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Heavy-Duty
Milling Machines

A COMPLETE LINE OF RUGGEDLY BUILT MACHINES


FOR TOOLROOM AND PRODUCTION WORK

How to make a solid increase


in the profitability
of your milling operations.
In your milling department, it's the speed and
precision with which you remove metal that controls profitability. And no milling machines in this
class on the market today can hog metal quicker
and more precisely than the DoALL line.
Designed to use carbide tooling. Many shops cannot take full advantage of the productivity in
creases that can be obtained on many jobs by using carbide tooling. If you try to use carbide tools
on the typical milling machines in this size range,
they are apt to chip because the machines do not
have the necessary usable horsepower to operate
a 2- or 3-in. carbide face mill , for example. Nor do
they have the rigidity you need to maintain a fixed
relationship between the tool and the workpiece.

With these latest DoALL machines, you have


everything you need to operate carbide tools effi
ciently: machine mass, knee rigidity , big-power
heavy-duty spindle motors and a large bearing surface area on all three axes.
On DoALL's machines, you also get an NS 40 taper
in spindle versus a standard R8 on most competitive models. Plus hardened and ground spindle
drive gears. This gives these DoALL milling
machines three or four times the stability of the
average machine in the head alone. Cutter stability
is assured, even under severe climb milling condi
tions.
Power quill feed is standard. Power on all three
axes (table, saddle and knee) is either standard or
optional, depending on the model. With spindle
speeds up to 4350 rpm available , you have all you
need to drive a carbide tool at its maximum efficient rate. Furthermore, the cutting fluid system is
standard on all models.
Five models to meet every shop requirement.
There are now five machines in the DoALL line; the
FV-1V, FV-2V, FV-4V vertical mills, the FVH-205
vertical/horizontal mill, and the 12-hp FV-128 bed
mill.

The 3- and 4-hp models have a variable speed head.


On the smaller mode ls, t he multipurpose milling
head pivots in bot h planes fo r angular cuts . A
worm gear is provided to posi ti on the head, so that
you no longer have to do it manually (usually a
time-consuming two- ma n job).
If you 've always wanted a horiz ont al mill but never
could afford the luxu;-y, ch eck o ut our Model
FVH-205, which is rugged ly built to operate in
either the vertical or the hori zontal plane.
A complete range of opt ion s and accessories is
available for all -angle mi lling , slotti ng , right-angle
milling, rotary cross-slide m ill ing, high-speed milling and other specialized requi remen t s.
Productivity Package Aides in proper equipment
package for your application. Many t imes the evaluation of capital equipmen t for yo ur requirement precludes the consideration of accessories and tooling which may be necessary to pu t your milling
machine into production. To assis t in this aspect of
your milling machine purchase , DoALL offers a Productivity Package which includes acc ess ories , tooling , cutting fluids, and educat iona l mat erials compatible with the model you se lect . In addition to
assuring everything necessary to operate your milling machine upon receipt , a savin gs in freight
charges is realized compared to order in g and having these items shipped indi vid ual ly after your
machine arrives. The Producti vity Package is jus t
one of the many ways DoALL makes yo ur pu rchase
easy, complete, and productive .
Local Service gives prompt attention to your DoALL
equipment . Should your machine require any service in or out of the warranty period , your local
DoALL sales office has service personnel trained to
perform repair work on your DoALL equipment.
Their efforts are backed by a comprehensive supply
of replacement parts to eliminate delays in getting
your machine back into production.

Ask about these other


DoALL Milling Machines
CNC Series-3- and 5-hp kn ee mill s 3-axis
contouring CNC control s.
FV-128-12-hp bed-type vertical milling machine
with table capac ity of 3300 lb.

DoALL Model FV-1V vertical milling machine


This 3-hp machine features a dual-range, variable-speed
drive (60-490 rpm / 545-4350 rpm), 5-1 / 8-in. quill feed , 153/ 4-in. crossfeed and vertical head that pivots in both planes
for angular milling . It of course has our massive construction for superior cutter stabi lity, hardened-and-ground spindle gears, rigid turret assembly with full 360-degree swing,
rack-and-pinion ram movement and worm gears for swiveling the head to ensure accurate angular positioning.

DoALL Model FV-2V


vertical milling machine

Except for its table size of 10 x 49 in. and center longitudinal


handwheel , it comes equipped the same as the FV-2V and
can be furnished with similar options, such as saddle and
rapid traverse on the knee and factory-installed metric leadscrews and scales. Accessories include an all-angle attachment, right-angle and horizontal milling attachments. Like
the FV-2V, this FV-1V is a good choice for continuous production applications, as well as general shop and school
shop use.

DoALL Model FV-2V vertical milling machine


The FV-2V is a 3-hp machine with a 12- x 49-in . table and an
infinitely variable speed drive providing speeds from 60 to
4350 rpm . The table movement on the longitudinal axis is
a full 37-1 / 2 in. Cross traverse is 15-3/ 4 in. and the knee
movesverticallythrough 17-5/8 in. Power feed for the saddle
and rapid knee traverse are accessories. Power quill with
5-1 / 8-in . travel , NS 40 spindle taper and left/ right, front/
back swivel for angular milling are standard . Throat depth ,
spindle center to column, is 6-5/16-in. minimum and 31-1/2in. maximum .
Longitudinal table feed, cutting fluid system, one-shot lubrication , drawbar, adjustable table travel stops and adjustable
antibacklash nuts on both table and saddle are all standard
A third longitudinal handwheel is provided as standard for
ease of operation.
This machine is ideal for production applications, as well as
for maintenance and tool and die shops , school and research
operations . And because it has the same superrigid structural design as the more powerful DoALL models, you get
more usable horsepower at the cut than with many competitive machines with higher hp ratings.

DoALL Model FV-4V


vertical milling machine

DoALL Model FV-4V vertical milling machine


The Model FV-4V has a 12 x 52-3/ 4-in table with 31-1 / 2-in .
longitudinal travel , 15-3/ 4-in . cross travel and 17-5/ 8-in.
knee travel. With its 4-hp variable speed drive and a speed
range of 60-4150 rpm, you have power to spare .
The FV-4V is a heavy-duty milling machine with 4-hp that
is fully usable because the head will not move. It tilts in only
one plane and is held in place by both locking nuts and a pin.
Drawbar is also furnished as standard with quick-change
spindle , which means you can use your standard tooling
on the initial setup and production .
This machine has an extra-wide 33-in . standard saddle which
eliminates the tendency to tilt encountered on competitive
machines when you run the table out to the longitudinal
ends and dovetail ways which give you accuracy and stability.
Adjustable antibacklash nuts are standard on both table
and saddle. Also standard are power feeds on the quill, table,
saddle and knee. In addition , the FV-4V has worm gear for
head tilt , cutting fluid and one-shot lubrication systems.
(Specifications on Pg. 8)
3

Unmatched rigidity,
versatility and
ease of operation
The key to milling machine accuracy and produc t ivity is rigidity. To achieve this , we start with an
oversized , one-piece, extra-heavy column/base
casting. We use an extra-wide saddle measuring
30 to 33 inches wide . This prevents the table
tilting encountered on competitive machines
which usually have saddles only 25 to 27 inches
wide .
Compare the length of the ways on DoALL machines with any other on the market. You ' ll find
ours are longer. This helps assure that there will
be no table deflection when you run the table out
to the longitudinal ends . Then check the knee on
the DoALL models . It has more mass in the knee
than its biggest competitors.

Ruggedly built for productivity and precision. All


DoALL milling machines have a massive one
piece column/base casting. You have more mass
in the knee than you find on the typical milling ma
chine in this size range . This gives you extra
stability, accuracy and fine finishing capacity.

The DoALL mills also have wider saddle ways than


the typical machine. And it means that you have
enough support on the saddle to be able to run
your DoALL table all the way out to the end of the
ways without any tendency to tilt.
All of the tables on the DoALL machines are over
sized, ranging from 10 x 49 in . to 12 x 52-3/4 in.
This means that you can mill larger and heavier
workpieces without worrying about straining the
machine.

Massive, one-piece column/base


casting is the most rigid used on any
production model milling machines
on the market today.

-- -----------------------------------------~--------------------------------------------------~~

Hardened and ground spindle drive gears are stand ard on all DoALL machines in this series. An NS 40
taper in spindle with a full 11-in. bearing surface
contributes to the superior cutter stability of these
mills, even under heavy climb cutting conditions.
A worm gear is provided for precision angular positioning of the head.
Table and saddle leadscrews are heat treated and
ground tor long lite and precision and are located
in the center of the guideways tor maximum leadscrew accuracy.
The rigid turret assembly has a 360-degree swing
o n a base with a diameter 3 in. larger than its
nearest competitor. Rack-and-pinion ram movement is standard.
Work capacity is virtually unmatched in the industry tor machines in this horsepower range. The
FV-1V, FV-2V , and FV-4V give you 31-1/2 in. of table
t ravel, 17-5/8-in. knee travel and 15-3/4-in. cross
traverse. And they can handle workpieces weighing over half a ton .

(j) The rigid

turret assembly has a 360-degree swing.

Angular cuts in the horizontal plane can be made with prec ision at any point in a 180-degree arc. Left/right head swivel
permits counterbalancing weight of head so that one person
can easily position spindle for angle cuts. It is standard on all
machines except the FVH-205. On the FV-4V you have posi
t ive locking of the head for vertical milling.

@ Angular cuts in the front-toback plane can be made with the


FV-1V, FV-2V and FVH-205. A worm gear is provided for
sw iveling the head easily without assistance. FV-1 V and
FV-2V only.

@ All controls are within easy reach. A multiple handwheel


system for longitudinal feed includes a third handwheel lo
cated on the saddle (FV-2V, FV-4V, and FVH-205) as standard
equipment. All handwheels are spring loaded and free wheel
ing for safety. The positioning of feed lever determines direction of table feed . One lever operates both rapid traverse and
feed. The central control panel is front mounted for operator
convenience. All electrical components are also easily accessible for inspection and maintenance , if required.

DoALL's FVH-205
combination horizontal/
vertical milling machine
Combines outstanding versatility
with heavy metal removal rates
This versatile massively built mill can handle a wide variety
of such machining operations as boring , drilling , vertical
and horizontal milling , slotting and diesinking It has the
power and stability to make heavy cuts using modern tooling
Rapid changeover. Conversion from vertical to horizontal
models is quick and easy. Just retract the forearm , loosen
four bolts on the head and rotate the head to an y angle in
an arc 150 degrees from the horizontal. Stops are prov ided
at 0 and 90 degrees .
Power to spare. The FVH-205 has a 2-speed , electrically reversible 8-hp spindle drive motor, providing 2 speed ranges, giving you 18 separate speed
selections from 40 through 1500 rpm. Spindle taper is NS
40 with an NS 50 as optional .
Heavy-duty design. The 5500-pound machine is constructed
of heavy, stabilized pearlitic castings that are ribbed for ~
strength Crossfeed and longitudinal screws are placed at
the center between their respective ways for stability and
ease of movement. An outboard knee support is prov ided
for table stability. Gears are made from chrome-nickel steel ,
hardened and ground and encased in an oil bath . Tapered
locking gibs are used and a central lubricating system i
provided for ways and screws.
Extra-large table. A full 12 x 52-3 / 4 in . Power feed for table ,
saddle and knee are standard. Longitudinal (31-1 / 2-in. travel)
and crossfeed (15-3 / 4 in. traverse) range is 1/ 2 through
20-7/ 8 ipm and vertical feed is 1/ 4 through 10-7/ 16 ipm,
with a rapid traverse of 85 ipm for longitudinal and cross
travel and 42-1 / 2 ipm for vertical movements.

Limit switches shut off the longitudinal and cross feeds automatically at stops which you can preset. The crank-operated
ram provides 25-in. movement front to back. A telescoping
knee-elevating screw permits 0- to 19-3/ 4-in. clearance in
the vertical mode and 26-3 / 4 in. for horizontal operation.
Easy to operate. Controls for the machine are grouped at
the front for easy access and operator convenience. Longitudinal table travel can be controlled by an extra handwheel
positioned on the left front of the machine, as well as by
"snapout' " handwheels at both ends of the table. Speed
selector dials are color coded for fast and accurate setting.
Standard equipment. Also includes cutting fluid and oneshot lubricating systems , drawbar, saddle and knee locks,
neoprene wipers, the overarm support, a fully equipped
tool box and a set of six NC quality DoALL end mills.
Options add to versatility. Accessories include universal
dividing heads , rotary tables with dividing plates, swiveling
vise , collet holder and collets , a complete range of arbors
and arbor supports and automatic lubrication.
(Specifications on Pg. 8)

DoALL"s Model FVH-205 is th e


most v ersatile in our line . Th is
combination vertical / horizontal
milling machine uses a singl e
swi vel head for milling in any
plane from 0 to 150 Powered
by a 2-speed , electri cally reversible, 8-hp spindle drive motor,
with 2-speed gearbox, the FVH205 can handle any job from
heavy hogging cuts to fin e finishing . Straddle c uts, multi slotting , conventional and climb
cutting, angular cuts, diesinking ,
boring, drilling - you name it, the
FVH-205 can do it with speed
and precision unmatched at the
price .
Model FVH -205 in horizontal
mode. Conversion from vertical
to horizontal mode is rapid. An
easy-to-mount overarm outboard
support, slotted to accommodate
va ryin g knee heights , insures
high accuracy on he avy cuts
when the arm is extended during
horizontal milling and when arbor
and supports are mounted for
multiple cutter milling or slotting .

Model FV-128
bed-type 12.5 hp
vertical milling
machine
Designed and ruggedly built for heavy-duty
milling and precision boring of large
workpieces
The FV-128 stationary bed provides a tabl e capacity of up to 3300 lb (1500 kg ). The rugged construction permits heavy chip removal with littl e or no
v ibration . Vertical head travel is 22 in . (560 mm ),
longitudinal table travel is 48 in . (1220 mm) and
cross travel is 20-11 / 16 in . (525 mm ) Workpiece
capacity is 26-3/ 4 x 51 x 20-5 /8 in . (680 x 1300 x
524 mm ). The spindle has 12 speed setting s ranging from 45 to 2550 rpm. Quill travel, automatic or
manual , is 6 in . (152 mm ). Operator control s are
centralized for conveni ence, speeds and feeds are
activated by two shifting dog s. An automatic backlash compensati on system is standard equipment

STANDARD FEATURES
Induction hardened bedways
NS 50 taper w ith Erickson quick-change spindle
Coolant system
Hardened and ground leadscrew s in all three axes
Automatic central lubri ca tion
Power feed in all three axes
Complete set of wrenche s in a wooden bo x
Operators' and parts manu al
Set of six end mills

SPECIFICATIONS
Right ang le
attac hm e nt
accessory
provides full
sp indle power
and ca n be
pos it io ned at
any ho ri zo nta l
pla ne ang le .

H ead may be swive led u p to


45 d eg . le ft or rig ht by wo rm

TABLE
DIMENSIONS
Wo rkin g surface
20 in. x 67 in. 1510 x 1702 mm)
Maximum work load
3300 lb I 1500 kg )
T-s lots, num ber
5
Wid th
11 / 16 in. 1175 mm)
3-1/ 8 in. 1794 mm)
Di stance
Long itudi nal trave l
48 in. I 1220 mm)
20-11 / 16 in. 1525 mm)
Cross travel
N umber of feed s
12
Coa rse workin g feeds
13/ 16 to 34-3 / 4 ipm 121 to 880 mm)
Fine wo rkin g feeds
1/ 4 to 11-15/ 16 ipm 16 to 305 mm)
Rapid posi ti onin g feed
11 6 ipm 12950 mm )
HEAD
Sp indl e ta per
NS 50 Ericks on quick-change
Three automatic teeds pe r re volution
.0015, .003 and .006 in. 1 038, .076 and .15 mm)
Number of spi nd le speed s
12
45 to 2550 rpm
Range o f sp in d le speeds
Au tomati c and manua l head trave l
22 in. 1560 mm)
Head sw ive l
45 deg left or righ t
Nu mber o f feeds
12
Coarse wo rking teeds
13/ 32 to 17-3/ 8 ipm 110 to 440 mm / min )
Fin e wo rki ng feeds
1/ 8 to 5-1 1/ 32 ipm 13 to 135 mm / min)
Rap id positi onin g feed
50 ipm 11270 mm / min)
26 -3/ 4 in. 1680 mm)
M ax di stan ce between spi ndl e nose and ta bl e
Di stance between sp indle ax is and column
22 in. 1560 mm)
Qu il l di amete r
5-1/ 2 in. 1140 mm)
6 in . 1152 mm)
Quill trave l ... . . ... . .
POWER
Spi ndl e motor
12.5 hp 19 3 kW)
Feed mo tor
2.5 hp 11 9 kW)
Coo lant pump
.20 hp I 15 kW)
WEIGHT
Approx net weight w ith standard accessories 11.000 lb 15000 kg)

D4ILL
vertical and horizontal milling machines-specification

FV
3 1--

3 -15-3

19-3.!

0
19-3.!

0
23- 1 "

0
15-3 "-

.! ::

12 x52-3 -'-

3
11 / 16 . E.
2-1 / 2 6.!

NS 40
5 hp & 8

'1~

.! .

2-spe ea ge2-:::
electnca
-""

40-750 rc 80- 1500 rc-

total1 50
standa rd
12
1/ 2-2 0-7 8
(13-530 )
1/ 4 -1 0-7 " 6
(6-265 )
standard
84-5/ 8 (2 150
42-5 / 16 ( 1075
1 .5 hp ( 1 .1 kW I

5500 lb (2495 kg

Base price includes


all ol these ''extra''
features as standard
NS 40 quick change spindle on all models except
FVH -205
Power feed on table, saddle and knee (FV-4V,
FVH-205) Table on FV-1V/2V
Single lever control to operate both rapid traverse and
feed
Smooth , infinitely variable spindle drive (except
FVH-205)
Unique motor and drivehead assembly rotates 360
degrees, operator can readily handle angular milling
setup without assistance (FV-1V, FV-2V only)
Rugged spindle drive gears are hardened and ground
and run in bath of oil
Quill feed is powered both up and down with accurate
micrometer stops. Quill feed worm gear can be disengaged when not in use , saving wear and tear on gear
train assembly (except FVH-205)
Rack-and-pinion ram movement
Worm and worm gears for swiveling head to ensure
accurate angular positioning
Multiple snapout handwheel system for longitudinal
table feed, with third handwheel located on saddle
(FV2V, FV-4V, and FVH-205 only)
Adjustable antibacklash nuts on table and saddle
Integral cutting fluid system is standard
Spindle features NS 40 taper with full 11-in. bearing
surface
One-shot lubrication to table and saddle leadscrews
and ways
Drawbar is standard on all models
Table, saddle and knee clamps are conviently located
and very effective
Saddle and knee ways protected by wipers and flexible covers
Table and saddle feed stops are easy to adjust
Dials placed for maximum visibility, slipring dials and
casting correlation markings are clear and easy to read
Complete set of tools in toolbox
Six DoALL NC quality end mills

Optional features
Power feeds for saddle (FV-1V, FV-2V)
Powered rapid advance for the knee (FV1V, FV-2V)
Digital readout with metric/inch conversion
Metric lead screws for table, saddle and knee and metric leadscrew dials (factory installed)

ASK ABOUT DoALL


CNC MODEL MILLS
9

Here are a few of the accessories


that multiply the versatility of your
DoALL milling machines

2- and 3-axis digital readouts with advanced microprocessor


design and pushbutton control. Standard features include 100
coordinate memory, metric/inch conversion , incremental /
absolute mode, save-recall , auto/manual program mode (stand ard and deluxe), and preset.

Horizontal milling attachment system . Consists of the rightangle milling attachment and a bracket with arbor support. Produces straight, accurate slots and parallel multiple cuts.

Shaper-slotter and filing


attachment. This sturdy
compactunitcan be used
to shape hexag ons, dies,
strippers, molds , and tem plates. Will m o unt on
DoALL's milling machines in minutes.

Right-angle milling attachment. Indispensable for all right-angle


operations.

In addition to these ment ioned above , the following major accessories


are also available:
Power on all 3 axes Collet type toolholder with collets from 3/16 to 1 in . End Mill
holders for 3/16- to 1-in . size end mills Boring heads and adaptors Drill chucks
Vises 9- , 12- and 15-in. dia rotary tables Dividing attachments Tailstock attachments Arbors 45-degree table swivel attachment (FVH-205) Rotary cross-slide
milling head

10

DoALL CNC
knee-type
vertical mills

Model CNC 760

DoALL CNC mills are trul y your " Partners in Productivity." We offer a range of 3 and 5 hp with travels in X-ax is
of 31-1/2 in. , Y-axis of 16 or 19-11 /16 in ., Z-axis of 5-3/4 or
7-3/4 in ., and knee travel of 17-5/8 in . Plus many standard
features such as automatic central lubrication , automatic spindle brake, motorized knee , Erickson NS 40
quick-change (Model 760), power drawbar (Model 880),
flood and spray mist coolant , and machine worklight.
To enhance the versatility of our CNC, the microprocessor numerical controls available provide 3- or 4-axis control , linear and circular interpolation , open or closed
loop systems, programmable spindle speeds (on certain
models), incremental/absolute programming plus many
more convenient features .
For more informat ion , contact your local DoALL Industrial Supply Center.

''DoALL NC-quality end mills


deliver the tolerances we need.''
-says the manager of NC operations for a Midwest machinery builder
A Midwest builder of wireworking machi ne ry turned to Do ALL
end mill s when they sw itched to NC machining . The reason was
simple, their machine operators didn 't have to waste time a nd
money " miking" end mill s to ensure meeting NC tolerance
requirements. The NC operations manager explained it was
imperative that cutter sizes be "right on the money-and
DoAL L end mills are!"
DoALL NC-quality end mill s are of consistently high
dimensional accuracy, order after order. P lus, DoALL's
proprietary Super Grind process resul ts in supe r smooth cutting
edges a nd flutes that contribute to more accur ate cutting and
longer tool life . DoALL end mill s are also inspected at each
machining step for dimensional accuracy, tool geometry and
finish-and then reinspected in Quality Control prior to stocking
and shipping. Best of all , DoALL NC-quality end mill s ar e not
tagged with a pr emium price.
You get consistent dimensional accuracy, Super Grind fin ish
and a good price- DoALL NC -quality end mills ar e truly "right
on the money ."
To prove this to yourself call your. local DoALL Indu strial
Supply Center. We'r e listed in the Yellow Pages und er
" Industria l Equipment & Supplies. " Or contact DoALL
Company, 254 Nor th Laurel Avenue, Des Plaines, Illinois 600 16.
Telephone: (3 12) 824-1122.
DoALL
SUPER GRIND
FINISH

CONVENTIONAL
GRIND FINISH

For the whole shop


and everything
to keep it running
Actua l umeto uched photo at lOX magn ifica tion

11

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