Total Access 3000 3050 Retrofit Kit

Total Access 3000/3050
Retrofit Kit
Installation and Maintenance Practice
64192RK35XLX-5A
June 2004
Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice
Trademarks
Any brand names and product names included in this publication are trademarks,
registered trademarks, or trade names of their respective holders.
To the Holder of the Document

The contents of this publication are current as of the date of publication. ADTRAN
reserves the right to change the contents without prior notice.
In no event will ADTRAN be liable for any special, incidental, or consequential damages
or for commercial losses even if ADTRAN has been advised thereof as a result of issue of
this publication.
901 Explorer Boulevard

P.O. Box 140000
Huntsville, AL 35814-4000
(256) 963-8000
2004 ADTRAN, Inc.
All Rights Reserved.
Printed in U.S.A.
ii
64192RK35XLX-5A
Revision History
The history of this document is as follows:
Revision
A
Release Date
Description
June 2004
This is the initial issue of this practice.
Conventions
The following typographical conventions are used in this document:
THIS FONT indicates keyboard keys (i.e., ENTER, ESC, ALT). Keys that are to be pressed
simultaneously are shown with a plus sign (i.e, ALT+X indicates that the ALT key and X key
should be pressed at the same time).
This font indicates references to other documentation, or sections of documents.

This font indicates the first reference to a table or figure.
This font indicates screen messages and prompts.
This font indicates text to be typed exactly as shown.
This font indicates screen menus, fields, and parameters.
This font indicates silk-screen labels or other equipment label items.
This font is used for emphasis.

This font is used for strong emphasis.
NOTE
Notes emphasize additional but essential information or features.
CAUTION
Cautions emphasize the potential for damage, malfunction, or disruption
to equipment, software, or environment.
WARNING
Warnings emphasize the potential for bodily pain, injury, or death.
64192RK35XLX-5A
iii
Training
ADTRAN offers training courses on our products. These courses include overviews on
product features and functions while covering applications of ADTRANs product lines.
ADTRAN provides a variety of training options, including customized training and course
taught at our facilities or at customer sites. For more information about training, please
contact us.
iv
Training Phone:
800-615-1176, ext. 7500
Training Fax:
256-963-6700
Training Email:
training@adtran.com
64192RK35XLX-5A
CONTENTS
1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Associated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
3
3
4
4
4
5
5
5
3. Detailed Work Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Temporary Mounting Shelf and Mounting Flange Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fan Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Total Access 3000/3050 Power, Alarm, and DS3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . 11
Total Access 3000 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Total Access 3050 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connections Between the Total Access 3000 and Total Access 3050 . . . . . . . . . . . . . . . . . . . . 17
RS-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Total Access 3000/3050 Interbank Jumper Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Total Access 3050 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mount Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Ground Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Reterminate DLC, Protector Block, and T1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fuse Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Continuity Testing and Door Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Test ADSL Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Test POTS Cable Continuity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Door Label Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6. Warranty and Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADTRAN Sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADTRAN Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADTRAN Repair/CAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair and Return Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64192RK35XLX-5A
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Contents
Appendix A: Total Access 3000/3050 Retrofit Kit Installation Summary . . . . . . . . . . . . . A-1

Appendix B: Total Access 3000/3050 Pre-Installation Considerations . . . . . . . . . . . . . . B-1
vi
Engineering Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determination of Heat Dissipation Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Plant Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Available Capacity for New Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculating Power Plant Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Battery Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Available Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Support Equipment Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
B-1
B-2
B-2
B-3
B-3
B-4
B-4
B-4
B-4
Cabling Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POTS IN (POTS) Cabling - Protection Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADSL + POTS OUT (LINE) Cabling - Protection Requirements . . . . . . . . . . . . . . . . . . . . . . .
DLC Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-4
B-4
B-5
B-5
64192RK35XLX-5A
Contents
FIGURES
Figure 1.
Figure 2.
Figure 3.
Figure 4.
Figure 5.
Figure 6.
Figure 7.
Figure 8.
Figure 9.
Figure 10.
Figure 11.
Figure 12.
Figure 13.
Figure 14.
Figure 15.
Figure 16.
Figure 17.
Figure 18.
Figure 19.
Figure 20.
Figure 21.
Figure 22.
Figure 23.
Figure 24.
Figure 25.
Figure 26.
Figure 27.
Figure 28.
Figure B-1.
Figure B-2.
Total Access 3000/3050 Retrofit Kit Equipment Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Before and After Retrofit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Total Access 3000/3050 Retrofit Kit Cabling Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting Shelf Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fan Module Power Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fan Module Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Total Access 3000 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Total Access 3000 Power and Ground Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
External Input Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BNC Adapter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dual BNC Adapter Module Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BNC Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Total Access 3050 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Total Access 3050 Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power Connections Labeled (Typical). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Total Access 3000/3050 RS-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Amphenol Connector Tie Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Interbank Jumper Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Interbank Jumper Cables Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
POTS Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ADSL+POTS and POTS Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
T1 Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Align Chassis for Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mounted Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DLC and Protector Field Connector Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dressed Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fuse Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Door Label Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DLC Wiring Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Before and After Retrofit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TABLES
Table 1.
Table 2.
Table 3.
Table 4.
Shipping Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Total Access 3000/3050 Retrofit Kit Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Associated Documentation (Not Supplied With Kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
64192RK35XLX-5A
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Contents
64192RK35XLX-5A
1.
GENERAL
IMPORTANT
This document contains important pre-installation information. Certain
requirements or conditions in Appendix B: Total Access 3000/3050 PreInstallation Considerations and Installation Overview sections must be
satisfied for a successful retrofit installation. The entire document should
be reviewed as part of installation planning.
This practice is an installation and maintenance guide for the ADTRAN Total Access 3000/3050 Retrofit
Kit. The Total Access 3000/3050 Retrofit Kit is designed to fit into a minimum of available space in a
certain number of existing outdoor enclosures and cabinets.
The Total Access 3000/3050 Retrofit Kit is composed of customized wiring and cabling for equipment
(sold separately) that occupies 16 inches of vertical space in a 23-inch rack. The required configuration
mounts the Total Access 3050 Splitter Shelf, the Total Access 3000 chassis mounted directly above it, and
the fan module directly above the Total Access 3000 chassis. For proper fan module air flow and heat
dissipation there cannot be space between the units. The Temporary Mounting Shelf requires an additional
four inches of rack space during the installation.
2.
INSTALLATION OVERVIEW
C A U T I O N !
SUBJECT TO ELECTROSTATIC DAMAGE
OR DECREASE IN RELIABILITY.
HANDLING PRECAUTIONS REQUIRED.
After unpacking the Total Access 3000/3050 Retrofit Kit inspect it for damage or missing components. If
damage or missing components are noted, file a claim with the carrier, then contact ADTRAN Customer
Service. Refer to the 6. Warranty and Customer Service section for further information. Unless retained for
future shipment, properly dispose of all shipping material.
64192RK35XLX-5A
Shipping Contents
Refer to Table 1 for a listing of the shipping contents.
Table 1. Shipping Contents
Description
Temporary Mounting Shelf
Quantity
1
Customized Fan Module Wiring

- Ground 14 AWG
- Power 18 AWG
- Alarm (single pair cable shared between the Fan Module and the Total Access 3000 chassis)
Customized Total Access 3000 Wiring

- Ground 12 AWG
- Power 12 AWG
- RS-485 Cable (shared between the Total Access 3000 and 3050 chassis)
Customized Total Access 3050 Wiring

- Ground 14 AWG
- Power 18 AWG
Customized Cabling and Connectors

- Interbank Jumper Cables shared between the Total Access 3000 and 3050 chassis
4 long, 4 short
- POTS Cables from the Total Access 3050 to termination point
- ADSL + POTS Cables from the Total Access 3050 to termination point
- T1 Cables from the Total Access 3050 to termination point
Fuse, GMT, 1 amp (Fan Module)
Fuse, GMT, 15 amp (Total Access 3000
Fuse, GMT, 5 amp (Total Access 3050
Door Labels (Wiring, Data)

Total Access 3000/3050 Installation and Maintenance Practice
1 each
1
Note: Dual BNC Adapter Module coax cables are not supplied with the kit.
64192RK35XLX-5A
Table 2 lists Total Access 3000/3050 Retrofit Kit part numbers and descriptions for the available
configurations.
Table 2. Total Access 3000/3050 Retrofit Kit Configurations
Description
Part Number
12-foot 710 Splice Module Cables
4192RK357L1
12-foot MS2 Splice Module Cables
4192RK352L1
16-foot 710 Splice Module Cables
4192RK357L2
16-foot MS2 Splice Module Cables
4192RK352L2
Associated Documentation
Individual documentation is included with each element of the retrofit installation. During the mounting
and wiring installation, refer to the associated documentation for specific information. Table 3 provides a
listing of the associated documentation.
Table 3. Associated Documentation (Not Supplied With Kit)
Document Title
Part Number
Total Access 23-Inch Heat Baffle and Fiber Tray Installation and Maintenance Practice
(Not supplied with kit)
61181003L1-5
Total Access 23-Inch Fan Assembly Installation and Maintenance Practice
61181006L1-5
Total Access 3000 23-Inch Chassis Installation and Maintenance Practice
61181001L1-5
Total Access 3000/3010 Enhanced System Controller Unit Installation and Maintenance
Practice
61181018L1-5
Total Access 3050 Splitter Chassis Installation and Maintenance Practice
61183001L1-5
Total Access 3000/3010 Dual BNC Adapter Module Job Aid
61181004L2-22
Total Access 3000/3010 Test Access Module (TAM) Job Aid
61181980L1-22
Tools
The following customer supplied tools are recommended for the installation:
Splice module separator tool
Hand presser
Screwdrivers
64192RK35XLX-5A
Mounting Sequence
Due to the limited rear access availability and the possible space restriction for mounting the Retrofit Kit
equipment, a sequential pre-wiring and assembly process is recommended. This process will include
making all power, ground, and backplane wiring connections while the Total Access 3000 shelf, Total
Access 3050 Splitter Shelf, and Total Access 23-Inch Heat Baffle and Fiber Tray are resting on the
temporary mounting assembly shelf provided.
NOTE
The following assembly and wiring process is a generic procedure
intended for the majority of retrofit installations. Not all steps may apply
or be relevant to specific cabinet installations or geometry. In those
instances where the described steps do not fully apply, local procedures
that document the steps required to complete a successful Total Access
3000/3050 Retrofit Kit installation should be prepared.
Wire Requirements
Each component in the retrofit assembly has minimum wiring and connector requirements. The Detailed
Work Instructions on page 8 outline those requirements with supplied wire gauges and terminations.
The DLC wiring has four connectors, engineered with circuits on 1-25, 1-25, 1-25, and 1-21.
NOTE
For maximum installation flexibility this document does not identify
specific wiring required for originating and terminating points. For
specific information, refer to documentation listed in Table 3. Associated
Documentation (Not Supplied With Kit).
Power Wiring
WARNING
Before making power connections, ensure power is disconnected at the
source and tagged out-of-service.
CAUTION
All grounds must terminate at a known ground source. Do not stack or
combine ground connections. Ensure metal-to-metal contact on ground
connections. Verify ground circuit continuity.
64192RK35XLX-5A
This section assumes that the power requirements detailed in the Engineering Guidelines section of
Appendix B have been satisfied and that power and power wiring is available, adequate, and prepared for
the complete installation. For normal and redundant operation each component of the Total Access 3000/
3050 Retrofit Kit requires a 2-wire primary supply and return, and a 2-wire secondary supply and return
power source; a total of 12 power wires. This is reduced to 8-power wires if work instructions state not to
power the Total Access 3050 Splitter Shelf. Power terminals on the retrofit components are power sharing.
Power wiring should have the appropriate end connectors installed.
Fusing
Each component of the retrofit installation must have fuse protection as follows:
Fan Module
1 amp
Total Access 3000
15 amp
Total Access 3050
5 amp*
* Necessary only if powering the Total Access 3050 Splitter Shelf is required.
Additionally, the fan module has a 1-amp installed fuse adjacent to the power terminals on the backplane.
Cabling
Regardless of the type of termination or configuration, data cables must be pre-routed to near proximity of
their designated connection points. The DSL-side (POTS) and LINE-side (ADSL+POTS) each have two
cable groups with four connectors on each group, plus two additional cables with one connector on each
end. This totals to eighteen amphenol connectors on the Total Access 3050 end, and eighteen splice
modules on the DSL and LINE ends. Two additional cables are provided for T1 termination. Route the
cables as follows:
1. Route the three DSL cable groups to close proximity of the DLC/protector panel connection point.
2. Route the three LINE cable groups to close proximity of the DLC/protector panel connection point.
3. Route the two T1 XMT and T1 RCV cables to close proximity of the T1 connection point.
NOTE
All power wires are properly terminated for connection to the Total
Access 3000/3050 Retrofit Kit equipment. Sufficient slack is provided to
reach the power distribution chamber from any bay. If excess slack is not
desired, the wires can be reterminated.
For more information about the wiring and cabling of the Total Access 3000/3050 Retrofit Kit, see Figure
1, Figure 2, and Figure 3.
Data Connections
Data connections consist of BNC connectors, amphenol connectors, and either 710-style or MS2 splice
modules.
64192RK35XLX-5A
Retrofit Kit
EQUIPMENT LAYOUT
48V PRI
FUSE: 1 AMP
Fan and Baffle
48V SEC
FUSE: 1 AMP
FAN
FAIL
ALM
48V PRI
FUSE: 15 AMP
DS3 / OC3
Total Access 3000
IMA RX (8X)
48V SEC
FUSE:15 AMP
Total Access 3050
IMA TX (8X)
48V PRI
FUSE: 5 AMP
UP TO 216 POTS
48V SEC
FUSE: 5 AMP
UP TO 216 POTS + ADSL
NOTES:
1. All MUX methods are shown on diagram (T1 IMA, OC-3, DS3), but only one method is to be used.
2. Fan alarm is wired to the Total Access 3000 alarm input: RMT
3. Circuits 209 through 216 are wired to IMAs and available only if IMAs are not in place.
Figure 1. Total Access 3000/3050 Retrofit Kit Equipment Layout
Existing DLC Pairs Wiring "Before"

Cable
Connectors
DLC
Channel Bank
X-Connect
Cabinet
Protector
Panel
POTS
POTS
Field Pairs
Retrofit Wiring "After"

Cabling Inside Existing DLC Protection
DS3
TA 3000
X-Connect
Cabinet
Protector
Panel
DLC
Channel Bank
TA 3050
POTS IN
(25 pair)
T1
ADSL+POTS OUT
(25 pair)
ADSL + POTS
Field Pairs
Figure 2. Before and After Retrofit Installation
64192RK35XLX-5A
N/C
10
11
12
N/C
N/C
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
LABEL
Retrofit Kit
Cabling Details
POTS CABLE #3
POTS SPLICE
MODULE
PAIR #
LABEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
POTS CABLE #4
POTS SPLICE
MODULE
PAIR #
LABEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TA3000/ TA3050
LOCATION
CKT
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
NC
SLOT
25
26
27
TA3000/ TA3050
LOCATION
CKT
1
2
3
4
5
6
7
8
SLOT
28
T1 IMA
POTS + ADSL
CABLE #3
POTS+ADSL
SPLICE MODULE
PAIR #
LABEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
DLC TO 3050 193-216 POTS+ADSL
13
PAIR #
SLOT
POTS + ADSL
CABLE #4
POTS+ADSL
SPLICE MODULE
PAIR #
LABEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
IMA XMT
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
DLC TO 3050 193-216 POTS
CKT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
IMA RCV
PAIR #
POTS+ADSL
SPLICE MODULE
LABEL
POTS + ADSL
CABLE #2
LABEL
TA3000/ TA3050
LOCATION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
DLC TO 3050 97-121 POTS
PAIR #
DLC TO 3050 122-146 POTS
SLOT
DLC TO 3050 147-171 POTS
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
POTS SPLICE
MODULE
CKT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
POTS CABLE #2
POTS+ADSL
SPLICE MODULE
PAIR #
POTS + ADSL
CABLE #1
DLC TO 3050 172-192 POTS
DLC TO 3050 76-96 POTS
LABEL
TA3000/ TA3050
LOCATION
POTS SPLICE
MODULE
POTS CABLE #1
N/C
Figure 3. Total Access 3000/3050 Retrofit Kit Cabling Details
64192RK35XLX-5A
3.
DETAILED WORK INSTRUCTIONS
This section details the step-by-step process of installing and wiring the Total Access 3000/3050 Retrofit
Kit. Appendix A: Total Access 3000/3050 Retrofit Kit Installation Summary provides a summary of the
installation procedure.
NOTE
Ensure power wiring is available and adequate. The Total Access 3000/
3050 Retrofit Kit installation requires up to six 48 VDC supply and
return, individually fused, power terminal pairs. Install a new fuse panel if
necessary.
Temporary Mounting Shelf and Mounting Flange Installation

The three retrofit equipment components should be stacked on the temporary mounting shelf one atop the
other for the wiring and installation process. To begin installation of the mounting shelf, perform the
following steps:
1. Mount the temporary mounting shelf at the designated location ensuring there is a minimum 16 inches
of open rack space above it.
Figure 4. Mounting Shelf Installation
2. In a stacked arrangement, place the Total Access 3050 Splitter Shelf on the mounting shelf and the
Total Access 3000 chassis sitting flush on top of it. Install the mounting flanges to both chassis
(usually five-inch front projection mount).
3. If not already completed, assemble the heat baffle and fan module, and install the mounting flanges.
4. Place the fan module assembly on top of the Total Access 3000 chassis.
5. Temporarily slide the stacked assembly against the rack to see where the mounting flange holes align
to the rack mounting holes. At least two holes per mounting flange must align.
64192RK35XLX-5A
6. If necessary, insert shims under the bottom chassis as necessary to raise the stacked equipment, or
make other adjustments to the temporary mounting shelf to align the flange mounting holes to the rack
holes.
NOTE
Taking the action necessary to align the mounting holes now will significantly ease the mounting task later.
Fan Module Installation

This procedure has three wiring requirements:
Ground wire
Power: 48 VDC A and B supply and return
Alarm output A and B connections
NOTE
Ensure that the provided 1-amp fuse is in the fan unit fuse holder.
To install the fan module, perform the following steps:
1. Attach the provided green 14 AWG ground wire with ring terminals on each end to the ground stud.
Allow the loose end to hang free.
2. Ensure slack is left in wiring during the routing process to allow the baffle/fan assembly to be pulled
out for future access if needed.
3. Connect four 18 AWG power wires (two red 48 VDC supply and two black 48 VDC return) from an
existing fuse panel in the cabinet to the fan unit power terminals. Each A and B supply must have
cabinet provided 1-amp fuse protection.
From the next available cabinet power terminals, connect the two A power wires: 48 VDC A and
48 VDC RET A, to the fan module A power terminals.
From the next available cabinet power terminals, connect the two B power wires: 48 VDC B and
48 VDC RET B, to the fan module B power terminals.
64192RK35XLX-5A
1181006L1
INPUT; 48VDC; 0.2A
THIS UNIT MAY BE POWERED
BY REDUNDANT POWER SOURCES
FUSE / 1 AMP
LISTED
ACCESSORY
I.T.E.
E13083
BUSS
USS GMT-X
GMT-X
USE COPPER CONDUCTORS ONLY
-48V
RET
A
-48V
RET
B
-48V
DC
A
-48V
DC
B
ALM
A
ALM
B
FUSE / 1 AMP
USE COPPER CONDUCTORS ONLY
-48V
RET
A
-48V
RET
B
-48V
DC
A
-48V ALM
DC
A
B
ALM
B
Figure 5. Fan Module Power Terminals
Figure 6. Fan Module Wiring
4. Connect the alarm A and B wire ring terminals to the fan ALM A and ALM B alarm terminal posts.
Allow the loose ends to hang free. Alarm wiring will terminate on the alarm wire-wrap posts on the
Total Access 3000.
5. After all wiring connections have been made and verified, dress and lace wiring to accepted
workmanship standards. Install any protective panels or shields that were removed for the wiring
process.
6. Install the fan and baffle shelf in the cabinet with the mounting screws provided. Label according to
local practices.
10
64192RK35XLX-5A
Total Access 3000/3050 Power, Alarm, and DS3 Connections

The following sections detail the requirements for successfully completing power, alarm, and Dual BNC
adapter module connections on the Total Access 3000 chassis and the Total Access 3050 chassis.
Total Access 3000 Wiring
This procedure has four wiring requirements:
Ground wire
Power: 48 VDC A and B supply and return
Alarm input A and B from the fan module
DS3 BNC Adapter Module connection
To make the power, alarm, and DS3 connections, perform the following steps:
1. If present, remove the ground lug from the chassis backplane. Remove the nut and star washer while
using a screwdriver (from the other side) to prevent the ground post from turning and falling out.
Retain the nut and star washer to attach the ground wire. Remove the ground lug.
2. Connect 1 green ground wire using the provided 12 AWG wire w/ring terminals on each end to the
Total Access 3000 ground post. Allow the loose end to hang free.
NOTE
DO NOT REMOVE
BEFORE INSERTION
INTO PCB
AMP
The Total Access 3000 has A and B primary and secondary power sharing
terminals. Power needs to be provided to both A and B terminals. Each A
and B supply must have cabinet provided 15-amp fuse protection.
TERM
IN
TERM
OUT
Total Access 3000 Backplane
J33
-48 VDC PRI
TS1
-48 VDC SEC
TS2
FR GND
-48 VDC RET
-48 VDC RET
Figure 7. Total Access 3000 Backplane
64192RK35XLX-5A
11
3. Connect four 12 AWG power wires (2 red 48 VDC supply and 2 black 48 VDC return) from an
existing fuse panel in the cabinet to the Total Access 3000 power terminals, labeled TS1 and TS2.
Remove safety shield from the Total Access 3000 and from the next available cabinet power
terminals, connect the two A power wires: 48 VDC A and 48 VDC RET A, to the Total Access 3000
TS1 power terminals.
From the next available cabinet power terminals, connect the two B power wires: 48 VDC B and
48 VDC RET B, to the Total Access 3000 TS2 power terminals. Replace safety shield.
Figure 8. Total Access 3000 Power and Ground Connections
4. Wire wrap the ALM A and ALM B fan alarm wires to the designated P22 AUX alarm input posts
located underneath the PAIR 6 amphenol connector on the Total Access 3000 backplane without
regard to polarity.
Figure 9. External Input Connections
5. If DS3 is required, install the Dual BNC Adapter Module (P/N 1181004L2) onto the Total Access
3000 backplane.
NOTE
DS3 signaling may not be required at the time of installation. However,
by installing the DS3 connection and coaxial cables now, rear access will
not be required to add DS3 signaling if it is required in the future.
12
64192RK35XLX-5A
Figure 10. BNC Adapter Module
Figure 11. Dual BNC Adapter Module Connection
6. Connect coaxial cables to the BNC Adapter Module.
64192RK35XLX-5A
13
NOTE
The Total Access 3000/3010 Dual BNC Adapter Module coax cables are
not supplied with the kit.
.
Figure 12. BNC Cable Connection
14
64192RK35XLX-5A
Total Access 3050 Power Wiring

Power connections are required only if local practices require metallic loop test access. However, the
frame ground must always be connected. Power is not required for normal ADSL/POTS splitter functions.
This procedure has two wiring requirements:
Ground wire
Power: 48 VDC A and B supply and return (if required for metallic loop test access)
Figure 13. Total Access 3050 Backplane
Figure 14. Total Access 3050 Power Connections
To make the power connections to the Total Access 3050 chassis, perform the following steps:
1. Connect 1 green ground wire using the provided 14 AWG wire w/ring terminals on each end to the
Total Access 3050 ground post. Allow the loose end to hang free.
2. Connect four 18 AWG power wires (2 red 48 VDC supply and 2 black 48 VDC return) from an
existing fuse panel in the cabinet to the Total Access 3050 power connections.
64192RK35XLX-5A
15
NOTE
The Total Access 3050 has A and B primary and secondary power sharing
terminals. Power needs to be provided to both A and B terminals. Each A
and B supply must have cabinet provided 5-amp fuse protection.
From the next available cabinet power terminals, insert the two A power wires: 48 VDC A (red) and
48 VDC RET A (black), into the Total Access 3050 power modular connector. Tighten the retention
screws at the top of the modular connector.
From the next available cabinet power terminals, insert the two B power wires: 48 VDC B (red) and
48 VDC RET B (black), into the Total Access 3050 power modular connector. Tighten the retention
screws at the top of the modular connector.
Insert the modular connector into the Total Access 3050 backplane power connection slot and secure
the modular connector to the backplane by tightening the screws on the front of the modular
connector.
3. After all power connections have been made, label all new connections on the OSP cabinet fuse
distribution panel according to local practices. See Figure 15.
Figure 15. Power Connections Labeled (Typical)
16
64192RK35XLX-5A
Connections Between the Total Access 3000 and Total Access 3050
The following sections detail how to make RS-485 and cabling connections between the Total Access 3000
chassis and the Total Access 3050 chassis.
RS-485 Connections
To make RS-485 connections, perform the following steps:
1. Wire-wrap the RS-485 management bus wiring to the OUT posts on the Total Access 3000 backplane.
2. Wire-wrap the stub ends of the RS-485 wiring to the bus connection IN posts on the Total Access 3050
backplane.
3. Terminate ground (drain) wire at the Total Access 3000 end. See Figure 16.
NOTE
Ensure that the RS-485 A OUT wire from the Total Access 3000 connects
to the RS-485 A IN post on the Total Access 3050 backplane, and the B
OUT wire from the Total Access 3000 connects to the RS-485 B IN post n
the Total Access 3050 backplane.
Figure 16. Total Access 3000/3050 RS-485 Connections
64192RK35XLX-5A
17
Total Access 3000/3050 Interbank Jumper Cables

To connect the Total Access 3000/3050 interbank jumper cables, perform the following steps
1. Connect eight (four long and four short) 64-pin female amphenols to the Total Access 3000 backplane
male connectors. Each cable end is preterminated and appropriately labeled.
Remove all tie mounts from the amphenol connectors on the Total Access 3000 backplane and the
Total Access 3050 backplane.
Tie Mount
Figure 17. Amphenol Connector Tie Mount
Insert and secure the four 64-pin amphenol short cables to the Total Access 3000 backplane
connectors labeled PAIR 5, PAIR 6, PAIR 7, and PAIR 8 with the amphenol connector screws.
Insert and secure the four short cable amphenols coming from the Total Access 3000 backplane
labeled PAIR 5, PAIR 6, PAIR 7, and PAIR 8 to the Total Access 3050 backplane amphenol connectors
labeled: PAIR 5, PAIR 6, PAIR 7, and PAIR 8. See Figure 18.
Figure 18. Interbank Jumper Cable Connections
18
64192RK35XLX-5A
Insert and secure the four 64-pin amphenol long cables to backplane connectors labeled PAIR 1, PAIR
2, PAIR 3, and PAIR 4 with the amphenol connector screws.
Insert and secure the four long cable amphenols coming from the Total Access 3000 backplane
labeled PAIR 1, PAIR 2, PAIR 3, and PAIR 4 to the Total Access 3050 backplane amphenol connectors
labeled PAIR 1, PAIR 2, PAIR 3, and PAIR 4 with the amphenol connector screws. See Figure 19 for
completed connections.
Figure 19. Interbank Jumper Cables Connected
64192RK35XLX-5A
19
Total Access 3050 Cabling

This procedure has the following requirements:
POTS IN (POTS) amphenol cables
ADSL+POTS OUT (LINE) amphenol cables
T1 IMA Cables
To connect the POTS, LINE, and T1 IMA cables, perform the following steps:
1. With the provided cables, connect the POTS IN (POTS) and ADSL+POTS OUT (LINE) amphenols to
the designated backplane connectors. The cables are appropriately labeled for amphenol connection
and pair identification: 1-24, 25-48, etc. The opposite end of these cables terminate with splice
modules. This wiring must be routed within the cabinet so the splice modules reach the associated
modules coming from the DLC to the protector field.
NOTE
There are nine POTS amphenols in three cable assemblies: Two sheathed
100-pair cables with four amphenols each, plus a single 25-pair cable
with one amphenol. Each amphenol has a corresponding splice module on
the opposite end. There are nine ADSL+POTS amphenols in three cable
assemblies: Two sheathed 100-pair cables with four amphenols each, plus
a single 25-pair cable with one amphenol. Each amphenol has a corresponding splice module on the opposite end.
Figure 20. POTS Cable Connections
Figure 21. ADSL+POTS and POTS Cable Connections
20
64192RK35XLX-5A
2. To gain access to an additional 16 circuits of ADSL + POTS, connect the POTS 193-216 25-pair cable
to the amphenol connector labeled POTS 193-216 and the LINE 193-216 25-pair cable to the
amphenol connector labeled LINE 193-216 on the Total Access 3050 backplane.
3. Connect the T1 XMT cable to the Total Access 3050 backplane 50-pin socket labeled: 217-224 LINE.
4. Connect the T1 REC cable to the Total Access 3050 backplane 50 pin socket labeled: 217-224 POTS.
5. After all wiring connections have been made and verified, dress and lace wiring to accepted
workmanship standards. Ensure that all protective panels and shields that were removed for the wiring
process are replaced.
Figure 22. T1 Cable Installation
64192RK35XLX-5A
21
Mount Chassis
The wired chassis are now ready to mount to the OSP cabinet rack. The stacked chassis mounting flanges
should align to the designated mounting holes if they were properly aligned as instructed at the beginning
of this process. To mount the chassis to the rack rails, perform the following steps:
1. While ensuring installed wiring does not get pinched or stressed, carefully slide the stacked chassis to
the rack until the mounting flanges are flush to the rack.
Figure 23. Align Chassis for Mounting
2. With self-tapping screws and starting at the bottom chassis, fasten the flanges to the rack, at least two
screws per flange.
3. Ensure the Total Access 3050 filter is removed from the unit.
4. With the three chassis securely fastened to the rack, remove the temporary mounting shelf.
22
64192RK35XLX-5A
Figure 24. Mounted Chassis
Ground Wires
The three chassis ground wires must be connected to the vertical rack rail. To connect the ground wires to
the rack rail perform the following steps:
1. For each chassis ground wire, unless previously masked, remove the coating down to bare metal on the
rack screw hole where the ring terminal will attach.
2. With a self-tapping screw and star washer, connect the individual ground wires to the rack.
3. Verify ground continuity on all three chassis.
64192RK35XLX-5A
23
Reterminate DLC, Protector Block, and T1 Connections

To reterminate the DLC and protector block connections, perform the following steps:
1. Reterminate the nine POTS splice modules coming from the Total Access 3050, to the matching splice
modules coming from the DLC. All cables to be labeled.
2. Using a splice module separator tool, separate the DLC/protector field connections and reterminate the
connectors coming from the DLC channel bank to the POTS IN cables from the Total Access 3050
using a hand presser.
3. Reterminate the nine ADSL+POTS splice modules coming from the Total Access 3050, to the
matching splice modules coming from the protect block using a hand presser.
4. Route the T1 cables to the T1 cross connect field, and terminate according to local practices.
Figure 25. DLC and Protector Field Connector Separation
5. After all connections are made and verified, dress and lace all wiring and cabling to accepted
workmanship standards. Make use of all cable management and protection devices.
24
64192RK35XLX-5A
Figure 26. Dressed Wiring
NOTE
Inspect the all new wiring to ensure all connections are properly made.
Dress and lace wiring to accepted workmanship standards. Replace all
shields removed for the wiring process.
64192RK35XLX-5A
25
Fuse Installation
Install all necessary fuses into the OSP cabinet fuse panel to provide power to the Total Access 3000/3050
Retrofit Kit equipment.
Figure 27. Fuse Installation
Continuity Testing and Door Labels

Test all Total Access 3000, Total Access 3050, ADSL + POTS, and IMA circuits.
Equipment Required
The following equipment is required for circuit testing:
Test Access Module (TAM) (ADTRAN P/N 1181980L1)
Test Lead grounded to CO or frame ground at one end
Multimeter
POTS card
Wire for grounding the cross-connect cabinet circuits.
NOTE
This procedure is easier if two people conduct the testing.
26
64192RK35XLX-5A
Test ADSL Circuits

This procedure verifies continuity from the Total Access 3000 through the Total Access 3050 to the
protector block or the cross-connect cabinet. To test the ADSL circuits, perform the following steps:
1. Insert the TAM into slot 1 of the Total Access 3000.
NOTE
If testing through protector blocks, insert 5-pin protector modules for
circuits being tested.
2. Ground tip and ring the at the cross-connect cabinet for the slot which correlates to the TAM location.
The TAM LED labeled PR1 should illuminate Red for tip and Green for ring.
3. Repeat for slots 2-28.
Test POTS Cable Continuity
This procedure verifies continuity from the DLC shelf through the Total Access 3050 and out to the
protector panel. To test the POTS circuits, perform the following steps:
1. Insert a POTS card into slot 1 of the DLC channel bank.
2. Using a multimeter, ensure 48V power at corresponding location of Slot 1 in the protector block or
cross-connect cabinet.
3. Repeat for slots 2-28.
Door Label Application
Apply the two provided door labels in the appropriate space according to local practices.
Figure 28. Door Label Application
64192RK35XLX-5A
27
4.
MAINTENANCE
The Total Access 3000/3050 Retrofit Kit installation does not require routine maintenance for normal
operation other than local maintenance requirements. Refer to specific unit documentation for individual
unit maintenance requirements.
ADTRAN does not recommend that repairs be attempted in the field. Repair services are obtained by
returning the defective unit to ADTRAN. Refer to the 6. Warranty and Customer Service section for
further information.
5.
SPECIFICATIONS
Specifications for the Total Access 3000/3050 Retrofit Kit are detailed in Table 4.
Table 4. Specifications
Environmental
Operating Temperature:
40C to 65C
Storage Temperature:
40C to 85C
Relative Humidity:
Maximum Current Draw:
Maximum Heat Dissipation:
95 percent maximum @ 50C, noncondensing

11 amps maximum @ 48VDC
500 watts
Physical
Dimensions:
Weight:
16 in. H
23 in. W
12 in. D
45 lb. fully populated
Part Number
28
4192RK357L1
12 ft. Retrofit Kit with 710 splice modules
4192RK352L1
12 ft. Retrofit Kit with MS2 splice modules
4192RK357L2
16 ft. Retrofit Kit with 710 splice modules
4192RK357L2
16 ft. Retrofit Kit with MS2 splice modules
64192RK35XLX-5A
6.
WARRANTY AND CUSTOMER SERVICE
ADTRAN will replace or repair this product within the warranty period if it does not meet its published
specifications or fails while in service. Warranty information can be found at www.adtran.com/warranty.
U.S. and Canada customers can also receive a copy of the warranty via ADTRANs toll-free faxback
server at 877-457-5007.
Request document 414 for the U.S. and Canada Carrier Networks Equipment Warranty.
Request document 901 for the U.S. and Canada Enterprise Networks Equipment Warranty.
Refer to the following subsections for sales, support, CAPS requests, or further information.
ADTRAN Sales
Pricing/Availability:
800-827-0807
ADTRAN Technical Support

Pre-Sales Applications/Post-Sales Technical Assistance:
800-726-8663
Standard hours: Monday - Friday, 7 a.m. - 7 p.m. CST
Emergency hours: 7 days/week, 24 hours/day
ADTRAN Repair/CAPS
Return for Repair/Upgrade:
(256) 963-8722
Repair and Return Address

Contact Customer and Product Service (CAPS) prior to returning equipment to ADTRAN.
ADTRAN, Inc.
CAPS Department
901 Explorer Boulevard
Huntsville, Alabama 35806-2807
64192RK35XLX-5A
29
30
64192RK35XLX-5A
Appendix A: Total Access 3000/3050

Retrofit Kit Installation Summary
TASK
1
DESCRIPTION
Temporary Mounting Shelf and Mounting Flange Installation on page 8
Install the Temporary Mounting Shelf in the OSP cabinet rack leaving at least 16 inches of empty space above it for
the Total Access 3000/3050 Retrofit Kit equipment
Place the Total Access 3000/3050 Retrofit Kit equipment on top of the Temporary Mounting Shelf and check
alignment of the flange mounting holes to the rack holes
Fan Module Installation on page 9

Route power wires near their destinations in the power distribution or fuse and alarm panel section(s) of the cabinet
Connect ground, power, and alarm wires to the fan module
Install the Fan Module into the OSP cabinet rack
Total Access 3000/3050 Power, Alarm, and DS3 Connections on page 11

Route power wires near their destinations in the power distribution or fuse and alarm panel section(s) of the cabinet
Connect ground, power, and alarm wires from the OSP cabinet power distribution panel to the Total Access 3000
chassis backplane
Install BNC Adapter Module and customer supplied coax cables onto the Total Access 3000 backplane
Connect ground, power (if required), and alarm wires from the OSP cabinet power panel to the Total Access 3050
chassis backplane
Connections Between the Total Access 3000 and Total Access 3050 on page 17
Install 25-pair amphenol-ended jumper cables between the Total Access 3000 chassis and the Total Access 3050
Splitter Shelf
Total Access 3050 Cabling on page 20

Route splice connector ends of POTS IN, ADSL + POTS OUT, and T1 IMA cables near their connection
destinations at the front side of the DLC equipment
Connect nine POTS IN and nine ADSL + POTS OUT amphenols to the Total Access 3050 Splitter Shelf backplane
Connect two T1 IMA cables (T1 XMT and T1 RCV) to the Total Access 3050 Splitter Shelf backplane
Mount Chassis on page 22

Mount the Total Access 3000 chassis and the Total Access 3050 Splitter Shelf to the OSP cabinet rack
Terminate chassis ground connections to the OSP cabinet equipment rack according to local practices
Reterminate DLC, Protector Block, and T1 Connections on page 24

Separate the splice connector on the cable that runs from the DLC equipment to the protector field. Connect the
splice connector from the DLC equipment to the POTS IN connector from the Total Access 3050 Splitter Shelf.
Connect the splice connector from the protector field to the ADSL + POTS OUT connector from the Total Access
3050 Splitter Shelf. Reterminate T1 connections at the T1 cross connect field according to local practices.
Fuse Installation on page 26

Insert appropriate fuses into the OSP cabinet fuse panel
Continuity Testing and Door Labels on page 26

Test all Total Access 3000 shelf, Total Access 3050 Splitter Shelf, ADSL + POTS, and IMA circuit cabling for
continuity
Apply door labels
64192RK35XLX-5A
A-1
This page is intentionally blank.
A-2
64192RK35XLX-5A
Appendix B: Total Access 3000/3050

Pre-Installation Considerations
ENGINEERING GUIDELINES
There are four primary areas that must be considered when planning the Total Access 3000/3050 Retrofit
Kit installation:
Heat Dissipation on page B-1
Power Plant Capacity on page B-2
Backup Battery Capacity on page B-4
Available Space on page B-4
Each of these will be discussed to the degree necessary to ensure a successful Total Access 3000/3050
Retrofit Kit installation. Other lesser considerations such as wiring and connectors will also be discussed.
Heat Dissipation
The anticipated maximum heat generation of 224 ADSL circuits using the Total Access 3000 ADSL shelf
and Total Access 3050 Splitter Shelf, plus the fan module power draw is approximately 500 watts. It is
preferred that other heat generating equipment not be mounted directly below this equipment due to added
heat flowing up and into the ADSL shelf.
CAUTION
As a general rule, if the existing metallic cabinet is not equipped with a
heat exchanger, or cannot otherwise dissipate an additional 500 watts, the
Total Access 3000/3050 Retrofit Kit installation may not be feasible.
All electronic equipment generates a certain amount of heat that should not be allowed to stagnate within
the confines of the equipment itself. Heat dissipation and air flow are extremely important issues for the
proper performance of any electronic equipment, no matter where it is installed.
In an outside plant metallic cabinet, heat is generated by both the electronic equipment installed and by
solar penetration. Metallic cabinets have the ability to dissipate only a small amount of that heat without
assistance. The amount of heat a cabinet can dissipate is limited by its design. To overcome this limitation
most cabinets are equipped with a heat exchanger to increase the heat dissipation capacity and therefore
allow for more equipment to be installed in them. While the various configurations of metallic cabinets are
typically designed with these factors in mind, care must be taken so that the addition of new equipment
does not exceed its design limitations.
Typically, the manufacturer of a metallic outside plant cabinet provides the heat dissipation capacity of the
cabinet and is usually expressed in watts. The amount of heat generated by the equipment inside the
cabinet is also expressed in watts. It is important to identify these values prior to adding equipment to any
metallic cabinet.
Air flow within the cabinet is extremely important. Stagnant hot air within the cabinet and within the
equipment itself can have a dramatic negative impact on proper equipment operation. To overcome this
potential, fans are installed to provide improved air flow to eliminate hot spots (heat buildup around heat
generating electronic chips) that can shorten the life span of those chips.
64192RK35XLX-5A
B-1
Determination of Heat Dissipation Capacity

CAUTION
The ratings on the heat exchangers installed in many cabinets are based
on a 20C difference when comparing interior and exterior temperatures.
This figure does not take into consideration the solar effect on the cabinet.
For heat loading analysis, assume that the additional solar effects from
direct sunlight will decrease the capacity of the heat exchanger by 20%.
Therefore, for example, the calculated internal heat load of a cabinet with
a 1400 W (rated) heat exchanger should not exceed 1120 W (80% of
1400 W). This value could vary if a solar shield is installed.
It is difficult to develop hard and fast rules for adding equipment to every type of outside plant metallic
cabinet. Again, air flow within the cabinet and the heat dissipation of the cabinet and heat exchanger(s)
affect the viability of adding equipment inside the cabinet. Ideally, the calculations for heat dissipation
capacity should result with enough cushion to ensure proper operation of the equipment to be added. If
the existing cabinet does not have a heat exchanger, it is probable that it cannot dissipate enough heat to
add high density equipment.
1. Determine the heat dissipation capacity of the cabinet (Value A).
The cabinet manufacturers documentation should provide this information. This value must be
investigated to see if it includes the 20% difference for solar loading, or if a solar shield is installed.
2. Determine the amount of heat generated by the equipment currently installed and working in the
existing cabinet. (Value B)
Value B heat is generated by all powered equipment including the power supply. This information
should be located in the manufacturers documentation for each specific product.
NOTE
The isolated and vented battery and battery warmer should not be
included in heat calculations.
3. To derive the approximate value of additional heat dissipation capacity within the existing cabinet,
Subtract Value B from Value A.
The resulting value should be more than the additional heat generated by the retrofit equipment (500
watts).
Power Plant Capacity

The power requirement for the Total Access 3000 plus the Total Access 3050 Splitter Shelf deploying 224
ADSL circuits, plus the fan module is approximately 11 amps. If the power supply in the existing cabinet
does not have sufficient incremental capacity over the existing equipment requirements, additional power
will have to be provided in the cabinet.
B-2
64192RK35XLX-5A
Available Capacity for New Equipment

An existing cabinet is typically equipped such that the power supply provides adequate DC amperage
required by the electronics currently installed. In most cases there is sufficient additional power capacity to
drive new equipment added to the cabinet. It should be noted that while there is sufficient capacity, there
may not be enough modular rectifiers installed to provide power for additional equipment over and above
the current configuration.
Power capacity can be added to many power supplies with additional modular rectifiers. The existing
power supply may have modular rectifiers that could either be replaced with a higher amperage rated
rectifier(s) or that has an available slot for an additional rectifier that will provide enough DC power for the
new equipment. Verify that the power wiring is sufficient to handle the current.
Calculating Power Plant Capacity
There are two primary categories of power consuming equipment in an OSP cabinet:
Electronic equipment
Cabinet heat exchanger
To determine if there is enough excess power capacity, or that sufficient rectifiers are available, the power
requirements of each these two primary categories must be determined.
The existing DLC and any other active electronic equipment in a cabinet has a maximum power draw
value expressed in watts or amps. These values can be found in the specific vendor documentation.
To calculate the power available, the following formula is an example for deriving the value.
Example: Assume two 672 line DLC systems are installed in the cabinet:
Values are for calculation purposes only.
HP = Heat Exchanger Power Draw = 5 amps
DP = 672 Line DLC System Power Draw = 13 amps x 2
MP = Mux Power Draw (OC-12) = 10 amps
OP = Other Equipment Power Draw = 48 watts = 1 amp
TP = Total Power Draw for the cabinet as
configured = HP + DP + MP + OP
If a cabinet is populated with the equipment referenced in the example above, the Total Power Draw for the
configuration is HP + DP + MP + OP = 42 amps (or, 5 + (2 x 13) + 10 + 1) = 42 amps).
If the existing power supply has a capacity of 75 amps and has modular rectifiers, it is simple to determine
the amount of power available in the cabinet as configured. A typical configuration may have space for
five 15-amp rectifiers for a total output of 75 amps. If redundant power is required, the rule of thumb is
usually designated as N+1; where N = Number of rectifiers needed for the required power output and +1 =
one additional rectifier for redundancy.
If the existing power supply is modular and is equipped with four 15-amp rectifiers, then there are enough
rectifiers for the legacy configuration (3 @ 15 amps) with one additional 15-amp rectifier for redundancy.
Therefore, to ensure there is enough power capacity for the additional ADTRAN ADSL equipment, one
15-amp rectifier should be installed in the existing power supply bringing the total to 5 rectifiers.
64192RK35XLX-5A
B-3
Backup Battery Capacity

As previously described, the power requirement for the Total Access 3000/3050 Retrofit Kit is
approximately 11 amps. If the backup battery plant in the existing cabinet is to support the operation of all
equipment installed for eight (8) hours, the batteries should have an additional 88 Ahr capacity over and
above the capacity required for supporting the existing equipment (including the heat exchanger fans).
If the additional Total Access 3000/3050 Retrofit Kit equipment is to be connected to the existing power
supply, unless some type of isolating power switch is installed, the new equipment will draw from the
existing backup battery plant when commercial AC power is lost.
An alternative to this arrangement is to install a new separate power supply for the Total Access 3000/3050
Retrofit Kit equipment so it is isolated from the battery plant.
The desired arrangement, the isolation switch or an additional power supply, should be determined before
planning for the Total Access 3000/3050 Retrofit Kit installation.
Available Space
The Total Access 3000 and 3050 chassis are each 6-inches high. The fan module is 4-inches high for a total
of 16 inches. Their stacked configuration must be maintained for both fan cooling of the Total Access
3000, and the included jumper cable lengths connecting the Total Access 3000 to the Total Access 3050.
Because of access restrictions, all three chassis will be wired up while resting on a temporary assembly
shelf. The wired chassis will then be positioned to the rack and mounted, and the assembly shelf removed.
Assembly Shelf
It should be noted that the assembly shelf requires an additional 4 inches of rack space. Although removed
after installation, the Total Access 3000/3050 Retrofit Kit therefore requires a total of 20 inches of rack
space. However, this 4-inch buffer zone allows an additional heat baffle to be installed in the event a heat
generating component is mounted beneath the retrofit equipment.
Support Equipment Space
Although designed for installation without the need for additional equipment, in some cases the cabinets
legacy equipment may not be sufficient to support retrofit installation, additional space may be required to
install termination interfaces (modems, NIU), fiber termination, or power supply. This additional space is
independent of the Total Access 3000/3050 Retrofit Kit required space.
CABLING SCHEMES
This section describes some cabling schemes in the equipment chamber area of the OSP cabinet where the
equipment is installed, and then wired to the protection field typically located in the end chamber.
POTS IN (POTS) Cabling - Protection Requirements

The DLC POTS pairs must be cabled to the POTS IN side of the Total Access 3050 shelf via 25-pair cables
with 50-pin amphenols on the back of the Total Access 3050 shelf. This can be done by connecting to the
splice module connectors at the side of the existing DLC channel bank. This method does not require
additional lightning protection.
B-4
64192RK35XLX-5A
ADSL + POTS OUT (LINE) Cabling - Protection Requirements

Once POTS IN circuits are connected to the Total Access 3050 shelf, the ADSL+POTS OUT cabling
termination method should be determined. This can be done by connecting to the splice modules at the side
of the legacy DLC channel bank. This method does not require additional lightning protection.
DLC Connections
There are two possible DLC wiring methods possible as shown in Figure B-1 below. Many DLC channel
banks are wired from the backplane on 50-pin connectors. However, some DLC channel banks have pairs
124 on each of four connectors and dropping the 25th pair from each binder group, while other channel
banks have the first 96 pairs wired and dropping the last four pairs out of a 100 pair cable (25, 25, 25, 21).
Last Pair
Each Pair
Circuits
DLC
25 Pair Cable (1-25)
1-25
26-50

Circuits
OR
DLC
51-75
76-96 (4 dropped)
1-24 (1 dropped)
25-48 (1 dropped)
49-72 (1 dropped)
73-96 (1 dropped)
Figure B-1. DLC Wiring Methods
Inside the cabinet, the DLC channel bank is wired to the protector panel then on to the field distribution
pairs.
In any configuration, the wiring rework plan for this Total Access 3000/3050 Retrofit Kit is to separate the
DLC from the protector panel and insert the retrofit equipment between them. Both the input and output
cabling from the Total Access 3050 will have either 710-style or MS 2 splice module connectors to match
the legacy (equipment-side and field-side) connectors.
The standard retrofit configuration will have either MS2 type or 710-style connectors coming from the
Total Access 3050. There are twenty 50-pin amphenols on the Total Access 3050 backplane arranged in a
vertical configuration. For this application nine of the amphenols are designated for POTS coming from
the DLC, and nine designated for ADSL+POTS for termination on the protect panel. The remaining two
amphenols, located left-most on the rear of the backplane (P27 and P28), are designated for T1 IMA
transport.
NOTE
In any retrofit configuration, the new equipment is to be surge protected
with the protector panel between the Total Access 3050 and the field or
the network.
See Figure B-2 for a before and after basic retrofit configuration.
64192RK35XLX-5A
B-5
Existing DLC Pairs Wiring "Before"

Cable
Connectors
DLC
Channel Bank
X-Connect
Cabinet
Protector
Panel
POTS
POTS
Field Pairs
Retrofit Wiring "After"

Cabling Inside Existing DLC Protection
DS3
TA 3000
X-Connect
Cabinet
Protector
Panel
DLC
Channel Bank
TA 3050
POTS IN
(25 pair)
T1
ADSL+POTS OUT
(25 pair)
ADSL + POTS
Field Pairs
Figure B-2. Before and After Retrofit Installation
B-6
64192RK35XLX-5A
Notes

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Total Access 3000/3050

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

To the Holder of the Document

901 Explorer Boulevard

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

This is the initial issue of this practice.

This font indicates references to other documentation, or sections of documents.

This font is used for emphasis.

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

800-615-1176, ext. 7500

3. Detailed Work Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

Appendix A: Total Access 3000/3050 Retrofit Kit Installation Summary . . . . . . . . . . . . . A-1

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

Total Access 3000/3050 Retrofit Kit Equipment Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

HANDLING PRECAUTIONS REQUIRED.

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

Customized Fan Module Wiring

Customized Total Access 3000 Wiring

Customized Total Access 3050 Wiring

Customized Cabling and Connectors

- POTS Cables from the Total Access 3050 to termination point

- T1 Cables from the Total Access 3050 to termination point

Fuse, GMT, 1 amp (Fan Module)

Fuse, GMT, 15 amp (Total Access 3000

Fuse, GMT, 5 amp (Total Access 3050

Door Labels (Wiring, Data)

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

12-foot 710 Splice Module Cables

12-foot MS2 Splice Module Cables

16-foot 710 Splice Module Cables

16-foot MS2 Splice Module Cables

Total Access 23-Inch Fan Assembly Installation and Maintenance Practice

Total Access 3000 23-Inch Chassis Installation and Maintenance Practice

Total Access 3050 Splitter Chassis Installation and Maintenance Practice

Total Access 3000/3010 Dual BNC Adapter Module Job Aid

Total Access 3000/3010 Test Access Module (TAM) Job Aid

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

Total Access 3000

Total Access 3050

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

Fan and Baffle

Total Access 3000

Total Access 3050

UP TO 216 POTS + ADSL

Figure 1. Total Access 3000/3050 Retrofit Kit Equipment Layout

Existing DLC Pairs Wiring "Before"

Retrofit Wiring "After"

Figure 2. Before and After Retrofit Installation

Total Access 3000/3050 Retrofit Kit Installation and Maintenance Practice

DLC TO 3050 97-121 POTS+ADSL

DLC TO 3050 193-216 POTS

DLC TO 3050 122-146 POTS+ADSL

DLC TO 3050 147-171 POTS+ADSL

DLC TO 3050 172-192 POTS+ADSL

DLC TO 3050 97-121 POTS

DLC TO 3050 122-146 POTS

DLC TO 3050 147-171 POTS

DLC TO 3050 1-25 POTS+ADSL

DLC TO 3050 26-50 POTS+ADSL

DLC TO 3050 172-192 POTS

DLC TO 3050 76-96 POTS