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To cite this article: S. Fecht , T. Valle , T. Tannert & H. Fricke (2014) Adhesively Bonded Hardwood
Joints under Room Temperature and Elevated Temperatures, The Journal of Adhesion, 90:5-6,
401-419, DOI: 10.1080/00218464.2013.836968
To link to this article: http://dx.doi.org/10.1080/00218464.2013.836968
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S. Fecht et al.
1. INTRODUCTION
403
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S. Fecht et al.
405
adhesively bonded joints, adherend failure is usually triggered by a combination of shear and out-of-plane tensile stresses, in conjunction with axial
tensile stresses. To quantitatively address the question of strength, it is thus
fundamental to formulate an appropriate material failure criterion. Such work
falls in the domain of timber engineering and has been experimentally
addressed, e.g., on the basis of stressstrain behaviour of clear spruce under
multi-axial loading and interactions between tension and shear strengths [23].
These observations were subsequently set into a broader micro-mechanical
framework [24]. Timber exhibits a large variability of its mechanical
parameters, especially if considering strength data [25,26]. Practitioners usually
consider a multi-axial failure criterion provided by Norris [27] in such a way
that only those stresses that cause brittle failure are considered, see Eq. (1):
8 2
2 2
rX
rX rY
>
XY
>
rY sfXY
>
>
< fX 2 fX fY fY 2
rY
/2F min
rfYY rfZZ rfZZ
fY
>
>
2
2 2
>
>
: rZ rZ rX rX sZX
fZ
fZ fX
fX
fZX
where /2F 1 defines failure, ri and si,j are the normal and shear stresses,
respectively, and fi and fi,j are the material strength parameters, while i and j
define the materials orientation on x, y, and z.
Since timber is highly brittle with regard to shear and transverse tensile
stresses, its failure is conceptually considered to be triggered by a single defect,
also labelled weak element. The probability that these randomly distributed
defects are encountered increases with component size; cf. [28] for the theoretical framework that links size of material samples and their respective failure
strength, and the derivation of cumulative survival probability, PS, of a volume,
V, subjected to a non-uniform stress distribution is given as follows:
2
3
Z k
uF;i
dV 5;
PS exp4
m
where /F,i is the stress acting over a volume V, m is the characteristic stress or
scale parameter, and k is the shape parameter that gives a measure of the
strength variability. Consequently, for structural elements constituted of n such
elements, with a volume Vi of each element i and subjected to a value of the
failure function /2F ;i , the probability of survival of the whole joint member is as
follows:
"
"
k #
k #
n
n
X
Y
/F;i
/F;i
Vi
Vi
exp
:
3
exp
PS
V0
m
V0
m
i1
i1
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S. Fecht et al.
The value V0 stands for the volume of the material, herein timber, tested during
material characterization; it can be derived from the dimensions of the
dog-bone-shaped samples. For the investigations presented herein, and
detailed subsequently in Section 2.1, this volume was taken as the part of
the dog-bone-shaped specimens between the ends of the roundings, for which
an almost constant stress state was reasonably postulated. In figures,
5 mm 5 mm 25 mm, thus V0 625 mm3.
The debate on how to determine stresses in adhesively bonded joints
has been largely settled by a couple of recent review papers [29,30]; it is safe
to state that to account for the orthotropy of timber, FEA is the most rationale
tool.
1.3. Objectives
The first objective of this paper is to extend an available probabilistic capacity
prediction method from softwood to hardwood. The second objective of this
paper is to further extend the design approach to take into account effects
related to elevated temperature on the capacity of adhesively bonded timber
joints.
2. EXPERIMENTAL INVESTIGATIONS
2.1. Investigations on Timber
The subsequently described investigations were performed on adhesively
bonded DLJ involving timber adherends. The timber species used was beech
(Fagus sylvatica) cut from high quality defect-free boards. After cutting,
the material was stored in constant climate and conditioned to approximately
8% MC. The elastic properties of adherends were previously shown to have
very small influence on the capacity of adhesively bonded joints. As a consequence, these properties for beech were not specifically determined but
assumed according to own previous experiments [22].
For the subsequent joint capacity prediction however, and assuming
that the timber adherends fail, the beech had to be mechanically characterized with regard to strength. According to previous experience on bonded
timber joints, failure is triggered by a combination of axial stresses, rX,
transverse tensile stresses, rY, and shear stresses, sXY. Consequently, and in
accordance with previous validated practice, off-axis traction tests were
performed, see Fig. 1. A total of 107 dog-bone-shaped specimens were tested
to determine the material strength components fx, fy, and fxy. Four different
angles of the specimens longitudinal axis to the grain (0 , 10 , 45 , and 90 )
were considered. The specimen dimensions were the following: overall
length 35 mm, width of the grip section 5 mm leaving a gage length
25 mm with a corresponding cross section 5 5 mm.
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FIGURE 1 Off-axis specimens after testing (from left to right: 10 , 0 , and 45 ).
Tests were carried out at room temperature (22 C), and elevated
temperatures of 60 C, 90 C, and 120 C, respectively. Before being tested,
the specimens were conditioned to reach these temperatures. Test results
are reported in Table 1. The MC of the test specimens were not measured
at the higher temperatures. For the temperatures of 90 C and 120 C, it can
be reasonably assumed that the timber reached oven dry condition (near
0% MC). Since both material characterization and the subsequent joint
capacities were experimentally determined under identical conditions, the
approach is coherent.
fX
fY
fXY
k
m
Unit
@22 C
@60 C
@90 C
@120 C
[N=mm2]
53.8
14.3
12.1
3.844
1.101
62.4
13.0
13.4
3.401
1.110
54.7
10.5
13.9
2.814
1.124
54.4
10.1
9.3
2.226
1.139
[]
[]
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S. Fecht et al.
FIGURE 2 Pre-selection of adhesives; specimen with the finally selected adhesive at the right.
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S1, at room temperature (RT) of 22 C, in which the influence of the overlap
length on joint capacity was investigated. Three different overlap lengths
were considered: 80 mm, 120 mm, and 160 mm.
S2, in which, for a constant overlap length of 80 mm, the influence of
temperature (60 C, 90 C, and 120 C) on the capacity was investigated.
Ey Ez
Ex
[MPa]
14 500
22 C
60 C
90 C
120 C
[]
790
5450
4500
175
75
n xz n yz
n xz
0.37
0.04
0.40
0.40
0.40
0.40
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S. Fecht et al.
TABLE 3 Joint Capacities (Indicate Standard Deviation)
Configuration
S1,
S1,
S1,
S2,
S2,
S2,
S2,
RT, 80 mm
RT, 120 mm
RT, 160 mm
RT, 80 mm
60 C, 80 mm
90 C, 80 mm
120 C, 80 mm
Fexp [kN]
Fpred [kN]
Accuracy [%]
27.34 3.61
30.62 2.33
30.59 2.21
27.34 3.61
26.10 1.33
15.27 2.44
11.27 2.70
29.25
30.96
31.41
29.25
26.08
22.22
16.03
7
1
3
7
0
31
30
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FIGURE 7 Close up of failure of specimens of series S2: (a) at RT, (b) at 60 C, (c) at 90 C, and
(d) at 120 C.
for series S2. All specimens were tested in a universal testing machine,
which recorded the loads and corresponding displacements. Before testing
series S2, all specimens were conditioned to their respective temperatures
in an oven for 8 h before testing; the tensile tests were performed directly
in a climatic chamber at the corresponding temperature. All experimentally
determined joint capacities are listed in Table 3 and illustrated Figs. 4 and
5, while Figs. 6 and 7 depict typical failure patterns.
3. MODELLING
3.1. Modelling of Timber Strength
The experimental characterization of the anisotropic timber, considered
herein as transverse isotropic in 2D, was performed by means of off-axis
tests, a procedure widely used for composite materials, but also for timber
[31]. For off-axis samples with a cross section A, which are subjected to a
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S. Fecht et al.
rX r0 cos2 a;
rY r0 sin2 a;
where a stands for the off-axis orientation related to the direction of the axis
of the tensile force. For each sample, the acting stress, r0, has to be transformed into the corresponding rX, rY, and sXY, which act simultaneously.
Subsequently, assuming that failure of beech under multi-axial stresses is
sufficiently described by the Norris criterion, Eq. (1), which contains three
unknown material parameters, fX, fY, and fXY, experimental data obtained
on three different off-axis angles, a, is required for their determination.
The results are summarized in Table 1.
In a further step, for all investigated dog-bone specimens, the scatter of
measured interaction strength values around the failure criterion value of
/2F 1 was considered for the statistical distribution, hypothesized as being
a two-parameter Weibull distribution. This data allowed to extract the two
parameters, k and m, following a rank regression on the linear form of the
cumulative probability density function (cpdf) according to a previously
described procedure [32,33]. This procedure was followed for the material
characterization at all considered temperatures, 22 C, 60 C, 90 C, and
120 C, respectively. The resulting Weibull cpdf are depicted in Fig. 8, with
the corresponding experimental data overlaid.
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FIGURE 9 FEA of the bonded joints (80 mm overlap, RT, reference load 10 kN) (a) axial
stresses, (b) transverse stresses, (c) shear stresses, and (d) vector plot of the main stresses
which also displays the selected mesh size.
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S. Fecht et al.
FIGURE 10 Stresses at the interface: series S1 transverse stress (a) and shear stress (b); series
S2 transverse stress (c) and shear stress (d).
415
rY, and shear stresses, sXY along the inner overlap on which failure was
observed to initiate; secondly, the aforementioned stresses rX, rY, and sXY
for each timber element. Stress profiles along the overlap, computed herein
for an arbitrary reference load of 10 kN are plotted in Fig. 10 to allow for
an insight in the load transfer of the considered DLJ, respectively, for the
influence the overlap length and the temperature on the stress peaks.
The post-processing is described in a nutshell. Firstly, rX, rY, and sXY
stresses were determined using FEA for each element and subsequently
combined into the numerical value /2F as defined by Eq. (1); secondly,
a probability of survival Ps,i, according to Eq. (2), was associated to each
element that represented timber; thirdly, the individual probabilities of
survival were added up to determine the probability of survival of the whole
joint, Ps. Since calculations were performed at a reference load of 10 kN,
and owing to the material linearity, a simple iterative procedure was
performed to determine the load for which the probability of survival of
the joint amounted for 0.5; this load was subsequently labelled Fpred.
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S. Fecht et al.
417
5. CONCLUSIONS
Adhesively bonded joints represent an opportunity for timber engineering to
extend its architectural potential towards innovative solutions, including
multi-storey buildings, thus increasing its competitiveness. Among the
challenges that adhesive bonding in the context of timber faces are the use
of hardwood and the behaviour at elevated temperatures. The research
presented herein addressed both topics.
Based on experimental and numerical investigations, following main
conclusions can be drawn: firstly, regarding bonded joints composed of
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S. Fecht et al.
FUNDING
This research was supported by the Fraunhofer Institute, IFAM. The help
of the technicians is acknowledged. The analytical work carried out at the
University of British Columbia was supported by the Natural Sciences and
Engineering Research Council of Canada (NSERC).
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