ID DCU Industrial

InteliDrive
IDDCU Industrial
Expandable engine controller
with electronic engines support
Single speed applications SS
All speed applications AS
SW version 2.8, April 2014
REFERENCE GUIDE
Copyright 2004-2014 ComAp s.r.o.

Written by LK, RJZD
Prague, Czech Republic
ComAp, spol. a.s.

Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Tel: +420 246 012 111, Fax: +420 266 316 647
E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ....................................................................................................................................... - 2 Abbreviations .......................................................................................................................................... - 4 General description ..................................................................................................................................... - 6 Physical component and interface Descriptions .................................................................................... - 7 Terminal and dimensions............................................................................................................................ - 8 ID-DCU ................................................................................................................................................... - 8 ID-DCU terminals ................................................................................................................................... - 9 ID-COM terminals ................................................................................................................................. - 10 ID-SCM Speed control module............................................................................................................. - 10 InteliVision 8 ......................................................................................................................................... - 12 InteliVision 5 ......................................................................................................................................... - 13 Communication lines wiring .................................................................................................................. - 15 InteliDrive Remote Display (Remote Panel) ......................................................................................... - 15 ID DCU dimensions .............................................................................................................................. - 20 I-RB.. technical description ................................................................................................................... - 20 IS-BIN16/8 ............................................................................................................................................ - 21 IS-AIN8 ................................................................................................................................................. - 22 IGL-RA15 Remote annunciator ............................................................................................................ - 23 IGS-PTM............................................................................................................................................... - 24 I-AOUT8 ............................................................................................................................................... - 25 IG-LB, I-LB+ ......................................................................................................................................... - 26 IG-IB Internet bridge ............................................................................................................................. - 27 I-CB communication bridge ................................................................................................................. - 27 Recommended wiring ............................................................................................................................... - 28 Wiring example ..................................................................................................................................... - 28 Engine without ECU (mechanical engine) ............................................................................................ - 28 Scania S6 wiring example .................................................................................................................... - 29 Bus/Communication architecture ......................................................................................................... - 29 I-CB wiring and configuration ............................................................................................................... - 30 Getting started .......................................................................................................................................... - 31 How to install ........................................................................................................................................ - 31 ID-DCU Analog inputs hardware configuration .................................................................................... - 33 ID-DCU Analog inputs software configuration ...................................................................................... - 34 Hardware connection ........................................................................................................................... - 38 Analog inputs on IS-AIN8 ..................................................................................................................... - 39 Binary inputs / outputs on ID-DCU ....................................................................................................... - 41 Binary inputs on IS-BIN16/8 ................................................................................................................. - 41 Binary outputs on IS-BIN16/8 ............................................................................................................... - 42 Binary Inputs ............................................................................................................................................. - 45 Binary inputs from J1939 configuration ................................................................................................ - 50 Binary inputs protection ........................................................................................................................ - 50 Binary outputs ........................................................................................................................................... - 52 Source Log Bout ............................................................................................................................... - 52 Source Prg.states ............................................................................................................................. - 58 Source Ana protections ..................................................................................................................... - 60 Source Bin protections ...................................................................................................................... - 60 Source Binary Inputs CU ................................................................................................................... - 60 Source Binary Inputs ......................................................................................................................... - 60 Source J1939 .................................................................................................................................... - 61 Binary output to J1939 configuration: Source-Value ........................................................................... - 61 Logical analog inputs list........................................................................................................................... - 62 Obligatory J1939 items......................................................................................................................... - 64 Analog inputs from J1939 configuration ............................................................................................... - 64 Analog inputs protection ....................................................................................................................... - 65 Analog outputs .......................................................................................................................................... - 72 InteliDrive Engine ECU communication................................................................................................. - 73 ID-DCU-Industrial-2.8, ComAp - April 2014
ID-DCU-Industrial-2.8r2.pdf
-2-
Setpoints ................................................................................................................................................... - 74 Password .............................................................................................................................................. - 74 Basic settings ....................................................................................................................................... - 75 Engine params ..................................................................................................................................... - 78 Engine protect ...................................................................................................................................... - 83 Load sharing (AS only) ....................................................................................................................... - 86 Analog inputs ........................................................................................................................................ - 88 Active call/SMS .................................................................................................................................... - 89 Date and time ....................................................................................................................................... - 90 SCM unit (visible when ID-SCM or ID-SCM1 is configured) .............................................................. - 90 Protections............................................................................................................................................ - 91 Operator Interface ..................................................................................................................................... - 92 Pushbuttons and LEDs ......................................................................................................................... - 92 How to select engine mode ? ............................................................................................................... - 93 Display menus ...................................................................................................................................... - 93 How to view measured data? ............................................................................................................... - 93 How to view and edit set points? .......................................................................................................... - 93 How to use the Fast- edit function? ...................................................................................................... - 93 How to view the HISTORY menu? ....................................................................................................... - 93 How to check the serial number and software revision? ...................................................................... - 94 How to find active alarms ? .................................................................................................................. - 94 Controller screens ................................................................................................................................ - 95 Functions available from ID-DCU front panel keys .............................................................................. - 98 ID-DCU functions ...................................................................................................................................... - 99 Default archives .................................................................................................................................... - 99 Operational modes ............................................................................................................................... - 99 Function description details ................................................................................................................ - 100 Universal states .................................................................................................................................. - 104 PLC toolbar functions ............................................................................................................................. - 105 PLC blocks ......................................................................................................................................... - 110 Controller configuration and monitoring .................................................................................................. - 149 Direct connection to the PC ................................................................................................................ - 149 DriveConfig ......................................................................................................................................... - 149 Configuration steps ............................................................................................................................ - 150 Configuration lock ............................................................................................................................... - 151 DriveMonitor ....................................................................................................................................... - 151 Password protection ........................................................................................................................... - 152 Modbus communication ..................................................................................................................... - 152 Technical data ........................................................................................................................................ - 154 ID-DCU ............................................................................................................................................... - 154 I-RD-CAN ........................................................................................................................................... - 156 ID-SCM ............................................................................................................................................... - 156 CAN bus interface .............................................................................................................................. - 157 IS-BIN16/8, IS-AIN8 ........................................................................................................................... - 157 IS-BIN16/8 .......................................................................................................................................... - 157 IS-AIN8 ............................................................................................................................................... - 158 IGL-RA15............................................................................................................................................ - 158 IGS-PTM............................................................................................................................................. - 159 I-AOUT8 ............................................................................................................................................. - 160 I-LB ..................................................................................................................................................... - 160 IG-IB ................................................................................................................................................... - 160 -
ID-DCU-Industrial-2.8, ComAp - April 2014

-3-
Abbreviations
aid
AIN
Alarm
Alarm list
Archive file extension for InteliDrive controller

Controller or extension module Analog input
General term for any active engine protection Warning, Shutdown, etc.
Controller or PC DriveMonitor screen with list of active and unaccepted alarms
detected from ID controller.
ECU Alarm list Controller or PC DriveMonitor screen with list of active and unaccepted alarms
detected from engine ECU.
AOUT
Controller Analog OUTput or outputs group.
Archive
Usually aid file that contains all controller data: configuration, setpoints setting and
history records.
AUX
Controller application (archive, operational mode) for Auxiliary engines.
BI
Controller binary input.
BIN
Controller binary inputs group.
BO
Controller binary output.
BOUT
Controller binary outputs group.
CAN
Control Area Network serial data link.
Cd
Cool down protection, cooling period is included before engine stops.
CMB
Controller Combined mode.
D+
Controller function for battery charging function check and/or engine running
indication.
DC
DriveConfig, PC software for InteliDrive configuration.
DM
DriveMonitor, PC software for InteliDrive monitoring.
DriveConfig
PC software for InteliDrive configuration.
DriveMonitor PC software for InteliDrive monitoring.
ECU
Engine Electronic (injection) Control Unit.
ECU alarm
Alarm detected in engine electronic control unit that is received via J1939.
EME
InteliDrive Emergency operational mode.
EMS I.
Electronic Management System version I.
EMS II.
Electronic Management System version II.
Fls
Controller sensor fail alarm.
FMI
Failure Mode Identifier.
GSM modem Modem for Global System of Mobile communication
History
List of alarms and operational states with Reason, Date and Time and adjustable
values set that is stored in controller, can be listed from the screen or DriveMonitor.
HRB
Controller Harbor mode.
I-AOUT8
Controller extension module with 8 analog outputs: 10V or 20mA.
I-CB
Inteli Communication bridge = controller interface for other electronic engines like
MTU, CAT etc.. that are not supported yet.
ID
InteliDrive controller.
ID-COM
InteliDrive communication module with interface to J1939, J1587 and to other
controllers.
ID-DCU
InteliDrive DieselControlUnit.
ID-MCU
InteliDrive Industrial Controller Unit with Volvo Penta front panel modification.
ID-RPU
InteliDrive Redundancy Protection Unit = ID backup unit for Over speed and
Emergency stop protection in Marine applications.
ID-SCM
ID-SCM1
InteliDrive Speed Control Module = interface unit for InteliDrive controller.
IG-IB
Internet Bridge = controller interface for internet communication.
IGL-RA15
Remote Anunciator = external 15 LED indication panel (three colors, configurable).
IG-MU
I-LB
Modem Unit = controller interface for multiple engines application one point
communication with group or one point modem connection.
IGS-PTM
Controller extension module with 8 binary inputs and outputs and 4 analog inputs.
-4-
I-RB
I-RB16
I-RD
I-RD-CAN
I-RP
IS-AIN8
IS-BIN16/8
J1587
J1587/J1708
J1939
KWP2000
mhx
MID
OFF
PID
PPID
RPM
PCB
PSID
RS232
Sd
SID
Wrn
Inteli Relay board = interface board with 16 free contact relays.

Inteli Relay board = interface board with 16 free contact relays.
Inteli Remote Display (Remote Panel) = the same panel like on controller, all data
received via CAN2 bus.
InteliSys Analog input module = extension module with 8 analog inputs.
InteliSys Binary input/output module = extension module with 16 binary inputs and
8 binary outputs.
The J1587 bus is mainly used for redundant signals; system diagnosis and software
download on after market tools.
See J1587
The J1939 bus in mainly used for engine controls and engine monitoring.
Scania Communication protocol.
Extension for controller firmware (Motorola HeX file).
Message Identification Assignments.
Controller mode when power supply is switched on, but all binary outputs and start
commands are disabled = engine start is blocked.
J1939 Parameter Identification Assignments.
J1939 Proprietary Parameter Identification Assignments.
Engine Revolution Per Minute engine speed.
Printed Circuit Board
J1939 Proprietary Parameter Identification Assignments.
Standard serial data line for PC or Modem connection (controller programming or
monitoring).
Shut down protection.
J1939 Subsystem Identification Assignments.
Warning protection.

-5-
General description
InteliDrive ID-DCU Industrial is a specialized engine controller for Industrial applications. It controls,
monitors and protects the engine in single or variable speed operational modes. The controller can
communicate with Engine Management System via the CAN serial line using standard J1939 or another
(KWP2000) communication protocol.
InteliDrive controllers are equipped with a powerful graphic display with icons, symbols and bar-graphs for
intuitive operation, which together with high functionality sets new standards in engine controls.
Engine functions
Engine sequencing and control (start/stop, warm-up and cool-down, pre-lubrication etc.)
Engine monitoring and protections (2 or more level analog inputs protection, adjustable delays)
Speed measurement from magnetic pick-up or from ECU
Running hours meter, number of starts counter, fuel counter
Configurable 14 Binary inputs and Outputs and 8 Analog inputs
Setpoints are adjustable via InteliDrive panel or via PC software
3 level password protection
On screen Alarm and ECU Alarm indication
Event and time driven engine history for back tracing
Two or more languages selectable in controller

Communication
RS232 / Modbus RTU
Analog or GSM modem - with I-LB+ interface
Internet - with IG-IB interface
Engines with Engine Electronic Control Unit: J1939, J1587, KWP2000
Extension units for more I/O and Remote Display panel.
InteliVision5 and InteliVision8 color displays support

Physical
180x120 mm front panel mounted case
Graphic back-lit LCD display 128x64 pixel resolution with icons and bar graphs
LED status indicators / Lamp test
Multifunctional panel buttons
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic
Compatibility Directive 89/336 / EEC based on its design and type, as brought into
circulation by us.
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update
at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.

-6-
Physical component and interface Descriptions

Module
ID-DCU
Central unit
ID-SCM
Interface
ID-SCM1
ID-COM
Interface
Communication
interface
I-RB16
Relay board
I-RB8
Relay board
I-RB16-231
Relay board
I-RB8-231
Relay board
I-RD-CAN
InteliVision5CAN
InteliVision8
I/O extension
IS-AIN8
Remote display
Color display
InteliDrive central unit:

14 BIN, 14BOUT, 8 AIN,
1xRS232, 1xCAN1 (full), 1xCAN2 (TTL), 1x Sync.Data line (TTL)
Controller interface with two RPM inputs, two impulse inputs, two
analog outputs and one Sped governor (V, mA or pwm) output.
Controller interface with one Sped governor (V, mA) output.
InteliDrive Communication interface for inter-controller or Remote
display CAN2 line and for Redundancy synchronous J1708/1587 data
line.
16 relays with free NO/NC contacts 24VDC for binary outputs
separation
separation
separation
separation
InteliDrive Remote display (Slave panel), CAN or RS232 interface
Remote color display 5 with CAN interface
Color display
Remote color display 8 with CAN or RS232 interface.
8 analog inputs
Configurable for
VDO, PT100, PT1000, Thermocouples, mA, Volts
16 Binary inputs, 8 Binary outputs
IS-BIN16/8
Extension
module
IGS-PTM
Extension
module
I-AOUT8
Extension
module
IGL-RA15
External
LED
indication panel
Communication modules
I-LB, I-LB+
IG-IB
I-CB
I-CR
8 BIN, 8 BOUT, 4 AIN, 1 AOUT

8 Analog outputs selectable to 10VDC, 20 mA, pwm (2,4kHz)
Configurable 15 LED and Horn signal.
Multiple engines modem interface.

Internet interface
ECU communication interface
CAN repeater
Hint:
IG-IOM extension unit is not compatible with ID-DCU controller.

-7-
Terminal and dimensions

ID-DCU
The front panel of the InteliDrive controller is intended for installation in an overall enclosure rubber seal
for IP 65 - see chapter Technical data.
Front panel LED

Right RED
Active alarm indication
Right GREEN
Left GREEN
Blinks when new alarm is activated.

Steady lights after Fault reset confirmation - when alarm
is still active.
Disappears after Fault reset confirmation when alarm
is inactive.
Engine running indication
Lights when engine is running.
Indication of Binary output Lights when output is Closed.
Close load state

-8-
BI14
BI13
BI12
BI11
BI10
BI9
BI8
BI7
BI6
AIN8-
AIN8+
AIN7-
AIN7+
BINARY INPUTS
LB 1
ANALOG
INPUTS
AIN6-
AIN6+
AIN5-
AIN5+
AIN4
AIN3
AIN2
SHIELD
COM
AIN1
ID-DCU terminals
RS 232
BOOT
JUMPER
+ D+
BO14
BO13
BO12
BO11
BO10
POWE
R
8 - 36 V DC
BO9
BO8
BO7
BO5
BO4
BO3
BO2
BO1
BI5
BI4
BI3
BI2
BO6
BINARY
OUTPUTS
BINARY INPUTS
BI1
RPM IN
RPM GND
RP
M
EXTENSION MODULE
ID-RPU
EXTENSION MODULE
ID-COM
ID-DCU-Industrial
Grounding
Terminal
RPM
BI1 to BI14
BO1 to BO14
D+
AIN1 to AIN4
AIN5+, AIN5AIN6+, AIN6AIN7+, AIN7AIN8+, AIN8-
Primary RPM
Binary inputs, active when closed to minus power supply
Binary outputs; Low side switch; 0,5 Amps each;
D plus terminal
Analog inputs group 1
Analog inputs group 2
ID-DCU xx -LT version with display preheating

LT is an option for extending of operating temperature range from -20 to -40 C. Heating foil is not part of
standard ID-DCU and ID-MCU (without -LT extension).
Preheating
3,5 W
Board temperature
- 40 C
The only one low temperature sensitive part is the controller

display.
ID-DCU-Industrial-LT version contains a preheating foil on the
display activated below +5C (measured on the PCB).
Heating is switched off when controller power supply is below
10VDC (together with display backlight).
+5 C

-9-
ID-COM terminals
Communication interface. ID-COM is mounted directly to ID-DCU box.
CAN1
CAN2
Extension modules: EMS, IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15

Intercontroller:
I-RD-CAN, IG-MU, I-LB, I-LB+, IG-IB, others IDDCU
ID-DCU
PROCESSOR
TTL
ID-COM
J1939
CAN1
INTERFACE
120 ohms
TTL
TTL
INTERFACE
INTERFACE
J1587
CAN2
120 ohms
Hint:
Put jumper to connect the internal 120 ohms terminating resistor for CAN2 interface.
ID-COM module is not required when inter-controller CAN2 and J1587 lines are not used. In this case
connect Extension modules CAN1 directly to Extension modules port ID-COM on ID-DCU (9-pin connector:
5=H, 9=L).
ID-SCM Speed control module

ID-SCM module is interface module for InteliDrive controller application. Module is mounted directly to IDDCU controller case. Module power supply: 8 to 36VDC.
Inputs
RPM1, RPM2: Two inputs for frequency (e.g. flow) measuring. Expected sensor is magnetic pickup with
maximal frequency range up to 8 kHz. The output values SCM Freq1, SCM Freq2 calculation use setpoints
FreqRate1 and FreqRate2 - see below.
Closed jumper divides input frequency by 16 - recommended for higher frequency (>1000Hz) measuring.
Jumper position does not influence output value range.
Jumper
Closed
Closed or Opened
Opened
RPM input nominal frequency range

> 1000 Hz
500 1000 Hz
< 500 Hz
IMP1, IMP2: Two impulse inputs for integral (e.g. consumption) measuring. It is expected NPN open
collector (active) impulse sensor with maximal frequency range up to 60 Hz. Minimal pulse duration is 1ms.
The output values SCM Imp1, SCM Imp2 calculation use setpoints TransferRate1 and TransferRate2 - see
below.
ID-SCM inputs wiring example

- 10 -
RPM1, RPM2
Magnetic pickup
RPM IN
RPM GND
Magnetic pickup wiring to

RPM1 and RPM2 inputs.
IMP1, IMP2
Contact
PWR
IN
GND
Active NPN
sensor
IMP1, IMP2
PWR +24VDC
IN
GND
Contact sensor wiring to

IMP1 and IMP2 inputs.
Active NPN sensor wiring to

IMP1 and IMP2 inputs.
GND
Outputs
AOUT1, AOUT2: Two general-configurable analog outputs for indication or any loop control. Outputs are
jumper adjustable between 0 to 10VDC and 0 to 20 mA.
Speed governor: Analog interface to engine speed governor for engine speed control by voltage (engine
without ECU). Output is jumper selectable between 10VDC or 10VDC via 10kohms or PWM (1600Hz /
5Volts, 10 mA max). The Speed governor output can be also configured by DriveConfig as the AOUT3
analog output if needed.
Default jumpers setting: AOUT1 and AOUT2 ~ 0-10VDC; Speed governor ~ 10VDC; RPM1 and
RPM2 ~ opened jumper (divides input frequency by 1).
ID-SCM1
Cost effective version of ID-SCM with just one Speed governor output. ID-SCM1 module has one analog
output module for InteliDrive industrial or marine applications. Module is mounted directly to ID-DCU
controller case.
Technical data
Power supply: internal supply from ID-DCU (8 to 36 VDC)
Operating temperature range: -40C to +70C
- 11 -
Number of analog outputs: 1, no galvanic separation

Analog output refreshment: 100 ms
Analog output options
a) pwm 1600 Hz (fix), 5V level, max 10 mA
b) 0 to 10VDC 1%, 10 kiloohms output resistance
c) 0 to 10VDC 1%, max 5 mA (voltage output)
Configuration in DriveConfig
a) Modules = SCM
b) I/O Analog outputs SCM active AOUT1 only!
a. Source
b. Convert
c. Low limit (value corresponding to 0V output)
d. Hi limit (value corresponding to 10V output)
InteliVision 8
InteliVision 8 is 8 color TFT display with powerful functions (
For more details see InteliVision-1.2.2-Reference Guide r1.doc)
1. InteliVision 8 can be used as additional remote display for ID-DCU Industrial or ID-DCU Marine.
Technical parameters:
8" color TFT display, 800 600 pixels
Operating temperature: -20 + 75C
Front IP 65 / Rear IP 20
CAN bus interface; RS485, RS232
Plug and Play structure following controller configuration
Power supply: 8 -36 VDC
Terminals and Dimension

- 12 -
Back side of InteliVision 8
InteliVision 5
5 inch color display.
InteliVision5
164 (6.5")
Power
110 (4.3")
ComAp
20
245 (9.7")
28
28
170 (6.7")
Connector
Fixing clips

- 13 -
110 (4.3")
170 (6.7")
InteliVision5CAN connector wiring

1
2
3
4
GND
A/B IN
BO-A
BO-B
5
6
7
8
UBatt
CAN-L
COM
CAN-H
1-5: Power supply 8 36VDC

6-8: CAN2 (with galvanic separation) to ID-DCU or ID-Mobile.
3-4: Binary output fix configured for Horn function. It is Solid State Relay with galvanic separation max
36VDC/0,5A (like free contact).
2-1: Analog/Binary Input for display and buttons backlit control.
Connect resistive pot for continuous backlit change: 0 = 0%; 2400 (and more) = 100% OR just
contact to switch between 0% and 100%.
Note:
It is possible to connect up to three InteliVision 5 or InteliVision 8 displays to common CAN2 bus. The
display addresses must be different in this case.

- 14 -
Communication lines wiring
InteliDrive Remote Display (Remote Panel)

- 15 -
Jumper (under cover)

to connect I-RD-CAN
internal 120 resistor
for CAN bus line
terminating
I-RD-CAN
BL
Hint:
The ID-DCU-Industrial controller can be used as a I-RD-CAN remote display after uploading of the I-RDCAN firmware
Remote Display I-RD-CAN (Remote Panel) works as a remote control panel for the ID-DCU master
controller.
All panel buttons works the same way as corresponding buttons on master controller. All LEDs displays
the same state as corresponding LEDs on master controller.
Start, Stop buttons and setpoint changes are not active when master ID-DCU controller is in Local
mode.
I-RD-CAN screen listing does not influence screen on master controller.
Interruption of the serial line between master device and I-RD-CAN will have no effect to the engine.
Master device will always be able to work without connected Remote display.
I-RD-CAN displays the same screens as its master controller and can be switched to the same
languages. The user interface is identical as the master controller.
I-RD-CAN is the same mechanical and electronic design (the same box but some electronic
components were removed). No inputs and outputs are available on I-RD-CAN only.
It is possible to connect I-RD-CAN to ID-DCU via RS232 (38,4kbps) or via CAN bus (50 or 250 kbps).
I-RD-CAN automatically downloads new configuration table from master controller if the CRC doesnt
match the CRC of the stored configuration table.
I-RD-CAN uses separate mhx firmware different from controller firmware compatible with both ID-DCUIndustrial and ID-VP-Industrial.
I-RD-CAN firmware can be reprogrammed via Boot load procedure only.
I-RD-CAN backlight can be switched to full intensity when middle power supply terminal (D+ in DCU) is
closed to + power supply.
I-RD-CAN wiring
RS232 interface: three wire cable (2-3, 3-2, 5-5), max. cable length up 10 meters.
Contr.addr 1
Contr.addr 1
ID-CU
RS232
I-RD
RS232
CAN addr. 1
Using converters to RS485 or RS422 increases distance up to 1000 meters.

Recommend external converter: ADVANTECH ADAM 4520: RS232 to RS422/485 converter, DIN rail,
automatic RS485 bus supervision, no external data flow control signals, galvanic isolated, baud rate 38400
bps.

- 16 -
RS422/485
Converter
ID-CU
Converter
Contr.addr 1
Contr.addr 1
RS232
RS232 /
RS422/485
RS232 RS232 /
RS422/485
I-RD
CAN addr. 1
Contr.addr 1
ID-CU
CAN2
5 - CAN H
9 = CAN L
120 ohm
ID-COM
CAN bus connection requires ID-COM module on ID-DCU. Use I-RD-CAN Central unit 9-pin connector
(5=CAN H, 9=CAN L) to connect CAN bus. Put jumper to connect I-RD-CAN internal 120-ohm resistor for
CAN bus line terminating.
Contr.addr 1
I-RD
CAN addr. 1
Contr.addr 1
Contr.addr 2
1.ID-CU
CAN2
5 - CAN H
9 = CAN L
120 ohm
ID-COM
ID-COM
I-RD-CAN can monitor any ID-DCU controller on the CAN2 bus based on I-RD-CAN Contr. address setting.
Contr.addr 2
I-RD
CAN addr. 1
2.ID-CU
1.ID-CU
CAN2
Contr.addr 2
2.ID-CU
5 - CAN H
9 = CAN L
120 ohm
Contr.addr 1
120 ohm
ID-COM
ID-COM
It is possible to connect up to two I-RD-CAN to common CAN2 bus. The I-RD-CAN address must be
different in this case.
Contr.addr 1
I-RD
CAN addr. 1
Contr.addr 2
I-RD
CAN addr. 2
Hint:
There is no connection between ID-DCU and Remote panel during ID-DCU controller programming and in
INIT state.
Rules for InteliVision 5/8, I-RD-CAN, I-LB and IG-IB CAN2 address setting
There are only 2 addresses on the CAN2 bus, that are shared between IG-IB, I-RD-CAN and I-LB, I-LB+
(IG-MU) - when used for direct cable connection. That means only two of these modules can be used at the
same time on the same bus. The I-LB (IG-MU) can be connected as third device when is used for modem
connection.
The following CAN addresses are used for modules connected to CAN2 (intercontroller CAN bus). There
cannot be more modules using the same address connected at the same time.
Address can be changed using jumpers, configuration program or from the display - refer to the
corresponding chapter or reference guide for detailed description.

- 17 -
Real
CAN2
Address
121
122
123
124
125
IG-MU
I-LB
I-LB
(modem)
I-LB+
IG-IB
IG-IB
(IBConfig (IBConfig IV 5, IV 8 I-RD-CAN
1.5)
1.6)
addr. 2
addr. 2
addr. 1
modem
addr. 2
addr.1
addr. 1
addr. 2
addr. 1
addr. 2
addr. 2
addr. 1
addr. 1
addr. 2
addr. 1
addr. 3
*1
addr. 2
addr. 1
addr. 3
*1
Hint:
*1
- address 3 can be in the controller enabled or disabled for InteliVision 5 CAN, InteliVision 8 or I-RD-CAN
utilization by 5thRemPan setpoint value. ENABLED ~ address 3 is available for InteliVision 5 CAN (or
InteliVision 8 or I-RD-CAN), DISABLED ~ address 3 is not available for displays but it is dedicated for
modem.
Hint:
Please note that USB port is using its CAN address only if an external device is connected to the USB port
of I-LB+. Make sure that other device (e.g. IG-IB) is not using the same CAN address as USB port of an ILB+, because using USB port could interrupt CAN communication.
Hint:
Please note that addresses 1 and 2 (123, 124) are exchanged in versions IBConfig 1.5
and IBConfig 1.6 (see the table above).
IG-MU, I-LB address is set by Jumper

IG-IB address is set during configuration by IBConfig PC software.
InteliVision 8 and I-RD-CAN address can be set from I-RD-CAN keyboard during initialization.
How to establish ID-DCU to I-RD-CAN connection

Following screen appears after I-RD-CAN power supply is switched on and there is no connection to IDDCU established.
Screen rows
Meaning / selection range
I-RD front panel button to change
I-RD-Industrial 1.x
I-RD firmware branch and version
ComAp 2004
Copyright
SN: xxxxxxxx
Controller serial number
Contr. Addr: 1
Connection: CAN addr.1
Controller address: 1 to 32
Up, Down
Connection: CAN addr.1, CAN addr.2, Page
RS232
NO CONNECTION
TRYING. , PROGRAMMING
I-RD status during Init state.
1. Connect selected communication line between ID-DCU controller and I-RD-CAN panel.
2. Switch ID-DCU and I-RD-CAN power supply on.
3. After I-RD-CAN Initialization screen appears: Use front panel Up/Down buttons to change
Controller address in the range 1 to 32. This I-RD-CAN Controller address must correspond to
connected ID-DCU Basic setting: Controller address setpoint.
4. Use Page button to set I-RD-CAN connection: CAN addr.1, CAN addr.2 or RS232.
5. Then press Enter button to start data download. Message TRAYING appears on the I-RD-CAN
screen. Unsuccessful attempt to read data is repeated each 15 sec.
6. The Programming bargraph appears on I-RD-CAN screen after connection is opened.
7. Standard ID-DCU screen appears after complete configuration is loaded to I-RD-CAN.
Hint:
To switch to Init screen press Page button for more than 2 sec when CFG table error message appears on
the I-RD-CAN screen.

- 18 -
I-RD-CAN backlight-brightness intensity change

(the same procedure for ID-DCU and I-RD-CAN)
1. Enter+Page buttons = switch to Info screen and then
2. Enter+Up/Down button increases/decreases the display backlight (it is stored - until the next change).
3. The setpoint Basic setting: LightTimeOff in I-RD works locally for I-RD (this is only exception) and it is
not transferred to the central unit. Backlight is after this time switched off from current level. Any key touch
activates the backlight.
That means it is possible to set I-RD backlight level and LightTimeOff independent to ID-DCU.
From I-RD firmware version 1.2 and hardware version 2.0 from s.n. xxxx0006 is possible to change
Remote panel display backlight between adjustable and full level via external switch see drawing below.
REMOTE PANEL
POWER
8-36VDC
BL
+
-
Opened switch = Backlight is adjustable by EnterUp/Enter-Down panel keys from INFO screen (EnterPage)
BACKLITE
SWITCH
POWER
SUPPLY
Closed switch = full backlight like in ID-DCU
Hint:
It is not possible to control I-RD backlight continuously via analog input like on ID-DCU.

- 19 -
ID DCU dimensions
123(4,8")
110 (4,4")
ID-COM and ID-SCM are mounted directly to ID-DCU case.

I-RD Industrial (Slave panel) has the same dimensions.
170 (8,87")
47 (1,8")
ID-DCU
Cutout
for InteliDrive
24
(0,9")
ID-COM
42,5 (1,7")
ID-SCM
80 (3,1")
~ 110 (4,3")
RS232
113 x 175 mm
(4.4 x 6,9)
183 (7,2")
ID-DCU box is fixed using four screw clips.
I-RB.. technical description

Relay board contains 16 or 8 relays for ID-DCU binary (open collector) output separation. All relays are
placed in sockets.
Product options
I-RB16
I-RB8
I-RB16-231
I-RB8-231
16 relays, load 24 VDC

8 relays, load 24 VDC
16 relays, load 231 VAC
8 relays, load 231 VAC
Number relays:
Nominal voltage:
Voltage range:
Relay opens at:
Electric / mechanic cycles:
Operating temperature range:
Maximal load:
Contacts protection:
16 or 8 in sockets
24 VDC
16,8 36 VDC
10% of nominal voltage
100 000 / 10 000 000
- 40C to 70C
6 A resistive load at 24VDC
4 A inductive load at 24 VDC
2 A at 231VAC
varistor 14DK390

K
1
1-2
1-3
n.o.
n.c.
- 20 -
Mechanical dimension
I-RB16 is 35 mm DIN rail mounted. One unit contains two parts (separate PCB) 8 relays each on common
plastic base.
I-RB16, I-RB8 is 60mm high from DIN rail base.
View A
300
X6
X5
X4
X18
9
16
16
X2
X1
X17
8
X18
X3
95
RE1
X7
RE2
RE3
X8
ER4
X9
RE5
RE6
X10
RE7
X11
RE8
X12
RE9
RE10
X13
RE11
X14
ER12
RE13
X15
RE14
RE15
X16
RE16
View B
X17
X18
X17
View B
3 X1 1
X1
3 X2 1
X2
3 X3 1
X3
3 X4 1
X4
3 X5 1
X5
3 X6 1
X6
3 X7 1
X7
3 X8 1
X8
3 X9 1
X9
3 X10 1
3 X11 1
X10
X11
3 X12 1
X12
3 X13 1
X13
3 X14 1
X14
3 X15 1
X15
3 X16 1
X16
View A
Hint:
I-RB16 contains two separate boards, 8 relay each.
IS-BIN16/8
Extension module with 16 binary inputs and 8 binary outputs. All I/O can be configured to any logical
function or protection - see chapter Binary inputs and Binary outputs. RPM1 and RPM2 inputs are not
supported in InteliDrive.
IS-BIN16/8 module is connected on InteliDrive CAN1 bus. The corresponding module Address must be set
on module and in controller configuration. Communication fail is indicated in controller Alarm list and by
binary outputs Comm BIN fail, Comm BOUT fail. Use DriveConfig PC tool for controller configuration.
The Binary I/O specification see in chapter Technical data.

- 21 -
146 (5,7")
45 (1,8")
160 (6,3")
40 (1,6")
RPM -
IN 2
IN1 +
RPM +
IN1 -
25 (1,0")
IS-BIN16/8 unit is DIN rail mount (35mm)
IS-AIN8
Extension module with 8 analog inputs. All inputs can be configured to any logical function or protection see chapter Analog inputs.
IS-AIN8 module is connected on InteliDrive CAN1 bus. The corresponding module Address must be set on
module and in controller configuration. Communication fail is indicated in controller Alarm list and by binary
output Comm AIN fail. Use DriveConfig PC tool for controller configuration.
The analog inputs specification see in chapter Technical data.

- 22 -
46,4 (18,3")
160 (63")
146 (57,5")
40 (15,7")
iS-AIN8
CAN
COM
RS 232
H
COM
CAN
POWER
8 - 36V DC
25 (9,8")
70 (27,5")
IS-AIN8 unit is DIN rail mount (35mm)
IGL-RA15 Remote annunciator

Remote (CAN1 bus, up to 200 meters) 15 LED states indicator. One iGL-RA15 unit can be connected to
ID-DCU via CAN1 as Binary output group of addresses 5 and 6. Detail descriptions see in IGL-RA15.pdf
user guide.
Communication fail is indicated in controller Alarm list and by binary outputs Comm BOUT fail. Use
DriveConfig PC tool for controller configuration.

- 23 -
54 (2,1)
44 (1,7)
120 (4,7)
125 (4,9)
~ 25 (1,0)
106 (4,2)
165 (6,5)
~ 35 (1,4)
38 (1,5)
40 (1,6)
~ 75 (3,0)
Cutout
for Remote Annunciator
180 (7,1)
185 (7,3)
167 x 108 mm
(6,6 x 4,3)
IGS-PTM
Extension module with 4 analog inputs, 8 Binary I/O. All I/O can be configured to any logical function or
protection - see chapter Binary inputs, Binary outputs and Analog inputs.
IGS-PTM module is connected on InteliDrive CAN1 bus. The corresponding module Address (1 to 4) must
be set on module and in controller configuration. Communication fail is indicated in controller Alarm list and
by binary output CommBIN fail, CommBOUT fail, CommAIN fail. Use DriveConfig PC tool for controller
configuration.
Any analog input can be configured for range:
0 250 (suitable for Pt100, Ni100),
0 100 mV (suitable for thermocouples),
0 20 mA.
Detail description see in IGS-PTM-1.0.pdf manual.

- 24 -
0-20 mA
ANALOG OUT
96 mm (3,8)
ANALOG INPUTS
AO-
AI4
AO+
GND
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
BINARY INPUTS
CAN
H COM L
Tx
CAN
Rx
COMPENSATION
iGS-PTM
LB 4
POWER
8-36V DC
BO8
BO7
BO6
BO5
BO4
BO3
BO2
BO1
BINARY OUTPUTS
43 mm
(1,7)
95 mm
(3,7)
IGS-PTM unit is DIN rail (35mm) mounted.
I-AOUT8
Extension module with 8 analog outputs. All outputs can be configured to any logical function - see chapter
Analog outputs.
I-AOUT8 module is connected on InteliDrive CAN1 bus. The corresponding module Address 1 to 4 (default
1) must be set on module and in controller configuration. Communication fail is indicated in controller Alarm
list and by binary output Comm AOUT fail. Use DriveConfig PC tool for controller configuration.
Each analog output can be switched by jumper for.
- 0 to 20 mA
- 0 to 10 VDC (default)
- Pwm (Pulse With Modulation on 1,2 kHz)
Module is 35 mm DIN rail mounted. CAN1 terminating 120 ohm resistor jumper is connected in default.
CAN
ANALOG OUTPUTS
I-AOUT8
ComAp
HW:
SW:
U-I-p
U-I-p
AOUT4
AGND
AOUT3
AGND
U-I-p
AOUT2
AGND
AOUT1
AGND
ANALOG OUTPUTS
U-I-p
GND
+ 8-36 VDC
Power
supply
96 mm (3,8')
CANL
CCOM
CANH
p-I-U
AGND
AOUT8
p-I-U
AGND
AOUT7
AGND
AOUT5
p-I-U
AGND
AOUT6
120 ohm
p-I-U
1 2 Pwr
95 mm (3,7)
43 mm
(1,7)
Hint:
Extension module communication fail can be configured in DriveConfig to No protection, Warning,
Shutdown.

- 25 -
IG-LB, I-LB+
Modem interface unit for multiple engines with more separate internal channels for controller connection:
- Local connection 1 (I-LB local address 1)
- Local connection 2 (I-LB local address 2)
- Modem connection 1 (I-LB modem address 1)
- Modem connection 2 (I-LB modem address 2)
It is necessary to select which connection type(s) a particular I-LB is using. In I-LB+ version, there is
additional USB slave port, which can be used as a local connection only, together with RS232-modem
connection. See more details in Inteli Communication Guide.
Jumper selection tree

ComAp / ModBus selects between ComAp PC tools (InteliMonitor, WinScope, ...) and third party PC SW
for monitoring:
- ComAp
o Direct / Modem selects between direct connection (via RS232 or RS485) and modem
connection type
DIRECT
RS232 / RS485 selection of serial communication type
ADR1 / ADR2 selection between two available local communication channels; if I-LB+
is used, the USB communication automatically occupies the other channel
MODEM
HW / SW control selection between modems with full interface
ADR1 / ADR2 selection between two available modem communication channels;
IG/IS-NT controllers only, in ID the secondary modem channel not available
Setting RS232 / RS485 jumper to RS232 position is obligatory
-
ModBus (not available at USB port of I-LB+, USB port always works in ComAp mode)
o Direct / Modem selects between direct connection (via RS232 or RS485) and modem
connection type
DIRECT
RS232 / RS485 selection of serial communication type
ADR1 / ADR2 selection between two available local communication channels; if ILB+ is used, the USB communication automatically occupies the other
channel
MODEM
ADR1 / ADR2 selection between two available modem communication channels;
IG/IS-NT controllers only, in ID the secondary modem channel not available
Setting HW / SW control has no influence; a modem with HW control is always
expected in this mode
o ModBus Rate (9600 / 19200 / 38400 / 57600 bps) selects the communication speed when
ModBus protocol is selected, no matter if in Direct or Modem mode

- 26 -
IG-IB Internet bridge
96 mm (3,8)
Internet interface unit for single or multiple engines.
43 mm
(1,7)
95 mm
(3,7)
See Internet communication

It is recommended to use IG-IB firmware version 2.0
IG-IB unit is DIN 35 mm rail mounted.
I-CB communication bridge

I-CB (Communication bridge) is programmable CAN1 bus interface between InteliDrive and Engine Control
Units (like MTU, CAT etc.) without standard J1939 communication protocol. Engine values from ECU
(RPM, Oil pressure and other) are converted to standard InteliDrive I/O protocol.
Use ICBEdit software for I-CB configuration.
i-CB
LB 4
96 mm (3,8)
RS 232
COM
POWER
8-36V DC
95 mm
(3,7)

43 mm
(1,7)
- 27 -
Recommended wiring
120 ohm
IS-BIN
120 ohm
Wiring example
L
IG-MU
POWER
L
H
+ -
POWER
9
5
IG-IB
POWER
+ -
+ -
CAN2
L
H
IS-AIN
POWER
CAN2
+ L
H
L
H
120 ohm
POWER
ID-COM
+ -
120 ohm
120 ohm
IGS-PTM
1 L
2
3 4 +
5
6 A
7 B
8
J1587
J1939
B
H
CAN1
14
K17 K18
16x
I-RB16
1 2 3
K1-K16
L
H
IS-BIN
120 ohm
Engine without ECU (mechanical engine)
+ -
L
H
9
5
120 ohm
CAN1
POWER
L
H
IS-AIN
POWER
+ -
120 ohm
14
IGS-PTM
9
POWER
+ -
16x
K17 K18
I-RB16
1 2 3
K1-K16

- 28 -
Scania S6 wiring example
STARTER LOCK
KEY
GND
+24V
CAN L
CAN H
+24V
Starter
relay
STARTER LOCK KEY B1-3 pin can be used for engine Emergency stop.
Function in ID-DCU operational mode: engine Start/Stop is processed via J1939 CAN bus and STARTER
KEY LOCK is all time on +24 volts (CPU ready on Fuel solenoid output is still closed).
The starter must be operated via A1-6 pin according drawing above when EDC control unit is configured to
start engine via J1939 CAN bus.
Bus/Communication architecture
RS232
One of following possibilities is available:
PC software interface (DriveConfig, DriveMonitor).
Modbus protocol option for SCADA systems.
Analog or GSM Modem interface.
IG-IB internet interface.
CAN1 / J1939 / KWP2000

CAN1 is data line for controller Inputs/Outputs extension. It is possible to connect following extension
modules:
ECU (Engine Control Unit),
IGS-PTM (8 BI, 8BO, 4AI, 1AO),
IS-AIN (8AI),
IS-BIN (16BI, 8BO).
- 29 -
Full physical CAN interface on ID-DCU is available, no ID-COM interface needed. Maximal CAN bus length
is up to 200m.
CAN2
Inter-controller CAN for multiple engines applications. ID-COM module is necessary. It is possible to
connect
ID-DCU controllers and/or
I-LB, I-LB+, IG-MU (Direct cable, analog modem or GSM modem interface) and/or
IG-IB (Internet interface) and/or
I-RD Industrial remote display (Slave panel).
There are some limits for number of modules connected to CAN2 see Rules for I-RD, IG-MU and IG-IB
CAN address setting. The data rate is selectable in two levels: 250 kbd for 200 meters line and 62 kbd for
900 meters line.
Redundancy line (e.g.J1708)

There are 2 datalinks in the system, one CAN SAE J1939 datalink and one SAE J1708/J1587 datalink. The
J1939 datalink is used for control and monitoring data. The J1708/J1587 datalink is used for redundancy
control and monitoring.
The ID-COM interface is necessary to use for synchronous J1708/1587 data line.
CAN bus Connection rules

CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no branches)
both ends must by the 120-ohm (internal or external) resistor terminated.
Maximal CAN2 bus length is up to 200 meters when Basic settings: CAN bus mode = 32C or up to 900
meters when Basic settings: CAN bus mode = 8C.
For CAN data cables details see chapter Technical data Communication interface. CAN cable shielding
connect to ID-DCU case.
ID-DCU contains internal fix 120-ohm resistor on CAN1 bus. Use D SUB9 male connector: CAN H = 5,
CAN L = 9, COMMON = 3 and 8. ID-DCU must be on the CAN bus end.
IGS-PTM units contains internal jumper-removable 120 ohm resistor. To be sure check resistor presence
by ohmmeter. Unit with internal resistor should be connected to the end of CAN2 line.
CA N L
COM
CAN H
CAN L
COM
CAN H
CAN 1
CAN ECU
CAN L
CAN L
CAN H
CAN H
CAN L
I-CB
120Ohm
Controller
CAN 2 CAN 1
120ohm
I-CB wiring and configuration
CAN H
ECU
Engine
Control Unit
1. Configure I-CB using I-CBEdit software. Configured I-CB behaves like fictive IS-AIN and IS-BIN units. ICB configuration associates selected values (from ECU database) received from Engine Control Unit to
selected CAN addressees (fictive IS-AIN, IS-BIN inputs and outputs).
2. Configure corresponding CONTROLLER CAN addresses in PC configuration tool.
3. Configure separate inputs and outputs in corresponding Analog, Binary inputs, outputs in PC
configuration tool.
Hint:
In case of CAT engines, there is RS232 connection between I-CB and CCM.
- 30 -
Getting started
How to install
Hint:
All components shall be used within marked electrical ratings see chapter Technical data.
General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be lead parallel with high voltage/current cables.
Analog and binary inputs should be provided with shielded cables, especially when length >3m.
Power supply
2
Use min. power supply cable of 1.5 mm to ensure proper function.

Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage is
39VDC see chapter Technical data.
Hint:
The InteliDrive controller should be grounded properly in order to protect against atmospheric discharges !!
Install separate conductors for signal and power inputs. Allow for conductor voltage drop when determining
conductor size. All power supplies must have common ground.
+
-
T2,5 A
+
Battery
controller
and load
HUGE
LOADS
STARTER
Power supply fusing

T2,5 Amp fuse (depends on load size) should be connected in-line with the battery positive terminal to the
controller and modules. Controller and I/O modules should never be connected directly to the starting
battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - due to internal capacitors charging during power up.
Binary output protections

Do not connect binary outputs directly to DC relays without protection diodes. Use protection diodes even if
the relays are not connected directly to controller outputs. Use a fast recovery 3A / 50V diodes.

- 31 -
Fuse
Fuse
K1
K2
K1
K2
controller
Fuse
+
DC relays
+
24VDC Battery
Example of controller protection
Grounding
To ensure proper function:
The shortest possible piece of wire should be used when grounding the controller.
2
Use cable min. 2,5mm .
The - terminal of the battery has to be properly grounded.
Magnetic pick-up
To ensure proper function use a shielded cable.
MAGNETIC
PICK-UP
RPM-IN
Signal
GND
controller
C
Signal
GAC
Speed Control Unit
ESD 5500
+
Power
Supply
Power
Supply
+
Battery
Be aware of interference signal from Speed governor when one speed pick-up is used.

- 32 -
ID-DCU Analog inputs hardware configuration

Configure Analog inputs AI1-AI8 connection by jumpers on PCB (remove cover).
4
3
2
1
AI8+
4
3
2
1
AI7+
AI6+
AI5+
AI1
AI2
AI3
AI4
Jumpers setting
BI14
BI13
BI12
BI11
BI10
BI9
BINARY INPUTS
Current
Measurement
jumper on pins 1-2.
4
3
2
1
Voltage
(thermocouples
AI5AI8) measurement
jumper on pins 2-3.
4
3
2
1
Resistance
measurement
- jumper on pins 3-4.
RS 232
EXTENSION MODULE
ID-COM
EXTENSION MODULE
ID-RPU
LB 1
ANALOG INPUTS
BI8
BI7
BI6
AIN8-
AIN8+
AIN7-
AIN7+
AIN6-
AIN6+
AIN5-
AIN5+
AIN4
AIN3
AIN2
AIN1
COM
SHIELD
Grounding Terminal
4
3
2
1
BOOT JUMPER
D+
BO14
BO13
BO12
BO11
POWER
8 - 36 V DC
BO10
BO9
BO8
BO7
BO6
BO5
BO4
BO3
BO2
BO1
BINARY OUTPUTS
BI5
BI4
BI3
BI2
BINARY INPUTS
BI1
RPM IN
RPM GND
RPM
Hint:
Maximal voltage on controller Differential analog inputs AI5 to AI8 is in the range 2 to +5 VDC against
minus power supply terminal !

- 33 -
Controller default jumper setting from production

AI1 to AI4
AI5 to AI8
Current sensor
Resistance sensor
ID-DCU Analog inputs software configuration

See table below
+
R
I
Sensor
characteristics
Hardware
jumper
State machine
20mA = 10,0 Bar
Analog output
ID-DCU
Logical analog
input list
Value
Analog input
Bargraph
Protections:
No protection
Protections:
Warning
No protection
Protections:
Sensor fail
Warning
No protection
Protections:
Colldown
Sensor
fail
Warning
No protection
Shutdown
Colldown
Sensor
fail
Warning
Alarm only
Shutdown
Colldown
Sensor
fail
HistRecord
Alarm only only
Shutdown
Colldown
HistRecord
Alarm only only
Shutdown
HistRecord
Alarm only only
HistRecord only
Binary outputs
Hint:
ID-DCU hardware jumper must correspond with software configuration.
Configuration
See drawing above.
Property
Value
Name
Value name is displayed on the screens and in the Alarm list and History record.
Enter up to 14 ASCII characters.
Name is automatically set to Function name if function is selected from the Logical
function list see Function item.
Dim
Dimension is displayed on the screens. Select dimension from the list or add a new
one.
Sensor
Select sensor from the list or create a customer sensor characteristics in User sensor
window. There must be corresponding analog input hardware jumper setting in
InteliDrive controller. See Sensor availability table below.
Resolution
Output value (reading) resolution. DriveConfig indicates when Resolution is out of the
value range.
Sensor range
Full output value (reading) range for 20 mA (current), 250 , 2400 (resistive), 1 V,
100 mV (voltage) sensor.
Protection type
Select from the list. Configure two levels protection as standard or more levels
(window) protection in Expert mode.
Active when
Configure direction Over or Under limit when protection is activated.
Block type
Configure protection activity: All the time or Engine running with three different
adjustable delays when protection is active after engine start (RPM > Starting RPM).
Bargraph 100%
Value for bargarph full scale.
Function
Select from the list if function is required or leave free if input is a protection only.

- 34 -
Sensors availability
Sensors available on ID-DCU AI1 AI4
Pt1000/C, Ni1000/C,
Pt1000/F, Ni1000/F
4-20 mA active,
20 mA active (measures + only)
0-250 , 0-2400
Resolution Sensor range

Fix, not configurable
HW jumper
Resistance: 3-4
See
below
Current: 1-2
Hint For 20 mA input

For 250 or 2400
Input
0 4V
Sensors available on ID-DCU AI5 AI8
Pt100/C, Pt1000/C, Ni100/C, Ni1000/C,
Pt100/F, Pt1000/F, Ni100/F, Ni1000/F
Resistance: 3-4
Voltage
Resolution
Sensor range
HW jumper
Resistance: 3-4
Thermocpl J/C, Th. K/C, ThL/C,

Thermocpl J/F, Th. K/F, ThL/F
Voltage: 2-3
4-20 mA active, 20 mA active

0-250 , 0-2400
See
below
1 V, 0-100mV , 0 5V
Hint For 20 mA input

Current: 1-2
For 250 or 2400 Resistance: 3-4
input
For 1V or 100mV
Voltage: 2-3
Configuration examples
Conversion from 4-20mA to 6,0 Bar Oil pressure sensor (Wrn+Sd protection and Oil pressure function)
Conversion from 1V input to engine speed request 0 to 100%

- 35 -
Step 1. Create new User sensor
Hint:
HW configuration: CU 0-1V can be used for characteristics 1V, but this characteristics can be
configured to AI5 to AI8 inputs only !
Sensor range (gray background) automatically follows the User sensor characteristics (zero value in
drawing above is not important).
0 mA
20 mA
mA
-20 mA
-100%
+100%
Sensor fail
Sensor fail
Request [%]
Conversion from 20mA to 100% request

Sensor characteristics 20mA works in full range on ID-DCU AI5
to AI8 only. ID-DCU AI1 to AI4 measures 0 to 20 mA range only.
Default sensor characteristics creates conversion to 100%.
Bargraph indicates only positive values 0 to +100%.
Bargraph
0%
+100%

- 36 -
Request [%]
Sensor fail
+100%
+50%
0 mA
20 mA
0%
-20 mA
Sensor fail
Conversion from 20mA to +100% request with User sensor
mA
Step 1. Create User sensor like below.

Step 2. Configure user sensor instead default 20mA sensor.
Step 3. Configure Bargraph 100% to correspond User sensor.
Bargraph indicates full 0 to 100% range in this case.
Bargraph indication
0%
Sensor characteristics 20mA works in full range on ID-DCU AI5

to AI8 only. ID-DCU AI1 to AI4 measures 0 to 20 mA range only.
100%
1. Step: Create User sensor like below.
2. Step: Configure user sensor instead default 20mA sensor.
User sensor examples

Availability
Configuration
0 - 20mA / 600
AI1 to AI4
AI5 to AI8
Analog input
jumper = 1-2
(current)
AI1 to AI4
AI5 to AI8
4 - 20mA / 100,0
AI5 to AI8
0 1V / 10,000
Analog input
jumper = 2-3
- 37 -
(voltage)
0 - 100mV / 100,00
AI5 to AI8
0 1200 ohm / 100
AI1 to AI4
AI5 to AI8
Analog input
jumper = 3-4
(resistance)
Hint:
It is possible to set up to 30 points non-linear sensor characteristics.
Connect external resistors (voltage divider) to extend input voltage range.
Hardware connection
- POWER
COM
AI1
AI2
AI3
AI4
Connection of ID-DCU analog inputs

ID-CU
(2-3)
(1-2)
(1-2)
AI5+
AI5AI6+
AI6AI7+
AI7AI8+
AI8(3-4)
AI5+
AI5AI6+
AI6AI7+
AI7AI8+
AI8-
- POWER
COM
AI1 (3-4)
AI2 (1-2)
AI3 (2-3)
AI4
All jumpers in position (3-4)
Standard connection of resistive sensors to ID-DCU

analog inputs AI1 to AI8. The COM terminal must
be always connected to the negative power
terminal.
Different sensors connection to ID-DCU. AI

configuration jumpers must be in corresponding
position
and
corresponding
DriveConfig
configuration according to used sensor.
+
v
Analog input common terminal COM has to be

connected to ID minus Power supply terminal.
Mixed connection of ID-DCU analog inputs:

AI2, AI7 current sensor
AI1, AI5 resistive sensor
AI3, AI8 voltage input
AI6 thermocouple (voltage)
AI4 Not used

- 38 -
- POWER
COM
AI1
AI2
AI3
AI4
ID-CU
2x 470 ohms
2x 470 ohms
AI5+
AI5AI6+
AI6AI7+
AI7AI8+
AI8-
All jumpers in position (3-4)
Mixed connection of ID-DCU analog inputs:

AI1, AI2, AI5, AI6 resistive sensor
AI3, AI7 binary input
AI4, AI8 three state input
Analog input common terminal COM has to be
connected to ID minus Power supply terminal.
To ensure a proper function use shielded cables, especially for length over >3m.
Analog inputs on IS-AIN8

IS-AIN8 analog inputs can be configured to
Resistor two wire input
Resistor three wire input
Current input
Thermocouple input
Voltage input
Select sensor characteristic from the list or define user sensor characteristic in DriveConfig.
Resistor sensor input two wire connection.

Range 0 to 2400 ohms.
Pt100, Pt1000, Ni100, Ni1000
D terminal is shielding
A
B
C
D
Resistor sensor input three wire connection.

Range 0 to 2400 ohms.
Pt100, Pt1000, Ni100, Ni1000 recommended.
A
B
C
D
Passive current sensor (current source is in IS-AIN8)

Range 0 to + 20 mA or 4 to + 20 mA
A
B
C
D
A
B
C
D
mA
+24 VDC
Active current sensor (current source is in sensor)

Range 20mA to +20 mA or 4 to + 20 mA
Sensor
0 VDC
+24 VDC
A
B
C
D
mA
Sensor
0 VDC

- 39 -
A
B
C
D
A
B
C
D
Thermocouple J, K, L
From IS-AIN8 hardware version 5.1 can be B thermocouple
terminal connected to frame.
Voltage input
Range 0 to + 2500 mV.
Voltage range is 0 to 1000 mV.
R1
A
B
C
D
R2
For 10V input voltage range connect external resistors R1, R2

and select sensor characteristic 10V.
R1=10 Kohm, R2=2,7 Kohm.
Hint
Thermocouples connected to IS-AIN8 hardware versions below 5.0 must be galvanically separated from
the frame.
If the thermocouples are connected to IS-AIN8, appropriate jumpers must be removed (see rear sticker).
Analog Sensor availability

Table of supported sensors on various modules. Do not configure sensors, that are not supported on the
input.
PT100/C
PT1000/C
NI100/C
NI1000/C
PT100/F
PT1000/F
NI100/F
NI1000/F
Thermo J/C
Thermo K/C
Thermo L/C
Thermo J/F
Thermo K/F
Thermo L/F
4-20mA passive
4-20mA active
0-20mA passive
+-20mA active
0-250ohm
0-2400ohm
0-4V
+-1V
0-10V
0-100mV
Tristate
ID AI1-4 ID AI5-8
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y

Y
Y
IGS-PTM IS-AIN8
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
- 40 -
Hint:
Fahrenheit sensors are supported from IS-AIN8 of sw version 2.2 only.
Analog as Binary input

To use Analog input as binary configure following characteristics:
Primary Converted
0
0
1000
1
Analog as three state (tristate) binary input

Open, close and failure (broken wire, short wire) states are detected. Threshold level is 750 , failure is
detected when circuit resistance is <10 or > 2400 .
Binary inputs / outputs on ID-DCU

2
BO 9
BO 10
BO 11
BO 12
BO 13
BO 14
BI 9
BI 10
BI 11
BI 12
BI 13
BI 14
+24VDC
BO 8
BI 8
0 VDC
BO 6
BO 7
BI 7
BO 5
BI 6
BO 3
BO 1
BO 4
BI 5
BI 4
BI 3
BI 1
BI 2
ID-DCU
BO 2
Use wiring cables min. of 1.0 mm to ensure proper function.
Hint:
Incorrect polarity of the binary output connection may cause a damage of the binary outputs.
Binary inputs on IS-BIN16/8

There are two groups of eight Binary inputs BI1 to BI8 and BI9 to BI16. Each group has a separate
Common terminal COM1 and COM2. The Common terminal can be connected to positive or negative pole
see following drawing. Binary inputs are galvanically separated from IS-BIN16/8 power supply.
A Binary inputs Common terminal is connected to
positive supply terminal, Binary inputs contacts are
closed to negative supply terminals.

Binary inputs common terminal is connected to

negative supply terminal, Binary inputs contacts are
closed to positive supply terminals.
- 41 -
IS-BIN 16/8
IS-BIN 16/8
BI 1 (BI 9)
BI 2 (BI 10)
BI 3 (BI 11)
BI 8 (BI 16)
COM 1 (COM 2)
BI 1 (BI 9)
BI 2 (BI 10)
BI 3 (BI 11)
BI 8 (BI 16)
COM 1 (COM 2)
+
8 - 36 V
+
8 - 36 V
Input voltage range for opened contact is from 8 VDC to Power supply VDC. Input voltage range for closed
contact is from 0 to 2 VDC. Voltage level is defined between Binary input and Binary input COM terminal
and does not depend on positive or negative connection.
Hint:
It is recommended to separate inputs by diodes when two or more binary inputs are connected in parallel to
avoid wrong input activation when one controller is switched off.
controller
controller
BI
BI
Binary outputs on IS-BIN16/8

IS-BIN16/8 binary outputs are galvanically separated from IS-BIN16/8 power supply. It is necessary to
connect plus 24 VDC (power supply ) to IS-BIN16/8 terminal according to following drawing.
The maximum load values are 0.5 A / 36V for one output.
IS-BIN 16/8
BO 1
BO 2
BO 8
0 V DC
24 V DC
+
8 - 36 V
Binary output separation

In some special cases e.g. when Relays plus terminal is disconnected via EMERGENCY STOP contact,
the binary outputs must be separated using diodes to avoid false Binary output LED indication.
In the Example below when EMERGENCY STOP contact is opened, the BO3 LED should light (without
separating diode SD3) even if the BO3 output is opened.

- 42 -
iS-CU
iS-BIN
iGS-PTM
iG-IOM
+
BO 3
BO 4
SD3
EMERGENCY
STOP
+24VDC
SD4
BO x
- POWER SUPPLY
0 VDC
IS-AIN8, IS-BIN8/16 address setting
Press Address button during IS-AIN8 power supply on to switch to addressing mode.
Then repeatedly press or keep pressed address button to adjust required address according to IS-CU
configuration.
After setting requested address, release the buttons and wait until the digits blink it indicates write the
changed address to EEPROM memory.
Hint:
CAN address 0 disables corresponding CAN message (Group data are not send).
IS-AIN8, IS-BIN8/16 SW version check

Let suppose IS-AIN8 of SW version 1.4. Shortly press address button. Following sequence appears on the
display: number 1, one second pause, number 4, two second pause, number 1, one second pause,
number 4, two second pause and finally IS-AIN8 actual address.
Table of recommended CAN1 address setting on IS-AIN8 and IS-BIN16/8
CAN 1 Address
CAN1 Address
1. iS-AIN8 1
Inputs Outputs
2. iS-AIN8 2
1. iS-BIN16/8 1
1
3. iS-AIN8 3
2. iS-BIN16/8 3
2
4. iS-AIN8 4
3. iS-BIN16/8 5
3
4. iS-BIN16/8 7
4
Table of corresponding address setting in DriveConfig during ID-DCU configuration.
Address
Address
1. iS-AIN8 1
Inputs Outputs
2. iS-AIN8 2
1. iS-BIN16/8 1, 2
1
3. iS-AIN8 3
2. iS-BIN16/8 3. 4
2
4. iS-AIN8 4
3. iS-BIN16/8 5, 6
3
4. iS-BIN16/8 7, 8
4
Hint:
IS-BIN16/8 module has separate CAN1 addresses for binary inputs Group 1, Group 2 and binary outputs
Group (total three addresses). The CAN1 address for BI Group 1 and for BO Group can be adjusted on the
iS-BIN16/8. The address for BI Group 2 is set automatically to the address following after BI Group 1.
CAN bus line has to be terminated by 120 ohm resistors on the both ends.
For longer distances is recommended to connect CAN COM terminals between all controllers and cable
shielding to the ground in one point.
External units can be connected on the CAN bus line in any order, but line arrangement (no tails no star) is
necessary.
Recommended CAN bus data cables see in Chapter Technical data.
I-LB, I-LB+, IG-MU and IG-IB units are connected to CAN2 bus.

- 43 -
IGS-PTM and IGL-RA15 module connection

It is possible to connect up to four IGS-PTM and one IGL-RA15 to one controller. IGS-PTM behaves like
IS-AIN and IS-BIN modules in one unit. IGS-PTM and IGL-RA15units contain internal jumper removable
120-ohm resistor.
Hint:
Only IGS-PTM from hardware version 2.0 and software version 4.0 is compatible with InteliDrive.

- 44 -
Binary Inputs
Any InteliDrive controller extension physical binary input can be configured as function or protection.
Following chapter contains Logical binary inputs list that can be configured to any physical input.
ID-DCU binary inputs Remote start, Remote stop, Rem start/stop are not active in LOC mode.
Hint:
Minimal input pulse duration is 120 ms to be detected as valid (binary inputs sampling rate is 100 ms).
Adjustable delay can be configured to any binary input when is used as a protection: Standard = 0,5 sec or
one of BinInp delay 1, 2, 3 that can be adjusted by corresponding Setpoint BinInp delay 1, 2, 3.
BI
delay
Input configuration
Standard (0,5s)
BinInp delay 1
BinInp delay 2
BinInp delay 3
Setpoint
BinInp delay 1
BinInp delay 2
BinInp delay 3
See setpoints BinInp delay 1 [s] etc
Access Lock
If the input is closed
o Panel buttons START, STOP are inactive
o No setpoints can be adjusted from controller front panel
o Controller mode (e.g. OFF-RUN) cannot be changed
o Fault reset (screen sensitive), Horn reset buttons are still active
o It is possible to list Values, Setpoints and History
o Binary inputs function is without change
Active Access lock is indicated by L in the upper right corner of controller screen.
Hint:
Access lock does not protect Setpoints change, Mode change and START, STOP commands from Drive
Monitor (direct or modem). To avoid unqualified changes of the selected setpoints or commands use
password protection.
Remote Lock
If the input is closed following commands via serial line (e.g. from DriveMonitor or from remote display) are
inactive:
o Remote engine start, stop commands
o Fault reset and horn reset
o Setpoints change
Engine can be started, stopped via Binary inputs (e.g. Remote start) or via front panel buttons.
InteliDrive local / remote commands blocking overview Y = available; N = blocked
Device
Command
Access lock Remote lock Local mode
ID-DCU panel
START
N
Y
Y
STOP
N
Y
Y
FLT RES
Y
Y
Y
HORN RES
Y
Y
Y
Setpoint change N
Y
Y
Mode change
N
Y
Y
ID-DCU Bin Inputs
Remote start
Y
Y
N
Remote stop
Y
Y
N
Remote OFF
Y
Y
N
External
modules ...start/stop
Y
Y
N
- 45 -
Bin Inputs
I-RD-CAN
(serial line)
DriveMonitor
(serial line)
Remote OFF
Remote HBR
START
STOP
FLT RES
HORN RES
Setpoint change
Mode change
START
STOP
FLT RES
HORN RES
Setpoint change
Mode change
Y
Y
N
N
N
N
N
N
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
N
N
N
N
N
Y
Y
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
Low Brightness
Active Binary input switches ID-DCU display backlight between two adjustable intensity levels. Alternative
intensity of the backlight can be set independently by ID-DCU panel buttons:
1. Hold Enter and press Page to switch to ID Info screen (from any measure screen)
2. Hold Enter and pres Up/Down arrow key to increase/decrease display brightness
The adjusted intensity is stored in nonvolatile memory.
Hint:
Both backlight levels are default (from production) set to maximum.
Force Block
Active input blocks protections that are configured as Force Block. Corresponding setpoint is ForceBlock
del.
Fault Reset
Binary input for Alarm acknowledge (level sensitive) has the same function as controller front panel button
Fault reset.
Hint:
There is separate acknowledge for ECU Alarms see Binary input ECU FltReset.
Horn Reset
Binary input Horn reset is level sensitive.
Remote OFF
Controller is switched to OFF mode if input is closed and back to previous mode after is opened. Input is
not active in LOC mode. Active binary input Remote OFF is indicated by L character in the right up corner
on ID_DCU screen.
Hint:
Remote OFF will switch controller to OFF mode even if the Access code or Remote lock is active or
Controller mode is password protected.
ECU ComFailBlck
Active input enables to block indication of ECU communication fail e.g. in the case the ECU is switched off.

- 46 -
Emergency Stop
Engine Shut down activation. It is recommended to configure Emergency stop as normally closed contact
from safety reason (this configuration is in default aid archive).
Remote Start
External edge sensitive request for engine start. Binary input is active in both SS and AS modes and
inactive in Local mode. Unsuccessful start is recorded to Alarm list and History. The second edge on Binary
input Remote start skips the Idle time when engine is running in Idle state.
Binary input REMOTE START signal is equivalent to ID-DCU (I-RD) front panel Start button.
Remote Stop
Engine edge sensitive stop request. The first edge changes engine state from running to cooling, the
second edge stops engine (skip the rest of cooling). Binary input is inactive in Local mode.
REMOTE STOP signal is equivalent to ID-DCU (I-RD) front panel Stop button.
Hint:
Binary inputs Remote start, Remote stop and Rem start/stop are edge (not level) sensitive. Minimal pulse
duration to safely detect the edge is at least the 120 ms (binary input sampling rate is 100 ms).
Back Up Speed1, Back Up Speed2, Back Up Speed3 (AS only)

If input is active and Logical Analog input Requested RPM is not valid (out of range, sensor fail), Engine
Requested RPM is set to Load sharing: Back up Speed value. Requested RPM = 0 when analog request
is out of range and Binary input Back up speed is not active.
Fire Speed (AS only)

If active, clutch is disconnected and Engine speed is set to Engine params: FireAlarmSpeed.
Remote On/Off
Binary output Close load is closed/opened depends on the state of Remote On/Off binary input when
engine RPM is over Engine protection: MinLoadSpeed. Remote On/Off is not active in LOC mode.
StartBlocking
Forces controller NotReady state (=disables engine start). It is active in LOC mode as well.
RunIndication1, RunIndication2, RunIndication3

Binary input can be used for engine running indication e.g. via Oil pressure contact. Active Running
indication blocks engine start (to avoid starter damage).
Engine running state =
RPM > Engine params: Starting RPM or

Analog input Oil pressure > Engine params: Starting Poil or
Active Binary input Run indication1 or
Active Binary input Run indication3.
Nominal Speed
Skips Idle time and switch controller from Idle to running state when closed before Idle time is over.

- 47 -
Emerg. Manual
Controller does not activate binary output Fuel solenoid when engine starter is activated externally.
Sd Override
Blocks all protections except Over-speed and Emergency stop (=Sprinkler).
All alarms are detected
Alarms are recorded on the controller Alarm list screen
Alarm are recorded into History
Enabled Active calls remains active
Controller front panel engine RED LED blinks or lights
Does not influence electronic engine via J1939
Speed Down, Speed Up

The engine Requested RPM is decreased/increased when input is closed. Speed down has higher priority
when both Up and Down inputs are active. RPM inc/dec rate is defined by setpoint Engine params: BI
Speed ramp.
Engine speed can be set by analog input Requested RPM or by BI Speed Up and Down.
Following requested RPM initialization is valid when Analog input Requested RPM is not configured.
Requested RPM (Idle) = 0. Inputs are active in LOC mode.
Requested RPM (Running) = 50% for SS (ECU 50%=Nominal RPM).
Requested RPM (Running) = 0% for AS.
This function enables fine setting of Engine speed to specific like

1500 RPM value.
En
g
Sp in
ee e p
d ar
R am
am
p s:
The Binary inputs SpeedUp and SpeedDown ramp function is for the
0,6 sec constant 0,2%/s and does not depend on Engine params:
SpeedRamp setting.
RequestedSpeed
Dual Rate Ramp
5RPM/s
0,6s
Time
Hint:
Minimal Speed up and Speed down pulse duration is 110ms to be accepted by controller.
ECU FltReset
Binary input for ECU Alarm acknowledge (level sensitive) has the same function as controller front panel
Fault reset button (active only in ECU Alarm list).
Hint:
Activation of ECU Fault reset will affect InteliDrive only, no reset request is sent to ECU.
There is separate acknowledge input for Alarms see Binary input Fault reset.
BI Droop
This input changes state of logical binary output DROOP SW that can be configured as J1939 output to
change ECU mode. Input is active only when Basic setting: Governor mode = BIN.INPUT (DROOP when
closed).
BI Secondr RPM ( SS only )

This input changes state of logical binary output Second RPM Sw that can be configured as J1939 output
to change ECU mode. Input is active only when Basic setting: Speed select = BIN.INPUT.

- 48 -
BI Nominal
This input changes state of logical binary output Idle/Nominal that can be configured as J1939 output to
change ECU mode. Input is active only when Basic setting: IDLE/NOMINAL = BIN.INPUT.
Rem Start/Stop
Activates engine start when active in RUN mode and controller ready state. It is inactive in LOC mode.
It is not possible to stop engine by panel STOP button and by Binary input Remote stop when Rem
start/stop is active. This input can be configured to Binary output Timer active to enable engine automatic
start/stop function see Basic settings / Timer setpoints.
Hint:
Engine Start fail is Warning (level 1) protection and does not block another start when Rem start/stop is
still closed. To prevent unlimited number of starts configure on LBO Start fail Sd protection
Hint:
Engine stays running when Rem start/stop is opened prior to controller LOC mode disabling.
PrestartOvrd
Prestart override activation skips the Prestart procedure (can be adjusted up to 600sec).
Skip Prestart is possible by binary or by repeated press of START button.
Example: Finish engine preheating (prelubrication) based on temperature (pressure) limit..
Load Blocking
Active input disables the Close load function. No influence when Binary output Close load is closed.
ModeL Button
Input simulates the panel Mode left button.
ModeR Button
Input simulates the panel Mode right button.
Page Button
Input simulates the panel Page button.
Enter Button
Input simulates the panel Enter button.
Clear DayCons
Input set the Day consumption fuel counter to 0.
Clear TripCons
Input set the Trip consumption fuel counter to 0.

- 49 -
Binary inputs from J1939 configuration
Binary inputs protection
Property: Function line is free, no logical function is (ususally) selected.

- 50 -

- 51 -
Binary outputs
Hint:
Depends on Modules configuration there exist more groups of binary values that can be configured to any
physical binary output.
Source Log Bout

Horn
Binary output for Horn, Buzzer alarm acoustic indication. Output is automatically switched off after Engine
protection: Horn timeout. Horn is active unlimited time (until Fault reset) when Horn timeout = 0.
Alarm
The output closes if any alarm is activated and opens after Fault reset even if the Alarm is still active.
Common Alarm
The output closes if any Wrn, Sd, Cd, Fls, alarm is active and stays closed until all alarms disappear and
Fault reset is pressed = output is opened when Alarm list is empty.
Common Wwrn
The output closes when any Warning alarm is active. Output opens when all Wrn alarms disappear and
Fault reset is pressed (no Wrn alarm in Alarm list).
Common Sd
The output closes when any Shut-down alarm is active. Output opens when all Sd alarms disappear and
Fault reset is pressed (no Sd alarm in Alarm list).
Common Cd
The output closes when any Cool-down alarm is active. Output opens when all Cd alarms disappear and
Fault reset is pressed (no Cd alarm in Alarm list).

- 52 -
Common Fls
The output closes when any Sensor fail alarm is active. Output opens when all Fls alarms disappear and
Fault reset is pressed (no Fls alarm in Alarm list).
OFF Mode
The output is closed in controller OFF mode.
RUN Mode
The output is closed in controller RUN mode.
Not used
Configure this selection when output is not used.
Not in LOC
The output is closed, if LOC mode is not selected.
In LOC
The output is closed, if LOC mode is selected.
CPU ready
CPU indication output is closed when CPU is ready.
Idle/Nominal
The output closes during engine start, after Idle time setpoint elapses. The output opens again after
Cooling time is finished. The opposite logic output Nominal/Idle is available as well.
Hint:
Connect Binary output IDLE / NOMINAL to electronic speed governor to switch the speed: opened = IDLE,
closed=RATED.
Starter
Closed output energizes the engine starter.
Stop solenoid
Output is closed during engine stopping procedure.
Prelubrication
Periodic prelubrication function see Engine params: PrelubrTime and PrelubrPause.
Prestart
The output closes prior to the engine start (Preheat, Prelubrication) see Engine params: Prestart time.

- 53 -
Ready to start
Engine state indication, no active start blocking alarms (active in LOCAL mode as well).
Ready to load
Output closes if the engine is in Running state and can be loaded. Opens in Cooling state. Active only if
RPM > MinLoadSpeed.
Engine running
It activates, when RPM raises above starting RPM and opens when RPM=0.
Ignition
Ignition system activation/deactivation during start stop procedure.
The output becomes active during cranking if RPM>30, becomes inactive during cranking pause and after
stop of the engine (RPM=0).
Unload
1 sec (fix) pulse prior to transfer from Running to Cooling state.
Cooling
Closes in cooling state, opens after engine stop.
Fuel solenoid
Closed output opens the fuel solenoid. Adjustable to DIESEL or GAS. See also the Fuel solenoid setpoint
description.
Cooling Pump
The output closes when engine starts and opens AfterCoolTime delayed after stop the engine.
CtrlHeartBeat
Indicates correctly running firmware when cycling on/off with 0,5 sec period.
Close Load
Output is closed when front panel 0/1 (On/Off) button is pressed or Binary input Remote On/Off is closed
and engine RPM is over Engine protection: MinLoadSpeed.
Output opens when RPM is below MinLoadSpeed. Close load cant be opened by button when Binary input
Remote On/Off (level sensitive) is closed.
0/1
button
pressed
pressed
level sensitive
BINARY INPUT
Remote On/Off
BINARY OUTPUT
Close load
closed
Function can be blocked by Binary input Load blocking.

- 54 -
Droop Sw
The output is closed when setpoint Basic setting: Governor mode = DROOP or Governor mode =
BIN.INPUT and corresponding Binary input BI DROOP is closed. This logical output (Source) can be
configured to corresponding J1939 output (e.g. Governor Mode in Volvo-IndustrialD12 Aux).
Second RPM Sw (SS only)

The output is closed when setpoint Basic setting: Speed select = SECONDARY or Speed select =
BIN.INPUT and corresponding Binary input BI secondr RPM is closed. This logical output (Source) can be
configured to corresponding J1939 output (e.g. Frequency Select in Volvo-IndustrialD12 Aux) see an
example below.
Second RPM Sw
Stop Pulse
1 sec pulse is generated in the beginning of Stop procedure.
Comm AIN fail

Communication warning fail when any Analog input module address does not communicate (2s timeout).
Comm BIN fail

Communication warning fail when any Binary input module address does not communicate (2s timeout).
Comm AOUT Fail

Communication warning fail when any Analog output module address does not communicate (2s timeout).
Comm BOUT Fail

Communication warning fail when any Binary output module address does not communicate (2s timeout).
Nominal/Idle
Inverted function to binary output Idle/Nominal. The output closes during engine start, after Idle time
setpoint elapses. The output closes again after Cooling time is finished.
Alarm Blink
Function is based on Binary output COMMON ALARM - stays closed when any alarm is active (at least one
item in Alarm list) and opens for 2 sec when any new Alarm is activated. The first activation is delayed 2
sec. No Fault reset influence when at least one alarm is active. Output opens when Alarm list is empty.

- 55 -
Nominal Sw
The output is closed when setpoint Basic setting: Idle/Nominal = NOMINAL or Idle/Nominal = BIN.INPUT
and corresponding Binary input BI NOMINAL is closed. This logical output (Source) can be configured to
corresponding J1939 output (e.g. Idle Speed Select in Volvo-IndustrialD12 Aux).
Logical 0
Constant value that can be configured to any output.
Logical 1
Constant value that can be configured to any output.
Operational
Output closes with binary output Prestart and opens with binary output Cooling pump.
Timer Active
Binary output Timer Active is closed and opened according to Timer setpoints setting. Engine starts and
stops when this output is connected (configured) to Binary input Rem start/stop. Timer is active in all
controller modes include OFF mode.
Alarm Blnk Act

Mirror of controller panel RED LED: Starts flashing with new Alarm, light simultaneously after confirmation
(Fault reset).
Common Sdo
Indicates active Sd overwrite protection, i.e. when some active protection is blocked by Shut-down override
function.
Derating Alarm
Output follows indication received from some ECU.
RdyForRemStart
Ready for Remote start output indicates there are no Local mode and any reason to block Remote start via
Binary inputs Remote start or Rem start/stop.
ECU PwrRelay
The output closes at the beginning of prestart and opens if the engine shall be stopped.
This output can be used to indicate when the ECU should be powered up i.e. only while the engine is
running.
This output also influences evaluation of communication failure with ECU and related FLS alarms from
analog inputs read from the ECU. If the output is configured (which means configured on physical binary
output or VPIO output), the issuing of communication error is blocked during Prestart and Stopping
procedure as shown in the picture.

- 56 -
Beginning of
Prestart
ECU PwrRelay
Fuel
solenoid
deactivation
Engine
stopped
End of
Prestart
ECU
communication
failure alarm
blocked
t
Hint:
The input must be configured on physical binary output or VPIO output. It is not enough to configure it as a
PLC input for example.
StartButtEcho,
FltResButtEcho
StopButtEcho,
HrnResButtEcho,
ClutchButtEcho,
1 sec pulse is activated or from Panel Button, via corresponding Binary input or via remote command - e.g
DriveMonitor or Modbus.
ActLoadShar
Indication of active Load sharing.
User Button1, User Button 2, User Button 3, User Button 4, User Button 5
InteliVision function buttons can be assigned to these five LBOs User Button 1 .. 5. The configuration of
buttons functionality is done via modification of the controller screen specification file see description in
chapter InteliVision 5.
ClutchBtToggle
The first press of 0/1 - panel Close Load button activates the new Logical Binary Output ClutchBtToggle,
the second press deactivates it. The function operates in all engine modes and states and can be used for
some independent PLC function when standard Clutch function is not used.
Existing function of panel Close load button 0/1 (LBO Close Load) is without change.
Close Load function works for remote access from DriveMonitor, Modbus, Modem, as well.
HrnResBtToggle
The first press of HornReset panel button activates the new Logical Binary Output HrnResBtToggle, the
second deactivate it. The function operates in all engine modes and states. Current Horn reset function of
panel button HornReset is still active.

- 57 -
BUTTON
PRESS
LBO
OFF
BUTTON
PRESS
ON
OFF
Horn Reset function works for remote access from DriveMonitor, Modbus, Modem, as well.
RemoteControl1, RemoteControl2, RemoteControl8

Those eight LBOs can be handled from DriveMonitor Remote switch window. This way can operator
directly handle controller binary outputs or other e.g. PLC functions.
Source Prg.states
Programmable states (protections) list. Any item from the following list is activates Alarm list indicarion.
ECU
J1939 communication fail indication.
J1587
J1587 communication fail indication.
ECU Alarm List

Output is closed when at least one item is in ECU Alarm list.
UnivState 1 UnivState 7
Universal states 1 to Universal states 7 indication. See Universal states description.
EcuDiagBlocked
Output is closed when Basic setting: ECU diag = DISABLED.
PLC Message 1, PLC Message 2, PLC Message 3, PLC Message 4

Indication of programmable PLC state.
Emergency Stop
Indication of Emergencu stop input.
Engine RPM
Engine speed state indication. Output is clesed when no RPM is received from J1939 (sensor fail) or
Overspeed or Under speed is detected.

- 58 -
Overload
Active overload protection activation.
OthrCommEr
Intercontroller communication error.
ChrgAlternFail
Charger fail detection. D+ output current is limited to cca 300 mA.
Guaranteed level for signal Charging OK = 90% of supply voltage.
There are three possible conditions for stop engine cranking: Starting RPM, StartingPOil and D+ (when
ENABLED). Starter goes off when any of these conditions becames valid.
Stop Fail
Engine stop fail indication. Stop fail: engine does not reach 0 RPM after stop command within Engine
params: Stop time.
Overspeed
Over speed indication.
Underspeed
Under speed indication.
Pickup Fail
Pickup fail indication. Pickup fail: lost of RPM signal in running state (other running indication is active).
Battery Flat
ID-DCU controller reset during Cranking state.
Battery Volt
Indication when battery voltage (ID-DCU power supply) is out of Engine protect: Batt <V and Batt >V
limits
WrnService Time
Output is closed when Service time (count down) = 0.
Hint:
History record and Alarm list indication is activated as well.
Not Lubricated
The lubrication cycle (PrelubrTime) is not finished after controller Switch on or return from OFF mode.
Start Fail
The last start attempt was unsuccessful.

- 59 -
Start Blocking
Indication of Start blocking.
Load Blocking
Indication of Load (Clutch) output blocking.
Source Ana protections

List of Analog inputs protection indication is dynamic. Any protection configured e.g. on Analog input
appears in Source: Ana protection Binary output list.
Source Bin protections

List of Binary inputs protection - indication is dynamic. Any protection configured on Binary input appears in
Source: Bin protection.
Source Binary Inputs CU

Binary CU list contains all ID-DCU binary inputs that can be configured to Binary outputs. This source
contains binary inputs physical states (no protection activity).
Source Binary Inputs

List (depend on modules configuration) contains all Extension modules binary inputs that can be configured
to any Binary outputs. This source contains binary inputs physical states (no protection activity).

- 60 -
Source J1939
Following list contains all binary values received from J1939 that can be configured to Binary outputs. This
list depends on selected ESF file. For more detail see corresponding engine specification.
Running
Engine running state indication.
Overspeed
Engine over speed indication.
OilPress
Oil pressure out of limit indication.
OilTemp
Oil temperature out of limit indication.
CoolantTemp
Coolant temperature out of limit indication.
Coolant Level
Coolant level out of limit indication.
Binary output to J1939 configuration: Source-Value

- 61 -
Logical analog inputs list

LCD Brightness
Analog input for external LCD brightness setting - via potentiometer. Keyboard LCD brightness setting does
not work when input is configured. Expected value is in the range 0 to 100%.
Engine Speed
RPM value from ECU - J1939.
Oil Press
Running indication see setpoint Engine Params: Starting POil. This logical Analog input can be used for
displaying of Oil pressure on external ID-2600 display.
Coolant Temp
This logical Analog input is used for displaying of Coolant temperature on external ID-2600 display.
Hint:
Configure Oil pressure and Coolant temperature logical inputs to display values on the first controller
screen.
Coolant Pressure
(AS only)
Running indication see setpoint Engine Params: Start PCoolant.
Fuel level
This logical Analog input is used for displaying of Coolant temperature on external ID-2600 display.
Requested RPM
AI influences directly Engine Requested RPM register when configured without ramp. In the case of sensor
fail (out of range) is Sped request = 0 for AS and 50% (=Nominal RPM) for SS.
Fuel ConsAct
There are two cumulative Statistics registers - values TripCons and DayCons. Those statistic values
increment value based on sampling of Logical Analog Input FuelConsAct. LAI can be sourced from ECU
Fuel Rate [ l/h ] or separate Actual Fuel consumption sensor connected to physical Analog input.
Both statistics values is possible to modify in DriveMonitor Set Statistics command or clear by Lgical
Binary Inputs ClearDayCons or ClearTripCons.

- 62 -
Statistics
LAI: FuelCons Act
Trip Cons
Day Cons
LBI: Clear Day Cons
LBI: Clear TripCons
MainScrAna1, MainScrAna2
Logical Analog Inputs MainScrAna1 or MainScrAna2 enables to redirect any Analog input value on the
ID-DCU main screen on OilPress and CoolTemp position. This function is available for ID-DCU
controller only and does not change the IV5 and IV8 display screens.
Hint:
Default names OilPress and CoolTemp do not change when the Logical Analog Inputs MainScrAna1
or MainScrAna2 are connected to other source values and has to be changed by translator.
LAI
OFF RUN
RPM
Running
OilPress
2,8 Bar
CoolTemp
68 C
MainScrAna1
MainScrAna2
Configuration example:
1. Default configuration: AIN1-Function = Oil Press; MainScrAna1;
AIN2-Function = Coolant Temp; MainScrAna2.
2. To display e.g. value from AIN3 AirTemp1 instead OilPress (the first position) and AIN4
AirTemp2 instead CoolTemp value:
a. Select AIN3 Property-Function = MainScrAna1.
b. Select AIN4 Property-Function = MainScrAna2.
c. Rename (in DriveConfig-Translator-Analog values) text OilPress to AirTemp1.
d. Rename (in DriveConfig-Translator-Analog values) text CoolTemp (no space between) to
AirTemp2.
Note: Translate text OilPress and CoolTemp - no space between words because of similar texts (e.g.
Coolant Temp, etc. are located on other screens).
Engine Torque
(AS only)
Actual engine torque in %, received from J1939 or other sensor. The Torque value is required for Load
sharing function.
Cyl Temp 1 Cyl Temp 16

Analog inputs for engine Cylinder temperature measuring.

- 63 -
Obligatory J1939 items

Engine
Binary outputs
Cummins
not supported by ID
MODBUS
Scania
S6
Engine Start LBO Starter
Allspeed
Engine Stop LBO StopPuls/LBO StopSolenoid
Scania
S6
Engine Start LBO Starter
Singlespeed
Engine Stop LBO StopPuls/LBO StopSolenoid
Standard J1939
engine
Volvo Aux
Start Request LBO Starter
Stop Request LBO StopPuls
Volvo Prop
Start Request LBO Starter
Stop Request LBO StopPuls
LBO
LAI
Analog inputs
Engine Speed LAI Engine
Speed
Speed
Speed
Speed
Logical binary output

Logical analog input
Analog inputs from J1939 configuration

- 64 -
Analog inputs protection

How to configure three level protection ?
Three level protection configuration
1. Switch to Expert mode
2. Switch to I-O , analog inputs, e.g. ID-AIN8
3. Configure standard two level protection
Expert field is now empty. This field is visible in Expert mode only.

- 65 -
Standard two level protection (ID-AIN8) example:
4. Above step configured protection are now visible in Expert field
and corresponding limits as well

- 66 -
5. Add the third protection: + button, and edit Property (e.g. Wrn, Under, .)
Any protection limit/delay can be set to Constant (then value is fix, specified in line below) and cant be
changed by customer (not included in setpoint list) or
In example above is Wrn limit type set to Const = 60.

There is visible setpoint corresponding to Wrn , Over protection. It is possible to change limit name, value
and limits.

- 67 -
Use + button to add new limit for the third (Wrn, Under) protection. Name Limit3 can be changed. Limit
and Delay type must be in this case set to Setpoint
Use + button to add Delay setpoint and set/change name value and limits.

- 68 -
How to indicate AIN 8 protection on BO ?

1. Select free universal state for selected protection
2. Configure this Univ state to some Binary output and modify Bin output Name.

- 69 -
Oil pressure and Water temperature on the first ID controller screen

indication
1. Reading from ID-DCU analog inputs

- 70 -
2. Reading form J1939

J1939 value
logical function
Please note there can be configured Protection as well.
Protection types
Warning
Shutdown
Cooldown
Fail sensor
Warning+BW
Shutdown+BW
Warning + Fls
Shutdown + Fls
Sd override
Alarm only
HistRecOnly
Indication only (no engine stop)

Fast engine stop
Engine stop with cooling period
Measured value is out of sensor characteristics.
Indication + Broken wire detection
Shut down + Broken wire detection
Warning is activated in the case of sensor fail as well
Shut down is activated in the case of sensor fail as well
This protection stays active in the case of Sd override is activated.
Only Alarm list indication, disappear without confirmation
History record only

- 71 -
Analog outputs
Any of values from the Source list can be configured to any physical ot ECU/J1939 (virtual) Analog output.
Analog outputs availability
Module
Number of outputs
ID-SCM
3
IGS-PTM
1
I-AOUT8
8
ECU (J1939)
4 (virtual)
Note
10V or 20mA or 10V/10k
10V or 20mA
10V or 20mA or pwm
Format depends on ECU
Analog output configuration

The two limits Lo limit and Hi limit can be modified in DriveConfig. Lo limit corresponds to low Analog
output limit i.e. 0V or 0mA output and Hi limit corresponds to full range 10V or 20mA output. Lo limit and Hi
limit transfer the full internal analog value range to Analog output range.
Analog physical output
Following is example of transfer characteristics 0 - 100% to 0 20mA.
10V or 20 mA
Analog value
in controller
0V or 0 mA
Lo limit
0
Hi limit
100
Following is example of transfer characteristics 0 - 100% to 4 20mA.

20 mA
4 mA
Lo limit
-25
Hi limit
100
Hint:
Adjust corresponding negative Lo limit to obtain 4 20mA output characteristics.
Analog output configuration

Analog output can be converted selecting Property: Convert = Yes and then the Source value and Output
value limits can be set in Analog output limits calculator.
The conversion procedure is in some cases needed for ECU Speed request and for source value
transformation to physical Analog output 10V or 20 mA.

- 72 -
InteliDrive Engine ECU communication

The list of supported ECU appears when ECU-1 module is ticked as Used in DriveConfig. The ECU list
depends on selected ECU list see in DriveConfig: Options ESL files. Standard for ID-DCU controller is
ECI list Allspeed.esl.
Example of standard J1939 engine

List of possible J1939 analog data that can be configured to received in ID-DCU.
Name
Engine speed
RPM
Actual torque
%
Demand torque
%
Colant temp
C
EngineOil temp
C
Boost Pressure
bar
Intake Manifold Temp
C
Air Intake pressure
bar
Exhaust Gas Temp
C
Accelator Padal position
%
Percent Load
%
Fuel Rate
L/h
EngOil Filter Diff.Press
bar
Battery Potential (Voltage) V
Fuel Delivery Pressure
bar
Engine Oil level
%
Crankcase Pressure
bar
Coolant Pressure
bar
Coolant Level
%
FAULT RESET = accepts (confirms) diagnostic message = removes inactive message form ECU Alarm list
only when ECU Alarm list is visible.
Hint:
FAULT RESET button is screen sensitive. It is active only on selected actual controller screen.

- 73 -
Setpoints
Do not perform repeated writing of setpoints (e.g. do NOT have a MODBUS watchdog system where PLC
periodically writes down a figure into register and then reads the figure). The setpoints are stored in
EEPROM memory, which can be overwritten up to 100 000 times without risk of damage or data loss,
however it may become damaged, when allowed number of writing cycles is exceeded!
The issue with EEPROM memory limit is resolved from ID-DCU INDUSTRIAL firmware version 3.0,
setpoint registers were moved into another memory part of the controller.
Password
There are three levels of password protection.
0. User
level allows change of of non-protected setpoints only
1. Operator
level allows change of setpoints protected by Operator level
2. Master
level allows change of setpoints protected by Operator and Master level
3. Supervisor highest level allows all setpoints or configuration changes, firmware upgrade.
Hint:
The asterisk mark * appears before a setpoint name (on controller screen) if the setpoint is password
protected.
The asterisk mark is removed only when the password is set from controllers front panel.
The asterisk mark is still visible on controller screen even if the password is set from DriveMonitor.
Even though one level may have been set from the front panel, the affected setpoints are not accessible
from DriveMonitor (direct or Modem) until this level is set in DriveMonitor (direct or Modem). Setpoints
opened from front panel are automatically closed 15 minutes after the last key has been depressed or
when wrong value of setpoint is set.
It is possible to protect remote Start, Stop commands from DriveMonitor as well. This three level command
protection can be configured from DriveConfig.
EnterPassword
Password is a four-digit number. Only setpoints associated with the entered password level can be
modified.
Use or to select the desired password and then hit enter.
ChangePassword 1
ChangePassword 2
ChangePassword 3
Hint:
Any password can be changed once that level password or higher has been entered.
To change password protection:
Open DriveConfig
Select Setpoints window
Set desired protection level: 0 or 1 or 2 or 3

- 74 -
Access code
Can be changed from DriveMonitor software only (Monitor Change Access code).
Has to be set before remote modem or SMS connection is opened.
Can be up to 16 ASCII characters
At first Password3 has to be entered before the new Access code can be changed.
Engine commands and Statistics protection

Commands (Engine cmd) password protection protects Start, Stop, Horn reset, Fault reset commands from
DriveMonitor direct, Modem or GSM modem or Remote Display connection.
Selected Command password level 0, 1, 2, 3 is valid for all engine commands.
Separately can be protected statistic commands: ClearStatistics, SetSucc starts, EngRun hours, SetUnsuc
starts.
a) Engine command: Start, Stop, Fault reset, Horn reset.
"Engine Cmd" Password protection blocks: above commands from DriveMonitor, via Modbus, from I-RP via
SMS.
"Engine Cmd" Password protection does not block: activation via Panel buttons and Binary inputs.
b) The other four options protects statistics values modification from DriveMonitor.
There is no other access to modify statistics - i.e. cant be changed from panel.
Clear statistics is common protection for all three statistic values.
Setting of statistic is possible protect separately - from Monitor only.
To set commands protection from DriveConfig:
Open DriveConfig
Select Commands window
Set Password = 0 (no protection) or level 1 or 2 or 3
Hint:
All setpoints below can be modified from Remote panel or DriveMonitor as well.
Basic settings
Engine Name
User defined name, used for InteliDrive controller identification at remote phone or mobile connection.
Engine name is max 14 characters long and have to be entered manually using DriveConfig software.
Hint:
Engine name is not changed when new archive is loaded. Check Engine name after firmware upgrade.
Mode ID
[ OFF, RUN ]
Equivalent to Controller mode changes by MODE or MODE buttons.

Hint:
Mode change can be separately password protected.
Mode can be changed by binary input Remote OFF or Remote HRB .
Gear Teeth
[-]
Number of teeth on the engines flywheel for the pick-up. Setpoint (RPM pickup measuring) is ignored when
RPM is received via J1939.
Step:
1
Range:
1 500
Nominal RPM
[RPM]
Nominal engine speed, base for Over-speed protection limit and Requested RPM % calculation.
- 75 -
Step:
Range:
1 RPM
30 4000 RPM
Governor Mode
[ ISOCH, DROOP, BIN.INPUT ]
Activates/deactivates the logical binary output DROOP SW, that can be configured as J1939 output to
switch ECU mode.
BIN.INPUT: ISOCH/DROOP mode is switched via Binary input BI DROOP (DROOP when closed).
Idle/Nominal
[ IDLE, NOMINAL, BIN.INPUT ]
Activates/deactivates the logical binary output NOMINAL SW, that can be configured as J1939 output to
switch ECU.
BIN.INPUT: IDLE/NOMINAL mode is switched via Binary input BI NOMINAL (NOMINAL when closed).
Basic settings: Idle/Nominal
IDLE
BI NOMINAL
Logical binary
output
NOMINAL
Idle/Nominal
EXTERNAL
or
Nominal sw
Idle speed select

Source
J1939
ECU
J1939 value
Open = IDLE
Closed=NOMINAL
Hint:
The source of Idle/Nominal state for ECU unit can be given by either binary output Idle/Nominal or binary
output Nominal sw. Also see the description of BO: Idle/Nominal and BO: Nominal sw.
Speed Select
[ PRIMARY, SECONDARY, BIN.INPUT ] (SS only)
Activates/deactivates the logical binary output Secondary Sw see Logical BO in table below. This output
can be configured to J1939 output to switch ECU Nominal RPM.
BIN.INPUT: PRIMARY / SECONDARY Nominal RPM is selected via Binary input BI Secondary Sw see
Logical BI in table below.
Setpoint name
Governor mode
Speed select
Idle/Nominal
Setpoint setting
ISOCHR / DROOP /
BIN.INPUT
PRIMARY /
SECONDARY /
BIN.INPUT
IDLE / NOMINAL /
BIN.INPUT
Logical BO
Droop Sw
Logical BI
BI Droop
Secondary Sw
BI Secondary
Nominal Sw
BI Idle
Hint:
Basic setting: Nominal RPM must correspond to ECU Nominal RPM for 100% Throttle position in AS and
50% in SS.
ECU Diag
[ ENABLED, DISABLED]
Alarm list indication ECU Diag disabled is indicated when ECU diagnostics is disabled.
RunHoursSource
[ INTERNAL, ECU ]
is setpoint switching Running Hours source.

- 76 -
Internal: ID-DCU internal Running Hours value is used.

ECU:
Running Hours value from ECU is used.
In case the ECU is not configured in ID-DCU Internal Running Hours value is used despite of
RunHoursSource setting.
Controller Addr (1 ..8)
[-]
Controller identification number. Each engine in the group has to have its own unique number. Default
value is 1.
Hint:
The InteliDrive Contr. addr must correspond to DriveMonitor or DriveConfig communication setup setting
when opening Direct or Modem connection.
RS232 Mode
[ STANDARD / MODBUS / ECU LINK]
Communication protocol selection.

STANDARD: InteliDrive (DriveConfig, DriveMonitor, Remote panel) communication protocol.
MODBUS:
Modbus RTU protocol.
ECU LINK:
Cummins Modbus protocol.
Hint:
Detail Modbus protocol description include some examples see in ComAp Communication guide.
CAN Bus Mode
[ 250kBd / 50kBd ]
Inter-controller, I-RD-CAN, I-LB, I-LB+, IG-MU, IG-IB CAN2 bus speed selection.
250kBd: High speed CAN (250 kbps) applicable up to 7 controllers, CAN bus limited up to 200 meters.
50kBd: Low speed CAN (50 kbps) applicable up to 8 controllers, CAN bus limited up to 900 meters.
Hint:
Low speed CAN2 bus use for long distance connection only. Set all connected controllers to the same
speed. Other units I-RD-CAN, I-LB, IG-IB detect CAN bus speed automatically.
5thRemPan
[ ENABLE / DISABLE ]
The parameter switches the address for a 5th I-RD-CAN display, the fifth I-RD-CAN display occupies a
modem address if ENABLE is set. ENABLE is a default value.
LightTimeOff
[ min ]
Timeout for ID display backlight automatic switch off. Zero setting disables display backlight switch off.
Backlight is automatically switched on after any key press or Alarm activation.
Step:
1 min
Range:
0 250 min
Hint:
LightTimerOff setpoint influences the Remote panel not master controller when changed on Remote panel.
MODBUS
[ 9600, 19200, 38400 ]
Modbus interface baud rate speed setting.

- 77 -
Timer ON
[hh:mm:ss]
Timer OFF
[hh:mm:ss]
Timer Repeat
[Never ,Mon-Fri, Mon-Sat, Mon-Sun, Sat-Sun]
Logical binary output Timer Active is closed when actual time is over the Time ON and opened when actual
time is over Time OFF. The function depends on Timer repeat settings. The output is closed when
controller is switched On and Timer settings corresponds to closed state.
Hint:
To use this function wire the Binary output Timer active to Binary input Rem start-stop.
Engine params
Starting RPM
[ RPM ]
Firing speed when controller stops cranking = one of the engine running indications and limit for Under
speed protection activation.
Step:
1 RPM
Range:
30 1500 RPM
Engine params: Starting RPM
RPM
5 sec
Underspeed protection
active
STARTER
Hint:
Under speed limit is fix 30 RPM.
Starting POil
[ bar ]
Oil pressure limit when controller stops cranking = one of the engine running indications.
To activate this function any Analog input must be configured to Analog logical input Oil press.
Step:
0,01 bar
Range:
0 10,00 bar
Hint:
Step, Range and dimension depend on corresponding Analog input sensor characteristic.

- 78 -
StartPCoolant
[ ] AS only
Coolant pressure limit = one of the engine running indications.

To activate this function any Analog input must be configured to Analog logical input Coolant press.
Step:
0,01 bar
Range:
0 10,00 bar
Hint:
Step, Range and dimension depend on corresponding Analog input sensor characteristic.
Prestart Time
[s]
Time the binary output PRE-START is active prior to engine start (Start request sending to ECU). Set to
zero if you want to start immediately after Start button is pressed (the PRE-START output stays opened).
RPM must be zero during Prestart time otherwise the Starting procedure is not activated.
Step:
1s
Range:
0 600 s
MaxCrank Time [s]

Amount of time the controller will crank the engine in an attempt to start.
Step:
1s
Range:
1 200 s
Hint:
The InteliDrive stops cranking after three seconds when RPM = 0.
CrankFail Pause [s]

Pause between crank attempts.
Step:
1s
Range:
1 200 s
Crank Attempts [ - ]
Max number of crank attempts.
Step:
1
Range:
1 - 200

- 79 -
Idle RPM
[-]
AS only
100% Requested speed range is calculated in the range between Engine params: Idle RPM and Basic
setting: Nominal RPM.
Hint:
This settings does not influence the ECU Idle speed and Idle RPM should be set to the same value as
adjusted in ECU for 0% Requested speed.
Idle Offset
[ % ] AS only
Offset of Idle speed in % of Nominal RPM see chapter ID-DCU function Requested RPM, Overload
protection.
Step:
1%
Range:
0 100 %
Idle Time
[s]
Idle time delay starts when RPM exceeds Start RPM.

During the Idle time is Binary output IDLE/NOMINAL opened and after then is closed. Binary output
IDLE/NOMINAL opens during Cooling period again.
Step:
1s
Range:
1 600 s
Prelubr Time
[s]
This is the time the binary output PRELUBR PUMP is active. The controller will activate binary output
PRELUBR PUMP for this amount of time, then pause for Prelubr pause, then activate again. This will
continue the entire time the engine is not running. Function is not active in controller OFF mode.
Step:
1s
Range:
0 600 s
Prelubr Pause
[min]
Time interval between prelubrication cycles see Prelubr time.

Step:
1 minute
Range:
1 4000 min
Hint:
To use Prelubrication, configure Binary output PRELUBR PUMP at first.
Prelubrication is disabled in controller OFF mode or when is Prelubr time set to zero.
When engine is running PRELUBR PUMP binary output is opened.
Prelubrication starts Prelubr Pause after engine stops. Prelubrication starts immediately when
- controller power supply turns on
- mode changes from OFF to another
- Emergency stop is released.
Controller indicates Not ready state during this the first prelubrication period.
Stop Time
[s]
Under normal conditions the engine must certainly stop within this period. The period starts by issuing stop
command.
Step:
1s
Range:
0 600 s
Cooling Time
[s]
Runtime of the unloaded engine to cool the engine before stop.

Step:
1s
Range:
0 3600 s
- 80 -
AfterCoolTime
[s]
Runtime of engine after cooling pump. The binary output Cooling pump closes when engine starts and
opens AfterCoolTime delayed after the engine comes to quiet state - RPM = 0.
Step:
1s
Range:
0 3600 s
Hint:
If the engine After cooling function is needed the binary output COOLING PUMP should be configured.
D+ function
[ENABLED / CHRGFAIL / DISABLED]
ENABLED: The D+ terminal is used for both functions running engine detection and charge fail
detection.
CHRGFAIL: The D+ terminal is used for charge fail detection only
DISABLED: The D+ terminal is not used.
Hint:
The magnetization current is provided independently on this setpoint value.
Fuel Solenoid
(DIESEL / GAS)
[-]
Selecting of FUEL SOLENOID output function.

DIESEL: Output closes together with Binary output STARTER.
The output opens if Emergency stop comes or Cooled engine is stopped and in pause between
repeated starts.
GAS: Ignition is activated (binary output Ignition is closed) when RPM is over the 30 RPM (fix value). Gas
valve (binary output Gas is closed) is opened 1 sec after Ignition output.
Gas output opens after stop command or in pause between repeated start.
If the gas engine is unsuccessful in starting the starter output will stay energized 25% longer in order to
ventilate the remaining gas.
Hint:
There is no ventilaton when Cranking is interrupted by Sd protection or Emergency stop.
Example of FUEL SOLENOID output behavior during unsuccessful start.
BO Starter
the last
cranking
closed
ventilation
opened
MaxCrank time
Start RPM
RPM < Start RPM
RPM < Start RPM
RPM
RPM < 3
RPM > 30
+ 25 %
RPM =0
RPM > 30
RPM < 3
MaxCrank time
BO Fuel
solenoid=Diesel
BO Fuel +1sec
solenoid=Gas
BO Ignition
BI Speed Ramp
opened
closed
opened
closed
closed
+1sec
off
on
opened
opened
closed
on
[%/s]
Speed ramp for BI Speed Up/Down not for Analog input request.
Step:
0,1 %/s
Range:
0,0 100,0 %/s

- 81 -
RPM =0
FireAlarmSpeed
[ % ] AS only
When Binary input Fire speed is closed the binary output Clutch connect opens and engine Requested
RPM is set to Engine params: FireAlarmSpeed value.
Step:
1 % of Requested RPM range.
Range:
0 100 %
EnLocalSpeed
[ ENABLED / DISABLED ]
Description below is valid for default configuration. But from ID-DCU Industrial-2.4 is possible to configure
(with DriveConfig-2.3 or higher) and use Fast edit with any other setpoint. In this case is better to rename
this EnLocalSpeed setpoint in Language translator (e.g. Enable Pressure Reguest EnPressReq).
ENABLED: Engine speed request is defined by Engine params: Local speed setpoint that can be modified
by Fast edit function from front panel (4 sec ENTER, Up/Down, Enter).
DISABLED: Requested speed is changed or via Binary inputs Speed up, Speed down or via analog input
Requested RPM.
Hint:
Fast edit does not work when the setpoint is password protected and locked .
Local Speed
[%]
Setpoint specifies engine Speed request when Engine params: EnLocalSpeed = ENABLED. Setpoint can
be changed as standard setpoint or by Fast edit function: press Enter for 3 sec, Up/Down set value, press
Enter to confirm.
Step:
1%
Range:
0 100 %
Hint:
Fast edit does not work when the setpoint is password protected and locked .
Engine params:
EnLocalSpeed
Fast edit or
Engine params:
Local speed
BINARY INPUTS
Speed Up
Engine params:
BI Speed ramp
EN
DIS
LAI Requested RPM

active when configured
OFF
Speed request
BI Backup speed
Engine params:
FireAlarmSpeed
BI Fire speed
ON
Load sharing:
Back up speed
& Requested RPM

sensor fail
ANALOG INPUT
Speed Down
Single speed application Speed request starts from 50% Speed request, Variable speed application from
0% or from Engine params: Idle ofset.. The Speed request is automatically switched back to 50% when
Analog input Requested RPM fails (sensor fail).
Bin input
Speed up
X
X
Active
Bin input
Speed down
X
X
Active
Analog input
Requested RPM
Configured
X
Not configured

Engine params:
EnLocalSpeed
DISABLED
ENABLED
DISABLED
Engine Speed request =

Value from Analog input
Engine params: Local speed ( Fast edit )
Changed by Binary inputs
- 82 -
Bin input
Backup speed
Closed
Closed
Closed
Bin input
Fire speed
X
X
X
Closed
Analog input
Requested RPM
Configured OK
Not configured
Configured,
but Sensor fail
X
Engine params:
EnLocalSpeed
X
X
X
Engine params: FireAlarmSpeed

Load sharing: Backup speed
Engine protect
Horn Timeout
[s]
The maximum amount of time the Binary output Horn is closed (horn, buzzer will sound). If it desired to
have the horn sound until the alarm is cleared then set to zero.
Step:
1s
Range:
0 600 s
RunOnlyBlkDel1
[s]
Delay for Engine running Alarms activation group 1 see drawing below.
Step:
1s
Range:
0 60 s
RunOnlyBlkDel2
[s]
Delay for Engine running Alarms activation group 2.

Step:
1s
Range:
0 60 s
RunOnlyBlkDel3
[s]
Delay for Engine running Alarms activation group 3.

Step:
1s
Range:
0 60 s
closed
BINARY INPUT
physical
Engine running
state
BinInp delay
BINARY INPUT
Internal value
RunOnlyBlkDel
inactive
PROTECTION
active
Engine running
state
RunOnlyBlkDel
BINARY INPUT
physical
closed
BinInp delay
BINARY INPUT
Internal value
PROTECTION
Hint:
Engine running state =
inactive
active

- 83 -
Analog input Oil pressure > Engine params: Starting Poil or

Active Binary input Run indication3.
BinInp Delay 1
[s]
Binary input protection is activated when input is closed for longer time than BinInp delay 1. To use this
filter Binary input must be configured in DriveConfig for Property Delay = BinInp delay 1.
Step:
1s
Range:
0 60 s
BinInp Delay 2
[s]
Step:
1s
Range:
0 60 s
BinInp Delay 3
[s]
Step:
1s
Range:
0 60 s
Hint:
BinInp delay is active only for Binary inputs configured as protection and it is related to protection only.
BinInp delay does not have any influence on an optionable logical function of an input.
DriveConfig: I/O, Property, Protection active = Closed
BINARY INPUT
physical
BINARY INPUT
BinInp delay
no change
Internal value
BINARY INPUT
physical
closed
BinInp delay
BINARY INPUT
Internal value
DriveConfig: I/O, Property, Protection active = Opened

BINARY INPUT
physical
opened
BinInp delay
BINARY INPUT
Internal value
ForceBlock Del [s]

Delay for Force block protection activation after Binary input Force block is opened. Protection deactivation
is without delay. Protection is activated/deactivated independent on engine running or not running state.
Step:
1s
Range:
0 60 s

- 84 -
closed
BINARY INPUT
Prot, block type = Force block
BINARY INPUT
FORCE BLOCK
ForceBlock del
inactive
active
Protection
Overspeed
closed
active
[%]
Threshold for engine over speed protection.

Step:
1% of Nominal RPM
Range:
0 200%
Hint:
Underspeed alarm is activated when engine is running and actual RPM is below 30 RPM.
MinLoadSpeed
[%]
Binary output Ready to load is closed if RPM > MinLoadSpeed and engine is in Running state. Use this
output to enable/disable connecting of engine load. MinLoad speed is an condition to close BO Close load
when panel On/Off button is closed.
Step:
1 RPM
Range:
0 Nominal RPM
Batt >V
[V]
Warning level for battery over voltage.

Step:
0,1V
Range:
Batt <V 40 V
Batt <V
[V]
Warning level for low battery voltage.

Step:
0,1V
Range:
8 Batt >V
Batt Volt Del
[s]
Delay for battery voltage alarms.

Step:
1s
Range:
0 600 s
x
OverloadSpLim
[ % ] AS only
Engine overload protection limit. See Requested RPM, Overload protection in chapter ID-DCU functions.
Step:
0,1 %
Range:
0 100 %
Overload Del
[s]
AS only
Delay for Overload RPM protection limit.

Step:
1s
Range:
0 600 s

- 85 -
Service Time
[h]
Running hours down counter is decremented when engine is running. Service alarm is indicated in Alarm
list and History record activated when counter reach zero. Service time setpoint is actual counter value.
Step:
1h
Range:
0 65535 h
Hint:
Once the service time has elapsed the Service time will have to be adjusted to non-zero value to clear the
alarm and begin a new countdown.
Load sharing (AS only)

Load Gain
[%]
Relative Gain of the load-sharing loop.

Step:
0,1 %
Range:
0,0 200,0 %
Load Int
[%]
Relative Integration factor of the load-sharing loop.

Step:
0,1 %
Range:
0,0 100,0 %
RQST Ramp
[%/s]
Requested RPM ramp see drawing.

Step:
1%/s
Range:
0 100 % / s
Value
Description
Loadsharing group
RQSP aver
Requested RPM average
RQSP ramp
Requested RPM ramp
ThrottlePos
Throttle position
Engine values group
Speed request
Speed request
* See the picture below

Dimension
DriveMonitor ID display
%
%
%
YES
YES
YES
YES
YES
YES
YES
NO
- 86 -
PROPULSION
Fast edit or
Engine params:
EnLocalSpeed
Engine params:
Local speed
Speed Down
BO Clutch connect
EN
Engine params:
BI Speed ramp
Speed
request
DIS
OFF
Load sharing:
RQSP ramp
ANALOG INPUT
ANALOG INPUT
is active when is
configured
Backup is active in the case
of LAI Requested RPM
sensor fail as well.
Requested average speed
LAI Requested RPM

Load sharing:
Back up speed
BI Backup speed
ECU1
CAN1
J1939
ID1
ECU2
CAN1
J1939
ID2
ECU3
CAN1
J1939
ID3
CAN2 CAN2
Intercontroller CAN2 data

from other controlers:
Average speed
Average torque
ON
ThrottlePos
(Accelerator
Pedal Position)
CAN1
J1939
Load sharing:
Clutch del
for activation
RQSP aver
Engine
ECU 4
BINARY
INPUTS
Speed Up
Requested average engines torque

Load sharing:
Load gain,
Load int
ET aver
(average torque)
Max difference
is 1,5 %
Actual torque
CAN1 - J1939 data from ECU
ANALOG INPUT
LAI Engine torque
Switch position depends
on configuration
Hint:
The maximal Throttle position difference between parallel operating engines (due to Load sharing function)
is 1,5%.
Throttle position output (request to EMS) is switched to be equal to the Speed requested after other
engines clutches are disconnected (no load sharing, only one engine powers the shaft).
Engine speed request
Engine params: FireAlarmSpeed has the highest priority when BI Fire speed is active.
Load sharing: Back up speed can be activated when Analog input requested RPM is out of range (sensor
fail). When Binary input is not active and sensor fails the Requested RPM = 0.
Local speed setpoint can be
changed by Fast edit (direct
setpoint access) function.
Speed Down
Engine params:
EnLocalSpeed
Engine params:
Local speed
EN
Engine params:
BI Speed ramp
Speed
request
DIS
ThrottlePos
(Accelerator
Pedal Position)
ANALOG INPUT
Engine
ECU
BINARY
INPUTS
Speed Up
AUXILIARRY
LAI Requested RPM

Speed request is set to 50% default
in the case of sensor fail.
Speed request is automatically

switched to corresponding
ANALOG INPUT when
LAI Requested RPM is
configured on it.
Single speed application Speed request starts from 50% Speed request, Variable speed application from
0% or from Engine params: Idle ofset. The Speed request is automatically switched back to 50% when
Analog input Requested RPM fails (sensor fail).
Bin input
Speed up
X
X
Active
Bin input
Speed down
X
X
Active
Analog input
Requested RPM
Configured
X
Not configured

Engine params:
EnLocalSpeed
DISABLED
ENABLED
DISABLED

Engine params: Local speed ( Fast edit )
Changed by Binary inputs
- 87 -
Bin input
Backup speed
Closed
Closed
Closed
Bin input
Fire speed
0
0
0
Closed
Analog input
Requested RPM
Configured OK
Not configured
Configured,
but Sensor fail
X
Engine params:
EnLocalSpeed
X
X
X
Engine params: FireAlarmSpeed

Back Up Speed1, Back Up Speed2, Back Up Speed3
[%]
Sensor fail
100%
Sensor fail
20 mA
22 mA
0%
2 mA
4 mA
Speed request [%]
Requested RPM if Binary input Back up speed is active and the Requested RPM via analog input is out of
range (sensor fail is detected). Requested RPM = 0 when analog request is out of range and Binary input
Back up speed is not active.
Step:
0,1 %
Range:
0,0 100,0 %
mA
DetectOtherCAN [ DISABLED / ENABLED ]

Enables wrn message when no other unit is recognized on the CAN bus. Binary output OthrCommEr is
closed in this case.
Analog inputs
AIN1 Offset
[ ]
Analog input offset constant

Step:
1
Range:
-32767 to 32767
AIN2 Offset
[ ]

Step:
1
Range:
-32767 to 32767
AIN3 Offset
[ ]

Step:
1
Range:
-32767 to 32767
AIN4 Offset
[ ]

Step:
1

- 88 -
Range:
-32767 to 32767
AIN5 Offset
[ ]

Step:
1
Range:
-32767 to 32767
AIN6 Offset
[ ]

Step:
1
Range:
-32767 to 32767
AIN7 Offset
[ ]

Step:
1
Range:
-32767 to 32767
AIN8 Offset
[ ]

Step:
1
Range:
-32767 to 32767
Active call/SMS
Warning Call
[DISABLED / ENABLED]
Enables or disables active calls/SMS to selected phone or mobile numbers when a Warning alarm occurs.
Shut Down Call [DISABLED / ENABLED]

Enables or disables active calls to selected phone or mobile numbers when a Shut down alarm occurs.
Cool Down Call [DISABLED / ENABLED]

Enables or disables active calls/SMS to selected phone or mobile numbers when a Cool down alarm
occurs.
AcallCH1..3-Type
Up to three separate channels are available for any one of the following types of messages:
DISABLED:
Channel is disabled.
DATA:
Standard analog, GSM or ISDN modem connection to DriveMonitor.
SMS:
Channel sends SMS message. Only when is GSM modem connected.
E-MAIL:
Channel sends E-mail. Only when is IG-IB connected.
EML-SMS:
Channel sends E-mail with short SMS. Only when is IG-IB connected.
Email contains
- header with serial number and application info.
- Alarm list
- 20 History records (reason, date, time)

- 89 -
Example of EML-SMS:
AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
AcallCH1..3Addr
Address for channel 1...3 active call. Each above message type has either a number or an e-mail address
associated to it.
For more details see DriveMonitor guide chapter IG-IB Internet communication.
Hint:
To receive active call run DriveMonitor Type of connection = Active call. DriveMonitor Active call window
contains list of received AIG or AIS files. Each list item contains Engine name, Date, Time, IS serial
number.
Num Rings AA
[-]
Number of rings prior to open modem connection from PC to controller.

Step:
1
Range:
1 30
Hint:
NumberRings AA change is not accepted immediately but after controller is switched on or when modem is
connected to controller.
A.C.Multiplier
[-]
Setpoint specify the number of attempt to open the Active call connection when the phone line is engaged.
Step:
1
Range:
1 to 250
Hint:
Timeout for connection is 90 sec and after 120 sec controller starts the next attempt. Incoming calls are
blocked during the time the controller is trying to send an active call type.
Date and time

Time [HHMMSS]
Controller internal Real Time Clock adjustment.
Date [DDMMYY]
Actual date adjustment
Time Stamp Per

Time interval for history record. Time base is based on number of minutes since midnight.
Step:
1 min
Range:
0 - 240 min
Hint:
No history Time stamp is recorded when TimeStamp Per = 0.
RTC and Date is in each History record.
SCM unit (visible when ID-SCM or ID-SCM1 is configured)

This setpoints are available when the SCM module is configured in DriveConfig / Modules window.

- 90 -
FreqRate1
[ ]
Conversion constant (number of pulses for one RPM) for ID-SCM RPM1 frequency input - SCM Freq1
value. Frequency range max 8 kHz
Step:
1
Range:
0 to 500
FreqRate2
[ ]
Conversion constant (number of pulses for one RPM) for ID-SCM RPM2 frequency input - SCM Freq2
value. Frequency range max 8 kHz
Step:
1
Range:
0 to 500
TransferRate1
[ ]
Conversion constant (number of pulses is for increment 1) for ID-SCM IMP 1 impulse input / SCM Imp1
value. Frequency range max 60 Hz.
Step:
1
Range:
0 to 500
TransferRate2
[ ]
Conversion constant (number of pulses is for increment 1) for ID-SCM IMP 2 impulse input / SCM Imp2
value. Frequency range max 60 Hz.
Step:
1
Range:
0 to 500
ID-SCM input Setpoint Values name overview
Input Setpoint
Value
RPM1 FreqRate1
SCM Freq1
RPM2 FreqRate2
SCM Freq2
IMP1
TransferRate1 SCM Imp1
IMP2
TransferRate2 SCM Imp2
Example1:
To measure actual water flow in liters (or cubic meter) per minute set FreqRate = 10 [ ] when sensor gives
10 pulses per liter (or cubic meter).
Example2:
To measure total water consumption in liters (or cubic meter) set TransferRate = 100 [ ] when sensor gives
100 pulses per 1liter (or cubic meter).
Protections
Protection group contains all Analog inputs and Binary inputs protection limits and delays. List is
dynamically created during configuration process.

- 91 -
Operator Interface
Pushbuttons and LEDs
3
4
5
11
12
13
10
14
Pushbuttons and LEDs:

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
MODE
Cycle forward through engine operation modes OFF -> RUN .
MODE
Cycle backward through engine operation modes OFF <- RUN.
HORN RESET Deactivates the HORN.
FAULT RESET Acknowledges faults and alarms.
START
Starts the engine in SS or AS mode.
STOP
Stops the engine in SS or AS mode (hold time =1 sec).
GREEN = Engine OK.
RED = Engine fail.
GREEN = On/Off output is active.
On/Off
button for Close load or Clutch Binary output control.
PAGE Cycles through the display screens MEASUREMENT->ADJUSTEMENT->HISTORY.
Select the set point, select the screen or increase set point value.
Select the set point, select the screen or decrease set point value.
ENTER Confirm set point value.
Hint:
nd
The 2 (1 sec) push of the STOP button cancels the cooling state of the engine and stops the engine
nd
immediately. To avoid the cancel of the cooling state by the 2 push of the STOP button, use LBI card of
the DriveConfig tool and make the association of Access lock to the Cooling logical binary output of the
Source column. It causes locking of the front panel buttons during the cooling state.
- 92 -
How to select engine mode ?

Use MODE or MODE to select requested engine operation mode.
Hint:
Switching to OFF mode is blocked on running engine.
Display menus
There are 4 display menus available: MEASUREMENT, External measurement, ADJUSTMENT and
HISTORY.
Each menu consists of several screens. Pressing the PAGE button repeatedly will scroll the user through
the menu screens.
How to view measured data?

Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
MEASUREMENT screen. Use and to select the screen with requested data.
How to view and edit set points?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
ADJUSTMENT screen.
2. Use or to select requested set points group.
3. Press ENTER to confirm.
4. Use or to select requested set point.
5. Set points marked * are password protected.
6. Press ENTER to edit.
7. Use or to modify the set point. When or is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
Press PAGE to leave selected set points group.
How to use the Fast- edit function?

Set Engine params: EnLocalSpeed to ENABLED.
Hold Enter on Main screen for 3 sec to switch to Fast edit screen.
Use Up/Dovn buttons to change the value.
Press Enter to confirm value.
Hint:
Use DriveConfig to redirect the Fast edit to another setpoint.
Set password before Fast edit when corresponding setpoint is password protected.
How to view the HISTORY menu?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
HISTORY screen.
2. Use or to select a requested record.
3. Use ENTER to select requested screen (record items) within displayed records
How to change the display contrast ?

Press ENTER and or at the same time to adjust the best display contrast.
Hint:
Only in MEASUREMENT menu.

- 93 -
How to check the serial number and software revision?

Hold down the ENTER and the press PAGE. On the display you can see Controller INFO screen for 10
seconds:
Controller name (see Basic setting group)
Controller serial number (8 character number)
SW version:
the first is the firmware version number, the second is configuration table number.
Application:
ID
Branch:
InteliDrive
Hint:
Only in MEASUREMENT screen.
How to change the display backlight intensity ?

Press ENTER and or at the same time to adjust the best display backlight.
Hint:
Only in INFO screen.
How to change controller language ?

Hold down the ENTER and the press PAGE to go to Language screen. Select language or a press
PAGE to confirm selection and exit window.
How to find active alarms ?

Active alarm list and J1939 alarm list are the last two screens in the MEASUREMENT menu.
Select MEASUREMENT menu. Press ( ) You will see the list of all active alarms with the number of
alarms at the top-right corner. Inverted alarms are still active. Non-inverted alarms are not active, but not
yet confirmed.
Press FAULT RESET accepts alarms of active (visible screen). Non-active alarms immediately disappear
from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT screen is
active.
Hint:
Alarm list does not activate when you are reviewing the values, parameters or history.
The FAULT RESET button is inactive when controller screen is switched to any other than Alarm list or
ECU Alarm list.
Main screen indication

1
OFF AUX
1500
LOC R L !
Running
Oil press
3,5 Bar
Cool temp
75 C
5
6
7
1. Active controller mode (inverse)

- 94 -
2. Available mode
3. Controller Local mode indication
4. R = Remote connection indication (connection to DriveMonitor is opened)
L = Access lock indication
5. Record in Alarm list
6. State machine indication (Idle time, Cooling, etc.)
7. Oil pressure indication
8. Coolant temperature indication
9. RPM indication
Controller screens
There are three screen groups available on ID controller: Measuring Setpoints History.
Measuring screen will be divided to more groups ID-DCU, BIN/BOUT, AIN
Measuring (instrument) screens

Screen
Content
Hidden, but available by Key combination see Function available from ID-DCU front panel keys
Info screen: Fw and App. version, s.n., Language list and switch.
Language screen
Fast edit screen
Available using Up or Down front panel keys
ECU diagnostics code list
Alarm list
1
=Main ID Mode, RPM1, Vbatt, Engine state,
screen
Indication: Local, Alarm (in AL or ECU list), Remote data connection active, Access Lock
2
Analog 1 to Analog 4 , 4x single barograph
3
Analog 5 to Analog 8 , 4x single barograph
4
Battery ID-DCU, barograph ???
5
ID-DCU BI 1 to 7
6
ID-DCU BI 8 to 14
7
ID-DCU BO 1 to 7
8
ID-DCU BO 8 to 14
9
Statistics: Run hours, Number of starts, Service time
Following screens appears depend on configuration
Opt
Analog 1 to Analog 8, Name- value dimension, active alarm is negative (1x IS-AIN8)
Opt
IS-BIN BI indication 1 to 8
Opt
IS-BIN BI indication 9 to 16
Opt
IS-BIN BO indication 1 to 8
Opt
ECU values I.
Opt
ECU values II.
Setpoints screens correspond with Setpoint table above.
Alarm indication
Possible Alarm list and History record prefixes
Prefix
Meaning
Wrn
Warning
Sd
Shutdown
Cd
Cooldown
Bw
Broken wire
Fls
Sensor fail
Three state Alarm list indication

* Wrn Water temp Active not accepted alarm
- 95 -
Wrn Water temp

* Wrn Water temp
Active accepted alarm

Inactive not accepted alarm
Inactive accepted alarm
Alarm order
The alarm records will be added in to the Alarm list according to a time order.
ECU Alarm list - SPN/FMI codes screen
>
E
B
E
6
C
E
C
n
o
n
2
o
n
g
o
g
9
n
g
O
s
O
i
t
i
l
P
l
P
r
T
r
e
e
e
s
m
s
s
p
W
F
F
F
t
C
r
o
o
o
l
l
l
T
e
e
r
m
#
p
R
L
L
L
N
S
S
S
W R
Info screen
Info
CBH InteliDrive
ComAp 2003 2004
Comment
Product type
Company name
ID-DCU-Industrial
Controller name
Serial: 0200FFFF
Sw ver: 1.0
Appl: SS
Branch: DCU Industrial
Controller serial number

Software version
Application
Customer branch
Statistic values
1 Number of starts
2 Running hours
3 Number of unsuccessful starts
It is calculated:
Each successful start (starter is switched off due to
RPM> Starting RPM) is calculated.
External (manual) engine start
Each finished 60 minutes when engine is running.
Each finished cranking due to MaxCrank time is over
Statistic values can be adjusted from DriveMonitor, password 3 level protected.
History records
Following table does not contain Wrn, Sd and Fls messages from external units.
Events specification
Protection
Information available on
type
binary output
Alarms
Wrn Analog input 1 to 8
WRN
YES
Sd Analog input 1 to 8
SD
YES
ID-DCU Binary input 1 to 14
Configurable YES
ID-DCU Battery voltage <, >
WRN
YES
Battery flat
Start fail
WRN
WRN
YES

- 96 -
ParamFail
Overspeed
Underspeed
EmergencyStop
Pickup fail
Stop fail
WrnServiceTime
ChrgAlternFail
Fault reset
Local mode ON
Local mode OFF
Harbour mode ON
Harbour mode OFF
SecBattery
Emergency stop
NONE
SD
WRN
SD
WRN
WRN
WRN
WRN
Engine events
Starts
Button start
CAN control + Button start
RS232 control + Button start
Remote start
Stops
Engine stop
CAN control + Engine stop
RS232 control + Engine stop
Remote start
Blackout start
Note
Button start
Fault reset
Local mode ON
Local mode OFF
HRB mode ON
HRB mode OFF
ID-DCU panel button

ID-DCU panel button
ID-DCU panel button
ID-DCU panel button
ID-DCU panel button
ID-DCU panel button
RS232 control
ActCallCH1-OK
ActCallCH2-OK
ActCallCH3-OK
Extern start
Engine stop
Emerg.man ON
Emerg.man OFF
Clutch ON
Clutch OFF
Stop button
Start, Stop, Fault reset, On/Off button

from DriveMonitor or I-RD
Start, Stop, Fault reset, On/Off from
Modem
Received command from GSM modem
Received command via CAN bus e.g.
from I-RD or I-LB
Successful active call on channel 1
Manual engine starter handling.
Engine changed state from
Emergency manual mode ON
Emergency manual mode OFF
Binary output clutch was closed
Binary output clutch was opened
ID-DCU panel button
Switched on
Cfg loaded
FwLoaded
Time stamp
Password set
Controller was switched on

Configuration archive was changed
Firmware upgrade
Depends on setpoint setting period
Any level from any terminal
Modem control
SMS control
CAN control
YES
YES
YES
YES
YES
YES
YES
Start from ID panel

Start from ID RD
Start from DriveMonitor
Start from BI
Stop from ID panel or BI
Stop from ID RD
Stop from DriveMonitor
ID-DCU binary input
ID-DCU binary input

- 97 -
Password changed
Any level from any terminal
Access set
Access code was set
Access changed
Access code was changed
Watchdog
Controller internal watchdog protection
Param fail
Setpoints checksum fail
RTC battery
RTC battery fail
Hint:
Value name cant exceed 11 characters to be recorded to History file with prefix (Wrn, Fls etc..). Longer
names characters are canceled.
Corresponding Sd BINx, Sd BOUTx or Sd AINx is indicated in Alarm list and history record when
communication with any extension units (IS-BIN, IS-AIN, IGS-PTM) interrupted.
Example:
When IS-BIN16/8 is configured for addresses: Binary inputs = BIN1, BIN2 and Binary outputs = BOUT1,
then three messages Sd BIN1, Sd BIN2, Sd BOUT1 are indicated after communication is interrupted.
Hint:
Any State information can be configured to any binary output by DriveConfig software.
Functions available from ID-DCU front panel keys

From where
Function
Contrast increase
Contrast decrease
Info screen
Local mode ON
Local mode OFF
Fast edit
Key combination
Enter - Up
Enter - Down
Enter - Page
Enter - Mode > (Right)
Enter - Mode < (Left)
Enter hold for 4 sec.
Fault code reset

ECU fault code reset
Requested speed increase
Requested speed decrease
Alarm list
Fault reset
ECU Alarm list
Fault reset
Up
Down
Fast edit screen
Enter
active when Engine params:
EnLocalSpeed = ENABLED
Page
Enter Up
Enter - Down
Info screen
Page
Automatic after 10 sec to Main
screen
Language screen
Up or Down key
Enter
Request confirmation and exit

Exit without confirmation
Backlight increase
Backlight decrease
Go to Language screen
Info screen exit
Language selection
Language screen exit
Main screen
Note:
Enter Up means hold Enter and press Up
The system supports following character sets:
West European - Code page 1252 in Windows
East European - Code page 1250 in Windows
Russian - Code page 1251 in Windows
Turkish - Code page 1254 in Windows
Simplified Chinese - Code page 936 in Windows.
Hint:
If the configuration table has a code page, that is not supported in the display processor, Unsupported
code page message appears on the ID screen. Press PAGE to return back to Language selection.

- 98 -
ID-DCU functions
Default archives
The ID-DCU controller can be configured for constant or variable speed engines. The configuration can be
changed in the DriveConfig software by selecting appropriate archive file.
Application
SS
Single speed
AS
All speed
Archive file
DCU-Industrial-SS-2.8.aid
DCU-Industrial-AS-2.8.aid
Available modes
OFF RUN
OFF RUN
Operational modes
Local mode
Local mode can be set in SS or AS mode. ID-DCU receives only commands entered from the ID-DCU front
panel in Local mode. All external interfaces binary inputs REMOTE START, REMOTE STOP and serial
line commands include I-RD are disabled except EMERGENCY MODE input.
Local mode is activated and deactivated using ID-DCU front panel buttons: Enter+Mode Right to activate,
Enter+Mode Left to deactivate. Active Local mode is indicated in the upper right corner of the ID-DCU
display.
OFF mode
All ID-DCU controller binary outputs are switched off. Engine cant be started or running engine is stopped,
prelubrication function is not active. Firmware and controller configuration can be changed in OFF mode
only. OFF mode is available in both applications SS and AS.
Other functions
Controller (except OFF mode) accepts when engine is started outside controller (by hand) or when
controller power supply is switched-on on already running engine.

- 99 -
Function description details

Protections
+
Analog input
R
I
Analog output
ID-DCU
Sensor
characteristics
Hardware
jumper
State machine
Logical analog
input list
Protections:
No protection
Protections:
Warning
No protection
Protections:
Sensor
Warning
No protection fail
Protections:
Colldown
Sensor
fail
Warning
No protection
Shutdown
Colldown
Sensor fail
Warning
Alarm only
Shutdown
Colldown
Sensor
fail
HistRecord
only
Alarm
Shutdown
Colldown only
HistRecord
only
Alarm only
Shutdown
HistRecord
Alarm only only
HistRecord only
Binary outputs
Hint:
There are visible only the first two bar graph marks for protection limits indication on ID-DCU screen !!!
Analog output
ID-DCU
J1939 analog
Logical analog
input list
State machine
Protections:
No protection
Warning
Wrn+Colldown
Wrn+Shutdown
Sensor fail
Alarm only
HistRecord only
Binary output
ID-DCU
Binary input
Binary output
Logical binary
input list
(J1939 BI)
State machine

Protections:
No protection
Warning
Colldown
Shutdown
Sensor fail
Warning+BW
Shutdown+BW
Alarm only
HistRecord only
Binary output
- 100 -
How to configure analog input window protection

1. Switch DriveConfig to EXPERT mode.
2. Configure standard two level analog protection
3. Add another protections in EXPERT window. There can be set the same delay for all four limits.

- 101 -
Engine start
It is not possible to start engine without RPM signal (from pickup or from J1939).
Engine stays running when RPM signal is lost.
Requested RPM and Overload protection

No overload
Idle speed
[RPM]
Req. speed[%]
Act. Speed [%]
diff > overload

RPM
diff > overload

RPM
Overload
0-100%
Request. speed
0-100% TP
Nominal speed
[RPM]
Req. Speed [%]
Act. Speed [%]
Idle offset [%]
Requested RPM is value in the range 0 to 100%.

Requested RPM can be changed
o From analog input configured as Requested RPM.
o Via binary inputs Speed up, Speed down with ramp BI Speed ramp.
o From ID panel using Fast edit function.
When analog input Requested RPM indicates sensor fail or is not configured and Binary input
Backup speed is closed the Requested speed value is adjusted to the Load sharing: Backup
speed.
When binary input Fire speed is closed the Clutch is disconnected and the Requested speed is set
to Engine params: FireAlarmSpeed.
For 100% of requested RPM the controller sends 100% throttle position (TP) to the ECU, for 0%
requested RPM sends the value of the setpoint Idle offset.
The setpoints Nominal speed and Idle speed [RPM] have to be set to real values that the engine is
running at 100% TP resp. 0%TP
Overload protection
Overload protection and corresponding Alarm message is activated when following conditions are
valid in period longer than Overload del:
RequestedRPM[%] Actual RPM[%] > Overload RPM[%]
and
Actual RPM[%] < Idle offset[%]
where
Actual RPM[%] =
Actual RPM[RPM] - Idle RPM[RPM]

Nominal RPM[RPM] Idle RPM[RPM]
. 100%
Under speed protection

Under speed protection is activated 5 sec after RPM > Engine params: Starting RPM. Engine underspeed
is detected when RPM drops below 30 RPM (fix).
- 102 -
Engine params: Starting RPM

RPM
5 sec
Underspeed protection
active
STARTER
Protection delay and blocking

closed
BINARY INPUT
physical
BinInp delay
BINARY INPUT
Internal value
DriveConfig: I/O, Property, Protection active = Opened

BINARY INPUT
physical
opened
BinInp delay
BINARY INPUT
Internal value
closed
BINARY INPUT
physical
Engine running
state
BinInp delay
BINARY INPUT
Internal value
RunOnlyBlkDel
inactive
PROTECTION
active
Engine running
state
RunOnlyBlkDel
BINARY INPUT
physical
closed
BinInp delay
BINARY INPUT
Internal value
PROTECTION
inactive
active
Engine running state

AI Oil pressure > Engine params: Starting Poil or
active BI Run indication1 or
active BI Run indication2 or
active BI Run indication3

- 103 -
Universal states
State is a value joined to each Analog input or value. State indicates if any protection configured on
corresponding analog input is active or not.. When is any state configured as protection the corresponding
Binary output appears in Analog protection list and can be used for selective external indication of Alarm.
State is reset (output is opened) when corresponding Alarm is not active and confirmed (Fault reset was
pressed).
og
nal
ue
va l
re
in c
asi
ng
Ana
lo g
Protection limit
v a lu
ed
e cr
eas
in g
Fault reset button
Protection state
There is seven universal (free) states available in ID-DCU-1.1 that are not joined to any value or input.
They can be used mostly for some values that have not state (e.g. RPM or other that are not measured on
Analog input). This way can be configured protection to any ID-DCU internal value or more levels external
indication.
Example of Universal state1 configuration to Engine speed (Warning for Engine speed > 1600RPM, 1s):
This configuration is available in DriveConfig Expert mode.

- 104 -
PLC toolbar functions

Export drawing to image
Press the button
on the PLC toolbar to export the whole drawing (all sheets) into a windows metafile
image (WMF). The WMF is a vector format which can be viewed and edited in most of vector-based
graphic editors such as CAD editors, Microsoft Visio etc..
Recovery the drawing

The program creates backups of your drawing automatically. If you close the drawing accidentally, you can
recovery it back from the backup copies. Press the button
on the PLC toolbar to select which backup
copy you want to open. The filenames of the backup copies are generated automatically from current date
and time according to following scheme: "yyyy_mm_dd_hh_mm_ss_xxxx.xml"
CAUTION!
If you open a backup copy which was saved from an archive of different firmware version and/or branch
than the current archive is, the configuration of sheet inputs and outputs may be incorrect!!
Print the drawing

Click to the icon
to print the whole drawing. After clicking the print preview window is opened, where
you can see how the drawing will appear on the paper. Then click to Print button to open the standard
windows print dialog.
NOTE:
Each sheet is printed on two separate sheets of paper. The first paper contains the sheet graphic and the
second paper (or more) contains summary of the sheet contents in the form of a table. The graphic is
always zoomed to fit one paper.
Cut selection
Use the button
or CTRL+X to cut the current selection from the sheet into the clipboard.
Copy selection
Use the button
or CTRL+C to copy the current selection from the sheet into the clipboard.
Paste from clipboard

Use the button
or CTRL+V to paste the contents of the clipboard into the active sheet.
NOTE:
The clipboard is cleared after the it is pasted into the sheet.
Select whole sheet contents

Press the button
to select all contents of the active sheet.

- 105 -
Cancel selection
Press the button
to cancel the current selection.
Delete selection
Press the button
to delete current selection.
Delete whole sheet contents

Press the button
to delete the whole contents of the active sheet.
Reroute selected wire(s)
Undo last change

Press the button
or CTRL+Z to undo the last change that was made in the drawing.
Redo last undo change

Press the button
to cancel the last undo step and return one step back.
Show drawing history

Press the button
to show/hide a panel at the right of the PLC editor window, which contains an
overview of last changes that were made in the drawing.
Repaint drawing
If the drawing is not correctly displayed, press the button
to repaint it.
Show hints
Press the button
to activate/deactivate hints for the blocks placed in the drawing. If the hints are
enabled and the mouse pointer is located over a block, a hint with block configuration summary is
displayed.

- 106 -
PLC HINT
Add new sheet

Press the button
on the PLC toolbar to add new sheet under the selected sheet. Drag the sheet
edges to resize the sheet according your needs.
RESIZE SHEET
NOTE:
The print function prints each sheet of the drawing at one sheet of paper, i.e. large sheets are zoomed out
to fit the paper size. This can cause that large sheets will be difficult to read.
Export/import of sheets
Press the button
on the PLC toolbar to save currently selected sheet into a file. Press the button
to import contents of currently selected sheet from a file. Configuration of sheet outputs is not
imported and must be done manually afterwards.
NOTE:
The import will overwrite all previous sheet contents!
CAUTION!
Please always check configuration of sheet inputs, especially if you import a sheet which was originally
created in different firmware branch and/or version.
- 107 -
EXAMPLE:
This function can be used e.g. if you have a sheet containing one particular function and you want to use
this functionality repeatedly.
Export/import of sheets
Press the button
on the PLC toolbar to save currently selected sheet into a file. Press the button
to import contents of currently selected sheet from a file. Configuration of sheet outputs is not
imported and must be done manually afterwards.
NOTE:
The import will overwrite all previous sheet contents!
CAUTION!
Please always check configuration of sheet inputs, especially if you import a sheet which was originally
created in different firmware branch and/or version.
EXAMPLE:
This function can be used e.g. if you have a sheet containing one particular function and you want to use
this functionality repeatedly.
Move a sheet
Press the button
up or down.
or
on the PLC toolbar to move the currently selected sheet within the drawing
CAUTION!
Moving sheets causes the order of evaluation of the blocks will be different and might cause the PLC
program to work incorrectly.
CAUTION!
Moving sheets may cause the targets of "jump" blocks will be invalid. Please check "jump" blocks after
moving a sheet.
Move a sheet
Press the button
up or down.
or
on the PLC toolbar to move the currently selected sheet within the drawing
CAUTION!
Moving sheets causes the order of evaluation of the blocks will be different and might cause the PLC
program to work incorrectly.
CAUTION!
Moving sheets may cause the targets of "jump" blocks will be invalid. Please check "jump" blocks after
moving a sheet.
Go to next/previous sheet
Press the button
or
on the PLC toolbar to display and activate next or previous sheet.
NOTE:
The active sheet is indicated by the blue sheet border.
- 108 -
Go to next/previous sheet
Press the button
or
on the PLC toolbar to display and activate next or previous sheet.
NOTE:
The active sheet is indicated by the blue sheet border.
Delete a sheet
Press the button
on the PLC toolbar to delete currently selected sheet from the drawing.

- 109 -
PLC blocks
PLC Block: OR/AND
Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input 1..8
N/A
Inputs 1..8
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Result of the logical operation.
N/A
The block performs logical operation AND / OR of 2 - 8 binary operands. The

inputs as well as the output can be inverted.
FUNCTION AND
I1
I2
I1
I2
FUNCTION OR

- 110 -
1.
2.
3.
4.
5.
Use these buttons to add/remove inputs (up to 8).

The inputs can be inverted.
Rename the block output.
Select function of the block.
The output to be inverted.
NOTE:
The inputs are assigned to their sources in the sheet by dragging a wire from
the input to the source.

- 111 -
PLC Block: XOR/RS

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input 1
N/A
Input 1
Input 2
N/A
Input 2
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Result of the logical operation.
N/A
The block provides logical function of two values - XOR or RS flip-flop. Both
inputs and output can be inverted.
FUNCTION XOR
I1
I2
Qn+1
Qn
FUNCTION RS
1.
2.
3.
4.
The input 1 can be inverted prior to entering the function.

The input 2 can be inverted prior to entering the function.
Rename the output. The output can be inverted.
Finally select the type of the function.

- 112 -
NOTE:

- 113 -
PLC Block: Comparator with hysteresis

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Any
Compared value
Input ON
Same as 'Input' Comparation level for switching on
Input OFF
Same as 'Input' Comparation level for switching off
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Comparator output
N/A
The block compares the input value with the comparation levels. The behavior
depends on whether the ON level is higher than OFF level or vice versa.

- 114 -
1. If you want the ON level to be a constant, write the constant into this box.
Otherwise go back to the sheet, create an input on it and connect the
sheet input to the block input by dragging a wire.
2. If you want the OFF level to be a constant, write the constant into this
box. Otherwise go back to the sheet, create an input on it and connect
the sheet input to the block input by dragging a wire.
3. Rename the output.
NOTE:
Press the button (4) if you need to delete the currently configured source from
the box.
NOTE:

- 115 -
PLC Block: Comparator with delay

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input 1
Any
Compared value
Input 2
Same as 'Input
1'
Comparation level
Delay
0.0..3000.0 [s]
Comparation delay
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Comparator output
N/A
The block works as an analog switch. It compares the input value with the
comparation level. The output will switch on if the input is equal or higher than
the comparation level for time longer than the delay.
1. If you want the comparation level to be a constant, write the constant into
this box. Otherwise go back to the sheet, create an input on it and
connect the sheet input to the block input by dragging a wire.
2. If you want the delay value to be a constant, write the constant into this
box. Otherwise go back to the sheet, create an input on it and connect
the sheet input to the block input by dragging a wire.
NOTE:
the box.

- 116 -
NOTE:

- 117 -
PLC Block: Window comparator

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Any
Compared value
Input HIGH
Same as 'Input' Upper window limit
Input LOW
Same as 'Input' Lower window limit
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Comparator output
N/A
The block output is switched on whenever the input value is in the range defined
by Lo and Hi levels.

- 118 -
1. If you want the Hi level to be a constant, write the constant into this box.
2. If you want the Lo level to be a constant, write the constant into this box.
NOTE:
the box.
NOTE:

- 119 -
PLC Block: Mathematical function I

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input 1
Any
Input 1
Input 2
Same as 'Input
1'
Input 2
OUTPUT
TYPE RANGE[DIM]
Output
Same as 'Input
1'
FUNCTION
Result of the mathematical
operation.
The block performs basic mathematical operations of 2 operands.
ADD: Addition
SUB: Subtraction
ABS(SUB): Absolute value of subtraction
AVG: Average
MIN: Minimum of two
MAX: Maximum of two
1. Rename the output

2. Select the mathematical operation
NOTE:

- 120 -
PLC Block: Mathematical function II

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input 1
Any
Input 1
Input 2..8
Same as 'Input
1'
Inputs 2..8
OUTPUT
TYPE RANGE[DIM]
Output
Same as 'Input
1'
FUNCTION
Result of the mathematical
operation.
The block performs basic mathematical operations of 2 - 8 operands.
ADD: Addition
AVG: Average
MIN: Minimal value
MAX: Maximum value
1. Use these buttons to add and remove inputs (up to 8)

2. Rename the output
3. Select the mathematical operation
NOTE:

- 121 -
PLC Block: Interpolation

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Input value
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Transformed value
X1..X2 []
Y1..Y2 []
This block performs a linear transformation of the input. The transformation

function is defined by two pairs of points [X1, Y1] and [X2, Y2]. The function
works only within the region defined by X1,X2. Outside the region the output is
an invalid value (-32768). The block can be used e.g. for changing of decimal
resolution of a value.
1.
2.
3.
4.
Rename the output.

Adjust resolution (number of decimal positions) of the output.
Adjust dimension of the output.
Enter the points of the transformation function. The value of X1 must be
lower than the value of X2, however Y1 needn't to be lower than Y2, i.e.
the characteristic can be also negative.

- 122 -
NOTE:

- 123 -
PLC Block: NonLinear Interpolation

Symbol
Inputs
Outputs
INPUT
TYPE
RANGE[DIM]
FUNCTION
Input
Any
Input value
OUTPUT
TYPE
RANGE[DIM]
FUNCTION
Output
Adjustable
Transformed value
Description This block performs a non linear up to 10 points transformation of the input. The
transformation function is defined in User curves - PLC curves table by up to 10 pairs of
points. The block can be used for non linear transformation and for changing output value
decimal resolution.
1.
2.
3.
4.
Rename the output.

Adjust resolution (number of decimal positions) of the output.
Adjust dimension of the output.
Select conversion function from the list.
NOTE:
The inputs are assigned to their sources in the sheet by dragging a wire from the input.
- 124 -
PLC Block: PID regulator with analog output

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Any
Regulated value
Requested
val.
Same as 'input' Required value
Gain
100.00..100.00 Gain of the regulator

[%]
Int
100.00..100.00 Integrative part of the regulator

[%]
Der
100.00..100.00 Derivative part of the regulator

[%]
Bias
-10000..10000
[-]
Value of the output while the

regulator is off
Gate
N/A
Regulator on/off input
OUTPUT
TYPE RANGE[DIM]
Output
-10000..10000
[-]
FUNCTION
Actuator control output
The block is a PID regulator with analog output and adjustable regulation period.
The function of the regulator can be disabled by the gate input. While the
regulator is disabled, the output is set to bias value.

- 125 -

2. Adjust regulation period. The period should be adjusted according to the
speed of the response of the system, e.g. longer period for slower
systems, shorter period for faster systems.
3. You may want to have some regulation parameters, as e.g. derivative
part or bias, constant. In such a case write the constant directly into the
appropriate box. If there is a source configured, it must be deleted prior
to writing of the constant.
4. If you need the regulator to run only if certain condition is fulfiled, use the
gate input. Create a binary value representing the condition (e.g. using
other plc blocks) and connect it to the gate input. The regulator will then
work only if the gate input is active. If the gate input is not connected, the
regulator works all the time the controller is switched on.
NOTE:

- 126 -
PLC Block: PID regulator with up/down binary outputs

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Any
Regulated value
Requested
val.
Same as 'input' Required value
Gain
100.00..100.00 Gain of the regulator

[%]
Int
100.00..100.00 Integrative part of the regulator

[%]
Der
100.00..100.00 Derivative part of the regulator

[%]
Gate
N/A
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output up
N/A
Actuator control - Raise
Output down B
N/A
Actuator control - Lower
Regulator on/off input
The block is a PID regulator with binary outputs up/down and adjustable
regulation period. The function of the regulator can be disabled by the gate input.

- 127 -
1. Rename the outputs.

2. Adjust regulation period. The period should be adjusted according to the
speed of the response of the system, e.g. longer period for slower
systems, shorter period for faster systems.
3. Adjust the actuator time. It is time that the actuator (servo etc.) needs for
changing position from fully closed to fully open.
4. You may want to have some regulation parameters, as e.g. derivative
part, constant. In such a case write the constant directly into the
appropriate box. If there is a source configured, it must be deleted prior
to writing of the constant.
5. If you need the regulator to run only if certain condition is fulfiled, use the
gate input. Create a binary value representing the condition (e.g. using
other plc blocks) and connect it to the gate input. The regulator will then
work only if the gate input is active. If the gate input is not connected, the
regulator works all the time the controller is switched on.
NOTE:

- 128 -
PLC Block: Analog ramp

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Any
Input value to be ramped.
Up
Same as input
Maximal rising rate of the output per

one second.
Down
Same as input
Maximal lowering rate of the output

per one second.
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Ramped value
Same as input
This block limits the maximal rate of change at the output. The maximal rates up
and down are adjustable separately and ramping down and up can be
enabled/disabled separately.
1. Adjust the maximal rising rate of the output per one second. If you want
the delay to be a constant, write the constant into the box. Otherwise
connect the input to any other analog object.
2. Adjust the maximal lowering rate of the output per one second. If you
want the delay to be a constant, write the constant into the box.
Otherwise connect the input to any other analog object.
3. Tick the checkbox to activate the rising rate limitation.
4. Tick the checkbox to activate the lowering rate limitation.
NOTE:

- 129 -
PLC Block: Up/Down

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Lim 1
-32768..32767
[-]
Lower limit of the analog output
Lim 2
-32768..32767
[-]
Upper limit of the analog output
Speed up
-32768..32767
[-]
Rising rate of the analog output per

second
Speed down
-32768..32767
[-]
Lowering rate of the analog output

per second
Default
output value
-32768..32767
[-]
Bias value of the output. The output

is initialized to this value when the
controller is switched on, when the
reset input is activated or when both
Speed up and Speed down inputs
are active.
Up
N/A
The output is raising it's value with

the adjusted rate while this input is
active.
Down
N/A
The output is lowering it's value with

the adjusted rate while this input is
active.
Reset
N/A
The output is set and held at bias

value while this input is active.
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Output value
Lim1..Lim2 [-]
This block works as an analog ramp controlled by binary inputs "up" and "down".
The ramp rates and output limits are adjustable as well as bias value. The output
can be reset to bias value by the reset input.

- 130 -
1. Adjust the output limits. If you want them to be constants, write the
constants into the box. Otherwise connect the inputs to any other analog
objects (e.g. PLC setpoints).
2. Adjust the output rates for raising and lowering. If you want them to be
constants, write the constants into the box. Otherwise connect the inputs
to any other analog objects (e.g. PLC setpoints).
3. Adjust the output bias value. If you want it to be constant, write the
constant into the box. Otherwise connect the input to any other analog
object (e.g. PLC setpoint).
NOTE:

- 131 -
PLC Block: Inc/Dec

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Inc
N/A
Rising edge of the input increments the

output by 1.
Dec
N/A
Rising edge of the input decrements

the output by 1.
Reset
N/A
Rising edge of the input sets the output

to default value.
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Output value
0..Max [-]
The output of the block is incremented/decremented by every rising edge at the input
"Inc"/"Dec". The initial and maximal values of the output are adjustable. The output can
be reset to the initial value by the input "Reset". The block can work in cyclical mode
(e.g. ...4-5-0-1-2-3-4-5-0-1...) or non-cyclical mode (e.g. ...0-0-1-2-3-4-5-5...).
EXAMPLE:
The module can be used e.g. together with a Decomposer and Multiplexed constant for
creation of a camswitch.
EXAMPLE: CAMSWITCH

- 132 -
1.
2.
3.
4.
Adjust the upper limit of the output.

Adjust the initial value of the output after reset.
Select whether the output will work in cyclic or non-cyclic mode.
Rename the output.
NOTE:
The inputs are assigned to their sources in the sheet by dragging a wire from the
input to the source.

- 133 -
PLC Block: Moving average

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Input value
OUTPUT
TYPE RANGE[DIM]
Output
Any
Same as the
input
FUNCTION
Floating average of the input value
The function calculates average of N last samples of the input value. The rate of
sampling is adjustable.
Typical usage of this function is filtering of a value (quantity) whose
instantaneous value fluctuates rapidly around it's mean, which is changing
slower. Using a filered value may avoid problems with further processing of the
value e.g. in other PLC blocks or in a supervisory system.
Example of such value can be genset power at a gas engine operating in parallel
to mains mode. Even if the mean value is constant, the instantaneous value may
fluctuate rapidly due to misfiring.

exp weight
2. The number of consequent samples N is given as 2
. I.e. adjust 3
for 8 samples, 4 for 16 samples, 5 for 32 samples etc...
3. Adjust the sampling rate.
NOTE:

- 134 -
PLC Block: Timer

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Run
N/A
The timer runs only if this input is

active or not connected
Reload
N/A
This input reloads the timer to the

initial value
Reload val.
0..32767 [-]
Initial value of the timer.
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Timer output
N/A
The block works as a countdown timer which is decreased by 1 every PLC cycle.
The timer initial value is adjustable by the "Reload val" input. As the PLC cycle
lasts 100ms, the timer duration equals to "Reload val"/10 [s]. The timer is
automatically reloaded with the initial value when it reaches zero or it can be
reloaded in any other moment using the "reload" input. The timer is held at
reload value until the reload input is deactivated. The timer output is inverted
always when the timer is reloaded.

- 135 -
1. Adjust the reload value. The duration of the timer (in seconds) is given
by the reload value divided by 10. The reload value can be either
constant or a setpoint or any other analog object.
3. If you want the output to start at logical 0, tick this checkbox. Otherwise
the output will start at logical 1.
NOTE:

- 136 -
PLC Block: Delay

Symbol
Inputs
Outputs
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
N/A
Input signal to be delayed
Input time up
-3200.0..3200.0
[s]
Delay of the rising edge resp. pulse

length generated by rising edge of the
input
Input time
down
-3200.0..3200.0
[s]
Delay of the falling edge resp. pulse

length generated by falling edge of the
input
Input reset
N/A
Resets the output to logical 0. The

output remains in logical 0 while this
input is active.
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Output signal
N/A
Description This block can work in two modes of operation:
Delay mode - the rising edge at the output is generated with delay of "input time
up" when a rising edge at the input is detected. The falling edge at the output is
generated with delay of "input time down" when a falling edge at the input is
detected. If the delayed falling edge at the output came earlier than the delayed
rising edge, then no pulse would be generatated at the output.
Pulse mode - a pulse of "input time up" length is generated at the output when a
rising edge is detected, a pulse of "input time down" length is generated at the
output when a falling edge is detected.

- 137 -
1. Adjust the delay of rising edge. If you want the delay to be a constant, write the
constant into the box. Otherwise connect the input to any other analog object.
2. Adjust the delay of falling edge. If you want the delay to be a constant, write the
constant to the box. Otherwise connect the input to any other analog object.
4. Select the operation mode (described above)
NOTE:
If Input time up or Input time down value is <0, this input is internally set to zero.
NOTE:
The inputs are assigned to their sources in the sheet by dragging a wire from the input to
the source.

- 138 -
PLC Block: Analog switch (Multiplexer)

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input 1
Any
Input value 1
Input 2
Same as 'Input
1'
Input value 2
Input SW
N/A
Switch input
OUTPUT
TYPE RANGE[DIM]
Output
Same as 'Input
1'
FUNCTION
Copy of 'Input 1' or 'Input 2'
depending of the 'Input SW' state
The block works as a multiplexer. If the binary input SW is inactive, the block
copies the value of analog input 1 onto the analog output. If the binary input SW
is active, the block copies the value of analog input 2 onto the output.
1. If you want the input 1 to be a constant, write the constant into this box.
2. If you want the input 2 to be a constant, write the constant into this box.
NOTE:
the box.
NOTE:
- 139 -

- 140 -
PLC Block: Force history record

Symbol
Inputs
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
A record with configured text is

recorded into the controller history
when the input is activated.
N/A
Outputs
Description
This block writes a record with defined text into the history when the input is
activated.
1. Enter the text, which will be used for the "reason" column of the record.
NOTE:

- 141 -
PLC Block: Force protection

Symbol
Inputs
INPUT
TYPE RANGE[DIM]
FUNCTION
Lvl 1
N/A
The input activates yellow level of

the configured protection if it is
configured.
Lvl 2
N/A
The input activates red level of the

configured protection if a red level
protection is configured.
Fls
N/A
The input activates sensor fail if a

red level protection is configured.
Outputs
Description
This block issues alarms of configured type and text when appropriate binary
input is activated.
1. Select the protection type from the list.

2. Enter the message, which will appear in the Alarmlist together with the
prefix according to protection type when the protection is activated.
3. Go back to the drawing and attach wires to the inputs. Inputs are
enabled and disabled according to selected protection type (e.g. if
warning is selected, then "Lvl 2" input is disabled). Because of this the
protection type must be configured first and then wires can be attached.
NOTE:

- 142 -
PLC Block: Jump

Symbol
Inputs
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Input which activates the jump.
N/A
Outputs
Description
If the input is active, then a group of following PLC blocks is skipped and the PLC
program continues execution at the block that is specified in the block jump.
1. Select if the input will be inverted at the enter of the block.

2. Select the destination PLC block to which the block will jump.
NOTE:

- 143 -
PLC Block: Multiplexed analog constant

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Selects which constant will be sent

to the output
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Output value is one of the constants

selected by the input
0..31 [-]
Adjustable
The block works as a multiple constant selected by an analog value. The output
value is set to the constant with index equal to the input value. The block can be
used e.g for creation of a camswitch as described in the Inc/Dec module.

- 144 -
1.
2.
3.
4.
Rename the output.

Adjust resolution and dimension.
Use the buttons to add/remove constants (up to 32).
Adjust values of the constants. The column "Item" (4.1) represents
indexes of the constants, which are used for selecting of the active
constant. The value of the constant can be entered either in decimal
form (4.2) or in binary form (4.3).
NOTE:

- 145 -
PLC Block: Counter

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input Cnt
N/A
Input at which the edges are

counted
Input Lim
0..32767 [-]
Counter value limit for activation of

the output.
Input Clr
N/A
Reset input
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Output is activated when the

counter value exceeds the limit
N/A
The block works as a counter of edges (selectable rising, falling or both) with
reset input and adjustable counting limit. The maximal counter value is 32767.
The counter value is lost when the controller is switched off. The output is
activated when the counter value reaches equal or higher value than the
adjusted limit and remain active until the block is reset. Activating of the reset
input resets the counter value to 0, deactivates the output. Holding the reset
input active blocks counting.
1. Adjust limit value. The counter output is activated when the counter gets
over this value. The limit can be constant as well as a setpoint or any
other analog value.
3. Select edges which will be counted.
NOTE:

- 146 -
PLC Block: Decomposer

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Value to be "decomposed" to bits
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Out 1
N/A
Bit 0,4,8,12 - according to selected

group of bits.
Out 2
N/A

group of bits.
Out 3
N/A

group of bits.
Out 4
N/A

group of bits.
Any
The block converts the input analog value to binary form and provides selected bits as
binary outputs. The block can be used e.g for creation of a camswitch as described in
the Inc/Dec module.
1. Select which group of bits will be mapped to the outputs.

2. Write a number into this box to see the binary form of the number in the
selector (1). This box is for test purpose only and does not influence the
behavior of the block.
3. Select which outputs will be used and rename them.
NOTE:
The inputs are assigned to their sources in the sheet by dragging a wire from the
input to the source.

- 147 -
PLC Block: Convert

Symbol
Inputs
Outputs
Description
INPUT
TYPE RANGE[DIM]
FUNCTION
Input
Input
OUTPUT
TYPE RANGE[DIM]
FUNCTION
Output
Output
Any
Adjustable
The block converts the input value of any data type to an INTEGER16 value. If
the input value is out of INTEGER16 range, the output value is set to invalid
status (0x8000).
NOTE:

- 148 -
Controller configuration and monitoring

InteliDrive sw pack contains separate PC software tools: DriveConfig (DC) and DriveMonitor (DM).
DriveConfig and DriveMonitor is based on Windows 95/98/NT/ME/2000/XP or higher platform and requires
5 Mbyte of hard disc free space.
Direct connection to the PC

InteliDrive can be connected directly with PC via RS232 interface. Use the standard cable RS232 cable to
connect PC with InteliDrive controller.
Hint:
Make sure the grounding system on controller and PC COM port (negative of the PC DC supply) are
identical before the first direct connection. There must not be any voltage between these two points
otherwise the internal PTC protection activates and interrupts RS232 communication. In such case
disconnect RS232 line wait a minute for PTC recovery and try again. The simple solution is to assure, that
the PC supply 240/20V is ground free (GND terminal is not connected).
2 - RxD
3 - TxD
5 - GND
RS 232
2 - RxD
3 - TxD
5 - GND
RS232
230 VAC
CONTROLLER
RS232
PC
0 VDC
Required the same

voltage potential
between GNDs
Battery
DriveConfig
There are two controller file types:
Firmware
ID-DCU-Industrial-2.5.mhx
Application file (archive)

DCU-Industrial-SS-2.8.aid
DCU-Industrial-AS-2.8.aid
Delivered controller contains firmware and default configuration. Any Application file can be modified by
customer using DriveConfig PC software. It is possible to download Application file from the controller,
modify it and download back. There must be corresponding version of Application file with firmware in
controller.
Hint:
Any ECU Inputs/Outputs configuration procedure has to start from default AS or SS archive. The problems
can occur when the finished ECU configuration is simply changed to another ECU (e.g. from Volvo to
Scania) without ECU-1 module unselecting (unclicking).
Configuration aid file does not contain the History record when had been read from the ID controller by
DriveConfig.
To load History file from InteliDrive use DriveMonitor software only.
Application file - archive

There exists one binary type of configuration file only. Config file *.aid contains:
Complete I/O configuration (include extension modules if any)
Setpoints setting
All available languages

- 149 -
Configuration file can be opened (Open file or Load from ID) modified and stored to the PC (Save, Save as)
or downloaded to Controller (Store to ID).
DriveConfig functions
Tool for ID-DCU controller and extension modules configuration
Extension modules addressing
All I/O function or protection configuration
Setpoints adjusting
Sensor characteristics modification
History record modification
Password level protection modification (password value must be changed in DriveMonitor)
Controller firmware (mhx file) upgrade
Controller application file Up/Down load
Language translator enables (not available in version 1.0)
o Create Dictionary between two languages (Dictionary can be used repeatedly)
o Translate current text in Controller (in any language)
o Add new language (up to controller memory limit)
PC to ID-DCU controller connection
Uploading or downloading procedure only (no continuous on-line connection)

Direct RS232 connection
Modem and internet connection
Configuration steps
Following configuration steps are available in DriveConfig software:
Configure addresses of Extension modules when more inputs and outputs are required
Configure J1939/J1587 interface when Electronic engine is connected
Configure Binary inputs as Protection or Function
Configure Binary outputs
Configure Analog inputs as Protection or Function
Define user sensors
Configure History record
Configure password protection
Add/Translate the language
Translator
Enables to translate all or some texts to up 5 languages that are all available in controller. Controller
language can be changed from panel buttons. It is possible to operate different languages on each IDDCU, Remote panel and Drive Monitor.
Hint:
Check all screens if some texts are not shortened.
Not supported functions
No continuous system monitoring (measured values are not available)

No remote control (Start, Stop, ) via serial data line.
No History (log) monitoring, only History header.
No Modem, GSM and internet interface support.

- 150 -
Configuration lock
protects any (sophisticated) aid configuration (e.g. with complex PLC functions) in controller against
unwanted loading (and using) by the third person. Locked configuration is not possible to open with
DriveConfig without Level 3 password setting. For service purposes can be aid file loaded by DriveMonitor
but again without possibility to open in Off-line mode by DriveConfig without password.
Configuration lock is available from firmware versions ID-DCU-Industrial-2.5 and ID-DCU-Marine-1.6
can be Ena/Disabled in DriveConfig Modules window.
Hint:
On-line help is available in DriverConfig after function F1 key is pressed.
DriveMonitor
Functions
On-line direct, Modem or Internet connection to one engine

Active Modem or Internet call from engine to PC (activated by selected Alarm)
Continuous one engine monitoring in on-line connection
On-line or Off-line History record listing
Setpoints listing and adjusting (password protected)
Statistics value (e.g. Running hours) Set/Reset
Password and Access code change
Connection type
Direct connection via RS232 (up to 10m). For longer distance use RS232/RS485 converters
(e.g. ADVANTECH ADAM 4520).
Modem connection via Analog, ISDN or GSM modem.
Internet via IG-IB (internet interface unit). IG-IB Internet - Ethernet or Dial-up connection is
available.
Active call (via modem). Controller calls to the preselected telephone number and sends the
AID file when active call is activated. To receive AID file the DriveMonitor must be in Active
call waiting window.
Off line connection enables open and list Application AID file stored in PC.
Hint:
More detail regarding different types of connection see in IG-IS Communication guide.
Control window: displays all ID-DCU and I/O states, enables engine
control.
ID-RPU window not available in Industrial version
Setpoints: listing and adjusting
Values: reading of all I/O include external modules

- 151 -
History list: complete history list.
Password protection
modified.
There are three levels of password protection.
0. User level allows change of non-protected setpoints only
1. Operator level allows change of setpoints protected by Operator level 1.
2. Master level allows change of setpoints protected by Operator 1. and Master level 2.
3. Supervisor highest level allows all setpoints or configuration changes, firmware upgrade.
There can be password protected:
Setpoints (depends on configuration)
Statistics values (Level 3 only)
Engine commands (depends on configuration)
Even though one level may have been set from the front panel, the affected setpoints are not
accessible from DriveMonitor (direct or Modem) until this level is set in DriveMonitor (direct or Modem).
Setpoints opened from front panel are automatically closed 15 minutes after the last key has been
depressed or when wrong value of password is set.
modified.
Any password can be changed once that level password or higher has been entered.
Modbus communication
See detail description in InteliCommunicationGuide-xxx.pdf.
Direct connection: RS232, RS422, RS485

Modem connection
9600, 19200 or 38400 bps, 8 data bits, 1 stop bit, no parity
Transfer mode RTU
Function 3 (Read Multiply Registers)
Function 6 (Write Single Register)
Function 16 (Write Multiply Registers)
The response to an incoming message is sent with minimum 4.096 ms delay after message reception
Data block reading is available from ID-DCU-Industrial-2.4 and maximal block size is up to 65 registers.
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web
site at http://www.modicon.com/openmbus/ .
New communication objects 46001 - 46200 for Alarm list and ECU Alarm list reading in text form.
New communication object 46358 (Modbus command register 6357) for simple (single message)
writing of engine Start, Stop, Clutch etc. commands see Inteli Communication Guide 06-2008.
Command
Engine Start
Engine Stop
Fault reset
ECU Fault reset
Horn Reset
Mode >
Argument
In HEX
FE01
FD02
FB04
E817
FC03
F40B
Command string
01,06,18,D5,FE,01,1F,32
01,06,18,D5,FD,02,5F,C3
01,06,18,D5,FB,04,DC,61
01,06,18,D5,E8,17,90,9C
01,06,18,D5,FC,03,9F,93
01,06,18,D5,F4,0B,99,95

- 152 -
Mode <
Clutch ON/OFF
01
06
18D5
FE01
1F32
F30C
EC13
01,06,18,D5,F3,0C,DA,67
01,06,18,D5,EC,13,93,9F
= Controller address
= Modbus Write single register command
= 6357 DEC = New Command register
= Start command argument
= CRC
Modbus Multipack message

It is special communication object that contains all values that are used for History record (configurable)
and can be read by one command.
Hint:
Detail Modbus command description and examples see in ComAp Communication guide and in
DriveConfig On-line help.
Communication object vs. Register

All the data intended for communication has its representation as communication objects in the controller.
The communication object is represented by the n-byte array in the controller memory and identified by the
unique 16-bit communication object number. The register, according to Modbus communication protocol,
represents a two-byte data and in communication functions is referenced by 16-bit register address.
Further in the description of communication functions the communication object number will always be
used as a register address and length of the communication object will be expressed by number of
registers. Just one communication object can be read or written by one communication function.
Hint:
It is possible to download the Actual InteliDrive controller object description corresponding to actual
configuration from on-line controller or from aid archive using DriveConfig software.

- 153 -
Technical data
ID-DCU
Power supply
Nominal power supply
24 VDC
Power supply range
8 36 VDC
Current consumption (depends on supply voltage)
Battery voltage measurement tolerance

RTC battery life-cycle
Hint:
RTC battery flat causes wrong Date&Time information only.
0,34A at 8VDC
0,12A at 24VDC
0,09A at 36VDC
2 % at 24V
10 year
Operating conditions
Operating temperature ID-DCU
Operating temperature ID-DCU-LT
Storage temperature
Humidity
Flash memory data retention time
Protection front panel
Standard conformity
Low Voltage Directive
Electromagnetic Compatibility
Vibration
Shocks
-20 to +70 C
-40 to +70 C
-30 to +80 C
95% without condensation
10 years
IP65
EN 61010-1:95 +A1:97
EN 61000-6-2, October 2001
EN 61000-6-4, October 2001
IEC 60533, Ed. 2; 1999-11
5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
2
a = 200 m/s
Hint:
The ID-DCU-Industrial controller can also fulfill requirements of the NFPA 20 standard by using of
controllers PLC functions.
Dimensions and weight

Dimensions
Weight
(183x123x47mm)
See chapter terminals and dimensions
800g
Binary inputs
Number of inputs
Input impedance
Input range
Switching voltage level for close contact indication
Voltage level for open contact indication
Minimal input duration
14
4,7 k
0-36 VDC
0-2 V
8-36 V
110 ms
Binary open collector outputs

Number of outputs
14
- 154 -
Maximum current - outputs BO1, BO2

Maximum current - outputs BO3 - BO14
Maximum switching voltage
1A
0,5 A
36 VDC
Speed pick-up input

Type of sensor
Input impedance
Minimum input voltage
Maximum input voltage
Minimum measured frequency
Maximum measured frequency
Frequency measurement tolerance
magnetic pick-up (connection by

shielded cable is recommended)
10 k
2 Vpk-pk (from 4 Hz to 4 kHz)
50 Veff
4 Hz
10 kHz (min. input voltage 6Vpk-pk)
1,5 %
D+ function
Max. D+ output current
Guaranteed level for signal Charging OK
300 mA.
90% of supply voltage.
Analog inputs
Not electrically separated
Group 1 AI1 AI4
Number of inputs
Resolution
Jumper selectable range
Maximal resistance range
Maximal voltage range
Maximal current range
Input impedance
Input impedance
Resistance measurement tolerance
Voltage measurement tolerance
Current measurement tolerance
4 unipolar
10 bits
V, ohm, mA
2500
1,0 V
0 20 mA
180 for mA measuring
> 100 k for V measuring
2 % 2 out of measured value
1 % 1mV out of measured value
1 % 0,5mA out of measured value
Group 2 AI5 AI8

Number of inputs
4 bipolar
Resolution
Up to 16 bits
Jumper selectable range
V, ohm, mA, thermo coupler
2500
1000 mV or 100mV
The maximal input voltage offset is in the range from 2 to +5 VDC against controller minus power supply
when AI5 to AI8 is used for differential voltage measuring.
Input impedance
Input impedance
0 - 20 mA active
0 - 20 mA passive
50 for mA measuring
> 100 k for V measuring
0,5 % 2 out of measured value
0,5 % 1mV out of measured value
0,5 % 0,5mA out of measured value
RS232 interface
Maximal distance
Speed
10m
19.2kBd
- 155 -
I-RD-CAN
Basic technical data are equal to ID-DCU. There are no binary and analog inputs and outputs.
Communication interface
CAN, RS232
ID-SCM
Power supply range
Consumption
Mechanical dimensions:
Interface to controller
Binary inputs and outputs
Analog input
Operating temperature
24 VDC
8 36 VDC
0,1A depends on supply voltage
108 x 108 x 25 mm,
direct mounted (SUB25)
no
no
o
-30..+70 C
Frequency inputs
Number of inputs
Freq range
Input impedance
Minimum input voltage
2
0 to 8 kHz
> 10 k
2 Vpk-pk (from 4 Hz to 4 kHz)
50 Veff
Impulse inputs
Not electrically separated, designed for active NPN open collector sensors.
Number of inputs
2
Freq range
0 to 60Hz
Min pulse duration
1 ms
Input impedance
4 k
ON input voltage
< 0,8 V
OFF input voltage
> 4,2 V
RON max
1 k
40 V
Analog outputs
Number of outputs
Output range AOUT1 , AOUT2
Output range AOUT3
3
0 to 10 VDC
0 to 20 mA 0,33 mA
10VDC
10VDC via 10k
Pwm (1200Hz / 5V, 10 mA max)
ID-SCM1
Power supply: internal supply from ID-DCU (8 to 36 VDC)
Operating temperature range: -40C to +70C
Number of analog outputs: 1, no galvanic separation
Analog output refreshment: 100 ms
Analog output options
a) pwm 1600 Hz (fix), 5V level, max 10 mA
b) 0 to 10VDC 1%, 10 kiloohms output resistance
c) 0 to 10VDC 1%, max 5 mA (voltage output)

- 156 -
CAN bus interface

Maximal CAN bus length
Basic setting: CAN bus mode = 250kBd
Basic setting: CAN bus mode = 50kBd
Nominal impedance
Cable type
200m
900m
120
twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length and
32 ID-COM units connected:
Nominal Velocity of Propagation
min. 75% (max. 4,4 ns/m)
2
Wire crosscut
min.0,25 mm
Maximal attenuation (at 1 MHz)
2 dB / 100m
Recommended Industrial Automation & Process Control Cables:
BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)
Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
IS-BIN16/8, IS-AIN8
24 VDC
Power supply range
8 36 VDC
Consumption (depends on supply voltage and configuration)
100 300mA
150 x 160 x 50 mm ,
DIN rail (35 mm) mounted
Connection to IS-CU (galvanically separated)
CAN1
o
Storage temperature
Humidity
Standard conformity
Low Voltage Directive
Electromagnetic Compatibility
-30..+70 C
o
-40..+80 C
IP 20
95% without condensation
EN 61010-1:95 +A1:97
EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
IS-BIN16/8
Binary inputs
Galvanically separated in two groups of eight. Common point of each group can be connected to positive or
negative of power supply and inputs activation then goes to opposite negative or positive terminal.
Number of inputs
8+8
Input resistance
3 k
Input voltage range
0-36 VDC
Input log 1
8 to Power supply VDC

- 157 -
Input log 0
0 to 2 VDC
Voltage level is defined between Binary input and Binary input COM1 or COM2 terminal that can be
connected to battery plus or minus for input activation to minus or plus potential.
Binary outputs
Number of outputs (galvanically separated)
Option for Lo-side or High-side switch whole group.
Maximum current
8
0,5 A
36 VDC
Frequency inputs
Number of inputs
2 - RPM1, RPM2
Note: RPM1, RPM2 are not available for ID-DCU controller.
IS-AIN8
Analog inputs
Number of inputs
8
Not galvanic separated
Resolution
16 bits
Each analog input can be software configured to:
Resistance
Current
Voltage
Passive
Active
Active
Thermocouples J, K, L type
Measuring range
From
to
0
2400
0
250
0 / 4 mA
20 mA
4 mA
20 mA
0 mA
20 mA
0 mV
- 1000 mV
0 mV
100 mV
+ 1000 mV
2500 mV
Accuracy
0,5 %
1,0 %
0,5 %
0,5 %
0,5 %
0,2 %
0,2 %
0,5 %
0,5 %
Hint:
Sensors must be isolated from the engine body (except for thermocouples (since HW version 5.0)). Follow
rear sticker description and remove the appropriate jumpers in case of thermocouples not isolated from the
engine body.
IGL-RA15
Power supply
Power supply range
Consumption
24 VDC
8 36 VDC
0,35-0,1A (+1A max horn output)
Depend on supply voltage
Operating conditions
-20..+70 C
- 158 -
Storage temperature
-30..+80 C
IP65
Dimensions and weight

Dimensions
Weight
180x120x55mm
950g
Horn output
Maximum current
1A
36 VDC
IGS-PTM
Power supply range
Consumption
24 VDC
8 36 VDC
0,1A depend on supply voltage
40 x 95 x 45 mm , DIN rail (35 mm) mounted
CAN
o
-30..+70 C
Binary inputs
Number of inputs
Input resistance
Input range
Switching voltage level for close contact indication
Max voltage level for open contact indication
8
4,7 k
0 - 36 VDC
0-2V
8-36 V
Binary open collector outputs

Number of outputs
Maximum current
8
0,5 A
36 VDC
Analog inputs
Number of inputs
Resolution
4
10 bits
0 250
0 100 mV
0 20 mA
1 % 2 out of measured value
1,5 % 1mV out of measured value
2,5 % 0,5mA out of measured value
Analog output
Number of inputs
Resolution
Output range

1
10 bits
0 to 20 mA 0,33 mA
- 159 -
I-AOUT8
Power supply range
Consumption
Number of analog outputs
Output range
24 VDC
8 36 VDC
0,1A depend on supply voltage
40 x 95 x 45 mm , 35 mm DIN rail mounted
CAN
o
-30..+70 C
8 (not electrically separated)
0 to 10 VDC
0 to 20 mA
I-LB
Power supply range
Consumption
Interface
Storage temperature
Front panel protection
24 VDC
8 36 VDC
100 300mA
150 x 160 x 50 mm
35 mm DIN rail mounted
CAN / RS 422 / RS 485 to controller
RS232 to Modem
o
-30..+70 C
o
-30..+70 C
IP 20
IG-IB
Power supply range
Consumption
Mechanical dimensions
Interface
Storage temperature
Front panel protection

24 VDC
8 36 VDC
100 300mA
150 x 160 x 50 mm
35 mm DIN rail mounted
RS232 to controller
RS232 to Modem
CAN bus
Ethernet
o
-30..+70 C
o
-30..+70 C
IP 20
- 160 -

ID DCU Industrial

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InteliDrive

Copyright 2004-2014 ComAp s.r.o.

ComAp, spol. a.s.

ID-DCU-Industrial-2.8, ComAp - April 2014

Archive file extension for InteliDrive controller

Inteli Relay board = interface board with 16 free contact relays.

ID-DCU-Industrial-2.8, ComAp - April 2014

Speed measurement from magnetic pick-up or from ECU

Running hours meter, number of starts counter, fuel counter

Configurable 14 Binary inputs and Outputs and 8 Analog inputs

Setpoints are adjustable via InteliDrive panel or via PC software

3 level password protection

On screen Alarm and ECU Alarm indication

Event and time driven engine history for back tracing

Two or more languages selectable in controller

RS232 / Modbus RTU

Analog or GSM modem - with I-LB+ interface

Internet - with IG-IB interface

Engines with Engine Electronic Control Unit: J1939, J1587, KWP2000

Extension units for more I/O and Remote Display panel.

InteliVision5 and InteliVision8 color displays support

180x120 mm front panel mounted case

LED status indicators / Lamp test

Multifunctional panel buttons

ID-DCU-Industrial-2.8, ComAp - April 2014

Physical component and interface Descriptions

InteliDrive central unit:

Remote color display 8 with CAN or RS232 interface.

8 BIN, 8 BOUT, 4 AIN, 1 AOUT

Multiple engines modem interface.

ID-DCU-Industrial-2.8, ComAp - April 2014

Terminal and dimensions

Front panel LED

Blinks when new alarm is activated.

ID-DCU-Industrial-2.8, ComAp - April 2014

ID-DCU xx -LT version with display preheating

The only one low temperature sensitive part is the controller

ID-DCU-Industrial-2.8, ComAp - April 2014

Extension modules: EMS, IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15

ID-SCM Speed control module

RPM input nominal frequency range

ID-DCU-Industrial-2.8, ComAp - April 2014

Magnetic pickup wiring to

Contact sensor wiring to

Active NPN sensor wiring to

Number of analog outputs: 1, no galvanic separation

Terminals and Dimension

ID-DCU-Industrial-2.8, ComAp - April 2014

Back side of InteliVision 8

ID-DCU-Industrial-2.8, ComAp - April 2014

InteliVision5CAN connector wiring

1-5: Power supply 8 36VDC

ID-DCU-Industrial-2.8, ComAp - April 2014

Communication lines wiring

InteliDrive Remote Display (Remote Panel)

ID-DCU-Industrial-2.8, ComAp - April 2014

Jumper (under cover)

Using converters to RS485 or RS422 increases distance up to 1000 meters.

ID-DCU-Industrial-2.8, ComAp - April 2014

ID-DCU-Industrial-2.8, ComAp - April 2014

IG-MU, I-LB address is set by Jumper

How to establish ID-DCU to I-RD-CAN connection

I-RD status during Init state.

ID-DCU-Industrial-2.8, ComAp - April 2014