Line Number

Specification

H90625
EBT

Pipe Stress due to clamping forces and check combined circumferantial stress:
Ref: 1. Roark's Formulas for Stress and Strain, 7th Edition, Table 9.2 Case 1
2. Pressure Vessel Design Manual, 3rd Edition, Dennis Moss
3. ASME B31.3-2006
Required clamping force calculated
W'
Safety factor against the calculated force for clamping
SF
Clamping Force on the pipe cross section
W = SF * W' =
Internal maximum operating pressure of the pipe
P
Pipe Size
DN
Pipe Schedule
Pipe Material
Maximum operating temperature of the pipe

2700
1.5
4050
11.3
100
Sch120
A 106B
123

B31.3 Basic Allowable tensile stress of the pipe material at the oper.temp.

SA

137.89

MPa

Yield strength of pipe material at maximum operating temperature

SY

217

MPa

B31.3 Quality factor from Table A-1A or A-1B

B31.3 Coefficient from Table 304.1.1, valid for t <= D / 6
B31.3 Weld joint reduction factor per para. 302.3.5(e)

Eq

1
0.4
1

Pipe OD

Do

114.3 mm

Pipe OD with reinforcement

Pipe thickness

D2

139.7 mm
11.13 mm

Reinforcement thiskness thickness

Manufacture negative tolerance in wall thickness
Sum of mechanical allowances including corrosion
Pipe remaining thickness:
Reinforcement remaining thickness

Pipe calculation internal diameter

Y
W

WT
T2
Tol
C
t = ( 1 - Tol / 100) * WT - C =

mm
%
mm
mm

T = ( 1 - Tol / 100) * T2 =

11.11 mm

D2 / 6 =

23.28 mm

D i = Do - 2 t =

103.82 mm

R = ( D2 - T ) / 2 =

Radius of centroid of cross section of reinforcement

Short clamp beam height
H
Considered effective length in the calculation
B = H + 1.56 SQRT( R T )
Considered cross section area in the effective length
A=B*T
Z = B * T2 / 6
Moment of resistance of the considered cross section
Area moment of inertia of the considered cross section
I = B T3 / 12
Shape factor for the considered cross section
F

Poisson ratio of the material

Distance between centroidal axis and neutral axis of cross section
e
Material elasticity modulus
E
266346724.xls

12.7
12.5
4.5
5.24

N
MPa
with additive reinforcement around
add 12.7 mm around ( DN125 Sch 120 )

=
=
=
=

64.29
125
166.7
1852
3431
19063
1.20
0.3
0
195970

mm
mm
mm
mm2
mm3
mm4

Assumed Pipe only carries the pressure stresses

Assumed the reinforcement carries the crashing force.

for 125 PFC

mm
MPa
1 of 7

Line Number
Specification

H90625
EBT
G =E/[2(1+)] =
= I / ( A R2 ) =
= F E I / ( G A R2 ) =

Shear modulus od elasticity

k1 = 1 - + =
k2 = 1 - =
Maximum positive moment
Maximum negative moment

75373 MPa
0.00248946
0.00776711
1.00527765
0.99751054

Max + M = MA = 1 / * W R k2 =

82678 Nmm

Max - M = MB = - ( 0.5 - k2 / ) W R =

-47517 Nmm

0.78 SQRT( R t )

0.78 SQRT( R t )

B = H + 1.56 SQRT (R t)

Change in the horizontal diameter

Change in the vertical diameter

DH = W R3 / E I * [ k1 / 2 - k2 + 2 k22 / ] =

0.04 mm

DV = - W R3 / E I * [ k1 / 4 - 2 k22 / ] =

0.04 mm

Bending stress at A due to clamping action

bA = MA / Z =

24.1 MPa

Bending stress at B due to clamping action

bB = MB / Z =

-13.8 MPa

B31.3 Circumf. Stress due to internal pressure

S = P ( D o - 2 t Y ) / ( 2 t Eq W ) =

118.8 MPa

OKAY

Maximum combined circumferantial stress at A

tA = ABS (bA ) + S =

142.9 MPa

FAIL

266346724.xls

t / SA

t / SY

1.036

0.658
2 of 7

Line Number
Specification
Maximum combined circumferantial stress at B

266346724.xls

H90625
EBT
tB = ABS (bB ) + S =

132.6 MPa

OKAY

0.962

0.611

3 of 7

Line Number
Specification

H90625
EBT

Pipe Stress due to clamping forces and check combined circumferantial stress:
Ref: 1. Roark's Formulas for Stress and Strain, 7th Edition, Table 9.2 Case 1
2. Pressure Vessel Design Manual, 3rd Edition, Dennis Moss
3. ASME B31.3-2006
Required clamping force calculated
W'
Safety factor against the calculated force for clamping
SF
Clamping Force on the pipe cross section
W = SF * W' =
Internal maximum operating pressure of the pipe
P
Pipe Size
DN
Pipe Schedule
Pipe Material
Maximum operating temperature of the pipe

2700
1.5
4050
11.3
100
Sch120
A 106B
123

B31.3 Basic Allowable tensile stress of the pipe material at the oper.temp.

SA

137.89

MPa

Yield strength of pipe material at maximum operating temperature

SY

217

MPa

B31.3 Quality factor from Table A-1A or A-1B

B31.3 Coefficient from Table 304.1.1, valid for t <= D / 6
B31.3 Weld joint reduction factor per para. 302.3.5(e)

Eq

1
0.4
1

Pipe OD
Pipe thickness
Manufacture negative tolerance in wall thickness
Sum of mechanical allowances including corrosion
Pipe remaining thickness:

Pipe calculation internal diameter

Y
W
Do
WT
Tol
C
t = ( 1 - Tol / 100) * WT - C =

mm
mm
%
mm
mm

Do / 6 =

19.05 mm

D i = Do - 2 t =

103.82 mm

R = ( Do - t ) / 2
Radius of centroid of cross section
Short clamp beam height
H
Considered effective length in the calculation
B = H + 1.56 SQRT( R t )
Considered cross section area in the effective length
A=B*t
Z = B * t2 / 6
Moment of resistance of the considered cross section
Area moment of inertia of the considered cross section
I = B t3 / 12
Shape factor for the considered cross section
F

Poisson ratio of the material

Distance between centroidal axis and neutral axis of cross section
e
Material elasticity modulus
E
G =E/[2(1+)]
Shear modulus od elasticity
= I / ( A R2 )
= F E I / ( G A R2 )

266346724.xls

114.3
11.13
12.5
4.5
5.24

N
MPa

=
=
=

54.53
125
151.4
793
692
1814
1.20
0.3
0
195970
75373
0.00076912
0.00239965

k1 = 1 - + =

1.00163053

=
=
=
=

mm
mm
mm
mm2
mm3
mm4

for 125 PFC

mm
MPa
MPa

4 of 7

Line Number
Specification

H90625
EBT
k2 = 1 - =

Maximum positive moment

Maximum negative moment

0.99923088

Max + M = MA = 1 / * W R k2 =

70244 Nmm

Max - M = MB = - ( 0.5 - k2 / ) W R =

-40180 Nmm

0.78 SQRT( R t )

0.78 SQRT( R t )

B = H + 1.56 SQRT (R t)

Change in the horizontal diameter

Change in the vertical diameter

DH = W R3 / E I * [ k1 / 2 - k2 + 2 k22 / ] =

0.25 mm

DV = - W R3 / E I * [ k1 / 4 - 2 k22 / ] =

0.28 mm

Bending stress at A due to clamping action

bA = MA / Z =

101.5 MPa

Bending stress at B due to clamping action

bB = MB / Z =

-58.0 MPa

B31.3 Circumf. Stress due to internal pressure

S = P ( D o - 2 t Y ) / ( 2 t Eq W ) =

118.8 MPa

OKAY

Maximum combined circumferantial stress at A

tA = ABS (bA ) + S =

220.2 MPa

Maximum combined circumferantial stress at B

tB = ABS (bB ) + S =

176.8 MPa

266346724.xls

t / SA

t / SY

FAIL

1.597

1.015

FAIL

1.282

0.815

5 of 7

FLG SIZE, DN
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500

Pipe O/D
21.3
26.7
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457
508
559
610
660
711
782
813
864
914
965
1016
1067
1118
1168
1219
1270
1321
1371.6
1422
1473.2
1524

Sch10
2.11
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4
3.4
3.76
4.19
4.57
6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch20
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
9.53
12.7
12.7
12.7
12.7
12.7
12.7
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch30
2.41
2.41
2.9
2.97
3.18
3.18
4.78
4.78
4.78
4.78
N/A
N/A
7.04
7.8
8.38
9.53
9.53
11.13
12.7
12.7
14.27
N/A
15.88
15.88
15.88
15.88
15.88
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch40
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.13
12.7
14.27
15.09
N/A
17.48
N/A
N/A
N/A
17.48
17.48
19.05
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

FLG SIZE, DN
100

Pipe O/D
114.3

Sch10
3.05

Sch20
N/A

Sch30
4.78

Sch40
6.02

NOMINAL WALL THICKNESS CHART OF PIPES-ASME B36.10

Sch60
Sch80
Sch100
N/A
3.73
N/A
N/A
3.91
N/A
N/A
4.55
N/A
N/A
4.85
N/A
N/A
5.08
N/A
N/A
5.54
N/A
N/A
7.01
N/A
N/A
7.62
N/A
N/A
8.08
N/A
N/A
8.56
N/A
N/A
9.53
N/A
N/A
10.97
N/A
10.31
12.7
15.09
12.7
15.09
18.26
14.27
17.48
21.44
15.09
19.05
23.83
16.66
21.44
26.19
19.05
23.83
29.36
20.62
26.19
32.54
22.23
28.58
34.93
24.61
30.96
38.89
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch60
N/A

Sch80
8.56

Sch100
N/A

ESS CHART OF PIPES-ASME B36.10-2004

Sch120
Sch140
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
11.13
N/A
12.7
N/A
14.27
N/A
18.06
20.62
21.44
25.4
25.4
28.58
27.79
31.75
30.96
36.53
34.93
39.67
38.1
44.45
41.28
47.63
46.02
52.37
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch120
11.13

Sch140
N/A

Sch160
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13
N/A
13.49
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
53.98
59.54
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

STD
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
N/A
N/A
N/A
N/A
N/A
N/A

XS
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
N/A
N/A
N/A
N/A
N/A
N/A

XXS
7.47
7.82
9.09
9.7
10.15
11.07
14.02
15.24
N/A
17.12
19.05
21.95
22.23
25.4
25.4
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch160
13.49

STD
6.02

XS
8.56

XXS
17.12