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SKID CALCULATION SHEET

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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113 & KNG-MAJ-112A/B

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Reference : Pressure Vessel Handbook, Eugene F. Megyesy


Material
WF 8" x 4"
SA-36
1.

CENTER OF GRAVITY (COG) FOR ALL PIPE SPOOL


a. SECTION I (GAS SCRUBBER & PIPING)

COG

WEIGHT

b. SECTION II (FUEL GAS A FILTER & PIPING)

COG

COG

1.930 m
500.000 Kg

2.100 m

1.450 m

WEIGHT

c. SECTION III (FUEL GAS B & PIPING)

0.762 m

=
X

350.000 Kg
2.900 m
1.200 m

WEIGHT

340.000 Kg

X TOTAL x W TOTAL

2102.000 Kg.m

Y TOTAL x W TOTAL

1880.500 Kg.m

WEIGHT TOTAL

1190.000 Kg

COG

1.766 M

1.580 M

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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113 & KNG-MAJ-112A/B

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1,1 CENTER OF GRAVITY (COG) FRAME SKID DETAIL


WEIGHT
COG

800 KG

1.800 M

1.350 M

1,2 CENTER OF GRAVITY (COG) FOR PACKAGE


ALL PIPE SPOOL

SKID DETAIL

WEIGHT TOTAL
COG

W.X

2102.000

KG.M

W.Y

1880.500

KG.M

W.X

1440.000

KG.M

W.X TOTAL

3542.000

KG.M

W.Y

1080.000

KG.M

W.Y TOTAL

2960.500

KG.M

1990.000

KG

4458.8 lbs

1.780

1779.9 MM

70.075 inch

1.488

1487.7 MM

58.570 inch

SKID CALCULATION SHEET


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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113 & KNG-MAJ-112A/B

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Structural analysis for lifting condition


Length of Structural Members
L1

432.0

mm

17.01

in

L2

1,860.0

mm

73.23

in

L4

3,632.0

mm

142.99

in

L5

2,667.0

mm

105.00

in

4458.834

lbs

1990.000

kg.

1860.000

mm

73.23

in

1347.899

mm

53.07

in

512.101

mm

20.16

in

2.1 Along x - axis


F

L2
a

b
Lp1

a = x - L1
b = L2 - a

The maximum bending moment of the skid is equal to either the maximum bending moment at x-axis M m1
or the maximum bending moment at y-axis Mm2, whichever is the greater.

M m 1=

Maximum bending moment along x - axis :

F.a.b
L2

65,146

in-lbs

2.2 Along y - axis


F

b
L4

4,458.83

lbs

L4

142.992

in

3,632.00

mm

58.570

in

1,487.69

mm

84.422

in

2,144.31

mm

a= y

b = L2 a

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SKID CALCULATION SHEET


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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113
b = L a & KNG-MAJ-112A/B

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154,185

in-lbs

154,185

in-lbs

M m 2=

Maximum bending moment at y - axis :

F.a.b
L2
Mmax.

Therefore, maximum bending moment of skid at lifting condition :

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Bending stress and deflection of skid in lifting condition


WF 300x150x6.5x9 mm
Skid material

SA-36

Number of parallel beams

t
h

Yield stress

N
Sy

36,000

psi

Allowablel bending stress

Sa

24,000

psi

1.43

in3

200

mm

7.874

in.

Minimum required section modulus

Z MIN =

M max
Sy N

s
Beam Dimensions :

h = d - 2s
Moment of Inertia

Ix=

80

mm

3.150

in.

7.5

mm

0.295

in.

90

mm

3.543

in.

11.3

mm

0.445

in.

160

mm

6.299

in.

76.496

in4

19.430

in3

2.90E+07

psi

7.440

2,645.14

psi

Sb

<

Sa

OK

[ bd 3 h 3 ( bt ) ]

12
[ bd 3 h3 ( bt ) ]
Z x=
(6 d )

Section Moduluis
Modulus of Elasticity

A =bd[ h ( bt ) ]

Area

Bending Stress of Skid in Lifting Condition

S b=
4

M max
Z x N

sq.in.

Deflection of skid in lifting condition.


F
a

X - axis
b

R1

R2

4,458.83

lbs.

L = L2

73.23

in.

a = x-L1

53.07

in.

b = L2 - a

20.16

in.

0.04

in.

L4

Maximum allowable deflection

( L2 b2 )
Fb
Da =
3 EI x L
3
Dd=

Fa 2 b 2
3 EI x L

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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113 & KNG-MAJ-112A/B
2 2

Dd=

Actual deflection of skid in lifting condition

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Fa b
3 EI x L

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0.01

in.

<

Da

OK

L = L2

73.23

in.

a=y

58.57

in.

b=L-a

14.66

in.

0.029

in.

0.007

in.

<

Da

OK

Dd

0
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F
a

b
Y - axis

R1

R2
L2

Maximum allowable deflection

( L2 b2 )
Fb
Da =
3 EI x L
3

Actual deflection of skid in lifting condition

Dd=

Fa 2 b 2
3 EI x L
Dd

Design of Lifting Lug.


Material

SA 36

Minimum yield strength of material (Sy)


=

36,000

psi.

14,400

psi.

Allowable Shear Stress (Sa)

S a =0 . 4S y

Weight of piping + structural support + weight of equipment

4,458.83

Number of lugs

4.00

Load Factor

2.00

Thickness of lifting lug, selected

1.00

in.

2,229.42

lbs.

Vertical Load

Pv =

Angle between Sling Load and Vertical Load


Sling Load

Ps =

Pv

lbs.

cos

Use the greater value of Ps

W F
N

lbs.

15

35

40

45

2,308.06

2,721.62

2,910.30

3,152.87

Ps

For 4459 lbs load, select from Table on page 119 of Pressure Vessel Handbook :

3,152.87

lbs.

SKID CALCULATION SHEET


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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113 & KNG-MAJ-112A/B

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Shackle Pin Diameter for a load of 6375 lbs.

0.875

in.

Lug Hole Diameter

1.000

in.

Lug Radius (designed)

1.500

in.

0.11

in.

lbs.

Required Thickness of Lug

Ps

t r=

2 S y R

D
2

Selected thickness is more than adequate !

5.1 Strength of Fillet Weld of Lifting Lug.


Allowable Concentrated Axial Load Pa = Ps

Pa

3,152.87

Length of Weld

Aw

8.00

in.

9.60

kips/in2

Allowable Load on Weld


Load on Fillet Weld

W=

Pa F
A w10 3

Fillet Weld Leg Dimension

w=

W
f

0.788

kips/lin.in

0.082

in.

0.300

in.

fillet weld
Use fillet weld leg

5.2 Check for Bearing Stress.


Allowable Bearing Stress

S b =0 . 9S y

32,400

psi.

Ps

3,152.87

lbs.

Length of Pin Contact l = lug thickness t

1.000

in.

Shackle pin diameter

0.875

in.

PS
ld

3,603

psi.

SbP

<

Sb

OK

Sling Load

Bearing stress in the lug

S bP=

5.3 Check for Shear Stress.


Allowable Shear Stress

S S =0 . 4S y

14,400.00

psi.

Ps

3,152.87

lbs.

Lug Radius

1.500

in.

Lug Hole Diameter

1.000

in.

1,576

psi.

<

SS

OK

Sling Load

Shear Stress in Lug

S SP =

PS

2 t R

2)

SSP

0
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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113 & KNG-MAJ-112A/B

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5.4 Check for Bending Stress.


Lifting Lug Dimensions

Bending Load
Allowable Bending Stress
Maximum Bending Moment

in.

b
c

in.

5.500

in.

1.00

in.

Pb =5 PS F

315.29

lbs.

S B=0 .66S y

23,760.00

psi.

M B max =Pb a

1,261.15

in-lb.

2.90E+07

psi.

0.67

in4

1.33

in3

945.86

<

SB

OK

0.0111

in.

0.000348

in.

Modulus of Elasticity

E
3

Moment of Inertia
Section Modulus
Bending Stress

bh
12
2
bh
Z=
6
M B max
S BP=
Z
I=

SBP
5.5 Deflection of Lug in Lifting Condition.
Maximum Allowable Deflection
(per STAAD pro 2004 manual)

a=

a
360
3

Deflection of Lug in Lifting Condition

Pb a
L=
3 EI

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SKID CALCULATION SHEET


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MEDCO E&P INDONESIA


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KONENG GAS STATION
PIPING PLAN FUEL GAS SYSTEM
KNG-MBF-113 & KNG-MAJ-112A/B

Revision
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L

<

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:
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OK

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