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LIEBERT MINI-MATE2

5 & 8 TON SYSTEMS


WALL MOUNTED MICROPROCESSOR CONTROL AND MONITOR

GENERAL
BUTTON CONTROL allows full function modification of all running parameters. The 7 key membrane keypad includes on/off, menu,
alarm silence, increase, decrease, escape & enter.
DISPLAY A 2 line x 16 character LC D which displays all monitoring, control, alarm, and diagnostic information.
ALARMS are displayed on the LCD display with audible alarm.
COMMON ALARM connections are provided at unit mounted interface board for remote annunciation of unit alarms (compatible with
SITE SCAN).

STANDARD ALARMS
TEMPERATURE high and low thresholds are programmable between 35 F and 95 F (1.6 C and 32.2 C). The alarm indicates
excessive high or low room air temperature.
HUMIDITY high and low thresholds are programmable between 15% RH and 85% RH. The alarm indicates excessive high or low
room humidity.
HIGH HEAD Indicates a head pressure above factory preset point, and provides compressor cutout.
SHORT CYCLE ALARM Indicates the compressor has turned off-on-off at least 10 times in a one hour period.
LOSS OF POWER Indicates that a power interruption has occurred.
HIGH WATER ALARM Indicates high water level in condensate pan, and shuts down unit.

OPTIONAL ALARMS
The following alarms are available when the appropriate options are included with the unit. A maximum of two(2) alarms from the list
below.
Change Filters Indicates that the pressure drop across the filters has exceeded the custom-set level.
Humidifier Problem Indicates excessive high water levels in the humidifier cannister.
Water Detected Indicates that water has been detected at a customer specified location.
Smoke Detected Indicates that smoke has been detected, and unit shutdown. Alarm does not function as or replace any room
smoke detection system that may be required by local or national codes.

FEATURES OF THE MONITOR


MONITOR Room conditions, operating status, alarms.
SET-UP Password protected programming of various time delays and unit configurations.
SETPOINT Password protected programming of operational setpoints /alarms.
5 DAY/ 2 DAY PROGRAMMABILITY 2 changes per day for temperature and humidity control setpoints.
TEMPERATURE AND HUMIDITY SENSOR CALIBRATION can be adjusted from 5 F/10% RH to match local measuring device.

DPN000222

REV 07/11
REV 3

SMALL SYSTEMS
8 Ton MINI-MATE2
DIRECT EXPANSION FAN/COIL MODULE

STANDARD FEATURES
EVAPORATOR COIL Constructed of copper tubes in a staggered tube pattern. Tubes are expanded into continuous high efficiency
aluminum lance type fins. Coil is set in condensate drain pan, with float switch for unit shutdown. The evaporator drain is
internally trapped. One 3-ton circuit and one 5-ton circuit provided.
REFRIGERATION SYSTEM Dual refrigeration circuit, each includes a liquid line filter drier, externally equalized expansion valve,
and a quick-connect female coupling on both the suction and liquid lines. Each female coupling is provided with an access
valve connection. The module is precharged with refrigerant and sealed.
FAN ASSEMBLY Centrifugal type, double width, double inlet, with an adjustable belt driven fan motor mounted to an adjustable base
and includes lifetime lubricated ball bearings. Fan/Motor assembly is isolated from the cabinet. The motor operates at 1750
RPM for 60 HZ and 1450 RPM for 50 HZ.
CONTROLS Microprocessor based design includes 7 key membrane key pad for setpoint and program control, and unit on/off,
mounted in a decorative wall box for remote mounting.
CABINET AND CHASSIS Constructed of galvanized steel for strength and corrosion resistance with thermal/acoustical insulation to
reduce sound levels and prevent condensation. Removable panels allow access to the electric panel or refrigeration
components for service or maintenance. Hanging brackets are integral to the chassis. Field mounted vibration isolators are
included.
UNIT DISCONNECT SWITCH Consists of a non-locking type, non-automatic molded case circuit interrupter mounted inside the
unit, with handle accessible outside cabinet.

DPN000231

REV 09/11
REV 4

SMALL SYSTEMS
8 Ton LIEBERT MINI-MATE2
DIRECT EXPANSION FAN/COIL MODULE
OPTIONAL FEATURES (Split DX Systems)
ELECTRIC REHEAT Electric low watt density 304 stainless steel fin tubular reheat elements provide two stages of reheat to control
room dry bulb temperature.
SCR ELECTRIC REHEAT is controlled by the unit microprocessor by pulsing the reheat elements for tight temperature control.
STEAM GENERATING CANISTER HUMIDIFIER is housed in a steel enclosure and includes a replaceable canister with integral fill
cup, fill and drain valves, and high water indicator. System automatically fills and drains as well as maintains the required
water level based on conductivity. Humidifier Problem Alarm annunciates wall box display.
HIGH TEMPERATURE SENSOR is mounted in the unit with the sensing element in the return air flow. Upon activation, the high
temperature stat will immediately shut down the entire unit.
SMOKE DETECTOR the smoke detector senses the return air, shuts down the unit upon detection, and sends visual and audible
alarm. This smoke detector is not intended to function as or replace any room smoke detection system that may be required
by local or national codes.
FILTER CLOG SWITCH activates the alarm system when the filter pressure drop has exceeded the customer-set level.
FREE COOLING is factory piped with a 3-way modulating chilled water control valve. Free cooling coil is constructed of copper tubes
and aluminum fins. Coil is designed for closed-loop applications using properly treated and circulated fluid. Refer to installation
manual for further guidelines. Not available with SCR reheat option.

SHIP LOOSE OPTIONS


FILTER BOX is constructed of galvanized steel, supplied with quantity of two nominal 20 (508mm) x 25 (635 mm) x 4 (102 mm)
deep pleated MERV 8 filters (based on ASHRAE 52.2-2007). The box is provided with a (19 mm) duct flange. The filters
are accessible via a hinged access door, without shutting the unit down. The filter box option also includes a (19 mm)
discharge air duct collar.
CONDENSATE PUMP has a capacity of 80 GPH (303 l/h) for 208/230 volt 60 Hz units, 255 GPH (966 l/h) for 460 volt 60 Hz units or
178 GPH (674 l/h) for 380/415 Volt 50 Hz units at 10 ft. (29 kPa) of head. Pump assembly is complete with pump, motor
assembly, reservoir, integral float switch, and auxiliary safety float switch to shut unit off in event of pump failure. Pump
assembly is designed to mount on the side of the evaporator (indoor) module, or other suitable means to allow condensate
drainage into the reservoir. 575 volt requires an externally mounted transformer.
REMOTE TEMPERATURE AND HUMIDITY SENSORS include sensors mounted in an attractive case with 30 ft.(9m) of cable.
SWEAT ADAPTER KIT Contains suction and liquid compatible fittings that allow field-supplied interconnecting refrigerant lines to be
used. See installation, operation and maintenance manual for maximum recommended installed distances.
SINGLE POINT POWER KIT Allows modules to be connected to a single power feed when the evaporator and indoor condensing
units are attached together (closed coupled).

DPN000232

REV 07/11
REV 2

SMALL SYSTEMS
8 TON MINI-MATE2
PIPING CONNECTION DATA
EVAPORATOR OR CHILLED WATER UNIT

See Detail "B"

FRONT OF UNIT

See Detail "A"

7/8" (22.2mm) OD CU Hot Water Reheat or


1-3/8" (34.9mm) OD CU Free Cooling Inlet.
Extends 3-1/2" (88.9mm) beyond panel exterior.

7/8" (22.2mm) OD CU Hot Water Reheat or


1-3/8" (34.9mm) OD CU Free Cooling Outlet.
Extends 3-1/2" (88.9mm) beyond panel exterior.

System 1 (3Ton) Suction Line Connection, Aeroquip #11 Female.


Chilled Water Inlet 1-3/8" (34.9mm) OD CU.
Chilled Water piping extends 3-1/2" (88.9mm) beyond panel exterior.
System 2 (5Ton) Liquid Line Connection,
Aeroquip #10 Female.
System 1 (3Ton) Liquid Line Connection,
Aeroquip #6 Female.

System 2 (5Ton) Suction Line Connection, Aeroquip #12 Female.


Chilled Water Return 1-3/8" (34.9mm) OD CU.
Chilled Water piping extends 3-1/2" (88.9mm) beyond panel exterior.

Optional 1/4" (6.4mm) FPT Fitting.


Use Copper Lines to Humidifier Supply Line.
NOTE: ROUTE SUPPLY LINE TO CLEAR
HANGING RODS AND FILTER ACCESS.

Evaporator Air
Outlet

See Detail "C"

3/4" (19.1mm) NPT Female Condensate Drain Connection.


Drain is trapped internally and must not be trapped
outside of the module.

BACK OF UNIT
Evaporator Air
Inlet

DPN000237

Filter Clog Switch


Location (optional)

REV 09/09
REV 1

SMALL SYSTEMS
8 TON MINI-MATE2
PIPING CONNECTION LOCATIONS
EVAPORATOR OR CHILLED WATER UNIT

4 "
(101.6mm)

3 1/8 "
(79.4mm)

3 1/8 "
(79.4mm)

4 "
(101.6mm)

6 1/16 "
(154mm)
8 9/16 "
(218mm)

DETAIL "A"

12 9/16 "
(319mm)
16 9/16 "
(421mm)

DETAIL "B"

15 3/8 "
(390.5mm)

Optional Condensate Pump


Bracket Bolt Holes (4 typ.)

5 5/8 "
(142.9mm)

1 1/2 "
(38.1mm)

2 5/8 "
(66.7mm)

6 1/8 "
(155.6mm)

DETAIL "C"
DPN000238

REV 07/03
REV 0

SMALL SYSTEMS
8 TON MINI-MATE2
DIMENSIONAL DATA
EVAPORATOR OR CHILLED WATER UNIT
Customer Supplied
threaded rods for module
support from ceiling (1/2" minimum
diameter recommended) (typ. 4).

Optional 1" (25.4mm)


Discharge Duct Connection
ships with Filter Box

54 1/8 " CABINET


(1375mm) DIMENSION

16 13/16 "
(427mm)

THREADED ROD
46 3/4" CENTERS
(1188mm) 15 5/8 "
15 5/8 "
(397mm)

2"
(50.8mm)

12 1/8 "
(308mm)
Service Access Panels

(397mm)

1 3/16 "
(30.2mm)

26 1/2 "
(673mm)
19 1/2 "
(495mm)

9/16" (14mm) dia. holes


for threaded rods
(typ. 2 each end)

16 13/16 "
(427mm)

FRONT
OF
UNIT

Air Outlet
Air Inlet
1 "
(25.4mm)

UNIT NET WEIGHT


MODEL #
60 HZ
50 HZ
LBS
MM*96E
MM*95E
665
MM*96K
MM*95K
705
MM*8TC MM*8TC
665

50 "
(1270mm)

(KG)
(302)
(320)
(302)
1 "
(25.4mm)
1 "
(25.4mm)

69 1/2 " CABINET


(1765mm) DIMENSION
72 "
(1828.8mm)
THREADED ROD
CENTERS
51 7/8 "
(1317.6mm)
49 "
(1244.6mm)
7/8 "
(22.2mm)
1 "
(25.4mm)

Hanger Bracket
48 3/4 "
(1238mm)
THREADED ROD
CENTERS

Shaded Area Indicates a


Recommended Clearance
of 30" (762mm) be
Provided for Access and
Filter Removal.

19 1/2 "
(495.3mm)
17 1/2 "
(444.5mm)
21 1/2 "
(546.1mm)

Duct Flange

47 "
(1193.8mm)
1 "
(25.4mm)

8 "
(203mm)

(OPTIONAL) FILTER BOX


DPN000240

Shaded Area Indicates a


Recommended Clearance
of 30" (762mm) be
Provided for Access and
Filter Removal.

REV 09/12
REV 4

SMALL SYSTEMS
8 TON MINI-MATE2
ELECTRICAL FIELD CONNECTIONS
EVAPORATOR & CHILLED WATER UNIT

Earth Ground Connection


Connection terminal for field
supplied earth grounding wire.

Factory installed
disconnect switch.

High Volt Power Connections


Electric service connection terminals.

Customer Remote Alarm


Connection TB50,51,56,24.
Field supplied 24V Class 2
wiring.

Common Alarm Connection.


Use field supplied 24V
Class 2 wire. TB75-76.
Drycooler/Circulating Pump Control
Circuit TB70-71. Optional
W/Glycool/Econ-O-Cycle models.
Use field supplied 24V class 2 wire.
Optional Condensate Pump
Auxiliary Float Switch Shut
Down Connection
TB60-61.

Microprocessor
Board

FRONT OF UNIT
Remote Control Panel Connection to
TB3-1,2,3,4 connected with field supplied
Thermostat wire (22ga, shielded/jacketed:
available from Liebert or others).
Heat Rejection Connection. Field supplied
24V NEC Class 2 wiring TB1-10. See note 2.

Optional Remote Sensor


Connection P16-1,2,3,4.

60

24

61

70

50
51

71

56

75

11

76

12

77

78

84

10
37

85
38

Remote Unit Shutdown. Use field supplied


24V Class 2 wire. Replace existing jumper
between TB37 & TB38 with NC switch
having a minimum 75 VA rating.

Field supplied unit disconnect switch


when factory unit disconnect switch
is not supplied.
Entrance for customer high
volt connections.

Site Monitoring Connection.


Terminals TB78 (+) TB77 (-) are for
connection of a 2 wire, twisted pair,
communication cable to optional
Electric service
sitescan.
not by Liebert

NOTES:
1. Refer to specification sheet for
full load amp. and wire size amp.
ratings.
2. Control voltage wiring must be a
minimum of 16 GA (1.3mm) for up
to 75 (23m) or not to exceed 1 volt
drop in control line.

Electrical entrance for


optional condensate
pump on left side of unit.

Optional Single Point Power Kit


(Field Installed & Wired)
Entrance for customer low
voltage connections.

DPN000244

Remote Humidifier Contact


Field Supplied 24V class 2
wiring to terminals 11 & 12,
located in field wire
compartment.

Field supplied, field wired thermostat wire to remote wall box.


Entrance for customer low voltage connections
Field supplied 24V (NEC Class2 wiring) to condensing unit. (if applicable)

REV 2/10
REV 3

PROP FAN CONDENSING MODULES

STANDARD FEATURES
COMPRESSOR The 1 - 8 ton PFH condensing units shall have a compliant scroll compressor with a suction gas cooled motor,
vibration isolators, thermal overloads, internal centrifugal oil pump for forced feed lubrication, a maximum operating speed of
3500 RPM @ 60 HZ (2900 @ 50 HZ). The 1 ton PFH condensing unit shall have a reciprocating hermetic compressor. The 8
ton PFH is a dual compressor design with 3 ton and 5 ton compressors.
CONDENSER COIL Constructed of copper tubes in a staggered tube pattern. Tubes are expanded into continuous high efficiency
aluminum plate type fins. Coil is set in a drain pan for condenser coil washdown.
REFRIGERATION SYSTEM Single refrigeration circuit, includes, suction and liquid line quick connect male couplings. The
module is precharged with refrigerant and sealed. The 8 ton PFH includes two refrigeration circuits.
HOT GAS BYPASS Factory piped hot gas solenoid valve and pressure regulating valve work in conjunction with a thermostatic liquid
injection valve. This system allows operation down to zero load on the evaporating (indoor) module. Both circuits on the 8 ton
model receive HGBP.
FAN ASSEMBLY Consists of propeller type blades, constructed of zinc plated steel or aluminum, secured to the motor shaft by a
heavy duty hub with set screws. Direct drive fan motors are provided with rain slingers, lifetime lubricated bearings, and
internal overload protection.
CABINET AND CHASSIS Designed for outdoor use with either roof or ground level mounting. The condensing module is
constructed of galvanized and galvaneal painted steel for corrosion resistance. Both inlet and outlet air grilles are heavy duty
steel with a durable P.V.C. coating. Removable exterior panels allow access to the electric panel or refrigeration components
for service or maintenance.
HEAD PRESSURE CONTROL A Liebert Lee-Temp control system is furnished with each refrigeration circuit and consists of an
insulated heated refrigerant receiver with sightglass, pressure relief valve, pressure balancing valve, check valve, and head
pressure operated 3-way valve. This system allows operation at ambient conditions as low as -30 F (-34 C).

OPTIONAL FEATURES
QUIET LINE Oversized cabinet, low speed 6-pole motor, and Liebert fan blade design combine to achieve the quietest unit
available(8 to 10 dB(A) below standard models). Not available on 8 ton PFH.
HIGH AMBIENT Oversized condenser coil with high efficiency aluminum plate type fins and increased airflow. Designed for
operation at ambient conditions of 105 F (40 C) with no reduction in evaporator rated performance. Not available on 8 ton
PFH.

DPN000128

REV 04/11
REV 3

GENERAL PIPING ARRANGEMENT


PROP FAN CONDENSING MODULE

SINGLE CIRCUIT = 1 - 5 Tons


DUAL CIRCUIT = 8 Tons

Condenser Coil

High Pressure
Switch

Compressor *

Liquid Injection
Valve Bulb
Hot Gas Bypass
Solenoid Valve
Atmospheric
Pressure Relief Valve

Suction Line Male Quick


Connect Coupling
Hot Gas Bypass
Control Valve

3 - Way Head
Pressure
Control Valve

Sight Glass

Check Valve

Liquid Injection
Valve
Liquid Line
Solenoid Valve

Lee - Temp
Receiver

Receiver Heater
Pressure Limiting
Switch
Liquid Line Male Quick
Connect Coupling

* Reciprocating compressor 1 Ton.


Scroll compressor 1 1/2 - 8 Tons.

DPN000129

Pressure Balancing
Valve

SINGLE CIRCUIT SHOWN

REV 04/11
REV 3

CABINET AND FLOOR PLANNING DIMENSIONAL DATA


PROP FAN CONDENSING MODULES
TOP AIR DISCHARGE

GUARD
HEIGHT

TOP
AIR
DISCHARGE

RIGHT
AIR
INTAKE

B
LEFT
AIR
INTAKE

SHADED AREA
INDICATES A RECOMMENDED
CLEARANCE OF 18" (457mm)
BE PROVIDED FOR PROPER
AIR FLOW.

2 "
(51mm)

A
SHADED AREA
INDICATES A RECOMMENDED
CLEARANCE OF 18" (457mm)
BE PROVIDED FOR PROPER
AIR FLOW.

SHADED AREA
INDICATES A RECOMMENDED
CLEARANCE OF 24" (610mm)
BE PROVIDED FOR COMPONENT
ACCESS AND REMOVAL.

REMOVABLE FRONT PANEL FOR


ACCESS TO HIGH VOLTAGE &
LOW VOTLAGE CONNECTIONS,
AND REFRIGERATION COMPONENTS.
36 1/8 "
(918mm)

4 " TYP.
(102mm)

53 3/16 "
(1351mm)

2 " TYP.
(51mm)

1/2" Bolt-Down Holes


(6 places)

4 23/32 "
(120mm)
25 3/32 "
(637mm)

32 1/8 "
(816mm)

2 "
(51mm)

46 7/32 "
(1174mm)

2 "
(51mm)

FOOTPRINT DIMENSIONS

MODEL NUMBERS
60HZ
50HZ
PFH067A- H
PFH066A- H
PFHZ67A- L
PFHZ66A-L
PFH096A- L
PFH095A- L

DPN000131

A
53 (1343)

DIMENSIONAL DATA IN. (mm)


B
C
36 1/4 (918)

38 1/2 (978)

D
5 1/2 (140)

MODULE WEIGHT
lbs. (kg) net.
488 (222)
570 (259)

REV 07/03
REV 0

PROP FAN CONDENSING UNIT


PIPING AND ELECTRICAL CONNECTIONS
TOP AIR DISCHARGES

* System 2 (5 Ton)

Electrical Entrance for


High Voltage Connection

B
C

Liquid Line
Quick Connect
(Male Coupling)

Electrical Entrance for


Low Voltage Connection
D

* System 1 (3 Ton)

Suction Line
Quick Connect
(Male Coupling)

* System 1 and System 2 on 8 Ton only.

MODEL NUMBERS
60HZ
50HZ
PFH067A- H
PFH066A- H
PFHZ67A- L
PFHZ66A-L
PFH096A- L
PFH095A- L

DPN000133

ELECTRICAL CONNECTIONS IN. (mm)


A
B
C
2
(51)

6
(152)

8 1/2
(216)

D
4 3/4
(121)

PIPING CONNECTIONS IN. (mm)


E
F
7 3/4
(197)

8 1/2
(216)

G
11 1/2 (292)

REV 07/03
REV 0

ELECTRICAL FIELD CONNECTIONS


8 TON PROP FAN CONDENSING MODULE

Field supplied unit


disconnect switch.
Single or three phase
electric service not provided
by Liebert.

Field supplied 24V NEC class 2


wiring to evaporator module.

Electric service connection


to contactor or terminal block.

Factory wired to components on


electric panel.

Single or three phase electric


service not provided by Liebert.
High voltage electric power
supply entrance.
Low voltage electric power supply
entrance.

Earth ground connection


terminal for field wiring.

Heat rejection connection. Field


supplied 24V NEC class 2 wiring.
Wire connections from evaporator module:
1 24V GND System 1
2 24V Supply System 1
3 High Pressure Alarm System 1
4 Hot Gas Bypass Connection System 1
5 24V GND System 2
6 24V Supply System 2
7 High Pressure Alarm System 2
8 Hot Gas Bypass Connection System 2
9 24V GND Condenser Fan
10 24V SUPPLY Condenser Fan

NOTE: Refer to specification sheet for full load amp. and wire size amp. ratings
DPN000135

REV 01/09
REV 1

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