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MODEL: RT-175
Serial No.
Customer.
II 2 G c T3
Cert.No. 28178-2008-CE-USA
TCF No. MKP-RT1737
Mud King Product's Rotary Tables Are Manufactured For MKP
Under API License 7K-0079, And Conform To Council Directive 94/9/EC (ATEX),
Category 2 Non-Electrical Equipment
R080416
PAGE 1
CONTENTS
I.
Design Features
II.
Technical Specifications
III.
Usage
IV.
Installation
V.
Lubrication
VI.
Maintenance
VII.
VIII.
IX.
Parts List
X.
Parts Drawing
10
ATTACHED DOCUMENTS:
Certificates of Compliance
Inspection Reports
R080416
PAGE 2
I.
DESIGN FEATURES
1. Rotary table shaft extension and its central hole conform to API Standard 7K.
2. Pin transmission type suitable for API Standard Square or Hexagonal Kelly
roller bushing.
3. Double lock system for forward and reverse rotation.
4. Incorporates an effective working lubrication system with reliable seals.
II.
TECHNICAL SPECIFICATIONS
Dia. of Opening
Table axis center
to inner row sprocket
teeth
MODEL
RT175-44
RT175-53
RT205-44
RT205-53
RT275-53
RT375-53
in
17 1/2
17 1/2
20 1/2
20 1/2
27 1/2
37 1/2
mm
444.5
444.5
520.7
520.7
698.5
952.5
in
44
53 1/4
44
53 1/4
53 1/4
53 1/4
mm
1117.6
1352.5
1117.6
1352.5
1352.5
1352.5
ton
250
300
350
350
500
650
226
272
317
317
453
589
Lbf-ft
10132
10132
16646
16635
20265
23883
kN-m
13.7
13.7
22.5
22.5
27.4
32.3
rpm
350
350
300
300
300
300
3.75
3.75
3.79
3.79
3.67
3.56
in
785422
87x54x22
785624
875624
946627
977128
cm
19813755
221x137x55
19814260
22014260
23816768
24618071
lb
8572
8572
9920
11023
13460
17534
Kg
3888
3888
4499
5000
6105
7953
Metric
ton
Weight
R080416
PAGE 3
III. USAGE
ROTARY TABLE
The Rotary Table is a gearbox design to rotate the drill string by means of an external
power source. The central hole conforms to API Specification 7K.
MASTER BUSHING
The master bushing is a replaceable insert that protects the main table final drive
components. The master bushing is used in the KELLY style drilling rig to rotate the
Kelly Roller Bushing that in turns rotate the Kelly and drill string.
MKP Master Bushings are manufactured per API Spec.7K and are interchangeable
with the below list of OEM makes and models. These bushings are offered in two
styles: SPLIT or SOLID.
MKP Rotary tables model RT-175, RT-205, RT-275 are interchangeable with
EMSCO type T design.
MKP Rotary table model RT-375 are interchangeable with NATIONAL type C
MPCH design.
BETHLEHEM
BREWSTER
CONTINENTAL EMSCO
MODEL
17 1/2
20 1/2
27 1/2
B-175 17 1/2
B-210
B-21-TA
26
B-275
RSH-18 OB-18
RSB-18
RSH-22
RSH-27 1/2
RSB-27 1/2
L-17
T-1750
O-17 1/2 P-17 1/2
T-2050
O-20 1/2
P, PJL,J,JA,JC,JAC,
JACS, JAS, JCS, JS
A
17 7/16
20 7/16
27 7/16
17 7/16
20 15/16
20 7/8
25 15/16
27 3/8
17 15/16
17 15/16
21 15/16
27 7/16
27 7/16
16 15/16
17 7/16
17 7/16
20 7/16
B
18 1/8
21 1/8
28 1/16
18
21 3/8
21 1/4
26 1/4
28
18 7/16
18 7/16
22 7/16
27 15/16
27 15/16
18 11/16
18 1/8
18 11/16
21 1/8
C
5 1/4
5 1/4
5 1/4
5 - 5 1/2
5 - 5 1/2
4
4 3/4
5 - 5 1/2
4 1/2
5 1/4
4 1/4
4 3/4
6 1/2
6 1/4
5 1/4
6 1/4
5 1/4
L
18
18
18
18
18
18
18
17 1/4
18
18
18
17 1/4
17 1/4
18
18
18
18
20 7/16
20 3/4
5 1/4
18
20 7/16
25 3/8
27 7/16
27 3/8
20 3/4
26
28 1/16
28 1/16
6 1/2
5 1/4
5 1/4
5 1/4
18
17 1/4
17 1/4
17 1/4
M
23
27 3/8
37
24
29
29
32
36
24 1/2
24 1/2
27 1/2
36
32
24
23
24
26 3/4
F
23
23
25 3/4
23
23
23
25 3/4
25 3/4
23
23
23
25 3/4
25 3/4
23
23
23
23
G
2 9/16
2 9/16
3 3/8
2 9/16
2 9/16
2 9/16
3 3/8
3 3/8
2 9/16
2 9/16
2 9/16
3 3/8
3 3/8
2 9/16
2 9/16
2 9/16
2 9/16
26 3/4
23
2 9/16
26 3/4
32
36
32
23
25 3/4
25 3/4
25 3/4
2 9/16
3 3/8
3 3/8
3 3/8
R080416
PAGE 4
GARDNER DENVER
IDECO
MIDCONTINENT
NATIONAL
OILWELL
WIRTH
H-27 1/2
K-27 1/2, KS,PJ
27 3/8
27 7/16
28 1/16
28 1/16
6 1/2
6 1/2
17 1/4
17 1/4
T-3750
37 3/8
47 7/8
20
RT-17 1/2
RT-22 1/2
RT-27 1/2
L-17 1/2
S-20
L-25 1/2
L-27 1/2
171/2 HS-175
20 1/2
23
271/2 HS-275
37 1/2
S-17 1/2A
S-21A
S-27 1/2A
A & B-175
A-205 20 1/2
MS-27 1/2 A&B-27 1/2
17 7/16
22 7/16
27 7/16
17 7/16
19 5/16
25 7/16
27 7/16
17 7/16
20 7/16
22 15/16
27 7/16
37 7/16
17 7/16
20 15/16
27 7/16
17 7/16
20 7/16
27 7/16
18 1/8
23 1/8
28 1/16
18 1/8
20 7/16
25 7/8
27 7/8
19 7/8
21 1/8
26 3/8
27 7/8
38 7/8
18 3/8
21 7/8
28 1/16
18 1/8
21 1/8
28 1/16
5 1/4
5 1/4
5 1/4
5 1/4
5 1/4
5 1/4
7
5
5 1/4
6 1/4
6 1/4
4 3/8
4
4
5 1/4
5 1/4
5 1/4
5 1/4
18
18
17 1/4
18
18
17 1/4
17 1/4
18
18
18
17 1/4
20
18
18
17 1/4
18
18
17 1/4
C-365
36 7/16
39 Dia.
5 1/4
20
C-375
37 7/16
40 Dia.
5 1/4
20
A-17 1/2
17 1/2
20-1/2
A-20 1/2
21 & 21A Super
26HD
27 1/2 27 1/2A
A-27 1/2
A-37 1/2
17 1/2
20 1/2
27 1/2
37 1/2
17 3/16
17 7/16
20 7/16
20 7/16
20 7/8
25 7/8
27 3/8
27 3/8
37 3/8
17 29/64
20 13/16
27 7/16
37 3/8
18 1/8
18 1/2
20 3/4
21 1/8
21 3/8
26 7/16
26 7/16
28 1/16
38 1/16
18 7/16
20 13/16
28 1/16
38 1/16
5 1/4
5
5
5 1/4
5 1/4
5 1/8
5 1/4
5 1/4
6 1/4
4 3/4
7 1/8
5 1/4
6 1/4
18
18
18
18
18
18
18
17 1/4
20
18
18
17 1/4
20
32
36
Drive
Slots
23
30 1/4
36
23
24
31
32
24
27 3/8
31
33 3/4
38 7/8
24
29
35
23 3/4
26 3/4
32
Drive lugs
42
Drive lugs
44
23
24 3/8
26 3/4
26 3/4
26 3/4
33 1/2
32
36
46 3/4
21
24
36
46 3/4
25 3/4
25 3/4
3 3/8
3 3/8
25 3/4
3 3/8
23
25 3/4
25 3/4
23
23
25 3/4
25 3/4
23
23
25 3/4
25 3/4
25 3/4
23
23
25 3/4
23
23
25 3/4
2 9/16
3 3/8
3 3/8
2 9/16
2 9/16
3 3/8
3 3/8
2 9/16
2 9/16
3 3/8
3 3/8
3 3/8
2 9/16
2 9/16
3 3/8
2 9/16
2 9/16
3 3/8
25 3/4
3 3/8
25 3/4
3 3/8
23
23
23
23
23
25 3/4
25 3/4
25 3/4
25 3/4
23
23
25 3/4
25 3/4
2 9/16
2 9/16
2 9/16
2 9/16
2 9/16
3 3/8
3 3/8
3 3/8
3 3/8
2 9/16
2 9/16
3 3/8
3 3/8
R70403
INSERT BOWL
The Insert bowl is a bushing that fits inside the master bushing to hold the slips
during make-up or break-out procedures. The Insert bowl is designed per API
Specification 7K. There are 3 typical sizes of insert bowls used in drilling
applications:
API#1 Insert Bowl 13-3/8 ~ 11-3/4 pipe or tubing
API#2 Insert Bowl 10-3/4 ~ 9-5/8 pipe or tubing
API#3 Insert Bowl 2-3/8 ~ 7-5/8 pipe or tubing
R080416
PAGE 5
IV. INSTALLATION
This manual is provided for guidance of the basic required service for minor
adjustment and product service. This information is not elementary. Any major
overhaul or adjustments must be performed by a certified company in the repair
or remanufacture of rotary tables.
TO PREVENT PERSONAL INJURY during maintenance and inspection, this
equipment must be shut down and not operating. Employ good mechanical
practices when making maintenance repairs, adjustments, inspections, etc.
This item is allowed a maximum 8 decibels while in service. Appropriate hearing
safety device should be worn at all times to prevent hearing loss.
1. The rotary table must keep horizontal in the process of assembly and the
sprocket must be in alignment with that of the gear train
2. All parts must pass acceptance examination. Parts must be washed and rid of
all burrs.
3. The rotary table must be supported by flat rotary beams and anchored in
place to maintain proper alignment with the prime mover. There should be
adequate clearance around the frame to prevent a build-up of drilling mud
and to allow the table to be washed periodically.
4. Adjust shim thickness between the bearing cover of input shaft and base
frame to acquire the specified clearance: 0.34mm to 0.76mm between the
gears.
5. All air tight packing must be manually fixed
6. As the new rotary table is emptied of the oil, thoroughly rinse the rotary table
before operation and fill with oil in accordance with the requirement.
7. Rotate the sprocket a minimum of 40 after assembly to ensure no clogging
and smooth rotation occurs.
V.
LUBRICATION
1. The entire internal mechanism of the rotary machine, including the inner
and outer pinion bearings is lubricated from the main oil reservoir by
splash. Oil is lifted by the pinion and directed by means of troughs and
deflector pans.
R080416
PAGE 6
2. It is essential the oil level is monitored and kept within the HIGH and LOW
markings on the dipstick. About 30 L max capacity.
3. STOP ROTATION of the table when checking oil level.
Use an extreme pressure, non-corrosive, anti-foaming gear lubricant as
follows:
Ambient temperatures:
Grease Fittings:
AGMA #4
NLGI #2
Energrease MMEP 2
NLGI #0
Energrease MMEP 0
VI. MAINTENANCE
Periodic
1. Check the level of lubrication oil by means of the dipstick once each shift
to ensure the full lubrication of the rotary table. The table must be
stopped to perform this task.
Any radical change in oil level over a short amount of time should be
investigated; this may be caused by leaking seals, loose drain plugs, or
water or mud entering the reservoir.
2. The grease fittings of the lock paws must be filled with grease once in a
shift. The fittings are accessible when the lock paws are engaged in the
lock position.
Monthly
1. Open the top cover to clear away the mud that may have accumulated in
the frame.
6. Change the lubrication oil after operation of a new rotary table in 30 days.
From then on, the oil should be changed in 3 month intervals, or when
poor oil quality is found.
7. Bearings must be changed at 80% of L-10 life. Periodically inspect the
bearings conditions every month or of 100 hours of use.
R080416
PAGE 7
Each 3 Months
8. Drain the oil reservoir. Add diesel fuel or light oil to the MAX FILL line on
the dipstick and rotate the table at rate of 40-60 RPM for 1 minute. Drain
flushing oil and replace with required oil for normal operation.
Yearly
9. Check the upthrust clearance of the main bearing and the backlash
clearance of the gear set. At the same time check the axial clearance of
the pinion bearings.
10. Remove the gear table from the frame and inspect all parts for any
normal or abnormal wear. Replace and make adjustments as necessary.
R080416
PAGE 8
VIII.
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PAGE 9
VIII.
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R080416