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08/2011
Method statement
999791002 en-GB
Introduction
999791002 - 08/2011
The Formwork Experts
Introduction
Contents
4
4
6
8
Introduction
Elementary safety warnings
Doka services
Eurocodes at Doka
9
9
10
12
15
Product description
Instructions for assembly and use
Technical condition
Transporting, stacking and storing
16
Component overview
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3
The Formwork Experts
Introduction
Planning
Provide safe workplaces for those using the formwork (e.g. for when it is being erected/dismantled,
modified or repositioned etc). It must be possible to
get to and from these workplaces via safe access
routes!
If you are considering any deviation from the
details and instructions given in this booklet, or
any application which goes beyond those
described in the booklet, then revised static calculations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
The customer is responsible for drawing up, documenting, implementing and continually updating a
hazard assessment at every job-site.
This document serves as the basis for the site-specific hazard assessment, and for the instructions
given to users on how to prepare and utilise the system. It does not substitute for these, however.
999791002 - 08/2011
The Formwork Experts
Introduction
Assembly
Pouring
Do not exceed the permitted fresh-concrete pressures. Excessively high pouring rates lead to formwork overload, cause greater deflection and risk
causing breakage.
Maintenance
Only original Doka components may be used as
spare parts. Repairs may only be carried out by the
manufacturer or authorised facilities.
Symbols used
The following symbols are used in this booklet:
Important note
Failure to observe this may lead to malfunction or damage.
Instruction
This symbol indicates that actions need to be
taken by the user.
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
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The Formwork Experts
Introduction
Doka services
Support in every phase of the
project
Doka offers a broad spectrum of services, all with a single aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common
and that is a basic structure with five phases. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products in every one
of these phases.
1
Project development phase
Tendering phase
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The Formwork Experts
4
(Shell) construction phase
Introduction
5
(Shell) completion phase
Transparency
Because our services and costs
are completely transparent, there
is no need for improvisation during the project and no unpleasant surprises at the end of it.
Reduced close-out costs
Our professional advice on the
selection, quality and correct use
of the equipment helps you avoid
damage, and minimise wear-andtear.
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The Formwork Experts
Introduction
Eurocodes at Doka
In Europe, a uniform series of Standards known as
Eurocodes (EC) was developed for the construction
field by the end of 2007. These are intended to provide
a uniform basis, valid throughout Europe, for product
specifications, tenders and mathematical verification.
The EC are the world's most highly developed Standards in the construction field.
In the Doka Group, the EC are to be used as standard
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed
Ed
Fd
Fk
115.5 [kN]
Fyield
EC/DIN concept
Rk
115.5 [kN]
Rd gM = 1.1
90<105 [kN]
n ~ 1.65
Factual
98013-100
60 [kN]
gF = 1.5
Fpermissible
98013-102
60<70 [kN]
Ed
90 [kN]
Factual Fpermissible
The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses)
has been superseded by a new safety concept in the
EC.
The EC contrast the actions (loads) with the resistance
(capacity). The previous safety factor in the permissible
stresses is now divided into several partial factors. The
safety level remains the same!
Rd
Rd
Rk
kmod
Ed Rd
A Utilisation factor
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The Formwork Experts
Product description
Types of beam
20.0
8.0
4.0
20.0
8.0
Approval Number
Z-9.1-391
Z-9.1-21
Z-9.1-391
or EN 13377
Doka beams with no EN mark (i.e. those produced on or before 3rd
Nov. 2008) are covered by the above-mentioned DIB ( German
Institute of Building Technology) Approval.
Doka beams with an EN mark (i.e. those produced from 4th Nov.
2008 onward) are covered by EN 13377.
Z-9.1-222
36.0
H30
9736-252-01
H24 N
Z-9.1-317
5.4
5.4
8.0
4.0
A
C
H20 P
4.0
16.0
6.5
24.0
Code letter
P
Web made of special flat-pressed sheet
N
Web made of three-ply
Innovative polyurethane end reinforcement for highly
top
effective protection of the formwork beam
Tried-and-tested end reinforcement in the form of
eco
bevelled ends with plastic rivet in the beam flange
6.5
H20 N
30.5
H16 P
3.5
H16 N
16.0
3.5
9.7
9.7
Approval Number
Z-9.1-21
Z-9.1-21
A Web (yellow)
B Flange (yellow)
C Beam-flange markings for the Dokaflex system
D System holes
E End reinforcement (blue plastic cap for Doka beam H20 top, rivet
for Doka beam H20 eco)
F Notch for chalking line
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The Formwork Experts
Practical example
2.5
3
9732-105
14
p [kN/m]
10
8
6
10
0.5 kN/m
2
0
9768-200-01
H20
N and P
11.0
5.0
450
4.00
10
30
20
1.0
2.0
3.0
4.0
5.0
9732-110
14
p [kN/m]
12
L/500
1
4.5
7.5
0.5 kN/m
10
2
40 30
0.5
20
1.5
4
5
3.5
2.5
10
40
15
Span L [m]
M ... Permitted bending moment
Q ... Permitted transverse force
p ... Applied load (working load)
Deflection [mm]
L/500
1
7.5
1.5
4.5
5
Deflection [mm]
12
3.5
15
1.0
1.5
2.0
2.5
3.0
3.5
Span L [m]
M ... permissible bending moment
Q ... permissible transverse force
p ... applied load (working load)
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The Formwork Experts
9732-111
3.5
14
WARNING
Always position Doka formwork beams
"upright".
1.5
p [kN/m]
1
L/500
10
4.5
5
7.
Deflection [mm]
12
10
0.5 kN/m
15
1.0
2.0
3.0
4.0
5.0
6.0
9791-205-01
40
20
30
9791-206-01
Span L [m]
M ... permissible bending moment
Q ... permissible transverse force
p ... applied load (working load)
Floor formwork
9732-112
14
p [kN/m]
L/500
12
WARNING
The uses illustrated below are prohibited, as
are other, similar uses!
10
8
15
0.5 kN/m
6
4
2
0
Deflection [mm]
9791-220-01
16
9791-219-01
40
30
20
10
Q
1.0
2.0
3.0
4.0
5.0
6.0
7.0
Span L [m]
M ... permissible bending moment
Q ... permissible transverse force
p ... applied load (working load)
16
7.5
5
9732-113
9791-200-01
p [kN/m]
14
1.5
L/500
10
1
10
8
6
4
15
2
0
40 30
20
1.0
2.0
3.0
4.0
5.0
6.0
7.0
9791-201-01
0.5 kN/m
Deflection [mm]
12
Span L [m]
M ... permissible bending moment
Q ... permissible transverse force
p ... applied load (working load)
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The Formwork Experts
Technical condition
The following quality criteria define the extent of damage permissible in terms of load-bearing strength.
Use is prohibited if damage is beyond these limits.
Flange
Splintering at side
permissible up to depth a = 10 mm and length b =
500 mm on one side.
Not permissible.
9791-210-02
9791-208-01
9791-211-02
9791-213-01
9791-214-01
9791-207-01
9791-207-02
12
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The Formwork Experts
Saw cuts
Drilled holes
9791-207-09
b
9791-209-02
9791-207-07
9791-207-08
a ... 15 mm
b ... 112 mm
c ... 396 mm
Drilled-hole diameter max. 10 mm
9791-209-01
Flange end
Splintering a up to length = 60 mm is permissible.
Damage to the plastic cap has no effect on loadbearing strength, but beams damaged evincing
damage of this kind do not necessarily meet the
quality criteria for Doka rental formwork
a
9791-212-02
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The Formwork Experts
Web
Damage to web
permissible only if slight and at one side of the beam.
9791-216-01
9791-207-04
9791-217-01
9791-207-06
9791-207-03
14
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The Formwork Experts
Transport
Always use strap slings to lift stacked beams - do not
use chains.
Packs of up to 90 units
9791-218-01
9791-218-02
Packs of up to 45 units.
Stacked beams
9791-203-03
Max. 2 packs stacked one on top Max. 4 packs stacked one on top
of the other
of the other
9791-202-01
Beam lengths
more than
up to 5.90 m
5.90 m
90
45
2
108 cm
95 cm
112 cm
108 cm
49 cm
57 cm
P
N
N
N
9791-204-01
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The Formwork Experts
Component overview
Article n
9.5
12.8
13.8
15.0
17.0
18.5
20.0
23.0
25.0
30.0
5.2
5.2
189011000
189012000
189013000
189014000
189015000
189016000
189017000
189018000
189019000
189020000
189010000
189021000
[kg]
Article n
8.6
10.2
12.6
13.7
17.2
20.7
189802000
189803000
189809000
189805000
189813000
189814000
Component
Doka
Formwork
System
beams
overview
Components
Varnished yellow
Varnished yellow
10.4 189961000
4.3 189960000
Varnished yellow
9.9
13.2
14.3
15.6
17.7
19.2
20.8
23.9
26.0
31.2
5.4
5.4
189701000
189702000
189703000
189704000
189705000
189706000
189707000
189708000
189709000
189710000
189700000
189711000
Varnished yellow
8.0 189099000
9.0 189199000
5.0 176005000
Varnished yellow
Holzlasur gelb 5l
6.3
9.0
12.3
13.3
14.5
16.5
18.0
19.5
22.5
24.5
29.5
60.3
5.0
5.0
189282000
189283000
189271000
189272000
189273000
189284000
189285000
189276000
189286000
189277000
189287000
189288000
189299000
189289000
6.5
9.4
12.7
13.8
15.1
17.2
18.7
20.3
23.4
25.5
30.7
46.8
62.4
5.2
5.2
189939000
189940000
189936000
189937000
189930000
189941000
189942000
189931000
189943000
189932000
189955000
189956000
189993000
189999000
189957000
27.7 189601000
41.8 189602000
Varnished yellow
Varnished yellow
16
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The Formwork Experts
Component overview
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The Formwork Experts
Component overview
18
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The Formwork Experts
Component overview
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The Formwork Experts
Doka international
Certied to
Doka GmbH
ISO 9001
Algeria
Japan
Qatar
Korea
Saudi Arabia
Kuwait
Singapore
Doka Kuwait
Div. of Riham Gen. Trad.& Cont. Co.
P.O. Box 2217 Salmiyah
22023 Kuwait
Telephone: + 965 2 4822 462
Telefax: +965 2 4822 472
E-Mail: Kuwait@doka.com
Lebanon
Canada
Doka Canada Ltd./Lte
5404 - 36th Street S.E.
Calgary AB T2C 1P1
Telephone: +1 403 243-6629
Telefax: +1 403 243-6787
E-Mail: Canada@doka.com
China
Doka Formwork (Shanghai) Co. Ltd.
Bldg. 2, No.3883 Yuanjiang Road
Minhang District
Shanghai 201109
Telephone: +86 21 6090 0899
Telefax: +86 21 6090 1099
E-Mail: China@doka.com
India
Doka India Pvt. Ltd.
Mahavir Landmark Bldg.
6th Floor, Plot No. 26 A
Sector-7, Kharghar - 410210
Navi Mumbai
Telephone: +91 22 27746452
Telefax: +91 22 27746451
E-Mail: India@doka.com
Ireland
Norway
Doka Norge AS
Heggstadmoen 4
N 7080 Heimdal
Telephone: +47 72 89 38 10
Telefax:n +47 72 89 38 11
E-Mail: Norge@doka.com
South Africa
Sweden
Doka Sverige AB
Kurdsvgen 20
S 451 55 Uddevalla
Telephone: +46 (0)10 45 16 300
Telefax: +46 (0)10 45 16 309
E-Mail: Sverige@doka.com
Tunisia
Doka Tunisia Ltd.
Bureau de Liaison
Zone Industrielle, Rue d lusine
Le Kram 2015 Tunis
Telephone: +216 (0)71 977 350
Telefax: +216 (0)71 977 856
E-Mail: Tunisia@doka.com
Turkey
Doka Kalip-Iskele
Sanayi ve Ticaret A.S.
Gzeller Org. San. Blgesi
Inn Mah. Nazarbayev Sok. No:19
41400 Gebze, Kocaeli
Telephone: +90 262 751 50 66
Telefax: +90 262 751 50 05
E-Mail: Turkiye@doka.com
United Kingdom
Doka UK Formwork Technologies Ltd
Monchelsea Farm, Heath Road
Boughton Monchelsea
Maidstone, Kent, ME17 4JD
Telephone: +44 (0)1622 74 90 50
Telefax: +44 (0)1622 74 90 33
E-Mail UK@doka.com
Kazakhstan
Latvia
Lithuania
Luxembourg
Marocco
Mexico
Netherlands
New Zealand
Oman
Panama
Poland
Portugal
Romania
Russia
Senegal
Serbia
Slovakia
Slovenia
Spain
Switzerland
Taiwan
Thailand
Ukraine
Vietnam
USA
Doka USA, Ltd.
214 Gates Road
Little Ferry, NJ 07643
Telephone: +1 201 329-7839
Telefax: +1 201 641-6254
E-Mail: usa@doka.com
Internet: www.dokausa.com
999791002 - 08/2011