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cylinder
A PROJECT REPORT
Submitted by
DULARISH K A
INTI SANDEEP
312211114029
312211114043
in
MECHANICAL ENGINEERING
APRIL 2015
BONAFIDE CERTIFICATE
SIGNATURE
Dr. V.E ANNAMALAI
HEAD OF THE DEPARTMENT
Mechanical Engineering,
SN College of Engineering,
OMR, Kalavakkam- 603110.
SIGNATURE
Dr. S. SOMA SUNDARAM
ASSOCIATE PROFESSOR
Mechanical Engineering
SSN College of Engineering,
OMR, Kalavakkam- 603110.
INTERNAL EXAMINER
EXTERNAL EXAMINER
ii
ACKNOWLEDGEMENT
We are grateful to our Principal Dr. S. Salivahanan for
providing us a constructive environment for carrying
out our project.
We sincerely thank our Head of the Department,
Dr. V. E. Annamalai for giving us permission to carry
out our numerical analysis project.
We would like to express our gratitude to our guide
Dr. S.Soma Sundaram, for his valuable guidance and
support throughout the period of this project work.
iii
ABSTRACT
The thermal effects of the wake flow behind a heated
cylinder operating in mixed convection region is
studied numerically and is been compared with
experimental study. Water with constant temperature
flows under gravity from the top over a heated bluff
body maintained at a constant temperature. By adjusting
the surface temperature of solid, the corresponding
Richardson number is varied. This variation is observed
for different cross sectional bluff bodies. The optimal
cross section for which there is minimum heat transfer
and the one for which there is maximum heat transfer is
determined. The analysis was done on a CFD software
to determine the pattern of velocity and temperature
distribution. The study revealed that cross-section shape
changes the flow pattern significantly for the same area.
Heat transfer is maximum for circular cross section and
minimum in equilateral triangle . The change in
velocity pattern due to change of Richardson number is
negligible for a cross-section shape considered.
iv
TABLE OF CONTENTS
CHAPTER NO.
TITLE
PAGE NO.
ABSTRACT
iv
LIST OF FIGURES
vii
LIST OF SYMBOLS
1. Introduction
1.1 Wake Flow
1.2 Vortex shedding
1.3 Reynolds Number
1.4 Turbulent flow
1.5 Nusselts number
1
2
3
4
4
5
2. Literature Survey
3. Procedure
4. Design Calculations
4.1 Time Step Calculation
4.2 No. of Time Steps
4.3 Geometry
4.4 Mesh process
4.5 Assumptions
4.6 Boundary Conditions
13
13
13
13
14
15
15
5. Numerical Results
16
5.1
5.2
5.3
5.4
5.5
16
22
24
26
28
6. Conclusions
33
vi
viii
ix
(no unit)
- Frequency (hertz)
Chapter 1
Introduction
An understanding of the flow around a bluff body is of great
importance owing to its fundamental nature as well as its many
related engineering applications. A circular cylinder is the most
commonly studied bluff body. Despite its simple shape, a circular
cylinder generates a wake that is dynamically complex. By varying
the Reynolds number, a variety of flow patterns and vortex shedding
characteristics in the wakes of circular cylinders have already been
observed. The wake behaviour behind a heated cylinder is physically
more complicated owing to the thermal effects added to the viscous
phenomena. Heat transfer from a heated cylinder to the surrounding
fluid can be either forced convection, mixed convection or pure free
convection, depending on the ratio between the thermally induced
buoyancy force and the inertial force, characterized by the Richardson
number (Ri = Gr/Re2, where Gr is the Grashof number and Re is the
Reynolds number). In forced convection (Ri << 1), where the effect of
the thermally induced buoyancy force is negligible, heat transfer is a
function of Reynolds number and Prandtl number (Pr). In free
convection ( Ri >>1), where the flow inertial force is negligible, heat
transfer is a function of Grashof number (Gr) and Prandtl number
(Pr). In mixed convection, both forced convention and free convection
are important, and heat transfer is a function of Grashof number (Gr),
Reynolds number (Re) and Prandtl number (Pr) as well as the
approaching forced flow direction. Despite the fact that mixed
convection around bluff bodies is of great importance for various
engineering applications such as electronics cooling, micro heat
exchangers and fuel cells, the thermal effects on the wake flow
behaviour behind a bluff body in the mixed convection regime have
received little attention compared to those in the forced or free
Figure 1.1
Most kinds of fluid flow are turbulent, except for laminar flow at the
leading edge of solids moving relative to fluids or extremely close to
solid surfaces, such as the inside wall of a pipe, or in cases of fluids of
high viscosity (relatively great sluggishness) flowing slowly through
small channels. Common examples of turbulent flow are blood flow
in arteries, oil transport in pipelines, lava flow, atmosphere and ocean
currents, the flow through pumps and turbines, and the flow in boat
wakes and around aircraft-wing tips.
Page | 5
Chapter 2
Literature Survey
2.1 The Thermal Effects on the Wake Flow behind a
Heated Circular Cylinder Operating In the Mixed
Convection Regime[1]
The thermal effects on the wake flow were investigated
experimentally. The experiment was conducted such that water flows
in a channel over a heated cylinder which is maintained at a particular
temperature. By controlling the temperature, Richardson number is
varied from 0 to 1.04 resulting the heat transfer change from forced
convection to buoyancy induced free convection. Molecular Tagging
Velocimetry & Thermometry (MTV &T) technique is used to
visualize velocity and temperature distribution. By varying
Richardson number, significant changes in the characteristics of the
system such as recirculation distance, wake closure length, vortex
shedding process. It was observed that when Richardson number is
increased , the usual Karman vortices at the two sides of the bluff
body is delayed and replaced by Kelvin-Helmholtz like vortex
structures and drag coefficients were found to be increased due to
thermally induced flow. The average Nusselt number were found to
be linearly decreasing with increasing Richardson numbers. A
numerical study yielded similar results in predicting wake vortex
characteristics and flow pattern
Page | 6
Page | 8
Chapter-3
Procedure
The analysis is attempted in a CFD software, and the final results
are to be compared with experimental results. The properties of
the fluid and temperature are considered same as experiment
performed.
The problem is modelled as per the experiment and suitable
boundary conditions and initial conditions are set. The suitable
options in the models set are chosen.
Grid independence and temporal independence studies are done in
order to determine base size and time step size. Too low base
sizes and time step sizes would yield accurate results but consume
unaffordable computational time. Large base and time step sizes
would take less computational time but with a compromise on
accuracy. Therefore, base size and time step sizes must be chosen
such that they give results of sufficient accuracy with affordable
computational time.
Page | 9
Figure 3.1
Figure 3.2
Page | 10
After finalizing with base size and time step size, the analysis of six
cases are performed. The temperature and velocity plots are extracted
from scalar scene and to be compared with the plots from the
experiment.
Figure 3.3
Page | 11
Figure 3.4
Page | 12
Chapter 4
Design calculations
4.1 Time step calculation:
For flow over cylinders, strouhal number can be approximated to 0.2
St = f D / V
Where f is the frequency of vortex shedding.
By substituting D = 4.76mm & V = 0.026m/s
We get f =1.09 Hz, Time period = 0.917s.
So, we choose a standard time step close to 0.917s as 0.1s.
Temporal independence study is done by varying time period below
0.1s.
4.2 Number of time steps:
We know distance of fluid travel = 200mm,
Velocity of fluid = 0.026m/s
Therefore, time taken for fluid to travel = 7.611s
For more accurate values, we take time as 20s.
For t = 0.1, No: of time steps: 20/0.1 = 200
For t = 0.01, No: of time steps: 20/0.01 = 2000
4.3 Geometry
Figure 3.1
Page | 13
Figure 5.2
Prism Layer and wake refinement:
Figure 5.3
Page | 14
4.5 Assumptions
The analysis is symmetric along the cross section. Hence twodimensional analysis is sufficient. The fluid used is water which is
incompressible and of constant density. Owing to Reynolds number
being very low, laminar flow is assumed. Gravity function is turned
on, as the water flows under gravity. Segregated flow is assumed.
Page | 15
Chapter 5
Numerical Results
Considering for the below cases
Case
no.
1
2
3
4
5
6
Tw (0C)
24
35
42
53
66
85
T (0C)
Re
24.0
135
24.0
135
24.0
135
24.0
135
24.0
135
24.0
135
Table 5.1
Gr
Ri
0
3400
5600
9100
13100
19100
0.00
0.19
0.31
0.50
0.72
1.04
Figure 5.1
Page | 16
Temperature
Figure 5.2
Tw =350C:
Temperature
Figure 5.3
Page | 17
Tw =420C:
Temperature
Figure 5.4
Tw =530C:
Temperature
Figure 5.5
Page | 18
Tw =660C:
Temperature
Figure 5.6
Tw =850C:
Temperature
Figure 5.7
Page | 19
Velocity
Figure 5.8
The change in velocity plot for different Richardson numbers is
negligible. As the Richardson number increases, the temperature in
the wake region increases considerably.
A central vertical probe is considered and the velocity and
temperature values are tabulated and analysed for temperature
regainment distance and velocity recirculation distance. The
maximum temperature along the central probe is higher than that of
other shapes under similar condition.
Page | 20
Figure 5.9
Velocity
Figure 5.10
Page | 21
Temperature
Figure 5.11
Velocity
Figure 5.12
In case of Equilateral triangle, the wake vortices observed were more
disorder and the peak velocity observed along the centreline is
relatively higher when compared with other shapes. It has the
maximum temperature regainment distance with the value 200%
Page | 22
greater than that of circle and has velocity recirculation distance 31%
lower than that of circle.
5.3 Hexagon cross section Tw =240C
Temperature
Figure 5.17
Velocity
Figure 5.18
Figure 5.13
Velocity
Figure 5.14
Page | 23
Temperature
Figure 5.15
Velocity
Figure 5.16
In case of hexagon, the wake plots are similar to circle but with higher
velocity recirculation and temperature regainment distances. Velocity
Page | 24
Temperature
Figure 5.17
Velocity
Figure 5.18
Page | 25
Temperature
Figure 5.19
Velocity
Figure 5.20
In case of Inverted Equilateral triangle, the region where buoyancy
forces are predominant is wider when compared to other geometries.
It is interesting to note that the wake vortices formed are exactly
behind the apex of the triangle, but they form behind the other sides
too. Temperature regainment distance is 50% higher than that of
Page | 26
Figure 5.21
Velocity
Figure 5.22
Page | 27
Temperature
Figure 5.23
Velocity
Figure 5.24
The temperature plot of Square cross section is similar to that of
circular but the velocity plot differs significantly such that it has the
maximum velocity recirculation distance among all the shapes that
have been studied. Relatively lower values of peak temperature and
peak velocity are observed. The velocity recirculation distance is
37.5% higher than that of circle and temperature regainment distance
is same as that of circle.
Page | 28
Figure 5.25
Temperature with respect to Position graph for circular cross
section
Figure 5.26
Page | 29
Figure 5.27
Page | 30
Figure 5.28
There is no change in the values of velocity observed along the
centreline probe for same cross section. However, for different
geometries, there is a significant change in velocity recirculation
distance and temperature regainment distance. As the Richardson
number increases, the temperature peak increases. The change in
temperature regainment distance can vary as much as 200% and the
change in velocity recirculation distance can vary as much as 100%
Page | 31
Shapes
Velocity
Recirculation
Region
Distance
(mm)
Temperature Peak
Peak
Regainment Temperature Velocity
Distance
(Deg. C)
(mm/s)
(mm)
Equilateral
Triangle
11
12
35.5
12.81
Hexagon
19
62.47
6.26
Inverted
Equilateral
Triangle
11
48.85
8.84
Square
22
40
6.8
Circle
16
72.5
7.97
Table 5.2
Page | 32
Chapter 6
Conclusions
It was observed that there was no velocity distribution along the
centreline for the same cross section. The decreasing order of
maximum temperature along the centreline is Circle, Hexagon,
Inverted Equilateral triangle, Square, Equilateral triangle. The
decreasing order of peak velocity along the centreline is Equilateral
triangle, Inverted Equilateral triangle, Circle, Square, Hexagon.
Temperature regainment distance is maximum for Equilateral triangle
and the decreasing order is Equilateral triangle, Hexagon, Inverted
Equilateral triangle, Square, Circle. Velocity recirculation distance is
maximum for Square and the decreasing order is Square, Hexagon,
Circle, Inverted Equilateral triangle, Equilateral triangle. In
applications where heat transfer is necessary, Circular cross section
can be implemented and in applications where heat transfer is to be
minimum, Equilateral triangle can be implemented as it has the
maximum temperature regainment distance.
Page | 33
References
[1]
H. HU AND M. M. KOOCHESFAHANI 2011, Thermal
effects on the wake of heated cylinder operating in a mixed
convection regime, Cambridge University Press
[2]
Y BAO, J TAO 2013, The passive control of wake flow
behind a circular cylinder by parallel dual plates, Journal of
fluids and structures
[3]
A DALOGLU, A UNAL 2000, Heat transfer from a
cylinder in the wake flow
[4]
C.W.WONG , Y.ZHOU, MD.MAHBUB ALAM ,
T.M.ZHOU , 2014, Dependence of flow classification on
Reynolds number for a two-cylinder wake, Journal of fluids and
structures
Page | 34