Kenr5075kenr5075-05 Sis

AREP
AREP
PMG
SHUNT
SUPPLY 140V MAX 50/60HZ
SUPPLY - AUXILIARY WINDING
SUPPLY STATOR PMG
ST3
NOTE:A
ST3
10/YELLOW
10/YELLOW
X2
11/RED
60Hz
9/GREEN
10A FUSE
9/GREEN
X1
X2
50Hz
PMG
9/GREEN
10A FUSE
5
E+
R448
E-
ST6
VOLTAGE ADJUST
P2
50 HZ VOLTAGE WYE
415/240V - (T2 380)
400/230V - (T2 380)
380/220V - (T2 380)
220/127V - (T2 220)
600V - (T2 220)
NOTE:E
POT
470ohm
3ph
BLACK
380
T1
S1 S2
J1
ALTERNATOR
WINDING
CONNECTIONS
BLACK
ALTERNATOR
WINDING
CONNECTIONS
RFI UNIT
BLACK
ST1
3ph
NOTE:C
380
T1
S1 S2
POT
470ohm
BLUE
4
ST4
60 HZ VOLTAGE WYE
480/277V - (T2 380)
440/254V - (T2 380)
380/220V - (T2 380)
240/139V - (T2 220)
220/127V - (T2 220)
208/120V - (T2 220)
600V - (T2 220)
J1
415/240V - (T2 380)

400/230V - (T2 380)
380/220V - (T2 380)
220/127V - (T2 220)
600V - (T2 220)
U
P2
S2
S1
S2
470ohm
POT
TABLE: 2
TI04
STATISME
P2
P1
NOTE:A
50/60 Hz SELECTION
NOTE:B
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
NOTE:H
S1
NOTE:I
R731
U
P2
S2
4
3
2
1
TI04
NOTE:H
P1
60 HZ VOLTAGE WYE
480/277V - (T2 380)
440/254V - (T2 380)
380/220V - (T2 380)
240/139V - (T2 220)
220/127V - (T2 220)
208/120V - (T2 220)
600V - (T2 220)
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
C15 Generator Set with EMCP3

Electrical System
ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)
NOTE:G
REMOVE FOR OPTIONAL VOLTAGE ADJUST POT.
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY.
STANDARD POSITION ON PHASE U.
FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT).
V(R731) -> W(ALT) . W(R731) -> U(ALT).
110
230
110
400
400
230
230
110
400
60 HZ VOLTAGE WYE
480/277V - (T1,T2&T3 380)
440/254V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380)
240/139V - (T1,T2&T3 220)
220/127V - (T1,T2&T3 220)
208/120V - (T1,T2&T3 220)
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
NOTE:B
REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING.
NOTE:C
REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448
NOTE:D
ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - NOTE:E
ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - NOTE:G
FIT 5VA TRANSFORMER FOR 600V OPERATION
NOTE:H
OPTION TI04 FOR PARALLEL OPERATION.
S1
NOTE:C
REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731
NOTE:D
ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK.
NOTE:E
ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK.
NOTE:F
ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT.
TENSION
P1
50 HZ VOLTAGE WYE
415/240V - (T1,T2&T3 380)
400/230V - (T1,T2&T3 380)
380/220V - (T1,T2&T3 380)
220/127V - (T1,T2&T3 220)
600V - (T1,T2&T3 220)
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
NOTE:A
50/60 Hz SELECTION
50 HZ VOLTAGE WYE
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
P1
QUADRATURE DROOP ADJUST
ST4
TABLE: 1
NOTE:I
FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
- (T1,T2&T3 220)
ZKA1-UP
C5E1-UP
FSE1-UP(Engine)
C5H1-UP
FFH1-UP(Engine)
C5L1-UP
NKL1-UP
CYY1-UP
ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

11
133
133
21
20
55
CONNECTION
TO ALTERNATOR
WINDINGS
T1
CONNECTION
TO EXCITER
132
CONNECTION
TO PMG
132
18
17
T4
W (L3)
T7
T12
T10
SERIES STAR CONNECTION DIAGRAM
T12
(HIGH VOLTAGE WYE)
T11
T5
T0
T8
T2
T6
T9
LINK
V (L2)
T11
T5
T8
T4
T7
T2
LINK
T10
T6
5+
6-
14
F28
(10A)
T1
T2
T3
F1
F2
12-3
12-4
12-5
12-6
15
F29
(10A)
T3
10
133
132
:1
:3
:2
15A
16A
12
:11
CR/3
:4
M2
2P 16A
MCB
11
10
141
AH2
137
:5
7
1
F28
(10A)
F29
(10A)
F30
(10A)
14A
9-6
9-5
9-4
S2
W (L3)
T6
T9
T5
T8
T10
T8
T0
T12
T2
LINK
T11
CUSTOMER
LOAD
CONNECTIONS
9-1
9-2
9-3
9-7
9-8
78
9-9
78
T7
T4
78
80
S2
82
S1
T2
U (L1)
T6
T10
15A
78
80
S2
S1
SENSING CT
(5 AMP SECONDARY)
(1 VA BURDEN)
82
T1
:3
:5
:4
:6
16A
FROM
GENERATOR
L-C12
3E-5179
Part Number: for Connector Receptacle
AH2
Plug
PHASE B
ENGINE
HEATER
POLARITY MARK
ALTERNATOR
HEATER
L-C12
3E-5179
Harness Connector Serialization Code:

The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).
Part Number: for Connector Plug
JW2
JW1
Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)
AG-C4
111-7898
HC
S1
T3
V (L2)
T11
Harness and Wire Symbols

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).
138
134
:A1
CR/2
:6
AH1
LINK
T2
T5
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
DIGITAL A.V.R. (WITH PMG)

2
T1
T4
:4
10
11
:A2
PARALLEL STAR CONNECTION DIAGRAM
:3
:2
:8
T7
T12
:1
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
8
12
18-32
VDC
(LOW VOLTAGE WYE)
M1
2P 6A
MCB
CONNECTION TO AREP
F30
(10A)
14A
12-9
16
T1
W
T3
CUSTOMER
LOAD
CONNECTIONS
U (L1)
T9
V
T2
T1
T3
RAISE
Receptacle
Pin or Socket Number
1
2
Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
1
2
Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
5A
9X-1123
Fuse (5 Amps)
T9
Circuit Breaker
Symbol
Flow
Symbol
NOTE:B
NOTE:G
BLACK
BLUE
J2
P1
QUADRATURE DROOP ADJUST
RFI UNIT
ALTERNATOR
WINDING
CONNECTIONS
ALTERNATOR
WINDING
CONNECTIONS
J2
NOTE:E
NOTE:F
Level
Symbol
Symbols and Definitions
BLACK
NOTE:G
220
Temperature
Symbol
CONNECTION
TO EXCITER
BLACK
ST9
NOTE:D
110
NOTE:C
220
ST9
ST1
NOTE:F
E-
ST6
VOLTAGE ADJUST
P2
Pressure
Symbol
OPTIONAL RFI KIT CONNECTIONS
E+
R448
OPTIONAL RFI KIT CONNECTIONS
110
TABLE: 1
CONNECTION
TO EXCITER
NOTE:B
NOTE:D
16
Z2
ST2
ST2
15
X1
Z2
X1
STABILITY ADJUST
P3
Z2
Symbols
PMG
Z1
EXCITATION CEILING
ADJUST
P5
16
Z2
9/GREEN
X1
X2
X1
STABILITY ADJUST
P3
600V
60Hz
14
X2
1/2 PHASE
T1- T4 OR
T8 - T11
12/BLACK
Z1
EXCITATION CEILING ADJUST

P5
10/YELLOW
X2
11/RED
15
X1
12/BLACK
SUPPLY STATOR PMG
J3
1/2 PHASE
T1- T4 OR
T8 - T11
J3
50Hz
10/YELLOW
14
X2
Harness And Wire Electrical Schematic Symbols
KENR5075-05
May 2013
PMG
SHUNT
SUPPLY 140V MAX 50/60HZ
SUPPLY - AUXILIARY WINDING

NOTE:A
Component
Part Number
325-AG135 PK-14
T3
LOWER
INPUT ADJUST
FITTED IN CONTROL PANEL
GENERATOR LEAD WIRING
CAT DIGITAL VOLTAGE REGULATOR (CDVR)
SPACE HEATER CIRCUIT
Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge
Wire Color
BLOCK HEATER CIRCUIT

Printed in U.S.A.
2013 Caterpillar, All Rights Reserved
PUMPED FUEL SUPPLY FROM BELOW

FLOOR LEVEL BULK TANK TO BASETANK
- FUEL SYSTEM No. 1
77
133
11
21
30
132
RTD #1 - M
18
RTD #1 - L
DC CIRCUIT
55
:1
M2
2P 16A
MCB
FUEL LEAK
DETECTOR
RTD #1 - H
FUEL PUMPED FROM FREE STANDING

BULK TANK - FUEL SYSTEM NO. 3
13
:3
:2
:11
:4
F23
84
(2A)
84
CR/3
PUMP
RUN
:8
TH1
PANEL LIGHT
SWITCH
STARTING AID
AUTO/MANUAL
SWITCH (optional)
134
54
138
LOW
LEVEL
FUEL
SWITCH
:6
VOLTAGE ADJUST
SWITCH
EMCP 3 CONTROLLER
PR/2
ENGINE MOUNTED
THERMOSTAT
:7
81
52
55
EMERGENCY STOP
PUSH BUTTON
SPEED
POTENTIOMETER (optional)
TH2
HIGH
LEVEL
FUEL
SWITCH
85
:2
:3
:A1
:1
:4
:6
-VE SUPPLY
JW1
HIGHLIMIT
THERMOSTAT
:2
PR
:10
RTD #2 - H
11
RTD #2 - M
12
ENGINE JACKET
WATER HEATER
2
14
RTD #2 - SHIELD
15
RTD #3 - H
21
RTD #3 - M
22
AC CIRCUIT
CONTROL PANEL
NOTE:B
IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A
IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A
JACKET WATER HEATER CIRCUIT
PUMP STOP
SWITCH (if equipped)
AUDIBLE
ALARM
JW2
6 mm2
F22
(2A)
207
PUMP RUN
SWITCH (if equipped)
CUSTOMER SERVICE
CONNECTION
132
16
AC SUPPLY
F21
NOTE:B
CUSTOMER
207
24
RTD #3 - SHIELD
25
RTD #4 - H
31
RTD #4 - M
32
RTD #4 - L
33
14
208
PUMP
STOP
:X1
PUMP
205
TRIP/
STOP
:X2
:9
132
NOTE: CUSTOMER
CABLE TO ENTER
DIRECTLY ONTO
6 mm 2TERMINALS.
PR/3
17
35
RTD #5 - H
207
204
208
A1
13
132
14
M4
O/L
95
211
TO
STARTER
MOTOR
98
210
203
PUMP
10
RTD #6 - H
16
RTD #6 - M
17
131
-
93
19
RTD #6 - SHIELD
20
RTD #7 - H
26
RTD #7 - M
27
RTD #7 - L
28
RTD #7 - GND
29
RTD #7 - SHIELD
30
RTD #8 - H
36
RTD #8 - M
37
RTD #8 - L
38
RTD #8 - GND
39
RTD #8 - SHIELD
40
T2
POWER
WIRING FROM
GENERATOR
55
A1:
A2:
STR/1
14:
T3
L3
POWER
WIRING FROM
GENERATOR
L2
T3
L3
N
P854
2:
3
:C2
REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS
67
65
66
233
:C11
10:
ST
24V DC
SHUNT
TRIP
:C12
:14
231
:12
232
:11
55
BREAKER
AUXILIARY
MERLIN GERIN BREAKER
REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS
65
67
66
231
:11
:12
233
:13
:14
Q/1
Q/2
MCCB
STR/1
ST
C2/C12
3:
:C2/C12*
C2/C12
REMOTE TERMS
FOR BREAKER
OPEN & CLOSED
POSITIONS
67
65
66
233
:14
231
:12
232
ACB
SW
17
133
LEVEL
SWITCH
(TOP VIEW)
84
2
SW
SW
OW
- L
LOW
LOW
ENTRY
IGH
TERMINAL BOX
136
84
54
:3
PR/1
:1
LEVEL SWITCH
(SIDE VIEW)
:6
PR/2
:4
:7
CR/1
:1
52
55
HIGH
LEVEL
FUEL
SWITCH
85
FOR 5A CHARGER FIT (6A) BREAKER

FOR 10A CHARGER FIT (10A) BREAKER
140
:2
MV
:1 MOT.
83
53
:11
:2
PR
:10
5
+ 1
FUEL TRANSFER CIRCUIT
M3
36
(*)
-VE SUPPLY
CONSTANT
VOLTAGE CHARGER
MCB
1P
VALVE
BREAKER
AUXILIARY
* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS

C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS
132
M4
CABLE
SW
20
1P 6A
MCB
LOW
LEVEL
FUEL
SWITCH
24V DC
SHUNT
TRIP
133
F23
:C1/C11*
232
BREAKER
AUXILIARY
344
115
THERMOCOUPLE #3
12
345
THERMOCOUPLE #4
22
346
THERMOCOUPLE #4
32
347
116
THERMOCOUPLE #5
348
117
THERMOCOUPLE #5
13
349
THERMOCOUPLE #6
23
350
THERMOCOUPLE #6
33
351
THERMOCOUPLE #7
352
THERMOCOUPLE #7
14
353
RTD
PT100
182
WHITE
RED
191
118
RTD
PT100
192
WHITE
RED
163
119
WHITE
55
INPUT #3
21
302
INPUT #4
31
303
INPUT #5
304
INPUT #6
12
305
INPUT #7
22
306
INPUT #8
32
307
INPUT #9
308
INPUT #10
13
309
INPUT #11
23
310
INPUT #12
33
311
INPUT COMMON #1
312
INPUT COMMON #2
14
313
INPUT COMMON #3
24
314
INPUT COMMON #4
34
315
OUTPUT #1 (N/O)
316
OUTPUT #1 (N/C)
317
OUTPUT #1 (COM)
318
126
CHANNEL2 DEFAULT SPN=

'EXHAUST GAS PORT 2 TEMP'
127
128

129
130

131
132

133
134

135
136

137
72
INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'
73
INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN
74
INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'
75
INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
76
INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'
77
INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'
78
INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'
79
INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'
80
INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'
81
INPUT 10 DEFAULT SPN='SPARE'
82
83
84
85
THERMOCOUPLE #8
24
354
121
THERMOCOUPLE #8
34
355
THERMOCOUPLE #9
356
THERMOCOUPLE #9
357
THERMOCOUPLE #10
358
THERMOCOUPLE #10
17
359
OUTPUT #2 (N/O)
17
319
THERMOCOUPLE #11
15
OUTPUT #2 (N/C)
15
320
THERMOCOUPLE #11
16
OUTPUT #2 (COM)
16
321
THERMOCOUPLE #12
27
OUTPUT #3 (N/O)
27
322
THERMOCOUPLE #12
25
OUTPUT #3 (N/C)
25
323
THERMOCOUPLE #13
26
OUTPUT #3 (COM)
26
324
THERMOCOUPLE #13
37
OUTPUT #4 (N/O)
37
325
THERMOCOUPLE #14
35
OUTPUT #4 (N/C)
35
326
THERMOCOUPLE #14
36
OUTPUT #4 (COM)
36
327
THERMOCOUPLE #15
10
OUTPUT #5 (N/O)
10
328
THERMOCOUPLE #15
OUTPUT #5 (N/C)
329
THERMOCOUPLE #16
OUTPUT #5 (COM)
330
THERMOCOUPLE #16
20
OUTPUT #6 (N/O)
20
331
THERMOCOUPLE #17
18
OUTPUT #6 (N/C)
18
332
THERMOCOUPLE #17
19
OUTPUT #6 (COM)
19
333
THERMOCOUPLE #18
30
OUTPUT #7 (N/O)
30
334
THERMOCOUPLE #18
28
OUTPUT #7 (N/C)
28
335
THERMOCOUPLE #19
29
OUTPUT #7 (COM)
29
336
THERMOCOUPLE #19
40
OUTPUT #8 (N/O)
40
337
THERMOCOUPLE #20
38
OUTPUT #8 (N/C)
38
338
THERMOCOUPLE #20
39
OUTPUT #8 (COM)
39
339
BATT(+)
55
BATT(-)
CAN_H
CAN2 +
CAN_L
CAN2 -
SHIELD
SHIELD
122
123
BATT(-)
301
120
RTD
PT100
164
300
11
138

139
140

141
142

143
BATTERY POSITIVE(12-24V DC)

5
BATTERY NEGATIVE (12-24VDC)
62
J1939 DATA LINK - HIGH
BATT(+)
86
87
88
89
OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'
90
91
92
OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'
93
94
95
OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'
96
97
98
OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'
99
100
101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN'
102
103
104
OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
105
106
107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK'
108
109
110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
111
8-PIN CONNECTOR
1
55
BATT(-)
CAN_H
CAN1 +
CAN_L
CAN1 -
SHIELD
18
5
BATTERY POSITIVE(12-24V DC)
18 BATTERY POSITIVE(12-24V DC)

5
BATTERY NEGATIVE (12-24VDC)
CAN2 +
CAN_L
CAN2 -
SHIELD
SHIELD
63
J1939 DATA LINK - LOW
SHIELD
64
29
27

31
62
63
64
- 5
140
TERMINAL BOX
DISCREET I/O MODULE
132
BATTERY CHARGER CIRCUIT (240V L-N)
SPN
Suspect Parameter Number (SPN)

SPN Description
SPN

SPN Description
SPN

SPN Description
SPN
Fuel Level (External Tank)
38
Event Input Function #3
703
Exhaust Gas Port 10 Temperature
1146
Engine Auxiliary Coolant Temperature
1212
Aftercooler Temperature
52
704
1147
Accessory Data Link Fault (J1939 #2)
1231
Starting Air Pressure
82
705
1148
Fuel Pressure
94
706
1149
Emergency Shutdown Override Mode Active

Warning
1237
Fuel Filter Differential Pressure
95
707
1150
Ruptured Fuel Basin- Primary Tank
1239
Fuel Level (Local Tank)
96
708
1151
Unexpected Engine Shutdown
1383
Engine Oil Level
98
709
1152
Engine Failure to Start Shutdown
1664
Oil Filter Differential Pressure
99
710
1153
Battery 1 Temperature
1800
Engine Oil Pressure
100
711
1154
Battery 2 Temperature
1801
Crankcase Pressure
101
712
1155
Intake Manifold 5 Temperature
1802
105
713
1156
1803
Air Filter Differential Pressure
107
714
Main Bearing 1 Temperature (engine)
1157
Right Exhaust Temperature
2433
Atmospheric Pressure
108
715
1158
Left Exhaust Temperature
2434
Engine Coolant Temperature
110
716
1159
Generator Frequency
2436
Engine Coolant Level
111
Emergency Stop Switch
970
1160
Generator AC Voltage
2440
Fire Extinguisher Pressure
137
Engine Derate Overridden
971
1161
Generator AC Current
2448
Battery Voltage (switch)
158
Generator Bearing Temperature #1
1122
1162
Generator Reverse Power (kW)
2452
Battery Charging System Voltage
167
Generator Bearing Temperature #2
1123
1163
Generator Reverse Power (kVAr)
2456
Battery Voltage
168
Generator Winding Temperature #1
1124
1164
Service Interval Warning
2648
Ambient Air Temperature
171
1125
1165
Air Damper Closed
4000
Inlet Air Temperature
172
1126
1166
ATS in Normal Position
4001
Exhaust Temperature
173
1131
1167
ATS in Emergency Position
4002
Fuel Temperature
174
1132
Turbocharger 1 Compressor Inlet Temperature
1172
Battery Charger Failure
4003
Engine Oil Temperature
175
1133
1173
Generator Breaker Closed
4004
SW4 NORMALLY OPEN
Turbo Oil Temperature
176
Engine Oil Temperature 2
1135
1174
Utility Breaker Closed
4005
Engine Speed
Auxiliary Temperature 1
190
441
1137
1175
Engine in Cooldown
4006
SW3 NORMALLY CLOSED
1138
Turbocharger 1 Turbine Inlet Temperature
1180
Generator Control Not in Automatic Warning
4007
4009
Auxiliary Temperature 2
442
1139
1181
SW2 NORMALLY CLOSED
Generator Rotating Diode Failure
612
1140
1182
Generator Breaker Failure to Open

Utility Breaker Failure to Open
SCADA Data Link Fault
625
1141
1183
Generator Breaker Failure to Close
4011
SW1 NORMALLY CLOSED
Voltage Regulator Failure
628
1142
Turbocharger 1 Turbine Outlet Temperature
1184
Utility Breaker Failure to Open
4010
Primary Data Link (J1939 #1)
639
1143
1185
Generator Breaker Failure to Close
4011
701
1144
1186
Utility Breaker Failure to Close
4012
702
1145
1187
Utility to Generator Transfer Failure Warning
4015
THERMOCOUPLE MODULE
FUEL TRANSFER PUMP CIRCUIT
DC CIRCUIT
(2A)
17
1:
STR
24V DC
SHUNT
TRIP
L3
:C1
ST
T3
THERMOCOUPLE #3
RTD MODULE
GRAVITY FUEL SUPPLY FROM HIGH

LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 2
L2
E
P853
POWER
WIRING FROM
GENERATOR
8
3
T2
17
11:
STR
L2
T2
114
INPUT #2
45
HIG
H
HIG H
L1
343
125
8-PIN CONNECTOR

SPN Description
T1
31
RED
181
BATT(+)
33
BATTERY CHARGER CIRCUIT (120V L-N)
L1
THERMOCOUPLE #2
113
INPUT #1
CHARGER COMMON
T1
WHITE
18
RTD #6 - GND
CAN_H
140
CHARGER FAIL
L1
172
RUN
30
T1
342

:X1
140
21
40-PIN CONNECTOR
124
GND
2
ANNUNCIATOR PANEL
209
:X2
1
THERMOCOUPLE #2
8-PIN CONNECTOR
131
CONSTANT
VOLTAGE CHARGER
341
97
96
POWER
DISTRIBUTION
PANEL
RTD #5 - SHIELD
207
1P 10A
MCB
REAR VIEW
PC
A2
RTD #5 - GND
131
14
11
RTD #5 - L
131
:11
131
203
34
RTD #4 - SHIELD
RTD #6 - L
100V TO 250V
131
THERMOCOUPLE #1
23
RTD #3 - GND
RTD #5 - M
340
13
RTD #2 - GND
RTD #4 - GND
RTD
PT100
53
This circuitry
applies to fuel
system No. 3
only.
It does not exist
in fuel system
No. 1.
THERMOCOUPLE #1
112
3
4
83
MOT.
VALVE
RED
171
THERMOCOUPLE
TERMINAL
STRIP
40-PIN CONNECTOR
RTD #1 - SHIELD
RTD #3 - L
MV
:5
HC
:A2
81
:3
PR/1
:1
RTD #1 - GND
RTD #2 - L
84
RTD
TERMINAL
STRIP
40-PIN CONNECTOR
FUEL LEVEL SWITCH
4010

SPN Description
SPN
Generator to Utility Transfer Failure Warning
4016
Loss of Utility
4017
Earth Fault
4028
Earth Leakage
4029
Failure Mode Identifier (FMI) Codes

Description
Data Valid but Above Normal Operational RangeMost Severe Level
Data Valid but Below Normal Operational RangeMost Severe Level
FMI
0
1
Data Erratic, Intermittent or Incorrect

Voltage Above Normal or Shorted to High Source
Voltage Below Normal or Shorted to Low Source
Current Below Normal or Grounded Circuit
Current Above Normal or Grounded Circuit
Mechanical System Not Responding or Out of
Adjustment
2
3
4
5
6
7
Abnormal Frequency, Pulse Width or Period

Abnormal Update Rate
Abnormal Rate of Change
Unexpected Engine Shutdown
Bad Intelligent Device or Component
Out of Calibration
Special Instructions
Data Valid But Above Normal Operational RangeLeast Severe Level
8
9
10
11
12
13
14
15
Data Valid But Above Normal Operational RangeModerately Severe Level (Derate)
16
Data Valid But Below Normal Operational RangeLeast Severe Level
17
Data Valid But Below Normal Operational RangeModerately Severe Level (Derate)
18
Received Network Data In Error

Not Available or Condition Exists
19
31
(Dimensions: 39 inches x 28 inches)
FUEL
LEAK
SWITCH
OR
(DC
TERMINAL
RAIL)
30 Page,
30
21
KENR5075-05
77
7
NEUTRAL EARTH LINK
CORE
BALANCE
C.T.
CORE BALANCE
CURRENT TRANSFORMER
IF REQUIRED
BREAKER
ANNUNCIATOR
4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL
T2
T3
N
E
POLARITY
MARKS
METERING C.T.s
S2
S1
EF1
30
14
73
EF1
EF2
61
62
26
25
CT3
63
GENERATOR
RECEPTACLE
1030213
52
BOTH OF THESE
WIRES CONNECT
TO THE STANDARD
STUD IF THE
OPTIONAL STUD
IS NOT SUPPLIED
EF2
EF1
T2
F2
(2A)
T3
F3
(2A)
101
SERVICE
GENERATOR
RECEPTACLE
1030213
21
108
109
31
EMCP3 PLUG
1607689
32
21
22
21
22
67
6 mm 2
5
6
AC
51
52
53
31
47
57
50
39
108
109
110
101
13
11
+
IA
IB
IC
CAN1+
24
6 mm 2
VB
52
ENG
CRANK
40
PS1
ALT
DC
F5
(10A)
RLY3
FUEL
CONTROL
ASR
SWITCH
RLY4
AUDIBLE
ALARM
RLY5
RLY6
GFR
SWITCH
GRR
SWITCH
TERMINAL
RAIL LINK
51
61
48
58
35
43
33
41
32
40
26
27
25
15
14
55
41
37
55
36
55
55
38
55
90
91
92
97
EMCP3 PLUG
1607689
6 mm 2
-VE SUPPLY
HARNESS Y
SPLICE 55
F4
(10A)
56
41
2
SERVICE CONNECTOR
RECEPTACLE 1282312
CAN 1+
CAN 1-
ECM
PLUG P1 1607689
EMERG
STOP
57
58
59
24
I/P 1
70
14
98
60
REMOTE
START
I/P 2
55
17
99
34
55
17
57
50
39
28
JUMPER CLIP
CAN 1+
29
FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3
CAN 1+
30
AIR
18
:3
PANEL
LIGHT
SWITCH
F
G
ALR ALARM
RELAY
:10
2
ASOR SHUTOFF
ALARM
2 :85
TERMINAL
RAIL LINK
3 COMMON
ALARM
EMER.
STOP
38
:2
GRR
:10
77
73
72
20
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
J1/P1
63
SRN
CAN2 J1939
62
+
M-
M+
CAN2-
4
SRN
5
+
64
RS485
The below does

not function
on EMCP3.1
SINK O/P 1
69
95
SINK O/P 2
68
96
The above does

not function
on EMCP3.2 or
EMCP3.1
PROG
I/P 7
PROG
I/P 8
OIL
PRESSURE
I/P 7
36
I/P 8
28
PASSIVE
ANALOG 1+
56
93
94
33
ENGINE
TEMP
OIL
PRESSURE
OIL
TEMP
PASSIVE
ANALOG 2+
38
ENGINE
TEMP
PASSIVE
ANALOG 146
PASSIVE
ANALOG 3+
30
23
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
K-C8
EMCP3 PLUG
1607689
OIL
TEMP
PASSIVE
ANALOG 237
PASSIVE
ANALOG 329
This pin
does not
exist on
EMCP3.1
34
22
This pin
does not
exist on
EMCP3.1
2
GEN
RUNNING
D+
17
D-
40
41
23
GENERATOR
RECEPTACLE
1030213
45
ECM PLUG
P1 1607689
70
10
48
52
66
S-SPD
38
68
53
D-SPD
39
D
+B
10
40
43
16
7
3
TERMINAL
RAIL LINK
17
46
8
34
17
46
10
25
17
80
START AID
82
PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
K-C6
GENERATOR RUNNING
:8
GRR/3
GENERATOR CONNECTION
:9
:11
78
80
RELAY BOX
82
87
20
65
23A
59
18
30
48
50
18
TIMING CALIBRATION (TC)

PROBE CONNECTOR
K-C2
48
REMOTE CONTACTS
FOR GENERAL ALARM
23A
59
59
49
72
64
88
54
55
56
89
50
ECM CONNECTION
42
ES-
E/STOP RECEPTACLE 3E3388
78
EMERGENCY STOP
ON ENCLOSURE
E/STOP RECEPTACLE 3E3388
{ENGINE MOUNTED}
2
11
HARNESS X
SPLICE 10
E/STOP PLUG
1552264
10
HARNESS X
SPLICE 45
ETHER
START
RELAY BOX
45
AIR
SHUTOFF
AIR
ETHER
START
18
2
10
SHUT-OFF
SOLENOID
GENERATOR
RECEPTACLE
1030213
2
4
59
SASV
2
COOLANT LOSS
TERMINAL RAIL LINK
R/1
RELAY CONTACT N/O
DOOR TERMINAL
:3
:2
START AID SOLENOID VALVE

SOCKET
LOW FUEL
LEVEL
:3
:1
:3
POTENTIOMETER
PANEL LAMP SWITCH

:2
OIL TEMPERATURE SENSOR

SOCKET
ASOS
FUSE
EARTH
58
CHASSIS TO DOOR DC SOCKET
2
HARNESS X
SPLICE 2-1
EMERGENCY STOP
PUSHBUTTON
30
30
ENGINE SOCKET
HARNESS X, SPLICE 30
2
:1
ATB TERMINAL
28
SCREEN CABLE
GSC 40 WAY HARNESS

CONNECTOR
NOTE: SEE AVR DIAGRAM

ON OUTSIDE
72
ACB
ASOR
ASOS
ALR
AVR
CR
CT
CTR
CDVR
ECM
EMCP
EPIR
E/STOP
GFR
GRR
LCD
MCCB
MV
O/L
PC
POT
PR
PTS
PWM
RTD
SASV
SMMS
SRN
RELAY COIL
CONNECTION
CHASSIS AC TERMINAL
LOCATED ON AC TERMINAL RAIL
AUTOMATIC
VOLTAGE
REGULATOR (AVR)
:85
45
CHASSIS DC TERMINAL
LOCATED ON DC TERMINAL RAIL
ST4
SR
SMMS1
CIRCUIT BREAKER
PANEL LAMP
5
CHASSIS TO DOOR AC SOCKET
OPTIONAL WIRING
SECTION BORDER
K-C13
1552252
BR-16-HV
K737-K4
BU-18
BU-16-HV
PK-18
995-K11
K739-K40
R746-K18
GN-18
G829-K2
BK-18
WH-18
GY-18
PK-18
E963-K23
G856-K8
994-K10
G833-K7
B
WH-18
YL-18
PK-18
YL-18
BU-18
BU-18
GY-18
E964-K22
G857-K9
C991-K6
E966-K26
E965-K27
C967-K13
R747-K5
YL-18
F421-K12
WH-18
T725-K44
WH-18
G828-K1
A
PU-18
N707-K43
POS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
TERM/PLUG
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
OR-16-HV
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
WH-16-HV
PU-16-HV
YL-16-HV
QTY
1
200mm
CLR-GA
WH-18
YL-18
QTY
1
200mm
1
CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
CLR-GA
BU-18
PK-18
QTY
1
200mm
CLR-GA
BK-18
WH-18
QTY
1
200mm
CLR-GA
WH-18
GN-18
PK-18
QTY
1
200mm
K-C1 (continued)
90
91
92
93
94
95
96
97
98
T860-K14
99
100
101
102
103
T858-K15 104
T962-K25 105
T959-K17 106
T961-K16 107
T960-K24 108
109
110
111
112
113
114
T859-K21 115
T957-K20 116
117
T958-K19 118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C2
WIRE NAME POS
G856-K8
1
G857-K9
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
K-C4
WIRE NAME POS
G828-K31
1
G829-K32
2
R747-K5
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C5
WIRE NAME POS
C967-K13
1
G833-K38
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C6
WIRE NAME POS
E963-K23
1
E964-K22
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C7
WIRE NAME POS
G828-K30
1
G829-K34
2
R746-K18
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C1
2645732
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
CLR-GA
BU-18
YL-18
QTY
1
200mm
CLR-GA
WH-18
GN-18
GY-18
QTY
1
200mm
CLR-GA
BU-18
PK-18
QTY
1
200mm
P/N
264-5732
110-3202
K-C8
WIRE NAME POS
E965-K27
1
E966-K26
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C9
WIRE NAME POS
G828-K29
1
G829-K33
2
994-K10
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
K-C10
WIRE NAME POS
995-K11
1
G833-K36
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18
TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202
*NOTE B
TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
110-3202
QTY
1
200mm
*NOTE B
CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
GY-16-HV
WH-16-HV
OR-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202
*NOTE B
QTY
1
200mm
1
TERM/PLUG
180-9340
180-9340
PRESSURE SENSOR COMMON
*NOTE B
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
PASSIVE SPD -1:

A CRANK SPEED
TDC SERVICE PROBE +
OIL PRESSURE SENSOR
TEMPERATURE SENSOR COMMON
PASSIVE SPD +1:

A CRANK SPEED
TDC SERVICE PROBE -
FUEL PRESSURE
PASSIVE SPD +2:

PASSIVE SPD -2:
B CAM SPEED
B CAM SPEED
P/N
155-2252
110-3202
155-2258
ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR
K-C10
FUEL DIFFERENTIAL PRESSURE SW
PRESSURE SENSOR +5V
*NOTE B
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
K-C5
FUEL JUMPER
HARNESS
CONNECTOR
K-C11
FUEL DIFFERENTIAL PRESS SW RETURN
SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
K-C8
K-S1
(G833-PK)
K-S2
(G829-GN)
*NOTE B
K-S3
(G828-WH)
TERM/PLUG
180-9340
180-9340
TIMING
CALIBRATION(TC)
PROBE CONNECTOR
K-C2
ENGINE OIL
PRESSURE
SENSOR
CONNECTOR
K-C9
INJECTOR 5 & 6
INJECTOR 1 & 2
INJECTOR 6 COMMON
INJECTOR 3 COMMON
INJECTOR 5 COMMON
INJECTOR 4 COMMON
*NOTE B
ENGINE CONTROL
MODULE(ECM)
CONNECTOR
K-C1
TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
110-3202
COOLANT TEMPERATURE
BRAKE COMMON
INTAKE MANIFOLD AIR PRESSURE
FUEL TEMPERATURE SENSOR
INJECTOR HARNESS
CONNECTOR
K-C13
TERM/PLUG
180-9340
180-9340
P/N
230-4011
110-3202
P/N
231-2295
110-3202
BRAKE SOLENOID M/H
BOOST PRESSURE
SENSOR CONNECTOR
K-C7
TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4011
110-3202
K-C13
WIRE NAME POS
T957-K20
1
T958-K19
2
T959-K17
3
T960-K24
4
T961-K16
5
T962-K25
6
T858-K15
7
T859-K21
8
T860-K14
9
K737-K4
10
K738-K41
11
K739-K40
12
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
WEDGE
BRAKE SOLENOID L/H
TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
INTAKE MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE SENSOR
P/N
155-2269
110-3202
155-2261
P/N
230-4013
110-3202
POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
*NOTE B
ATMOSPHERIC
PRESSURE
SENSOR
CONNECTOR
K-C4
PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
K-C6
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752

AND 239-5929(EARLIER VERSIONS SEE NOTE B)
INJECTOR 3 & 4
INJECTOR 1 COMMON
INJECTOR 2 COMMON
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
K738-K41 GN-16-HV
K737-K4 BR-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
K737-K4 BR-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV
K737-K4 BR-16-HV
K738-K41 GN-16-HV
K739-K40 BU-16-HV
T858-K15 GY-16-HV
T859-K21 WH-16-HV
T860-K14 OR-16-HV
T957-K20 PU-16-HV
T958-K19 YL-16-HV
T959-K17 BR-16-HV
T960-K24 BU-16-HV
T961-K16 GN-16-HV
T962-K25 WH-16-HV
K737-EJ19
BR-16-KYNAR
K737-EJ20
BR-16-KYNAR
T858-EJ13 GY-16-KYNAR
T957-EJ1 PU-16-KYNAR
1
2
K739-EJ21 BU-16-KYNAR
K737-EJ18 BR-16-KYNAR
1
2
T858-EJ13
T858-EJ14
GY-16-KYNAR
GY-16-KYNAR
T860-EJ17
T860-EJ18
OR-16-KYNAR
OR-16-KYNAR
WH-16-KYNAR
K738-EJ11
T957-EJ1
T959-EJ3
T958-EJ2
T960-EJ4
T961-EJ5
T962-EJ6
T859-EJ16
T859-EJ15
WH-16-KYNAR
WH-16-KYNAR
EJ-C4
7E6513
GN-16-KYNAR
PU-16-KYNAR
BR-16-KYNAR
YL-16-KYNAR
BU-16-KYNAR
GN-16-KYNAR
WH-16-KYNAR
T859-EJ16 WH-16-KYNAR
T959-EJ3 BR-16-KYNAR
1
2
NOTE A
K-S1
G833-K7 PK-18
K-S2
NOTE A
G829-K34
G829-K33
G829-K32
G829-K35
G829-K2 GN-18
K-S3
G828-K30
G828-K29
G828-K31
G828-K28
G828-K1 WH-18
NOTE A
995-K11 BU-18
G833-K36 PK-18
WH-18
WH-18
WH-18
WH-18
G828-K1
SIGNAL
GROUND
1
2
SIGNAL
GROUND
K-C8
2304011
994-K10 GY-18
995-K11 BU-18
C967-K13 BU-18
C991-K6 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
F421-K12 YL-18
G856-K8 WH-18
G857-K9 YL-18
N707-K43 PU-18
R746-K18 PK-18
R747-K5 GY-18
T725-K44 WH-18
WH-18
1
2
E965-K27 BU-18
E966-K26 YL-18
1
2
BK-18
WH-18
NOTE A
K-C6
2304011
E963-K23 BK-18
E964-K22 WH-18
1
2
BK-18
WH-18
NOTE A
K-C7
2370227
G828-K30 WH-18
G829-K34 GN-18
R746-K18 PK-18
N707-K43 PU-18
SYMBOL
T858-K15
T962-K25
T959-K17
T961-K16
T960-K24
RD
RED
CIRCUIT NOT CONNECTED
WH
WHITE
T859-K21 WH-16-HV
T957-K20 PU-16-HV
OR
ORANGE
YL
YELLOW
PK
PINK
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
BK
BLACK
GY
GRAY
CONNECTOR
PU
PURPLE
BR
BROWN
GN
GREEN
BU
BLUE
ATCH WIRE, CABLE

COMPONENT
H#
COLOR
SPLICE
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
ABBREV
CIRCUIT GROUPING
DESIGNATION
VS
GROUND
SIGNAL
EJ-S5
(K739-BU)
NOTE C
K-C10
1552269
ENGINE COOLANT
TEMPERATURE SENSOR
2345012
1
2
Single Wire
Connector
HARNESS
239-5929
1
2
SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAMSHAFT)
2717537
1
2
BK-18
WH-18
1
2
1
2
EVA BRAKE 3
NOTE C
INJECTOR 6
PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT)
1899266
S/T +
S/T -
HARNESS
239-5929
K-C7
1552267
BOOST PRESSURE
SENSOR
2490096
INJECTOR 5
HARNESS
239-5929
K-C6
1552269
PRIMARY ENGINE
SPEED/TIMING SENSOR
(CRANKSHAFT)
2717538
1
2
1
2
3
VS
GROUND
SIGNAL
K-C4
2304013
BOOST PRESSURE
SENSOR
2393478
G828-K31 WH-18
G829-K32 GN-18
R747-K5 GY-18
1
2
3
VS
GROUND
SIGNAL
K-C9
2370227
G828-K29 WH-18
G829-K33 GN-18
994-K10 GY-18
1
2
3
VS
GROUND
SIGNAL
ATMOSPHERIC PRESSURE
SENSOR
2768548
1
2
3
VS
GROUND
SIGNAL
ENGINE OIL
PRESSURE SENSOR
2739067
ATMOSPHERIC
PRESSURE SENSOR
1946722
HARNESS
239-5929
K-C9
3E3370
1
2
3
VS
GROUND
SIGNAL
ENGINE OIL
PRESSURE SENSOR
1946725
N-C2
3E3370
G828-L1
G829-L2
C991-L3
T958-K19 YL-16-HV
K-C11 L-C1
2312295 2312300
F421-K12 YL-18
G833-K37 PK-18
T725-K44 WH-18
N707-K43 PU-18
G828-K28 WH-18
G829-K35 GN-18
C991-K6 PK-18
1
2
3
4
5
6
7
8
F421-L4 YL-18
G833-L5 PK-18
G828-L1 WH-18
G829-L2 GN-18
C991-L3 PK-18
G828-L1
G829-L2
C991-L3
WH-18
GN-18
PK-18
VS
GROUND
SIGNAL
N-C3
1552269
1
2
3
VS
GROUND
SIGNAL
L-C3
2304011
F421-L4 YL-18
G833-L5 PK-18
WH-18
GN-18
PK-18
1
2
3
1
2
SIGNAL
GROUND
K-C11 N-C1
1552264 3E3388
FUEL
PRESSURE
SENSOR
2769067
1
2
3
4
5
6
7
8
FUEL
TEMPERATURE
SENSOR
2345013
F421-N4
G833-N5
T725-N6
N707-N7
G828-N1
G829-N2
C991-N3
T725-N6 WH-18
N707-N7 PU-18
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18
BK-18
BK-18
N-C4
1309811
F421-L4 YL-18
G833-L5 PK-18
INJECTOR 6
EJ-C7
SIGNAL
GROUND
RENR5096
SYSTEMS OPERATION / TESTING AND ADJUSTING
SENR9928
OPERATION & MAINTENANCE MANUAL
SEBU7909
SYSTEMS OPERATION / TESTING AND ADJUSTING (EMCP3)
RENR7902
INJECTOR 5
EJ-C6
(+) BATTERY
EVA BRAKE 3
EJ-C10
NOTE C
(-) BATTERY / SENSOR RETURN
SIGNAL TO ECM
EJ-C1
CLR-GA
WIRE NAME POS TERM/PLUG
PU-16-KYNAR T957-EJ1
1
180-9339
YL-16-KYNAR T958-EJ2
2
180-9339
BR-16-KYNAR T959-EJ3
3
180-9339
BU-16-KYNAR T960-EJ4
4
180-9339
GN-16-KYNAR T961-EJ5
5
180-9339
WH-16-KYNAR T962-EJ6
6
180-9339
GY-16-KYNAR T858-EJ7
7
180-9339
8
180-9339
OR-16-KYNAR T860-EJ9
9
180-9339
BR-16-KYNAR K737-EJ10 10
180-9339
GN-16-KYNAR K738-EJ11 11
180-9339
BU-16-KYNAR K739-EJ12 12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-8969
1
WEDGE
3E-5180
EJ-C5
CLR-GA
WIRE NAME POS
1
BU-16-KYNAR T960-EJ4
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR_AS
50mm
TUBE
EJ-C2
CLR-GA
WIRE NAME POS
1
PU-16-KYNAR T957-EJ1
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
EJ-C7
CLR-GA
WIRE NAME POS
1
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
FUEL PRESSURE
SENSOR
2769067
FUEL
DIFFERENTIAL
PRESSURE
SWITCH
2122788
EJ-C4
CLR-GA
WIRE NAME POS
1
BR-16-KYNAR T959-EJ3
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
FUEL TEMPERATURE
SENSOR
2345013
CONTROL (RETURN) FROM ECM

CAT DATA LINK
TERM/PLUG
P/N
7E-6513
112-8144
EJ-C6
CLR-GA
WIRE NAME POS
1
GN-16-KYNAR T961-EJ5
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
EJ-C8 (NOTE C)
CLR-GA
BR-16-KYNAR K737-EJ19
A
154-2389
BU-16-KYNAR K739-EJ21
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
TERM/PLUG
P/N
7E-6513
112-8144
TERM/PLUG
P/N
7E-6513
112-8144
IDENT
EJ-C10 (NOTE C)
CLR-GA
BR-16-KYNAR K737-EJ20
A
154-2389
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
P/N
7E-6513
112-8144
PART NUMBER
K
K
L
N
EJ
EJ
276-4752
239-5929
276-4754
240-8721
352-2826
278-5657
CHG
NOTE
01
03
00
01
00
02
ENGINE HARNESS
ENGINE HARNESS(EARLIER PRODUCTION)
FUEL JUMPER HARNESS (EPG)
FUEL JUMPER HARNESS(EARLIER PRODUCTION)
INJECTOR HARNESS
INJECTOR HARNESS(EARLIER PRODUCTION)
TERM/PLUG
ELECTRONIC ENGINE CONTROL

C15 (276-4751) (CHG00)
P/N
7E-6513
112-8144
NOTE A:
NOTE B:
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm

HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR
DIFFERENCES:
3E-3370 USED ON K-C4 & K-C9.
155-2264 USED ON K-C11.
155-2267 USED ON K-C7.
155-2269 USED ON K-C5,6,8 & 10.
HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES:
290-8858 USED ON J-C1.
WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE
CONNECTORS NOT INCLUDED.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS
HIGHWAYS
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
DIAGRAM
WIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRING-
265-7864-13
265-7865-13
265-7866-13
244-5866-02
254-1260-01
239-5745-02
239-8007-01
261-5834-17
EMCP 3.1
EMCP 3.2
EMCP 3.3
VOLTAGE REGULATOR(3 PHASE)
DIGITAL VOLTAGE REGULATOR
VOLTAGE REGULATOR(SINGLE PHASE)
GENERATOR LEADS
OPTIONAL EQUIPMENT
TERM/PLUG
TERM/PLUG
P/N
7E-6513
112-8144
RS-232/RS-485 DATA LINK
EJ-C9 (NOTE C)
CLR-GA
GN-16-KYNAR K738-EJ11
A
154-2389
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE

WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING
FUEL JUMPER HARNESS

2408721
FORM NUMBER
TROUBLESHOOTING
SENSOR / ACTUATOR SUPPLY
NOTE C:
1
2
Harness And Wire Symbols-Engine
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 352-2826

AND 278-5657(EARLIER MODELS SEE NOTE C)
EJ-C3
CLR-GA
WIRE NAME POS
1
YL-16-KYNAR T958-EJ2
2
ACCESSORY TABLE
QTY
PART NAME
1
CONNECTOR AS
50mm
TUBE
HARNESS
239-5929
K-C4
3E3370
Component
Part Number
105-9344
ENGINE WIRING
7
Ground
Circuit
Connection
Number
Identification
J1939(CAN) DATA LINK
EJ-C7
7E6513
T860-EJ14 OR-16-KYNAR
Fuse
Pin or Socket
Number
200-L32 BK-14
CONTROL (POSITIVE) FROM ECM
EJ-C10
1539693
HARNESS
239-5929
SECONDARY ENGINE
SPEED/TIMING SENSOR
(CAMSHAFT)
2016617
K-C8
1552269
1
2
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
1309811
SIGNAL
GROUND
Plug
Wire
Gauge
Wire
Color
INJECTOR
HARNESS
CONNECTOR
EJ-C1
INJECTOR 4
EJ-C6
7E6513
T961-EJ5 GN-16-KYNAR
INJECTOR 4
EJ-C5
EVA BRAKE 2
EJ-C9
NOTE C
EVA BRAKE 2
NOTE C
1
2
ENGINE COOLANT
TEMPERATURE SENSOR
1309811
SIGNAL
GROUND
K-C5
1552269
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
2345013
T960-EJ4 BU-16-KYNAR
HARNESS
239-5929
INJECTOR 3
EJ-C4
EVA BRAKE 1
EJ-C8
NOTE C
FUEL JUMPER HARNESS
Socket
EJ-S4
(K737-BR)
NOTE C
EJ-C5
7E6513
L-C2
2370227
ENGINE CONTROL
MODULE (ECM)
2267467
Pin
EJ-S3
(T860-OR)
EJ-S2
(T859-WH)
DESCRIPTION
BLADE, SPADE, RING,

OR SCREW TERMINAL
T860-K14 OR-16-HV
1
2
3
1
2
TIMING CALIBRATION(TC) PROBE
K-C5
2304011
C967-K13 BU-18
R747-K5 GY-18
T725-K44 WH-18
1
2
K-C10
2304011
GN-18
GN-18
GN-18
GN-18
C967-K13 BU-18
G833-K38 PK-18
F421-K12 YL-18
K738-EJ11 GN-16-KYNAR
K-C2
1552269
G856-K8 WH-18
G857-K9 YL-18
G833-K36 PK-18
G833-K37 PK-18
G833-K38 PK-18
NOTE A
325-AG135 PK-14
Part Number For

J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2
INJECTOR 3
EJ-C9
1539693
G833-K7 PK-18
E966-K26 YL-18
E965-K27 BU-18
EJ-S1
(T858-GY)
INJECTOR 1
EJ-C2
INJECTOR 2
EJ-C3
994-K10 GY-18
994-K10 GY-18
995-K11 BU-18
F421-K12 YL-18
C967-K13 BU-18
C991-K6 PK-18
E963-K23 BK-18
E964-K22 WH-18
E965-K27 BU-18
E966-K26 YL-18
G828-K1 WH-18
G829-K2 GN-18
G833-K7 PK-18
G856-K8 WH-18
G857-K9 YL-18
N707-K43 PU-18
R746-K18 PK-18
R747-K5 GY-18
T725-K44 WH-18
P274
1117898
TITLE
INJECTOR 2
EJ-S2
T859-EJ8
E963-K23 BK-18
G856-K8 WH-18
C991-K6 PK-18
EVA BRAKE 1
NOTE C
1
2
Pin or Socket
Number
Connector Reference
Designator
J174
P174
1306795 1306795
EJ-C3
7E6513
T958-EJ2 YL-16-KYNAR
RELATED ELECTRICAL SERVICE MANUALS
EJ-S3
G829-K2 GN-18
E964-K22 WH-18
G857-K9 YL-18
Harness identification code

This example indicates
wire 135 in harness "AG".
INJECTOR 1
EJ-S1
GND
Harness And Wire Symbols- Controller and Generator
EJ-C8
1539693
EJ-S5
Ground
Connection
Socket
Receptacle
Integral with
Component
Pin
NOTE C
NOTE C
995-K11 BU-18
K739-K40 BU-16-HV
R746-K18 PK-18
AIR CIRCUIT BREAKER

AIR SHUT-OFF RELAY
AIR SHUT-OFF SOLENOID
ALARM RELAY
AUTOMATIC VOLTAGE REGULATOR
CONTROL RELAY
CURRENT TRANSFORMER
CRANK TERMINATION RELAY
CAT DIGITAL VOLTAGE REGULATOR
ENGINE CONTROL MODULE
ELECTRONIC MODULAR CONTROL PANEL
ETHER POWER INJECTOR RELAY
EMERGENCY STOP
GENSET FAULT RELAY
GENERATOR RUNNING RELAY
LIQUID CRYSTAL DISPLAY
MOLDED CASE CIRCUIT BREAKER
MOTORIZED VALVE
OVERLOAD
PUMP CONTACTOR
POTENTIOMETER
PUMP RELAY
POWER TERMINAL STRIP
PULSE WIDTH MODULATED
RESISTIVE TEMPERATURE DETECTOR
STARTER AID SOLENOID VALVE
STARTER MOTOR MAGNETIC SWITCH
SCREEN
EJ-S4
T957-EJ1 PU-16-KYNAR
T958-EJ2 YL-16-KYNAR
T959-EJ3 BR-16-KYNAR
T960-EJ4 BU-16-KYNAR
T961-EJ5 GN-16-KYNAR
K738-EJ11 GN-16-KYNAR
1
2
3
4
5
6
7
8
9
10
11
12
CDL-
EJ-C2
7E6513
NOTE C
J2
K-C11
WIRE NAME
F421-K12
G833-K37
T725-K44
N707-K43
G828-K28
G829-K35
C991-K6
EJ-C1
3E8969
CDL+
Plug
:2
45
:86
:86
:1 MAN
EPIR
:2 AUTO
:85
ETHER
START SWITCH
POWER TERMINAL
Connector Identification
Receptacle Part Number
P-B J-B
Signal Description
1117898 3E5179
1
Plug Part Number
Circuit
Identification
Number
2
Receptacle 8
Plug
P-B
1117898
ABBREVIATIONS
:10
CHASSIS CUSTOMER TERMINAL

LOCATED ON DC TERMINAL RAIL
11
ES-
ABC MODULE
105-9344
SYMBOLS
82
11
12
GENERATOR
PLUG
9X4391
80
FOR
USE
WITH
CDVR
10
ENGINE
ELECTRONIC
CONTROL
MODULE(ECM)
P Indicates a Plug, J Indicates a Receptacle

Component Description and Part Number
E/STOP RECEPTACLE
3E3388
E/STOP PLUG 1552264
24
1
E/STOP RECEPTACLE
3E3388
PWM SPEED CONTROL
28
ES-
SPEED CONTROL
13
SPEED
ADJ. POT.
(2K , 10T)
23A
59
E/STOP PLUG 1552264

:3
-B
27
22
CLR-GA
GN-16-HV
TIMING CALIBRATION
PORT
ESTOP CONNECTION
REMOTE CONTACTS
FOR GENERATOR RUNNING
70
ENGINE OIL PRESSURE

SENSOR CONNECTOR
K-C9
ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
K-C4
51
30
E/STOP PLUG
1552264
:2
30
21
65
14
TERMINAL
HARNESS Y RAIL LINK
SPLICE 30
13
30
30
:1
D-SPD
61
63
10
11
47
:3
12
19
44
36
37
HARNESS X
SPLICE 2-2
49
10
78
46
66
35
S-SPD
HARNESS X
SPLICE B+
TERMINAL
RAIL LINK
34
GENERATOR
PLUG 9X4391
HARNESS Y
SPLICE 10
:1
EMCP CONNECTION
65
AIR SHUTOFF
41
HARNESS Y
SPLICE 45
41
HARNESS Y
SPLICE 2
15
41
42
HARNESS Y
SPLICE 41
PANEL
LIGHT
23A
45
43
GENERATOR ALARM RELAY

:9
64
:2
:87
:87
REMOTE
START
CONTACT
ASOR/1
EPIR/1
VOLTS ADJUST
POTENTIOMETER
(SEE NOTE F)
FOR
USE
WITH
CDVR
:30
:30
44
D-
23
57
30
:2
CR
:10
ALR/3
:8
(16A)
F27
:11
46
45
ENGINE CONTROL
MODULE (ECM)
CONNECTOR
K-C1
COMMON ALARM
1
10
34
D+
HARNESS Y
SPLICE 17
:2
SECTION COLOR LEGEND

COMMON ALARM RELAY
ETHER
START
K-C1
WIRE NAME
K738-K41
37
AIR
SHUTOFF
(Dimensions: 39 inches x 28 inches)
I/P 5
45
21
61
JUMPER CLIP
30 Page,
I/P 4
53
LOW
FUEL
LEVEL
I/P 6
44
18
EARTH
FAULT
16
6 :2
RELAY
40
27
KENR5075-05
CAN2 HIGH
38
36
37 :86
CAN 1-
15
1A
CAN 1-
FUEL
LEAK
LOW
COOLANT
LEVEL
I/P 3
54
55
55
31
E/STUD 2
RELAY BOX
30 2
CAN2 HIGH
36
The below does

not function
on EMCP3.1
The items below do not

RLY7 function on RLY8
EMCP3.1
PROG
PROG
O/P
O/P
B+
CHARGING
ALTERNATOR
E/STUD 1
RLY2
RLY1
25
OPTIONAL
BATTERY
ISOLATOR SM1
SWITCH
KEY
REMOVABLE
35
:87
SRN(CAN1)
64
EMCP 3.3
or 3.2
or 3.1
SR/1
RELAY BOX
CAN2 LOW
ENGINE COOLANT
TEMPERATURE
SENSOR CONNECTOR
K-C10
63
CAN2+
42
SRN
CAN1 J1939
LCD DISPLAY
65
:30
SMMS1/1
CAN2 SRN
The above does not function on EMCP3.1
+
PS1
BATTERY (12/24Vdc)
55
A+
24V
FUEL PRESSURE
SENSOR CONNECTOR
L-C2
EARTH (MOUNTING SCREW)
EMCP3 PLUG
1607689
2
1.5 mm 2
NC
INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
CONNECTOR
K-C5
120
OHMS
34
TERMINAL
RAIL LINK
2.5 mm 2
CB1
(60A)
CAN2-
62
CAN1-
50
+
VC
I RETURN
120
OHMS
VA
101
108
PICKUP
HARNESS Y
SPLICE 1
2.5 mm 2
HARNESS Y
SPLICE 101
CHASSIS CHASSIS
STANDARD OPTIONAL
STUD
STUD
MAG
CB3
(15A)
INJECTOR HARNESS
CONNECTOR
K-C13
BOOST PRESSURE
SENSOR CONNECTOR
K-C7
SRN
33
66
CB2
(20A)
BATT -
CAN2+
HARNESS Y
SPLICE 108
+VE SUPPLY
BATT +
43
101
110
DOOR
22
50
GENERATOR
PLUG 9X4391
HARNESS X
SPLICE 1
1
2
CAN2 LOW
FUEL JUMPER
HARNESS CONNECTOR
K-C11
# 1
CONNECTOR
GENERATOR
RECEPTACLE
1030213
55
A
B
HARNESS Y
SPLICE 50
GENERATOR
PLUG
9X4391
1 EARTH
MAGNETIC
PICK UP No.1
GENERATOR
PLUG 9X4391
T1
F1
(2A)
50
53
SRN
62
CAN 2 SERVICE
CONNECTOR
EF1
20
S2
64
EF2
14
S1
L3
51
11
EARTH FAULT
RELAY
k
l
A2
CT2
T3
12
24
S2
SRN(CAN1)
21
S1
CAN 1-
30
14
22
A1
ANNUNCIATOR
J16
1
L2
CAN 1+
10
10
CT1
P16
T2
EF2
55
18
L1
T1
AC
GENERATOR
T1
IDENT
Y
X
X
NOTE F:
HARNESS
258-4700
266-7116
283-5608
CHG
07
09
01
DESCRIPTION
EMCP3 HARNESS
J1 / GENERATOR SET CONTROL HARNESS
J1 / GENERATOR SET CONTROL HARNESS
POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER

SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH

KEY IN THE OFF POSITION AND ENGINE NOT RUNNING.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG.
ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.
THIS SCHEMATIC IS FOR THE C15 GENERATOR SET WITH EMCP 3

ELECTRICAL SYSTEM
MEDIA NUMBER: KENR5075-05
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Kenr5075kenr5075-05 Sis

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AREP

SUPPLY - AUXILIARY WINDING

SUPPLY STATOR PMG

415/240V - (T2 380)

C15 Generator Set with EMCP3

ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

SERIES STAR CONNECTION DIAGRAM

(HIGH VOLTAGE WYE)

Part Number: for Connector Receptacle

Harness Connector Serialization Code:

Part Number: for Connector Plug

Harness Identification Letter(s):

Harness and Wire Symbols

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

DIGITAL A.V.R. (WITH PMG)

PARALLEL STAR CONNECTION DIAGRAM

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

(LOW VOLTAGE WYE)

Deutsch connector: Typical representation

Sure-Seal connector: Typical representation

Symbols and Definitions

OPTIONAL RFI KIT CONNECTIONS

EXCITATION CEILING ADJUST

SUPPLY STATOR PMG

Harness And Wire Electrical Schematic Symbols

SUPPLY - AUXILIARY WINDING

GENERATOR LEAD WIRING

CAT DIGITAL VOLTAGE REGULATOR (CDVR)

SPACE HEATER CIRCUIT

Harness identification code:

BLOCK HEATER CIRCUIT

2013 Caterpillar, All Rights Reserved

PUMPED FUEL SUPPLY FROM BELOW

FUEL PUMPED FROM FREE STANDING

JACKET WATER HEATER CIRCUIT

MERLIN GERIN BREAKER

FOR 5A CHARGER FIT (6A) BREAKER

FUEL TRANSFER CIRCUIT

* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS

CHANNEL2 DEFAULT SPN=

CHANNEL3 DEFAULT SPN=

CHANNEL4 DEFAULT SPN=

CHANNEL5 DEFAULT SPN=

CHANNEL6 DEFAULT SPN=

CHANNEL7 DEFAULT SPN=

INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING'

INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN

INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING'

INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'

INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED'

INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED'

INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED'

INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION'

INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION'

INPUT 10 DEFAULT SPN='SPARE'

INPUT 11 DEFAULT SPN='SPARE'

INPUT 12 DEFAULT SPN='SPARE'

CHANNEL8 DEFAULT SPN=

CHANNEL9 DEFAULT SPN=

CHANNEL10 DEFAULT SPN=

BATTERY POSITIVE(12-24V DC)