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A

PISTON PUMP

Variable Displacement Piston Pumps

A
2

VARIABLE DISPL. PISTON PUMP - P**V SERIES

PISTON PUMP

Model

Max.
WkgPress
MPa

Max.
Speed
min-1

21

1800

Displacement cm3/rev

Page

P16V
P21V
P31V
P**V
Series

P40V

A6

P70V
P100V
P130V

The P**V Series high performance variable axial piston pump offers a wide range of displacements, a wealth
of features, energy-saving design, low noise, high
speed, electronics compatibility to meet the diverse
needs of users in the machine tool, general industrial
machinery, mobile construction markets, etc.

Low noise: approx. 68.5dB(A) [P70V] at pressure, 21


MPa and speed, 1800 min-1.
Offers many types of pump control functions: (single
stage, multi-stage, proportional) pressure compensator
control, load sensing control, self-pressurized dual pressure dual flow control, electric direct control, etc. In
addition, configurations which include manifold blocks
which incorporate various function valves can be mounted
at the delivery port, with a capacitor-like function which
reduces pulsations are possible which simplify hydraulic circuits and reduce noise.

Control Example (Pressure Compensator)

Var. Piston Pump Principle of Operation


Delivery side: Pistons pushed against swash plate

Yoke actuator
Compensator spool

Piston

Valve plate

Spring

Shaft
Swash plate

Delivery
port

Press. setting
spring

Shoe plate
Suction
port

Adj. Screw

Yoke

Cylinder block
Suction side : Pistons pulled by shoe plate
Cyl. block

Max.
Piston 0
Yoke angle

When Pump del. Pressure approaches setting pressure.


compensator spool is actuated and pressurized oil
is fed to control piston which acts to reduce pump delivery

HIGH PRESSURE VARIABLE DISPL. PISTON PUMP PH SERIES

PH80
PH
Series

PH100
PH130

*1
Rated
pressure
28
*2
Intermittent
pressure
30

Max.
Speed
min-1

Displacement cm3/rev
1

10

Page

20

50

100

200

80

1800

A21

100
130

NOTE: *1 Intermittent pressure refers to less than 10% of operating cycle (max.6 seconds).
Consult Tokimec for working pressure above rated pressure.
*2 Rated pressure of electro-direct control EDHS pump is 21 MPa which is set by the relief valve.

The PH Series is a 28 MPa-rated low noise variable


axial piston pump in a compact configuration.
* Low operation noise: highly rigid pump construction and proprietary noise reduced design enables
low operational sound levels.
* Long life: high efficiency design with 28MPa rated
pressure

Var. Piston Pump Principle of Operation

* Superior controllability: in addition to pressure compensator control, load sensing control, and electric direct control, torque limiter control is also offered.
* Wide array of configuration: direct coupled same displacement double pump, direct coupled fixed double, triple
pump combinations

Control Example (Pressure Compensator)

Delivery side:Pistons pushed against swash plate

Press. setting
spring

Compensator spool

Piston

Adj. screw

Cyl. block
P

Valve plate

Swash plate
Shoe plate

Delivery
port
Suction
port

Control piston

Shaft

Del.
Suction

Cylinder block
Yoke

Suction side : Pistons pulled by shoe plate


Max.
0
Yoke angle

When pump del. Pressure approaches setting pressure.


Compensator spool is actuated and pressurized oil
is fed to control piston which acts to reduce pump delivery

PISTON PUMP

Max.
WkgPress
MPa

Model

A
4

Notes On Operation

PISTON PUMP

Installation and Shaft Alignment


The space for the electric motor and pump should
offer sufficient rigidity. Vibration absorbing construction is recommended.
Flexible type coupling is recommended to join the
drive shaft of the prime mover and the pump shaft.
(However use of tire shaped coupling is NOT RECOMMENDED.)
Recommended shaft alignment value, TIR (Total Indicator Reading) is below 0.05mm. However this may
differ according to type of coupling used and coupling
method employed. Please consult with TOKIMEC
regarding shaft alignment value in this case.
Poor shaft alignment may cause shaft damage, heat
and friction of bearings, leakage from oil seals, pump
noise and vibration, etc. Thus shaft should be aligned
with care.
In principle, there should be no external radial or thrust
loads on the shaft end. Please consult with TOKIMEC
is belts, chains, or gears are to be used to drive the
pump.
Care should be paid that no air remains in the pump
case. Pump should be mounting with drain port up.
Pump shaft should be installed horizontally.

Piping and Filtration


Filtration
On the suction side, a 100m (150 mesh) or equivalent tank filter (suction filter) should be used. On the
delivery side, a bypass filter which provides filtration
of less than 20m should be installed.
Suction pressure (gauge pressure)
For mineral oil based fluids pressure should be in the
range +35 ~ -16.7kPa and for water glycol,
+35 ~ -10.1kPa.

Suction path flow velocity should be kept at less


than max. 1.5 m/s.
Suction, return piping
Stipulated suction pressure should be considered
and suction resistance should be kept as low as
possible.
1. Use large diameter pipe with as few bends as
possible.
2. Height from pump suction port to tank standard
oil level should be less than 1m.
Distance from suction piping end to tank bottom
should be more than 50mm.
Air in system causes noise, vibration, and parts damage. As air can easily be drawn in through suction
piping, care should be paid to insure that joints, especially, are airtight.
A baffle should be installed in the tank between the
suction and return lines.
Use of flexible rubber hose piping instead of steel
piping for pump suction, delivery, and drain lines provides effective vibration dampening and reduces
noise.
Drain piping
Pressure in pump case should not exceed 50kPa.
Drain piping should be installed on the upward side
of the pump and the pump case should always be
filled with oil.
Drain line should be led to tank separate and should
not be mixed with the flow from the return piping and
should be installed so that it is set apart from the
suction pipe and should also extend below the oil
level in the tank.

A
5

Pump Control Adjustment

Filling oil
Pump should be filled with clean oil through the drain
port and fill ports and the pump case should be filled
completely. Improper or insufficient oil filling will lead
to pump problems.

Pressure compensator control


Turning the compensator adjustment screw clockwise
will increase the setting pressure, turning it counterclockwise will decrease the setting pressure.
* Maximum displacement adjustment function
This function allows adjustment of full flow displacement.
Turning the adjustment screw clockwise will decrease
the full flow displacement, turning the screw counterclockwise will increase the displacement.

Model

Drain port

P16V
P21/31V
P40V
P70V
P100V
P130V
PH80
PH100
PH130

Displ.
mL
700
800
1000
1500
2000
2300
1600
2500
3700

Yoke Actuator
Yoke
Increase

Decrease
Adj. Screw

Air bleed
At startup of pump operation, pump should be run at
no load, maximum flow until air is completely bleed
from piping and pump case. Effective air bleed can
be accomplished if an air bleed valve is installed on
the pump delivery side. For details on the air bleed
valve, see page R5.
Warm up
If oil viscosity is above the recommended 54mm2/s,
run pump at less than 1/2 maximum working pressure to warm the hydraulic fluid.

Hydraulic fluid
Note that pump specifications such as maximum
working pressure and maximum speed may differ with
the type of hydraulic fluid used. See Attachment 1
regarding hydraulic oil selection.
Mineral based oil
General industrial anti-wear hydraulic fluid is recommended.
Water glycol based hydraulic oil
Do not use this fluid with the standard pump intended
for mineral oil based fluids.
Consult TOKIMEC regarding specifications for pump
using this fluid.

Hydraulic fluid viscosity and temperature


Pump should be operated with hydraulic fluid viscosity range of 13 ~ 54 mm2/s.
At pump startup a maximum viscosity of 860 mm2/s
is allowed however care should be paid to observe
the section 'Cautions at Operation Startup' regarding
warm up of hydraulic fluid.
Hydraulic fluid temperature range should be 0 ~ 60C.

Max. displ. adjuster


Torque limiter control
This function adjusts delivery volume to match the allowable load of the electric motor used to drive the pump.
Turning the adjustment screw clockwise will increase
the delivery and turning the screw counterclockwise will
decrease the delivery.
Torque limiter flow adj. screw

PISTON PUMP

Operation Start-Up

A
6

Low Noise
Variable Displ. Piston Pumps P**V Series

PISTON PUMP
This pump series offers low noise, high performance, and reliability with various functions
for fast response and stability with a variety of
controls such as electric direct control, pressure compensator, and load sensing. Double
pump configurations to meet system needs
are also available. These pumps are ideal for
customer needs for energy saving, high speed,
and low noise.

Symbol

Model Code

P16V - (F)RS(G) - 11 - CCG - 10 - J


1

2 34 5

1 Swash plate type variable piston pump


P**V Series
2 Pump mounting
Omitted : flange mounting
: foot bracket
F
3 Rotation (viewed from shaft end)
R : right rotation(clockwise)
L : left rotation(counterclockwise)
4 Displacement
S : one side of center
5 Porting(drain port to JIS tapered th fd)
Omitted : SAE O-ring seal
G
: SAE 4 bolt flange
6 Design no.

8
7 Controls
C : pressure compensator (1.5 ~ 21 MPa)
CM : pressure compensator (1.5 ~ 10.5 MPa)
CG : remote pressure compensator
CV : load sensing control
2P : self pressurized, 2press./2flow control
EP : proportional valve press. compensator
*C : Maximum displacement adjustment
(CC,CMC,CCG,CVC)
8 Control valve design no.

Model Code

A
7

(F11) - P70V(3)(F)R(62) - (2)(C)11 - EDQS - 10 - J


1

4 5

10

9 Pump design no.


10 Controls
C : press.compensator
(P21V,P31V,P40V,P70V,P100V,P130V)
CM : press.compensator
(P21V,P31V,P40V,P70V,P100V,P130V)
CG : remote press. compensator
(P21V,P31V,P40V,P70V,P100V,P130V)
CV : load sensing (P21V,P31V)
CVF : load sensing
(P40V,P70V,P100V,P130V)
CGVF : load sensing w/remote press. compensator
(P40V,P70V,P100V,P130V)
2P : self pressurized, 2press./2flow
(P31V,P40V)
EP : proportional valve press. compensator
(P21V,P31V,P40V,P70V,P100V,P130V)
MC1U : multi-stage press. compensator
[1press. unload]
(P21V,P31V,P40V,P70V,P100V,P130V)
MC2 : multi-stage press.compensator
[2pressures]
(P21V,P31V,P40V,P70V,P100V,P130V)
MC2U : multi-stage press. compensator
[2press. unload]
(P21V,P31V,P40V,P70V,P100V,P130V)
MC3 : multi-stage press. compensator
[3pressures]
(P21V,P31V,P40V,P70V,P100V,P130V)
*C : Maximum displacement adjustment
(CC,CMC,CCG,CVC,MC1UC,
MC2C,MC2UC,MC3C)
EDQS : elec.direct control [flow]
(P40V,P70V,P100V,P130V)
EDS : elec.direct control [flow,pressure]
(P40V,P70V,P100V)
11 Control valve design no.

Specifications
Model

P16V
P21V
P31V
P40V
P70V
P100V
P130V

Max.
Displ.

Max.
Pressure

MPa

cm /rev
16
21
31
40
70
100
130

21

Max.
Speed

min

-1

1800

Min.
Speed

min

-1

600

Weight

kg
15
23
23
37
63
91
112

Weights are for pumps with pressure compensator.


Consult TOKIMEC for specifications of pumps using
water glycol fluids.

Integrated vane pump specifications

Displ. Symbol

Displacement

Max. Working Press.

cm /rev

MPa

2
3
4
5

6.3
9.4
12.5
15.6

16

PISTON PUMP

1 Fluid
Omitted : mineral oil
F11
: water glycol
2 P**V Series
P21V,P31V,P40V,P70V,P100V,P130V
3 Double pump code
Omitted : single pump
: integrated fixed vane pump
3
(P40V,P70V,P100V,P130V)
: fixed vane pump SQP1 Series
4
w/thru shaft
(P70V,P100V)*
: fixed vane pump SQP2 Series
5
w/thru shaft
(P70V,P100V,P130V)*
: fixed vane pump SQP3 Series
6
w/thru shaft
(P100V,P130V)*
: P16V variable piston pump w/thru shaft
7
(P40V,P70V,P100V,P130V)
Consult TOKIMEC regarding displacements,
models of SQP1, SQP2, SQP3
4 Pump mounting
Omitted : no foot bracket
F
: foot bracket
5 Rotation (viewed from shaft end)
R : right rotation(clockwise)
L : left rotation(counter-clockwise)
6 Maximum displacement limitation
Input max. displacement to be limited.
(example: input 62 in case of 62cm3/rev maximum
displacement limitation for P70V)
7 Integrated vane pump displacement code
See specifications
8 Vane pump delivery port position (input only
if 3 is shown under 3 )
Viewed from cover side with control valve up
A : bottom
B : left
C : up
D : right

11

Pump
Control Method
Type
Code

Characteristics Curve

Delivery

C
Pressure
Compensator
CM

Setting Press.

Remarks
When delivery pressure
approaches the compensator setting, pump delivery is automatically reduced to the minimum
flow necessary to maintain the pressure.
Setting pressure may be
adjusted manually.

Dual pressure compensation control enables


automatic switching from
low pressure-high flow to
high pressure-low flow
modes.

2P
x

Dual pressure,
dual flow
self-pressured
control

Pressure

Pressure

CG

Setting pressure of pressure compensator control can be set from a


separate location with a
remote control valve.

Delivery

Remote
pressure
compensator

Pressure

EP

Variable proportional setting of pressure with the


integrated electro-proportional control valve.

Pressure

Load
sensing
control

CVF
(CV)

Pressure

Remote load
sensing
control
w/pressure
comensator

Max.

Delivery

Proportional
pressure
compensator

Remote

Delivery

PISTON PUMP

8
8

Controls

Max.
Automatically controls
pump flow to maintain a
fixed differential pressure
across flow control valve
downstream of the pump.
Energy saving.Provides
min. flow and pressure to
drive the load (actuator).
Figure at right is of CVF
control.
Pump delivery automatically

CGVF

controlled with load sensing


control during flow control.
Pump control automatically
switches as pump delivery
pressure approaches pressure compensator
setting(cutoff pressure).

Delivery

Pressure

Symbol

Controls

Delivery

Solenoid ON

MC1U

Characteristics Curve

Pressure

Delivery

Multi-stage
pressure
compensator
control

Solenoid ON

Solenoid OFF

MC2

Remarks

Symbol

Selection of control of
unload and pressure
compensator setting
pressure with solenoid
valve integrated on
pump.

Two compensator setting


switching with solenoid
valve integrated on pump.

Solenoid b ON

Solenoid a ON

MC2U

Delivery

Pressure

Unload and two pressure


settings of compensator
with solenoid valve integrated on pump.

Solenoid b ON

Solenoid a ON

Solenoid OFF

MC3

Delivery

Pressure

3-pressure compensator
settings switched by solenoid valve integrated on
pump.

Pressure

Delivery

EDQS
Electrical
direct control

Position sensor mounted


on pump detects swash
plate angle provides linear control of delivery
flow in response to flow
control signal.

EDS

Delivery

Pressure

Pressure

In flow control mode,


pump delivery is controlled by flow control signal. When pump delivery
pressure approaches
pressuring setting signal,
mode automatically
switches to pressure
control.

PISTON PUMP

Pump
Control Method
Type
Code

Characteristics Curve

*C
**C

Remarks

Symbol

Maximum displacement
adjustment with adjustment screw on pump.
Pressure control characteristics dependent on
** section control
method.

Delivery

Maximum displacement adjustment function

Pressure

Displacement adjuster symbol

Max Displacement Adjuster Characteristics


21
20

cm3 / rev

12

Displacement

Displacement

14
10
8
6

cm3 / rev

32 . 8
30

Displacement

16

15

11

P16V Series

10

15

100
90
80
70
60
50
40
cm3 / rev 30
20
10

50
40
30

cm3 / rev 20

10

10

10

14

Adjuster length (mm)

P40V Series
130
120
110
100
90
80
70
60
50
3
cm / rev 40
30
20
10

Limit
0

10

15

Limit
0

20 24

Adjuster length (mm)

10

15

P70V Series

Nut

Limit
5

10

15

P100V Series

P130V Series

Volume adjuster

P21V ~ P130V Series

20 24

Adjuster length (mm)

Nut

20 24

Adjuster length (mm)

P16V Series

15

Displacement

Displacement

20

10

P31V Series

60

30

Adjuster length (mm)

70

P21V Series

40

15

Adjuster length (mm)

Adjuster length (mm)

cm3 / rev

20

8
5

25

cm3 / rev 10

Displacement

PISTON PUMP

Pump
Control Method
Type
Code

Displacement

10

Volume adjuster

Characteristics Curves (at 20 mm2/s)


Pressure,efficiency,delivery,input power (1800 min-1)
100

P16V

12
10
8

Del. flow

30
20

low
ll f
u
F

10

3.5

7 .0

10 . 5

14 . 0

Del. pressure

MPa

20

low
ll f
u
F

3.5

Del. flow

100

Eff.

17 . 5

21 . 0

at full flow
at cutoff

70

10

dB(A)

kW

ut
inp
t
f
a
sh

60

50

10 . 5

14 . 0

Del. pressure

7 .0

MPa

3 .5

7.0

10 . 5

Del. pressure

pwr
Cutoff input
0

14 . 0

17 . 5

21 . 0

at full flow
at cutoff

21 . 0

70

P31V

Vol. eff.

17 . 5

MPa

1800 min-1
1500 min-1

30

80

Overall eff.

60
20

Del. flow

14 . 0

MPa

1800 min-1
1500 min-1

P21V

Del. flow

10

L / min

10 . 5

21 . 0

15

30

7.0

Overall eff.

40

P31V

17 . 5

3.5

Del. pressure

60

L / min

Vol. eff.

80

50

pwr
Cutoff input

100

Eff.

P21V

ut
inp
t
f
a
sh

kW

Noise level

L / min

60

dB(A)

kW

Del. flow

60
40

ll
Fu

20

w
flo

3.5

60

dB(A)
50

10

ut
inp
t
f
a
sh

3.5

7.0

10 . 5

Del. pressure
pwr
Cutoff input

7 .0

Noise level

Del. flow

40

Noise level

60

Shaft input power

70

Overall eff.

Shaft input power

Eff.

80

10 . 5

14 . 0

Del. pressure

MPa

1800 min-1
1500 min-1
17 . 5

21 . 0

11
PISTON PUMP

Vol. eff.

Shaft input power

P16V

Pressure, noise characteristics(1m from pump rear)

14 . 0

17 . 5

MPa
at full flow
at cutoff

21 . 0

Pressure,efficiency,delivery,input power (1800 min-1)

Pressure, noise characteristics(1m from pump rear)

P40V

P40V

20

Del. Flow

60

L / min 40

low
ll F
u
F

20

15 kW

ut
Inp
t
f
a
Sh

3.5

7.0

10 . 5

Del. Pressure

Eff.

100

14 . 0

17 . 5

21 . 0

P70V

17 5

21 0

at full flow
at cutoff

70

60

40

Del. Flow

120

ow
ll fl
Fu

dB(A)
50

30 kW

ut
inp
t
f
a
sh

60

20

10

3.5

7.0

10 . 5

Del. Pressure
100

14 . 0

17 . 5

3.5

7.0

10 . 5

Del. Pressure

14 . 0

17 . 5

21 . 0

MPa

1800 min-1
1500 min-1

Cutoff Input Pwr

at full flow
at cutoff

21 . 0

MPa
P100V

Vol. Eff.

80

Overall Eff.

80
60

200

80

Del. Flow

150

put
ft in
a
h
ws
l flo
Ful

L / min100
50

3.5

7.0

70

dB(A)

60 kW

60

40

56

3.5

7.0

10 . 5

Del. Pressure
20

Cutoff Input Pwr


0

Noise Level

Eff.

14 0

MPa

Overall Eff.

80

40

Del. Flow

10 5

1800 min-1
1500 min-1

Vol. Eff.

L / min 80

70

MPa

160

P100V

35

Del. Pressure

50

Del. Flow

50

10

Cutoff Input Pwr


0

60

dB(A)

Noise Level

Del. Flow

80

Noise Level

30

60

25

P70V

70

Overall Eff.

80

Shaft Input Power

Vol. Eff.

Shaft Input Power

PISTON PUMP

Eff.

100

Shaft Input Power

12

Characteristics Curves (at 20 mm2/s)

10 . 5

14 . 0

Del. Pressure

MPa

17 . 5

21 . 0

1800 min-1
1500 min-1

14 . 0

17 . 5

MPa
at full flow
at cutoff

21 . 0

Characteristics Curves (at 20 mm2/s)


Pressure,efficiency,delivery,input power (1800 min-1)

Pressure, noise characteristics(1m from pump rear)

P130V

P130V

100

Eff.

80

80

PISTON PUMP

Vol. Eff.
Overall Eff.

Shaft Input Power

100

Del. Flow

250

Del. Flow

Noise Level

60
40

200

L / min150

low
ll F
u
F

100

80

ut
Inp
t
f
a
Sh

3.5

7.0

10 . 5

Del. Pressure

14 . 0

70

dB(A)

60 kW

60

40

56

3.5

17 . 5

7.0

10 . 5

Del. Pressure

20

Cutoff Input Pwr

14 . 0

17 . 5

21 . 0

MPa

1800 min-1
1500 min-1

21 . 0

at full flow
at cutoff

MPa

Pressure, drain characteristics (at 1800 min-1 ,20 mm2/s)


AT CUTOFF (C:Pressure Compensetor)

AT FULL FLOW
4

P1 3 0 V

P1 3 0 V

P1 0 0 V

P1 0 0 V
6

L / min

P4 0 V
P3 1 V
P2 1 V

Del. Drain

Del. Drain

P7 0 V

L / min

P7 0 V

P4 0 V

P3 1 V
3

P2 1 V

P1 6 V

P1 6 V
1

3.5

7.0

10 . 5

Del. Pressure

14 . 0

MPa

17 . 5

21 . 0

13

3.5

7.0

10 . 5

Del. Pressure

14 . 0

MPa

17 . 5

21 . 0

P16V FLANGE MOUNT

Remote control or load sensing port Rc1/4

(C.CM.CC.CMC)

( CG,CCG,CV,CVC)

Drain port

M a x . 30

Rc3/8

105 . 5 0 . 5

4 . 775

52

44 . 5

0
- 0 . 012

Parallel Key

L.H. rotation

Fill port(with plug)

41

43

65

Max. displ.

25 .4

adj.screw,

R.H. rotation

43

96
56

82 .55 - 00 . 05

10 . 5

81

87

17hex.hole

111

PISTON PUMP

Pressure adj.screw,
24 hex.hole

90

130

28 .5 28 . 5

10 . 5

95

R.H. rot.-Del. Port

181

180

R.H. rotation:Suction Port

M a x . 207 . 2

(w/ Max. displ. adj. function)

L.H. rot.-Suction Port

L.H. rotation:Del. Port

1-1/16-12UN

1-1/16-12UN (SAE O-ring seal)


FOOT MOUNT

(SAE O-ring seal)

PORTING G
R.H.
rotation:Suction Port
L.H.
rotation:Del. Port

17 . 5

27

5.1

R.H.
rot.-Del. Port
L.H.
rot.-Suction Port
19

12 . 7
36 .5

47 .6

157

19

92 . 1

8-M10 17deep

73

50 . 8

15

36 . 5

4 - 11.1

73

95 .5

28 .5

28 . 5

22 . 2

22 . 2

21.5 spotface, 0.5deep

171 . 5

P21V / P31V

Max. 230.5 (with Max.displ.adj.function)


Drain port Rc1/2
Fill port(with plug)
6 .365

0
- 0 . 015

31 . 8 Parallel key

227

Max. displ. adj.screw


3hex.hole
Max. 105.5

175
79 . 5

30

0
- 0 . 025

22 . 225

172

101 . 6

146

2 - R14

25 . 12 - 0 . 25

73

68 .5

119 .8

70

58 . 7

134

9 .5

0
- 0 . 05

14

Dimensions

2 - 14.3

9 .5
58 .7

30 . 2

8-M10 20deep

90

195 .8

R.H. rotation:
Suction Port 32, opposite side is del.port 32.
L.H. rotation:
Del. Port 32, opposite side is suction port 32.

180
100 5
201

Dimensions
P40V

15

Max. 289 (with Max.displ.adj.function)


Drain port Rc3/4

260

Fill port (with plug)

Max. displ. adj.screw,

80 . 5

31 . 8 parallel key

6 .365 - 0 . 015

PISTON PUMP

216

5hex.hole

33 . 5

Max. 121

14

70

108

83
0

174

22 .225 - 0 . 025

146

25 . 12 - 0 . 25

101 . 6 - 0 . 0 5

73

2 - 14.3

58 .7.

140

2 - R14

30 . 2

9.5
54

98

8-M10 23deep

196

208
116

R.H. rotation:
Suction Port 32, opposite side is del.port 32.
L.H. rotation:
Del. Port 32, opposite side is suction port 32.

232

Max 331 (with Max.displ.adj.function)

P70V

305

Drain port Rc3/4

260 .5

Fill port (with plug)


7 . 95 - 00 . 015

31 .8 parallel key

Max. displ. adj.screw,

73

5hex.hole

42 . 3

Max. 121

83

122

169 .8
0

100 .5

69 .8

127 - 0 . 05

8 - M12 23deep

35 . 7

60

107
214

252

R.H. rotation:
Suction Port 38, opposite side is del.port 30.
L.H. rotation:
Del. Port 30, opposite side is suction port 38.

NOTE:
The dimention same as
P70V(except as were noted)

421

128
256

8 - M12 23deep

392 . 2

4 - 3/8 - 16UNC 19.1deep

22 . 2

47 . 6

P70V3

9 .5

77 . 8

90 . 5
181

31 .75 - 0 . 05

6 - R16

35 .31 - 0 . 25

114 .4

57 . 2

114 .4

6 - 17.5

57 .2

153 . 5

14 . 5

42 . 9
267

R.H. rotation:Suction port 50.8,


L.H. rotation:Suction port is opposite side.
The dimention of del. port same as P70V.

60 . 5
130
260

Del. port of Vane pump 19.1


(port direction-4 orientations possible)

P100V

NOTE:Right rotation model shown.


For left rotation,control valve shall move
to symmetrical position from center line.

378

PISTON PUMP

Fill port(with plug)

299 . 5

Drain port Rc3/4

157

Max. displ. adj.screw,


5hex.hole

99
0
11 . 12 - 0 . 017 Parallel key

190

21

Max. 63

58

80 . 5

134

166

0
- 0 .05

138

88 . 9

44 . 45
.

70 .7

49 . 37 - 0 . 25

4 - R17.5

127 - 0 . 05

141 . 4

4 - 18

177

73

190

141 . 4

8 - M12 23deep

50 . 8

13

145

299 . 5

100

P100V3
NOTE:The dimentions same as P100V.
(except as were noted)

60
290

R.H. rotation:
Suction port 63.5, del.port is opposite side 38.
L.H. rotation:
Del.port 38,Suction port is opposite side 63.5.

453

152
304

4 - 3/8 - 16UNC 19.1deep

47 . 6

425 . 2

22 . 2

60 . 5

Del. port of Vane pump 19.1


(port direction-4 orientations possible)
P130V

380

Drain port Rc3/4


11 . 12

0
- 0 . 017

NOTE:Right rotation model shown.


For left rotation,control valve shall move
to symmetrical position from center line.

Max. 390
(with Max.displ.adj.function)

Fill port(with plug)

304 . 5

parallel key

Max. displ. adj.screw,


5hex.hole
Max 55

173
116

210

66

22

4 - R20

85 . 5

146

88 . 9
0

149

44 . 45 - 0 .05

80 . 8

49 . 37 - 0 . 25

161 . 6

4 - 22

178

73
152 . 4 - 0 . 05

16

Dimensions

70 . 7

80 . 8
161 . 6

50 . 8

13
102 . 5

8 - M12 23deep

154

R.H. rotation:
Suction port 63.5, del.port is opposite side 38.
L.H. rotation:
Del.port 38,Suction port is opposite side 63.5.

66
308

316 . 5
160

320

Dimensions
P130V3

4 - 3/8 - 16 UNC, depth 19.1

470

Note : Dimensions same as P130V


except as were noted

17

442 . 2

47 . 6

PISTON PUMP

60 . 5

22 . 2

Vane pump del. port, dia. 19.1


(port direction - 4 orientations possible)

Notes on Operation
See piston pump Notes on Operation (page A4, A5)

Piping Flanges and Couplings


Flanges and couplings must be ordered separately. See table below for required parts.

Piping Flanges (conforming to SAE J518c standard flanges)


Pump Model

P16V
P21V,P31V
P40V
P70V
Del.
Suction

P70V3
P100V(3)
P130V(3)

Diameter

Threaded
Flange Model

Diameter

Rc3/4

FL1-6-06P-10-JA-S4-M

20A

FL1-6-06W-10-JA-M

Rc1-1/4

FL1-10-10P-10-JA-S4-M

32A

FL1-10-10W-10-JA-M

Rc1-1/2
Rc1-1/2
Rc2

FL1-12-12P-10-JA-S4-M
FL1-12-12P-10-JA-S4-M
FL1-16-16P-10-JA-S4-M

40A
40A
50A

FL1-12-12W-10-JA-M
FL1-12-12W-10-JA-M
FL1-16-16W-10-JA-M

Rc2-1/2

FL1-20-20P-10-JA-S4-M

65A

FL1-20-20W-10-JA-M

Integrated vane pump delivery port flange


Diameter

Rc3/4

Threaded
Flange Model

FL1-6-06P-10-JA-S4-J

Diameter

20A

Welded
Flange Model

FL1-6-06W-10-JA

Flange includes O-rings, mounting bolts, spring washers

Pipe Couplings (SAE O-ring seal couplings)


Pump
Model

P16V

Suction, delivery port couplings


Pump side thread size
Piping side thread size

1-1/16-12UN

Rc3/8
Rc1/2
Rc3/4
Rc1

Part no.

VPA36051
VPA36873
VPA31817
VPA39410

Welded
Flange Model

18

Construction
P16V

PISTON PUMP

Item

Name

Part No.

3
7
9
19
28

O-ring
O-ring
Shaft seal
Gasket
O-ring

007990619
007991619
VA29405
VA29431
008000617

Standard

Qty

AS568-906(NBR,Hs90)
AS568-916(NBR,Hs90)

1
2
1
1
1

JIS B 2401 1A-P8

Seal kit P/N : VA12268A


Rotating group kit 18 P/N : VA14144A

Pump

Pressure compensator

w/max. displacement
adjustment function
Item

Name

Part No.

Standard

Qty

4
9

O-ring
O-ring

007901517
007901019

AS568-015(NBR,Hs70)
AS568-010(NBR,Hs90)

1
3

15

Backup ring

40022325

16

O-ring

007911217

1
AS568-112(NBR,Hs70)

Construction

P21V,P31V,P40V,P70V
P21V/P31V

19

P40V

Name

Part No.

Shaft seal
O-ring
Gasket
O-ring
O-ring
O-ring

VA29405
007990619
40012493
007912719
007901119
007901819

Standard
AS568-906(NBR,Hs90)
AS568-127(NBR,Hs90)
AS568-011(NBR,Hs90)
AS568-018(NBR,Hs90)

Qty

Item

Name

Part No.

Standard

Qty

1
1
1
2
2
1

4
5
7
9
16
31
39
41

O-ring
Shaft seal
O-ring
O-ring
Gasket
O-ring
O-ring
O-ring

007913817
VA29405
007990619
007991219
40012857
007914117
007901119
007901819

AS568-138(NBR,Hs70)

1
1
1
1
1
2
2
1

AS568-906(NBR,Hs90)
AS568-912(NBR,Hs90)
AS568-141(NBR,Hs70)
AS568-011(NBR,Hs90)
AS568-018(NBR,Hs90)

DUMMY

P70V

Rotating Group Kits


Model
Kit P/N
R rotation
No.17 w/wafer plate
L rotation
No.17 w/wafer plate

P21V

P31V

P40V

P70V

40058739 40058739 40058728 40048024


40058258

40058726 40048805

40058259

40058727 40048806

Item

Name

Part No.

Standard

Qty

O-ring

007923119

AS568-231(NBR,Hs90)

Shaft seal

40012883

O-ring

007990619

AS568-906(NBR,Hs90)

O-ring

007991219

AS568-912(NBR,Hs90)

16

Gasket

VA30439

31

O-ring

007914917

AS568-149(NBR,Hs70)

39

O-ring

007901119

AS568-011(NBR,Hs90)

41

O-ring

007901819

AS568-018(NBR,Hs90)

1
1
1
1

PISTON PUMP

Item
5
7
16
31
39
41

20

Construction
P100V,P130V

P100V

PISTON PUMP

Item

Name

Part No.

Standard

Qty

4
5
7
10
18
28
35
38
41
43

O-ring
Shaft seal
O-ring
O-ring
Gasket
O-ring
O-ring
O-ring
O-ring
O-ring

007933817
40011048
007991219
007991219
40011573
007924119
007991019
007991019
007901119
007901819

AS568-338(NBR,Hs70)

AS568-241(NBR,Hs90)
AS568-910(NBR,Hs90)
AS568-910(NBR,Hs90)
AS568-011(NBR,Hs90)
AS568-018(NBR,Hs90)

1
1
1
1
1
2
1
1
2
1

Item

Name

Part No.

Standard

Qty

4
5
7
10
18
28
35
38
41
43

O-ring
Shaft seal
O-ring
O-ring
Gasket
O-ring
O-ring
O-ring
O-ring
O-ring

007933817
40011048
007991219
007991219
40011616
007924719
007991019
007991019
007901119
007901819

AS568-338(NBR,Hs70)

1
1
1
1
1
2
1
1
2
1

AS568-912(NBR,Hs90)
AS568-912(NBR,Hs90)

P130V

Rotating Group Kits


Model
Kit P/N
R rotation
No.19 w/wafer plate
L rotation
No.19 w/wafer plate

P100V
40038744

P130V
40058363

40048836

40058361

40048837

40058362

AS568-912(NBR,Hs90)
AS568-912(NBR,Hs90)
AS568-247(NBR,Hs90)
AS568-910(NBR,Hs90)
AS568-910(NBR,Hs90)
AS568-011(NBR,Hs90)
AS568-018(NBR,Hs90)

Symbol

Model Code
PH100 - MS (*) (F) YR - 20 - CH - (D) - 10 - (S38)
1

2 3

4 5

67

10

11

PH Series variable displacement piston pump


PH80,PH100,PH130,PH170
2 Port specifications
M: standard
3,4 Code for double pump
S: single pump
*Contact TOKIMEC for double pump configurations
5 Pump mounting
Omitted: flange mounting
F: foot bracket
6 Shaft end configuration
Y: long shaft w/SAE square key
7 Rotation (viewed from shaft end)
R: right rotation (clockwise)
L: left rotation (counter-clockwise)

12
8 Pump design no.
9 Pump control
CH
: pressure compensator
CGH : remote pressure compensator
CVH : load sensing
TL
: torque limiter (low)
TH
: torque limiter (high)
EDHS : electric direct control (flow,pressure)
10 Max. displacement adjuster
Omitted : none
D : w/ adjuster
11 Control valve design no.
12 Suffix
S38 : for TL/TH models
Omitted : other

Specifications
Model
PH80
PH100
PH130
PH170

Max. Displ.
cm3/rev
80
100
130
170

Working
Pressure
MPa
Rated 28
Intermit. 30
Rated 21
Intermit. 22.5

Max.
Speed
min-1

1800

Min.
Weight
Speed
kg
min-1
51
70
600
95

Intermittent pressure means pressure less than 10%


of duty cycle (max. 6 seconds).
Contact Tokimec for applications which exceed rated
working pressure.

Rated pressure of electric direct control EDHS is


21 MPa.
This pressure is controlled by relief valve setting.
Weight is for CH type (pressure compensator).
Contact TOKIMEC when using water gylcol

21
PISTON PUMP

Low Noise, High Pressure


Variable Displacement Piston Pump
PH Series

22

Controls (PH Series)

Pressure
compensator

C
H

Characteristics Curve

Pressure

C
GH

Pressure Remote control


Setting press.

CV H

Delivery

Load
sensing

Pressure Remote control


Setting press.

Delivery

Torque
limiter
(low torque/ TL / TH
high torque)

Pressure Remote control


Setting press.

EDH S

Delivery

Electric
direct
control

Pressure

CGH
Pressure setting of compensator
control can be set with a remote
control valve.
Pressure compensator type relief valve. Pressure setting can
be adjusted manually.

Pump delivery automatically controlled to maintain constant differential pressure across flow control
valve located downstream of
pump. Energy-saving type pump
control which supplies minimum
flow and pressure necessary to
drive load(actuator).
Pressure compensator safety relief valve integrated. Setting pressure can be manually set.
Remote pressure compensator
control possible with externally
installed remote control valve.
Pump delivery automatically controlled to match load capacity of the
electric motor. Flow setting can be
manually adjusted.
Pressure compensator safety relief valve integrated. Setting pressure can be manually set.
Remote pressure compensator
control possible with externally
installed remote control valve.
In flow control mode, pump delivery is controlled by flow control
signal and as pump delivery pressure approaches the pressure setting signal, mode automatically
switches to pressure control.
Special controller EDA-PQ necessary.
Pressure compensator safety relief valve integrated. Setting pressure can be manually set.

Maximum displacement adjustment with adjustment


screw on pump.

Delivery

Maximum
displacement
adjustment
function

Symbol

Setting press.

Delivery

Remote
pressure
compensator

Remarks

When pump delivery pressure


rises to the setting pressure,
pump flow is automatically
reduced to the minimum flow
needed to maintain the pressure.
Pressure can be set with manual
adjustment.

Delivery

PISTON PUMP

Pump
Control Method
Type
Code

Pressure

Displacement adjuster symbol

Controls PH Series

23
PISTON PUMP

Max displacement adjuster characteristices

Adjust. limit
0

4 .8

10

20 22

Adjuster length L (mm)

PH80 SERIES

170
160
150
140
130
120
110
100
90
80
70
68 60
50
40
30
20
10
0

Displacement

Displacement

Displacement

80
70
60
50
40
30
cm3 / rev 20
10
0

100
90
80
70
60
50
40
cm3 / rev 30
25
20
10
0

130
120
110
100
90
80
70
60
cm3 / rev 50
40
32 5.
30
20
10
0

Adjust. limit
0

3 .5

10

20 22

Adjust. limit

0 2

10

Adjuster length L (mm)

Adjuster length L (mm)

PH100 SERIES

PH130 SERIES

Adjust. limit

Nut
0 2

10

20 22

PH170 SERIES

Volume adjuster

20 22

Pressure,efficiency, delivery, input power (1800min-1)


100

Pressure, noise characteristics (1 m from pump rear)


72

PH80

Vol.eff.

70

Overall eff.

80

Del. flow

L / min

Del. flow

120

80
60

put
ft in
a
h
s
flow
Full

80
40

40

Cutoff input pwr


0

Noise Level

160

Shaft input power

60

60

dB(A)

kW

20

50

3 . 5 7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. pressure

MPa

3 . 5 7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. pressure
1800 min-1
-1

1500 min

Eff.

PH100
%

100

PH100

Vol.eff.

MPa
at full flow
at cutoff

74

Overall eff.

80

70

60

L / min

Del. flow

150

t
npu
aft i
h
s
flow
Full

100
50

100

50

Noise Level

Del. flow

200

Shaft input power

40

60

dB(A)

kW

Cutoff input pwr


0

50

3 . 5 7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. pressure

MPa
0

3 . 5 7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. Pressure
1800 min-1
1500 min-1
PH130
Eff.

100

PH130

Vol.eff.

MPa
at full flow
at cutoff

80

Overall eff.

80
60
40

150

250

L / min

Noise Level

PISTON PUMP

Eff.

PH80

Del. Flow

24

Characteristics Curve (at 20 mm2/s)

Del. flow

200

put
ft in
a
h
ws
l flo
l
u
F

150
100
50

70

dB(A)
100

kW
50

60

Cutoff input pwr


0

3 . 5 7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. Pressure

MPa

3 .5

7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. Pressure
1800 min-1
1500 min-1

MPa
at full flow
at cutoff

Characteristics Curve (at 20mm2/s)


100

80

PH170

Vol.eff.

PISTON PUMP

Eff.

PH170

25

Overall eff.

80

%
Noise Level

60
40
350

Del. flow

250

Del. flow

200

L / min

150

w
l flo
Ful

100

dB(A)

150

100

put
t in
f
a
sh

50

Shaft input power

300

70

60

kW

3 .5

7.0

10 . 5

14 . 0

Del. Pressure

50

Cutoff input pwr


0

3.5

7 .0

10 . 5

14 . 0

Del. pressure

17 . 5

1800 min-1
1500 min-1

21 . 0

17 . 5

21 . 0

MPa
at full flow
at cutoff

MPa

Pressure, drain flow characteristics (1800 min-1, 20mm2/s)


AT FULL FLOW

AT CUTOFF (CH:Pressure compensator)


11

PH170

PH170

10

PH130

PH130

PH100

PH100
7

PH80
3

Del.drain

Del.drain

L / min

L / min

PH80

6
5
4
3

2
1

0
0

3 .5

7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. pressure MPa

3 . 5 7 . 0 10 . 5 14 . 0 17 . 5 21 . 0 24 . 5 28 . 030 . 0

Del. pressure MPa

69 . 9

NOTE:
Right rotation model shown.For left rotation,
control valve shall move to symmetrical position
from center line.

PH80

Del.port 38

PISTON PUMP

4 - M12 23deep

35 . 7
251 . 5

3-Drain port
(with two plugs)
G3/4 (JIS O-ring seal)

161 . 9

Fill port
contact TOKIMEC
if used as drain port

254 . 5

Pressure adjustment
5 Hex.hole

Max.155
155

2-8

2 - 136
2 - 109

Max.disp.adj.screw
6 - Hex.hole

106

4 place equally spaced 14.3


98

99

77 . 8

Suction port 50

84

127

170

0
- 0 .05

121

165

15

12 . 7

86

42 . 9

4 - M12 23deep

256 . 5

115 . 6

310 . 5

Max. 339.5
(w/ Max.disp.adj. function)

FOOT MOUNT
SHAFT END

30

Square key

25

130

330

4 - 22
40 Spotface

180

380

NOTE:
Right rotation model shown.For left rotation,
control valve shall move to symmetrical position
from center line.
Press.adj.screw
Max.155
2-8
5 Hex.hole

Del.port 38

4-M12 23deep

35 . 7.
287 . 5

Fill port
contact TOKIMEC
if used as drain port

287 . 5

2 - 165
2 - 129

Max.disp.adj.screw
6 -Hex.hole

109
101

89

127 - 0 . 05

120

SHAFT END Y

Suction port
63.5

96

12 . 7

119 . 1

51
287 . 5

FOOT MOUNT

349 . 5
30

SHAFT END

130

330

4 - 22
40 Spotface

180

0
- 0 . 05

44 . 45

49 . 37

28

30

0
- 0 .28

11 . 12

25

380

Max. 378.5
(w/ Max.disp.adj. function)
Square key

280

188

50 . 8

SHAFT END X

3-Drain port
(with two plugs)
G3/4 (JIS O-ring seal)

0
- 0 . 01 5

90 . 4

15

4 place
equally spaced 14.3
100

0
- 0 . 28

38 . 1 - 0 . 05

61 . 8

178
190

134

PH100

9 . 54

69 . 9

188

Square key
42

42 . 38

28

30

42 . 38

0
- 0 . 28

280

0
- 0 . 01 5

. 38 . 1 - 0 . 05

9 .54

180

26

Dimensions

180

0
- 0 . 017

99 . 8

73

4-M12 23deep

Dimensions
PH130
PH170

27

Del.port 38

PISTON PUMP

69 . 9

NOTE:
Right rotation model shown.For left rotation,
control valve shall move to symmetrical position
from center line.

4-M12 23deep

35 . 7
311

Press.adj.screw
5 Hex.hole

2 - 27

Fill port
contact TOKIMEC
if used as drain port

311

3-Drain port
(with two plugs)
G3/4 (JIS O-ring seal)

Max.155

2- 182 . 5.
2- 152

Max.disp.adj.screw
6 -Hex.hole

134

4 place
equally spaced 20.5
120

89

114
107

210

152 . 4 - 0 . 0 5

142

186

20

120

12 . 7

Suction port
63.5
4-M12 23deep

51

133

311
394

Max. 423
(w/ Max.disp.adj. function)

FOOT MOUNT
SHAFT END

30

Square key

49 . 37

0
- 0 .05

11 . 12

0
- 0 . 017

99 . 8

44 . 45

0
- 0 .05

44 . 45

49 . 37

188

25

130

330

4 - 22
40 Spotface

180

380

74 . 5

Square key
50 . 8

28

180

30

0
- 0 . 28

280

0
- 0 . 0 17

0
- 0 . 28

11 . 12

Notes on Operation
See piston pump Notes on Operation (page A4, A5)

SHAFT END X

SHAFT END Y

73

28

Construction
PUMP
Cross section Z-Z

PISTON PUMP

40
41
51 39 38 37 36 35

34 33 32 31

50

44
43

42

1
2
3
30

29

28
27
4
25

5
6
7

10 11 12 13 14 15 16 17 18 19 20

21 22

23

PH80
Item

5
7
23
33
34
35
37
40
52
56

24

45

46

5
7
23
33
34
35
37
40
52
56

53

52

PH100
Name
Shaft seal
O-ring
O-ring
Backup ring
O-ring
O-ring
Gasket
O-ring
O-ring
O-ring

Part No.

VA19648
008051219
007991419
008101202
008001219
007992019
40017811
007904119
008002219
007990219

Standard

Qty

Item

AS568-041(NBR,Hs90)
JIS B 2401 1B-P22.4
AS568-902(NBR,Hs90)

1
1
1
1
1
1
1
1
3
4

5
7
23
33
34
35
37
40
52
56

Standard

Qty

JIS B 2401 1B-G80


AS568-914(NBR,Hs90)
JIS B 2407 T2-P12
JIS B 2401 1B-P12
AS568-920(NBR,Hs90)

Name
Shaft seal
O-ring
O-ring
Backup ring
O-ring
O-ring
Gasket
O-ring
O-ring
O-ring

Parts No.

40011048
008051319
007991419
008101202
008001219
007992019
40021003
007904319
008002219
007990219

Standard

JIS B 2401 1B-G85


AS568-914(NBR,Hs90)
JIS B 2407 T2-P12
JIS B 2401 1B-P12
AS568-920(NBR,Hs90)
AS568-043(NBR,Hs90)
JIS B 2401 1B-P22.4
AS568-902(NBR,Hs90)

PH130/PH170
Item

56 47

Name
Shaft seal
O-ring
O-ring
Backup ring
O-ring
O-ring
Gasket
O-ring
O-ring
O-ring

Parts No.

40011048
008051419
007991419
008101202
008001219
007992019
40024503
007904519
008002219
007990219

JIS B 2401 1B-G90


AS568-914(NBR,Hs90)
JIS B 2407 T2-P12
JIS B 2401 1B-P12
AS568-920(NBR,Hs90)
AS568-045(NBR,Hs90)
JIS B 2401 1B-P22.4
AS568-902(NBR,Hs90)

1
1
1
1
1
1
1
1
3
4

Rotating Group Kit


Model
Rotating group kit (marked parts)
Right hand rotating group kit(,marked parts)
Left hand rotating group kit(,marked parts)

PH80
40048885
40068523
40068524

Seal kit for pump (not including control valves)


Model
Seal kit part no.

PH80
40068287

PH100
40068288

PH130/PH170
40068289

PH100
40038843
40068507
40068508

PH130
40058177
40068562
40068563

PH170
40068811
40068854
40068855

Qty

1
1
1
1
1
1
1
1
3
4

Construction

Pressure Compensator (CH: pressure compensator)

29

Item

3
8
12

Name
O ring
O ring
O ring

Parts No.

Standard

Qty

007990219
007902019
007901119

AS568-902(NBR,Hs90)
AS568-020(NBR,Hs90)
AS568-011(NBR,Hs90)

1
1
3

PISTON PUMP

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