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File Name :- 266655075.

xls
Doc Ref :- type1

CETHAR VESSELS LIMITED

Date:- 04/14/2015

TUBE LUG ATTACHMENT CHECKING - AS PER PW - 43 OF ASME SEC-1


Sl.No
Description
Unit
Tube lug-Type1
1
Tube outside diameter -D
Inch
3.000
2
3
4
5
6

Wall thickness -t
Maximum working pressure - P
Temperature
Attachment lug thickness
Angle of attachment lug

7
8
9
10
11
12
13
14
15

"K" value from chart PW 43.1of ASME SEC-1


Load on the lug
Eccentricity of load - e
Material specn of tube
Allowable stress @ elevated temp -Sa
Thickness factor for tubes strength welded - e1
Provided lug length
S= {Wpx[D-(t-0.005D-e1)]} / [2t-0.01D-2e1]
St=2*Sa - S

16
17
18
19

2.750

Remarks
Input

Inch
Psi
deg F
Inch
deg

0.373
2956.907
743.000
0.394
15.082

0.318
2956.907
743.000
0.500
20.951

Input
Input
Input
Input
Calculated

Lbs
Inch
Psi
Inch
Psi
Psi

1.163
5026.000
1.811
SA210 GR A1
13353.174
0.000
9.842
10894.221
15812.000

1.237
3027.000
1.810
SA210 GR A1
15316.200
0.000
6.500
6.000
30626.000

Input
Input
Input
Input
Input
Input
Input
Calculated
Calculated

X = D/t^2
Factor "Lf" Compression
Factor "Lf" Tension
Allowable compressive load

1/Inch
Lbs/Inch

21.507
0.069
0.099
1262.655

27.194
0.054
0.073
2042.040

Calculated
Calculated
Calculated
Calculated

20
21

Allowable tensile load


Actual load on the lug in compression

Lbs/Inch
Lbs/Inch

1820.882
1074.469

2769.448
1243.757

Calculated
Calculated

22
23
24

Actual load on the lug in tension


Check the lug length for compressive loading
Check the lug length for tensile loading

Lbs/Inch
-

-53.132
Safe
Safe

-312.372
Safe
Safe

Calculated
Calculated
Calculated

TUBE STRESS CHECKING


25
Average vertical load per tube = P1

Lbs

0.000

Input

26
27
28

Tube internal flow area = Ai


Tube metal area = Am
Actual tube stress = ft = [(P x Ai)/Am] + (P1/Am)

Inch^2
Inch^2
Psi

3.987
3.082
3825.31

Calculated
Calculated
Calculated

29

Checking of actual tube stress with allowable

Safe

Calculated

Load
Tube
Lug
=

Attachment length

Prepared by

Verified by

Approved by

File Name :- 266655075.xls


Doc Ref :- type2

CETHAR VESSELS LIMITED

Date:- 04/14/2015

TUBE LUG ATTACHMENT CHECKING - AS PER PW - 43 OF ASME SEC-1


Sl.No
1
2

Description
Tube outside diameter -D
Wall thickness -t

Unit
Inch
Inch

Tube lug-Type2
4.000
0.300

Remarks
Input
Input

Psi
deg F

2258.000
700.000

Input
Input

3
4

Maximum working pressure - P


Temperature

5
6

Attachment lug thickness


Angle of attachment lug

Inch
deg

0.250
7.167

Input
Calculated

7
8

"K" value from chart PW 43.1of ASME SEC-1


Load on the lug

Lbs

1.070
960.000

Input
Input

9
10

Eccentricity of load - e
Material specn of tube

Inch
-

0.875
SA210 GR A1

Input
Input

11
12
13

Allowable stress @ elevated temp -Sa


Thickness factor for tubes strength welded - e1
Provided lug length

Psi
Inch

15606.000
0.000
4.000

Input
Input
Input

14
15

S= {Wpx[D-(t-0.005D-e1)]} / [2t-0.01D-2e1]
St=2*Sa - S

Psi
Psi

14999.571
16212.000

Calculated
Calculated

16
17

X = D/t^2
Factor "Lf" Compression

1/Inch
-

44.444
0.033

Calculated
Calculated

18
19

Factor "Lf" Tension


Allowable compressive load

Lbs/Inch

0.041
564.654

Calculated
Calculated

20
21

Allowable tensile load


Actual load on the lug in compression

Lbs/Inch
Lbs/Inch

702.835
555.000

Calculated
Calculated

22
23
24

Actual load on the lug in tension


Check the lug length for compressive loading
Check the lug length for tensile loading

Lbs/Inch
-

75.000
Safe
Safe

Calculated
Calculated
Calculated

TUBE STRESS CHECKING


25
Average vertical load per tube = P1
26
27

Tube internal flow area = Ai


Tube metal area = Am

28
29

Actual tube stress = ft = [(P x Ai)/Am] + (P1/Am)


Checking of actual tube stress with allowable

Lbs

0.000

Input

Inch^2
Inch^2

9.079
3.487

Calculated
Calculated

Psi
-

5878.94
Safe

Calculated
Calculated

Load
Eccentricity - e
Tube
Lug

Attachment length

Prepared by

Verified by

Approved by

File Name :- div.wall gusset plate.xls


Doc Ref :- type3

CETHAR VESSELS LIMITED


M/S INDBARATH UTKAL ENERGY LTD (2X350MW PC BOILER)
TUBE LUG ATTACHMENT CHECKING - AS PER PW - 43 OF ASME SEC-1
Sl.No Description
Unit
Ltrh -division wall lug
1
Tube outside diameter -D
Inch
2.5000
2
Wall thickness -t
Inch
0.248
3
Maximum working pressure - P
Psi
2947.810
4
Temperature
deg F
656.600
5
Attachment lug thickness
Inch
0.2362
6
Angle of attachment lug
deg
10.843
7
"K" value from chart PW 43.1of ASME SEC-1
1.1170
8
Load on the lug - P
Lbs
2160.000
9
Eccentricity of load - e
Inch
3.217
10 Material specn of tube
SA210 GR C
11 Allowable stress @ elevated temp -Sa
Psi
19620.99
12 Thickness factor for tubes strength welded - e1
0.000
13 Provided lug length
Inch
6.500
14 S= {Wpx[D-(t-0.005D-e1)]} / [2t-0.01D-2e1]
Psi
14172.645
15 St=2*Sa - S
Psi
25069.000
16 X = D/t^2
1/Inch
40.648
17 Factor "Lf" Compression
0.036
18 Factor "Lf" Tension
0.045
19 Allowable compressive load
Lbs/Inch
998.928
20 Allowable tensile load
Lbs/Inch
1258.280
21 Actual load on the lug in compression
Lbs/Inch
986.800
22 Actual load on the lug in tension
Lbs/Inch
986.800
23 Check the lug length for compressive loading
Safe
24 Check the lug length for tensile loading
Safe

Ltrh -division wall lug


2.5000
0.248
2947.810
656.600
0.3150
14.475
1.1563
2160.000
3.217
SA210 GR C
19620.99
0.000
6.496
14172.645
25069.000
40.648
0.036
0.045
1034.101
1302.584
988.016
988.016
Safe
Safe

Remarks
Input
Input
Input
Input
Input
Calculated
Input
Input
Input
Input
Input
Input
Input
Calculated
Calculated
Calculated
Calculated
Calculated
Calculated
Calculated
Calculated
Calculated
Calculated
Calculated

Attachment
length

Tube

Date:- 04/14/2015

Prepared by

Verified by

Approved by

File Name :- 266655075.xls


Doc Ref :- type4

CETHAR VESSELS LIMITED

Date:- 04/14/2015

TUBE LUG ATTACHMENT CHECKING - AS PER PW - 43 OF ASME SEC-1


Sl.No
1

Description
Tube outside diameter -D

Unit
Inch

Tube lug-Type4
2.000

Remarks
Input

2
3

Wall thickness -t
Tube bending radius - R

Inch
Inch

0.300
3.000

Input
Input

4
5
6

Maximum working pressure - P


Temperature
Attachment lug thickness

Psi
deg F
Inch

5087.000
700.000
0.250

Input
Input
Input

7
8

Angle of attachment lug


"K" value from chart PW 43.1of ASME SEC-1

deg
-

14.362
1.155

Calculated
Input

9
10

Direct load on the lug normal to tube axis - f2


Eccentric load applied to lug -f1

Lbs
Lbs

750.000
1200.000

Input
Input

11
12

Eccentricity of load - e
Material specn of tube

Inch
-

0.750
SA210 GR A1

Input
Input

13
14

Allowable stress @ elevated temp -Sa


Thickness factor for tubes strength welded - e1

Psi
-

15606.000
0.000

Input
Input

15
16
17

Provided lug length


S= {Wpx[D-(t-0.005D-e1)]} / [2t-0.01D-2e1]
St=2*Sa - S

Inch
Psi
Psi

2.500
14997.879
16214.000

Input
Calculated
Calculated

18
19

Tube bend diameter -D1


X = D/t^2 for tube diameter

Inch
1/Inch

6.000
22.222

Calculated
Calculated

20
21

X = D1/t^2 for tube bend diameter


Factor "Lf" Compression for tube

1/Inch
-

66.667
0.0664

Calculated
Calculated

22
23

Factor "Lf" Tension for tube


Factor "Lf" Compression for tube bend

0.0948
0.0215

Calculated
Calculated

24
25

Factor "Lf" Tension for tube bend


Allowable compressive load = K x (Lf) x St

Lbs/Inch

0.0257
1645.778

Calculated
Calculated

26
27
28

Allowable tensile load = K x (Lf) x St


Actual load on the lug in compression
Actual load on the lug in tension

Lbs/Inch
Lbs/Inch
Lbs/Inch

2258.160
1164.000
564.000

Calculated
Calculated
Calculated

29
30

Check the lug length for compressive loading


Check the lug length for tensile loading

Safe
Safe

Calculated
Calculated

TUBE STRESS CHECKING


31
Average vertical load per tube = P1
32
33

Tube internal flow area = Ai


Tube metal area = Am

34
35

Actual tube stress = ft = [(P x Ai)/Am] + (P1/Am)


Checking of actual tube stress with allowable

Prepared by

Verified by

Lbs

0.000

Input

Inch^2
Inch^2

1.539
1.602

Calculated
Calculated

Psi
-

4887.51
Safe

Calculated
Calculated

Approved by

File Name :- 266655075.xls


Doc Ref :- type5

CETHAR VESSELS LIMITED

Date:- 04/14/2015

TUBE LUG ATTACHMENT CHECKING - AS PER PW - 43 OF ASME SEC-1


Sl.No
1
2

Description
Tube outside diameter -D
Wall thickness -t

Unit
Inch
Inch

Tube lug-Type5
1.752
0.177

Remarks
Input
Input

Psi
deg F

2346.910
660.200

Input
Input

3
4

Maximum working pressure - P


Temperature

5
6

Attachment lug thickness


Angle of attachment lug

Inch
deg

0.394
25.974

Input
Calculated

7
8

"K" value from chart PW 43.1of ASME SEC-1


Direct load on the lug normal to tube axis - f2

Lbs

1.190
5100.000

Input
Input

9
10

Eccentric load applied to lug -f1


Eccentricity of load - e

Lbs
Inch

11240.000
0.000

Input
Input

11
12
13

Material specn of tube


Allowable stress @ elevated temp -Sa
Thickness factor for tubes strength welded - e1

Psi
-

SA210 GR A1
14300.000
0.000

Input
Input
Input

14
15

Provided lug length


S= {Wpx[D-(t-0.005D-e1)]} / [2t-0.01D-2e1]

Inch
Psi

6.500
11038.555

Input
Calculated

16
17

St=2*Sa - S
X = D/t^2 for tube diameter

Psi
1/Inch

17561.000
55.856

Calculated
Calculated

18
19

Factor "Lf" Compression for tube


Factor "Lf" Tension for tube

0.0258
0.0313

Calculated
Calculated

20
21

Allowable tensile load = K x Lf x St


Actual load on the lug in tension

Lbs/Inch
Lbs/Inch

653.804
784.615

Calculated
Calculated

Not Safe

Calculated

Lbs

11240.000

Input

Inch^2
Inch^2

1.534
0.876

Calculated
Calculated

Psi
-

16938.20
Not Safe

Calculated
Calculated

22
Check the lug length for tensile loading
TUBE STRESS CHECKING
23
Average vertical load per tube = P1
24
25

Tube internal flow area = Ai


Tube metal area = Am

26
27

Actual tube stress = ft = [(P x Ai)/Am] + (P1/Am)


Checking of actual tube stress with allowable

Prepared by

Verified by

Approved by

Serial
No

Description

Angle of attachment-deg

Design factor- K

Tube attachment angle design factor - K as per ASME SEC-I 2004 Table PW - 43.1
0

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

1.000 1.049 1.108 1.162 1.224 1.290 1.364 1.451 1.545 1.615 1.730 1.836 1.949 2.076 2.221 2.341 2.513 2.653

90
2.876