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MADHYA PRADESH WATER RESOURCES DEPARTMENT. DESIGN SERIES TECHNICAL CIRCULAR NO.32 (Issued vide No. 219/Bodhi/R&C/TC/9/91 Dated; 23.09.91) DESIGN CRITERIA FOR MINOR IRRIGATION SCHEMES. ANNEXURE. Accompaniment to Government Resolution Water Resources Department No. UMS/13/CB/90/765 Dated 3.7.1991. Design Criteria for planning, construction and opera- tion of Minor Irrigation Schemes in Madhya Pradesh, to be taken up in 1991-92 and thereafter. Detailed guidelines are given in the technical series being issued separately. \Bo i. Design of Various Components: All designs should comply with the standard engineering design and cost estimates prepared as per the guidelines given in the Technical Series being issued separataly. 2. Layout _of conveyance and distribution system: Before deciding the layout of canal and distributing system, detailed soil and topographical gurveys of the command area (with contour interval of 0.20 m.} should be conducted and the chak-planning including alignments of field channels should be decided after consultation with the beneficiaries. 3. Design: Distribution system should be designed starting from farm-gate and moving upward through the system to the main canal. 4 cut operation of outlets: Sufficient hydraulic head needs to be provided to assure the design flow between outlets and water courses and field channels. A minimum of 15 cm. head should be available between the field channel and the highest point within the commanded farmers, after considering the proposed land leveling. 5. Chak Planning: Delivery system should be capable of delivering a flow of 0.5 lit/sec/ha at canal head and 0.45 lit/sec/ha at outlet head. Chak size may be smaller where topography so dictates. 6. Surface Drainage system: Complete surface drainage for the command area should be designed and provided in the estimate. The same should be constructed in the entire C.C.A, to remove excess water (with rainfall intensities of a 5 years recurrence interval) rapidly enough to avoid crop damage. 7. Crop. Water Requirement: It is seen that if water is released at the rate of 0.45 litres/sec/ha. at outlet head, for 10 weeks (70 days} it is enough to mect the requirement of 60% of the area for wheat. However with this available water, the farmer share- holder is free to chose his own cropping pattern, 8. Measuring device Water conveyance devices should be provided at the head of the main canal, on each off-taking distributary/minor water course as required to deliver measured flows among beneficiaries 9. Escapes and C.D. The conveyance system should be adequately protected by providing cross-drainage works and catch water drains where necessary.The Provision of escapes should also be made at the end and at major off take points along the canal align- ment. 10 Selective Lining: When finalising the alignment, the characteristics of the strata through which the canal (or distribution system) passes would be available. On the basis of this data, selec~ tive lining should be provided at the estimation stage itself. It will also ensure that when the system is in operation water can reach the last farm-gate as per design. Lining solely for maintaining the section will not be pro- vided for. For water courses and field channels it is advis- ible to line the 100% length of water courses and leave last 200 meters as unlined in case of field channels. 11. Operation of Distribution system: The operation of distribution system is planned es ON and OFF. The system should run at full supply . Before the start of the rabi season an operation plan is prepared which is prominently brought to the notice of all the concerned departments and the farmer shareholders. 12. Performance Testing of the distribution system: As goon as the distribution system is ready as planned, performance tests should be performed by inflow-outflow method by finding out the seepage loss and conveyance affi~ siency to compare with the values assumed during planning. This feed back should be made use of while preparing, opera~ tion schedules of the scheme es also design of future schemes. The performance tests will show whether a distribu- tary is capable of carrying the designed discharge. If not, remedial measures will be taken well in time. 13. RWS The system should be planned for rotational water supply. 14. Underground Pipe Line System: If the slope of the area is steeper than 1%, PVC under- ground pipeline should be proposed and if the slope is between 0.2% and 18, concrete underground pipeline should be proposed for the distribution system. This has been tested on pilot project in the USAID assisted MP MIP and is being extensively used on other few schemes and chaks. is. Farmer's Organization: In response to the call of the National Water Policy (1987) for farmer's participation in various aspects of the management of irrigation systems and to the present thrust of WRD to improve the 0 & M efficiency of current and future MISs in MADHYA PRADESH. WRD adopts the policy of delegating the responsibility of managing the O & M of Minor Irrigation Schemes to duly organized and registered Water User's Asso- ciations or Irrigation Cooperatives under such terms and conditions beneficial to both WRD and the WUA. 16. Maintenance of the Minor ion Schemes: Necessary steps should be taken for maintenance and preventive maintenance of the distribution system till the same is transferred to the heneficiaries. \ee pb. (P.V. Sreenivassaiah) Engineer-In-Chief Water Resources Department Bhopal. MADHYA PRADESH WATER RESOURCES DEPARTMENT. DESIGN SERIES TECHNICAL CIRCULAR NO.33 (Issued vide memo no.221/BODHI/R&C/TC/10/91/Dt.30/ 12/91) SELECTION OF TYPE OF GATE INTRODUCTION A hydraulic gate {s a equipment used for controlling the flow of water through any component of the irrigation system. Generally it holds the water on the upstream side though.some gates deal with a revers- ible water flow in special cases. 2. TYPES OF GATE:- 2.1. According to purpose and location of gate:- 2.4.4 Spillway gates :- A gate used to regulate flow over a spillway. 2.1.2 Sluice gate:- A gate which controls or regu-. lates flow. through an opening where the upstream water level is above the top of, the opening. 2.4.3 Draft tuba gate :- A gate used to permit dewatering of the draft tubes for inspection and repair of turbine parts and draft tubes and is placed over the draft tube portal under-no-flow conditions, although there may be considerable tail race turbulence at the time, 2.1.4 Barrage gate :-These are a series of gates across the river to regulate water surface level and pattern of flow upstream. 2.4.5 ‘Pick-up-weir gate :- These are the gates Provided on the pick-up weir. 2.1.6 Cross-regulator gate- :-A gate in an irriga- tion channel for. the purpose of vaising the water level. 2.4.7 Head Reguiator gate:- A gate provided at the head of canal off-taking frem a river to regulate the supplies entering the canal and. to control silt entry into the canai. 2.4.8 Canal escape gate:-- The gate Provided in the canal escape, to escape surplus or excess water from the canal. 2.4.9 Penstock gate. :- The gate provided in the penstock to regulate the flow of water to the turbine in a hydro electric power house. 2.1.10 By pass tunne! gate :- During construction of dam the river water is diverted through a tunnel and the gate located in the tunnel to regulate the flow of river water. 2.2 According to the shape of the Gate:- 2.2.4 Radial Gates :- A hinged gate, the leaf of which Ie usually a circular are with the centre of curvature at or very near the hinge or trunion. 2.2.2. Cylindrical gate :- A gate in the form of a hollow cylinder placed in'a vertical shaft. 2.2.3 Drum gate:~ A movable crest gate in the form of a sector of a circle hinged at the crest. the arc face effects a@ water seal with the edge of a recess into which the gate may be lowered. The gate is raised and held up by the pressure of water, admitted to the recess from the head water. It is lowered by closing the inlet port ‘to the recess and draining the water from it. The top surface of the drum matches with the curve of the spili-way. 2.2.4 Rectangular gate :- These are rectangular in shape and hence called rectangular gates. 2.3 According to the mode of movement of the gate:- 2.3.1. Vertical lift gates :- A gate operating in vertical grooves. 2.5.2 Gates rotating about a fixed trunion point 6.9. radial gates, drum gates etc. 2.3.3 Automatic gates :- A gate which functions without external manual attendance. 2.4 According to water head acting on the gate 2.4.4 High head gates :- A gate which fs subjected to a water head of 30 * or more above the gate sill. 2.4.2 Medium head gates :-~ & gate which is sub- jected to a water head exceeding 15 m but less than 30 m. over Billi. 2.4.3 Low head gates :- A gate which is subjected ho a water head upte and including 18 m above sill. 2.4.8 Differential water head gate :~ In this the head of water is at different level acting on both the sides of the gate. 2.5 According to the function of the gate 2.5.4 Service Gates :- A gate which operates under unbalanced conditions at part-gate opening. 2.5.2 Emergency gate :~. A gate provided on the upstream of a service or a regulating gate to shut off the fiow under unbalanced head. 2.5.3 Stop-log gate :~ A log, plank, cut timber, Steel or concrete beam fitting into end grooves between walls or piers to close an opening under unbalanced condition, usually handled or placed one at a time. 2.5.4 Constant level gates :-~A gate designed to maintain automatically the upstream/down -stream water surface at a predetermined constant level 3.0 SELECTION oF GATES :- 3.1 Spiliway crest gates selection :- Many types of gates are in use for spilt!ways for which vertical lift and radial gates are most popular in modern practice. Bhd Vertical lift gates:- Vertical lift gates are generally used when it is necessary to store a high shead of water behind gates and where it is required to obtain large discharges in narrow confines.It is also used in locations where the tail water level is so high that the trunion pin for the radial gate cannot be located conveniently. verti- cal Iift gates will alsc be suitable for spillways when the elevation of the fuii reservoir level is high above the sill level so that excessive long piers would be required to be extended on the downstream at a suffi- cient height in case of xadial gates. In radiai gates the water load is taken by the piers as concentrated tensile load at the. gate anchorages which may limit the gate size, where as’ in vertical gates there is no such limitation. Vertical lift gates can‘be erected speedi- ly. . 3.1.2 Radiai Gates :- Among the various types of gates for regulation of spillway, vadial gate is the most economical and usually the most suitable type because of its simplicity, Light weight and low hoist capacity requirement. ‘his type of gate is thus becom- ing popular for spillways in modern practice. The only important requirement for this type of gate is that the trunion shouid be located above the flood nape of the spillway discharge to avoid contact with floating debris etc. ex, the trunions of the gate ehali be so Fw located that under conditions of maximum discharge over the spillway barrage, these should preferably remain at least 1.5 m clear of the water profile. With gatee having the trunions on the upstream side, the trunions have to remain submerged ir watec,but suitable precau- tions should ba taken to prevent corrosion of the trummion parts under such conditions. 3.1.3 Automatic Tilting Gate :- In case of an ungated weir of dam where there is low head of water the additional storage capacity between full reservoir level and maximum water level can be between 20 to 60% of the existing Live storage. By installing automatic tilting gates this capacity can be usefully employed without encroaching on the free board. The principle on which the automatic tilting gate function is that of common balance. Water pressure on the gate itself is utilised to Provide the opening moment while self weight of the gate Provides the closing moment. The water pressure acts on one lever arm while self weight of the gate acts on the other. With a movable fulcrum between the centre of water pressure and centre of gravity. The gate is manufac- tured out of mild steel,supported on end girders and carries horizontal and cross girders which in turn supports the ekin plates. These types of gates. are useful in. remote. places also. 3.2 Gates for reservoir out lets ;- Vertical lift gates, either sliding or fixed wheel type are extensively used in outlets. The Selection of high head outlet gate mainly depends upon the functional requirements. 3.22] Depending upon the functions they perform, can be classified as :- ciosed conduit gat a) Regulating gates. b) Non-reguiating gates. Regulating gates are those which are used for regulation of flow at partial gate openings. Non regulating gates are kept either In completely open or closed position. 3.2.2 On the basis of disposition of seals and skin plate, ciosed conduit gates can be of the following types. (a) Gates with upstream skin plate and down-stream seals. (b) Gates with upstream skin plate and upstream seals. The former can be either of fixed wheel type or slide type, where as the latter is of fixed wheel type. In high earth dams where large discharges are released through conduits or tunnels of exceptionally large size, economies in the design warrant usage of large vertical lift gates of rolling type in preference to slide gates because of practical limitations in the size of hoist. the majority of high head gates capable of part opening in closed conduits belong to vertical lift gate of volling type. Since the rolling friction is low, the hoisting capacity required is relatively small, and as the gate is capable of lowering by its own weight, rope drum or chain hoist can also be employed. 3.3 Selection of canal gates :- The control mecha- nism provided to regulate the flow of water in canals is by means of agate. The main functional aspect of the canal gates is of regulation of water flowing through the canal The main types of canal gates are :- (1) Sliding type gates. (ii) Fixed wheel type gates. Tt ie found that vertical lift gates are more suitable for the regulation of water in canals in comparison to other types of gates. However Automatic Radial Gate can also be used in canals. For most of the canals where the head of water is Guite low sliding type of vertical lift gates are used. For high head canal gates fixed wheel type of vertical gates are aiso used. 3.4 Selection of penstock gates :- Penstock gates are generally vertical lift gates of fixed wheel type. For operation of penstock gate hydraulic hoist are mainly used. In penstock gates the time required for opening and closing the gate is kept minimum and ‘is expected that gate will open and close in a very short Period. This requirement of operation is only possible with hydraulic’ hoists. Hydraulic hoist is also used when a positive thrust is. required for closing of the gate. 3.5 Selection of Draft tube gate :- Draft tube gates are generally vertical lift gates of sliding type with sealing arrangement on both sides of gate due to water head en upstream and dow strean of the gate. 4.0 SELECTION OF TYPE OF HOIST ” Woiets are provided for operation of gates, which are used to regulate flow from reservoirs for flood control, Irrigation and power generation. If there are ‘a number of gates in a project, either travelling or gantry cranes may be weed for their operation. while this system is cheaper than provision of separate hoist for each gate, the period required for the operation of gates is greater. Hence quite often individual hoists are provided. Different types of hoists are used for operating gates depending upon the hoist capacity required and the operating consideration . The follow- ing are some of the types. 4.1 Screw lift hoist :- This type of hoist is used when positive thrust is required to close the gate, _ though efficiency of this hoist is low, there is over- all economy because, it is more compact than other type of hoists. Due to the preference to single point suspension of the gate through the screw stem its application is more in case of small gates or narrow ones like sluice gates etc. 4.2 Rope drum hoist :~- This ‘is the most commonly used type of hoist for spillway gates, because it enables a wide gate being suspended at the two ends with common driving unit at the centre or at one end. This type of hoist is also used for sluice and penstock gates, when these are of self closing typa and when there is 10 vibration of ‘the gate. Since vibration of gate de- creases the life of ropes considerably and-hence this type is not suitable. Rope drum hoist can be manually operated or electrically operated depending upon the capacity of hoist and period taken for opening and closing of the gate. Rope drum hoists are normally used for spillway gates, sluice gates, emergency gates ete., A.3 Hydraulic lwoists :- This type of hoist is used for penstock gates whers the time requir closing is kept a miniwum. ‘It is also used where positive thrust is zequired for closing of the gate or in the installations where vibration is experienced. With this typ ist » the oil in the cylinder acts as a buffer and ns vibr on. 4.4 Automatic hoists with float operations :This type ef hoists are generally used for operation of spillway and canal gates located in remote places. Where the,opersting personnel are not always available so that the water can be let down when the reservoir level is above F.R.L.or the water level in canal is above F.S.L. . 5.0 WEIGHT ESTIMATES OF GATES :- The following rela- tions may be used to evaluate the weight of different types of Gate in tonnes. 10 5.f a) to where VB? Radial Gate :- Wo = xpl+9_l-35 the value of K varies from 0.018 for small gates 0.031 ‘for big gates. The average value is 0.025 Wg = the weight of gate in tonne. L = clear width of the gate opening in metre. H = Height of gate from spillway crest to normal water level on gate in m. (i) (b) Weight of embedded parts :~ 10% of the weight of moving parts for low Head gates. (ii) 508 for high head gates, 35% being the average. (c) Hoist capacity ;:~ It is 75 to 150% of the weight of the gate . (a) Weight of the hoists :- (i) Fixed type hoist Wh = Kx(capacity of hoist in tonne), where K = 0.184 to 0.37, average being 0.3 (14) Travelling type hoist ~ Wh = K x(capacity of hoist in tonne) 1°33 Where K = 0.116 to 0.218, average being 0.172. 5.2 Vertical fixed whee! gates :- (a) Wo = xb tS q 1-75 K = a coefficient which varies from 0.017 to 0.043, the mean value being 9.026. (b) Wt. Gf embedded parts = 108 for small gates and 50% for big gates, 35% being the average figure. A lift beam weighing 10 to 20 % of the gate weight is necessary for a travel- ling hoist. ’ (c) Weight. in tonne of machinery and bed plates of fixed hoists without counter weights. W = K x capacity of hoist in tonne. Where :- K = a constant having value of 0.23 for two drum hoist and 0.069 for single drum hoist. The weight and hoist capacity of both the vertical and Radial type gates should be calculated before selecting the type of gate. 6.0 HOIST CAPACITY OF GATE :- 6.1 The hoist capacity shall be determined by taking into consideration the following forces which might be required to be over come. (a) Weight of the gate along with all its components. (b) All frictional forces comprising of 6a) ‘Whee! friction (2)Guide friction (3)Seal friction and (4)Pulley friction. (c) Any hydro-dynamic load, like down pull force/uplift etc. . (d) Silt and ice load wherever en-countered (e) Lifting beam, if used. . ~ 42 SOR (£) Any other consideration specific to a particular. site. 6.2 The worst combination of the above forces, dering either lowering cycle or raising cycle, shall be co®- sidered. 6.3 The hoist capacity thus arrived at shall be in- creased by 20 percent to add for ‘the reserve hoist capacity unless otherwise specified by the purchaser. 6.4 The gateshall bedestgned fer closing under its eva weight (witheut any positive thrust to the same) and t= achieve the same, the downward forces closing the gate while lowering shall be at least 20 percent higher than the frictional forces oppesing the downward motion. The necessary closing/seating load shall be obtained when the gate {s about to seat on the bottom seal. The values of closing/seating load shail be greater than those given below. Type of Gate Minimum seating load. Fixed wheel gates or radial 250 kg f/m length of ~ gates for spillway crest. gate. High head sluice gates. 1000 kg f/m length of gate. 6.5 The usual lifting speed for such hoist shall be 30 to- 70 om per minute. However, other. values may be adopted depending upan the requirements. LAN (ALA. p-nade chief cade \ ’ Engineer- In-Chief BODHI, BHOPAL . W.R.D. BHOPAL 13 DETAILS OF SOWR BOTS WORTEY cATES TASTALLATION OF M.P.STATE AMD INDIA PROJECT STATE GATE WIDTH “GATE t. “BRSTONED Tepe oF RBMRKS (y) (a) aE) ete t 2 3 4 56 1 § $ 1 Ravi stanar Sagarld.R.P) K.P. Spiliway 15 0 : 2 Sondar ~to- = do- 5 to : 3 Mahi erajct -to- = do- 5 0.5 : 4 Wohiai Piet-w-weir do - = do- 10,5 49 : 5 teatroject edo -do- 15 tts eatg § Kolar Project -do- + do 5 8g 1 Ban Sagar Project do- -do- thy 5.5315 59 € Subta Project - ® - de> 16 65 6.705 $ dergi Project snd NG BS 40 Gopitrishas Sagar Project - g + doe @ 4m gt AL Thawwar Project sdo- = do- 5 0671087 12 Upper Wainganga Project - do- -do- 15.24 18.67 13 Kaliasote Project do = do- ee T gy 44 Larpar Project dos do Ss 15 Gavaathadi Project - doy = do- 15 it : 16 Mew Rudri Barrage do? - do we = Vertical 1 Sitasar Project -do- -do- 4 4 : = do ~ 18 Parry Project to-do 365 : + to - 1% Balali Project -do- -do- 23 dae ~ + to: Mt Gandhi Sagar Project, = do- = do- 8.7 8538.59" ertieal fined 11 Masdeo Barrage do do 3 whee! type 12 figra Project do- -ao- - - : No.Dantal type & . . * ‘Taya type 13. Stisailas Project AB = do- {8.288 16.764 16.768 Radial Gate 44 Lower Silera Project = AP. = do- 13.5 Lt. + do 15 Teoaghat Dae Maar = do 15. kas Lay do - 16 Kadsa Project Gejrat -do- 15.55 Te ~ do 1 thai Project -d- do-it att + to - WB Rengali Project orriea -do- 15.5 kg - do 29 Opper Kolab Project ~do- = do- te tatty ~ da 30 Bhakea Daw Punjab -do- 5.08 oy Kota Bae . Wsthan -do- 182° MeL > do - 3 Kota Barrage cdo- do-it ts aay >to: 33 Mahi Project cdo- = do- 8 tas tas + da - 3 Tava Project KP Slice 1.83 indy 46. Yertical fined 35 Bargi Project -do- = do- 2 Lea wheel: type 36 Riraked Dan orrisa -do- 4.66 6.2 a > do - 47 Salandi Daa cdo~ -do- 2a ons + do - 38 Dandakranya Project to- = do- 1 1.5 11.4 Vertical slide type 19° Tdduti Project Nerala -do- 4.0864 64 Vertical fined 40 Rana Pratap Sagar Dan R'sthan = do- 2.75 3.45 Ey wheel type 4 ana Pratap Sagar tan - do - Eeergency 3.44 48s 8 > do - 42 Kizam Sagar Project AP Sluice 4.8 62 hb = do + 43 Koyna dan Wrastra- do- 1.22 2.3L 4 Slide type gate 44 Jawahar Sagat’ Daa Wsthan Draft Tobe 5.8 1 ang > do - 45 Hana Pratap Sagar dan do- gate, 5.358 1 un -do- ELEVATION CREST OF DAM Daum Gare A Tyricas RaDiAu GATS on ‘TAINTER Gare Fight), 1s q rT In ie AUTOMATIC SILTING GX 16 1 - CROSS GIRDER 2 ~ LONGITUDINAL GIRDER 3 SKINPLATE ON BOTH SIDES 4. SPILLWAY CREST / 5S LINK AND ROLLER MECHANISM FIGS ANCHORAGE: onensie et) Levist ENLARGED DETAIL ar ‘a! seen, ‘Least stace FIG?3 Demat Autaciuumene av V. B-SIDE Seal pase C- SIDE SEAL came D~ SWE seat seat E- SIDE SEAL inuaER) ei sy SECTION vy Aeio0s Coase ab Husen-wurtcd. Capes 7 BRASS SCREW SECTION 22 ‘a qt i TI =| -nove ron a e-cteaR word

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