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Butterfly valves JHP

The high performance butterfly valve

Features and Benefits


The design and quality of construction ensure
the highest performance, for example:
- the double offset design avoids seat wear
and a low seating torque,
- the JHP has a high flow capacity value due
to the well engineered shape of the disc and
the stub shaft design,
- the mounting plate is standardized
according to ISO 5211 to adapt any type of
actuator without any intermediate
component.
JHP complies with the following standards:
Flange adaptation:
- ISO 2084 / 7005
- EN 1092
- DIN 2501
- BS 4504
- ANSI B 16.5
- JIS B 2210
- MSS SP 44
Face to face:
- ISO 5752
- EN 558-1
- NFE 29305
- DIN 3202 (K1, K2)
- BS 5155
- API 609
- MSS SP 68
Fire safe standards:
- API 607
- BS 6755-2

Applications
General industrial utilities
Power generation
Automotive Industry
Chemical petrochemical
Food processing
Pulp and Paper
Ship building
Desalination
Off-shore
Bitume
Sugar mills
Cooling industries

Technical data
Maximum working pressure:
DN50 to DN400: PN 40
DN450 to DN600: PN 25
DN700 to DN900: PN 16
Temperature range: -50C to +400C
Vacuum: 1 Torr
JHP is suitable to be mounted with all
quarter-turn pneumatic and electric
operators.
Wafer and lugged designs are available.

Sapag reserves the right to change the contents without notice

SAHFR-0011-EN-0406

Butterfly valves JHP


The ultimate design
No leakage
1
Seat:
Tightness is unaffected by pressure
changes, or changes in flow direction as
the seat can move radially in its slot.
2
Bottom end cover:
Ensures lower stem tightness by its static
seal of expanded graphite.
3
Packing system:
The perfect internal tightness is obtained
by a conventional packing system in
expanded graphite. The excellent
temperature stability ensures 100% static
and dynamic tightness.

- The travel stop contact against the


mounting plate, thus avoiding potential
over-torque of the discstem.
- When actuator has been removed and
valve is in service, the position of the
disc is clearly shown.
12

The Sapag plant is ISO9001


approved

The JHP is in compliance with the


latest european directives:

Disc to stem connection:


Via radial taper pins (no intruding
between up- and downstream side of
the valve), which allows accurate
connection without any play between
disc and stem.

Optimized design
Easy accessible
13 Disc:
4
Standardized mounting plate:
The double eccentric disc design is
The integrally cast plate is in accordance
optimized via the finite element method
with ISO 5211. The actuator can be
so that there is no contact between the
directly mounted to it, eliminating the
seat and disc already at small angles.
need of brackets and couplings.
5
Twin column construction:
Allows easy access to the packing system
without removing the actuator.
6
Extended neck:
For easy insulation. Especially designed
for isolated pipes as it allows insulation flanges included- with easy access to the
packing system. In addition any potential
leak path is located outside the isolation
material.
7
Centering flange:
Allows precise centering of the valve on
Fig. 2: Optimized design via finite
the pipe.
element method
8
Retaining ring:
With screws outside of flange sealing
zone, which facilitates easy maintenance.
The results of this unique design are:
In addition the uninterrupted sealing
No wear and low closing torque.
surface allows the installation of spiral
A large free flow area resulting in a low
wound gaskets.
headloss and high flow values.
Perfect shaft guiding

The disc edge has a geometry which


9
Bearings:
- facilitates the contact between disc
Double corrosion resistant bearings on upper
and seat during valve closure,
and lower stem, providing low friction
- guarantees tightness through a wide
coefficient and high load capacity. The
area of contact.
bearings avoid any deflection of shaft at the
packing level, thus ensuring perfect
bidirectional tightness.
10 Disc locating shoulder:
Shrunk on the shaft during assembly. It retains
its position for the life of the valve and
prevents displacement of disc in relation to
the seat while being in service.
11 Travel stop, position indicator:
Located at the mounting plate level:
- The travel stop is set during assembly at 90
disc angle in order to avoid any over
traveling of the disc. (See fig. 1)

Fig. 1: Travel stop position indicator


Sapag reserves the right to change the contents without notice

page 2

- PED module H,
categorie 3
- TPED module H,
categorie 2
- ATEX:
II 2 G/D EEx c
The JHP range holds the following
approvals and certificates:
MARINE:

Fire safe:

11

5
3
9
12

6
7
8

13

9
1
10
2

Butterfly valves JHP


A complete range

JHP RTFE (standard)


The seat is made of filled RTFE in order to minimize cold flow effects at high temperatures. The combined action of seat geometry and the elastic
metal insert guarantees a long lasting bidirectional tight shutoff.
Pressure

P-T diagram (JHP RTFE and FS)


Bar
(psi)

Valve mounting with


shaft downstream
Non dangerous
liquids only

Saturated steam
Liquid steam

Bidirectional
valve
All fluids

DN50-300 lug
DN50-400 wafer

JHP FS (Fire Safe)

DN50-600: 25 bar max.


DN700-900: 16 bar max

The valve has been designed according fire test standards. The standard RTFE seat is mounted with a stainless steel ring. In the event of fire, it
supersedes over the RTFE seat and provides a bidirectional backup seal, according to API 607 / BS 6755 part 2.
JHP PP (Pulp and Paper)

Bar
(psi)

Recommended
flow direction

Pressure

The valve has been designed specially for the pulp and paper applications. The special seat guarantees a long life time without maintenance.

P-T diagram (JHP PP)

DN50-400

The valve integrates a metal seat in order to


be used on all applications with high pressure
and high temperature.

Bar
(psi)

Pressure

JHP HT (High Temperature)

P-T diagram (JHP HT)


Saturated steam
Liquid steam

Recommended
flow direction
DN50-250: 25 bar max.
DN300-400: 16 bar max.

Bidirectional (JHP RTFE and FS)


1 Seat downstream
In this case, the closing action of disc
leads to compression of PTFE seat
between disc and metallic insert.
Subsequently, the seat takes support
from the retaining ring, while the
energized insert delivers a sealing
pressure between disc and seat, in
radial direction.

2 Seat upstream
The fluid flowing behind the seat
increases the sealing effect.
In fact, the JHP seat offers real
dynamic tightness in both
directions.

Sapag reserves the right to change the contents without notice

page 3

Butterfly valves JHP


Hydraulic characteristics

Flow coefficients Kv and Cv


Kv is the flow in m3/h of water, at an average
temperature of 20C, crossing the valve with
creating a headloss of 1 bar.

Definitions

Simplified formula
Non
Headloss

Kv

compressible

Kv
Q
p
P1
P2
QN

Gas

fluid
p < P1
2

Cv = 1.16 Kv

QN
514

N.T
p. P2

2 QN
=
514.P1

N.T

P2 > P1
2
p > P1
2

Kv

1
p

Q
=
31,6

1
N

P2 < P1
2

: Flow coefficient of the valve


: Flow in m3/h
: Headloss in the valve in bar
: Upstream pressure in bar
: Downstream pressure in bar
: Flow in normal conditions
(0C, 760 mm Hg) in m3/h
: Temperature of the fluid in K
: Volumic weight of the fluid in kg/m3
: Volumic weight in normal conditions

Kv values
DN (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

Size (inch)

2"

21/2"

3"

4"

5"

6"

8"

10"

12"

14"

16"

18"

20"

24"

28"

32"

5
14
25
37
50
70
95
115

9
25
41
64
93
130
180
210

19
42
62
98
149
213
274
320

37
70
116
174
244
328
442
500

61
115
190
285
400
538
725
820

72
126
210
342
520
786
1 050
1 200

137
241
364
574
893
1 389
1 986
2 300

180
368
612
005
503
182
012
600

265
521
981
548
254
232
250
200

302
612
072
748
700
045
030
300

392
795
394
272
511
266
848
500

490
010
760
870
445
650
910
000

620
250
190
620
620
350
430
800

900
880
190
250
100
100
200
600

20
30
40
50
60
70
80
90

Headloss coefficient (K)


For liquid, the formula of the headloss with a
disc opening angle is:

V2
P = K
10 000
2g

1
1
2
3
3

1
2
3
4
5

1
1
2
4
6
7

1
2
3
5
7
9

1
1
2
4
6
9
12

1
2
3
5
8
12
14

1
3
5
8
12
18
21

1
2
4
7
11
16
25
30

250
560
450
250
250
950
220
200

1
3
5
9
15
22
34
40

700
400
970
600
220
600
250
200

900
36"
2
4
7
12
19
29
44
51

150
350
750
350
800
200
240
200

Definitions
K is the headloss coefficient according to the angle to opening in which:
P : Headloss in a valve opened to an angle expressed in bar
V : Velocity of the fluid in a pipeline of diameter equal to the one of the valve expressed in m/s
when the valve is opened to an angle
g
: Acceleration of gravity in m/s2
K : Headloss according to the angle to opening. Results in the table

: Volumic weight of the fluid (kg/m3)


H : Headloss on the valve opened to an angle a expressed in meters of water columns.

In the case of water the formula is simplified


V2
H = K
2g
K values
50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

2"
Size (inch)
20
392
30
50
40
16
50
7.2
60
3.9
70
2
80
1.09
90
0.74

21/2"

3"

4"

5"

6"

8"

10"

12"

14"

16"

18"

20"

24"

28"

32"

36"

346 178
45
36
17
17
6.8
6.7
3.2
2.9
1.66 1.42
0.86 0.86
0.63 0.63

115
32
12
5.2
2.6
1.46
0.8
0.63

103
29
11
4.7
2.4
1.32
0.73
0.57

153
50
18
6.8
2.9
1.29
0.72
0.55

134
43
19
7.6
3.1
1.3
0.64
0.47

189
45
16
6.1
2.7
1.29
0.68
0.47

181
47
13
5.3
2.5
1.22
0.7
0.47

258
63
20
7.7
3.2
1.44
0.65
0.44

261
64
21
7.8
3.3
1.45
0.65
0.44

268
63
21
7.8
3.3
1.45
0.65
0.45

255
63
20
7.5
3.1
1.41
0.63
0.45

251
58
20
7.4
3.1
1.39
0.61
0.44

241
57
19
7.2
3
1.31
0.59
0.41

222
56
18
7
2.8
1.26
0.55
0.4

223
54
17
6.7
2.6
1.21
0.53
0.39

900

DN (mm)

900

Maximum allowable torques in Nm for standard shaft material (13% Cr)


DN (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

Size (inch)

2"

21/2"

3"

4"

5"

6"

8"

10"

12"

14"

16"

18"

20"

24"

28"

32"

36"

122

122

122

297

297

743

743

1 332

1 957

1 957

3 108

6 389

10 793

10 793

25 948

25 948

52 851

900

13% Cr

Notes
The maximum allowable torques are applicable for standard type valves.

Actuator sizing torques in Nm


DN (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

Size (inch)

2"

21/2"

3"

4"

5"

6"

8"

10"

12"

14"

16"

18"

20"

24"

28"

32"

36"

JHP RTFE/FS/PP
JHP HT

27
54

33
66

45
90

73
146

115
230

780
340

320
40

480
910

720
1 290

950
1 290

1 350
1 610

1 700
2 290

2 300
-

3 200
-

4 500
-

6 000
-

8 000
-

Sapag reserves the right to change the contents without notice

page 4

Butterfly valves JHP

Bare shaft valve - All constructions


Wafer

Lugged
DN50 - DN200

DN250 - DN900

Dimensions (mm)
DN

DN

(mm) (inch)
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900

2"
21/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"

Weight (kg)
A

175
191
197
233
245
283
307
371
399
421
453
522
550
634
720
771
878

102
116
122
149
160
193
217
251
302
324
358
392
427
485
547
598
687

43
46
46
52
56
56
60
68
78
78
102
114
127
154
165
190
241

D1

D2

E1

E2

97
117
130
158
188
212
267
321
372
431
484
534
590
689
799
900
1000

153
173
190
225
261
294
365
420
476
542
606
662
722
837
947
1070
-

26
26
26
26
26
26
26
36
36
36
43
49
63
63
81
81
-

70
70
70
90
100
100
100
110
110
110

F
11
11
11
14
14
19
19
27
27
27
32
36
46
46
55
55
-

G*

Nb

Wafer

Lugged

35
35
35
40
50
60
60
80
80
100

14
14
14
16
16
18
18
21
21
22
24
30
30
30
35
36
38

80
80
80
100
100
116
116
155
155
155
162
175
210
210
300
300
350

70
70
70
100
100
100
100
132
132
132
140
-

70
70
70
102
102
102
102
125
125
125
140
140
165
165
254
254
254

4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
8
8

9
9
9
11
11
11
11
14
14
14
18
18
22
22
18
18
18

10
10
10
12
14
18
18
22
22
28

8
8
8
8
9
11
11
14
14
16

60
60
60
73
60
80
80
100
100
100

3.1
4.5
4.9
8.2
9.8
12.5
22
41
55
75
98
145
188
224
269
515
850

4.8
6.9
7.7
13.7
17
22.5
34
53
78
97
133
206
244
306
450
825
-

Notes
Dimensions and weights are given as a guide.
(G*): Sapag standard is square shafts for DN50 - DN800, key drive for DN900.
Key drive for DN250 - DN800 are available on request.

Sapag reserves the right to change the contents without notice

page 5

Butterfly valves JHP RTFE


Standard version: DN50 - DN900 (2 - 36)

Detail of the seat

Lugged

Wafer
DN50 - DN200

DN250 - DN900

Parts list
Rep. Number Designation

Steel body and disc

Stainless steel body and disc

Steel body /stainless steel disc

1
2

1
1

Body
Disc

EN GP 240 GH / A 216 Gr. WCB


EN GP 240 GH / A 216 Gr. WCB

Retaining ring

EN GP 240 GH / A 216 Gr. WCB

EN
EN
EN
EN

4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
1
1
1
*
4
1
1
1
*
1
*
1
1

Upper stem
Lower stem
Seat
Packing gland
Gland follower
Position indicator
Packing
Bearing
Disc locating shoulder
Bottom end cover
Bottom seal
Pin
Circlips
Set screw
Indication plate
Key
Bolt

EN X20Cr13 / AISI 420


EN X20Cr13 / AISI 420
Reinforced PTFE
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Carbon steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
PTFE
EN X2CrNiMo 17-12-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M


EN X5CrNiMo 19-11-2 / AISI 316
EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M
EN X5CrNiMo 19-11-2 / AISI 316
EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
Reinforced PTFE
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
EN X5CrNiMo 19-11-2 / AISI 316
Expanded graphite
Stainless steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
PTFE
EN X2CrNiMo 17-2-2 / AISI 316 L
Stainless steel
Stainless steel
Stainless steel
EN C35E / AISI 1038
Stainless steel

17
18

* Number dependent on valve size

Sapag reserves the right to change the contents without notice

page 6

GP 240 GH / A 216 Gr. WCB


X5CrNiMo 19-11-2 / AISI 316
GX5CrNiMo 19-11-2 / A 351 Gr. CF8M
GP 240 GH / A 216 Gr. WCB

EN X5CrNiCuNb 16-4 / A 564 Gr. 630


EN X5CrNiCuNb 16-4 / A 564 Gr. 630
Reinforced PTFE
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Carbon steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
PTFE
EN X2CrNiMo 17-2-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

Butterfly valves JHP FS


Fire Safe seat: DN50 - DN600 (2 - 24)

Detail of the seat

Lugged

Wafer

DN250 - DN600

DN50 - DN200

Parts list
Rep. Number Designation

Steel body and disc

Stainless steel body and disc

Steel body /stainless steel disc

1
2

1
1

Body
Disc

EN GP 240 GH / A 216 Gr. WCB


EN GP 240 GH Chrome /
Chrome A 216 Gr. WCB

Retaining ring

EN GP 240 GH / A 216 Gr. WCB

EN GP 240 GH / A 216 Gr. WCB


EN X5CrNiMo 19-11-2 Chrome /
Chrome AISI 316
EN GX5CrNiMo 19-11-2 Chrome /
Chrome A 351 Gr. CF8M
EN GP 240 GH / A 216 Gr. WCB

4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
1
1
1
*
4
1
1
1
*
1
*
1
1

Upper stem
Lower stem
Seat
Packing gland
Gland follower
Position indicator
Packing
Bearing
Disc locating shoulder
Bottom end cover
Bottom seal
Pin
Circlips
Set screw
Indication plate
Key
Bolt

EN X20Cr13 / AISI 420


EN X20Cr13 / AISI 420
FS Loaded PTFE
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Carbon steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
Expanded graphite
EN X2CrNiMo 17-12-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M


EN X5CrNiMo 19-11-2 Chrome /
Chrome AISI 316
EN GX5CrNiMo 19-11-2 Chrome /
Chrome A 351 Gr. CF8M
EN X5CrNiMo 19-11-2 / AISI 316
EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
FS Loaded PTFE
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
EN X5CrNiMo 19-11-2 / AISI 316
Expanded graphite
Stainless steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
Expanded graphite
EN X2CrNiMo 17-2-2 / AISI 316 L
Stainless steel
Stainless steel
Stainless steel
EN C35E / AISI 1038
Stainless steel

17
18

EN X5CrNiCuNb 16-4 / A 564 Gr. 630


EN X5CrNiCuNb 16-4 / A 564 Gr. 630
FS Loaded PTFE
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Carbon steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
Expanded graphite
EN X2CrNiMo 17-2-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

* Number dependent on valve size

Sapag reserves the right to change the contents without notice

page 7

Butterfly valves JHP PP


Pulp & Paper metal seat: DN50 - DN400 (2 - 16)

Detail of the seat

Wafer

Lugged
DN50 - DN200

Recommended
flow direction

DN250 - DN400

Parts list
Rep. Number Designation

Steel body and disc

Stainless steel body and disc

Steel body /stainless steel disc

1
2

1
1

Body
Disc

EN GP 240 GH / A 216 Gr. WCB


EN GP 240 GH Chrome /
Chrome A 216 Gr. WCB

Retaining ring

EN GP 240 GH / A 216 Gr. WCB

EN GP 240 GH / A 216 Gr. WCB


EN X5CrNiMo 19-11-2 Chrome /
Chrome AISI 316
EN GX5CrNiMo 19-11-2 Chrome /
Chrome A 351 Gr. CF8M
EN GP 240 GH / A 216 Gr. WCB

4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
1
1
1
*
4
1
1
1
*
1
*
1
1

Upper stem
Lower stem
Seat
Packing gland
Gland follower
Position indicator
Packing
Bearing
Disc locating shoulder
Bottom end cover
Bottom seal
Pin
Circlips
Set screw
Indication plate
Key
Bolt

EN X20Cr13 / AISI 420


EN X20Cr13 / AISI 420
EN X2CrNiMo 17-2-2 / AISI 316 L
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Carbon steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
Expanded graphite
EN X2CrNiMo 17-12-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M


EN X5CrNiMo 19-11-2 Chrome /
Chrome AISI 316
EN GX5CrNiMo 19-11-2 Chrome /
Chrome A 351 Gr. CF8M
EN X5CrNiMo 19-11-2 / AISI 316
EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X2CrNiMo 17-2-2 / AISI 316 L
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
EN X5CrNiMo 19-11-2 / AISI 316
Expanded graphite
Stainless steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
Expanded graphite
EN X2CrNiMo 17-2-2 / AISI 316 L
Stainless steel
Stainless steel
Stainless steel
EN C35E / AISI 1038
Stainless steel

17
18

* Number dependent on valve size

Sapag reserves the right to change the contents without notice

page 8

EN X5CrNiCuNb 16-4 / A 564 Gr. 630


EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X2CrNiMo 17-2-2 / AISI 316 L
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Carbon steel + PTFE
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
Expanded graphite
EN X2CrNiMo 17-2-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

Butterfly valves JHP HT


High Temperature metal seat: DN50 - DN400 (2 - 16)

Detail of the seat

Wafer
Recommended
flow direction

Lugged
DN50 - DN200

DN250 - DN400

Parts list
Rep. Number Designation

Steel body and disc

Stainless steel body and disc

Steel body /stainless steel disc

1
2

1
1

Body
Disc

EN GP 240 GH / A 216 Gr. WCB


EN GP 240 GH Chrome /
Chrome A 216 Gr. WCB

Retaining ring

EN GP 240 GH / A 216 Gr. WCB

EN GP 240 GH / A 216 Gr. WCB


EN X5CrNiMo 19-11-2 Chrome /
Chrome AISI 316
EN GX5CrNiMo 19-11-2 Chrome /
Chrome A 351 Gr. CF8M
EN GP 240 GH / A 216 Gr. WCB

4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
1
1
1
*
4
1
1
1
*
1
*
1
1

Upper stem
Lower stem
Seat
Packing gland
Gland follower
Position indicator
Packing
Bearing
Disc locating shoulder
Bottom end cover
Bottom seal
Pin
Circlips
Set screw
Indication plate
Key
Bolt

EN X20Cr13 / AISI 420


EN X20Cr13 / AISI 420
EN X2CrNiMo 17-2-2 / AISI 316 L
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Stainless steel
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
Expanded graphite
EN X2CrNiMo 17-12-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M


EN X5CrNiMo 19-11-2 Chrome /
Chrome AISI 316
EN GX5CrNiMo 19-11-2 Chrome /
Chrome A 351 Gr. CF8M
EN X5CrNiMo 19-11-2 / AISI 316
EN GX5CrNiMo 19-11-2 / A 351 Gr. CF8M
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X2CrNiMo 17-2-2 / AISI 316 L
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
EN X5CrNiMo 19-11-2 / AISI 316
Expanded graphite
Stainless steel
EN X2CrNi 19-11 / AISI 304 L
EN X5CrNiMo 19-11-2 / AISI 316
Expanded graphite
EN X2CrNiMo 17-2-2 / AISI 316 L
Stainless steel
Stainless steel
Stainless steel
EN C35E / AISI 1038
Stainless steel

17
18

EN X5CrNiCuNb 16-4 / A 564 Gr. 630


EN X5CrNiCuNb 16-4 / A 564 Gr. 630
EN X2CrNiMo 17-2-2 / AISI 316 L
EN X12Cr13 / AISI 410
EN C22E / AISI 1015
EN C22E / AISI 1015
Expanded graphite
Stainless steel
EN X2CrNi 19-11 / AISI 304 L
EN C22E / AISI 1015
Expanded graphite
EN X2CrNiMo 17-2-2 / AISI 316 L
Carbon steel
Carbon steel
Stainless steel
EN C35E / AISI 1038
Galvanized steel

* Number dependent on valve size

Sapag reserves the right to change the contents without notice

page 9

Butterfly valves JHP


Actuator options

Notched lever LC

Lockable lever LF

Wormgear MK

Wafer

Wormgear MR

Compact Pneumatic Actuator

Large Pneumatic Actuator

Electric Actuator

Gearbox and Electric Actuator


Lugged

Counterweight Actuator

Sapag reserves the right to change the contents without notice

page 10

Butterfly valves JHP


Valves with handle

Notched lever LC
Wafer

Lugged

Notes
Dimensions in mm, weights in kg
Dimensions and weights are given as a
guide.
Number of locking positions: LC4 = 9,
LC12 = 9, LC20 = 7

Dimensions
DN

DN

(mm) (inch)
50
65
80
100
125
150

2
21/2
3
4
5
6

Weights
Lever
LC 4
LC 4
LC 4
LC 12
LC 12
LC 20

D1

D2

Wafer

Lugged

175
191
197
233
245
283

102
116
122
149
160
193

43
46
46
52
56
56

97
117
130
158
188
212

153
173
190
225
261
294

230
230
230
320
320
420

69
69
69
75
75
75

45
45
45
52
52
52

3.6
5
5.4
8.9
10.5
13.5

5.3
7.4
8.2
14.4
17.7
23.5

Lockable lever LF
Wafer

Lugged

Notes
Dimensions in mm, weights in kg
Dimensions and weights are given as a
guide.
Continuous adjustable.

Dimensions
DN

DN

Weights

(mm) (inch)

Lever

D1

D2

Wafer

Lugged

50
65
80
100
125
150
200

LF 4
LF 4
LF 4
LF 12
LF 12
LF 20
LF 20

175
191
197
233
245
283
307

102
116
122
149
160
193
217

43
46
46
52
56
56
60

97
117
130
158
188
212
267

153
173
190
225
261
294
365

230
230
230
320
320
420
420

69
69
69
75
75
75
75

45
45
45
63
63
65
65

4.1
5.5
5.9
9.8
11.5
14.5
24

5.8
7.9
8.7
15.3
18.6
24.5
35.7

2
21/2
3
4
5
6
8

Sapag reserves the right to change the contents without notice

page 11

Butterfly valves JHP


Gear operators

Worm gear MK

Dimensions
DN

Actuator

Nr of hand-

(mm) (inch)

DN

Type

wheel turns

50
65
80
100
125
150
200
250
300
350
400
450

MK
MK
MK
MK
MK
MK
MK
MK
MK
MK
MK
MK

2
21/2
3
4
5
6
8
10
12
14
16
18

1
1
1
1
1
2
2
3
3
3
4
4

6
6
6
6
6
7.5
7.5
12.5
12.5
12.5
20
20

Weight (Kg)

Wafer

Lugged

175
191
197
233
245
283
307
371
399
421
453
522

102
116
122
149
160
193
217
251
302
324
358
392

43
46
46
52
56
56
60
68
78
78
102
114

97
117
130
158
188
212
267
321
372
431
484
534

153
173
190
225
261
294
365
420
476
542
606
662

200
216
223
258
270
318
342
409
437
459
507
576

G
72
72
72
72
72
101
101
118
118
118
160
160

55
55
55
55
55
77
77
79
79
79
130
130

185
185
185
185
185
228
228
228
228
228
285
285

55
55
55
55
55
77
77
79
79
79
130
130

45
45
45
45
45
67
67
80
80
80
122
122

Wafer

Lugged

236
252
258
294
306
364
388
453
481
502
574
643

150
150
150
150
150
300
300
300
300
300
400
400

7.6
9
9.4
12.7
14.5
23
32.4
54
68.1
88
128
175

9.3
11.4
12.2
18.2
21.5
33
44.2
66
91
110
163
236

AB 880 N

Worm gear MR

Notes
Dimensions in mm or inches, weights in kg
Dimensions and weights are given as a
guide.
Actuator selection valid for all JHP valves
except HT series.

Dimensions
DN

DN

(mm) (inch)
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900

Actuator

Nr of hand-

Type

wheel turns

2"
AB 210
21/2"
AB 210
3"
AB 210
4"
AB 210
5"
AB 210
6"
AB 210
8"
AB 210
10"
AB 550
12"
AB 550
14"
AB 550
16"
AB 880
18"
AB 880
20"
AB 1250
24"
AB 1250
28" AB 1950/SP4
32" AB 1950/SP4
36"
IW6

7.5
7.5
7.5
7.5
7.5
7.5
7.5
8.5
8.5
8.5
9.5
9.5
14
14
52
52
70

D
A

175
191
197
233
245
283
307
371
399
421
453
522
550
634
720
771
878

102
116
122
149
160
193
217
251
302
324
358
392
427
485
547
598
687

43
46
46
52
56
56
60
68
78
78
102
114
127
154
165
190
241

Wafer

Lugged

97
117
130
158
188
212
267
321
372
431
484
534
590
689
799
900
1000

153
173
190
225
261
294
365
420
476
542
606
662
722
837
947
1070
-

Sapag reserves the right to change the contents without notice

Weight (Kg)
E
202
218
224
260
272
310
334
412
440
462
495
564
598
682
775
826
948

G
73
73
73
73
73
73
73
105
105
105
126
126
148
148
260
260
295

63
63
63
63
63
63
63
69
69
69
100
100
110
110
143
143
188

171
171
171
185
185
185
185
255
255
255
301
311
496
496
437
437
410

page 12

66
66
66
66
66
66
66
83
83
83
101
101
110
110
143
143
188

45
45
45
45
45
45
45
71
71
71
86
86
105
105
211
211
242

P
235
251
257
293
305
343
367
458
486
508
543
612
649
733
841
892
1007

V
125
125
125
160
160
160
160
300
300
300
400
500
500
600
400
400
400

Wafer Lugged
7.4
8.8
9.2
12.6
14.2
16.9
26.3
51
66
85
114
162
213
250
317
563
907

9.1
11.2
12
18.1
21.4
26.9
38.1
63
88
107
150
223
269
332
498
873
-

Butterfly valves JHP


Electric actuators

Type of actuator

Quarterturn

Multiturn

OA

AS/BS

ST

ASM

X
X

X
X
X
X

on gearbox
X
X
X

on gearbox
X
X
X

Travel stops
Limit switch for open and close position
Torque switches
Handwheel for manual action

Electric quarter turn actuators

OA type
AS type

BS type

Dimensions
DN

DN

(mm) (inch)

Actuator

50
50
65
65
80
100
125
150
200
250
300
350
400

OA3
OA6
OA3
OA6
OA6
OA8
OA15
AS18
AS50
AS50
AS80
BS100
BS150

2"
2"
21/2"
21/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"

175
175
191
191
197
233
245
283
307
371
399
421
453

102
102
116
116
122
149
160
193
217
251
302
324
358

C
43
43
46
46
46
52
56
56
60
68
78
78
102

Weights

wafer

lugged

97
97
117
117
130
158
188
212
267
321
372
431
484

153
153
173
173
190
225
261
294
351
420
476
542
606

228
228
244
244
250
286
298
383
407
471
530
507
539

125
125
125
125
125
125
125
226
226
226
226
284
284

160
202
160
202
202
202
260
312
340
340
340
455
455

90
90
90
90
90
90
98
167
167
167
167
172
172

65
65
65
65
65
65
65
89
89
89
89
134
134

49
49
49
49
49
49
49
59
59
59
59
96
96

390
390
406
406
412
462
474
460
484
563
606
588
620

60
60
60
60
60
60
60
100
250
250
250
250
250

wafer
8.5
8.8
9.9
10.2
11
16
18
29
40
59
75
100
126

lugged
10.2
10.5
12.3
12.6
13.4
21
25
39
52
71
98
123
161

Gearboxes and electric multiturn actuators

AS 200/400 types

IW + ASM/ST types

Dimensions
DN

DN

(mm) (inch)
450
500
600
700
800
900

D
Actuator

18"
AS 200
20"
AS 200
24"
AS 400
28" IW52R + ASM0
32" IW6R + ASM1
36" IW6R + ASM1

522
550
634
720
771
878

392
427
485
547
598
687

114
127
154
165
190
241

Weights

wafer lugged
534
590
689
799
900
1000

662
722
837
947
1070

462
497
555
785
841
948

218
218
179
231
273
273

673
708
766
996
1052
1159

258
258
280
377
377
377

188
188
148
143
188
188

470
470
497
594
594
594

130 541
130 576
120 642
143 843
188 899
188 1006

R
109
109
154
92
50
50

wafer

lugged

298
298
253
315
357
357

300
300
300
300
400
400

213
256
294
343
612
947

274
312
376
524
922

Notes
Dimensions in mm or inches, weights in kg.
Dimensions and weights are given as a guide.
Actuator selection valid for all JHP valves except for HT series.
Sapag reserves the right to change the contents without notice

page 13

Butterfly valves JHP


Pneumatic actuators

On request:
bracket

On request:
bracket

On request: manual override

On request: manual override

Dimensions double acting pneumatic actuator: 6 bar air supply


DN
(mm)
50
65
80
100
125
150
200
250
300
350
400
450
500
600

D
Actuator
DR
DR
DR
DR
DR
DR
DR
DR
DR
DR
DR
DR
DR
DR

10-2
10-2
20-2
21-4
30-0
40-0
50-0
60-1
60-1
71-0
70-0
70-0
82-0
82-0

A
175
191
197
233
245
283
307
371
399
421
453
522
550
634

B
102
116
122
149
160
193
217
251
302
324
358
392
427
485

C
43
46
46
52
56
56
60
68
78
78
102
114
127
154

Weight

Wafer Lugged
97
117
130
158
188
212
267
321
372
431
484
534
590
689

153
173
190
225
261
294
351
420
476
542
606
662
722
837

33
33
33
33
50
50
70
70
70
110
110
110
110
110

41
41
41
41
55
55
75
75
75
110
110
110
110
110

145
145
145
145
190
190
295
295
295
515
515
515
490
490

86
86
86
86
110
110
148
155
155
248
248
248
248
248

290
290
290
290
340
340
500
500
500
800
800
800
800
800

45
45
98
98
65
135
90
190
190
145
145
145
295
295

98
98
98
98
135
135
190
190
190
295
295
295
295
295

306
322
328
364
400
438
500
571
599
724
756
825
853
937

132
132
132
132
132
132
132
132
132
156
156
156
156
156

180
180
180
180
180
180
320
320
320
400
400
400
600
600

Wafer

Lugged

4.5
5.9
6.4
9.7
13.5
17.4
31.3
52.9
67.1
106.4
129.6
177
230
266

6.2
8.3
9.2
15.2
20.7
27.4
43.1
65
90
128.5
165
238
286
348

Dimensions single acting pneumatic actuator - spring to open: 6 bar air supply
DN

(mm)

Actuator

50
65
80
100
125
150
200
250
300
350
400

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

175
191
197
233
245
283
307
371
399
421
453

20-2/4
30-0/4
30-0/4
40-0/4
40-0/4
50-0/4
60-1/4
71-0/4
71-0/4
81-0/3
80-0/4

B
102
116
122
149
160
193
217
251
302
324
358

C
43
46
46
52
56
56
60
68
78
78
102

Weight

Wafer Lugged
97
117
130
158
188
212
267
321
372
431
484

153
173
190
225
261
294
351
420
476
542
606

33
50
50
50
50
70
70
110
110
110
110

41
55
55
55
55
75
75
110
110
110
110

145
190
190
190
190
295
295
515
515
490
490

86
110
110
110
110
148
155
248
248
248
248

290
340
340
340
340
500
500
800
800
800
800

145
65
65
195
195
90
275
145
145
520
520

145
195
195
195
195
275
275
520
520
520
520

306
301
352
388
400
476
507
674
702
724
756

132
132
132
132
132
132
132
156
156
156
156

180
180
180
180
180
320
320
400
400
600
600

Wafer

Lugged

5.8
9.3
9.7
15.4
17
24.9
40.4
85.4
99.6
142.4
165.6

7.5
11.7
12.5
20.9
24.2
34.9
52.2
97.5
122.5
164.5
201

Dimensions single acting pneumatic actuator - spring to close: 6 bar air supply
DN

(mm)

Actuator

50
65
80
100
125
150
200
250
300
350
400

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

175
191
197
233
245
283
307
371
399
421
453

20-2/4
30-0/5
30-0/5
40-0/5
50-0/5
60-1/5
60-1/7
71-0/5
81-0/5
81-0/5
80-0/7

B
102
116
122
149
160
193
217
251
302
324
358

C
43
46
46
52
56
56
60
68
78
78
102

Weight

Wafer Lugged
97
117
130
158
188
212
267
321
372
431
484

153
173
190
225
261
294
351
420
476
542
606

33
50
50
50
70
70
70
110
110
110
110

41
55
55
55
75
75
75
110
110
110
110

145
190
190
190
295
295
295
515
490
490
490

86
110
110
110
148
155
155
248
248
248
248

290
340
340
340
500
500
500
800
800
800
800

145
65
65
195
90
275
275
145
520
520
520

145
195
195
195
275
275
275
520
520
520
520

306
301
352
388
438
483
507
674
702
724
756

132
132
132
132
132
132
132
156
156
156
156

180
180
180
180
320
320
320
400
600
600
600

Notes
Actuator selection valid for all JHP valves except for HT series.
Sapag reserves the right to change the contents without notice

page 14

Wafer

Lugged

5.8
9.3
9.7
15.4
22.2
31
40.4
85.4
122.6
142.4
165.6

7.5
11.7
12.5
20.9
29.4
41
52.2
97.5
145.5
164.5
201

Butterfly valves JHP

Double or single acting pneumatic actuator

Pneumatic actuators: Accessories and Options

External limit switches


Protection to IP 67
Working temperature:
-25C to +70C
300 volts - 6 A

Limit switches or sensors in box


Box in alloyed aluminium or
polycarbonate
Protection to IP 65
Working temperature:
-25C to +80C
Adjustable cams from 0 to 90
Electricity supply all voltages,
AC or DC supply

On request:
Explosion proof switches
E Ex d

On request:
Explosion proof switches E Ex i

Pneumatic Positioners
(standard)
Working temperature:
-15C to +80C
(-40C on request)
Air supply pressure:
1.4 to 6 bar (20 to 50 psi)
Signal: 0.2 to 1 bar
(3 to 50 psi)
Electropneumatic
Positioners (standard)
Protection to IP 54
Working temperature:
-15C to +80C
Input signal: 4-20 mA

Manual acting CM type for


double or single acting pneumatic
actuators

Wafer

Accessories such as solenoid valves,


speed regulators and silencers.

Lugged

ISOBOX
Protection to IP 67
Working temperatures: -25C to +100C
Available with limit switches or sensors

Size of valve

Type

DN50 - DN200 / 2 - 8
DN250 - DN600 / 10 - 24

Isobox 1
Isobox 2

Sapag reserves the right to change the contents without notice

page 15

Butterfly valves JHP


Mounting

Assembly on line
1. Leave sufficient space between the flanges. Be sure that these edges have well aligned,
parallel, and erect sealing faces.
2. Put the seals between flanges and body.
3. The valve is closed. Center the valve by bolting the body locator first.
4. Progressively tighten diametrically opposed bolts by alternating sides until contact has been
made between body, seals and the flange faces. Tighten bolts fully.
5. Control after mounting: operate the valve from fully open position to fully closed position to
make sure that nothing is obstructing the disc.

DN (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

DN (inch)

21/2

10

12

14

16

18

20

24

28

32

36

D mini

49

59

74

97

122

146

194

243

289

333

381

428

477

574

676

770

860

900

Between flanges and dead end assembly for Wafer type


DN (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

900

DN (inch)

21/2

10

12

14

16

18

20

24

28

32

36

EN 1092
DIN 2501
BS 4504
ISO 2084

PN 6
PN 10
PN 16
PN 25
PN40
EN 1759
Class 150
Class 300
ANSI B 16.5
Class 150
ANSI B 16.5
Class 300
ANSI B 16.47 A Class 150
ANSI B 16.47 A Class 300
JIS
JIS 10 K
JIS 16 K
JIS 20 K
MSS SP 44
Class 150
MSS SP 44
Class 300

See ANSI B 16.5


See ANSI B 16.5

Between flanges and dead end assembly for Lug type


DN (mm)

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

800

900

DN (inch)

21/2

10

12

14

16

18

20

24

28

32

36

EN 1092
DIN 2501
BS 4504
ISO 2084

PN 6
PN 10
PN 16
PN 25
PN40
EN 1759
Class 150
Class 300
ANSI B 16.5
Class 150
ANSI B 16.5
Class 300
ANSI B 16.47 A Class 150
ANSI B 16.47 A Class 300
JIS
JIS 10 K
JIS 16 K
JIS 20 K
MSS SP 44
Class 150
MSS SP 44
Class 300

V
V
V

See ANSI B 16.5


See ANSI B 16.5

V
V

Notes
: Possible for all versions
: Please contact factory
V
These data are valid for raised face flanges only. For flat face flanges, please consult factory.
Please, specify requested valve drilling when ordering.

Sapag reserves the right to change the contents without notice

page 16

Butterfly valves JHP


Maintenance: packing replacement

Warning:
In all cases, the line must be with the pressure relieved.
Seat replacement
1 Remove valve from line (closed disc).
2 Remove retaining ring (item 3).
3 Extract used seat (item 6).
4 Gently clean:
- disc circle (item 2);
- seat compartment.
5 Put new seat in position (still closed disc).
6 Re-screw retaining ring.
7 Reset valve between flanges and wait 15 minutes (except PP) before any operation.
8 Valve is now ready to re-install.
Packing replacement
The operation can be done directly on the valve:
- without removing it from line
1 Unscrew gland follower (item 8) and lift packing gland (item 7).
2 Extract packing rings (item 10) with tool.
3 Clean upper stem (item 4) and packing space.
4 Refill packing rings.
5 Reset gland follower and packing gland.
6 Adjust packing compression to avoid leakage.

Parts list
Rep.

Number

Designation

Body

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
1
1
1
1
1
*
4
1
1
1
*
1

Disc
Retaining ring
Upper stem
Lower stem
Seat
Packing gland
Gland follower
Position indicator
Packing
Bearing
Disc locating shoulder
Bottom end cover
Bottom seal
Pin
Circlips
Bolt

* dependent on valve size

Sapag reserves the right to change the contents without notice

page 17

Butterfly valves JHP


Ordering code

Ordering code
A code with the following basis information is marked on the identification plate:
- four characters defining type of body, material of body, disc and seat materials
- one character or more, defining the top works (with option(s)) and type of actuator (if applicable).
For the order, completing the above data with the following information:
- the nominal diameter (DN)
- the flange
- the working pressure
- and if applicable, the valve options
Type
37 Wafer
77 Lugged

Body and disc


0
Steel
1
Stainless steel
3
Steel body and stainless steel disc

Seat
0
Reinforced RTFE
1
Fire safe FS
2
Metal PP
3
Metal HT

Top works
0
Bare shaft
1
Handle kit, type LC
3
Gear box, type MG
4
Gear box, type GS
5
Gear box, type MR
7
Gear box, type MK
8
Handle kit, type LF

DN (mm)
DN50 (2) - DN900 (36)

Flange: Type
(For class flanges, precise the standard).
See page 16.

PS
Working pressure (CWP)

Options (Top works)


B
Padlock
T
Switches
M
Flange actuator (MG, GS, MR)
S
ISOBOX (switches)
W
Chainwheel

Valve options
R
Shaft extension
Approvals & Certificates
FS
Fire safe
M
Naval Approved
T
TPED Approved
X
ATEX Approved

Actuators
A
Pneumatic actuator
C
Electric actuator
H
Hydraulic actuator
P
Counterweight actuator
Options
Consult us

Examples
1. JHP butterfly valve with handle type LF, DN150, for mounting between flanges defined by the EN1092 in PN16
JHP 37108 - 150 PN16 PS16:

150

PN16 PS16
Working pressure (16 bar max)
Flange (EN1092 PN16)
DN (150)
Top works (lockable lever LF)

Type (Wafer)
Stainless steel (body and disc)
Seat (reinforced RTFE)

2. Same valve but with metal seat PP and pneumatic actuator, working pressure of 10 bar
JHP 37120A - 150 PN16 PS10:

A - 150 PN16 PS10

Seat (metal, PP)


Top works (bare shaft)

Working pressure (10 bar max)


Actuator (pneumatic actuator)

3. Same valve but with gear box, type MR (option: flange actuator), electric actuator, for mounting between flanges defined by EN1759,
Class 150, TPED approved
JHP 37105MC - 150 EN1759 Class 150 PS16T:

C - 150

Top works (gear box, type MR)


Top works option (flange actuator)
Actuator (Electric actuator)

Sapag reserves the right to change the contents without notice

EN1759 Class150 PS16


Flange (EN 1759 Class 150)
TPED approved

page 18

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