Union Galvasteel

UNION GALVASTEEL
I.
UNION GALVASTEEL CORPORATION
Bacnotan Drive, Brgy., Real Calamba City, Laguna

January 22, 2015
II.
INTRODUCTION
A. Mission
We shall supply products that are of distinct quality to create value and
satisfaction to our customers.
We shall continuously improve on the quality of our products and services
through innovation and creativity.
We shall run our business in accordance with the highest ethical standard of
integrity, trust and professionalism.
We shall provide for a working environment that will promote the safety and
welfare of our employees, uplift their well-being and create an atmosphere for the
continuous development of skills, enhance productivity and promote opportunities
for growth.
We shall manifest our role as a good corporate citizen by initiating and
participating in projects that promote growth and sustainable development of the
communities where we operate.
B. Vision
To be the preferred supplier of high quality building materials and services to the
construction industry.
C. History of Company
UNION GALVASTEEL CORPORATION (UGC) started as the Union Steel Plant
Division of BACNOTAN CEMENT INDUSTRIES, INC. (Bacnotan), a pioneer
on the Philippine Cement Industry and commenced commercial operations in
1963 with a galvanizing plant in Poro, San Fernando, La Union for the
manufacture of Galvanized Iron (GI) sheets. It subsequently expanded operations
with the galvanizing plants in Ilang, Davao City in 1968 and in Calamba, Laguna
in 1990. The division was spun off in 1993 as a separate business unit and
incorporated as BACNOTAN STEEL CORPORATION. The company I 1995
established a modern Continuous Galvanizing Line and a Colo Coating Line for
the manufacture of prepainted galvanized steel coils in Calamba, Laguna.
In June 2000, the company was renamed UNION GALVASTEEL
CORPORATION, a name that identifies its core business and brings Union
Galvasteel as a leading brand of galvanized and prepainetd steel roofing products
in the market.
Today, UNION GALVASTEEL CORPORATION is the market leader in the
manufacture and distribution of prepainted galvanized roofing and other
galvanized roofing and other galvanized steel products such as steel decking,
building systems components and insulated panels for commercial, industrial and
residential applications. The company has the largest and most diversified
distribution network in the industry, with rollforming plants, warehouses and sales
offices in strategic locations throughout the country.
The company is owned by PHINMA CORPORATION, a highly diversified
holding company with interests in enterprises involved in housing, steel roofing
products, energy, education, and process outsourcing.
PHINMA was founded in 1956 by a group of prominent businessmen and
industrialists led by Amb. Ramon V. del Rosario, Sr., Don Filemon C. Rodriguez,
and Mr. Ernesto O. Escaler.
III.
PRODUCTS AND BY-PRODUCTS

Products:
Roofing Products:
Duratile
PRODUCT INFORMATION
Substrate/
Reference
Standards
Hot-dip Zinc-Coated Steel Coils

PNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Hot-dip 55% Aluminum-Zinc Coated Steel Coils
Norminal
Thickness
0.40 mm to 0.60 mm
Feed Width
1220 mm
Effective
Coverage
1005 mm
Paint Coating
System
Oven cured high performance quality epoxy primer and polyester top coat and
back coat paints.
Multi Color
Two-coat, two bake oven-cured high performance quality acrylic topcoat
Paint Coating and polyester back coat paints.
System
Also Available Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)
upon request
Paint Coating
Thickness
For Regular Colors : Topcoat : 12 - 20 microns
Backcoat : 4 - 8 microns
For Multi Colors and: Topcoat : 22 - 28 microns
Woodgrain
Available
Colors
Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and Woodgrain
Variants
Special Colors also available upon request
Module
Distance
Standard : 300 mm
Variable : 100 mm minimum
Purlin Spacing
Equal to Module Distance
Depth of Step
in Tile
Standard : 15 mm
Variable : 8 mm - 25 mm upon request
Length
Transportable length up to 20 meters
Onsite Rollforming for longer panels
Duratile Multicolor
PRODUCT INFORMATION
Substrate/
Reference
Standards
Norminal
Thickness
Feed Width
Effective
Coverage
Paint Coating
System
Multi Color
Paint Coating
System
Also Available
upon request
Paint Coating
Thickness
Hot-dip Zinc-coated Steel Coils

PNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575;
0.40 mm to 0.60 mm
1220 mm
1005 mm
Oven cured high performance quality epoxy primer and polyester top
coat and back coat paints.
Two-coat, two bake oven-cured high performance quality acrylic topcoat
and polyester back coat paints.
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride (PVDF)

Woodgrain
Available
Red, Green, Beige, Blue, Orange, White, Brown, Multicolor and
Colors
Woodgrain Variants
Module
Standard : 300 mm
Distance
Purlin Spacing Equal to Module Distance
Depth of Step Standard : 15 mm

in Tile
Length
Durarib
PRODUCT INFORMATION
Substrate/
Reference Standards PNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575
Norminal Thickness
Feed Width
Effective Coverage
Rib Height
Paint Coating
System
Also Available upon
request
Paint Coating
Thickness:
Available Colors:
Length:

0.20 mm to 0.60 mm
915 mm and 1220 mm
780, 1040 and 1070 mm
22 mm
Oven cured high performance quality epoxy primer and polyester
top coat and back coat paints.
Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride
(PVDF)
Topcoat : 12 - 20 microns
Woodgrain Variants
Duratwin
PRODUCT INFORMATION
Substrate/
Norminal Thickness
Feed Width
Effective Coverage
Rib Height
Paint Coating
System
Also Available upon
request
Paint Coating
Thickness
Available Colors
Length

0.30 mm to 0.80 mm
1220 mm
963 mm
30 mm
(PVDF)
Woodgrain Variants
Duracorr
PRODUCT INFORMATION
Substrate/
Reference
Standards:

Nominal Thickness:
Feed Width:
Effective Coverage:
Paint Coating
System
Also Available upon
request
Paint Coating
Thickness:
Available Colors:
Length:

0.20 mm to 0.60 mm
915 mm and 1220 mm
1005 mm
(PVDF)
Woodgrain Variants
Laverne
PRODUCT INFORMATION
Substrate/
Reference
Standards


Norminal Thickness 0.30 mm to 0.60 mm
Feed Width
915 mm and 1220 mm
Effective Coverage 780 mm and 1040 mm
Paint Coating
System
Also Available upon Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride
request
(PVDF)
Paint Coating
Thickness
Available Colors
Module Distance
Purlin Spacing
Depth of Step in
Tile
Length

Woodgrain
Woodgrain Variants
Standard : 300 mm
Standard : 10 mm - 20 mm
Mega Hi-Rib
PRODUCT INFORMATION
Substrate/
Reference
Standards

Norminal
Thickness
0.40 mm to 1.0 mm
Feed Width
1220 mm
Effective
Coverage
918 mm (Tolerance +8 / -5)
Rib Height
90 mm
Paint Coating
System
back coat paints.
upon request
Paint Coating
Thickness
Available
Colors
Red, Green, Beige, Blue, Orange, White, Brown

Length
Hi Rib
PRODUCT INFORMATION
Substrate/
Norminal Thickness
Feed Width
Effective Coverage
Rib Height
Paint Coating
System
Also Available upon
request
Paint Coating
Thickness
Available Colors
Length

0.40 mm to 0.60 mm
1220 mm
918 mm
50 mm
(PVDF)
Woodgrain Variants
Minirib
PRODUCT INFORMATION
Substrate/
Reference
Standards

Norminal
Thickness
0.20 mm to 0.60 mm
Feed Width
915 and 1220 mm
Effective
Coverage
780 and 1064 mm
Paint Coating
System
back coat paints.
upon request
Paint Coating
Thickness
Available Colors Red, Green, Beige, Blue, Orange, White, Brown

Module
Distance
Standard : 300 mm
Purlin Spacing
Length
Duraseam
PRODUCT INFORMATION
Substrate/
Norminal Thickness
Feed Width
Effective Coverage
Rib Height

0.40 mm to 0.60 mm
610 and 457 mm
470 and 322 mm
51.50 mm
Paint Coating
System
Also Available upon
request
Paint Coating
Thickness
Available Colors
Length

(PVDF)
Woodgrain Variants
Duracurve
PRODUCT INFORMATION
Substrate/
Reference Standards PNS 1990:2004; JIS G 3302; ASTM A 653; ISO 3575;
Norminal Thickness
Nominal Width
Effective Coverage
Rib Height
Minimum Radius
Paint Coating
System
Also Available upon
request
Paint Coating

0.30 mm to 0.60 mm
915mm and 1220 mm
780mm and 1040 mm
22 mm
1m
(PVDF)
Thickness
Available Colors
Length
Woodgrain Variants
In-plant curving : 10 m. length up to 2 m. height
On-site curving : as applicable
Duraspandrel
Duratherm Insulated Panel:
Roofing PU Panel
THERMAL PROPERTIES
PANEL
THICKNESS
(mm)
APPLICATION
THERMAL
TEMPERATURE
(C)
RESISTANCE, R
m - K
W
THERMAL
CONDUCTANCE,
C
__W__
m - K
25
(+) 20
1.19
0.84
30
(+) 20
1.43
0.70
50
(+) 10
2.38
0.42
75
(+) 10 - (-)10
3.57
0.28
SPECIFICATIONS
PROPERTY
DENSITY
VALUE
35 kg/m min.
REFERENCE STANDARD
DIN EN ISO 845
THERMAL
CONDUCTIVITY
0.021 W/m -K
INSULATION THICKNESS
SKIN MATERIAL
DIN EN 12667
25 mm. - 75 mm.
Prepainted galvanized steel or other metallic
coated material
METAL THICKNESS
0.30 mm. - 0.80 mm.
PANEL LENGTH
Transportable length
Standard PU Panel
THERMAL PROPERTIES
PANEL
THICKNESS
(mm)
APPLICATION
TEMPERATURE
(C)
THERMAL
RESISTANCE, R
m - K
W
THERMAL
CONDUCTANCE, C
__W__
m - K
50
(+) 10
2.38
0.42
75
(+) 10 - (-) 10
3.57
0.28
100
(-) 10 - (-) 20
4.76
0.21
125
(-) 20 - (-) 30
5.95
0.17
150
(-) 30 - (-) 40
7.14
0.14
SPECIFICATIONS
PROPERTY
DENSITY
THERMAL
CONDUCTIVITY
VALUE
REFERENCE STANDARD
40 - 45 kg/m
DIN EN ISO 845
0.021 W/m -K
DIN EN 12667
EFFECTIVE COVERAGE
1157 mm.
INSULATION THICKNESS
50 mm. - 300 mm.

25 mm. - 30 mm. ( also available upon request )
SKIN MATERIAL
Prepainted galvanized steel or other applicable

material
METAL THICKNESS
0.30 mm. - 0.80 mm.
PANEL LENGTH
Transportable length
Industrial Products:
Door Jamb
PRODUCT INFORMATION
Substrate/
Reference
Standards:
Norminal Thickness:
Feed Width:
Jamb Width:
Jamb Height:
Steel Grade :
Zinc Coating :
Application :

0.80 mm - 1.20 mm
176 mm and 199 mm
700 mm, 800 mm and 900 mm
2100 mm
Structural Quality, Yield Strength 275 Mpa min. (Grade C)
Also Available : Commercial Quality, CQ 160 Mpa min.
Z120
Suited for residential, commercial and industrial. applications
Duraweb
PRODUCT INFORMATION
Substrate/
Reference
Standards :
Norminal
Thickness :
Feed Width :
Effective Coverage:
Steel Grade :
Zinc Coating :
Length :
Application :

0.80 mm, 1.00 mm, 1.20 mm
1220 mm
1020 mm
Z120 - Z180
Any transportable length
Decking for residential, commercial and industrial
Duradeck
PRODUCT INFORMATION
Substrate/
Reference
Standards:
Norminal Thickness:
Feed Width:
Effective Coverage:
Steel Grade :
Zinc Coating :
Length :
Application :

0.80 mm, 1.00 mm, 1.20 mm
406 mm and 610 mm
261 mm and 465 mm
Z120 - Z180
Any transportable length
Decking for residential, commercial and industrial
C Purlins & Battens
Light Metal Frames
Building System Products:

Prepainted Coils & Sheets
PRODUCT INFORMATION
Substrate/
Reference
Standards:


Norminal Thickness: 0.30 mm to 0.80 mm
Feed Width:
915 mm and 1220 mm
Paint Coating
System
Also Available upon Silicone Modified Polyester (SMP) and Polyvinylidene Diflouride
request
(PVDF)
Paint Coating
Thickness:
Available Colors:
Woodgrain Variants
GI Coils & Sheets
PRODUCT INFORMATION
Product
Reference Standards
Nominal Thickness
Nominal Width
Surface
Treatment/Finish
Tensile Strength
Yield Strength
Common Applications
Coil ID
Formability

0.30 mm to 2.0 mm
915 mm and 1220 mm
Chromated, minimized to regular spangle
275 MPa, min (40,000 psi)
140 MPa, min (20,360 psi)
A/C Ducting, Vehicle Bodies, Water Tanks, Wall/Ceiling
Partitions/Roll-up Doors
508 mm
Lockforming Quality (LFQ)
Byproducts:
The company has no byproduct except for the scrap GI sheets they produced.
IV.
MANUFACTURING PROCESS
A. Raw Materials
The companys raw material is the galvanized iron from a third party overseas.
B. Process
Manufacturing process
C. Quality Control Procedure

For the quality control procedure, the company has a quality assurance and
quality control laboratory which take samples in different points of the process to
ensure the quality of the product is consistent and every step of the process meets
the standard class.
V.
ENVIRONMENTAL ASPECTS
A. Energy Source
The company pays for the commercial electricity.
B. Waste Treatment
The only waste generated by the company is solid waste (scrap galvanized
iron) and it is being sold.
VI.
ROLE OF A CHEMICAL ENGINEER

Chemical Engineers are responsible for the Quality Control and Quality
Assurance in the operation. Some of them are Product and Process Engineers.

Union Galvasteel

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UNION GALVASTEEL

UNION GALVASTEEL CORPORATION

Bacnotan Drive, Brgy., Real Calamba City, Laguna

PRODUCTS AND BY-PRODUCTS

Hot-dip Zinc-Coated Steel Coils

For Regular Colors : Topcoat : 12 - 20 microns

Equal to Module Distance

Transportable length up to 20 meters

Onsite Rollforming for longer panels

Hot-dip Zinc-coated Steel Coils

For Multi Colors and: Topcoat : 22 - 28 microns

Depth of Step Standard : 15 mm

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

Hot-dip Zinc-Coated Steel Coils

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

Hot-dip Zinc-Coated Steel Coils

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

For Multi Colors and: Topcoat : 22 - 28 microns

Hot-dip Zinc-Coated Steel Coils

918 mm (Tolerance +8 / -5)

For Regular Colors : Topcoat : 12 - 20 microns

Red, Green, Beige, Blue, Orange, White, Brown

Transportable length up to 20 meters

Onsite Rollforming for longer panels

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

Hot-dip Zinc-Coated Steel Coils

915 and 1220 mm

780 and 1064 mm

Available Colors Red, Green, Beige, Blue, Orange, White, Brown

Equal to Module Distance

Transportable length up to 20 meters

Onsite Rollforming for longer panels

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

Oven cured high performance quality epoxy primer and polyester

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

Duratherm Insulated Panel:

0.30 mm. - 0.80 mm.

DIN EN ISO 845

50 mm. - 300 mm.

Prepainted galvanized steel or other applicable

0.30 mm. - 0.80 mm.

Hot-dip Zinc-Coated Steel Coils

Hot-dip Zinc-Coated Steel Coils

Hot-dip Zinc-Coated Steel Coils

C Purlins & Battens

Light Metal Frames

Building System Products:

Hot-dip Zinc-Coated Steel Coils

Hot-dip 55% Aluminum-Zinc Coated Steel Coils

GI Coils & Sheets

Hot-dip Zinc-Coated Steel Coils

C. Quality Control Procedure

ROLE OF A CHEMICAL ENGINEER

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