
2407877
C973-GN
NOTE
B & E
450-YL
450-YL
14 AWG GXL
ENGINE
BLOCK
E794-YL
E793-BU
SIGNAL -
14 AWG GXL
10A
SET/RESUME SWITCH
E-C15
3E3364
G856-E8 WH-18-GXL
SIGNAL +
Y750-ER111 YL-16-TFE
G826-E38 BR-18-GXL
BATTERY 1
10A
DPF
SENSOR
GROUP
ER-C7
2407878
J1939 TERMINATION
RESISTOR
U774-ER6 BU-18-TFE
U782-F7 PK-18
BATTERY 2
10A
U782-F6 PK-18
BATTERY 3
VS
J896-F3 OR-18
E-C25
1342540
E-C24
1740502
G828-E111 WH-18-GXL
NOTE G
C829-E54 GN-18-GXL
F-S1
- 12 V +
C974-PU
SPEEDOMETER
NOTE
B & E
10A
U782-F2 PK-18
U774-E104 BU-18-GXL
Y751-ER112 OR-16-TFE
U781-F1 YL-18
P-C1
P-C2
2305010 OEM HARNESS 2305010
U781-P28 YL-18
1
1
E-C4
2370227
F-C2
2305011
- 12 V +
NOTE A
C985-BU
H795-PK
K998-BU
TO CHASSIS
J1939 DATALINK
- 12 V +
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
G880-PK
SIGNAL -
NOTE Z
E-C9
2304011
Y751-E80 OR-16-GXL
ER-C1
2606728
GROUND
AFTERTREATMENT #1
PURGE AIR
ACTUATOR 231-3269
E-C32
1166158
STARTER
MOTOR
BK-18
J896-E62 OR-18-GXL
COMBUSTION AIR
DELTA P PRESSURE
SENSOR 298-6502
ALTERNATOR
Y751-ER112 OR-16-TFE
E965-GF3 BU-18-GXL
AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
300-3295
BK-18
200-ER84 BK-16-TFE
E963-GF1 BK-18-GXL
TWISTED PAIR
Y749-E43 GN-18-GXL
Y734-E91 BU-18-GXL
P1
1607689
659-PK
AFTERTREATMENT
REGENERATION LAMP
9 PIN CAB
HIGH EXHAUST
CONNECTOR
TEMPERATURE LAMP
+ BATTERY B
- BATTERY A
J
H
J1587- G E793-BU
J1587+ F E794-YL
TACHOMETER
J1939 SHIELD E A249-BK
J1939- D K990-GN
SIGNAL +
J1939+ C K900-YL
BK-18
L994-YL
WARNING LAMP
U782-E83 PK-18-GXL
GF HARNESS
+ VOLTS
Y736-E100 OR-18-GXL
+ VOLTS AFTERTREATMENT #1
(PILOT)
GROUND FUEL PRESSURE
SIGNAL SENSOR 284-2728
GF-C2
1003320
GF-C3
1112416
TWISTED PAIR
E-C13
2304011
+ VOLTS AFTERTREATMENT #2
GROUND (MAIN) FUEL PRESSURE
SENSOR 298-6488
SIGNAL
U781-E77 YL-18-GXL
Y746-P30 PK-18
1
2
3
4
KEYSWITCH
NOTE D
Y735-E109 PK-18-GXL
VS
U782-P29 PK-18
GF-C1
2305009
BK-18
TO + BATTERY
TO MACHINE
COMPONENTS
OFF
ON
START
E-C18
2305011
E966-E49 YL-18-GXL
Y736-E100 OR-18-GXL
N/O RELAY
E-C20
1552269
Y748-E34 WH-18-GXL
E795-E52 YL-16-GXL
SIGNAL
FLAME SIGNAL
Y738-E65 GY-18-GXL
E965-E48 BU-18-GXL
TWISTED PAIR
GND
E-C33
2304013
E964-E26 WH-18-GXL
Y798-E11 GN-18-GXL
Y798-E84 GN-18-GXL
G828-E111 WH-18-GXL
G828-E51 WH-18-GXL
SIGNAL
Y746-E62 PK-18-GXL
E963-E27 BK-18-GXL
C801-E60 OR-18-GXL
X980-E32 WH-18-GXL
E-C28
2370227
U782-E83 PK-18-GXL
E-C8
2305008
C800-E63 GY-18-GXL
X981-E50 YL-18-GXL
Y749-E74 GN-18-GXL
Y735-E99 OR-18-GXL
E-C17
2304009
F793-E30 OR-18-GXL
F793-E33 OR-18-GXL
VS
H807-E155 YL-18-GXL
E-C11
2304013
C830-E53 BU-18-GXL
C830-E3 BU-18-GXL
C803-E58 BR-18-GXL
U781-E77 YL-18-GXL
TWISTED PAIR
Y748-E79 WH-18-GXL
GROUND
E-C18
2305011
E-C38
2407874
E-S9
Y748-E34 WH-18-GXL
Y748-E93 WH-18-GXL
Y748-E79 WH-18-GXL
T858-E23 GY-16-HV
T962-E29 WH-16-HV
T959-E18 BR-16-HV
T961-E28 GN-16-HV
T960-E19 BU-16-HV
Y750-E88 YL-16-GXL
H807-E155 YL-18-GXL
994-E10 GY-18-GXL
C818-E37 BU-18-GXL
C819-E52 PU-18-GXL
C820-E36 OR-18-GXL
C821-E51 BR-18-GXL
C830-E3 BU-18-GXL
C830-E53 BU-18-GXL
C967-E15 BU-18-GXL
F793-E30 OR-18-GXL
F793-E33 OR-18-GXL
G826-E38 BR-18-GXL
G826-E39 BR-18-GXL
G826-E89 BR-18-GXL
G827-E81 BU-18-GXL
G833-E41 PK-18-GXL
G833-E45 PK-18-GXL
G833-E87 PK-18-GXL
NOTE G
G849-E55 BR-18-GXL
G856-E8 WH-18-GXL
G857-E9 YL-18-GXL
R746-E20 PK-18-GXL
Y797-E14 YL-18-GXL
Y798-E84 GN-18-GXL
Y748-E92 WH-18-GXL
Y748-E101 WH-18-GXL
Y749-E85 GN-18-GXL
INJECTOR 5
E963-E27 BK-18-GXL
E964-E26 WH-18-GXL
E965-E48 BU-18-GXL
E966-E49 YL-18-GXL
NOTE G
Y746-E62 PK-18-GXL
Y737-E4 YL-18-GXL
U773-E69 PU-18-GXL
VS
C803-E58 BR-18-GXL
T860-J15 OR-16-NW
T860-J14 OR-16-NW
SIGNAL
GROUND
J-C8
1539693
T860-J15 OR-16-NW
E-C2
2397349
Y748-E93 WH-18-GXL
T846-E94 YL-18-GXL
J-C9
1539693
T859-J11 WH-16-NW
T859-J13 WH-16-NW
F793-E31 OR-18-GXL
INJECTOR 4
T859-J13 WH-16-NW
BU-16-NW
WH-16-NW
GN-16-NW
BR-16-NW
T957-E35
T958-E17
T959-E18
T859-E24
T960-E19
T860-E25
T961-E28
T962-E29
E-C31
2305008
J-C7
1539693
J-S1
T859-J12 WH-16-NW
INJECTOR 3
T859-J11 WH-16-NW
INJECTOR 2
T960-J66
T962-J64
T961-J65
T959-J67
E-C1
2645732
J-C6
1539693
DESCRIPTION
SPARK PLUG WIRE AS.
MAIN ENGINE HARNESS-NOTE G
MAIN ENGINE HARNESS
MAIN ENGINE HARNESS-EARLY
RIGHT HAND ENGINE HARNESS-NOTE H
RIGHT HAND ENGINE HARNESS
RIGHT HAND ENGINE HARNESS-EARLY
DPF JUMPER HARNESS
SPEED/TIMING HARNESS
INTERNAL ENGINE HARNESS
INTERNAL ENGINE HARNESS-NO BRAKE
INTERNAL ENGINE HARNESS
PART NUMBER
295-6240
316-4779
302-6843
302-5338
316-4780
302-6839
302-5339
317-7681
302-5342
302-5343
309-2883
295-9956
CHG
01
00
00
00
00
00
00
00
00
01
00
01
SYMBOL
DESCRIPTION
CIRCUIT CONNECTED
(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
CONNECTOR
H#
SPLICE
HIGHWAYS
COLOR ABBREVIATIONS
CGI HYDRAULIC
ACTUATOR
ER-C6
AIR INLET
TEMPERATURE
SENSOR
ER-C5
NOTE H
TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR ER-C2
ER-C6
TERM/PLUG
180-9340
180-9340
P/N
240-7877
COOLANT
TEMPERATURE
SENSOR
ER-C11
ER-C5
TERM/PLUG
180-9340
180-9340
P/N
240-7874
P/N
240-7874
ER-C10
TERM/PLUG
180-9340
180-9340
180-9340
P/N
240-7879
ER-C4
TERM/PLUG
180-9340
180-9340
NOTE:
THE 302-5339 HARNESS,
USED ON SOME VERSIONS
OF THIS ENGINE, HAS
CONNECTOR ER-C2 BREAK
OUT OF THE HARNESS
IN THIS LOCATION.
QTY
1
CONNECTOR TABLE
ER-C9
WIRE NAME POS TERM/PLUG
G828-ER2
1
180-9340
G829-ER3
2
180-9340
U773-ER13
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
261-0524
CGI GAS
TEMPERATURE
SENS
AFTERTREATMENT
IGNITION COIL
ER-C7
NOTE H
TO E HARNESS
ER-C8
AMP SEAL CONNECTOR TABLE
CLR-GA WIRE NAME POS
YL-18-TFE X981-ER5
1
WH-18-TFE X980-ER4
2
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
ER-C14
TERM/PLUG
180-9340
180-9340
180-9340
INJECTOR 3
J-C6
CAT COMPRESSION
BRAKE ACTUATOR
J-C3
P/N
240-7878
NOTE H
TO E HARNESS
ER-C1
J-S1
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GY-16-NW T858-J6
A
PU-16-NW T957-J69
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL
ER-S2
(G829-GN)
ER-S1
(G828-WH)
P/N
240-7876
TURBOCHARGER
SPEED SENSOR
ER-C4
TO E HARNESS
ER-C3
AMPSEAL
CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE
INJECTOR 5
J-C8
CGI DELTA P
PRESSURE SENSOR
ER-C14
CGI ABSOLUTE
PRESSURE SENSOR
ER-C10
ER-S3
(G829-GN)
TURBOCHARGER
VARIABLE
GEOMETRY
ACTUATOR
ER-C2
INJECTOR 1
J-C4
ER-C11
TERM/PLUG
180-9340
180-9340
INJECTOR 2
J-C5
FUEL INJECTOR
INTERFACE
J-C2
ER-C8
TERM/PLUG
180-9340
180-9340
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GN-16-NW K738-J2
1
BU-16-NW K739-J1
2
GY-16-NW T858-J9
3
GY-16-NW T858-J6
4
WH-16-NW T859-J12
5
OR-16-NW T860-J16
6
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
WEDGE
J-C2
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
J-C4
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GY-16-NW T858-J9
A
YL-16-NW T958-J68
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL
J-C5
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-NW T859-J11
A
BR-16-NW T959-J67
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL
J-C6
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-NW T859-J13
A
BU-16-NW T960-J66
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL
J-C7
TERM/PLUG
154-2389
154-2389
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
GN-16-NW K738-J2
A
BU-16-NW K739-J1
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL
J-C3
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877
P/N
153-9693
154-3769
154-0877
J-S2
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-16-NW T860-J15
A
GN-16-NW T961-J65
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL
TPI
CONNECTOR TABLE
CLR-GA WIRE NAME POS
OR-16-NW T860-J14
A
WH-16-NW T962-J64
B
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
CLIP
1
SEAL
J-C8
TERM/PLUG
154-2389
154-2389
ABBREV
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
P/N
153-9693
154-3769
154-0877
J-C9
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-3769
154-0877
P/N
155-2273
155-2263
INJECTOR 6
J-C9
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS
WH-16-NW T962-J64
1
GN-16-NW T961-J65
2
BU-16-NW T960-J66
3
BR-16-NW T959-J67
4
YL-16-NW T958-J68
5
PU-16-NW T957-J69
6
ACCESSORY TABLE
QTY
PART NAME
1
RECEPTACLE AS.
1
WEDGE
P/N
240-7874
J-C1
TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
3E-3382
3E-3383
Volume 1 of 2 (Page 2)
PAGE
NUMBER
1 outside
Component Location for RV/FT Engines, Harness E Information for RV/FT Engines, Related Service Manual Table
1 inside
Schematic for RV/FT Engines, Harness ER Information for RV/FT Engines, Machine Harness Schematic for
Both RV/FT & PACCAR Engines, Harness J Information for both RV/FT & PACCAR Engines
2 outside
Component Locations for PACCAR Engines, Harness A Information for PACCAR Engines
2 inside
Schematic for PACCAR Engines, Harness AR Information for PACCAR Engines, Connector Descriptions
for both RV/FT & PACCAR Engines
KENR8241-02
May 2010
Symbols
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Circuit Breaker
Symbol
Flow
Symbol
RIGHT HAND
HARNESS
CONNECTORS
A-C10/AR-C8
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
RIGHT HAND
HARNESS
CONNECTORS
A-C5/AR-C3
AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR CONNECTOR
A-C33
RIGHT HAND
HARNESS
CONNECTORS
A-C17/AR-C1
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
C9 On-highway Engine
Electrical System
AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR CONNECTOR
A-C28
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
C9S228-UP
CRANKCASE PRESSURE
SENSOR A-C35
INLET MANIFOLD AIR TEMPERATURE
SENSOR CONNECTOR A-C9
FUEL PUMP
SOLENOID AFT 2
A-C29
FUEL INJECTOR
INTERFACE CONNECTORS
A-C37, J-C2 & A-16, J-C1
ARE LOCATED IN THIS AREA
(HARNESS 302-5334 ONLY)
TIMING CALIBRATION
PROBE CONNECTOR
A-C12/A-C15
AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR CONNECTOR
A-C33
AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR CONNECTOR
A-C28
1
2
C-C4
AG-C3
130-6795 130-6795
L-C12
3E-5179
AG-C4
111-7898
5A
Socket
Pin
Receptacle
Pin or Socket
Number
Single Wire
Connector
325-AG135 PK-14
1
2
9X-1123
Component
Part Number
Plug
200-L32 BK-14
Ground
Connection
Fuse
(5 Amps)
Circuit Identification
Number
Wire Color
Wire Gauge
Printed in U.S.A.
2010 Caterpillar
All Rights Reserved
EXHAUST GAS TEMPERATURE 3
(COMBUSTION BOUNDARY (3))
SENSOR CONNECTOR
A-C2
CAM TOP
SPEED TIMING
SENSOR GF-C2
CAM BOTTOM
SPEED TIMING
SENSOR
GF-C3
HARNESS GF
(SPEED/TIMING
HARNESS)
AFTERTREATMENT
FUEL ENABLE
ACTUATOR
A-C23
TURBOCHARGER
SPEED CONNECTOR
AR-C4
TURBOCHARGER
VARIABLE GEOMETRY
ACTUATOR CONNECTOR
AR-C2
OIL PRESSURE
SENSOR
A-C4
COMBUSTION AIR
DELTA P PRESSURE
SENSOR CONNECTOR
AR-C22
TO HARNESS GF
(SPEED/TIMING HARNESS)
CONNECTORS A-C8/GF-C1
AMP SEAL
CLR-GA
BU-18-GXL
PU-18-GXL
YL-16-GXL
OR-16-GXL
GY-18-GXL
WH-18-GXL
GN-18-GXL
BU-18-GXL
GY-18-GXL
WH-18-GXL
GN-18-GXL
GN-18-GXL
QTY
1
TO HARNESS AR
A-C10
TO HARNESS AR
A-C5
TO HARNESS
AR A-C17
INLET MANIFOLD
AIR PRESSURE
(BOOST)
SENSOR A-C6
A-S13
(G828-WH)
NOTE: CONNECTOR
A-C40 DOES NOT
EXIST IN HARNESS
308-4463 OR
302-5334
INLET AIR
HEATER RELAY
A-C26
DT CONNECTOR TABLE A-C40
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV 386-A160 1 180-9340
BU-16-HV K739-A157 2 180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
DT
CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
1
INLET AIR
SHUTOFF RELAY
A-C40/A-C41
AMP SEAL
CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1
AMP SEAL
CLR-GA
OR-18-GXL
BR-18-GXL
CGI GAS
TEMPERATURE
SENSOR
CONNECTOR
AR-C9
QTY
1
NOTE: WIRE
386-A158
DOES NOT EXIST
IN HARNESS
308-4463 OR
302-5534
AFTERTREATMENT
IGNITION COIL
CONNECTOR
AR-C7
NOTE K,
PAGE 4
NOTE K,
PAGE 4
CONNECTOR TABLE
AMP
A-C1
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A66
1
180-9340
2
8T-8737
3
8T-8737
PU-16-HV 386-A158
4
180-9340
OR-18-GXL F793-A31
5
180-9340
6
8T-8737
7
8T-8737
8
8T-8737
9
8T-8737
OR-18-GXL C801-A60 10 180-9340
GN-18-GXL Y798-A118 11 180-9340
YL-18-GXL Y797-A46 12 180-9340
13
8T-8737
BU-16-HV K739-A75 14 180-9340
PK-18-GXL R746-A20 15 180-9340
WH-18-GXL U780-A21 16 180-9340
GN-18-GXL G829-A2 17 180-9340
18
8T-8737
19
8T-8737
GY-18-GXL C800-A63 20 180-9340
21
8T-8737
22
8T-8737
23
8T-8737
WH-18-GXL X980-A32 24 180-9340
BK-18-GXL E963-A27 25 180-9340
WH-18-GXL G856-A8 26 180-9340
PU-18-GXL Y923-A71 27 180-9340
GY-18-GXL 994-A10 28 180-9340
29
8T-8737
PK-18-GXL G833-A47 30 180-9340
31
8T-8737
32
8T-8737
YL-16-GXL E795-A52 33 180-9340
YL-18-GXL X981-A50 34 180-9340
WH-18-GXL E964-A26 35 180-9340
NOTE: PIN 2
CONNECTS TO
WIRE K739-A75
IN HARNESS
308-4463 OR
302-5534
FUEL PUMP
SOLENOID
AFT 2
A-C29
NOTE K,
PAGE 4
NOTE K,
PAGE 4
QTY
1
1
NOTE K,
PAGE 4
DT
CLR-GA
GN-16-HV
BU-16-HV
GY-16-HV
GY-16-HV
WH-16-HV
OR-16-HV
AMP SEAL
CLR-GA
BR-18-GXL
PK-18-GXL
BR-18-GXL
FUEL RAIL
PRESSURE
SENSOR
A-C3
QTY
1
A-S3
(G833-PK)
CONNECTOR TABLE
A-C3
WIRE NAME POS TERM/PLUG
G826-A89
1
180-9340
G833-A87
2
180-9340
G849-A55
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
A-S11
A-S2
(F793-OR)
(G829-GN)
CLR-GA
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL
BR-18-GXL
A-S9
(Y748-WH)
A-S4
(T858-GY)
NOTE K,
PAGE 4
AFTERTREATMENT
MAIN FUEL
CONTROL
SOLENOID
A-C13
DT
CONNECTOR TABLE A-C15
CLR-GA WIRE NAME POS TERM/PLUG
1
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 274-3774
DT
CONNECTOR TABLE A-C20
DT
CONNECTOR TABLE
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS
PK-18-GXL Y735-A109 1
180-9340 WH-18-GXL G856-A8
1
YL-18-GXL H807-A155 2
180-9340 YL-18-GXL G857-A9
2
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
1
PLUG AS.
155-2269
1
PLUG AS.
1
WEDGE
155-2261
1
WEDGE
AFTERTREATMENT #1
PURGE AIR
ACTUATOR
A-C20
A-S16
(386-PU)
FUEL INJECTOR
INTERFACE A-C37
CONNECTOR TABLE
A-C9
WIRE NAME POS TERM/PLUG
C967-A15
1
180-9340
G833-A45
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4011
INLET MANIFOLD
AIR TEMPERATURE
SENSOR A-C9
TERMINATION
RESISTOR
A-C24/A-C25
CGI ABSOLUTE
PRESSURE
SENSOR
CONNECTOR
AR-C10
QTY
1
CONNECTOR TABLE
A-C6
WIRE NAME POS TERM/PLUG
G826-A39
1
180-9340
G833-A41
2
180-9340
R746-A20
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
NOTE: CONNECTORS
A-C16 & A-C37 MOVE
TO THIS LOCATION IN
THE 302-5334 HARNESS
SPARK PLUG
IGNITION COIL
GROUND TERMINAL
P/N
230-5008
AMP SEAL
CLR-GA
BR-18-GXL
PK-18-GXL
PK-18-GXL
DT
CLR-GA
YL-18-GXL
GN-18-GXL
FUEL PUMP
SOLENOID
FORE 1
A-C19
CGI GAS
TEMPERATURE
SENSOR
AR-C9
A-C10
TERM/PLUG
180-9340
180-9340
126-1768
126-1768
A-S1
(G826-BR)
AMP SEAL
CLR-GA
OR-14-GXL
BK-14-GXL
QTY
TIMING
1
CALIBRATION
PROBE A-C12/A-C15
FUEL INJECTOR
INTERFACE
A-C16
AMP SEAL
CLR-GA
BR-18-GXL
BU-18-GXL
GY-18-GXL
QTY
1
CONNECTOR TABLE
A-C4
WIRE NAME POS TERM/PLUG
G826-A38
1
180-9340
G827-A81
2
180-9340
994-A10
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
237-0227
TO HARNESS GF (SPEED/TIMING
HARNESS) A-C8
OIL PRESSURE
SENSOR A-C4
A-S15
(K739-BU)
A-S12
(C830-BU)
AMP SEAL CONNECTOR TABLE A-C18
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL U781-A77 1 180-9339
PK-18-GXL U782-A83 2 180-9339
PK-18-GXL Y746-A62 3 180-9339
YL-18-GXL Y741-A82 4 180-9339
GN-18-GXL Y742-A76 5 180-9339
PK-18-GXL U782-A73 6 180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS.230-5011
AMP SEAL
CLR-GA
PU-18-GXL
OR-18-GXL
QTY
1
DT
CONNECTOR TABLE A-C38
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-HV 386-A159 1 180-9339
2
8T-8737
ACCESSORY TABLE
A-S8
QTY
PART NAME
P/N
(Y749-GN)
1
RECEPTACLE AS. 3E-3364
1
WEDGE
3E-3365
CRANK CASE
PRESSURE SENSOR
A-C35
A-S7
(U782-PK)
ENGINE CONTROL
MODULE (ECM)
A-S4
(T858-GY)
AFTERTREATMENT FUEL
PRESSURE CONTROL
(PILOT FUEL CONTROL
SOLENOID) A-C27
P/N
230-4011
QTY
1
ENGINE MOUNT
POWER A-C34/A-C36
A-S5
(Y749-GN)
A-C13
TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
OEM HARNESS
INTERFACE A-C18
A-C12
TERM/PLUG
180-9340
180-9340
AMPSEAL
CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL
QTY
1
AFTERTREATMENT #2
(MAIN) FUEL
PRESSURE
SENSOR A-C28
AMP SEAL
CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
AMP SEAL
CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
A-S14
(Y748-WH)
AFTERTREATMENT #1
(PILOT) FUEL PRESSURE
SENSOR A-C33
EXHAUST GAS TEMPERATURE 3
(COMBUSTION BOUNDARY (3))
SENSOR A-C2
AMPSEAL
CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
QTY
1
CONNECTOR TABLE
A-C2
WIRE NAME POS TERM/PLUG
Y748-A79
1
180-9340
Y749-A74
2
180-9340
Y735-A99
3
180-9340
4
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
239-7349
Volume 2 of 2 (Page 3)
ECM CONNECTOR
A-C1
0EM HARNESS INTERFACE
CONNECTOR
A-C18/P-C1
AMP
CONNECTOR TABLE A-C5
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL X981-A50 1 180-9340
WH-18-GXL X980-A32 2 180-9340
GN-18-GXL G829-A42 3 180-9340
BR-18-GXL U779-A6 4 180-9340
WH-18-GXL U780-A21 5 180-9340
PU-18-GXL U773-A69 6 180-9340
OR-18-GXL C801-A60 7 180-9340
8
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS. 231-2295
16 Page,
KENR8241-02 VOL 2 of 2
INLET AIR
HEATER RELAY
CONNECTOR
A-C26
J-C4
1539693
NOTE X
J-C1
3E3382
A-C16
1552273
T858-J6 GY-16-NW
T962-A29 WH-16-HV
T962-J64 WH-16-NW
T961-A28 GN-16-HV
T961-J65 GN-16-NW
T957-J69 PU-16-NW
J-C5
1539693
NOTE X
T960-A19 BU-16-HV
T960-J66 BU-16-NW
T959-A18 BR-16-HV
T959-J67 BR-16-NW
T858-J9 GY-16-NW
T958-A17 YL-16-HV
T958-J68 YL-16-NW
T958-J68 YL-16-NW
T957-A35 PU-16-HV
T957-J69 PU-16-NW
J-C3
1539693
NOTE X
A-C37
3E3382
K738-A66 GN-16-HV
K738-J2 GN-16-HV
K738-J2 GN-16-HV
K739-A156 BU-16-HV
K739-J1 BU-16-HV
T858-A22 GY-16-HV
T858-J9 GY-16-NW
T858-A16 GY-16-HV
T858-J6 GY-16-NW
T859-A24 WH-16-HV
T859-J12 WH-16-NW
T860-A25 OR-16-HV
T860-J16 OR-16-NW
K739-J1 BU-16-HV
T860-J16 OR-16-NW
T959-J67 BR-16-NW
J-C7
1539693
NOTE X
CAT COMPRESSION
BRAKE ACTUATOR
A NOTE: CAT COMPRESSION
BRAKE IS OPTIONAL.
B SOME HARNESSES DO NOT
HAVE CONNECTOR J-C3.
J-S1
J-S2
J HARNESS
T859-J13 WH-16-NW
T960-J66 BU-16-NW
J-C8
1539693
NOTE X
T860-J15 OR-16-NW
T859-J11 WH-16-NW
T859-J13 WH-16-NW
T962-J64 WH-16-NW
T860-J15 OR-16-NW
T860-J14 OR-16-NW
K738-A66 GN-16-HV
A-C1
J2 2645732
BRAKE 1
K738-A66 GN-16-HV
2
3
ATAAC DRAIN PUMP 4
386-A158 PU-16-HV
AIR INTAKE HEATER RELAY/LAMP 5
F793-A31 OR-18-GXL
6
7
8
NOTE J
9
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE RETURN 10
C801-A60 OR-18-GXL
ENGINE CAN LO 11
Y798-A118 GN-18-GXL
ENGINE CAN HI 12
Y797-A46 YL-18-GXL
13
K895-A73 BU-18-GXL
ACTUATOR RETURN (BRAKE) 14
K739-A75 BU-16-HV
15
INTAKE MANIFOLD AIR PRESSURE SENSOR
R746-A20 PK-18-GXL
CGI DELTA P PRESS 16
U780-A21 WH-18-GXL
ANALOG SENSOR RETURN 17
G829-A2 GN-18-GXL
18
19
AFTERTREATMENT COMBUST AIR PRESS CTRL VALVE HS 20
C800-A63 GY-18-GXL
21
22
ENGINE CAN SHIELD 23
TURBOSPEED (+) 24
X980-A32 WH-18-GXL
SPD -1: CAMSHAFT TOP SPEED/TIMING (-) 25
E963-A27 BK-18-GXL
TDC SERVICE PROBE (+) 26
G856-A8 WH-18-GXL
COMBUSTION AIR DELTA P 27
Y923-A71 PU-18-GXL
LUBE OIL PRESSURE SENSOR 28
994-A10 GY-18-GXL
29
ANALOG SENSOR RETURN 30
G833-A47 PK-18-GXL
31
32
CRANKCASE PRESSURE SENSOR 33
E795-A52 YL-16-GXL
TURBOSPEED (-) 34
X981-A50 YL-18-GXL
SPD +1: CAMSHAFT TOP SPEED/TIMING (+) 35
E964-A26 WH-18-GXL
TDC SERVICE PROBE (-) 36
G857-A9 YL-18-GXL
37
NOTE J
INLET AIR TEMPERATURE SENSOR 38
C829-A54 GN-18-GXL
39
40
AFTERTREATMENT FUEL PILOT PRESSURE SENSOR 41
C803-A58 BR-18-GXL
42
CGI ACTUATOR RTN 43
U775-A59 GY-18-GXL
44
PURGE AIR 45
Y735-A109 PK-18-GXL
PASSIVE SPD +2: CAMSHAFT BOTTOM SPEED/TIMING 46
E966-A49 YL-18-GXL
PASSIVE SPD -2: CAMSHAFT BOTTOM SPEED/TIMING 47
E965-A48 BU-18-GXL
48
49
50
CGI ACTUATOR 51
U774-A104 BU-18-GXL
FUEL ENABLE VALVE ACTUATOR RETURN 52
Y738-A65 GY-18-GXL
53
ANALOG SENSOR RETURN 54
G827-A81 BU-18-GXL
EXHAUST GAS TEMP 1 (TURBINE OUTLET TEMP) 55
T846-A94 YL-18-GXL
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56
Y741-A82 YL-18-GXL
CGI ABSOLUTE PRESSURE 57
U779-A6 BR-18-GXL
58
NOTE J
AFTERTREATMENT FUEL PRESSURE CONTROL 59
Y733-A90 PU-18-GXL
AFTERTREATMENT FUEL PRESSURE CONTROL RETURN 60
Y734-A91 BU-18-GXL
FUEL PUMP 2 DRIVER 61
C820-A36 OR-18-GXL
62
EXHAUST GAS TEMP 3 (COMBUSTION BOUNDRY) 63
Y735-A99 OR-18-GXL
64
65
NOTE J
PARTICULATE TRAP #1 DELTA PRESSURE 66
Y746-A62 PK-18-GXL
67
68
AFTERTREATMENT FUEL ENABLE VALVE 69
Y737-A4 YL-18-GXL
CGI TEMPERATURE 70
U773-A69 PU-18-GXL
71
+5V (ABSOLUTE P,TEMP, DELTA P) 72
G828-A78 WH-18-GXL
73
74
75
AIR INTAKE HEATER RELAY/LAMP RETURN 76
C830-A57 BU-18-GXL
FUEL PUMP 1 DRIVER 77
C818-A37 BU-18-GXL
78
PURGE AIR ACTUATOR RETURN 79
H807-A155 YL-18-GXL
+5V PRESSURE SENSOR (FUEL RAIL,ITAKE AIR,OIL) 80
G826-A1 BR-18-GXL
+5V AFTERTREATMENT SENSOR 81
Y748-A68 WH-18-GXL
+5V EF SENSOR 82
U781-A77 YL-18-GXL
AFTERTREATMENT SENSOR RETURN 83
Y749-A103 GN-18-GXL
COOLANT TEMPERATURE 84
995-A12 BU-18-GXL
FUEL RAIL PRESS. SENSOR 85
G849-A55 BR-18-GXL
86
NOTE J
87
AFTERTREATMENT IGNITION COIL RETURN 88
Y751-A80 OR-16-GXL
Y747-A67 BR-18-GXL
AFTERTREATMENT MAIN FUEL PRESSURE 89
90
EXHAUST GAS TEMP 2 (COMBUSTION DETECTION) 91
Y743-A56 OR-18-GXL
92
NOTE J
EF SENSOR RETURN 93
U782-A102 PK-18-GXL
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94
Y742-A76 GN-18-GXL
INTAKE MANIFOLD AIR TEMPERATURE 95
C967-A15 BU-18-GXL
96
97
98
INJECTOR 5&6 HS 99
T860-A25 OR-16-HV
100
101
102
103
INJECTOR 1&2 HS 104
T858-A23 GY-16-HV
INJECTOR 6 LS 105
T962-A29 WH-16-HV
INJECTOR 3 LS 106
T959-A18 BR-16-HV
INJECTOR 5 LS 107
T961-A28 GN-16-HV
INJECTOR 4 LS 108
T960-A19 BU-16-HV
AFTERTREATMENT IGNITION PRIMNARY HS 109
Y750-A88 YL-16-GXL
110
FUEL PUMP 1 DRIVER RETURN 111
C819-A52 PU-18-GXL
112
FUEL PUMP 2 DRIVER RETURN 113
C821-A51 BR-18-GXL
114
INJECTOR 3&4 HS 115
T859-A24 WH-16-HV
INJECTOR 1 LS 116
T957-A35 PU-16-HV
117
INJECTOR 2 LS 118
T958-A17 YL-16-HV
119
120
16 Page,
KENR8241-02 VOL 2 of 2
A-S4
T858-A22 GY-16-HV
T858-A16 GY-16-HV
T957-A35 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T859-A24 WH-16-HV
T960-A19 BU-16-HV
T860-A25 OR-16-HV
T961-A28 GN-16-HV
T962-A29 WH-16-HV
A-S15
K739-A75 BU-16-HV
K739-A156 BU-16-HV
NOTE: SPLICES A-S15 &
A-S16 & WIRE 386-A158
DO NOT EXIST IN HARNESS
308-4463 OR 302-5334
386-A158 PU-16-HV
K739-A157 BU-16-HV
A-S16
386-A159 PU-16-HV
386-A160 PU-16-HV
994-A10 GY-18-GXL
995-A12 BU-18-GXL
C800-A63 GY-18-GXL
C801-A60 OR-18-GXL
C803-A58 BR-18-GXL
C818-A37 BU-18-GXL
C819-A52 PU-18-GXL
C820-A36 OR-18-GXL
C821-A51 BR-18-GXL
NOTE J
C829-A54 GN-18-GXL
C967-A15 BU-18-GXL
E795-A52 YL-16-GXL
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL
G827-A81 BU-18-GXL
NOTE J
G849-A55 BR-18-GXL
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL
H807-A155 YL-18-GXL
NOTE J
K895-A73 BU-18-GXL
R746-A20 PK-18-GXL
T846-A94 YL-18-GXL
U773-A69 PU-18-GXL
U774-A104 BU-18-GXL
U775-A59 GY-18-GXL
U779-A6 BR-18-GXL
NOTE J
U780-A21 WH-18-GXL
U781-A77 YL-18-GXL
X980-A32 WH-18-GXL
X981-A50 YL-18-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
NOTE J
Y741-A82 YL-18-GXL
Y742-A76 GN-18-GXL
Y743-A56 OR-18-GXL
Y746-A62 PK-18-GXL
Y747-A67 BR-18-GXL
Y750-A88 YL-16-GXL
Y751-A80 OR-16-GXL
Y923-A71 PU-18-GXL
NOTE J
A-S12
C830-A57 BU-18-GXL
C830-A53 BU-18-GXL
C830-A3 BU-18-GXL
A-S11
F793-A30 OR-18-GXL
F793-A31 OR-18-GXL
F793-A33 OR-18-GXL
A-S1
G826-A89 BR-18-GXL
G826-A1 BR-18-GXL
G826-A39 BR-18-GXL
G826-A38 BR-18-GXL
A-S2
G829-A5 GN-18-GXL
G829-A2 GN-18-GXL
G829-A42 GN-18-GXL
G829-A50 GN-18-GXL
A-S3
G833-A41 PK-18-GXL
G833-A47 PK-18-GXL
G833-A87 PK-18-GXL
G833-A45 PK-18-GXL
NOTE J
A-S7
U782-A102 PK-18-GXL
Y748-A68 WH-18-GXL
A-S14
Y748-A101 WH-18-GXL
A-S9
A-S5
Y749-A103 GN-18-GXL
Y749-A7 GN-18-GXL
A-S8
A-S6
Y797-A46 YL-18-GXL
TWISTED PAIR
A-S10
Y798-A118 GN-18-GXL
G828-A78 WH-18-GXL
A-S13
U782-A73 PK-18-GXL
U782-A83 PK-18-GXL
Y748-A61 WH-18-GXL
Y748-A92 WH-18-GXL
Y748-A34 WH-18-GXL
Y748-A93 WH-18-GXL
Y748-A79 WH-18-GXL
Y749-A95 GN-18-GXL
Y749-A64 GN-18-GXL
Y749-A85 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A43 GN-18-GXL
C803-A58 BR-18-GXL
H807-A155 YL-18-GXL
T846-A94 YL-18-GXL
U781-A77 YL-18-GXL
NOTE J
U782-A73 PK-18-GXL
U782-A83 PK-18-GXL
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
NOTE J
Y741-A82 YL-18-GXL
Y742-A76 GN-18-GXL
Y743-A56 OR-18-GXL
NOTE J
Y746-A62 PK-18-GXL
Y747-A67 BR-18-GXL
Y748-A61 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A92 WH-18-GXL
Y748-A93 WH-18-GXL
Y749-A64 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A85 GN-18-GXL
Y749-A95 GN-18-GXL
G828-A111 WH-18-GXL
G828-A51 WH-18-GXL
VS
Y749-A85 GN-18-GXL
GROUND
Y743-A56 OR-18-GXL
T846-A94 YL-18-GXL
Y748-A79 WH-18-GXL
VS
SIGNAL
Y749-A74 GN-18-GXL
GND
SIGNAL
GROUND
Y735-A99 OR-18-GXL
FLAME SIGNAL
GROUND
NONE
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
Y747-A67 BR-18-GXL
Y748-A61 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A92 WH-18-GXL
Y749-A64 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A95 GN-18-GXL
SIGNAL
Y748-A61 WH-18-GXL
+ VOLTS
GROUND
Y749-A64 GN-18-GXL
GROUND
Y747-A67 BR-18-GXL
SIGNAL
A-C13
2304011
AFTERTREATMENT #2
(MAIN) FUEL PRESSURE
SENSOR 298-6488
BK-18
Y734-A91 BU-18-GXL
BK-18
+ VOLTS
Y749-A95 GN-18-GXL
GROUND
C803-A58 BR-18-GXL
SIGNAL
Y738-A65 GY-18-GXL
Y735-A109 PK-18-GXL
H807-A155 YL-18-GXL
64 63 62 61
72 71 70 69
82 81 80 79 78 77
98 97 96 95 94
93 92 91 90 89
3E-3364
1
2
3
4
E964-A26 WH-18-GXL
U782-A83 PK-18-GXL
U782-A83 PK-18-GXL
U782-P29 PK-18
GND
Y746-A62 PK-18-GXL
J896-A62 OR-18-GXL
Y746-P30 PK-18
DIFF PRESS
Y741-A82 YL-18-GXL
J894-A82 WH-18-GXL
Y741-P31 YL-18
TEMP IN
Y742-A76 GN-18-GXL
J892-A76 PU-18-GXL
Y742-P32 GN-18
TEMP OUT
U782-A73 PK-18-GXL
K895-A73 BU-18-GXL
U782-P33 PK-18
E965-A48 BU-18-GXL
DPF
SENSOR
GROUP
E966-A49 YL-18-GXL
GF-C2
1003320
E963-GF1 BK-18-GXL
E964-GF2 WH-18-GXL
GF-C3
1112416
TWISTED PAIR
E965-GF3 BU-18-GXL
E966-GF4 YL-18-GXL
153-9693
GF HARNESS
GND
GF-C1
2305009
E963-A27 BK-18-GXL
VS
260-6728
OEM HARNESS
A-C39
155-2269
A-C38
3E3364
386-A159 PU-16-HV
200-AR84 BK-16-TFE
155-2269
Y750-AR111 YL-16-TFE
3E3364
386-A160 PU-16-HV
BK-18
K739-A157 BU-16-HV
BK-18
NOTE:
CONNECTORS A-C38 & A-C40
& WIRES 386-A159, 386-A160,
K739-A157, K739-A156
DO NOT EXIST IN
HARNESS 308-4463 OR IN
HARNESS 302-5334
TWISTED PAIR
INLET AIR
SHUTOFF
RELAY
241-8371
NEG
POS
MACHINE
BATTERY
PWR-X001 OR-10
299-9142
Y797-A14 YL-18-GXL
Y798-A84 GN-18-GXL
A INLET AIR
HEATER LAMP
B
C830-A3 BU-18-GXL
AR-C1
2606728
X981-AR5 YL-18-TFE
1552269
U774-A104 BU-18-GXL
U774-AR6 BU-18-TFE
Y923-A71 PU-18-GXL
Y923-AR17 PU-18-GXL
Y750-A88 YL-16-GXL
Y750-AR111 YL-16-TFE
Y751-A80 OR-16-GXL
Y751-AR112 OR-16-TFE
C800-A63 GY-18-GXL
C800-AR1 GY-18-GXL
C967-A15 BU-18-GXL
SIGNAL
G833-A45 PK-18-GXL
GROUND
G828-A111 WH-18-GXL
NOTE J
C829-A54 GN-18-GXL
6
7
G828-AR9 WH-18-TFE
NOTE K
C829-AR14 GN-18-TFE
995-A12 BU-18-GXL
995-AR11 BU-18-TFE
U775-A59 GY-18-GXL
U775-AR7 GY-18-TFE
Y748-A34 WH-18-GXL
10
Y748-AR15 WH-18-GXL
Y749-A43 GN-18-GXL
11
Y749-AR16 GN-18-GXL
G829-A5 GN-18-GXL
12
G829-AR21 GN-18-TFE
AR-C3
2606727
A-C5
2312295
1
X981-AR5 YL-18-GXL
X980-A32 WH-18-GXL
X980-AR4 WH-18-GXL
G829-A42 GN-18-GXL
G829-AR18 GN-18-TFE
U779-A6 BR-18-GXL
NOTE J
U780-A21 WH-18-GXL
U773-A69 PU-18-GXL
G857-A9 YL-18-GXL
U774-AR6 BU-18-TFE
OR
PWM +
U775-AR7 GY-18-TFE
BK
PWM -
INLET MANIFOLD
AIR TEMPERATURE
SENSOR
234-5013
+ VOLTS
G827-A81 BU-18-GXL
GROUND
994-A10 GY-18-GXL
SIGNAL
F793-A30 OR-18-GXL
BK-18
C830-A53 BU-18-GXL
BK-18
+ VOLTS
U773-AR13 PU-18-TFE
G833-A41 PK-18-GXL
GROUND
C801-AR20 OR-18-GXL
R746-A20 PK-18-GXL
SIGNAL
TWISTED PAIR
G826-A89 BR-18-GXL
+ VOLTS
G833-A87 PK-18-GXL
NOTE J
G849-A55 BR-18-GXL
GROUND
SIGNAL
Y798-A11 GN-18-GXL
Y798-AR119 GN-18-GXL
Y797-A13 YL-18-GXL
Y797-AR121 YL-18-GXL
X716-A97 BK-14-GXL
X716-AR113 BK-14-GXL
X715-A111 OR-14-GXL
X715-AR8 OR-14-GXL
A-C34
2304012
X715-A111 OR-14-GXL
X716-A97 BK-14-GXL
INLET
AIR
HEATER
RELAY
209-5581
C818-A37 BU-18-GXL
C819-A52 PU-18-GXL
+ VOLTS
G829-A50 GN-18-GXL
GROUND
E795-A52 YL-16-GXL
SIGNAL
CRANKCASE
PRESSURE
SENSOR
305-6873
G828-AR2 WH-18-TFE
VS
G828-AR2 WH-18-TFE
G829-AR3 GN-18-TFE
GND
G828-AR22 WH-18-TFE
U773-AR13 PU-18-TFE
FLAME SIG
TURBO SIG
+ VOLTS
G829-AR24 GN-18-TFE
G829-AR18 GN-18-TFE
GROUND
U779-AR19 BR-18-TFE
SIGNAL
G828-AR23 WH-18-TFE
+ VOLTS
G829-AR24 GN-18-TFE
NOTE K
U780-AR10 WH-18-TFE
GROUND
SIGNAL
CAN+
TWISTED PAIR
INLET MANIFOLD
AIR PRESSURE
(BOOST) SENSOR
266-8650
3
4
GND
C801-AR20 OR-18-GXL
C800-AR1 GY-18-GXL
FUEL RAIL
PRESSURE SENSOR
293-5340
+ VOLTS
GROUND
Y923-AR17 PU-18-GXL
SIGNAL
DESIGNATION
A
A
A
A
AP
AR
AR
AR
AR
GF
J
J
J
A-C29
2388245
C820-A36 OR-18-GXL
C821-A51 BR-18-GXL
AMP SEAL
CLR-GA
BU-18-TFE
GY-18-TFE
AR-T4
(200-BK)
AFTERTREATMENT
IGNITION COIL
AR-C7
CGI ABSOLUTE
PRESSURE
SENSOR AR-C10
COOLANT TEMPERATURE
SENSOR AR-C11
TURBOCHARGER VARIABLE
GEOMETRY ACTUATOR AR-C2
AR-S2
(G829-GN)
CONNECTOR TABLE
WIRE NAME POS
U774-AR6
1
U775-AR7
2
ACCESSORY TABLE
PART NAME
PLUG AS.
NOTE K,
PAGE 4
AMBIEMT AIR
TEMPERATURE
SENSOR AR-C5
CGI HYDRAULIC
ACTUATOR AR-C6
TURBOCHARGER
SPEED SENSOR
AR-C4
PART NUMBER
316-4777
311-0526
308-4463
302-5334
295-6240
316-4778
309-4537
308-4462
302-5335
302-5342
302-5343
309-2883
295-9956
COMBUSTION AIR
DELTA P PRESSURE
SENSOR AR-C22
AMP SEAL
CLR-GA
GN-18-TFE
GN-18-TFE
QTY
1
3E-3382
230-5009
KEY 1
CHG LVL
00
00
00
01
01
00
00
00
00
00
01
00
01
CONNECTOR TABLE
WIRE NAME POS
C829-AR14
1
G829-AR25
2
ACCESSORY TABLE
PART NAME
PLUG AS.
KEY 2
QTY
1
AMP SEAL
CLR-GA
WH-18-TFE
GN-18-TFE
PU-18-TFE
QTY
1
CONNECTOR TABLE
WIRE NAME POS
Y748-AR15
1
Y749-AR16
2
Y923-AR17
3
ACCESSORY TABLE
PART NAME
PLUG AS.
TO HARNESS
A AR-C8
AR-C22
TERM/PLUG
180-9340
180-9340
180-9340
P/N
240-7878
CONNECTOR TABLE
WIRE NAME POS
C801-AR20
1
C800-AR1
2
ACCESSORY TABLE
PART NAME
PLUG AS.
AMP SEAL
CLR-GA
GN-18-GXL
YL-18-GXL
BK-14-GXL
OR-14-GXL
QTY
1
AR-C21
TERM/PLUG
180-9340
180-9340
P/N
240-7877
CONNECTOR TABLE
AR-C8
WIRE NAME POS
TERM/PLUG
Y798-AR119
1
180-9339
Y797-AR121
2
180-9339
X716-AR113
3
126-1767
X715-AR8
4
126-1767
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS.
230-5009
CONNECTOR TABLE
WIRE NAME
POS
G828-AR23
1
G829-AR24
2
U780-AR10
3
ACCESSORY TABLE
PART NAME
PLUG AS.
AR-C14
TERM/PLUG
180-9340
180-9340
180-9340
P/N
240-7878
NOTE K,
PAGE 4
AMP SEAL
CLR-GA
WH-18-TFE
GN-18-TFE
BR-18-TFE
QTY
1
CGI DELTA P
PRESSURE
SENSOR AR-C14
YELLOW
CONNECTOR TABLE
AR-C10
WIRE NAME POS
TERM/PLUG
G828-AR22
1
180-9340
G829-AR18
2
180-9340
U779-AR19
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
240-7879
NOTE K,
PAGE 4
AMP SEAL
CLR-GA
BU-18-TFE
PU-18-TFE
YL-16-TFE
OR-16-TFE
GY-18-TFE
WH-18-TFE
GN-18-TFE
BU-18-TFE
GY-18-TFE
WH-18-TFE
GN-18-TFE
GN-18-TFE
QTY
1
AMP
CLR-GA
YL-18-TFE
WH-18-TFE
GN-18-TFE
BR-18-TFE
WH-18-TFE
PU-18-TFE
OR-18-TFE
QTY
1
ABBREV
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
KEY 1
RED
3
AR-S1
(G828-WH)
CONNECTOR TABLE
AR-C1
WIRE NAME POS
TERM/PLUG
U774-AR6
1
180-9339
Y923-AR17
2
180-9339
Y750-AR111
3
180-9339
Y751-AR112
4
180-9339
C800-AR1
5
180-9339
G828-AR9
6
180-9339
C829-AR14
7
180-9339
995-AR11
8
180-9339
U775-AR7
9
180-9339
Y748-AR15
10
180-9339
Y749-AR16
11
180-9339
G829-AR21
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS.
260-6728
CONNECTOR TABLE
AR-C3
WIRE NAME POS TERM/PLUG
X981-AR5
1
180-9339
X980-AR4
2
180-9339
G829-AR18
3
180-9339
U779-AR19
4
180-9339
U780-AR10
5
180-9339
U773-AR13
6
180-9339
C801-AR20
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS.
260-6727
DESCRIPTION
(+) BATTERY
CIRCUIT CONNECTED
TO HARNESS A
AR-C1
CGI ABSOLUTE
PRESSURE
SENSOR AR-C10
COLOR ABBREVIATIONS
AMP SEAL
CLR-GA
OR-18-TFE
GY-18-TFE
KEY 3
GRAY
KEY 2
AMP SEAL
CONNECTOR TABLE
AR-C9
CLR-GA WIRE NAME
POS TERM/PLUG
WH-18-TFE G828-AR2
1
180-9340
GN-18-TFE G829-AR3
2
180-9340
PU-18-TFE U773-AR13
3
180-9340
4
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
261-0524
NOTE K,
PAGE 4
230-4013 OR 240-7878
INSULATION DIA FOR 230-4013 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7878 IS 1.35 TO 2.3 mm
P/N
240-7874
P/N
240-7876
AR-C5
TERM/PLUG
180-9340
180-9340
AR-C4
TERM/PLUG
180-9340
180-9340
2
4
237-0227 OR 240-7879
INSULATION DIA FOR 237-0227 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7879 IS 1.35 TO 2.3 mm
AR-T4
(200-BK)
AFTERTREATMENT
IGNITION COIL
AR-C7
281-8803
239-7349
TO HARNESS A
AR-C3
AMP SEAL
CONNECTOR TABLE
AR-C7
CLR-GA WIRE NAME POS
TERM/PLUG
YL-16-TFE Y750-AR111
1
180-9340
BK-16-TFE 200-AR84
2
180-9340
OR-16-TFE Y751-AR112
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
240-7878
CONNECTOR TABLE
AR-C2
WIRE NAME POS TERM/PLUG
X715-AR8
1
126-1768
Y797-AR121
2
180-9340
X716-AR113
3
126-1768
Y798-AR119
4
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-5008
TURBOCHARGER
SPEED SENSOR
AR-C4
230-5008
KEY 2
AR-S1
(G829-GN)
CGI GAS
TEMPERATURE
SENSOR AR-C9
238-8245 OR 240-7876
INSULATION DIA FOR 238-8245 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7876 IS 1.35 TO 2.3 mm
AR-S2
(G829-GN)
SYMBOL
QTY
1
155-2273
TURBOCHARGER VARIABLE
GEOMETRY ACTUATOR AR-C2
AMP SEAL
CLR-GA
OR-14-GXL
YL-18-GXL
BK-14-GXL
GN-18-GXL
AIR INLET
TEMPERATURE
SENSOR AR-C5
P/N
240-7877
KEY 1
SPLICE A-S7 IS REMOVED & WIRE U782-A83 CONNECTS PIN 93 OF A-C1 TO PIN 2
OF A-C18. WIRES U782-A73 & U782-A102 ARE ELIMINATED.
COMBUSTION AIR
DELTA P PRESSURE
SENSOR 284-5320
DESCRIPTION
MAIN ENGINE HARNESS-NOTE J
MAIN ENGINE HARNESS
MAIN ENGINE HARNESS-EARLY
MAIN ENGINE HARNESS-EARLY
SPARK PLUG WIRE ASSEMBLY
RIGHT HAND ENGINE HARNESS-NOTE K
RIGHT HAND ENGINE HARNESS
RIGHT HAND ENGINE HARNESS-EARLY
RIGHT HAND ENGINE HARNESS-EARLY
SPEED/TIMING HARNESS
INTERNAL ENGINE HARNESS
INTERNAL ENGINE HARNESS-NO BRAKE
INTERNAL ENGINE HARNESS
AR-C6
TERM/PLUG
180-9340
180-9340
CGI DELTA P
PRESSURE SENSOR
280-7131
E
A F
230-5011
238-8247 OR 240-7877
INSULATION DIA FOR 238-8247 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7877 IS 1.35 TO 2.3 mm
KEY 1
CGI ABSOLUTE
PRESSURE SENSOR
276-8548
ABBREVIATIONS:
CGI = CLEAN GAS INDUCTION
DPF = DIESEL PARTICULATE FILTER
AR-C22
2407878
Y748-AR15 WH-18-GXL
230-4012
AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
275-3626
Y749-AR16 GN-18-GXL
TURBOCHARGER
VARIABLE
GEOMETRY
ACTUATOR
CAN-
AR-C21
2407877
KEY 3
Y798-AR119 GN-18-GXL
CGI GAS
TEMPERATURE
SENSOR
280-9909
AR-C14
2407878
GROUND
Y797-AR121 YL-18-GXL
J
H
157-3584
230-5010
G828-AR22 WH-18-TFE
VS
X716-AR113 BK-14-GXL
230-4011 OR 240-7874
INSULATION DIA FOR 230-4011 IS 2.24 TO 3.94 mm
INSULATION DIA FOR 240-7874 IS 1.35 TO 2.3 mm
KEY 1
G829-AR25 GN-18-TFE
174-0502
AR-C10
2407878
G829-AR3 GN-18-TFE
A-C35
2818803
AR-S2
AIR INLET
TEMPERATURE
SENSOR
234-5013
AR-C9
2610524
X715-AR8 OR-14-GXL
A-C19
2388245
A-C36
AR HARNESS
2788844
BATT+ ENGINE
MOUNT
BATT- POWER
G828-A51 WH-18-GXL
GROUND
AR-C2
2305008
A-C3
2304013
AR-C8
2305009
A-C10
2305008
G829-AR12 GN-18-TFE
274-5716
CABLE OR-2
A-C6
2304013
G826-A39 BR-18-GXL
TWISTED PAIR
G829-AR25 GN-18-TFE
BATT+
G829-AR18 GN-18-TFE
U773-AR13 PU-18-TFE
U779-AR19 BR-18-TFE
NOTE K
U780-AR10 WH-18-TFE
G829-AR12 GN-18-TFE
OIL PRESSURE
SENSOR
293-5535
A-C26
1552269
U779-AR19 BR-18-TFE
NOTE K
U780-AR10 WH-18-TFE
SIGNAL
G829-AR21 GN-18-TFE
A-C4
2370227
G826-A38 BR-18-GXL
AR-C5
2407874
NOTE K
C829-AR14 GN-18-TFE
AR-S1
C
A
F
G
NOTE K
C829-AR14 GN-18-TFE
G828-AR9 WH-18-TFE
E
155-2269
G828-AR23 WH-18-TFE
A-C9
2304011
TWISTED PAIR
X981-A50 YL-18-GXL
C801-A60 OR-18-GXL
G856-A8 WH-18-GXL
SPARK PLUG
295-3099
A-C15
3E3364
200-AP1 BK-4
A-C32
1166158
F793-A33 OR-18-GXL
AR-C4
2407876
X980-AR4 WH-18-TFE
J1939
TERMINATION
RESISTOR
8T-8736
AR-C6
2407877
A-C25
1342540
A-C24
TWISTED PAIR 1740502
A-C17
2304009
2
Y751-AR112 OR-16-TFE
A-C41
3E3364
A-C40
1552269
111-2416
AR-C7
2407878
QTY
1
AFTERTREATMENT
AIR PRESSURE
CONTROL VALVE
AR-C21
56 55 54 53
230-4009
P-C1
2305010
P-C2
2305010
U781-P28 YL-18
1
48 47 46 45
AFTERTREATMENT #1
PURGE AIR
ACTUATOR 231-3269
TWISTED PAIR A-C8
2305008
CGI DELTA P
PRESSURE
SENSOR AR-C14
TO HARNESS A
AR-C3
BK-18
27 26 25 24 23
76 75 74 73
38 37 36 35 34 33
68 67 66 65
AFTERTREATMENT #1
(PILOT)
FUEL PRESSURE
SENSOR 284-2728
32 31 30 29 28
88 87 86 85 84 83
Y748-A92 WH-18-GXL
16 15 14 13 12 11
44 43 42 41 40 39
52 51 50 49
CGI HYDRAULIC
ACTUATOR AR-C6
TO HARNESS A
AR-C1
60 59 58 57
100-3320
COMBUSTION AIR
DELTA P PRESSURE
SENSOR AR-C22
TO HARNESS
A AR-C8
A-C20
1552269
Y733-A90 PU-18-GXL
Y734-A91 BU-18-GXL
Y737-A4 YL-18-GXL
Y738-A65 GY-18-GXL
22 21 20 19 18 17
Y736-A100 OR-18-GXL
10
BK-18
A-C33
2304013
Y735-A99 OR-18-GXL
Y735-A109 PK-18-GXL
Y747-A67 BR-18-GXL
Y748-A61 WH-18-GXL
Y748-A79 WH-18-GXL
Y748-A92 WH-18-GXL
Y749-A64 GN-18-GXL
Y749-A74 GN-18-GXL
Y749-A95 GN-18-GXL
U781-A77 YL-18-GXL
994-A10 GY-18-GXL
C818-A37 BU-18-GXL
C819-A52 PU-18-GXL
C820-A36 OR-18-GXL
C821-A51 BR-18-GXL
C830-A3 BU-18-GXL
C830-A53 BU-18-GXL
C967-A15 BU-18-GXL
F793-A30 OR-18-GXL
F793-A33 OR-18-GXL
G826-A38 BR-18-GXL
G826-A39 BR-18-GXL
G826-A89 BR-18-GXL
G827-A81 BU-18-GXL
G833-A41 PK-18-GXL
G833-A45 PK-18-GXL
G833-A87 PK-18-GXL
NOTE J
G849-A55 BR-18-GXL
G856-A8 WH-18-GXL
G857-A9 YL-18-GXL
R746-A20 PK-18-GXL
Y797-A14 YL-18-GXL
Y798-A84 GN-18-GXL
A HARNESS
Y736-A100 OR-18-GXL
264-5732
116-6158
A-C28
2370227
H807-A155 YL-18-GXL
2305011
K739-A157 BU-16-HV
386-A159 PU-16-HV
386-A160 PU-16-HV
TWISTED PAIR
C803-A58 BR-18-GXL
H807-A155 YL-18-GXL
E963-A27 BK-18-GXL
E964-A26 WH-18-GXL
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL
Y797-A13 YL-18-GXL
Y797-A14 YL-18-GXL
Y798-A11 GN-18-GXL
Y798-A84 GN-18-GXL
INJECTOR 5
INJECTOR 6
T860-J14 OR-16-NW
Y748-A93 WH-18-GXL
C803-A58 BR-18-GXL
J-C9
1539693
NOTE X
BU-16-NW
WH-16-NW
GN-16-NW
BR-16-NW
T858-A23 GY-16-HV
T961-J65 GN-16-NW
A-C31
2305008
INJECTOR 4
A-C2
2397349
INJECTOR 3
T859-J11 WH-16-NW
INJECTOR 2
T960-J66
T962-J64
T961-J65
T959-J67
T859-J12 WH-16-NW
J-C6
1539693
NOTE X
INJECTOR 1
H#
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
CONNECTOR
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE
HIGHWAYS
Volume 2 of 2 (Page 4)