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EPM18J-OP2-1
1200-6
LC-Type
(with 1000/1100 mm shoes)
Operators Manual
Parts Catalog
URL:http://www.hitachi-c-m.com
Serial No.
001001 and up
INTRODUCTION
This Operators Manual and Parts Catalog explain
left-hand of the machine are used so as to correspond to the boom, engine, operators seat, and
operators seat opposition sides respectively.
All information, illustrations and specifications in this manual are based on the latest product information available
at the time of publication. The right is reserved to make changes at any time without notice.
2009 Hitachi Construction Machinery Co., Ltd.
All rights reserved.
CONTENTS
OPERATORS MANUAL
SAFETY
Recognize Safety Information.............................. 1-1
Understand Signal Words.................................... 1-1
Precautions for Operation of LC-type Machine ... 1-2
TRANSPORTING
Packing Dimensions and Weights
for Transportation .......................................... 2-1
MAINTENANCE
Check Tightening Torque of Bolts and Nuts........ 3-1
SPECIFICATIONS
Backhoe Shoe Types and Applications ............... 4-1
CONTENTS
MEMO
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SAFETY
RECOGNIZE SAFETY INFORMATION
These are the SAFETY ALERT SYMBOLS.
When you see these symbols on your machine or in
this manual, be alert to the potential for personal injury.
SA-688
the degree or level of hazard - DANGER, WARNING, or CAUTION - are used with the safety alert
symbol.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
Some safety signs do not use any of the designated signal words above after the safety alert
symbol are occasionally used on this machine.
SA-1223
1-1
SAFETY
PRECAUTIONS FOR OPERATION OF
LC-TYPE MACHINE
As for general precautions, refer to the EX1200-6 Hitachi Hydraulic Excavator Operators Manual. This
manual describes the specific precautions required
when operating machines equipped with the LC side
frames and 1000/1100 mm (39/43) wide shoes.
This safety alert symbol is given to important
instructions for safety. Observe instructions
with the safety alert symbol to prevent personal injury and/or death. Before operating
and/or servicing the Hydraulic Excavator,
thoroughly read instructions for safety.
Rough Terrain
The LC-track has been designed to reduce the
ground contact pressure and to increase machine
stability when the machine is operated on soft
and/or swampy terrain. Therefore, if the LC-type
machine is operated on rough terrain (covered with
scattered rocks, pebbles, and/or boulders), greater
impact may be applied to the machine, possibly resulting in damage to the components. Never operate the LC-type machine on such rough terrain.
1-2
TRANSPORTING
PACKING DIMENSIONS AND WEIGHTS FOR TRANSPORTATION
Track
1710 mm
(5 7)
7060 mm (23 2)
width : 1000 mm (39)
1100 mm (43)
weight : 17400 kg (38400 lb) 1000 mm (39) shoe x 2
17800 kg (39200 lb) 1100 mm (43) shoe x 2
M113-06-011
Ladder
937 mm
(37)
645 mm
(25)
Width: 452 mm (18)
Weight: 24.6 kg x 2 (54.2 lb x 2)
M17F-06-005
Cover
796 mm
(31)
736 mm (29)
M18J-OP2-001
2-1
TRANSPORTING
MEMO
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2-2
MAINTENANCE
Check Tightening Torque of Bolts and Nuts
--- Every 250 Hours (first time after 50 hours)
Check tightness after first 50 hours then every 250 hours.
Tighten to torque shown if any are loose. Bolts and nuts
should be replaced with the same or higher grade.
IMPORTANT: Check and tighten bolts and nuts using
a torque wrench.
Torque Specifications
No.
1
2
3
4
5
6
7
8
Descriptions
Travel device mounting bolt
Travel motor mounting bolt
Sprocket mounting bolt
Upper roller mounting bolt
Lower roller mounting bolt
Track shoe mounting bolt
Track guard mounting bolt
Side frame mounting bolt
Bolt Dia
mm
27
18
27
22
27
33
27
42
Qty
52
8
60
24
72
424
28
52
N = 120 Nxm
3-1
Wrench
Size (mm)
41
27
41
32
41
41
41
65
Nxm
1400
300
1400
750
1400
3500
1400
4000
Torque
(kgfxm)
(140)
(30)
(140)
(75)
(140)
(350)
(140)
(400)
(lbfxft)
(1010)
(215)
(1010)
(550)
(1010)
(2530)
(1010)
(2890)
MAINTENANCE
1. Travel device mounting bolt.
Tool:
Torque:
41 mm
1400 Nxm (140 kgfxm, 1010 lbfxft)
M142-07-069
27 mm
300 Nxm (30 kgfxm, 215 lbfxft)
M142-07-068
41 mm
1400 Nxm (140 kgfxm, 1010 lbfxft)
M142-07-070
32 mm
750 Nxm (75 kgfxm, 550 lbfxft)
M142-07-071
3-2
MAINTENANCE
5. Lower roller mounting bolts.
Tool:
Torque:
41 mm
1400 Nxm (140 kgfxm, 1010 lbfxft)
M142-07-072
41 mm
3500 Nxm (350 kgfxm, 2530 lbfxft)
M142-07-073
41 mm
1400 Nxm (140 kgfxm, 1010 lbfxft)
M142-07-074
65 mm
4000 Nxm (400 kgfxm, 2890 lbfxft)
M142-07-075
3-3
MAINTENANCE
MEMO
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3-4
SPECIFICATIONS
BACKHOE SHOE TYPES AND
APPLICATIONS (LC-Type)
Shoe Types and Applications, and Machine Specifications When Employing Them
Shoe Width
Application
Operating Weight
Basic Machine Weight
Cab Height
Minimum Ground Clearance
1020 mm (3 ft 4 in)
1020 mm (3 ft 4 in)
Undercarriage Length
Undercarriage Width
Ground Pressure
4-1
SPECIFICATIONS
MEMO
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4-2
MEMORANDUM
,
Correctly fill in the following columns. Use these information when ordering the service parts and servicing the
machine.
Product Identification Number
Engine Type
Engine Mfg. Number
EX1200-6LC
This parts catalog shows the option components of EX1200-6LC Hydraulic Excavator.
For the information not contained here, please refer to the Basic Parts catalog
- 1 -
FOREWORD
1.
2.
T:
P:
H:
Q'TY:
F:
REPLACEABLE PART:
Indicates the part No. and quantity per machine of
the replacement part.
NOTE:
- 2 -
VOORWOORD
1.
2.
Q'TY:
SERIAL NO.(SERIENUMMER):
Het serienummer komt overeen met de
laatste zes cijfers van de PIN (Product
Identificatienummer) op het naamplaatje
D:
H:
F:
H:
D:
K:
R:
S:
Z:
REPLACEABLE PART:
Geeft het onderdeelnummer aan en het aantal per
machine van het vervangonderdeel.
- -
VORWORT
1.
TEILEBESTELLUNG
Bei der Teilebestellung machen Sie bitte die folgenden,
im nachstehenden Beispiel gezeigten Angaben:
(1) Modell/Typ
(2) Produkt Identifikationsnummer
(3) Teile-Nr.
(4) Teilebezeichnung
(5) Anz.
(6) Name und Anschrift des Kufers
2.
Q'TY:
D:
H:
D:
K:
R:
S:
Z:
H:
F:
REPLACEABLE PART:
Gibt die Teilenummer sowie die verwendete Anzahl
eines Ersatzteils pro Maschine an.
Hinweis:
- 4 -
AVANT-PROPOS
Q'TY:
H:
F:
W:
- -
REPLACEABLE PART:
Indique le numro de rfrence et la quantit par
machine de la pice de rechange.
Note:
PR EFAZ I O N E
1.
2.
Q'TY:
D:
H:
F:
REPLACEABLE PART:
indica il codice pezzo e la quantit delle parti di
ricambio per ciascuna macchina.
W:
Nota:
- 6 -
PREFACI O
1.
2.
Q'TY:
D:
H:
H:
D:
K:
R:
S:
Z:
F:
REPLACEABLE PART:
Indica el nmero de la pieza y cuntas lleva cada
mquina.
Nota:
- 7 -
FORORD
1.
2.
Y:
I:
T:
P:
H:
PART NAME:
F:
Q'TY:
REPLACEABLE PART:
Angiver styknummer samt antallet af reservedele pr.
maskine.
Bemrk: Nr du bestiller delen med Y-, I-, eller
P-mrket vist i kolonnen for
ombyttelighed, vil delen vist i kolonnen for
reservedele muligvis automatisk blive
leveret i stedet for den bestilte del.
- 8 -
PREFCIO
1.
2.
Q'TY:
H:
F:
REPLACEABLE PART:
Indica o N. da pea e a quantidade por mquina da
pea de substituio.
W:
- -
Nota:
INNLEDNING
1.
2.
I:
T:
P:
SERIAL NO.(SERIE-nr.):
Serienummeret svarer til de siste seks
tallene i PIN-koden
(productidentifikasjonsnummeret) p
navneplaten.
D:
Q'TY:
H:
F:
REPLACEABLE PART:
Indikerer delenummer og mengde pr. maskin for
reservedelen.
Merk:
W:
- 10 -
FRORD
1.
2.
I:
T:
P:
SERIAL NO.(SERIENR.):
Serienumret verensstmmer med det
sista sexsiffriga numret p PIN-koden
(produktens identifikationsnummer) p
namnplten.
D:
S HR ANVNDER DU DEN HR
RESERVDELSKATALOGEN
PART NAME:
Q'TY:
H:
F:
- 11 -
REPLACEABLE PART:
Anger delens nummer och antalet reservdelar per
maskin.
Obs!:
ESIPUHE
I:
T:
P:
1.
OSIEN TILAAMINEN
Osia tilattaessa tulee ilmoittaa seuraavan
esimerkin mukaiset kohdat.
(1) Malli/tyyppi
(2) Tuote Tunnistusnumero
(3) Osan numero.
(4) Osan nimi
(5) Lukumr
(6) Ostajan nimi ja osoite
SERIAL NO.(Sarjanumero.):
Sarjanumero vastaa nimikilvess olevan
tuotteen tunnistusnumeron (PIN = Product
Identification Number) viimeist kuutta
numeroa.
D:
2.
Q'TY:
H:
F:
REPLACEABLE PART:
Merkitsee osanumeroa ja varaosan mr/kone.
Huomautus: Kun tilaat osan jolla on merkint Y, I tai
P vaihdettavuussarakkeessa,
varaosasarakkeessa nytetty osa
voidaan toimittaa automaattisesti tilatun
osan asemesta.
- 12 -
Hitachi
,
,
. - ,
Hitachi.
, ,
, .
1.
, ,
.
(1) /
(2)
(3)
(4)
(5)
(6)
2.
PART NAME:
Q'TY:
S:
,
.
Z:
,
.
OS: .
US:
( OS
US ,
).
#:
.
Y:
.
I:
,
.
I.
T:
.
P: ,
. ,
.
,
.
.
,
,
,
.
SERIAL NO.( ):
PIN
( ),
.
D:
,
:
,
,
.
W:
H:
D:
K:
R:
H:
F:
.
Hitachi.
. ,
Hitachi.
.
.
,
.
, ,
,
,
.
- 13 -
.
(: D03/09.
,
,
,
2003 ).
.
REPLACEABLE PART:
.
: Y, I
,
,
,
.
I:
T:
P:
1.
D: D
(
D03/09- 2003 09
H: H
F: F
(1)
(2)
(3)
(4)
(5)
(6)
2.
()
W:
H:
D:
K:
R:
S:
Z:
OS:
US:
(OSUS
)
#:
- 14 -
I
P,
SERIAL NO.
PAGE
()
001
()
002
()
003
()
004
()()
005
()()
006
007
EPM18J-OP2-1
001
ITEM
PART NO.
PART NAME
Q'TY
S.C
SERIAL NO.
REPLACEABLE
PART
ICA PART NO.
00
01
21
22
23
24
25
4683739
4683740
8068378
J901650
J222016
7055450
J901635
-; (R)
-; (L)
- (1000mmG)
FRAME;SIDE (R)
FRAME;SIDE (L)
STEP
BOLT
WASHER
LADDER (1000mmG)
BOLT
1
1
2
8
24
2
16
EPM18J-OP2-1
Q'TY
002
ITEM
PART NO.
PART NAME
Q'TY
S.C
SERIAL NO.
REPLACEABLE
PART
ICA PART NO.
00
00A
00B
00C
01
02
03
04
05
06
07
08
09
10
12
13
14
15
16
9289519
9271452
2054017
2054018
4046608
3113181
4239905
4239904
4239903
4239906
991355
3109372
4129441
M341640
3109390
3109373
4379241
4239908
4255055
4675810
O-
;
;
;U-
-
;
O-
;
ADJUSTER ASS'Y
CYL.
CYL.
ROD
O-RING
ROD;PISTON
WEARING
RING;BUCK-UP
PACKING;U-RING
PLATE
RING;RETAINING
GUIDE
O-RING
BOLT;SOCKET
SPRING
BRACKET
NUT
BOLT
VALVE
SPACER
2
1
1
1
1
1
2
1
1
1
1
1
1
6
1
1
1
1
1
1
EPM18J-OP2-1
Q'TY
003
ITEM
PART NO.
PART NAME
Q'TY
S.C
SERIAL NO.
REPLACEABLE
PART
ICA PART NO.
00-06
00
00A
00B
01
02
03
04
05
06
50
51
4666752
4672498
4372499
4672500
4672501
4345582
965969
4672502
4672503
94-2011
J932713
4085857
-;
()
;
O-
ROLLER;LOWER
ROLLER (WITH BUSHING)
ROLLER
BUSHING
AXLE
SEAL;GROUP
O-RING
COLLAR
PIN
PLUG
BOLT
WASHER
18
1
1
2
1
2
2
2
2
2
72
72
EPM18J-OP2-1
Q'TY
004
ITEM
PART NO.
PART NAME
Q'TY
S.C
SERIAL NO.
REPLACEABLE
PART
ICA PART NO.
9292650
9313162
00-15
00
01
02
04
06
08
09
11
12
15
21
21
23
24
4686834
4672678
4697881
4672674
4672675
4672676
4672677
4682511
4697882
4682510
4697883
4686835
4712589
4669039
4669038
(1000G)
(1100G)
()
()
;
;
;
-
;;
- (1000G)
- (1100G)
;-
TRACK-LINK ASS'Y
(1000G)
TRACK-LINK ASS'Y
(1100G)
TRACK-LINK
TRACK-LINK (R)
TRACK-LINK (L)
TRACK-LINK;M
BUSHING;TRACK
BUSHING;MASTER
COLLAR
RING
SEAL
PIN;MASTER
PIN;LINK
SHOE (1000G)
SHOE (1100G)
NUT
BOLT;SHOE
2
2
1
51
53
2
51
2
4
2
204
2
51
53
53
212
212
EPM18J-OP2-1
Q'TY
005
ITEM
PART NO.
PART NAME
Q'TY
S.C
SERIAL NO.
REPLACEABLE
PART
ICA PART NO.
00
02
03
04
05
07
07A
08
08A
09
12
14
15
15A
4683141
4085560
M341240
966993
4683142
4202564
957366
A852323
957366
4121859
4680282
4697767
4279302
4506424
-
;
;
O-
-
;S
O-
;S
O-
;
-
-
;S
O-
HOSE
FLANGE;SPLIT
BOLT;SOCKET
O-RING
HOSE
ADAPTER;S
O-RING
ELBOW;S
O-RING
CLIP;BAND
HOSE
HOSE
ADAPTER;S
O-RING
2
8
16
4
2
2
1
2
1
8
2
2
2
1
EPM18J-OP2-1
Q'TY
006
ITEM
PART NO.
PART NAME
Q'TY
S.C
SERIAL NO.
REPLACEABLE
PART
ICA PART NO.
00
01
03
04
06
07
09
13
13A
13B
15
17
18
7053249
7053248
7054813
7054814
8113236
8113237
J901635
J281230
J901230
4249324
J901230
J222012
J222016
- (R)
- (L)
- (R)
- (L)
- (R)
- (L)
COVER
COVER
COVER
COVER
COVER
COVER
BOLT
BOLT;SEMS
BOLT
WASHER
BOLT
WASHER
WASHER
1
1
1
1
1
1
30
4
1
1
4
4
30
EPM18J-OP2-1
Q'TY
007
PARTS INDEX
PART NO.
PAGE
ITEM
PART NO.
2054017.....
2054018.....
3109372.....
3109373.....
3109390.....
002
002
002
002
002
00A
00B
07
12
10
A852323.....
J222012.....
J222016.....
3113181.....
4046608.....
4085560.....
4085857.....
4121859.....
002
002
005
003
005
01
00C
02
51
09
J901230.....
4129441.....
4202564.....
4239903.....
4239904.....
4239905.....
002
005
002
002
002
08
07
04
03
02
4239906.....
4239908.....
4249324.....
4255055.....
4279302.....
002
002
006
002
005
05
14
13B
15
15
4345582.....
4372499.....
4379241.....
4506424.....
4666752.....
003
003
002
005
003
02
00A
13
15A
00-06
4669038.....
4669039.....
4672498.....
4672500.....
4672501.....
004
004
003
003
003
24
23
00
00B
01
4672502.....
4672503.....
4672674.....
4672675.....
4672676.....
003
003
004
004
004
04
05
02
04
06
4672677.....
4672678.....
4675810.....
4680282.....
4682510.....
004
004
002
005
004
08
00
16
12
12
4682511.....
4683141.....
4683142.....
4683739.....
4683740.....
004
005
005
001
001
09
00
05
00
01
4686834.....
4686835.....
4697767.....
4697881.....
4697882.....
004
004
005
004
004
00-15
21
14
01
11
4697883.....
4712589.....
7053248.....
7053249.....
7054813.....
004
004
006
006
006
15
21
01
00
03
7054814.....
7055450.....
8068378.....
8113236.....
8113237.....
006
001
001
006
006
04
24
21
06
07
9271452.....
9289519.....
9292650.....
9313162.....
94-2011.....
002
002
004
004
003
00
957366......
005
005
003
005
002
07A
08A
03
04
06
965969......
966993......
991355......
PAGE
ITEM
005
006
001
006
006
08
17
23
18
13
J901650.....
006
006
001
006
001
13A
15
25
09
22
J932713.....
M341240.....
M341640.....
003
005
002
50
03
09
J281230.....
J901635.....
PART NO.
PAGE
ITEM
06
EPM18J-OP2-1