Академический Документы
Профессиональный Документы
Культура Документы
Product No.
Book No.
881176-10-01/0
576407-02 Rev. 1
Contents
1
Safety Instructions
12
14
15
Separator Basics
17
2.1 Application
17
18
18
2.3.1 Overview
18
19
20
21
21
21
22
Operating Instructions
25
25
26
26
3.3.1 Introduction
26
27
3.3.3 Start
28
3.3.4 Operation
29
29
30
Trouble shooting
31
31
32
32
4.4 Noise
33
33
33
34
34
35
35
Maintenance
37
5.1 Cleaning
37
38
38
38
38
39
5.4.1 Introduction
39
40
45
47
49
52
53
Technical references
55
55
56
57
58
59
61
62
6.7.1 230 V AC
62
6.7.2 110 V AC
63
1 Safety Instructions
G0010421
S0151211
1 Safety Instructions
Disintegration hazards
S0151241
10
S0151261
Entrapment hazards
1 Safety Instructions
S0151271
Electrical hazard
S01512D1
Flying objects
11
1 Safety Instructions
1.1
DANGER
Type of hazard
DANGER indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Type of hazard
WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Type of hazard
CAUTION indicates a potentially
hazardous situation which, if not avoided,
may result in minor or moderate injury.
NOTE
NOTE indicates a potentially hazardous
situation which, if not avoided, may result
in property damage.
12
1 Safety Instructions
Warning label
Warning label placed on the separator hood.
Interpretation:
S0147811
S0147911
Machine plate
Plate placed on the separator base.
Separator type
S0061411
Text on label:
MIB 303S-13/33
7 500 r/min
Rotation
----->
Supply voltage
230V ~50/60 Hz
Current max.
4A
110V ~50/60 Hz
8A
13
1 Safety Instructions
1.2
Environmental issues
Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed
waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
During maintenance wear parts in the machine
are replaced.
Rubber and plastics should be burnt at a licensed
waste incineration plant. If not available they
should be disposed to a suitable licensed land fill
site.
Bearings and other metal parts should be sent to
a licensed handler for material recycling.
Worn out or defected electronic parts should be
sent to a licensed handler for material recycling.
14
1 Safety Instructions
1.3
Requirements of
personnel
15
1 Safety Instructions
16
2 Separator Basics
2.1
Application
Oil type
Density at +15 C
Viscosity at +40 C
Recommended
separation
temperature (C)
Gas oil
1,5 - 6 cSt
40
Up to 14 cSt
40
Lube oil
Up to 150 cSt
70
NOTE
Maximum permissible separation
temperature is +70 C.
WARNING
Disintegration hazard
Do not use the separator for separating any
oils or liquids other than those specified
above.
17
2.2
2 Separator Basics
Conversion kit
2.3
Description of main
parts
2.3.1
Overview
1.
2.
3.
4.
5.
Bowl
Vibration dampers
Electric motor
Frequency converter
Water collecting channel
18
2 Separator Basics
2.3.2
Detailed description
NOTE
The lock nut has a conventional right-hand
thread contrary to most Alfa Laval separators
that have left-hand threaded lock rings.
G0406221
19
2.3.3
2 Separator Basics
Paring disc
G0631061
20
2 Separator Basics
2.4
Working principle
2.4.1
Clarifier mode
G0519251
Clarifier bowl
2.4.2
Purifier mode
G0519241
Purifier bowl
21
2.5
2 Separator Basics
Changing operation
mode
G05191G1
G05191E1
G05191D1
22
2 Separator Basics
G0908921
3.
b.
c.
Inlet cone
Bowl discs
- Clarifier:41 pcs
- Purifier:36 pcs
Bottom disc
f.
G0908931
23
2 Separator Basics
G05191D1
G0907011
G05191C1
24
G05191G1
NOTE
3 Operating Instructions
3.1
Separation mode
G0450561
A.
B.
C.
25
3.2
3 Operating Instructions
Separation time
G0907411
A.
Max. thickness = 10 mm
(corresponds to 0,6 litre)
1.
2.
Sludge
Bowl shell
NOTE
The separator can be operated either as a clarifier or as a purifier. Choose clarifier operation
when no or only traces of water in the oil. At delivery the separator is assembled for clarifier
operation.
Choose purifier operation when the oil contains much water.
The differences between the two modes are further described on page 21.
3.3
Operating routine
3.3.1
Introduction
NOTE
If there is a System Manual, always follow
the operating instructions given therein. If
there is no System Manual the instructions
below are to be followed.
26
3 Operating Instructions
3.3.2
Before start
WARNING
Disintegration hazard
G0908821
1.
2.
3.
27
3.3.3
3 Operating Instructions
Start
WARNING
Disintegration hazard
Some vibrations can occur for short periods
during the start phase when the separator
passes through the critical speed. This is
normal and passes over without danger. If
the vibrations become very severe or
continue at full speed, stop the separator
immediately. See chapter 4.3 The
separator vibrates on page 32 for possible
causes.
G0907591
28
3 Operating Instructions
3.3.4
Operation
NOTE
Never run the unit longer than 3 days
between bowl cleaning. It is important to
follow the instructions in 3.2 Separation
time on page 26.
G0907591
3.3.5
Manual stop
NOTE
After each stop the separator bowl must be
well cleaned. Otherwise an unevenly spaced
sludge cake will at next start result in heavy
vibration and damage can be caused.
29
3.3.6
Automatic stop
NOTE
If the separator stops, the oil feed must be
stopped immediately or there will be serious
oil overflow.
30
3 Operating Instructions
4 Trouble shooting
4.1
Make sure that the switch opens and closes when the safety
yoke is moved up and down. Measure across terminal points
Nos 5 and 6 on the frequency converter board. Replace the
switch if faulty.
Make sure that the bowl and motor shaft can rotate freely by
turning the bottom end of the motor shaft with a suitable tool.
G0417831
Possible cause
31
4.2
4 Trouble shooting
Possible cause
Action
The safety yoke has been moved out Reposition the yoke. Running position = vertical.
of its position.
Overload due to incorrect assembly.
4.3
The separator
vibrates
WARNING
Disintegration hazard
If excessive vibrations occur, stop the separator.
Possible cause
Action
Incorrect assembly.
32
4 Trouble shooting
4.4
4.4 Noise
Noise
Possible cause
Action
Incorrect assembly.
4.5
Possible cause
Action
4.6
Possible cause
Action
Replace the black level ring with the smaller (white) level ring.
33
4.7
4 Trouble shooting
Possible cause
Action
4.8
Possible cause
Action
34
4 Trouble shooting
4.9
4.9 No outlet flow either through clean oil outlet or water drain
Possible cause
Action
No feed.
Action
35
4.10 Oil leakage through water outlet when separator is not running
36
4 Trouble shooting
5 Maintenance
WARNING
Entrapment hazard
To avoid accidental start, switch off and lock
the power supply before starting any
dismantling work. Make sure that rotating
parts have come to a complete standstill
before starting any dismantling work.
5.1
Cleaning
NOTE
Never use cleaning agents with a pH below 6
or above 9 as they can damage the metal
surfaces.
37
5.2
5.3
5.3.1
5.3.2
Vibration damper
replacement
38
5 Maintenance
5 Maintenance
5.4
5.4.1
Introduction
Screw or turn
clockwise
Remove
S-00442-1-1
S-00439-1-1
Fit,
insert
S-00444-1-1
Press or move
in the direction
of arrow
S-00438-1-1
Screw or turn
counterclockwise
S-00441-1-1
Clean
S-00443-1-1
Check, make
sure
S-00440-1-1
Safety
S-00003-1-1
39
5.4.2
5 Maintenance
Cleaning of bowl
Comments to illustrations on
opposite page.
Illustration 4:
NOTE
If the separator is opened too soon, the following could
happen:
-
Illustration 8:
A few drops of oil will normally leak from the
connecting housing when the bowl hood is
opened.
If oil continues to leak, the cause could be a nonsealing check valve (if any) while the separator is
connected to an oil tank with an oil level higher
than the separator (siphon effect).
Illustration 15:
NOTE
Never use sharp or metallic tools when cleaning the bowl
wall. This can damage the coating. Always use soft rags.
40
G0908731
5 Maintenance
G04491C1
Dismantling
41
5 Maintenance
Comments to illustrations on
opposite page.
Illustration 16:
G0907211
Illustration 18:
Check that the distance illustrated is max. 0,5
mm. If not, the reason could be:
1. The O-ring outside the level ring is not in the
downwards position or the O-ring is located
under the level ring.
2. Two washers are fitted under the centre
screw fixing the bowl to spindle.
42
G0912121
Illustration 17:
G0912141
5 Maintenance
Illustration 20:
Only tighten by hand. Never over tighten when
assembling parts.
Illustration 22:
NOTE
Always screw home the knob fitted on the connecting housing before tightening the screws
shown in illustration 23. Otherwise there is a risk that the pin inside the connecting housing
could break.
43
5 Maintenance
G0449271
Assembly
44
5 Maintenance
5.4.3
Replacement of O-rings in
purifier bowl
Comments to illustrations on
opposite page.
Illustration 4:
Take care of the washer.
Illustration 13:
Check that the washer is fitted. Otherwise there is
a risk that the bowl will not make firm contact with
the spindle.
If two or more washers are fitted accidentally this
will prevent the top parts of the bowl from being
positioned correctly.
Illustration 14:
NOTE
Fit the upper O-ring outside the level ring,
see comments to illustration 17 on page 42.
45
5 Maintenance
G0449361
46
5 Maintenance
5.4.4
Replacement of O-rings in
clarifier bowl
Comments to illustrations on
opposite page.
Illustration 4:
Take care of the washer.
Illustration 13:
Check that the washer is fitted. Otherwise there is
a risk that the bowl will not make firm contact with
the spindle.
If two or more washers are fitted accidentally this
will prevent the top parts of the bowl from being
positioned correctly.
Illustration 14:
NOTE
Fit the upper O-ring outside the level ring,
see comments to illustration 17 on page 42.
47
5 Maintenance
G0449371
48
5 Maintenance
5.4.5
Replacement of motor
bearings
G0449461
49
5 Maintenance
G0449671
50
G0449681
5 Maintenance
51
Replacement of connection
housing
G0449741
5.4.6
5 Maintenance
52
5 Maintenance
Replacement of frequency
converter
NOTE
Check that the earth contact between the frequency
converter and frame is sufficient.
G0449841
5.4.7
53
54
5 Maintenance
6 Technical references
6.1
Product description
Product number
881176-10-01
Separator type
MIB 303S-13/33
Application
Technical design
Restrictions
Machinery directive
EN 12547
Centrifuges-Common safety
requirements
89/336 EEC
EMC directive.
73/23 EEC
55
6.2
6 Technical references
Technical data
7500
r/min
7500
r/min
Gear ratio
1:1
direct drive
1600 / 1100
kg/m3
Motor power
0,45
kW
1,7 / 3,0
Starting time
0,5
minute (max.)
Power consumption
0,2 / 0,4
7,9 / 65
Direction of rotation
IP 54
30 / 30
Weight of separator
18
kg (with motor)
Weight of bowl
kg
Bowl volume
1,1
litres
AL 111 4212-06
There are other material than stainless steel in contact with process fluid.
56
6 Technical references
6.3
G0878641
57
6.4
6 Technical references
Connection list
Alfa Laval ref. 554542 rev. 3, 557884 rev.1, 562417 rev.1, 562418 rev.1
No.
Description
Requirements/limits
MIB 303S-13
-13
-33
-33
230 VAC 110 VAC 230 VAC 110 VAC
201
220
Allowed temperature
Viscosity
Flowrate
Pressure
0 - 60 kPa
Pressure
Counter pressure
225
709
Electrical connection
769
58
70-200 kPa
760
Max. 14 cSt
221
Power supply
Fuse max.
Type
0 kPa (Open)
No outlet
No counter pressure
See 6.5 Interface description. The
connection must be protected against
voltage peaks (transients) of high
amplitude.
230 V
110 V
230 V
110 V
1-phase 1 phase 1 phase 1 phase
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
10 A
16 A
10 A
16 A
2,5 A in 15 sec
140 Hz
70-75 C
70-75 C
6 Technical references
6.5
Interface description
General
In addition to the Connection list this document
describes limitations and conditions for safe
control, monitoring and reliable operation.
Definitions
Ready for start means:
Start means:
59
60
6 Technical references
6 Technical references
6.6
Foundation drawing
G0935111
Recommended free
floor space
A.
B.
C.
D.
E.
61
6.7
Connection diagrams
6.7.1
230 V AC
6 Technical references
G0613941
Pump control
External level guard
Cable
Power supply 230 V AC, 50/60 Hz. Max. fuse 10 A
External emergency stop (replaces jumper when used)
Stop
Start
Interlocking switch
Frequency converter
62
6 Technical references
6.7.2
110 V AC
G0613951
Pump control
External level guard
Cable
Power supply 110 V AC, 50/60 Hz. Max. fuse 16 A
External emergency stop (replaces jumper when used)
Stop
Start
Interlocking switch
Frequency converter
63
64
6 Technical references