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America Corporation

Training Department

Course Catalog
For a real-time schedule of available classes, class descriptions, and online registration visit our web site at:

www.fujiamerica.com

Fuji offers comprehensive machine and


software training courses in our state-of-the art
training centers in Vernon Hills, Illinois and San
Jose, California. Our staff of instructors consists
of seasoned industry professionals. They bring
their own machine and application knowledge as
well as practical experience to the classroom with
the goal of teaching our students how to use Fuji
products correctly and efficiently.

Our classrooms encourage discussion,


the exchange of ideas, and hands-on experience
at individual workstations on actual Fuji
equipment. Bilingual instructors are available for
classes in Spanish. Our class sizes are small to
ensure each student receives individual
attention, including practical and detailed
product instruction and in-depth answers to
specific application questions. In addition, we
are constantly improving our courses through
the use of continuous feedback received from
evaluations completed by former students.

We offer a variety of standard classes on our


current machines at our training centers. We also offer
customized courses upon request. In general, we offer
two levels of training that build progressively upon each
other. Each customer receives one training credit for
every machine or Fuji Flexa license purchased; each
credit is good for 5 days of training.

Points of Contact
Scheduling, Training Coordination, Instruction- FAC and San Jose Training Sites
Chris Dayney
847-821-2478

Team Leader/Training

chrisd@fujiamerica.com

Administration, Manuals - FAC and San Jose Training Sites


Tracey Cusenza
847-821-2466

Training/Software Administrative Support


Vernon Hills, IL

traceyc@fujiamerica.com

Instructors
John Versigan
408-954-0967

Systems Engineer/Instructor
(San Jose, CA)

johnv@fujiamerica.com

Juan Matos
847-821-2400

Field Service Engineer/Instructor


(Vernon Hills, IL)

juanm@fujiamerica.com

Jaime Cassillas
408-954-0967

Field Service Engineer/Instructor


(Reynosa, Mexico)

jaimec@fujiamerica.com

Training FAX #:

847/ 913-1277

COURSE

PAGE#
3


FujiTrainingDepartment3
CourseOfferings4
TrainingClassPolicy5
TrainingRegistrationForm6
FlexaProgramming

3Day7
FlexaNXTProgramming
3Day8
FlexaAIMEXProgramming
3Day9
FlexaXPFProgramming
3Day10
AdvancedVPDNPI

2Day11
AdvancedPartDatacreation 2Day12
FujitraxBasicCourse
3Day13
NXTBasicCourse

3Day14
NXTMaintenance

3Day15
3Day16
AIMEXseriesBasicCourse
AIMEXseriesMaintenance
3Day17
PreventiveMaintenanceWorkshop
2Day18
NXT/AIMHeadRepair
3Day19
XPFBasicCourse

2Day20
XPFMaintenance

2Day21

ONSITE TRAINING COURSE OFFERINGS


TraintheTrainerBasicOperations(Custom)22
LineSupervisorSkillsWorkshop23
CP6SeriesMaintenanceandTroubleshooting24
CP7MaintenanceandTroubleshooting25
IP3MaintenanceandTroubleshooting26
QP351MaintenanceandTroubleshooting27
XPSeriesMaintenanceandTroubleshooting28
FujiStoreOrderForm29

TrainingClassPolicies

FREECLASSCERTIFICATES:

NewMachineSales:
OneFreeClasscertificateforuseinVernonHillsorSanJoseforeachnewmachinesold(inthecaseofNXT1
classper4modules)

RefurbMachineSales:
OneFreeClasscertificateforuseinVernonHillsorSanJoseforeachmachinesoldthatexceeds$100,000.

FlexaSoftwareSales:
TwoFreeClasscertificatesforuseinVernonHillsorSanJosewithanewfirsttimeFlexasoftwarepurchase.

NotesonFREECertificates:
1.TheFreeClasscertificatesareinterchangeablebetweensoftwareandmachineclasses.(ex.Flexacertificates
canbeusedformachinetrainingclasses,softwareformachine)
2.Certificatesexpireoneyearfromdateofissue.Theissuedateisthedatethesoftwareormachineisinstalled
perourservicereport.
3.Freeclasscertificatescannotbeusedforonsitetrainingclasses.InthecasethatFACsellsanewmachineto
acustomerandwedonotoffertrainingonthatmachinetype,wewillallowthecustomertousethefree
certificatesforonsitetraining.
4.FreeclasscertificatescannotbeusedforLevel3machinecalibrationclasses.
5.FreeclasscertificatesarenontransferableoutsideofFujiAmerica'sterritoryforuseatotherFujitraining
centers.
6.Freeclasscertificatesholdnocashvalueandcannotbetraded/boughtbackbeforeoraftertheirexpiration
date.
7.FreeFlexaclasscertificatescanbeusedforeitherthe3dayor5dayclass.

OnSiteTrainingClasses:
FACwillofferonsitetrainingonacasebycasesituation.MostFACtrainingisconductedatFujiAmericas
trainingcenterinanenvironmentthatwehavecarefullydesignedwithsafetyinmind.Sincewearelessableto
controlthetrainingenvironmentatthecustomersite,weaskthatthecustomersignalegalagreementstating
thatFACisnotresponsibleforanycoststhatoccurfromtheresultofmachinetraining(brokenparts,lossof
production)andalsolimitsFAC'sresponsibilityifsomeoneisinjuredduringtheclass.
Onsiteclasseswillbebilledataperstudentrateof$2,000.Wewillalsochargethecustomertheexpensesof
theinstructor:airfare,hotel,carandmeals.

Form

FAC,
171 Corporate Woods Parkway
Vernon Hills, IL 60061
Main Phone: 847-913-0162
Toregisterforanycourse,pleasecompletethisregistrationform.Emailto:chrisd@fujiamerica.comorFAXthecompleted
forto(847)9130186.Allclassesareonafirstcome,firstscheduledbasis.Allinformationmustbefilledoutcompletely
andsignedinorderfortheregistrationprocesstobecomplete.Ifyoudonotreceiveaconfirmationwith24hoursplease
call(847)8212478.
5

CANCELLATION POLICY
CANCELLATIONS ARE ACCEPTED UP TO 5 WORKING DAYS PRIOR TO YOUR SCHEDULED CLASS DATE. ANY CANCELLATIONS LESS THAN 5
DAYS PRIOR TO SCHEDULED CLASS DATE WILL BE INVOICED FOR 50% OF THE CLASS COST. IN CASES OF CERTIFICATES THAT CERTIFICATE
WILL BE FORFEITED

Please Print Clearly:


Company:

Students Name:

Address:

Phone:
Fax:
Training authorized by

E-mail:

Authorizing signature

Method of payment:
P.O.#

Certificate #

Visa

MasterCard

Credit Card #

American Express
Expiration date:

Name as it appears on Card


Pleaseselectthedesiredcourse.Includeapreferreddatetoattendandasecondarydateincaseyourfirst
choiceisunavailable.
DESIRED DATE:

ALTERNATE DATE:

BASIC

MAINTENANCE

OTHERS/CUSTOM(ONSITEONLY)

AIMEX

3DAYS($1200.00)

AIMEX

3DAYS($1200.00)

CP7/8

4.5DAYS($2000)

NXT

3DAYS($1200.00)

NXT

3DAYS($1200.00)

CP6/643

4.5DAYS($2000)

XPF

2DAYS($900.00)

XPF

2DAYS($900.00)

XPSERIES

4.5DAYS($2000)

AVAILABLEONREQUESTATFAC

TRAINTHETRAINER

3DAY($1200)

STUDENTSMUSTATTENDBASIC

GPX

4.5DAYS($1800)

LINESUPERVISOR

3DAY($1200)

COURSEBEFOREATTENDING

QP3

4.5DAYS($1800)

MAINTENANCECOURSE.

IP3

4.5DAYS($1800)

SOFTWARECOURSES

OTHERS

FUJIFLEXA

3DAY($1200) FUJITRAXBASIC

3DAY($1200)

FLEXANXT

3DAY($1200) ADVANCEDPARTDATAVPD(NXT/AIMEX)

2DAYS($900)

FLEXAAIMEX

3DAY($1200)

ADVANCEDPARTDATASMD3

2DAYS($900)

FLEXAXPF

3DAY($1200)

FUJIFLEXACUSTOM

3DAY($1200)

PMWORKSHOP(ONSITE)

2DAY($1200)

FLEXACLASSISREQUIREDPRIORTOINSTALL

FLEXA-1

Flexible Assembly (Flexa) Basic Programming 3 Day

DESCRIPTION

DURATION

OBJECTIVE


ThiscourseexplainsthemachinesoftwareusedtoprogramallFUJImachines.
Theclassisanextensivehandsoncoursewhichgivesstudentsabetterunderstanding
ofFujisFlexibleAssemblysoftwareanditsfunctionality.Thestudentswillcreate
workingprogramsusingcentroid,nativeandCCIMFCADdata.
3Days

Atthecompletionoftheclassthestudentwillhavethebasicskillstodothefollowing:
DescribeandunderstandtheapplicationswithinFlexaandwhentheyshouldbeused
CreateworkingprogramsandtestrunsuccessfullyonFujimachines
ExplainallprogramrelateditemsneededtoproducejobsonFujimachines

TOPICS
FujiFlexaFunctions(jobadministrationfunction,transmissionfunction,productioninformation
acquisitionfunction)
StartingJobBuilderProgramOrigin,CoordinateSystem(TOPside,BOTTOMside
FujiFlexaProgrammingFlow(explanationofworkflowfromimportingcoordinatedatatocreatingrecipe
reports)
ImportingCoordinateData(ImportingCentroiddata,MCS/F4Gdata,BOMdataandothertypesofdata)
Import/ExportData(Jobs,Parts,Shapes,Packages,MarksRecipes)
SpecKeeper
Requiredsettingsforeachmachinetype
PanelInformationSetting
Panelize(boardcreation/copying/editing/deleting/stepandrepeat/movingboardoutline/skippingthe
board)FlippingPanel
FiducialMarkSetting
Mark(panel/board/partsfiducialmark/boardandglobalskipmarks)
Partsdata(Relationalmode:partnumber,shapedata,packagedata
Explanationofpartnumber,shapedata,packagedata
Editingpartsinformation,moving,addinganddeletingparts
Editingtheclass,editingtheassignment,skip,cancellingskip
LineConfiguration,SelectingaLine
Linebalance/assigningparts
Optimizer,MultiMachineOptimizer,Options
Recipeandreportgeneration
Feeder(moving,deletion,next,alternate,feederskip
Transmittingrecipestothemachine
Changingrecipes,Deletingrecipes
Sendandreceivecalibrationdata/sendingstatusdata
MultiJobLineBalancer
Practicecreatingarecipewithsampledata
Useatrainingmachinetomountthepartsonapanel
Documentationforreportscreationandmodification
CreatingMacrosandtheiruses
ProductionDataAnalysis,LineMonitor,LineReporter

COURSECOST

$1200.00

Flexible Assembly (Flexa) NXT Programming 3 Day

FLEXA-NXT

DESCRIPTION

DURATION

OBJECTIVE


ThiscourseexplainsthemachinesoftwareusedtoprogramFujiNXTseries
machines.Theclassisanextensivehandsoncoursewhichgivesstudentsabetter
understandingofFLEXAandtheNXTrelatedsoftware.Thestudentswillcreateworking
programsusingcentroid,nativeandCCIMFCADdata.Thiscourseincludesusing
supporttools(MEDIT,VPD,AccessorySoftware)
3Days
Atthecompletionoftheclassthestudentwillhavethebasicskillstodothefollowing:
DescribeandunderstandtheapplicationswithinFlexa,NXTaccessorysoftwareand
whentheyshouldbeused
Createworkingprograms,parts,shapesandtestrunsuccessfullyonFujimachines

TOPICS
FujiFlexaFunctions(jobadministrationfunction,transmissionfunction,productioninformation))
StartingJobBuilderProgramOrigin,CoordinateSystem(TOPside,BOTTOMside
FujiFlexaProgrammingFlow(workflow,importingcoordinatedatatocreatingrecipereports)
ImportingCoordinateData(ImportingCentroiddata,BOMdataandothertypesofdata)
Import/ExportData(Jobs,Parts,Shapes,Packages,MarksRecipes)
SpecKeeper
RequiredsettingsforNXTseries(machineconfiguration,AutomaticBackupPin,PanelStoppingPosition
CorrectionFunctionsetc.)
ChangingothertypeofJobtoJobforNXT
ExistingData(PartData)Compatibility
PanelInformationSetting
Panelize(boardcreation/copying/editing/deleting/stepandrepeat/movingboardoutline/skippingthe
board)FlippingPanel
FiducialMarkSetting
Mark(panel/board/partsfiducialmark/boardandglobalskipmarks)
Partsdata(Relationalmode:partnumber,shapedata,packagedata
Editingpartsinformation,moving,addinganddeletingparts
Editingtheclass,editingtheassignment,skip,cancellingskip
VPDPlusexplanation,Hardware,etc
VPDDatacreationMethod,examples(Chip,Leaded,Bump,VT18/19,ASG)
SelectingaLine,Linebalance/assigningparts
Optimizer,MultiMachineOptimizer,Options
Feeder(moving,deletion,next,alternate,feederskip
TransmittingJobstotheNXTmachine(Director,MEDIT)
EditJobswithMEDIT
MEDITJobTest(Simulation,PlaceandCheck)
Changingrecipes,Deletingrecipes
NXTMultiJobLineBalancer
NXTDualProductionOptimizer
Practicecreatingarecipewithsampledata
Useatrainingmachinetomountthepartsonapanel
ProductionDataAnalysis,LineMonitor,LineReporter

COURSECOST

$1200.00
8

Flexible Assembly (Flexa)AIMEX Programming 3 Day

FLEXA-AIM

DESCRIPTION

DURATION

OBJECTIVE


ThiscourseexplainsthemachinesoftwareusedtoprogramFujiAIMEXseries
machines.Theclassisanextensivehandsoncoursewhichgivesstudentsabetter
understandingofFLEXAandtheAIMEXrelatedsoftware.Thestudentswillcreate
workingprogramsusingcentroid,nativeandCCIMFCADdata.Thiscourseincludes
usingsupporttools(MEDIT,VPD,AccsessorySoftware)
3Days

Atthecompletionoftheclassthestudentwillhavethebasicskillstodothefollowing:
DescribeandunderstandtheapplicationswithinFlexa,AIMEXaccessorysoftware
andwhentheyshouldbeused
Createworkingprograms,parts,shapesandtestrunsuccessfullyonFujimachines

TOPICS
FujiFlexaFunctions(jobadministrationfunction,transmissionfunction,productioninformation))
StartingJobBuilderProgramOrigin,CoordinateSystem(TOPside,BOTTOMside
FujiFlexaProgrammingFlow(workflow,importingcoordinatedatatocreatingrecipereports)
ImportingCoordinateData(ImportingCentroiddata,BOMdataandothertypesofdata)
Import/ExportData(Jobs,Parts,Shapes,Packages,MarksRecipes)
SpecKeeper
RequiredsettingsforAIMEXseries(machineconfiguration,AutomaticBackupPin,PanelStoppingPosition
CorrectionFunctionsetc.)
ChangingothertypeofJobtoJobforAIMEX
ExistingData(PartData)Compatibility
PanelInformationSetting
Panelize(boardcreation/copying/editing/deleting/stepandrepeat/movingboardoutline/skippingthe
board)FlippingPanel
FiducialMarkSetting
Mark(panel/board/partsfiducialmark/boardandglobalskipmarks)
Partsdata(Relationalmode:partnumber,shapedata,packagedata
Editingpartsinformation,moving,addinganddeletingparts
Editingtheclass,editingtheassignment,skip,cancellingskip
VPDPlusexplanation,Hardware,etc
VPDDatacreationMethod,examples(Chip,Leaded,Bump,VT18/19,ASG)
SelectingaLine,Linebalance/assigningparts
Optimizer,MultiMachineOptimizer,Options
Feeder(moving,deletion,next,alternate,feederskip
TransmittingJobstotheAIMEXmachine(Director,MEDIT)
EditJobswithMEDIT
MEDITJobTest(Simulation,PlaceandCheck)
NPIModeVPDAutoShapeGeneration
Changingrecipes,Deletingrecipes
AIMEXMultiJobLineBalancer
Practicecreatingarecipewithsampledata
Useatrainingmachinetomountthepartsonapanel
ProductionDataAnalysis,LineMonitor,LineReporter

COURSECOST

$1200.00
9

Flexible Assembly (Flexa)XPF Programming 3 Day

FLEXA-XPF

DESCRIPTION

ThiscourseexplainsthemachinesoftwareusedtoprogramFujiXPFseries
machines.Theclassisanextensivehandsoncoursewhichgivesstudentsabetter
understandingofFLEXAandtheXPFseries.Thestudentswillcreateworkingprograms
usingcentroid,nativeandCCIMFCADdata.

DURATION

3Days

OBJECTIVE:

Atthecompletionoftheclassthestudentwillhavethebasicskillstodothefollowing:
DescribeandunderstandtheapplicationswithinFlexa.
Createworkingprograms,parts,shapesandtestrunsuccessfullyonFujimachines

TOPICS
FujiFlexaFunctions(jobadministrationfunction,transmissionfunction,productioninformation))
StartingJobBuilderProgramOrigin,CoordinateSystem(TOPside,BOTTOMside
FujiFlexaProgrammingFlow(workflow,importingcoordinatedatatocreatingrecipereports)
ImportingCoordinateData(ImportingCentroiddata,BOMdataandothertypesofdata)
Import/ExportData(Jobs,Parts,Shapes,Packages,MarksRecipes)
SpecKeeper
RequiredsettingsforXPFseries(machineconfiguration,AutomaticBackupPin,Revolver)
ChangingothertypeofJobtoJobforXPF
ExistingData(PartData)Compatibility
PanelInformationSetting
Panelize(boardcreation/copying/editing/deleting/stepandrepeat/movingboardoutline/skippingthe
board)FlippingPanel
FiducialMarkSetting
Mark(panel/board/partsfiducialmark/boardandglobalskipmarks)
Partsdata(Relationalmode:partnumber,shapedata,packagedata
Editingpartsinformation,moving,addinganddeletingparts
Editingtheclass,editingtheassignment,skip,cancellingskip
PartDataWizardexplanation,(PartTypeDatatemplateeditor)
PDWDatacreationMethod,examples(Chip,Leaded,Bump,VT18/19)
SelectingaLine,Linebalance/assigningparts
Optimizer,MultiMachineOptimizer,Options
Feeder(moving,deletion,next,alternate,feederskip
TransmittingJobstotheXPFmachine
FlexaDataSharingmodes
Calibrationdata(Properdata)Saving,Editing,Backup
Changingrecipes,Deletingrecipes
MultiJobLineBalancer
Practicecreatingarecipewithsampledata
Useatrainingmachinetomountthepartsonapanel
ProductionDataAnalysis,LineMonitor,LineReporter

COURSECOST

$1200.00

10

VPD-NPI

Advanced Visual Part Data (VPD) EditingNXT/AIMEX(NPI)

DESCRIPTION

ThiscourseenablesprogrammerstobetterunderstandtheNXT/AIMEXSeries
machineprocessingofPartDataentryitems.Theclassistaughtusingthe
NXT/AIMEXSeriesmachineVPDPlusandFujiFlexibleAssemblysoftware.Thisisa
handsoncourse.Studentsareinvitedtobringcomplexpartstheyneedhelpwithto
thetraining.

DURATION

AUDIENCE

PREREQUISITES

2Days
Programmers,EngineersandMaintenancetechnicians
ThestudentshouldbethoroughlyfamiliarwithFujisprogrammingsoftware.
IdeallythestudentshouldhavepreviouslyattendedoneofourProgramming
trainingcourses.

OBJECTIVE

TOPICS

COURSECOST

Uponsuccessfulcompletionofthiscoursethestudentshouldbeableto:
DescribetheNXT/AIMEXmachinevisionsystem
ExplaintheFujiFlexaNXT/AIMEXProgram(Shapedata)specificsettings.
DescribeVPD,LeadRadicals,Auto,SemiAutoleadgeneration.
CreatePartDatasofflinefromcomponentmanufacturersdataoractualparts.
CreatePartDatasonlinewithVPDPlusfromactualpartsprocessedbytheNXT.
Explaintherequiredpartdatafieldsforaspecificmoduleandheadtype.
Identifythecorrectvisiontypesandtheiruses.
Createconnector,BallGridArrayandcomplexpartdatas.
ExplainNPImodeconditions(ASGcapability)
UseNPIModeonAIMEXseriesmachines
ExplainVisionDataCorrectiononAIMEX
TroubleshootPart,Shape,Packagedataitemsonthemachine

1. Partdatarequiredfields.
2. Machinespecificdataentryitems
3. NXT/AIMEXVisiontypes
4. NXT/AIMEXmachineprocessdata
5. Troubleshootingpartdatatechniquesandtips.
6. BallGridArrays,connectors,oddformparts
7. Create/TestShapescreatedonline/offline

$900.00

11

PD-SMD3

Advanced Part Data Programming SMD3

DESCRIPTION

Thiscourseenablesprogrammerstobetterunderstandthemachineprocessing
ofPartDataentryitems.TheclassistaughtusingtheFujiFlexibleAssembly
softwareinterface.Thisisahandsoncourse.Studentsareinvitedtobringcomplex
partstheyneedhelpwithtothetraining.

DURATION

AUDIENCE

PREREQUISITES

2Days
Programmers,EngineersandMaintenancetechnicians
ThestudentshouldbethoroughlyfamiliarwithFujisprogrammingsoftware.
IdeallythestudentshouldhavepreviouslyattendedoneofourProgramming
trainingcourses.

OBJECTIVE

TOPICS

COURSECOST

Uponsuccessfulcompletionofthiscoursethestudentshouldbeableto:
CreatePartDatasfromcomponentmanufacturersdataoractualparts.
Explaintherequiredpartdatafieldsforaspecificmachinetype.
Identifythecorrectvisiontypesandtheiruses.
Showhowmachinevisioninspectionaffectspartprocessing
WriteBallGridArraypartdatas.
ExplainthepartdatainaCCIMFfileformat

1. Partdatarequiredfields.
2. Machinespecificdataentryitems
3. Visiontypes
4. Machinetypesandthevariousvisionsystems
5. Troubleshootingpartdatatechniquesandtips.
6. BallGridArrays
7. CCIMFpartdatafileformat

$900.00

12

TRAX

DESCRIPTION

FujitraxBasic3Day


ThiscourseprovidesthestudentabetterunderstandingoftheFujitrax
components.FujitraxVerifier,and/orProfilersoftwareisthoroughlydiscussed.The
classisanextensivehandsoncoursewhichgivesstudentsamoredetailed
understandingofFujitraxintegrationintothefactoryenvironment.Fujitraxisinstalled,
configuredandtestedonNXTseriesmachines.

DURATION

AUDIENCE

PREREQUISITES
OBJECTIVE

3Days
Programmers,Engineers
MSWindowsexperience.
Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;
DescribethefunctionofeachFujitraxComponent.
IdentifytermsanddefinitionsassociatedwiththeFujitraxsoftware,Hardware.
Installing/DeletingandsetupofOracledatabasesystemandservices
Install/SetuptheFujitraxdatabase,(Verifier,ProfilerandBackup).
DescribetheVerifierCentralServer,KitServerapplicationandservices
UsetheKitLineconfigurationtosetuptheTraxcomponentsforcommunication.
ExplaintheKitHandyPersonalDataAssistantconfigurationandusage
DescribetheFLPanditsconfiguration
ShowtheBL600(1D)andQuadrasEZ(2D)BarcodescannersforProfiler
SettinguptheVerifier,ProfilerNXT/AIMsettings
SettinguptheVerifier,ProfilerOtherMachinesettings
CreatingJobswith2Dbarcodes
DescribetheFujitraxWebcomponentandexplaintheusageofeachitem.
SettingupTemplates,METAFilters
UseKitManagertoRegisterParts,Feeders,CreateIDs
PreVerifyparts
PartsOutWarnings
ReplacingParts
DynamicAlternates
UsualResupply
DescribeSplicingpartsandVerifiersettingsforSpliceWarnings
ShowtheOperatorTracelog
ExplaintheAutoRecipeChangeoverfunctions
DescribePartsScheduler
DescribeAdvancedFeederMaintenance
Profilersystemsettings
TracingPanels,Parts,Feeders,ExportingReports
Troubleshooting
Verifierissues
Profilerissues
OracleDatabaseissues

COURSECOST

$1,200.00
13

NXT1

DESCRIPTION

DURATION
OBJECTIVE

NXTBasicCourse

Thiscourseteachestheskillsneededtosetup,loadandoperatetheNXTseriesmachine.Fujis
NXTseriesBasicOperationsclassisdesignedtoprovidethefoundationneededformachine
ownership(management).Thestudentswillbegivenhandsonexperienceinacontrolled
environment.Thestudentswillbeexpectedtocorrectlyoperate,monitor,andtroubleshootthe
NXTseriesmachinetomeetthecourseobjectives.
3Days
Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;
UnderstandtheNXTMachineStructureandConfiguration,OperateandMaintainthe
FujiNXTseriesmachine.Performchangeoverforallmachinerelateditems.Analyze
troubleshootvisionrelatederrors.

TOPICS

SafetyRelatedItems
UnderstandtheNXTMachineStructureandConfiguration
Base(M2,M4)
Module(M3,M6)
Headtypes(H1,H4,H08,H12,V12,OF,GL)
Cameratypes(Parts/Mark)
TrayUnits
OperationPanelbuttons
OperationScreen
BasicOperations/Changeover
Supplying/CuttingPower
TransmittingJobs
ChangingJobs(foreachmoduleandentireequipment)
Removing/InsertingtheModule
HeadExchange
NozzleExchange
DevicePalletExchange(FeederChangeover)
SupplyingPartsto Feeder
SettingtheTrayParts/SpecifyingthefirstPickup
ExplainandusetheNXTAccessorysoftware.
FloorMonitor
AcquireData(Trace,Visionerrors,IPSimages)
RemoteCommand
Production
MarkReadErrorSolutions
RemovingPanelduringProduction
CheckingErrorCodes
AnalyzingVisionProcessingErrors
UseMeditandVPDplustomodifyprogramsatthemachine.
UsetheI/OMonitortoaccessmachinessignals
PerformandexplaintheAutoCalibrationfeature(ProductionandFullDirectLoad)
Showhowtomaintaintheintelligentfeeders.
PreventiveMaintenance
CleaningPointsforEachPart(upto3months)
Lubricatingpointforeachpart
Review
Q&Asession

COURSECOST

$1,200.00
14

NXT2

DESCRIPTION

DURATION

OBJECTIVE

NXTMaintenanceCourse


ThiscoursecoversthedetailedmachinestructureforFujiNXTseriesplacement
machine.Thisincludesoptionsandconfigurations,setup,machinefunctions,electrical,
servo,visionsystem.PreventiveMaintenancefor6monthandaboveitemsiscovered.
Inaddition,FeederMaintenanceandCalibrationprocedureispracticed.
3Days

Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;
UnderstandtheNXTMachineStructureandConfiguration,Operateand
MaintaintheFujiNXTseriesmachine.Performchangeoverforallmachine
relateditems.Analyzetroubleshootvisionrelatederrors.

TOPICS

COURSECOST

SafetyRelatedItems
DetailedMachineStructure
BaseCPUBox,RemoteI/O,Air,Vacuumetc.
ModuleCPUBox,ControlBox,ServoBox,RemoteI/Oetc.
PlacingHead
ReplacingConsumableParts
ConveyorBelt
BatteryBaseCPU,ModuleCPU,HeadServoAxis,ModuleServoAxis
Fusesetc.
ReplacingParts
PartsCamera
MarkCamera
WasteTapeProcessingUnitetc.
MaintenanceProcedurerelatedCommands
AcquiringTraceData
AdjustingSensorAmplifiers
UnclampingModule
Idling
PreventiveMaintenanceMaintenanceuptoevery6Monthandabove)
CleaningPointsforEachParts
LubricatingPointsforEachParts
GreaseGunKitUsingMethod
I/OCheck
I/OCheckUsingMethodPractice
FeederMaintenance
FeederMaintenancePoints
DisassemblyandCleaning
AssemblyProcedure
AccuracyMeasurementusingVision
ProcessingIntelligentFeederInspectionJig
Review
Q&Asession

$1,200.00
15

AIMEX1

DESCRIPTION

AIMEXBasicCourse


ThiscourseprovidesthestudentaBasicunderstandingoftheFujiAIMEXseries
placementmachine.Thecourseteachesoptionsandconfigurations,setup,machine
functions,electrical,servoandvisionsystem.StudentsperformPreventive
Maintenance(cleaning&lubrication)upto3months.Inaddition,theadvanced
operationsthrutheNXTAccessorysoftwarearepracticed.
3Days

DURATION
OBJECTIVE

Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;
UnderstandtheAIMEXMachineStructureandConfiguration,OperateandMaintainthe
FujiNXTseriesmachine.Performchangeoverforallmachinerelateditems.Analyze
troubleshootvisionrelatederrors.

TOPICS

COURSECOST

SafetyRelatedItems
UnderstandtheAIMEXMachineStructureandConfiguration
Base/Gantry2axis,4axis
Headtypes(H1,H4,H08,H12,V12,OF,GL)
Cameratypes(Parts/Mark)
TrayUnits
OperationPanelbuttons
OperationScreen
BasicOperations/Changeover
Supplying/CuttingPower
TransmittingJobs
ChangingJobs(foreachmoduleandentireequipment)
Removing/InsertingtheModule
HeadExchange
NozzleExchange
DevicePalletExchange(FeederChangeover)
SupplyingPartsto Feeder
SettingtheTrayParts/SpecifyingthefirstPickup
ExplainandusetheNXTAccessorysoftware.
FloorMonitor
AcquireData(Trace,Visionerrors,IPSimages)
RemoteCommand
Production
MarkReadErrorSolutions
RemovingPanelduringProduction
CheckingErrorCodes
AnalyzingVisionProcessingErrors
UseMeditandVPDplustomodifyprogramsatthemachine.
UsetheI/OMonitortoaccessmachinessignals
PerformandexplaintheAutoCalibrationfeature(ProductionandFullDirectLoad)
Showhowtomaintaintheintelligentfeeders.
PreventiveMaintenance
CleaningPointsforEachPart(upto3months)
Lubricatingpointforeachpart
Review
Q&Asession

$1,200.00
16

AIMEX2

DESCRIPTION

DURATION

OBJECTIVE

AIMEXMaintenanceCourse


ThiscoursecoversthedetailedmachinestructureforFujiAIMEXseriesplacement
machine.Thisincludesoptionsandconfigurations,setup,machinefunctions,electrical,servo,
visionsystem.PreventiveMaintenancefor6monthandaboveitemsiscovered.Inaddition,
FeederMaintenanceandCalibrationprocedureispracticed.
3Days

Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;
UnderstandtheAIMEXMachineStructureandConfiguration,OperateandMaintainthe
AIMEXseriesmachine.Performchangeoverforallmachinerelateditems.Analyze
troubleshootvisionrelatederrors.

TOPICS

SafetyRelatedItems
DetailedMachineStructure
BaseCPUBox,RemoteI/O,Air,Vacuumetc.
ModuleCPUBox,ControlBox,ServoBox,RemoteI/Oetc.
PlacingHead
ReplacingConsumableParts
ConveyorBelt
BatteryBaseCPU,ModuleCPU,HeadServoAxis,ModuleServoAxis
Fusesetc.
ReplacingParts
PartsCamera
MarkCamera
WasteTapeProcessingUnitetc.
MaintenanceProcedurerelatedCommands
AcquiringTraceData
AdjustingSensorAmplifiers
UnclampingModule
Idling
PreventiveMaintenanceMaintenanceuptoevery6Monthandabove)
CleaningPointsforEachParts
LubricatingPointsforEachParts
GreaseGunKitUsingMethod
I/OCheck
I/OCheckUsingMethodPractice
FeederMaintenance
FeederMaintenancePoints
DisassemblyandCleaning
AssemblyProcedure
AccuracyMeasurementusingVision
ProcessingIntelligentFeederInspectionJig
Review
Q&Asession

COURSECOST $1,200.00
17


XPF1
DESCRIPTION

XPFSeriesBasicCourse

ThiscourseprovidesthefrontlinetechnicianafullunderstandingoftheFujiXPFSeries
placementmachine.
2Days
MaintenanceTechnicians,Engineers,LineManagers
ThestudentmusthavecompletedXPFBasicTrainingfirst.

DURATION
AUDIENCE

PREREQUISITES

OBJECTIVE
Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;Explainthemachinehardware
requiredmaintainingtheXPFmachine.
CourseOverview
Safety
MachineSpecifications
Demo XPFFeature StandardPerformance
MachineParts&Functions
SignalTower
OperationPanelMouse USBPort ControlBox
WasteTapeBox
TapeCutter
Side1UnitFixed/MFU) Side2UnitMTU/BTU

ServoBox
Head
MainSwitch Conveyor AirCylinder VacuumPump
MotorServo/Pulse PartsDisposeBox/Tray/Capsule MarkCamera PartsCamera
Mirror Parts Jig Sensor ColorSample Auto ToolStations
OperationPanel
TouchScreenPanel VirtualKeyboard NumericalKeys
OperationPanelSwitchover/FixedSwitch SupplyingPowerControl

PreparingforOperationCycle Stop
EmergencyStop
PreparingforProduction
StartsConditionsCheck RecipeEditor OperationConditionsSettings
StoppingtheBuzzer ConveyorWidthAdjustment
BackupPinSettings

SettingthePartsPartsSupplyUnit &Clamp/Unclamp
RelatedCommands
AutomaticProduction FeederInformation
TrayInformation
TapeCutter
EditingNozzleProductionInformation
BoardSkipEditor
HeadRetract

AutoToolOperation FileAdministrator
ConveyorOperation History/LogFile
Inching
HeadCalibrationSignalTowerDisplaySettingsI/OCheck
SystemConfiguration
Side2relatedCommands
SpecDataManagement
OperatorManagementCameraGainSettings FileAdministratorNetworkSettings
Date&TimeSettingsProperDataEditor
TouchPanelCalibration
TraceDataOutput EditingFiducialMarkRevolverAutoToolManagement
MaintenanceCleaning
WasteTapeBox
PartsDisposeBox/Tray/FilterGlass/ChipsPartsGage&Color
SampleFilterusedforVacuumPumpStrobeLightHalfMirrorMachineInteriorMFU

AirRegulator StrobeLightUnit MTUBTU AirFilterusedforControlBoxCoolingFan


MaintenanceLubrication
XYRobotHead Conveyor Tape CutterCableBear MTUBTU
MaintenanceReplacingParts StrobeLight NozzleFilter ConveyorBeltServoAmplifierBattery
MSA
CreatingPartTypeDatafor PartsVision
OnBoardProgramming
EditingEachRecipeData,Sequence /Panel/FeederSetup/Mark/PartNumber/PartType /
Packaging/NozzleData
ReflectingChangesintheFujiFlexaJobLibraryUse
DataCreationPractice
Q&ASessionCreatingPart TypeDataMounting Test DummyPanel/DummyParts

COURSECOST $1,080.00

18

XPF2

DESCRIPTION
DURATION
AUDIENCE

PREREQUISITES

OBJECTIVE

XPFSeriesMaintenance

ThiscourseprovidesthefrontlinetechnicianafullunderstandingoftheFujiXPFSeries
placementmachine.
2Days
MaintenanceTechnicians,Engineers,LineManagers
ThestudentmusthavecompletedXPFBasicTrainingfirst.
Uponsuccessfulcompletionofthiscoursethestudentwillbeableto;Explainthe
machinehardwarerequiredtomaintaintheXPFmachine.

TOPICS

COURSECOST

CourseOverview
Safety
MachineMaintenance
PreventiveMaintenance(Cleaning&Lubrication)
MachinePartsReplacement
ReplacingDamagedHook
MachinePartsMaintenance
RevolverAutoToolCleaning/Lubrication
PlacementAccuracyMeasurement
FeederPreventiveMaintenance
IntelligentFeederCleaning/Lubrication
ReplacingConsumableParts
SensorrelatedSettings&Adjustment
XYAxisInterlockSensorAmplifierSettings
AutoToolPickupCheckSensor
PartsVacuumBreakCheckSensorSettings
AutoToolStations/SetCheckPinSensor
AirPressurerelatedAdjustment
PartsVacuumBreakPressureAdjustment
AutoToolPickupPressureMeasurement
ServorelatedAdjustment
ParameterCheck
EncoderReset
OriginPosition
Adjustment
MarkCameraBrightnessAdjustment
PartsCameraBrightnessAdjustment
BoardOriginMeasurement
PanelExistenceCheckOriginMeasurement
PanelHeightMeasurement
PartsPickupPosition&HeightMeasurement
ResetHeightoftheRevolverAutoToolMeasurement
HookHeightMeasurement
PartsDisposePositionMeasurement
MarkPositionMeasurement
SingleNozzlePlacementOffsetsMeasurement

$1,080.00

19

PM

DESCRIPTION

DURATION

AUDIENCE
TOPICS

PreventiveMaintenanceWorkshop

ThiscourseisconductedONSITEONLYusingcustomerstools/materials/machinestohelp
technicianslearncorrectprocedureforcleaningandlubricationof;NXT/AIMEXseriesmachines.
ALLPMchecksareperformedonbase/modules/headsbeingused.Techsareevaluated(quiz)
andgivenpreventiveplanningfeedbackforimprovements.
2Days

MaintenanceTechnicians,Engineers,LineManagers

COURSECOST

PreventiveMaintenanceProcedures
Schedule
Tools/Materials
Precautions
PMChecklist
DailyCleaning
Rejectboxes
WasteBins
WeeklyCleaning
Pallets
Modules
2WeekCleaning
V12HeadPrism/Glasscover
H08MSyringe
Monthly
Heads/HeadFilters
Nozzles
CircumferenceofSyringe/Qgear
Quarterly
FlatCables
LMfanfilters
6month
X/Yaxis
VariousHeadlube(Arm,QRgear)
Yearly
CameraLens
NozzleChanger
12,000hour
HeadQRZgears
WasteTapeunit
Conveyor

TrayUnit
Vacuumpumpfilter
Irregular
Machineexterior
Nozzles
BeltTension
PCU

$900.00
20


HEADR

NXT/AIMEXHeadRepairCourse

DESCRIPTION

DURATION

AUDIENCE

TOPICS

Thiscourseisspecialconsiderationonly.StudentsmustfirstattendBasic/Maintenance
coursesforNXT/AIMEX.StudentsaregivenH04,H08,H12,H12HS,V12trainingheadto
performmaintenanceprocedures.
4Days

MaintenanceTechnicians,Engineers,LineManagers

COURSECOST

DetailedHeadStructure
ExplanationofEachAxes
SyringeReplacementPractice
H04,H08,H12,H12HS,V12
MeasureHeadVacuumandVacuumBreakPressure
MTReset
PreventiveMaintenanceofEachHead
Schedule(PMChecklist)
Tools/Materials
Precautions
V12HeadPrism/Glasscover
CircumferenceofSyringe/Qgear
Arm,QRgear
HeadQRZgears
MechanicalValvereplace
PlacingAccuracyMeasurement
IPSAdjustment
V12Head
IPSCameraposition
Greyscalecheck/adjust
H08M
IPSCameraPosition
Greyscalecheck/adjust
Q&A
Review

$1800.00

21

802

Train the Trainer - Basic Operations

DESCRIPTION

This custom training course is designed to prepare those individuals that will be
responsible for providing Basic Machine Operator training. This is a hands on course with
coaching from a Fuji instructor. The class is tailored to meet the needs of the facility being
trained. It gives students a thorough understanding of both machine operations and the best
method of classroom delivery.

DURATION

Course duration varies with the experience of each individual. The key element of the
class is the co-training portion. A Fuji instructor will co-train with the new instructor and
coach them as they train the class. This mentorship training technique has proven to be the
most effective way of ensuring that your instructor presents the material in a manner that will
promote the greatest retention and best results.

AUDIENCE

This class is intended for those individuals with more than 1-year operator experience.
Students should have some level of technical knowledge (basic electricity/electronics and
mechanical aptitude).

PREREQUISITES

1 year of machine operator experience. Prior Basic Machine operations training.

OBJECTIVE

Upon successful completion of this course the student will be able to:
Identify and explain the function of all the major components of the machine.
Explain and perform the correct sequence of events for machine start up.
Properly shut down the equipment in: normal, abnormal, and emergency conditions.
Analyze and troubleshoot (when needed) the messages on the Operation panel.
Define the function of each of the Operation panel push buttons and keys.
Identify all types of feeders and their construction.
Perform Feeder set up and maintenance.
Explain and perform proper Feeder preventive maintenance.
Demonstrate different modes of operation on the Fuji SMT machine.
Recognize abnormal machine operation.
Demonstrate corrective actions for incorrect or inefficient machine operation.
Effectively train a Basic Operator class.

TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST

Major machine components


Correct sequences of machine operation
Proper power on and off procedures
Operation panel messages
Types of feeders
Correct feeder loading procedures
Basic feeder maintenance
Operator level troubleshooting
Operator level preventative maintenance
Machine "management"
Effective training methods used for the Basic Operator Class

$1800.00
22

803

Line Supervisor Skills Workshop


The line supervisor course is intended to provide the essential skills to monitor
and supervise the assembly line as efficiently as possible. The class will cover five main
topics: Fuji SMT machine fundamentals, Machine Operation as it relates to production,
Feeders, Programming Fundamentals for line supervisors, and Supervisory Skills. This is
a site specific course tailored to the needs of the customer.

DESCRIPTION

DURATION

2 5 Days

AUDIENCE

Current and future line supervisors, maintenance technicians, engineers, inhouse trainers and senior operators.

PREREQUISITES

The student should have a solid understanding of machine operations.

OBJECTIVE

Upon successful completion of this course the student should be able to:
Identify and explain the differences between the types of machines (i.e. high mix low
volume, low mix/high volume).
Understand different machine options and theory of operation.
Describe the general overview of line specific machine components.
Identify the different feeders, perform correct loading and setup of feeders perform
basic cleaning, inspection and repair of feeders, and troubleshoot errors caused by
feeders.
Identify when the equipment is operating correctly and at optimum efficiency.
Be able to intelligently explain to programmers, technicians, and engineers the status
of the equipment.
Identify machine problems related to program problems.
Be able to use the line monitor to improve line output.
Describe what it takes to supervise.
Explain the dilemmas of being a supervisor
Learn to apply supervisory skills to their work situations.

TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
COURSE COST

Machine fundamentals and overview


Production line configuration
Machine components including; conveyors, placement area, control boxes, moving
axes, cameras, danger areas.
Solder and Glue process
Safety
Operation panels and push button functions.
Machine Setup/Changeover
Feeder types
Feeder loading and setup
Feeder cleaning, inspection and repair.
Feeder troubleshooting
Overview of Jobs and recipes
Line balancing and Part assignments
Part data introduction
Machine process options
Line Monitor and Reports
Supervisory skills assessment questionnaire
Supervisory skills model

$1800.00
23

CP-643-2

CP-6 Series Maintenance and Troubleshooting-ONSITE ONLY


This course provides the front line technician a full understanding of the Fuji CP-6 series
chip shooters overview, placement, electrical, servo, loader & vision system. The goal is to have
the student gain valuable hands on troubleshooting skills that will help minimize machine
downtime in the future. The course is taught in a controlled environment, with an experienced
instructor inserting problems that the students troubleshoot and repair.

DURATION

4.5 Days

AUDIENCE

Maintenance Technicians, Engineers, Anyone who works on the machine on a


day to day basis

PREREQUISITES

The student should be able to perform Basic Operator functions and have an
understanding of machine operation.

OBJECTIVE

Upon successful completion of this course the student will be able to;
Identify general machine safety.
Identify the location and function of all assemblies, subassemblies, electrical
components, circuit boards, and sequences of machine operation.
Operate the main control panel and function keys to obtain any required screen.
Analyze normal and abnormal machine operation to include the vision system, placing
system, transport system, I/O system, servo system, electrical and control system.
Diagnose and repair mechanical and/or electrical problems.
Perform troubleshooting of operational problems including feeders.
Demonstrate preventative maintenance procedures.
Differentiate between machine and program errors

TOPICS
1. Machine safety
2. Machine overview
3. Operation overview
4. Special function keystrokes
5. I/O and control system
6. Machine electrical system
7. Troubleshooting
8. Servo system
9. Vision system
10. Stations of the turret assembly
11. Loader operation and menus
12. Loader I/O

COURSE COST

$1,800.00

24

CP 7-2
DESCRIPTION

CP-7 Maintenance and Troubleshooting-ONSITE ONLY


This course provides the front line technician a full understanding of the Fuji CP-7 series
chip shooters overview, placement, electrical, servo, loader & vision system. The goal is to have
the student gain valuable hands on troubleshooting skills that will help minimize machine
downtime in the future. The course is taught in a controlled environment with an experienced
instructor inserting problems that the students troubleshoot and repair.

DURATION

4.5 Days

AUDIENCE

Maintenance Technicians, Engineers, Anyone who works on the machine on a


day to day basis

PREREQUISITES

The student should be able to perform Basic Operator functions and have an
understanding of machine operation.

OBJECTIVE

Upon successful completion of this course the student will be able to;
Identify general machine safety.
Identify the location and function of all assemblies, subassemblies, electrical
components, circuit boards, and sequences of machine operation.
Operate the main control panel and function keys to obtain any required screen.
Analyze normal and abnormal machine operation to include the vision system, placing
system, transport system, I/O system, servo system, electrical and control system.
Diagnose and repair mechanical and/or electrical problems.
Perform troubleshooting of operational problems including feeders.
Demonstrate preventative maintenance procedures.
Differentiate between machine and program errors

TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Machine safety
Machine overview
Operation overview
Special function keystrokes
I/O and control system
Machine electrical system
Troubleshooting
Servo system
Vision system
Stations of the turret assembly
Loader operation and menus
Loader I/O
Preventive Maintenance

COURSE COST $1,800.00

25

IP-3 Maintenance and Troubleshooting

IP3-2
DESCRIPTION

DURATION

This course provides the front line technician a full understanding of the Fuji IP-3 series
placement machine. Topics include; overview, placement, nozzles, electrical, servo, MFU, MTU
& vision systems. The goal is to have the student gain valuable hands on troubleshooting skills
that will help minimize machine downtime in the future. The course is taught in a controlled
environment with an experienced instructor inserting problems that the students troubleshoot and
repair.
4.5 Days

AUDIENCE

Maintenance Technicians, Engineers, Anyone who works on the machine on a day to


day basis

PREREQUISITES

The student should be able to perform Basic Operator functions and have an
understanding of machine operation.

OBJECTIVE

Upon successful completion of this course the student will be able to;
Identify terms and definitions associated with the IP3 machine.
Demonstrate proper safety precautions when working on the IP3machine.
Perform basic operation in support of production, preventive and corrective maintenance.
Identify subsystems and associated hardware.
Explain the layout of the electrical system schematics.
Give details on the theory of operation for the servo system.
Clarify the components used and theory of operation of the vision system.
Explain the layout of the MTU4 to include the electrical & servo system.
Troubleshoot any functional area of the machine, including; Power On/Boot up, PCB
Load/Unload, Fiducial Mark Read, Part Pickup, Part Placement, Part Inspection, and Nozzle
Change.
Identify the relationship between the Proper Data, and the Program.

TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST

Machine safety
Machine component overview and layout
Communications to the Host system.
Electrical system and schematics
Nozzle nest configuration and nozzle changer system
Layout of major sensors and solenoids
Servo System theory of operation
Vision system theory of operation
Troubleshooting problems
MFU changeover
Preventive maintenance

$1,800.00

26

QP-351 Maintenance and Troubleshooting

QP351-2
DESCRIPTION

DURATION

This course provides the front line technician a full understanding of the Fuji QP-351
series placement machine. Topics include; overview, placement, nozzles, electrical, servo, MFU,
MTU & vision systems. The goal is to have the student gain valuable hands on troubleshooting
skills that will help minimize machine downtime in the future. The course is taught in a controlled
environment with an experienced instructor inserting problems that the students troubleshoot and
repair.
4.5 Days

AUDIENCE

Maintenance Technicians, Engineers, Anyone who works on the machine on a


day to day basis

PREREQUISITES

The student should be able to perform Basic Operator functions and have an
understanding of machine operation.

OBJECTIVE

Upon successful completion of this course the student will be able to;
Identify terms and definitions associated with the QP351 machine.
Demonstrate proper safety precautions when working on the QP351machine.
Perform basic operation in support of production, preventive and corrective maintenance.
Identify subsystems and associated hardware.
Explain the layout of the electrical system schematics.
Give details on the theory of operation for the servo system.
Clarify the components used and theory of operation of the vision system.
Explain the layout of the MTU9 to include the electrical & servo system.
Troubleshoot any functional area of the machine, including; Power On/Boot up, PCB
Load/Unload, Fiducial Mark Read, Part Pickup, Part Placement, Part Inspection, and Nozzle
Change.
Identify the relationship between the Proper Data, and the Program.
Perform the MFU to MTU changeover procedure.

TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST

Machine safety
Machine component overview and layout
Communications to the Host system.
Electrical system and schematics
Nozzle nest configuration and nozzle changer system
Layout of major sensors and solenoids
Servo System theory of operation
Vision system theory of operation
Troubleshooting problems
MFU changeover
Preventive maintenance

$1,800.00

27

XP-2

XP Series Maintenance and Troubleshooting-ONSITE ONLY

DESCRIPTION

This course provides the front line technician a full understanding of the Fuji XP Series
placement machine. Topics include; overview, placement, nozzles, electrical, servo, & vision
systems. The goal is to have the student gain valuable hands on troubleshooting skills that will
help minimize machine downtime in the future. The course is taught in a controlled environment
with an experienced instructor inserting problems that the students troubleshoot and repair.

DURATION

3 Days

AUDIENCE

Maintenance Technicians, Engineers, Anyone who works on the machine on a


day to day basis

PREREQUISITES

The student should be able to perform Basic Operator functions and have an
understanding of machine operation.

OBJECTIVE

Upon successful completion of this course the student will be able to;
Identify terms and definitions associated with the XP machine.
Demonstrate proper safety precautions when working on the XP machine
Perform basic operation in support of production, preventive and corrective maintenance.
Identify subsystems and associated hardware.
Explain the layout of the electrical system schematics.
Give details on the theory of operation for the dual vacuum holder system
Show how the head is used to pick and place components
Clarify the components used and theory of operation of the on the fly vision system.
Explain the layout of the PFU.
Troubleshoot any functional area of the machine, including; Power On/Boot up, PCB
Load/Unload, Fiducial Mark Read, Part Pickup, Part Placement, Part Inspection, and Nozzle
Change.
Identify the relationship between the Proper Data, and the Program.

TOPICS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
COURSE COST

Machine safety
Machine component overview and layout
Communications to the Host system.
Electrical system and schematics
Nozzle nest configuration and nozzle changer system
Layout of major sensors and solenoids
Servo System theory of operation
On the Fly Vision system theory of operation
Troubleshooting problems
PFU or MFU changeover
Preventive maintenance

$1,080.00

28

Fuji Store Order Form


FUJI Golf Windshirts (khaki, green, navy)
FUJI Polo Shirts (S, M, L, XL, XXL, XXXL)
(blue, navy, sage)
Fuji A4 Portfolio, with pen/paper/ruler
Fuji Coffee Mug
Fuji Travel Mug
Flashlight
Calculator
FUJI Rulers
Fuji USB Thumb Drives 4G
FUJI Sweat Shirts (XL, XXL)
(Maroon, Forest, Black, Grey, Navy, Purple)
FUJI Badge Holder
FUJI Pin
FUJI White Shirt Long Sleeve (XXL, XXXL)
FUJI Feeder Cards
FUJI Silver/Blue Pen
Fuji Pen/Highlighter

$30.00
$25.00

Limited
stock

$15.00
$5.00
$7.00
$3.00
$3.00
$5.00
$10.00
$15.00 *SALE
$2.00
$2.00
$23.00
$1.00
$5.00
$1.50

Name: _______________________

Class _______________

Please specify color and sizes


Qty

Item

Price

Ext. Price

____

_______________________

_______

_________

____

_______________________

_______

_________

____

_______________________

_______

____

_______________________

_______

_________

____

_______________________

_______

_________

_________

Total:

_________

IF YOU PLAN TO USE A CREDIT CARD TO PURCHASE THESE ITEMS, WE NEED TO HAVE YOUR
ORDER BY THURSDAY AT NOON.
Method of Payment:
Cash
Credit Card #________________________________________________
Name as it appears on the card:_________________________ Exp. Date:_________
AMEX
VISA
Mastercard
Authorized Signature:_____________________________________

29

Date: ____________