Академический Документы
Профессиональный Документы
Культура Документы
District Michigan
MBAA
Technical Meeting
Grand Ledge, MI
Presentation Agenda
Pasteurization Basics
Tunnel Pasteurization Technology
Flash Pasteurization Technology
Technology Comparison
Questions and Discussion
Calculate PUs
P.
54.4
51.7
125
M
TE
120
48.9
115
46.1
110
43.3
105
40.6
100
37.8
95
35.0
90
32.2
85
29.4
80
26.7
75
23.9
70
21.1
18.3
65
INITIAL BEER TEMP. 40 F (4.4 C)
SPRAY AT 140 F (60 C)
T00384
TEMPERATURE C
130
CO VE
LD . T
SP EM
OT
P
135
TEMPERATURE F
Cold Spot is
usually
located at
to 1
above the
center of the
bottom of
the container
140
PRODUCT TEMPERATURE
C F
62.2
144
61.7
143
2.09
142
1.45
60.6
141
1.20
60.0
140
1.00
59.4
139
0.83
58.9
138
0.69
58.3
57.8
57.2
137
136
135
0.57
0.48
0.39
56.1
133
0.27
48.9
120
0.025
0
10
15
MINUTES
40.0
30.0
50 52 54 56
58 60 62 64
66 68 70
10 PUs
20.0
30 sec
10.0
= 157F
1
PU / MINUTE =
-1
LOG 140 - F
12.5
(F - 140)
= 1.20226
1
PU / MINUTE =
-1
LOG 60 - C
6.94
(C - 60)
= 1.393
PU / MINUTE
7.0
5.0
3.0
10 PUs
2.0
10 min
1.0
= 140F
0.7
0.5
0.3
0.2
0.1
0.03
120
130
140
150
TEMPERATURE F
160
10.00
175
170
165
160
155
150
145
140
135
130
125
120
1.00
0.10
0.01
Product Temperature [deg F]
PU / minute
100.00
Validating Measurement
Independent validation for tunnel
Redundancy on sensors
Micro analysis
Verifying Pasteurization
Independent
measurement is
capable with tunnel
technology only.
Redundancy can
help reliability
Tunnel Pasteurization
2.
Flash Pasteurization
Tunnel Pasteurizer
Pasteurizer Features
End Casings
Removable
Top Covers
Container
Water BlowOff
Condensate
Return System
Regeneration Capability
Heating System
Belt and Drive System
Spray System
Pump Systems
PU Control
Controls, Alarms
Cold containers
entering require heat
Basic Concepts
Single Heat Exchanger System
Benefits of the Single Heat
Exchanger System
Low Maintenance
Condensate return
Less Pump
Horsepower required
Enduralox
Twentebelt Combinox and
Eyelink
Regina 3120
Rexnord 5997 with DTS-C
PU Limiting
Hot Zones
Add cold water
to zone reservoir
Re-heat on start
up
pasteurization process:
Guarantee very tight PU control
Preserve the process curve in stop/start
conditions
Move process to container if container can not
get to process
Flash Pasteurizer
Volutherm Series
Flash Pasteurizer
Flash Pasteurization
Flash Pasteurizer
Components
Process Recording
Touch Screen HMI
Select recipes
Operational functions
Adjust parameters
Alarm displays
Digital Paperless Process Logger
Records temperatures
Records flow rates
Records pressures
CIP and Run modes
Process Recording
Temperatures
Pressures
Calculated PUs
Production / CIP Flow rate
Production / CIP / SIP Mode
Product In Machine
PROCESS COMPARISONS
Application Issues
Tunnel
Wide range of products
Carbonated or non-carbonated
Container limitations
Flash
Wider range of products
Product limits for plate and frame
Carbonated or non-carbonated
Operational Issues
Tunnel
Flash
Quality Issues
Tunnel
Economic Issues
Tunnel
Brewery
Flash Process
Volutherm 200B
$300,000
Buffer Tank - $50,000
Warmer - $375,000
Clean Room $275,000
Total equipment $1,000,000
Tunnel Process
New Double Deck sized
correctly to optimize utility
consumption and provide low
product exit temperatures
- $1,500,000
Flash Process
Volutherm 200B
Water - 140 gal/chase out
Steam 8,000 btu/min
BWCo Warmer
Water 0gpm normal
Steam - 31,500btu/min
Total Steam -39,500
btu/min
Tunnel Process
New Double Deck Tunnel
Water - 0gpm, running mode
- 100gpm run-out
24mins
Steam 20,000 normal run
- 72,000 start-up
Avg. steam - ~
35,000btu/min
Flash Process
Tunnel Process