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Профессиональный Документы
Культура Документы
Todays Topics
The Textbooks
Pumping Station Design Jones, Sanks, et al
Pump Handbook Karassik, Krutzsch, Fraser & Messina
Hydraulic Institute Design Standards
Intake Design Standard ANSI/HI 9.8-2012
Inlet/Wet Well Configuration Design
Self-Cleaning
Trench Style
Wet Well
Design Guidance
available from
ANSI/HI 9.8-2012 &
Pumping Station
Design 3rd Edition
plus web resources
In HI Intake Standard
Appendix
Design has undergone
extensive hydraulic
modeling by HydroTec
(Leeds, England) and Flygt
Proven by extensive field
testing
Works effectively for both
variable and constant
speed applications
Standard identifies
recommended length of straight
pipe upstream of pump inlet
Pump/Mechanical/Piping Design
How do we put this all together?
Pump Types
Applicable Hydraulic Institute Standards
Pump Piping
Vibration
Suction Piping
Discharge Piping/Pump Supports/Shafting
Pump Selection
Discharge Piping/
Pump Supports/Shafting
Hydraulics
Pump suction elbows
and reducers can be
problematic
Air entrainment,
pre-swirl, non-uniform
flow distribution, vortices
Poor piping design can
contribute to ragging &
vibration
Proper pump selection
NPSH - cavitation
Discharge Piping/
Pump Supports/Shafting
Flexible Couplings
& Pipe Supports
Reduce rigidity
of system
Introduce lateral
load opposite the
pump discharge
HI requires that
loads on suction
and discharge
nozzle be
minimized
Discharge Piping/
Pump Supports/Shafting
Pump Supports
Major contributor to pump vibration
Steel frames provided by
many manufacturers lack
adequate stiffness
Addition of steel cross
members is effective for
vibration control, but limits
access
Construction of base is
critical to minimizing
vibration - proper grouting,
securing anchor bolts, etc.
Discharge Piping/
Pump Supports/Shafting
Discharge Piping/
Pump Supports/Shafting
What is a Critical Speed
Pump Shafting
Design of shafting is complex
and should be done by a
specialist typically the
manufacturer
Submit design requirements to
shaft manufacturer after approval
of 30 percent design submittal
Location of steady bearing support
beams will be recommended by
shafting manufacturer
Structural engineer can then size support beams to meet
acceptable deflection to be a part of the contract documents
Discharge Piping/
Pump Supports/Shafting
Extended Shafts
Can be an effective design
with proper engineering
and maintenance
Susceptible to imbalance
and misalignment
Require careful engineering
by qualified designer
Extended shafts
can often be avoided
through use of dry-pit
submersible pumps
Comparison of facilities
over 20 years
Cost of Money
Lowest First Cost
Not the most Efficient
Pump/Motor
Combination
Fiberglass Wet Well
and Valve Vault
Lowest Cost Valves
Thin Wall PVC Pipe
Cost of MoneySame?
Higher Equipment Cost
Most Efficient
Pump/Motor/VFD
Equipment Available?
Concrete Wet Well & Vault
with Coatings
First Quality Accessories
Ductile Iron Pipe
Questions?