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Quark-Elec Application Note

QK-G025
G025 GSM Remote Controller Application Note
--- DC Motor Remote Control Dialer
Features

Applications

Control DC Motor (Two Directions) through


Free Call
Using Caller ID for Identification,
dentification, Unknown
Callers will be Ignored
Two Working Mode: Dead
ead Man and Time
Pulsed
Alternating or Fixed Direction setting by SMS
Easy to Install and Configuration (No PC
required)
Up to 4 Mobile Phones per Unit
Request Status via SMS
Compatible with All Major GSM SIM Networks
Tri-band GSM for Use
se in Europe & USA
U

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Electric Doors, Shutters, Garages


Electronic Certain/Blinds
DC Motors, Actuators
Plant Maintenance
Valve Control
Pumping Station
Oil/gas Pipelines Control
Security System
PLC and Automation System

2015

Quark-Elec Application Note

Documents History
Issue

Date

Changes / Comments

1.0

23-02-2015

Initial release

Order Information
Part No

Description

QK-G025

GSM Remote Controller (DC Motor Control) module

QK-G025S

QK-G025 GSM
SM DC Motor Remote Controller with enclosure

Contents
1

INTRODUCTION ................................................................................................
................................
................................................... 2

PREPARING SIM CARD................................................................................................


....................................... 3

HARDWARE................................
................................................................................................
.......................................................... 3

3.1
3.2
3.3
3.4
3.5

MODULE ................................................................................................
................................
.............................................................. 3
POWER CONNECTIONS................................................................................................
......................................... 5
ALARM FUNCTION
............................................................... 5
NCTION AND DIGITAL INPUT CONNECTION ................................
SIM CARD SLOT ................................................................................................
................................
................................................... 6
ENCLOSURE ................................................................................................
................................
........................................................ 6

CONFIGURATION ................................................................................................
................................
................................................ 8

COMMAND AND RESPONSE SMS ................................................................


..................................................... 8

OPERATING
ATING SPECIFICATIONS ................................................................
........................................................ 10

1 INTRODUCTION
QK-G025 module is an industrial grade product intended to provide remote control of DC motors or
any DC powered devices.
It allows operators to control remote equipments, machines by free call
ca ll through GSM network. Up to
four mobile phone numbers (SIM card numbers) can be registered with it.. These mobile phones can
belong to families/ technicians or engineers who have the requirements
requirements to control corresponding
devices. Just dial from the registered SIM cards then the barriers or doors will be opened
opened/closed, or
the machine will be turned on/off
off. There are no call costs since this GSM control module will not
answer the call and it will immediately take action after identifying the registered SIM card number
numbers.
---- Four control mobile phones. One main control terminal and up to 3 additional control
terminals can be registered with QK-G025.
--- Two digital
ital alarm inputs. Various sensors can be monitored,
monitored e.g., photocell receiver, obstacle
detector, position sensitive detector, motion sensor, temperature/wind detector, carbon dioxide
detector, water leak detector.
--- The
he DC motor output can be set as Dead
De ad Man mode (action during dialing period) or Pulsed
Time mode(action time is set as a fixed time).
--- The DC motor output can be fixed polarity or alternating(polarity changed alternatively)
alternatively).
--- Keep SIM alive all time by sending status SMS every set days(between 28 to 99 days)
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Figure 1 System diagram

2 PREPARING SIM CARD


All new SIM cards have to be registered with the network provider before they can be used,
usually by calling the network provider or registering online please refer to the instructions
supplied with your SIM card.
After successfully registering the SIM card, ensure there is sufficient credit on the card for
programming confirmation texts to be sent from QK-G025
QK
module. The
he PIN request should be
disabled from the SIM card before inserting it into QK-G025
QK
module. To check the PIN request
status of your SIM card, place the card in an unlocked mobile phone, switch the phone on. If a
call can be made without entering a PIN number,
number then the PIN requestt is disabled.
Lastly, please disable any voicemail that is set up on the SIM card and keep Caller ID function
available. By now, the SIM card is now ready to use.
It is recommended that if a pay as you go (PAYG) SIM card been used please choose to
automatically Top-Up
Up when the cards credit falls below a certain limit. Some of PAYG SIM
cards will be de-activated
activated by the network if not used to make an outgoing voice call or send an
SMS text message within a specific period. To prevent this simply use set alive SIM message to
avoid SIM card been de-activated.
activated.

3 HARDWARE
3.1

Module

General view of the module are show as below and details of each function parts are described
from the next section.

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GSM
aerial

SIM card
holder

System LED

Network
LED

GND
INT2

INT1

GND

P1

P2

1224VDC

Figure 2 General view of the control module (V1.1)

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Figure 3 QK-G025 mechanical drawing (V1.1)

3.2

Power Connections

QK-G025 module can be powered by 12 to 24VDC. Connect a DC power supply from 12V (or
above, up to 24V) to the power screw terminals. The red power LED will flash 1 second interval
once system finish initialization. The blue network LED indicator will initially flash quickly
quickly. Once
logged onto
o the network it will flash more slowly approximately once every 3 to 4 seconds.

3.3

Alarm function and Digital input connection

QK-G025 has two external monitoring/alarm input connectors. Various sensors can be
connected to it, e.g., photocell receiver, obstacle
obstacle detector, position sensitive detector, motion
sensor, temperature/wind detector, carbon dioxide detector, water leak detector.
In the case any of these connected sensor/detectors are triggered and send the low level signal
(0V) to QK-G025, QK-G025
G025 willl disable the output of P1 and P2 immediately.
There are two typical ways to connect the external alarm inputs to QK-G025
G025. External alarm
device can be used as switches or a input source for INT1/INT2 of QK-G025
G025 module.

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Figure 4 External alarm device connecting methods

3.4

SIM card slot

The SIM card should be inserted into SIM card slot before applying the power. Most 3V SIM
card can proper working with QK-G025 module. The registering can take up to few minutes
after power up. Network LED flashes at 1Hz after registration completed.

3.5

Enclosure

IP56 Insulation Class 2 plastic enclosure, 115mm*90*40 external dimension is used for QK
QKG025.

Figure 5 Enclosure drawing


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Figure 6 GK-G025 (with enclosure)

Figure 7 GK-G025 (with enclosure) back view

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4 CONFIGURATION
The following is required to configure QK-G025
QK
for the first time using.
--- Insert SIM card into controller box.
box
--- Power up and waiting for the blue LED
LED flashing slowly. It normally takes about 1 to 2 minutes
depends on the network situation.
--- Send 888888 as SMS to QK--G025
G025 controller, if successfully, you should receive Thanks for using
Quark-elec
elec products. Your Main phone has been registered.
--- If additional mobile terminals needed send BDn(mobile terminal number)F to QK
QK-G025 controller.
Up to 3 additional terminals can be configured. Operator can use the main terminal to register, delete
and check additional SIM card numbers. The QK-G025 controller can verify the incoming numbers, if
it is indexed in the registered SIM numbers, it will execute the actions.
--- GK-G025
025 supports two working modes: Dead Man and Pulsed Time. When it working on Pulsed
Time mode, the DC motor outputs active for a fixed setting time and then stop. While working on
Dead Man
an mode, it will keep the active status until hang up. Each mode, QK-G025
G025 can be set on
three different polarity ways, corresponding to three different running directions of DC motor:
--- clockwise way
--- Anti-clockwise way
--- Alternating direction way.
--- If the module was set to work on Pulsed Time
ime mode, please ensure the working time has been set.
By now, QK-G025
G025 is ready for using. Details about the SMS command and response SMS can be
found in the next section.

5 COMMAND AND RESPONSE SMS


Remember that all SMS text commands must always be sent using CAPITAL LETTERS. DO NOT
add spaces or any other characters in the SMS.
Function

Command

Note

Register SIM cards


Register myself as main
SIM number

888888

Register the main mobile terminal with QK


QKG025 module by sending 888888 to QK
QKG025 model.
The module will reply with Thanks for
using Quark-elec products. Your Main
phone has been registered. if registration
successful. One QK-G025
G025 module can only
have one main registered SIM card
number.

Register additional SIM


numbers

BDn(mobile number)F
n=1
for
terminals

1st

mobile

n=2
for
terminals

2nd

mobile

n=3
for
terminals

rd

mobile

Once the main mobile terminal registered


with QK-G025,
G025, it can pair another three
mobile terminals with QK
QK-025.
For
example,
by
sending
BD107919157124F, the first mobile
terminal (number is 0791915
07919157124) has
been paired with QK
QK-025. Similar,
BD207909135124F, means to pair QK
QKG025 with the second terminals (number is
07909135124).
Message Your No n phone has been
registered will be replied by QK
QK-G025, if

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the n mobile terminal successfully paired.
Delete additional
numbers

Check registered
numbers

SIM

DELn
st

n=1 for 1 mobile terminals

SIM

nd

mobile

rd

mobile

n=2
for
terminals

n=3
for
terminals

WHORED

The registered SIM cards can be deleted


from the authorized SIM list by sending
DELn. The deleted SIM terminals cannot
control QK-G025
G025 any longer.

QK-G025
G025 will reply with the authorized SIM
list in the following format:
No.1 SIM is xxxxxxxx; No.2 SIM is
xxxxxxxx; No.3 SIM is xxxxxxxx.

Switching Relay & Mode checking


Set alive time(Keep SIM
alive text)

SIMALIVEnn
Where 28nn99.
28
Any input
number beyond this scale
means close this function.

QK-G025
G025 will reply with the authorized
SIM list in the following format:
QK-G025 will send heatbeat
message every nn days.

SMS

The factory default setting is


SIMALIVE00, which means
this function is disabled.

DMM:
Dead
Man
mode(alternating direction)
mode
Set the working mode in
Dead Man mode

Set the working mode in


Pulsed Time mode

CLM:
mode(fixed
mode
direction
direction)

Dead
Man
clockwise

ANM:
mode(fixed
mode
direction
direction)

Dead
Man
anti-clockwise

QK-G025
G025 will reply with the authorized
SIM list in the following format:
QK-G025
G025 has been set working in Dead
Man mode (Alternating/ fixed clockwise/
fixed anti-clockwise
clockwise direction).

PTM: Pulsed Time


mode(alternating direction)

QK-G025
G025 will reply with the authorized
SIM list in the following format:

GZY: Pulsed Time mode


(fixed
fixed clockwise direction)

QK-G025
G025 has been set working in
Pulsed Time mode (Alternating/fixed
clockwise/fixed
anti
anti-clockwise
direction).

GFY: Pulsed Time mode


(fixed
fixed anti-clockwise
anti
direction)
Set the working time in
pulsed time mode

PTDnn
Where 03nn99.
03

QK-G025
G025 will reply with the relay state
information as the following format:
QK-G025
G025 is working in pulsed time
mode and the setting time is nn
seconds.

Check
mode

relay

working

RMODE

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QK-G025
G025 will reply with the relays
working mode information with the
following format:
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QK-G025
G025 is working in xx (xx means
one of the six modes which has been
setup.

Monitoring/Alarm Input
QK-G025 has two digital input ports. It can be used to monitor the external signals. These input ports
accept 0V to 5V voltage level. In the case any of the input voltage level below 1.0V, the DC motor
output will be disabled.

6 OPERATING SPECIFICATIONS
Item

Specification
Quad-band:
band: GSM850, EGSM 900 DCS1800, PCS1900.

Frequency bands

MT, MO, CB, Test and PDU mode

SMS

-25C to +80C

Operating temperature

-40C to +85C

Storage temperature

12 to 24VDC

DC supply
Average supply current (typical
quiescent)
Maximum supply current(during SMS
transceiver activity)

40mA
600mA
-107dBm

GSM receive sensitivity

Class 4(2W) at GSM850, EGSM 900.


Class 1(1W) at DCS1800, PCS1900.
12DC to 24DC

GSM transmitting power


DC motor output voltage
DC motor output maximum current

30A

For more technical information and enquires please go to Quark-elec


Quark elec forum:
http://quark-elec.com/forum/
For sales and purchasing information, please email us: info@quark-elec.com
elec.com

Quark Electronics (UK)


24 Meadowbank
Hitchin
Herts. UK
SG4 0HY
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