Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Symbols and Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C9 On-highway Engine
Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

9DG6040-UP
ETK1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

1
2

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for

Connector Plug

L-C12
3E-5179

AG-C4
111-7898

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

Related Electrical Service Manuals

9X-1123

Component
Part Number

Plug

SENR9517

Systems Operation / Testing and Adjusting

SENR9513

200-L32 BK-14

Harness identification code:

This example indicates wire
135 in harness "AG".

Form Number

Fuse
(5 Amps)

Circuit Identification
Number

Ground
Connection

Wire Gauge

Wire Color

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR
A-C13

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR
A-C3

INJECTOR 2
T-C18

INJECTOR 3
T-C19

INLET AIR
HEATER LAMP
CONNECTOR
A-C30

ENGINE OIL
PRESSURE SENSOR
CONNECTOR
A-C8

ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR
A-C11

INLET AIR HEATER

RELAY CONNECTOR
A-C9

INLET MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
A-C12

A-S6
(G827-BU)

CLR-GA
WH-18
GN-18

BU-18

INJECTOR HARNESS
CONNECTOR
A-C16

A-S5
(G826-BR)
A-S3
(G829-GN)

INJECTOR1
T-C17

INJECTOR 4
T-C20

INJECTOR 6
T-C22

GY-18

A-S1
G833-PK)

MAIN HARNESS
CONNECTOR
T-C23

PK-18
PK-18

A-S2
(G828-WH)

GY-18
PU-18

A-S4
(G850-BU)

CLR-GA
BU-18
YL-18

INJECTOR 5
T-C21

QTY
1

BOOST PRESSURE
SENSOR CONNECTOR
A-C4

Connector Locations for

Harness 215-3249

A-C17
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_YL-16
T951-A54
1
154-2389
NEO_PU-16 T957-A69
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

A-C20
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GY-16 T954-A57
1
154-2389
NEO_BU-16 T960-A66
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

A-C18
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_BR-16 T952-A55
1
154-2389
NEO_YL-16
T958-A68
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

A-C21
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GN-16 T955-A58
1
154-2389
NEO_GN-16 T961-A65
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

A-C19
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_BU-16 T953-A56
1
154-2389
NEO_BR-16 T959-A67
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

A-C22
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GY-16 T956-A63
1
154-2389
NEO_WH-16 T962-A64
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

CLR-GA
BK-18
WH-18
QTY
1

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
A-C5
ENGINE CONTROL
MODULE (ECM) P1
A-C1

A-C23
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_YL-16
T951-A54
1
144-1636
NEO_BR-16 T952-A55
2
144-1636
NEO_BU-16 T953-A56
3
144-1636
NEO_GY-16 T954-A57
4
144-1636
NEO_GN-16 T955-A58
5
144-1636
NEO_GY-16 T956-A63
6
144-1636
7
8
9
10
11
12
NEO_WH-16 T962-A64
13
144-1636
NEO_GN-16 T961-A65
14
144-1636
NEO_BU-16 T960-A66
15
144-1636
NEO_BR-16 T959-A67
16
144-1636
NEO_YL-16
T958-A68
17
144-1636
NEO_PU-16 T957-A69
18
144-1636
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS.
191-7823
1
WEDGE
172-6064
5
STRAP
3S-2093
5
MOUNT-WIRE_TIE
105-1797

FUEL PRESSURE
SENSOR CONNECTOR
A-C6

TURBO WASTEGATE
SOLENOID CONNECTOR
A-C2

CLR-GA
BU-18
PK-18

Connector and Splice Locations for

Harness 266-7691

QTY
1

LOW OUTPUT ENGINE

SPEED/TIMING
SENSOR CONNECTOR
A-C14

HIGH OUTPUT ENGINE

SPEED/TIMING
SENSOR CONNECTOR
A-C15

CLR-GA
WH-18
GN-18
BR-18
QTY
1

CLR-GA
WH-18
BK-18
QTY
1
1

A-C2
WIRE NAME POS TERM/PLUG
M795-A76
1
180-9340
C211-A77
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261

CLR-GA
WH-18
GN-18
PK-18
QTY
1

A-C3
WIRE NAME POS TERM/PLUG
G828-A24
1
180-9340
G829-A20
2
180-9340
G849-A16
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
237-0227

A-C4
WIRE NAME POS TERM/PLUG
G828-A23
1
180-9340
G829-A21
2
180-9340
A746-A41
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4013

CLR-GA
WH-18
GN-18
GY-18
QTY
1

CLR-GA
BR-18
BU-18
PK-18
QTY
1

A-C5
WIRE NAME POS TERM/PLUG
G828-A70
1
180-9340
G829-A19
2
180-9340
A747-A17
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4013

A-C6
WIRE NAME POS TERM/PLUG
G826-A87
1
180-9340
G827-A89
2
180-9340
C991-A90
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
237-0227

CLR-GA
BR-18
BU-18
GY-18
QTY
1

CLR-GA
RD-18
BU-18
QTY
1
1

A-C8
WIRE NAME POS TERM/PLUG
G826-A86
1
180-9340
G827-A88
2
180-9340
994-A12
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
237-0227

A-C9
WIRE NAME POS TERM/PLUG
C987-A83
1
180-9340
G850-A85
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261

CLR-GA
BU-18
PK-18
QTY
1

CLR-GA
PK-18
PU-18
QTY
1
1

A-C11
WIRE NAME POS TERM/PLUG
995-A4
1
180-9340
G833-A2
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011

A-C12
WIRE NAME POS TERM/PLUG
C967-A5
1
180-9340
G833-A3
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
230-4011

A-C13
WIRE NAME POS TERM/PLUG
G854-A6
1
180-9340
G855-A7
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261

CLR-GA
YL-18
BR-18
BU-18
GY-18
GN-18
GY-18
GN-18
BU-18
BR-18
YL-18
PU-18
GY-18
WH-18
GN-18
BU-18
BR-18
YL-18
PU-18
QTY
1
1

CLR-GA
RD-18
BU-18
QTY
1
2
1
1

A-C14
WIRE NAME POS TERM/PLUG
E965-A60
1
111-1567
E966-A59
2
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
111-2416

A-C15
WIRE NAME POS TERM/PLUG
E963-A62
1
111-1567
E964-A61
2
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
100-3320

A-C16
WIRE NAME POS TERM/PLUG
T951-A42
1
180-9340
T952-A43
2
180-9340
T953-A44
3
180-9340
T954-A45
4
180-9340
T955-A46
5
180-9340
T956-A47
6
180-9340
T950-A76
7
180-9340
T949-A75
8
180-9340
T948-A74
9
180-9340
T947-A73
10
180-9340
T946-A72
11
180-9340
T945-A71
12
180-9340
T962-A48
13
180-9340
T961-A49
14
180-9340
T960-A50
15
180-9340
T959-A51
16
180-9340
T958-A52
17
180-9340
T957-A53
18
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS
172-6062
WEDGE
172-6065

A-C30
WIRE NAME POS TERM/PLUG
C987-A83
1
116-6159
G850-A84
2
116-6159
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
116-6158
SEAL
100-6674
RETAINER
111-2422
CAP
116-6161

GY-18
BR-18

YL-18
BR-18

BU-18

BU-18
YL-18
BR-18
BU-18
GY-18
PK-18
BR-18
BU-18
PU-18
YL-18
BR-18
BU-18
WH-18
BK-18

GN-18
GY-18

YL-18
BU-18
PK-18
PU-18
WH-18
BK-18
BU-18
GN-18
GN-18
WH-18

QTY
1
2
1

A-C1
WIRE NAME POS TERM/PLUG
1
8T-8737
G828-A22
2
180-9340
G829-A18
3
180-9340
4
8T-8737
5
8T-8737
6
8T-8737
7
8T-8737
G850-A14
8
180-9340
9
8T-8737
10
8T-8737
11
8T-8737
12
8T-8737
13
8T-8737
A747-A17
14
180-9340
15
8T-8737
16
8T-8737
C991-A90
17
180-9340
G833-A1
18
180-9340
19
8T-8737
T945-A71
20
180-9340
T946-A72
21
180-9340
22
8T-8737
23
8T-8737
994-A12
24
180-9340
G849-A16
25
180-9340
26
8T-8737
27
8T-8737
T947-A73
28
180-9340
T948-A74
29
180-9340
30
8T-8737
31
8T-8737
995-A4
32
180-9340
33
8T-8737
34
8T-8737
C967-A5
35
180-9340
T951-A42
36
180-9340
T952-A43
37
180-9340
T953-A44
38
180-9340
T954-A45
39
180-9340
A746-A41
40
180-9340
G826-A9
41
180-9340
G827-A8
42
180-9340
43
8T-8737
T957-A53
44
180-9340
T958-A52
45
180-9340
T959-A51
46
180-9340
T960-A50
47
180-9340
E964-A61
48
180-9340
E963-A62
49
180-9340
50
8T-8737
51
8T-8737
52
8T-8737
53
8T-8737
T955-A46
54
180-9340
T956-A47
55
180-9340
56
8T-8737
57
8T-8737
E966-A59
58
180-9340
E965-A60
59
180-9340
60
8T-8737
G854-A6
61
180-9340
G855-A7
62
180-9340
M795-A76
63
180-9340
C211-A77
64
180-9340
T949-A75
65
180-9340
T950-A76
66
180-9340
T961-A49
67
180-9340
T962-A48
68
180-9340
69
8T-8737
70
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
160-7690
STRAP-CABLE
3S-2093
ENDBELL
126-1774

(Dimensions: 25 inches x 24 inches)

Title

Part Number For

Connector Recepticle

325-AG135 PK-14
Socket

Pin

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
AG-C3
130-6795 130-6795

Troubleshooting Guide

Circuit Breaker
Symbol

Flow
Symbol

12 Page,

Code
071-11
084-14
096-03
096-04
186-04
224-11
224-14
231-12
246-11
247-11
071-00
111-02
111-03
111-04
164-02
164-03
164-04
173-00
173-11
164-00
042-11
041-03
041-04
232-03
232-04
100-03
100-04
102-01
102-02
102-03
102-04
102-07
108-03
108-04
110-03
110-04
091-13
030-08
030-13
084-01
091-08
032-05
032-06
032-11
064-02
064-11
190-02
190-11
190-00
084-02
084-08
084-10
094-03
094-04
105-03
105-04
164-11
084-00
022-11
022-13

KENR8237

Flash Code
00
00
00
00
00
00
00
00
00
00
01
12
12
12
15
15
15
16
16
17
18
21
21
21
21
24
24
25
25
25
25
25
26
26
27
27
28
29
29
31
32
33
33
33
34
34
34
34
35
36
36
36
37
37
38
38
39
41
42
42

Harness And Wire Electrical Schematic Symbols

KENR8237
March 2007

Diagnostic Codes
SPN-FMI
Description of Code
Engine Shutdown Override Switch Occurrence
Quick Stop Occurrence
0096-03
Fuel Level Voltage High
0096-04
Fuel Level Voltage Low
PTO Engine Shutdown Switch Voltage Low
Theft Deterent Active
Theft Deterent Active with Engine Cranking
J1939 Device Not Responding
Brake Pedal Switch #1 Fault
Brake Pedal Switch #2 Fault
Idle Shutdown Override
Coolant Level signal invalid
Coolant Level voltage high
0111-04
Coolant Level voltage low
0164-02
Injection Actuation Pressure Signal Erratic
0164-03
Injection Actuation Pressure Voltage High
0164-04
Injection Actuation Pressure Voltage Low
High Exhaust Gas Temperature Derate
Very High Exhaust Gas Temperature Derate
0164-00
Excessive Injection Actuation Pressure
Injection Actuation Pressure output fault
0678-03
8 Volt Supply voltage high
0678-04
8 Volt Supply voltage low
0620-03
5 Volt Supply voltage high
0620-04
5 Volt Supply voltage low
0100-03
Oil Pressure voltage high
0100-04
Oil Pressure voltage low
0102-01
Low Boost Pressure
0102-02
Boost Pressure signal erratic
0102-03
Boost Pressure voltage high
0102-04
Boost Pressure voltage low
0102-07
Boost Pressure not responding
0108-03
Barometric Pressure voltage high
0108-04
Barometric Pressure voltage low
0110-03
Coolant Temperature voltage high
0110-04
Coolant Temperature voltage low
Throttle Position out of Calibration
PTO Throttle signal invalid
PTO Throttle out of calibration
Vehicle Speed loss of signal
Throttle Position Invalid
0646-05
Turbo Wastegate Solenoid current low
0646-06
Turbo Wastegate Solenoid current high
0646-11
Turbo Wastegate Solenoid current mismatch
Secondary Engine Speed loss of signal
Secondary Engine Speed no pattern
Primary Engine Speed loss of signal
Primary Engine Speed no pattern
0190-15
Engine Overspeed Warning
Vehicle Speed signal invalid
Vehicle Speed signal out of range
Vehicle Speed signal rate of change
0094-03
Fuel Pressure voltage high
0094-04
Fuel Pressure voltage low
0105-03
Intake Manifold Air Temperature voltage high
0105-04
Intake Manifold Air Temperature voltage low
0164-11
Injection Actuation Pressure system fault
Vehicle Overspeed Warning
0637-11
Primary to Secondary Engine Speed Signal Calibration
0637-13
Engine Speed Signal Calibration Not Performed

BOOST
PRESSURE
SENSOR
A-C4

INLET AIR HEATER

RELAY
A-C9
ENGINE COOLANT
TEMPERATURE
SENSOR
A-C11

INJECTOR
HARNESS
CONNECTOR
A-C16/T-C23

INLET MANIFOLD
AIR TEMPERATURE
SENSOR
A-C12

ATMOSPHERIC
PRESSURE
SENSOR
TURBO
A-C5
WASTEGATE
SOLENOID
A-C2
FUEL PRESSURE
SENSOR
A-C6

INJECTION ACTUATION
PRESSURE CONTROL
VALVE
A-C13

INJECTOR 1

T-C17
1539693
T951-T54 YL-16
A
T957-T69 PU-16
B

INJECTOR 2

T-C18
1539693
T952-T55 BR-16
A
T958-T68 YL-16
B

INJECTOR 3

T-C19
1539693
T953-T56 BU-16
A
T959-T67 BR-16
B

INJECTOR 4

A
B

INJECTOR 5

T-C21
1539693
T955-T58 GN-16
A
T961-T65 GN-16
B

INJECTOR 6

T-C22
1539693
T956-T63 GY-16
A
T962-T64 WH-16
B

T-C23 A-C16
1917823 1726062
YL-16
T951-A42
1
BR-16
T952-A43
2
BU-16
T953-A44
3
GY-16
T954-A45
4
GN-16
T955-A46
5
GY-16
T956-A47
6
T950-A76
7
T949-A75
8
T948-A74
9
T947-A73
10
T946-A72
11
T945-A71
12
T962-T64 WH-16
T962-A48
13
T961-T65 GN-16
T961-A49
14
T960-T66 BU-16
T960-A50
15
T959-T67 BR-16
T959-A51
16
T958-T68 YL-16
T958-A52
17
T957-T69 PU-16
T957-A53
18
INJECTOR HARNESS CONNECTOR
T951-T54
T952-T55
T953-T56
T954-T57
T955-T58
T956-T63

T-C20
1539693
T954-T57 GY-16
T960-T66 BU-16

A-C3
2370227

INJECTION
ACTUATION
PRESSURE
267-1402

+V
GROUND
SIGNAL

G828-A24 WH-18
G829-A20 GN-18
G849-A16 BR-18

1
2
3

+V
GROUND
SIGNAL

LOW OUTPUT
(TOP)

+V
GROUND
SIGNAL

ATMOSPHERIC
PRESSURE
276-8548

+V
GROUND
SIGNAL

ENGINE OIL
PRESSURE
2769067

A-C8
2370227

1
2
3

G826-A86 BR-18
G827-A88 BU-18
994-A12 GY-18

FUEL
PRESSURE
2769067

LOW OUTPUT ENGINE

SPEED/TIMING
SENSOR
A-C14

G826-A87 BR-18
G827-A89 BR-18
C991-A90 BR-18

1
2
3

A-C14
1112416
A-C15
1003320

E964-A61 WH-18
E963-A62 BK-18

HIGH OUTPUT ENGINE

SPEED/TIMING
SENSOR
A-C15

SIGNAL
RETURN

1
2

ENGINE
CONTROL
MODULE
INLET MANIFOLD
AIR TEMPERATURE
234-5013

A-C1

SIGNAL
RETURN

E966-A59 YL-18
E965-A60 BU-18

A-S1

G833-A2 PK-18
G833-A3 PK-18

1
2

K995-OR
INLET AIR
HEATER RELAY
INLET AIR
HEATER GROUND
STRAP

1
2

C967-A5 BU-18
G833-A3 PK-18

A-C2
1552269

A-S4

A-S5

G826-A86 BR-18
G826-A90 BR-18

M795-A76 WH-18
C211-A77 BK-18

A-S6

G827-A88 BU-18
G827-A89 BU-18

A-C13
1552269

G854-A6 PK-18
G855-A7 PU-18

A-C9
1552269

T947-A73 YL-18
T948-A74 BR-18

C967-A5 BU-18
T951-A42 YL-18
T952-A43 BR-18
T953-A44 DK BU-18
T954-A45 GY-18
A746-A41 PK-18
G826-A9 BR-18
G827-A8 BU-18
T957-A53
T958-A52
T959-A51
T960-A50
E964-A61
E963-A62

PU-18
YL-18
BR-18
DK BU-18
WH-18
BK-18

T955-A46 GN-18
T956-A47 GY-18
E966-A59 YL-18
E965-A60 BU-18

G833-A1 PK-18

G854-A6 PK-18
G855-A7 PU-18
M795-A76 WH-18
C211-A77 BK-18
T949-A75 BU-18
T950-A76 GN-18
T961-A49 GN-18
T962-A48 WH-18

G828-A22 WH-18

ENGINE CONTROL MODULE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ANALOG SENSOR POWER

ANALOG SENSOR COMMON

INLET AIR HEATER

ATMOSPHERIC PRESSURE
FUEL PRESSURE (NOTE C)
ANALOG SENSOR RETURN
NOT USED
NOT USED
ENGINE OIL PRESSURE
INJECTION ACTUATION PRESSURE
NOT USED
NOT USED
ENGINE COOLANT TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE
INJECTOR 1 +
INJECTOR 2 +
INJECTOR 3 +
INJECTOR 4 +
BOOST PRESSURE
ANALOG SENSOR POWER
ANALOG SENSOR COMMON
INJECTOR 1 RETURN
INJECTOR 2 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
PRIMARY ENGINE SPEED/TIMING +
PRIMARY ENGINE SPEED/TIMING -

INJECTOR 5
INJECTOR 6

+
+

SECONDARY ENGINE SPEED/TIMING +

SECONDARY ENGINE SPEED/TIMING IAP CONTROL VALVE +
IAP CONTROL VALVETURBO WASTEGATE +
TURBO WASTEGATE NOT USED
NOT USED
INJECTOR 5 RETURN
INJECTOR 6 RETURN

G829-A18 GN-18
TO ECM
MOUNTING
BOLT

G850-A14 BU-18

G826-A9 BR-18

G827-A8 BU-18

C987-A83 RD-18

C987-A83 RD-18
G850-A85 BU-18

N/O
RELAY
INLET AIR
HEATER

A-C30
1166158

J648
B
A
C987-RD

INLET AIR
HEATER LAMP

A-S3

G829-A19 GN-18
G829-A20 GN-18
G829-A21 GN-18

A-C12
2304011

1
2

INJECTION ACTUATION
PRESSURE CONTROL VALVE
(INTEGRAL TO PUMP)

FRONT-LEFT ENGINE VIEW

A-S2

G828-A23 WH-18
G828-A24 WH-18
G828-A70 WH-18

995-A4 BU-18
G833-A2 PK-18

G850-A85 BU-18
G850-A84 BU-18

TURBO WASTEGATE
SOLENOID
230-9944

ENGINE OIL
PRESSURE
SENSOR
A-C8

1
2

A-C11
2304011

A747-A17 GY-18

995-A4 BU-18

J1
ENGINE COOLANT
TEMPERATURE
234-5012

G850-A14 BU-18

C991-A90 BK-18
G833-A1 PK-18

994-A12 GY-18
995-A4 BU-18
A746-A41 PK-18
A747-A17 GY-18
C211-A77 BK-18
C967-A5 BU-18
C991-A90 BK-18
E963-A62 BK-18
E964-A61 WH-18
E965-A60 BU-18
E966-A59 YL-18
G849-A16 BR-18
G854-A6 PK-18
G855-A7 PU-18
M795-A76 WH-18

A-C6
2370227
+V
GROUND
SIGNAL

B
A

HIGH OUTPUT
(BOTTOM)

G828-A70 WH-18
G829-A19 GN-18
A747-A17 GY-18

1
2
3

B
A

ENGINE
SPEED/TIMING
SENSORS
236-6221

A-C5
2304013

INJECTION ACTUATION
PRESSURE SENSOR
A-C3

G828-A22 WH-18
G829-A18 GN-18

994-A12 GY-18
G849-A16 BR-18
G828-A23 WH-18
G829-A21 GN-18
A746-A41 PK-18

1
2
3

P2
1607690

T945-A71 GY-18
T946-A72 PU-18

A-C4
2304013

BOOST
PRESSURE
266-8650

YL-18
BR-18
DK BU-18
GY-18
GN-18
GY-18
GN-18
BU-18
BR-18
YL-18
PU-18
GY-18
WH-18
GN-18
DK BU-18
BR-18
YL-18
PU-18

G850-A84 BU-18
C987-A83 RD-18

B
A

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

K995-OR

C987-RD

CHECK ENGINE LAMP

N/O
RELAY

P1
1607689

L994-YL

WARNING LAMP

KEY SWITCH

659-PK

L994-YL
659-PK

C985-BU
H795-PK

G880-PK

G880-PK

E794-YL
E793-BU

FAST IDLE ENABLED LAMP

OR
WAIT TO START LAMP

OFF
ON
START

160-7689

G837-YL
E991-GY

E991-GY
FLYBACK
DIODE

EXHAUST BRAKE
SOLENOID

EXHAUST BRAKE ON/OFF SWITCH

(Dimensions: 25 inches x 24 inches)

12 Page, Color 2,

KENR8237

C981-GY

SPEEDOMETER

ALTERNATOR

9 PIN CAB
CONNECTOR

- 12V +

- 12V +

- 12V +

BATTERY 3

BATTERY 2

BATTERY 1

+BAT. B
-BAT. A
J
H
NOTE A
J1587 - G
J1587 + F
J1939 SHIELD E
J1939 - D
J1939 + C

160-7690

SIGNAL-

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
14
14
14
14
14
14
14
14

10A

12 11 10 9

H795-PK

9 10 11 12

13 14 15 16 17 18

ACCELERATOR PEDAL POSITION SENSOR

G844-PK

229-BK
J906-BR

EXHAUST BRAKE ON/OFF SWITCH

INPUT #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8
CLUTCH PEDAL POSITION SWITCH
INPUT #19

CHECK ENGINE LAMP

WARNING LAMP
OUTPUT #1
OUTPUT #9
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
INPUT #18
INPUT #11
J1939 DATA LINK SHIELD
RESUME
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL LOW
UNSWITCHED +BATTERY
INPUT #1(PTO ON/OFF SWITCH)
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
-BATTERY
INPUT #13
-BATTERY
ACCELERATOR PEDAL POSITION
-BATTERY
INPUT #8(REMOTE PTO ACCELERATOR)
-BATTERY
IGNITION KEY SWITCH

G844-PK
+BAT.

TRANSMISSION NEUTRAL SWITCH N/O

409-OR

(TRANSMISSION IN GEAR)

409-OR
E971-GN

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR
BK
RD
WH

B
A
C
J403

G808-BU
G809-GN

1
2

G808-BU
G809-GN

H795-PK
C985-BU
C986-BR
COOLING FAN SOLENOID

P403

155-2269

COLOR ABBREVIATIONS

3E-3370

169-8670

G882-WH

+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4

H795-PK
C985-BU
C986-BR
G837-YL
ARC
SUPPRESSOR

G882-WH

E971-GN

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON

+8 V
ACCELERATOR PEDAL POSITION

111-2416

409-OR
229-BK
G882-WH
229-BK
C986-BR
229-BK

C977-BU

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

100-3320

C992-PU

DIAGNOSTIC ENABLE SWITCH

H795-PK

H795-PK

101-RD

L902-GN

C975-WH

C977-BU

N/O MOMENTARY SWITCH

K900-YL
101-RD
101-RD

SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O

A/C HIGH PRESSURE SWITCH N/C

101-RD

(PEDAL RELEASED POSITION)

230-4011

153-9693 (NOTE C)

N/O MOMENTARY SWITCH

C992-PU

CLUTCH PEDAL POSITION SWITCH N/C

172-6062

C979-OR
C992-PU
G844-PK

C975-WH

+BAT.

H795-PK
(PEDAL RELEASED POSITION)

G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
L902-GN
E971-GN
A249-BK

SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

GRAY

L902-GN

C975-WH

CRUISE CONTROL ON/OFF SWITCH

18 17 16 15 14 13

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
101-RD
101-RD
101-RD
101-RD
229-BK
229-BK
229-BK
229-BK
G839-BU

FAST IDLE ENABLE SWITCH

237-0227
3

GXL
GXL
GXL
GXL
GXL
GXL
GXL
GXL

L994-YL
659-PK

C978-BR
C979-OR

191-7823

AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG

C978-BR
C979-OR

SET/RESUME SWITCH

H795-PK

C977-BU

450-YL
451-BR

10A

H795-PK

G839-BU

450-YL
451-BR

ENGINE
BLOCK

RED

SIGNAL+

10A
TO ALLISON AT/MT/HT SHIFT
MODULATOR FOR AUTOMATIC
TRANSMISSIONS

C973-GN

10A

230-4013

TACHOMETER

C974-PU

C973-GN

SIGNAL-

GROUND

C974-PU

SIGNAL+

STARTER
MOTOR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

116-6158

A
B

C
C

(+) BATTERY

SYMBOL

DESCRIPTION

ABBREV

COLOR

(+) BATTERY SWITCHED

CIRCUIT CONNECTED

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

STARTING CIRCUIT

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

(-) BATTERY / SENSOR RETURN

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

SENSOR / ACTUATOR SUPPLY

CONNECTOR

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
CAT DATA LINK
J1939 DATA LINK

THIS SCHEMATIC IS FOR THE C9 ON-HIGHWAY ENGINE

S/N: 9DG06040-UP, ETK1-UP)
(193-3227 CHG01) DIAGRAM-WIRING

H#

IDENT
A
T

HARNESS
266-7691
215-3249

CHG
00
03

NOTE
(J2 / ENGINE HARNESS)
(INJECTOR HARNESS)

CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

NOTE A: THE CONNECTOR ON THIS SCHEMATIC IS BLACK

AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY
ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL
CABLE 139-4166.
NOTE C: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809
FOR REPAIR AND INSTALLATION DETAILS.