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AREP

AREP

PMG

SHUNT
SUPPLY 140V MAX 50/60HZ

SUPPLY - AUXILIARY WINDING

SUPPLY STATOR PMG

ST3

NOTE:A
ST3

10/YELLOW

10/YELLOW

X2

11/RED
60Hz

9/GREEN

10A FUSE

9/GREEN

X1

X2

50Hz

PMG

9/GREEN

10A FUSE

5
E+

R448

E-

ST6

VOLTAGE ADJUST
P2

50 HZ VOLTAGE WYE
415/240V - (T2 380)
400/230V - (T2 380)
380/220V - (T2 380)
220/127V - (T2 220)
600V - (T2 220)

NOTE:E

POT
470ohm

3ph

BLACK

380

T1
S1 S2

J1

ALTERNATOR
WINDING
CONNECTIONS

BLACK

ALTERNATOR
WINDING
CONNECTIONS

RFI UNIT
BLACK

ST1

3ph

NOTE:C

380

T1
S1 S2

POT
470ohm

BLUE

4
ST4

60 HZ VOLTAGE WYE
480/277V - (T2 380)
440/254V - (T2 380)
380/220V - (T2 380)
240/139V - (T2 220)
220/127V - (T2 220)
208/120V - (T2 220)
600V - (T2 220)

J1

415/240V - (T2 380)


400/230V - (T2 380)
380/220V - (T2 380)
220/127V - (T2 220)
600V - (T2 220)

U
P2
S2
S1

S2
470ohm
POT

TABLE: 2

TI04

STATISME
P2

P1

NOTE:A
50/60 Hz SELECTION
NOTE:B
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448

NOTE:H

S1

NOTE:I

R731
U

P2
S2

4
3
2
1

TI04

NOTE:H

P1
60 HZ VOLTAGE WYE
480/277V - (T2 380)
440/254V - (T2 380)
380/220V - (T2 380)
240/139V - (T2 220)
220/127V - (T2 220)
208/120V - (T2 220)
600V - (T2 220)

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C15 Generator Set with EMCP3


Electrical System

ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)

NOTE:G
REMOVE FOR OPTIONAL VOLTAGE ADJUST POT.
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY.
STANDARD POSITION ON PHASE U.
FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
V(R731) -> W(ALT) . W(R731) -> U(ALT).

110

230

110

400

400

230

230

110

400

60 HZ VOLTAGE WYE
480/277V - (T1,T2&T3 380)
440/254V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380)
240/139V - (T1,T2&T3 220)
220/127V - (T1,T2&T3 220)
208/120V - (T1,T2&T3 220)

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

NOTE:B
REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING.
NOTE:C
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
NOTE:D
ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - NOTE:E
ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - NOTE:G
FIT 5VA TRANSFORMER FOR 600V OPERATION
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION.

S1

NOTE:C
REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731
NOTE:D
ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK.
NOTE:E
ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK.
NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT.

TENSION
P1

50 HZ VOLTAGE WYE
415/240V - (T1,T2&T3 380)
400/230V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380)
220/127V - (T1,T2&T3 220)
600V - (T1,T2&T3 220)

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

NOTE:A
50/60 Hz SELECTION

50 HZ VOLTAGE WYE

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

P1
QUADRATURE DROOP ADJUST

ST4

TABLE: 1

NOTE:I
FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

- (T1,T2&T3 220)

ZKA1-UP
C5E1-UP
FSE1-UP(Engine)
C5H1-UP
FFH1-UP(Engine)
C5L1-UP
NKL1-UP
CYY1-UP

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)


11

133

133

21

20
55

CONNECTION
TO ALTERNATOR
WINDINGS

T1

CONNECTION
TO EXCITER

132

CONNECTION
TO PMG

132

18

17

T4

W (L3)

T7

T12
T10

SERIES STAR CONNECTION DIAGRAM

T12

(HIGH VOLTAGE WYE)

T11

T5

T0

T8

T2

T6

T9

LINK

V (L2)
T11

T5

T8

T4

T7

T2

LINK
T10

T6

5+

6-

14
F28
(10A)

T1

T2

T3

F1

F2

12-3

12-4

12-5

12-6

15
F29
(10A)

T3

10

133

132

:1

:3

:2

15A

16A

12

:11
CR/3

:4

M2
2P 16A
MCB

11

10

141

AH2

137

:5

7
1

F28
(10A)

F29
(10A)

F30
(10A)

14A
9-6

9-5

9-4

S2

W (L3)
T6

T9

T5

T8

T10

T8

T0

T12

T2

LINK

T11

CUSTOMER
LOAD
CONNECTIONS

9-1

9-2

9-3

9-7

9-8

78

9-9

78

T7

T4

78

80

S2

82

S1

T2

U (L1)

T6

T10

15A

78

80

S2
S1
SENSING CT
(5 AMP SECONDARY)
(1 VA BURDEN)

82

T1

:3

:5

:4

:6

16A

FROM
GENERATOR

L-C12
3E-5179

Part Number: for Connector Receptacle

AH2

Plug

PHASE B

ENGINE
HEATER

POLARITY MARK

ALTERNATOR
HEATER

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

JW2

JW1

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

AG-C4
111-7898

HC

S1

T3
V (L2)

T11

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

138

134

:A1

CR/2
:6

AH1

LINK

T2
T5

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

DIGITAL A.V.R. (WITH PMG)


2

T1

T4

:4

10

11

:A2

PARALLEL STAR CONNECTION DIAGRAM

:3

:2

:8

T7

T12

:1

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

8
12

18-32
VDC

(LOW VOLTAGE WYE)

M1
2P 6A
MCB

CONNECTION TO AREP

F30
(10A)

14A

12-9

16

T1

W
T3

CUSTOMER
LOAD
CONNECTIONS

U (L1)

T9

V
T2

T1

T3

RAISE

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

T9

Circuit Breaker
Symbol

Flow
Symbol

NOTE:B

NOTE:G

BLACK
BLUE

J2

P1
QUADRATURE DROOP ADJUST

RFI UNIT
ALTERNATOR
WINDING
CONNECTIONS

ALTERNATOR
WINDING
CONNECTIONS

J2

NOTE:E

NOTE:F

Level
Symbol

Symbols and Definitions

BLACK

NOTE:G

220

Temperature
Symbol

CONNECTION
TO EXCITER

BLACK

ST9

NOTE:D

110

NOTE:C

220

ST9
ST1

NOTE:F

E-

ST6

VOLTAGE ADJUST
P2

Pressure
Symbol

OPTIONAL RFI KIT CONNECTIONS

E+

R448
OPTIONAL RFI KIT CONNECTIONS

110

TABLE: 1

CONNECTION
TO EXCITER

NOTE:B

NOTE:D

16

Z2

ST2
ST2

15

X1
Z2

X1

STABILITY ADJUST
P3

Z2

Symbols

PMG

Z1

EXCITATION CEILING
ADJUST
P5

16

Z2

9/GREEN

X1

X2

X1

STABILITY ADJUST
P3

600V

60Hz

14

X2
1/2 PHASE
T1- T4 OR
T8 - T11

12/BLACK

Z1

EXCITATION CEILING ADJUST


P5

10/YELLOW

X2

11/RED

15

X1

12/BLACK

SUPPLY STATOR PMG

J3

1/2 PHASE
T1- T4 OR
T8 - T11

J3

50Hz

10/YELLOW

14

X2

Harness And Wire Electrical Schematic Symbols

KENR5075-05
May 2013

PMG

SHUNT
SUPPLY 140V MAX 50/60HZ

SUPPLY - AUXILIARY WINDING


NOTE:A

Component
Part Number

325-AG135 PK-14

T3

LOWER
INPUT ADJUST
FITTED IN CONTROL PANEL

GENERATOR LEAD WIRING

CAT DIGITAL VOLTAGE REGULATOR (CDVR)

SPACE HEATER CIRCUIT

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

BLOCK HEATER CIRCUIT


Printed in U.S.A.

2013 Caterpillar, All Rights Reserved

PUMPED FUEL SUPPLY FROM BELOW


FLOOR LEVEL BULK TANK TO BASETANK
- FUEL SYSTEM No. 1

77

133

11

21

30

132

RTD #1 - M

18

RTD #1 - L

DC CIRCUIT

55

:1

M2
2P 16A
MCB

FUEL LEAK
DETECTOR

RTD #1 - H

FUEL PUMPED FROM FREE STANDING


BULK TANK - FUEL SYSTEM NO. 3

13

:3

:2

:11

:4

F23

84

(2A)

84

CR/3

PUMP
RUN

:8

TH1

PANEL LIGHT
SWITCH

STARTING AID
AUTO/MANUAL
SWITCH (optional)

134

54

138

LOW
LEVEL
FUEL
SWITCH

:6

VOLTAGE ADJUST
SWITCH

EMCP 3 CONTROLLER

PR/2

ENGINE MOUNTED
THERMOSTAT

:7

81

52
55

EMERGENCY STOP
PUSH BUTTON

SPEED
POTENTIOMETER (optional)

TH2

HIGH
LEVEL
FUEL
SWITCH

85
:2
:3

:A1

:1
:4

:6

-VE SUPPLY

JW1

HIGHLIMIT
THERMOSTAT

:2

PR
:10

RTD #2 - H

11

RTD #2 - M

12

ENGINE JACKET
WATER HEATER
2

14

RTD #2 - SHIELD

15

RTD #3 - H

21

RTD #3 - M

22

AC CIRCUIT

CONTROL PANEL

NOTE:B
IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A
IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A

JACKET WATER HEATER CIRCUIT

PUMP STOP
SWITCH (if equipped)

AUDIBLE
ALARM

JW2

6 mm2
F22
(2A)

207

PUMP RUN
SWITCH (if equipped)

CUSTOMER SERVICE
CONNECTION

132

16
AC SUPPLY

F21
NOTE:B

CUSTOMER

207

24

RTD #3 - SHIELD

25

RTD #4 - H

31

RTD #4 - M

32

RTD #4 - L

33

14

208
PUMP
STOP

:X1

PUMP
205

TRIP/
STOP

:X2

:9

132

NOTE: CUSTOMER
CABLE TO ENTER
DIRECTLY ONTO
6 mm 2TERMINALS.

PR/3

17

35

RTD #5 - H

207

204

208

A1

13

132
14

M4

O/L

95

211

TO
STARTER
MOTOR

98

210

203

PUMP

10

RTD #6 - H

16

RTD #6 - M

17

131
-

93

19

RTD #6 - SHIELD

20

RTD #7 - H

26

RTD #7 - M

27

RTD #7 - L

28

RTD #7 - GND

29

RTD #7 - SHIELD

30

RTD #8 - H

36

RTD #8 - M

37

RTD #8 - L

38

RTD #8 - GND

39

RTD #8 - SHIELD

40

T2
POWER
WIRING FROM
GENERATOR

55

A1:
A2:

STR/1
14:

T3

L3

POWER
WIRING FROM
GENERATOR

L2

T3

L3
N

P854

2:
3

:C2

REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS

67
65
66

233

:C11

10:

ST

24V DC
SHUNT
TRIP

:C12

:14

231

:12

232

:11

55

BREAKER
AUXILIARY

MERLIN GERIN BREAKER

REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS

65
67
66

231

:11

:12

233

:13

:14

Q/1
Q/2

MCCB

STR/1

ST

C2/C12

3:

:C2/C12*
C2/C12
REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS

67
65
66

233

:14

231

:12

232

ACB

SW

17

133

LEVEL
SWITCH
(TOP VIEW)

84

2
SW

SW

OW
- L
LOW
LOW

ENTRY

IGH

TERMINAL BOX

136

84
54

:3
PR/1
:1

LEVEL SWITCH
(SIDE VIEW)

:6
PR/2

:4

:7

CR/1
:1

52
55

HIGH
LEVEL
FUEL
SWITCH

85

FOR 5A CHARGER FIT (6A) BREAKER


FOR 10A CHARGER FIT (10A) BREAKER

140

:2
MV
:1 MOT.

83
53

:11

:2

PR
:10
5

+ 1

FUEL TRANSFER CIRCUIT

M3

36

(*)

-VE SUPPLY

CONSTANT
VOLTAGE CHARGER

MCB
1P

VALVE

BREAKER
AUXILIARY

* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS


C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS

132

M4

CABLE

SW

20

1P 6A
MCB

LOW
LEVEL
FUEL
SWITCH

24V DC
SHUNT
TRIP

133

F23

:C1/C11*

232
BREAKER
AUXILIARY

344

115

THERMOCOUPLE #3

12

345

THERMOCOUPLE #4

22

346

THERMOCOUPLE #4

32

347

116

THERMOCOUPLE #5

348

117

THERMOCOUPLE #5

13

349

THERMOCOUPLE #6

23

350

THERMOCOUPLE #6

33

351

THERMOCOUPLE #7

352

THERMOCOUPLE #7

14

353

RTD
PT100
182

WHITE

RED

191

118

RTD
PT100
192

WHITE

RED

163

119

WHITE

55

INPUT #3

21

302

INPUT #4

31

303

INPUT #5

304

INPUT #6

12

305

INPUT #7

22

306

INPUT #8

32

307

INPUT #9

308

INPUT #10

13

309

INPUT #11

23

310

INPUT #12

33

311

INPUT COMMON #1

312

INPUT COMMON #2

14

313

INPUT COMMON #3

24

314

INPUT COMMON #4

34

315

OUTPUT #1 (N/O)

316

OUTPUT #1 (N/C)

317

OUTPUT #1 (COM)

318

126

CHANNEL2 DEFAULT SPN=


'EXHAUST GAS PORT 2 TEMP'

127
128

CHANNEL3 DEFAULT SPN=


'EXHAUST GAS PORT 3 TEMP'

129
130

CHANNEL4 DEFAULT SPN=


'EXHAUST GAS PORT 4 TEMP'

131
132

CHANNEL5 DEFAULT SPN=


'EXHAUST GAS PORT 5 TEMP'

133
134

CHANNEL6 DEFAULT SPN=


'EXHAUST GAS PORT 6 TEMP'

135
136

CHANNEL7 DEFAULT SPN=


'EXHAUST GAS PORT 7 TEMP'

137

72

INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'

73

INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN

74

INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'

75

INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'

76

INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'

77

INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'

78

INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'

79

INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'

80

INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'

81

INPUT 10 DEFAULT SPN='SPARE'

82

INPUT 11 DEFAULT SPN='SPARE'

83

INPUT 12 DEFAULT SPN='SPARE'

84
85

THERMOCOUPLE #8

24

354

121

THERMOCOUPLE #8

34

355

THERMOCOUPLE #9

356

THERMOCOUPLE #9

357

THERMOCOUPLE #10

358

THERMOCOUPLE #10

17

359

OUTPUT #2 (N/O)

17

319

THERMOCOUPLE #11

15

OUTPUT #2 (N/C)

15

320

THERMOCOUPLE #11

16

OUTPUT #2 (COM)

16

321

THERMOCOUPLE #12

27

OUTPUT #3 (N/O)

27

322

THERMOCOUPLE #12

25

OUTPUT #3 (N/C)

25

323

THERMOCOUPLE #13

26

OUTPUT #3 (COM)

26

324

THERMOCOUPLE #13

37

OUTPUT #4 (N/O)

37

325

THERMOCOUPLE #14

35

OUTPUT #4 (N/C)

35

326

THERMOCOUPLE #14

36

OUTPUT #4 (COM)

36

327

THERMOCOUPLE #15

10

OUTPUT #5 (N/O)

10

328

THERMOCOUPLE #15

OUTPUT #5 (N/C)

329

THERMOCOUPLE #16

OUTPUT #5 (COM)

330

THERMOCOUPLE #16

20

OUTPUT #6 (N/O)

20

331

THERMOCOUPLE #17

18

OUTPUT #6 (N/C)

18

332

THERMOCOUPLE #17

19

OUTPUT #6 (COM)

19

333

THERMOCOUPLE #18

30

OUTPUT #7 (N/O)

30

334

THERMOCOUPLE #18

28

OUTPUT #7 (N/C)

28

335

THERMOCOUPLE #19

29

OUTPUT #7 (COM)

29

336

THERMOCOUPLE #19

40

OUTPUT #8 (N/O)

40

337

THERMOCOUPLE #20

38

OUTPUT #8 (N/C)

38

338

THERMOCOUPLE #20

39

OUTPUT #8 (COM)

39

339

BATT(+)

55

BATT(-)

CAN_H

CAN2 +

CAN_L

CAN2 -

SHIELD

SHIELD

122
123

BATT(-)

301

120

RTD
PT100
164

300

11

138

CHANNEL8 DEFAULT SPN=


'EXHAUST GAS PORT 8 TEMP'

139
140

CHANNEL9 DEFAULT SPN=


'EXHAUST GAS PORT 9 TEMP'

141
142

CHANNEL10 DEFAULT SPN=


'EXHAUST GAS PORT 10 TEMP'

143

BATTERY POSITIVE(12-24V DC)


5

BATTERY NEGATIVE (12-24VDC)

62

J1939 DATA LINK - HIGH

BATT(+)

86
87
88
89

OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'

90
91
92

OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'

93
94
95

OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'

96
97
98

OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'

99
100
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
102
103
104

OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'

105
106
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
108
109
110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
111

8-PIN CONNECTOR
1

55

BATT(-)

CAN_H

CAN1 +

CAN_L

CAN1 -

SHIELD

18
5

BATTERY POSITIVE(12-24V DC)

18 BATTERY POSITIVE(12-24V DC)


5

BATTERY NEGATIVE (12-24VDC)

CAN2 +

CAN_L

CAN2 -

SHIELD

SHIELD

63

J1939 DATA LINK - LOW

SHIELD

64

29
27

J1939 DATA LINK - HIGH


J1939 DATA LINK - LOW

31

62

J1939 DATA LINK - HIGH

63

J1939 DATA LINK - LOW

64

- 5

140

TERMINAL BOX

DISCREET I/O MODULE

132

BATTERY CHARGER CIRCUIT (240V L-N)

SPN

Suspect Parameter Number (SPN)


SPN Description

SPN

Suspect Parameter Number (SPN)


SPN Description

SPN

Suspect Parameter Number (SPN)


SPN Description

SPN

Fuel Level (External Tank)

38

Event Input Function #3

703

Exhaust Gas Port 10 Temperature

1146

Engine Auxiliary Coolant Temperature

1212

Aftercooler Temperature

52

Event Input Function #4

704

Exhaust Gas Port 11 Temperature

1147

Accessory Data Link Fault (J1939 #2)

1231

Starting Air Pressure

82

Event Input Function #5

705

Exhaust Gas Port 12 Temperature

1148

Fuel Pressure

94

Event Input Function #6

706

Exhaust Gas Port 13 Temperature

1149

Emergency Shutdown Override Mode Active


Warning

1237

Fuel Filter Differential Pressure

95

Event Input Function #7

707

Exhaust Gas Port 14 Temperature

1150

Ruptured Fuel Basin- Primary Tank

1239

Fuel Level (Local Tank)

96

Event Input Function #8

708

Exhaust Gas Port 15 Temperature

1151

Unexpected Engine Shutdown

1383

Engine Oil Level

98

Event Input Function #9

709

Exhaust Gas Port 16 Temperature

1152

Engine Failure to Start Shutdown

1664

Oil Filter Differential Pressure

99

Event Input Function #10

710

Exhaust Gas Port 17 Temperature

1153

Battery 1 Temperature

1800

Engine Oil Pressure

100

Event Input Function #11

711

Exhaust Gas Port 18 Temperature

1154

Battery 2 Temperature

1801

Crankcase Pressure

101

Event Input Function #12

712

Exhaust Gas Port 19 Temperature

1155

Intake Manifold 5 Temperature

1802

Intake Manifold 1 Temperature

105

Event Input Function #13

713

Exhaust Gas Port 20 Temperature

1156

Intake Manifold 6 Temperature

1803

Air Filter Differential Pressure

107

Event Input Function #14

714

Main Bearing 1 Temperature (engine)

1157

Right Exhaust Temperature

2433

Atmospheric Pressure

108

Event Input Function #15

715

Main Bearing 2 Temperature (engine)

1158

Left Exhaust Temperature

2434

Engine Coolant Temperature

110

Event Input Function #16

716

Main Bearing 3 Temperature (engine)

1159

Generator Frequency

2436

Engine Coolant Level

111

Emergency Stop Switch

970

Main Bearing 4 Temperature (engine)

1160

Generator AC Voltage

2440

Fire Extinguisher Pressure

137

Engine Derate Overridden

971

Main Bearing 5 Temperature (engine)

1161

Generator AC Current

2448

Battery Voltage (switch)

158

Generator Bearing Temperature #1

1122

Main Bearing 6 Temperature (engine)

1162

Generator Reverse Power (kW)

2452

Battery Charging System Voltage

167

Generator Bearing Temperature #2

1123

Main Bearing 7 Temperature (engine)

1163

Generator Reverse Power (kVAr)

2456

Battery Voltage

168

Generator Winding Temperature #1

1124

Main Bearing 8 Temperature (engine)

1164

Service Interval Warning

2648

Ambient Air Temperature

171

Generator Winding Temperature #2

1125

Main Bearing 9 Temperature (engine)

1165

Air Damper Closed

4000

Inlet Air Temperature

172

Generator Winding Temperature #3

1126

Main Bearing 10 Temperature (engine)

1166

ATS in Normal Position

4001

Exhaust Temperature

173

Intake Manifold 2 Temperature

1131

Main Bearing 11 Temperature (engine)

1167

ATS in Emergency Position

4002

Fuel Temperature

174

Intake Manifold 3 Temperature

1132

Turbocharger 1 Compressor Inlet Temperature

1172

Battery Charger Failure

4003

Engine Oil Temperature

175

Intake Manifold 4 Temperature

1133

Turbocharger 2 Compressor Inlet Temperature

1173

Generator Breaker Closed

4004

SW4 NORMALLY OPEN

Turbo Oil Temperature

176

Engine Oil Temperature 2

1135

Turbocharger 3 Compressor Inlet Temperature

1174

Utility Breaker Closed

4005

Engine Speed
Auxiliary Temperature 1

190
441

Exhaust Gas Port 1 Temperature

1137

Turbocharger 4 Compressor Inlet Temperature

1175

Engine in Cooldown

4006

SW3 NORMALLY CLOSED

Exhaust Gas Port 2 Temperature

1138

Turbocharger 1 Turbine Inlet Temperature

1180

Generator Control Not in Automatic Warning

4007
4009

Auxiliary Temperature 2

442

Exhaust Gas Port 3 Temperature

1139

Turbocharger 2 Turbine Inlet Temperature

1181

SW2 NORMALLY CLOSED

Generator Rotating Diode Failure

612

Exhaust Gas Port 4 Temperature

1140

Turbocharger 3 Turbine Inlet Temperature

1182

Generator Breaker Failure to Open


Utility Breaker Failure to Open

SCADA Data Link Fault

625

Exhaust Gas Port 5 Temperature

1141

Turbocharger 4 Turbine Inlet Temperature

1183

Generator Breaker Failure to Close

4011

SW1 NORMALLY CLOSED

Voltage Regulator Failure

628

Exhaust Gas Port 6 Temperature

1142

Turbocharger 1 Turbine Outlet Temperature

1184

Utility Breaker Failure to Open

4010

Primary Data Link (J1939 #1)

639

Exhaust Gas Port 7 Temperature

1143

Turbocharger 2 Turbine Outlet Temperature

1185

Generator Breaker Failure to Close

4011

Event Input Function #1

701

Exhaust Gas Port 8 Temperature

1144

Turbocharger 3 Turbine Outlet Temperature

1186

Utility Breaker Failure to Close

4012

Event Input Function #2

702

Exhaust Gas Port 9 Temperature

1145

Turbocharger 4 Turbine Outlet Temperature

1187

Utility to Generator Transfer Failure Warning

4015

THERMOCOUPLE MODULE

FUEL TRANSFER PUMP CIRCUIT

DC CIRCUIT
(2A)

17

1:

STR

24V DC
SHUNT
TRIP

L3

:C1
ST

T3

THERMOCOUPLE #3

RTD MODULE

GRAVITY FUEL SUPPLY FROM HIGH


LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 2

L2

E
P853

POWER
WIRING FROM
GENERATOR

8
3

T2

17

11:

STR

L2

T2

114

INPUT #2

45

HIG
H
HIG H

L1

343

125

8-PIN CONNECTOR

Suspect Parameter Number (SPN)


SPN Description

T1

31

RED

181

BATT(+)

33

BATTERY CHARGER CIRCUIT (120V L-N)

L1

THERMOCOUPLE #2

113

INPUT #1

CHARGER COMMON

T1

WHITE

18

RTD #6 - GND

CAN_H

140

CHARGER FAIL

L1

172

RUN

30

T1

342

CHANNEL1 DEFAULT SPN=


'EXHAUST GAS PORT 1 TEMP'

:X1

140

21

40-PIN CONNECTOR

124

GND
2

ANNUNCIATOR PANEL

209

:X2
1

THERMOCOUPLE #2

8-PIN CONNECTOR

131
CONSTANT
VOLTAGE CHARGER

341

97

96

POWER
DISTRIBUTION
PANEL

RTD #5 - SHIELD

207

1P 10A
MCB

REAR VIEW

PC
A2

RTD #5 - GND

131

14

11

RTD #5 - L

131

:11

131

203

34

RTD #4 - SHIELD

RTD #6 - L

100V TO 250V

131

THERMOCOUPLE #1

23

RTD #3 - GND

RTD #5 - M

340

13

RTD #2 - GND

RTD #4 - GND

RTD
PT100

53

This circuitry
applies to fuel
system No. 3
only.
It does not exist
in fuel system
No. 1.

THERMOCOUPLE #1

112

3
4

83

MOT.
VALVE

RED

171

THERMOCOUPLE
TERMINAL
STRIP

40-PIN CONNECTOR

RTD #1 - SHIELD

RTD #3 - L

MV

:5

HC
:A2

81

:3
PR/1
:1

RTD #1 - GND

RTD #2 - L
84

RTD
TERMINAL
STRIP

40-PIN CONNECTOR

FUEL LEVEL SWITCH

4010

Suspect Parameter Number (SPN)


SPN Description

SPN

Generator to Utility Transfer Failure Warning

4016

Loss of Utility

4017

Earth Fault

4028

Earth Leakage

4029

Failure Mode Identifier (FMI) Codes


Description
Data Valid but Above Normal Operational RangeMost Severe Level
Data Valid but Below Normal Operational RangeMost Severe Level

FMI
0
1

Data Erratic, Intermittent or Incorrect


Voltage Above Normal or Shorted to High Source
Voltage Below Normal or Shorted to Low Source
Current Below Normal or Grounded Circuit
Current Above Normal or Grounded Circuit
Mechanical System Not Responding or Out of
Adjustment

2
3
4
5
6
7

Abnormal Frequency, Pulse Width or Period


Abnormal Update Rate
Abnormal Rate of Change
Unexpected Engine Shutdown
Bad Intelligent Device or Component
Out of Calibration
Special Instructions
Data Valid But Above Normal Operational RangeLeast Severe Level

8
9
10
11
12
13
14
15

Data Valid But Above Normal Operational RangeModerately Severe Level (Derate)

16

Data Valid But Below Normal Operational RangeLeast Severe Level

17

Data Valid But Below Normal Operational RangeModerately Severe Level (Derate)

18

Received Network Data In Error


Not Available or Condition Exists

19
31

(Dimensions: 39 inches x 28 inches)

FUEL
LEAK
SWITCH

OR

(DC
TERMINAL
RAIL)

30 Page,

30

21

KENR5075-05

77

7
NEUTRAL EARTH LINK

CORE
BALANCE
C.T.

CORE BALANCE
CURRENT TRANSFORMER
IF REQUIRED

BREAKER

ANNUNCIATOR

4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL

T2
T3
N
E

POLARITY
MARKS

METERING C.T.s
S2

S1

EF1

30

14

73

EF1

EF2

61

62

26

25

CT3

63

GENERATOR
RECEPTACLE
1030213

52

BOTH OF THESE
WIRES CONNECT
TO THE STANDARD
STUD IF THE
OPTIONAL STUD
IS NOT SUPPLIED

EF2

EF1

T2
F2
(2A)

T3
F3
(2A)

101

SERVICE

GENERATOR
RECEPTACLE
1030213

21

108

109

31

EMCP3 PLUG
1607689

32

21

22

21

22

67
6 mm 2

5
6

AC

51

52

53

31

47

57

50

39

108

109

110

101

13

11

+
IA

IB

IC

CAN1+

24

6 mm 2

VB

52

ENG
CRANK

40

PS1

ALT

DC
F5
(10A)

RLY3

FUEL
CONTROL

ASR
SWITCH

RLY4
AUDIBLE
ALARM

RLY5

RLY6

GFR
SWITCH

GRR
SWITCH

TERMINAL
RAIL LINK

51

61

48

58

35

43

33

41

32

40

26

27

25

15

14

55

41

37

55

36

55

55

38

55

90

91

92

97

EMCP3 PLUG
1607689

6 mm 2

-VE SUPPLY

HARNESS Y
SPLICE 55

F4
(10A)

56

41

2
SERVICE CONNECTOR
RECEPTACLE 1282312
CAN 1+

CAN 1-

ECM
PLUG P1 1607689

EMERG
STOP

57

58

59

24

I/P 1
70

14

98

60

REMOTE
START
I/P 2
55

17

99

34

55

17

57

50

39

28

JUMPER CLIP

CAN 1+

29

FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3

CAN 1+

30

AIR

18

:3

PANEL
LIGHT
SWITCH

F
G

ALR ALARM
RELAY
:10
2

ASOR SHUTOFF
ALARM

2 :85

TERMINAL
RAIL LINK

3 COMMON
ALARM

EMER.
STOP

38
:2
GRR
:10

77

73

72

20

ENGINE CONTROL
MODULE (ECM)
CONNECTOR
J1/P1

63
SRN
CAN2 J1939

62
+

M-

M+

CAN2-

4
SRN

5
+

64

RS485

The below does


not function
on EMCP3.1
SINK O/P 1

69

95

SINK O/P 2

68

96

The above does


not function
on EMCP3.2 or
EMCP3.1

PROG
I/P 7

PROG
I/P 8

OIL
PRESSURE

I/P 7
36

I/P 8
28

PASSIVE
ANALOG 1+
56

93

94

33

ENGINE
TEMP

OIL
PRESSURE

OIL
TEMP

PASSIVE
ANALOG 2+
38

ENGINE
TEMP

PASSIVE
ANALOG 146

PASSIVE
ANALOG 3+
30

23

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
K-C8

EMCP3 PLUG
1607689

OIL
TEMP

PASSIVE
ANALOG 237

PASSIVE
ANALOG 329

This pin
does not
exist on
EMCP3.1

34

22

This pin
does not
exist on
EMCP3.1

2
GEN
RUNNING

D+

17

D-

40

41

23

GENERATOR
RECEPTACLE
1030213

45

ECM PLUG
P1 1607689
70

10

48

52

66

S-SPD

38

68

53

D-SPD

39

D
+B

10
40

43

16

7
3

TERMINAL
RAIL LINK

17

46
8

34

17

46

10

25

17

80

START AID

82

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
K-C6

GENERATOR RUNNING
:8

GRR/3

GENERATOR CONNECTION

:9

:11
78

80

RELAY BOX

82
87

20

65

23A

59

18

30

48

50

18

TIMING CALIBRATION (TC)


PROBE CONNECTOR
K-C2

48

REMOTE CONTACTS
FOR GENERAL ALARM

23A

59

59

49

72
64

88

54

55

56

89

50

ECM CONNECTION

42

ES-

E/STOP RECEPTACLE 3E3388

78

EMERGENCY STOP
ON ENCLOSURE

E/STOP RECEPTACLE 3E3388

{ENGINE MOUNTED}

2
11

HARNESS X
SPLICE 10

E/STOP PLUG
1552264

10

HARNESS X
SPLICE 45

ETHER
START

RELAY BOX

45

AIR
SHUTOFF
AIR

ETHER
START

18
2

10

SHUT-OFF
SOLENOID

GENERATOR
RECEPTACLE
1030213

2
4

59
SASV
2

COOLANT LOSS
TERMINAL RAIL LINK

R/1

RELAY CONTACT N/O

DOOR TERMINAL

:3
:2

START AID SOLENOID VALVE


SOCKET

LOW FUEL
LEVEL

:3

:1

:3

POTENTIOMETER

PANEL LAMP SWITCH


:2

OIL TEMPERATURE SENSOR


SOCKET

ASOS

FUSE

EARTH

58

CHASSIS TO DOOR DC SOCKET

2
HARNESS X
SPLICE 2-1

EMERGENCY STOP
PUSHBUTTON

30

30

ENGINE SOCKET

HARNESS X, SPLICE 30
2

:1
ATB TERMINAL

28

SCREEN CABLE

GSC 40 WAY HARNESS


CONNECTOR

NOTE: SEE AVR DIAGRAM


ON OUTSIDE

72

ACB
ASOR
ASOS
ALR
AVR
CR
CT
CTR
CDVR
ECM
EMCP
EPIR
E/STOP
GFR
GRR
LCD
MCCB
MV
O/L
PC
POT
PR
PTS
PWM
RTD
SASV
SMMS
SRN

RELAY COIL

CONNECTION

CHASSIS AC TERMINAL
LOCATED ON AC TERMINAL RAIL

AUTOMATIC
VOLTAGE
REGULATOR (AVR)

:85
45

CHASSIS DC TERMINAL
LOCATED ON DC TERMINAL RAIL

ST4

SR
SMMS1

CIRCUIT BREAKER

PANEL LAMP

5
CHASSIS TO DOOR AC SOCKET

OPTIONAL WIRING
SECTION BORDER

K-C13
1552252

BR-16-HV

K737-K4

BU-18
BU-16-HV
PK-18

995-K11
K739-K40
R746-K18

GN-18

G829-K2

BK-18
WH-18
GY-18
PK-18

E963-K23
G856-K8
994-K10
G833-K7

B
WH-18
YL-18

PK-18

YL-18
BU-18

BU-18
GY-18

E964-K22
G857-K9

C991-K6

E966-K26
E965-K27

C967-K13
R747-K5

YL-18

F421-K12

WH-18

T725-K44

WH-18

G828-K1

A
PU-18

N707-K43

POS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89

TERM/PLUG
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737

OR-16-HV

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

WH-16-HV
PU-16-HV
YL-16-HV

QTY
1
200mm

CLR-GA
WH-18
YL-18
QTY
1
200mm
1

CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
200mm

CLR-GA
BK-18
WH-18
QTY
1
200mm

CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm

K-C1 (continued)
90
91
92
93
94
95
96
97
98
T860-K14
99
100
101
102
103
T858-K15 104
T962-K25 105
T959-K17 106
T961-K16 107
T960-K24 108
109
110
111
112
113
114
T859-K21 115
T957-K20 116
117
T958-K19 118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

K-C2
WIRE NAME POS
G856-K8
1
G857-K9
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE

K-C4
WIRE NAME POS
G828-K31
1
G829-K32
2
R747-K5
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

K-C5
WIRE NAME POS
C967-K13
1
G833-K38
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

K-C6
WIRE NAME POS
E963-K23
1
E964-K22
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

K-C7
WIRE NAME POS
G828-K30
1
G829-K34
2
R746-K18
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

K-C1
2645732

8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737

CLR-GA
BU-18
YL-18
QTY
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
200mm

P/N
264-5732
110-3202

K-C8
WIRE NAME POS
E965-K27
1
E966-K26
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

K-C9
WIRE NAME POS
G828-K29
1
G829-K33
2
994-K10
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

K-C10
WIRE NAME POS
995-K11
1
G833-K36
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202

*NOTE B

TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
110-3202

QTY
1
200mm

*NOTE B

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
GY-16-HV
WH-16-HV
OR-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202

*NOTE B

QTY
1
200mm
1

TERM/PLUG
180-9340
180-9340

PRESSURE SENSOR COMMON

*NOTE B

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

PASSIVE SPD -1:


A CRANK SPEED
TDC SERVICE PROBE +
OIL PRESSURE SENSOR
TEMPERATURE SENSOR COMMON

PASSIVE SPD +1:


A CRANK SPEED
TDC SERVICE PROBE -

FUEL PRESSURE

PASSIVE SPD +2:


PASSIVE SPD -2:

B CAM SPEED
B CAM SPEED

P/N
155-2252
110-3202
155-2258

ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR
K-C10

FUEL DIFFERENTIAL PRESSURE SW

PRESSURE SENSOR +5V

*NOTE B
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
K-C5

FUEL JUMPER
HARNESS
CONNECTOR
K-C11
FUEL DIFFERENTIAL PRESS SW RETURN

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
K-C8

K-S1
(G833-PK)

K-S2
(G829-GN)

*NOTE B
K-S3
(G828-WH)

TERM/PLUG
180-9340
180-9340

TIMING
CALIBRATION(TC)
PROBE CONNECTOR
K-C2

ENGINE OIL
PRESSURE
SENSOR
CONNECTOR
K-C9

INJECTOR 5 & 6

INJECTOR 1 & 2
INJECTOR 6 COMMON
INJECTOR 3 COMMON
INJECTOR 5 COMMON
INJECTOR 4 COMMON

*NOTE B

ENGINE CONTROL
MODULE(ECM)
CONNECTOR
K-C1

TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
110-3202

COOLANT TEMPERATURE
BRAKE COMMON
INTAKE MANIFOLD AIR PRESSURE

FUEL TEMPERATURE SENSOR

INJECTOR HARNESS
CONNECTOR
K-C13

TERM/PLUG
180-9340
180-9340

P/N
230-4011
110-3202

P/N
231-2295
110-3202

BRAKE SOLENOID M/H

BOOST PRESSURE
SENSOR CONNECTOR
K-C7

TERM/PLUG
180-9340
180-9340
180-9340

P/N
230-4011
110-3202

K-C13
WIRE NAME POS
T957-K20
1
T958-K19
2
T959-K17
3
T960-K24
4
T961-K16
5
T962-K25
6
T858-K15
7
T859-K21
8
T860-K14
9
K737-K4
10
K738-K41
11
K739-K40
12
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE

BRAKE SOLENOID L/H

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

INTAKE MANIFOLD AIR TEMPERATURE


ATMOSPHERIC PRESSURE SENSOR

P/N
155-2269
110-3202
155-2261

P/N
230-4013
110-3202

POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

*NOTE B

ATMOSPHERIC
PRESSURE
SENSOR
CONNECTOR
K-C4

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
K-C6

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752


AND 239-5929(EARLIER VERSIONS SEE NOTE B)

INJECTOR 3 & 4
INJECTOR 1 COMMON
INJECTOR 2 COMMON

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

K738-K41 GN-16-HV

K737-K4 BR-16-HV

T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
K737-K4 BR-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV

K737-K4 BR-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV

K737-EJ19

BR-16-KYNAR

K737-EJ20

BR-16-KYNAR

T858-EJ13 GY-16-KYNAR
T957-EJ1 PU-16-KYNAR

1
2

K739-EJ21 BU-16-KYNAR
K739-EJ22 BU-16-KYNAR
K739-EJ23 BU-16-KYNAR

K737-EJ18 BR-16-KYNAR
K739-EJ20 BU-16-KYNAR

1
2

T858-EJ13
T858-EJ14

GY-16-KYNAR
GY-16-KYNAR

T860-EJ17
T860-EJ18

OR-16-KYNAR
OR-16-KYNAR

WH-16-KYNAR
K738-EJ11
T957-EJ1
T959-EJ3
T958-EJ2
T960-EJ4
T961-EJ5
T962-EJ6

T859-EJ16
T859-EJ15

WH-16-KYNAR
WH-16-KYNAR

EJ-C4
7E6513

GN-16-KYNAR
PU-16-KYNAR
BR-16-KYNAR
YL-16-KYNAR
BU-16-KYNAR
GN-16-KYNAR
WH-16-KYNAR

T859-EJ16 WH-16-KYNAR
T959-EJ3 BR-16-KYNAR

1
2

NOTE A
K-S1

G833-K7 PK-18

K-S2

NOTE A

G829-K34
G829-K33
G829-K32
G829-K35

G829-K2 GN-18

K-S3

G828-K30
G828-K29
G828-K31
G828-K28

G828-K1 WH-18

NOTE A

995-K11 BU-18
G833-K36 PK-18

WH-18
WH-18
WH-18
WH-18

G828-K1

SIGNAL
GROUND

1
2

SIGNAL
GROUND

K-C8
2304011

994-K10 GY-18
995-K11 BU-18
C967-K13 BU-18
C991-K6 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
F421-K12 YL-18
G856-K8 WH-18
G857-K9 YL-18
N707-K43 PU-18
R746-K18 PK-18
R747-K5 GY-18
T725-K44 WH-18

WH-18

1
2

E965-K27 BU-18
E966-K26 YL-18

1
2

BK-18
WH-18

NOTE A

K-C6
2304011
E963-K23 BK-18
E964-K22 WH-18

1
2

BK-18
WH-18

NOTE A

K-C7
2370227
G828-K30 WH-18
G829-K34 GN-18
R746-K18 PK-18

N707-K43 PU-18

SYMBOL

T858-K15
T962-K25
T959-K17
T961-K16
T960-K24

RD

RED

CIRCUIT NOT CONNECTED

WH

WHITE

T859-K21 WH-16-HV
T957-K20 PU-16-HV

OR

ORANGE

YL

YELLOW

PK

PINK

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

BK

BLACK

GY

GRAY

CONNECTOR

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

ATCH WIRE, CABLE


COMPONENT
H#

COLOR

SPLICE

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV

ABBREV

CIRCUIT GROUPING
DESIGNATION

VS
GROUND
SIGNAL

EJ-S5
(K739-BU)
NOTE C

K-C10
1552269

ENGINE COOLANT
TEMPERATURE SENSOR
2345012

1
2

Single Wire
Connector

HARNESS
239-5929
1
2

SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAMSHAFT)
2717537

1
2

K737-EJ19 BR-16-KYNAR
K739-EJ22 BU-16-KYNAR

BK-18
WH-18

1
2

1
2

EVA BRAKE 3
NOTE C

INJECTOR 6

PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT)
1899266

S/T +
S/T -

HARNESS
239-5929

K-C7
1552267

BOOST PRESSURE
SENSOR
2490096

INJECTOR 5

HARNESS
239-5929

K-C6
1552269

PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT)
2717538

1
2

1
2
3

VS
GROUND
SIGNAL

K-C4
2304013

BOOST PRESSURE
SENSOR
2393478

G828-K31 WH-18
G829-K32 GN-18
R747-K5 GY-18

1
2
3

VS
GROUND
SIGNAL

K-C9
2370227
G828-K29 WH-18
G829-K33 GN-18
994-K10 GY-18

1
2
3

VS
GROUND
SIGNAL

ATMOSPHERIC PRESSURE
SENSOR
2768548

1
2
3

VS
GROUND
SIGNAL

ENGINE OIL
PRESSURE SENSOR
2739067

ATMOSPHERIC
PRESSURE SENSOR
1946722

HARNESS
239-5929

K-C9
3E3370
1
2
3

VS
GROUND
SIGNAL

ENGINE OIL
PRESSURE SENSOR
1946725

N-C2
3E3370
G828-L1
G829-L2
C991-L3

T958-K19 YL-16-HV

K-C11 L-C1
2312295 2312300
F421-K12 YL-18
G833-K37 PK-18
T725-K44 WH-18
N707-K43 PU-18
G828-K28 WH-18
G829-K35 GN-18
C991-K6 PK-18

1
2
3
4
5
6
7
8

F421-L4 YL-18
G833-L5 PK-18
G828-L1 WH-18
G829-L2 GN-18
C991-L3 PK-18

G828-L1
G829-L2
C991-L3

WH-18
GN-18
PK-18

VS
GROUND
SIGNAL

N-C3
1552269
1
2
3

VS
GROUND
SIGNAL

L-C3
2304011
F421-L4 YL-18
G833-L5 PK-18

WH-18
GN-18
PK-18

1
2
3

1
2

SIGNAL
GROUND

K-C11 N-C1
1552264 3E3388

FUEL
PRESSURE
SENSOR
2769067

1
2
3
4
5
6
7
8

FUEL
TEMPERATURE
SENSOR
2345013

F421-N4
G833-N5
T725-N6
N707-N7
G828-N1
G829-N2
C991-N3

T725-N6 WH-18
N707-N7 PU-18
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

BK-18

BK-18

N-C4
1309811
F421-L4 YL-18
G833-L5 PK-18

INJECTOR 6
EJ-C7

SIGNAL
GROUND

RENR5096

SYSTEMS OPERATION / TESTING AND ADJUSTING

SENR9928

OPERATION & MAINTENANCE MANUAL

SEBU7909

SYSTEMS OPERATION / TESTING AND ADJUSTING (EMCP3)

RENR7902

INJECTOR 5
EJ-C6

(+) BATTERY

EVA BRAKE 3
EJ-C10
NOTE C

(-) BATTERY / SENSOR RETURN

SIGNAL TO ECM

EJ-C1
CLR-GA
WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1
1
180-9339
YL-16-KYNAR T958-EJ2
2
180-9339
BR-16-KYNAR T959-EJ3
3
180-9339
BU-16-KYNAR T960-EJ4
4
180-9339
GN-16-KYNAR T961-EJ5
5
180-9339
WH-16-KYNAR T962-EJ6
6
180-9339
GY-16-KYNAR T858-EJ7
7
180-9339
WH-16-KYNAR T859-EJ8
8
180-9339
OR-16-KYNAR T860-EJ9
9
180-9339
BR-16-KYNAR K737-EJ10 10
180-9339
GN-16-KYNAR K738-EJ11 11
180-9339
BU-16-KYNAR K739-EJ12 12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-8969
1
WEDGE
3E-5180

EJ-C5
CLR-GA
WIRE NAME POS
WH-16-KYNAR T859-EJ15
1
BU-16-KYNAR T960-EJ4
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR_AS
50mm
TUBE

EJ-C2
CLR-GA
WIRE NAME POS
GY-16-KYNAR T858-EJ13
1
PU-16-KYNAR T957-EJ1
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE

EJ-C7
CLR-GA
WIRE NAME POS
OR-16-KYNAR T860-EJ18
1
WH-16-KYNAR T962-EJ6
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE

FUEL PRESSURE
SENSOR
2769067
FUEL
DIFFERENTIAL
PRESSURE
SWITCH
2122788

EJ-C4
CLR-GA
WIRE NAME POS
WH-16-KYNAR T859-EJ16
1
BR-16-KYNAR T959-EJ3
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE

FUEL TEMPERATURE
SENSOR
2345013

CONTROL (RETURN) FROM ECM


CAT DATA LINK

TERM/PLUG

P/N
7E-6513
112-8144

EJ-C6
CLR-GA
WIRE NAME POS
OR-16-KYNAR T860-EJ17
1
GN-16-KYNAR T961-EJ5
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE

EJ-C8 (NOTE C)
CLR-GA
WIRE NAME POS TERM/PLUG
BR-16-KYNAR K737-EJ19
A
154-2389
BU-16-KYNAR K739-EJ21
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

TERM/PLUG

P/N
7E-6513
112-8144

TERM/PLUG

P/N
7E-6513
112-8144

IDENT

EJ-C10 (NOTE C)
CLR-GA
WIRE NAME POS TERM/PLUG
BR-16-KYNAR K737-EJ20
A
154-2389
BU-16-KYNAR K739-EJ23
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P/N
7E-6513
112-8144

PART NUMBER

K
K
L
N
EJ
EJ

276-4752
239-5929
276-4754
240-8721
352-2826
278-5657

CHG

NOTE

01
03
00
01
00
02

ENGINE HARNESS
ENGINE HARNESS(EARLIER PRODUCTION)
FUEL JUMPER HARNESS (EPG)
FUEL JUMPER HARNESS(EARLIER PRODUCTION)
INJECTOR HARNESS
INJECTOR HARNESS(EARLIER PRODUCTION)

TERM/PLUG

ELECTRONIC ENGINE CONTROL


C15 (276-4751) (CHG00)
P/N
7E-6513
112-8144

NOTE A:
NOTE B:

MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm


HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR
DIFFERENCES:
3E-3370 USED ON K-C4 & K-C9.
155-2264 USED ON K-C11.
155-2267 USED ON K-C7.
155-2269 USED ON K-C5,6,8 & 10.
HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES:
290-8858 USED ON J-C1.
WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE
CONNECTORS NOT INCLUDED.

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

HIGHWAYS

DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM

WIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRING-

265-7864-13
265-7865-13
265-7866-13
244-5866-02
254-1260-01
239-5745-02
239-8007-01
261-5834-17

EMCP 3.1
EMCP 3.2
EMCP 3.3
VOLTAGE REGULATOR(3 PHASE)
DIGITAL VOLTAGE REGULATOR
VOLTAGE REGULATOR(SINGLE PHASE)
GENERATOR LEADS
OPTIONAL EQUIPMENT

TERM/PLUG

TERM/PLUG

P/N
7E-6513
112-8144

RS-232/RS-485 DATA LINK

EJ-C9 (NOTE C)
CLR-GA
WIRE NAME POS TERM/PLUG
GN-16-KYNAR K738-EJ11
A
154-2389
BU-16-KYNAR K739-EJ22
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE


WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING

FUEL JUMPER HARNESS


2408721

FORM NUMBER

TROUBLESHOOTING

SENSOR / ACTUATOR SUPPLY

NOTE C:
1
2

Harness And Wire Symbols-Engine

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 352-2826


AND 278-5657(EARLIER MODELS SEE NOTE C)

EJ-C3
CLR-GA
WIRE NAME POS
GY-16-KYNAR T858-EJ14
1
YL-16-KYNAR T958-EJ2
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE

HARNESS
239-5929

K-C4
3E3370

Component
Part Number
105-9344

ENGINE WIRING
7

Ground
Circuit
Connection
Number
Identification

J1939(CAN) DATA LINK

EJ-C7
7E6513
T860-EJ14 OR-16-KYNAR
T962-EJ23 WH-16-KYNAR

Fuse
Pin or Socket
Number
200-L32 BK-14

CONTROL (POSITIVE) FROM ECM

EJ-C10
1539693

HARNESS
239-5929
SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAMSHAFT)
2016617

K-C8
1552269

1
2

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
1309811

SIGNAL
GROUND

Plug
Wire
Gauge

Wire
Color

INJECTOR
HARNESS
CONNECTOR
EJ-C1

INJECTOR 4

EJ-C6
7E6513
T860-EJ17 OR-16-KYNAR
T961-EJ5 GN-16-KYNAR

INJECTOR 4
EJ-C5

EVA BRAKE 2
EJ-C9
NOTE C

EVA BRAKE 2
NOTE C

1
2

ENGINE COOLANT
TEMPERATURE SENSOR
1309811

SIGNAL
GROUND

K-C5
1552269

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
2345013

T859-EJ15 WH-16-KYNAR
T960-EJ4 BU-16-KYNAR

HARNESS
239-5929

INJECTOR 3
EJ-C4

EVA BRAKE 1
EJ-C8
NOTE C

FUEL JUMPER HARNESS

Socket

EJ-S4
(K737-BR)
NOTE C

EJ-C5
7E6513

L-C2
2370227

ENGINE CONTROL
MODULE (ECM)
2267467

Pin

EJ-S3
(T860-OR)

EJ-S2
(T859-WH)

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

T860-K14 OR-16-HV

1
2
3

1
2

TIMING CALIBRATION(TC) PROBE

K-C5
2304011

C967-K13 BU-18
R747-K5 GY-18

T725-K44 WH-18

1
2

K-C10
2304011

GN-18
GN-18
GN-18
GN-18

C967-K13 BU-18
G833-K38 PK-18

F421-K12 YL-18

K738-EJ11 GN-16-KYNAR
K739-EJ22 BU-16-KYNAR

K-C2
1552269
G856-K8 WH-18
G857-K9 YL-18

G833-K36 PK-18
G833-K37 PK-18
G833-K38 PK-18

NOTE A

325-AG135 PK-14

Part Number For


J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2

INJECTOR 3

EJ-C9
1539693

G833-K7 PK-18

E966-K26 YL-18
E965-K27 BU-18

EJ-S1
(T858-GY)

INJECTOR 1
EJ-C2

INJECTOR 2
EJ-C3

994-K10 GY-18

994-K10 GY-18
995-K11 BU-18
F421-K12 YL-18
C967-K13 BU-18
C991-K6 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
G828-K1 WH-18
G829-K2 GN-18
G833-K7 PK-18
G856-K8 WH-18
G857-K9 YL-18
N707-K43 PU-18
R746-K18 PK-18
R747-K5 GY-18
T725-K44 WH-18

P274
1117898

TITLE

INJECTOR 2

EJ-S2

T859-EJ8

E963-K23 BK-18
G856-K8 WH-18

C991-K6 PK-18

EVA BRAKE 1
NOTE C

1
2

Pin or Socket
Number

Connector Reference
Designator

J174
P174
1306795 1306795

EJ-C3
7E6513
T858-EJ14 GY-16-KYNAR
T958-EJ2 YL-16-KYNAR

RELATED ELECTRICAL SERVICE MANUALS

EJ-S3

T860-EJ9 OR-16-KYNAR

G829-K2 GN-18

E964-K22 WH-18
G857-K9 YL-18

Harness identification code


This example indicates
wire 135 in harness "AG".

INJECTOR 1

EJ-S1

T858-EJ7 GY-16-KYNAR

GND

Harness And Wire Symbols- Controller and Generator

EJ-C8
1539693

EJ-S5

K739-EJ12 BU-16-KYNAR

Ground
Connection
Socket
Receptacle
Integral with
Component

Pin

NOTE C

NOTE C

995-K11 BU-18
K739-K40 BU-16-HV
R746-K18 PK-18

AIR CIRCUIT BREAKER


AIR SHUT-OFF RELAY
AIR SHUT-OFF SOLENOID
ALARM RELAY
AUTOMATIC VOLTAGE REGULATOR
CONTROL RELAY
CURRENT TRANSFORMER
CRANK TERMINATION RELAY
CAT DIGITAL VOLTAGE REGULATOR
ENGINE CONTROL MODULE
ELECTRONIC MODULAR CONTROL PANEL
ETHER POWER INJECTOR RELAY
EMERGENCY STOP
GENSET FAULT RELAY
GENERATOR RUNNING RELAY
LIQUID CRYSTAL DISPLAY
MOLDED CASE CIRCUIT BREAKER
MOTORIZED VALVE
OVERLOAD
PUMP CONTACTOR
POTENTIOMETER
PUMP RELAY
POWER TERMINAL STRIP
PULSE WIDTH MODULATED
RESISTIVE TEMPERATURE DETECTOR
STARTER AID SOLENOID VALVE
STARTER MOTOR MAGNETIC SWITCH
SCREEN

EJ-S4

T957-EJ1 PU-16-KYNAR
T958-EJ2 YL-16-KYNAR
T959-EJ3 BR-16-KYNAR
T960-EJ4 BU-16-KYNAR
T961-EJ5 GN-16-KYNAR
T962-EJ6 WH-16-KYNAR
T858-EJ7 GY-16-KYNAR
T859-EJ8 WH-16-KYNAR
T860-EJ9 OR-16-KYNAR
K737-EJ10 BR-16-KYNAR
K738-EJ11 GN-16-KYNAR
K739-EJ12 BU-16-KYNAR

1
2
3
4
5
6
7
8
9
10
11
12

CDL-

EJ-C2
7E6513

NOTE C
K737-EJ10 BR-16-KYNAR

J2

K-C11
WIRE NAME
F421-K12
G833-K37
T725-K44
N707-K43
G828-K28
G829-K35
C991-K6

EJ-C1
3E8969

CDL+

Plug

:2

45

:86

:86
:1 MAN
EPIR
:2 AUTO
:85
ETHER
START SWITCH

POWER TERMINAL

Connector Identification
Receptacle Part Number
P-B J-B
Signal Description
1117898 3E5179
1
Plug Part Number
Circuit
Identification
Number
2
Receptacle 8
Plug

P-B
1117898

ABBREVIATIONS

:10

CHASSIS CUSTOMER TERMINAL


LOCATED ON DC TERMINAL RAIL

11

ES-

ABC MODULE
105-9344

SYMBOLS

82

11

12

GENERATOR
PLUG
9X4391

80

FOR
USE
WITH
CDVR

10

ENGINE
ELECTRONIC
CONTROL
MODULE(ECM)

P Indicates a Plug, J Indicates a Receptacle


Component Description and Part Number

E/STOP RECEPTACLE
3E3388
E/STOP PLUG 1552264

24

1
E/STOP RECEPTACLE
3E3388

PWM SPEED CONTROL

28

ES-

SPEED CONTROL

13

SPEED
ADJ. POT.
(2K , 10T)

23A

59

E/STOP PLUG 1552264


:3

-B

27

22

CLR-GA
GN-16-HV

TIMING CALIBRATION
PORT

ESTOP CONNECTION

REMOTE CONTACTS
FOR GENERATOR RUNNING

70

ENGINE OIL PRESSURE


SENSOR CONNECTOR
K-C9

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
K-C4

51

30

E/STOP PLUG
1552264

:2

30
21

65

14

TERMINAL
HARNESS Y RAIL LINK
SPLICE 30
13
30
30

:1

D-SPD

61

63

10

11

47

:3

12

19

44

36

37

HARNESS X
SPLICE 2-2

49

10

78

46

66

35

S-SPD

HARNESS X
SPLICE B+

TERMINAL
RAIL LINK

34

GENERATOR
PLUG 9X4391

HARNESS Y
SPLICE 10

:1

EMCP CONNECTION

65

AIR SHUTOFF

41

HARNESS Y
SPLICE 45

41

HARNESS Y
SPLICE 2

15

41

42

HARNESS Y
SPLICE 41

PANEL
LIGHT

23A

45
43

GENERATOR ALARM RELAY


:9

64

:2

:87

:87

REMOTE
START
CONTACT

ASOR/1

EPIR/1

VOLTS ADJUST
POTENTIOMETER
(SEE NOTE F)

FOR
USE
WITH
CDVR

:30

:30
44

D-

23

57

30

:2
CR
:10

ALR/3
:8

(16A)

F27

:11
46

45

ENGINE CONTROL
MODULE (ECM)
CONNECTOR
K-C1

COMMON ALARM
1

10
34

D+

HARNESS Y
SPLICE 17

:2

SECTION COLOR LEGEND


COMMON ALARM RELAY

ETHER
START

K-C1
WIRE NAME
K738-K41

37

AIR
SHUTOFF

(Dimensions: 39 inches x 28 inches)

I/P 5
45

21

61

JUMPER CLIP

30 Page,

I/P 4
53

LOW
FUEL
LEVEL
I/P 6
44

18

EARTH
FAULT

16

6 :2

RELAY

40
27

KENR5075-05

CAN2 HIGH

38

36

37 :86

CAN 1-

15

1A

CAN 1-

FUEL
LEAK

LOW
COOLANT
LEVEL
I/P 3
54

55

55

31

E/STUD 2

RELAY BOX

30 2

CAN2 HIGH

36

The below does


not function
on EMCP3.1

The items below do not


RLY7 function on RLY8
EMCP3.1
PROG
PROG
O/P
O/P

B+
CHARGING
ALTERNATOR

E/STUD 1

RLY2

RLY1

25
OPTIONAL
BATTERY
ISOLATOR SM1
SWITCH
KEY
REMOVABLE

35

:87

SRN(CAN1)

64

EMCP 3.3
or 3.2
or 3.1

SR/1

RELAY BOX

CAN2 LOW

ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR
K-C10

63

CAN2+

42
SRN
CAN1 J1939

LCD DISPLAY
65

:30
SMMS1/1

CAN2 SRN

The above does not function on EMCP3.1

+
PS1

BATTERY (12/24Vdc)
55

A+

24V

FUEL PRESSURE
SENSOR CONNECTOR
L-C2

EARTH (MOUNTING SCREW)

EMCP3 PLUG
1607689
2

1.5 mm 2

NC

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
CONNECTOR
K-C5

120
OHMS

34

TERMINAL
RAIL LINK

2.5 mm 2

CB1
(60A)

CAN2-

62

CAN1-

50
+

VC

I RETURN

120
OHMS

VA

101

108

PICKUP

HARNESS Y
SPLICE 1

2.5 mm 2

HARNESS Y
SPLICE 101

CHASSIS CHASSIS
STANDARD OPTIONAL
STUD
STUD

MAG

CB3
(15A)

INJECTOR HARNESS
CONNECTOR
K-C13

BOOST PRESSURE
SENSOR CONNECTOR
K-C7

SRN

33

66

CB2
(20A)

BATT -

CAN2+

HARNESS Y
SPLICE 108

+VE SUPPLY

BATT +

43

101

110

DOOR

22

50

GENERATOR
PLUG 9X4391

HARNESS X
SPLICE 1

1
2

CAN2 LOW

FUEL JUMPER
HARNESS CONNECTOR
K-C11

# 1

CONNECTOR

GENERATOR
RECEPTACLE
1030213

55

A
B

HARNESS Y
SPLICE 50
GENERATOR
PLUG
9X4391

1 EARTH

MAGNETIC
PICK UP No.1

GENERATOR
PLUG 9X4391

T1
F1
(2A)

50

53

SRN

62

CAN 2 SERVICE
CONNECTOR

EF1

20

S2

64

EF2

14

S1

L3

51

11

EARTH FAULT
RELAY
k
l

A2

CT2

T3

12

24

S2

SRN(CAN1)

21

S1

CAN 1-

30

14

22

A1

ANNUNCIATOR

J16
1

L2

CAN 1+

10

10

CT1

P16

T2

EF2

55

18

L1

T1

AC
GENERATOR

T1

IDENT
Y
X
X

NOTE F:

HARNESS
258-4700
266-7116
283-5608

CHG
07
09
01

DESCRIPTION
EMCP3 HARNESS
J1 / GENERATOR SET CONTROL HARNESS
J1 / GENERATOR SET CONTROL HARNESS

POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER


SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH


KEY IN THE OFF POSITION AND ENGINE NOT RUNNING.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.

THIS SCHEMATIC IS FOR THE C15 GENERATOR SET WITH EMCP 3


ELECTRICAL SYSTEM
MEDIA NUMBER: KENR5075-05
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.