Вы находитесь на странице: 1из 56

PRIMARY CEMENTING

PRODUCT CATALOG

WELLCARE OIL TOOLS

WELLCARE OIL TOOLS PVT LTD


PRODUCT INDEX
PRODUCT TYPE
FLOAT

Page No.

1
Cement Float Collar (WC-CFC) ..
Cement Float Shoe (WC-CFS) .1
1
Cement Down jet Swirl Guide Shoe (WC-CDGS)..
2
Cement Guide Shoe (WC-CGS).
Circulating differential Fill Up Collar (WC-CDFC) 2
Circulating differential Fill Up Shoe (WC-CDFS). 2
Differential Fill Up Down Jet Swirl Shoe (WC-DFDS)... 2
3
Cement Float Collar With Anti- Rotational Plugs (WC-CFC-AR)
Duplex Cement Float Shoe (WC-DCFS) 3
Stab-In Float Shoe (WC-SIFS).. 3
Stab-In Float Collar (WC-SIFC).. 4
Auto fill Cement Float Shoe(WC-CFS-A). 4
6
Auto Fill Cement Float Collar (WC-CFC-A)
6
Cement Basket (WC-CBT)..
Butt-Weld Cement Float Collar (WC-BCFC) 7
Butt-Weld Cement Float Shoe (WC-BCFS).. 7
7
Slip-On cement Float Collar (WC-SCFC).. ..
Slip-On cement Float Shoe (WC-SCFS)....7
Stage Cementing Collar (WC-SCCZ)..8
9
Hydraulic Opening Stage Cementing Collar (WC-HSCC)
Three Stage Cementing Collar (WC-SCZW3)...9
Stage Cementing Collar (WC-SCCX) .10

PLUG

12
Anti-Rotational Top Plug (WC-TP-AR).
Anti-Rotational Bottom Plug (WC-BP-AR) ..13
Top Plug (WC-TP)... 13
Bottom Plug (WC-BP).... 13
13
Top Plug Aluminum Core(WC-TP-AC)
Bottom Plug Aluminum Core (WC-BP-AC).. 13
Latch down Wiper Plug (WC-WPLD)....13
14
Combination Cementing Plug (WC-PCC)...
Subsea Cementing Plug... 14
15
Top /Bottom Cementing Plug
Mechanical Stage Cementing Collar and Plug System
Two Stage three Plug System
Two Stage four Plug System
Continuous two stages Cementing
Three Stage cementing
I

WELLCARE OIL TOOLS PVT LTD


PRODUCT TYPE
Page No.

Tapered Nose (WC-NST) ...... 21


Tapered Offset Nose (WC-NSOT) ...... 21
Stage Collar (Hydraulic & Mechanical)(WC-SCMH)...... 22
Baffle Collar (WC-BCR) ...... 24
Baffle Plate(WC-BPE). ..... 24
Thread Lock Compound ..... 24
API Modified Pipe Compound .. 24
Bow Spring Centralizer (WC-HNBSC/HWBSC/SWSRC)... 29
Semi-Rigid Bow Spring Centralizer (WC-BCSS).... 33
Positive Bow Centralizer (WC-HNPBC/HWPBC/SWPBC).... 35
Bow Spring Turbolizer (WC-HNBST/HWBST/SWBST)...... 37
Heavy Duty Weld Spiralizer/Centralizer (WC-HVS-L/HVS-R/HVC)... 38
Slip-ON Weld Spiralizer/Centralizer (WC-SWS-L/SWS-R/SWC).. 39
Casted Spiralizer/ Centralizers ...... 41
Conductor Pipe Centralizers (WC-CRPC).. 45
Stop Collars ... 48
Wire Bristle Scratcher (WC-SCWS)........ 49
Wellbore Wipers (WC-SCWW) ...... 49
Cement Baskets (WC-HWB/SWB) .... 50

CEMENTING HEAD
Cementing Head (WC-CTHD). 51

II

WELLCARE OIL TOOLS PVT LTD


Wellcare Oil Tools Pvt. Ltd. welcomes you to its state-of-art of designing
and manufacturing of Float Equipment & primary cementing products.
Wellcare has developed a complete line of float equipment and cementing
accessories those have been proven around the world to meet the demanding
requirements of our customers.
Wellcares products are designed, manufactured, tested and inspected
at its manufacturing facility. In-house test facilities allow Wellcare to test the
products as per Industry standards. Additional testing simulation also carried
out in an environment with extreme conditions.
At Wellcare the use of electronic design media and 3D modeling allows
for precise and quick designs to be produced so as to meet unique and timely
requirements for our customers.
Many of the Wellcares products have been designed to meet specific
customer requirements resulting in new or improved products for use under
difficult well conditions. As a result of such interactions unique products for
use in high operating temperatures, at high pumping rates, in different
standard fluids and highly deviated wells are now produced.
Wellcare utilizes current leading edge technologies in the manufacture
and inspection of all products. Computer controlled machining, computer
controlled heat treatment, and automated production equipment and
computerized inspection equipment ensure that the high standards demanded
by the petroleum industry are achieved. Traceability of products is complied
to the requirements of API Specification Q-1 and ISO 9001 quality programs.
Wellcare maintains accreditation with International Organization for
Standardization (ISO 9001:2008, ISO 14001:2004 & OHSAS 18001).
WELLCARE clientele across the worlds most demanding markets
is a testimony to its knowledge, understanding and efficiency.
III

WELLCARE OIL TOOLS PVT LTD

FLOAT EQUIPMENT
CEMENT FLOAT COLLAR
(WC-CFC) (WC-30201)
CEMENT FLOAT SHOE
(WC-CFS) (WC-30101)
Cement/Poppet-type Float equipment offers
dependable performance for all classes oil and
gas wells. The valves prevent cement backflow,
provide casing buoyancy during run in, and act
as internal BOP's during the process of running
and cementing the casing.
Float equipment is manufactured to match
customer casing specification. All Poppet type
cement float collars are PDC drillable.

BENEFITS/FEATURES
Fast drill-out
No metal parts-will not damage PDC bits.
Free-floating ball abrades evenly.
No springs.
Operator-controlled buoyancy-regulated by
filling casing at surface.
Cost effective.

CEMENT
SHOE

DOWN-JET

SWIRL

GUIDE

(WC-CDGS) (WC-30301)
This Shoe is used to provide turbulent flow at
the shoe and where obstructions are expected
while running in, the Down-Jet Swirl ports allow
operator to wash casing down.

Cement Float Collar

Cement Float

CEMENT DOWN-JET SWIRL GUIDE SHOE

WELLCARE OIL TOOLS PVT LTD


CEMENT GUIDE SHOE
(WC-CGS) (WC-30701)
This Cement Guide Shoe may be used in
combination with any type of collar. It
efficiently guides casing past sidewall
irregularities.
MODEL WC-CDFS
CIRCULATING DIFFERENTIAL
FILL- UP SHOE

CEMENT GUIDE SHOE


MODEL WC-CDFC CIRCULATING
DIFFERENTIAL FILL-UP COLLAR
(WC-30203)
MODEL WC-CDFS CIRCULATING
DIFFERENTIAL FILL-UP SHOE
(WC-30103)
MODEL WC-DFDSDIFFERENTIAL FILL-UP
DOWN JET SWIRL SHOE
(WC-30303)

MODEL WC-CDFC
CIRCULATING DIFFERENTIAL
FILL-UP COLLAR

MODEL WC-DFDS
DIFFERENTIAL
FILL
UP DOWN JET SWIRL SHOE

WELLCARE OIL TOOLS PVT LTD


MODEL WC-DCFS DUPLEX CEMENT
FLOAT SHOE (WC-30105)

Differential Fill-up Float Equipment allows 90


per cent casing fill-up during run-in, reducing
surge pressures caused by the piston effect of
running casing in restricted IDs. Use of
Differential Collar with Shoe provides additional
buoyancy by allowing only 81 per cent casing
fill-up further enhancing draw works efficiency.

MODEL WC-DCFC DUPLEX CEMENT


FLOAT COLLAR(WC-30205)
Duplex Shoes and Collars sizes 7 5/8 to 30 are
furnished with heavy duty duplex connection.
These heavy duty connections have 4 O.D. left
hand threads and 3 I.D. seal bores, and are
capable of carrying 100,000 lbs. with a
minimum safety factor 2. Special accessory
products are available for use with this large
Duplex Equipment. The Tubing Seal Nipple has
field proven Chevron Seals for positive sealing
of the nipple in the seal bore. It features an
expandable left hand latch mechanism, allow the
nipple to be stabbed into the duplex
connection, and when up-strain is applied the
latch is expanded to provide full engagement in
duplex assembly. The nipple is released by
rotating to the right unscrewing the latch
mechanism of the duplex connection. Left hand
square thread subs with 4 O.D. left hand threads
are also available for use with Large Duplex
Equipment.

Circulation can be established at any time while


running in. Dropping a ball converts the
Differential Valve to a regular Back-Pressure
Valve. When Collar and Shoe are run together,
dropping one ball converts both units.
CEMENT FLOAT COLLAR WITH ANTIROTATIONAL PLUG
(WC-CFC-AR) (WC-30204)
Cement/Poppet type float equipment offers
dependable performance for all classes of oil and
gas wells. The valves prevent cement back-flow
and provide casing buoyancy during run in .
Float Collar is Non-Rotational type pressure and
Cementing Plug activated. Plugs feature the
latch-down type anti-rotational feature which is
compatible with the Float Collar and eliminates
rotation during drilling.
Float Equipment is manufactured to match
customer casing specification. All Poppet type
Cement Float Collars are PDC drillable.

CEMENT FLOAT COLLAR


WITH ANTI-ROTATIONAL
PLUG (WC-CFC-AR)
MODEL WC-DCFS
DUPLEX
CEMENT FLOAT SHOE

MODEL WC-DCFC
DUPLEX
CEMENT FLOAT COLLAR

WELLCARE OIL TOOLS PVT LTD


Model WC-SIFS Stab-In Float Shoe

FEATURES: -

(WC-30106)

1. Small diameter inner string off drill pipe is


used to displace cement which minimizes
displacement volume behind cement and there
by reduces contamination and save time.

Model WC-SIFC Stab-In Float Collar


(WC-30206)
Model WC-SISS Stab-In Seal Sub

2. Drill out of cement inside large casing is


minimized by controlling cement top with
displacement fluid in drill pipe and Poppet valve
in Stab in Shoe.

(WC-30306)
Stab-In cementing is an improved method for
cementing large diameter casing. Conventional
methods require excessive amounts of cement to
ensure cement circulation to surface because of
open hole volume, losses to the formation, or
mud displacement efficiency that cannot be
determined with sufficient accuracy. In addition,
large plugs must be used to separate the cement
from the mud and have to be drilled out, along
with any cement in the casing. With stab-in
cementing, the Drill Pipe is stabbed directly into
the Float Shoe or Collar and cement is pumped
through the drill pipe until returns reach surface.
Cement is then displaced to the bottom of the
Drill Pipe a wiper dart can be used. The drill
pipe is then picked up, circulated, and pulled out
of the hole.

ADVANTAGES
Improve displacement accuracy cement
mixing and pumping continues until cement
returns reach surface.
Get better cement quality the reduced
cement/mud interface area and high velocity of
flow in the Drill Pipe minimize cement
contamination while the short pumping time
eliminates the need for cement retarders.
Reduce cement volume conventional
displacement requires calculation of excess
cement factor, whereas with stab-in methods
excess cement need be no greater than the
volume of the drill pipe. No large plugs are
needed.
Reduce net rig time circulating, pumping,
and drill-out times are minimized.

USE: -

Protect casing cementing pressures are


confined to the drill pipe as in a squeeze job.

The WELLCARE Stab In Float Equipments are


used for cementing large diameter casings
lowered on drill pipe. The string presents special
cementing
consideration
due
to
high
displacement volume of large diameter casing.
Problem with high displacement are overcome
by using Stab in Cementing Equipment to allow
cementing through drill pipe.

ORDERING EXAMPLE :
PRODUCT NO.WC-30106
SIZE : 13 /8 MODEL WC-SIFC STAB-IN
FLOAT SHOE W/13 /8 OD Buttress Box for
68 Ib/ft Casing.
PRODUCT NO WC-30306.
SIZE: 4 /2 STAB-IN SEAL SUB w/4 /2 I.F.
Box up.

WELLCARE OIL TOOLS PVT LTD

Stab-In Float Collar

Stab-In Seal Sub

Stab-In Float Shoe


5

WELLCARE OIL TOOLS PVT LTD


AUTO FILL CEMENT FLOAT SHOE

AUTO FILL CEMENT FLOAT COLLAR

MODEL: WC-CFS-A (WC-30107)

MODEL:WC-CFC-A (WC-30207)

The Auto Fill Cement Float Shoe permits the


casing to fill automatically while being run into
the hole. The valve is in the open position while
running in allowing maximum filling of the
casing as it is lowered into the well bore.

The Auto Fill Cement Float Collar permits the


casing to fill automatically while being run into
the hole. The valve is always in the open
position allowing maximum filling of the casing
as it is lowered into the well bore.

This is especially effective on liner jobs and


sensitive whole conditions.

This is especially effective on liner jobs and


sensitive hole conditions.

The circulation may be established at any time


during or after casing is run. The flapper type
back pressure valve does not become operative
until the drop ball is dropped or pumped down.
From this point on like Differential Fill-up Shoe,
this model Auto Fill Cement Float Shoe acts as
conventional Floating Equipment. All Auto fill
Cement Float Shoes are PDC drillable.

The circulation may be established at any time


during or after casing is run. The flapper type
back pressure valve does not become operative
until the drop ball is dropped or pumped down.
Like Differential Fill-up Equipment, the Collar
is activated by the same ball.
From this point on, like Differential Fill-up
Collar, this Auto Fill Cement Float Collar acts
as conventional Floating Equipment. All Auto
Fill Cement Float Collars are PDC drillable.

AUTO FILL CEMENT FLOAT SHOE


AUTO FILL CEMENT FLOAT COLLAR

MODEL: WC-CFS-A (WC-30107)

MODEL : WC-CFC-A (WC-30207)


6

WELLCARE OIL TOOLS PVT LTD


Float equipment is manufactured to match
customer casing specification. All ball type
cement float collars are PDC drillable. ButtWeld Casing Collar O.D. matches with the
casing O.D. and upper end is only beveled, not
recessed for directly welding to the Casing pipe.

CEMENT BASKET
MODEL : WC-CBT (WC-31101)
The Cementing Basket is designed to run on the
casing string or liner to support a cement column
to prevent contamination of a lower zone or to
keep hydrostatic head of a column from breaking
down a weak formation.
The Basket consists of flexible steel springs that
support overlapping rubber liners. The Basket is
placed on the casing with movement limited by
pipe couplings or by welding the ring of the
basket directly to the casing. Stop rings may also
be used to selectively space the Baskets between
Collars without welding.

BUTT-WELD
CEMENT FLOAT COLLAR
MODEL: WC-BCFC
(WC-30208)

BUTT-WELD CEMENT FLOAT COLLAR


MODEL: WC-BCFC (WC-30208)
BUTT-WELD
CEMENT FLOAT SHOE
MODEL: WC-BCFS
(WC-30108)

BUTT-WELD CEMENT FLOAT SHOE


MODEL: WC-BCFS (WC-30108)
Cement/Poppet-type Float equipment offers
dependable performance for all classes oil and
gas wells. The valves prevent cement backflow,
provide casing buoyancy during run in, and act
as internal BOPs during the process of running
and cementing the casing.

WELLCARE OIL TOOLS PVT LTD


SLIP-ON CEMENT FLOAT COLLAR
MODEL: WC-SCFC (WC-30209)
SLIP-ON CEMENT FLOAT SHOE
MODEL: WC-SCFS (WC-30109)
Cement/Poppet-type Float equipment offers
dependable performance for all classes oil and
gas wells. The valves prevent cement backflow,
provide casing buoyancy during run in, and act
as internal BOPs during the process of running
and cementing the casing.
Float equipment is manufactured to match
customer casing specification. All poppet type
cement float collars are PDC drillable. Slip-ON
Casing Collar O.D. matches with the casing
O.D. and upper end is only beveled, not recessed
for directly welding to the Casing pipe.

SLIP-ON CEMENT
FLOAT SHOE
MODEL: WC-SCFS
(WC-30109)

SLIP-ON CEMENT
FLOAT COLLAR
MODEL: WC-SCFC
(WC-30209)

WELLCARE OIL TOOLS PVT LTD


OPERATION

MODEL: WC-SCCZ STAGE CEMENTING


COLLAR (WC-30210)

The operation of the Stage Collar requires only


the Plugs that come with the Collar and the
manipulation of casing pressure. A rubber sealoff plate is also provided to place in the top Float
Collar only when the plug bumping surface is
flat. The nose of the Model WC-DFFP
Flexible Wiper Plug is tapered to guide it
through the stage collar and needs a beveled
surface on which to seat and seal.

The Model WC-SCCZ Stage Cementing Collar


is used to cement casing in two or more stages
and allows operators
great flexibility in
controlling flow theology, cement chemistry,
and down hole hydrostatic pressures. Typically,
the Model WC-SCCZ Stage Collar is used
where a single stage cement job would result in
breakdown of a weak formation causing cement
losses and or contamination of the producing
zone.
HYDRAULIC
OPENING
CEMENTING COLLAR

The Model WC-SCCZ Stage Collar covers


casing sizes 4 in. through 9-5/8 in. Threads and
materials specifications vary to meet operators
casing program.

STAGE

MODEL: WC-HSCC (WC-30211)

FEATURES

This Stage-collar features an opening sleeve with


area differences on opposite ends that allow it to
be manipulated hydraulically. The hydraulicopening feature makes this tools use very
practical in horizontal well.

Strong one-piece body construction.


Protected closing sleeve.
Inner sleeves locked against rotation.
Full, smooth bore after drill out.

BENEFITS
No internal threaded or welded pieces to leak or
fail
Nothing to snag Packers or Running Tools run
subsequently.
Easily drilled out-sleeves and plugs are rubber
and aluminum.
Simple hydraulic operation.
Shut-off
reopened.
Model: WC-HSCC
Hydraulic Opening
Stage Cementing Collar
(WC-30211)

Model: WC-SCCZ
Two Stage Cementing
Collar (WC-30210)

sleeve

cannot

be

accidentally

WELLCARE OIL TOOLS PVT LTD


THREE STAGE CEMENTING COLLAR
MODEL: WC-SCZW3 (WC-30212)
Three Stage Cementing is used to place a long
column of cement about a weak zone. The WCSCZW3 Stage Collar is located a short distance
about the weak zone. The First Stage is
cemented by pumping cement up to the WCSCZW3 Collar. The WC-SCZW3 Collar is
then opened using the Trip Plug and then the
Second and Third Stages are cemented.

Model: WC-SCZW3
Three stage Cement Collar
(WC -30212)

Model : WC-SCZW2
Two stage Cement Collar
(WC-30216)

10

WELLCARE OIL TOOLS PVT LTD

11

WELLCARE OIL TOOLS PVT LTD


MODEL: WC-SCCX STAGE CEMENTING
COLLAR (WC-30213)
The Model WC-SCCX Stage Cementing Collar
covers sizes larger than 9-5/8 inch.
It offers operators all of the benefits of the
Model WC-SCCZ Stage Collar (sizes 9-5/8 in.
and smaller), and also features an outer closing
sleeve which cannot be accidentally reopened.
Non-API threads require the use of special
casing sub.
ORDERING EXAMPLE :
PRODUCT NO. WC-30213
SIZE : 13 /8 MODEL WC-SCCX STAGE
CEMENTING COLLAR W/13 /8 OD 8 RD
STC Box x Pin f/13 /8 OD 68-77 lb/ft S-95
Casing, complete with TRIP PLUG, SHUTOFF PLUG, INDICATING TYPE PLUG

Model WC-SCCX
Stage Cementing Collar
(WC-30213)

12

WELLCARE OIL TOOLS PVT LTD


PLUG
Anti-Rotation Top Plug
Anti-Rotation Bottom Plug
Anti-Rotation
Top Plug
Model:WC-TPAR
(WC-30501)

Top Cementing Plug and Bottom Cementing


Plug have been designed to decrease drill out
time. This series of cementing plugs uses
reinforced locking teeth built into the
plugs, which lock together between the plugs
and the float equipment to eliminate rotation
of the plugs during drill out. The body of the
plugs is manufactured using a plastic core which
eliminates aluminium and large mass of rubber
found in conventional cementing plugs. No
metal parts are used and the plugs are completely
P.D.C. (polycrystalline diamond compact)
drillable.

Anti-Rotation
Bottom Plug
Model: WC-BPAR
(WC-30601)

Top Plug
Bottom Plug
Top Cementing Plug and Bottom Cementing
Plug are designed to replace conventional
cementing plug systems. By replacing the
aluminium and rubber core material in
conventional plugs with a large crushable plastic
core most of the rubber is eliminated, allowing
the drill bit to fracture the plastic rather than tear
the rubber and aluminium thus significantly
reducing drill out times. These plugs are
completely P.D.C. drillable.

Top Plug
Model: WC-TP
(WC-30502)

Bottom Plug
Model: WC-BP
(WC-30602)

Top Plug Aluminium Core


Bottom Plug Aluminium Core
Top Plug Aluminium Core and Bottom Plug
Aluminium Core are manufactured with an
aluminium insert and are rubber coated. The
plugs are available in 4 12" / 114mm to 20" /
208mm, The top plug is manufactured in black
natural rubber and the bottom plug in orange
with rupture diaphragm at 300 psi differential.
Operating range is up to 200 degrees Fahrenheit
/ 93 degrees Celsius. Plugs can be ordered in
Viton allowing for higher operating temperatures
and are operational in either synthetic or mud
fluids.

Top Plug Al Core


Model: WC-TP-AC
(WC-30503)

Bottom Plug Al Core


Model: WC-BP-AC
(WC-30603)
13

WELLCARE OIL TOOLS PVT LTD


Latch Down Wiper Plug
Model : WC-WPLD (WC-30801)
Latch down Wiper Plug and Receiver Plate is
an effective method of providing a positive
sealing check valve in combination with a
displacement plug. The receiver plate is
designed to screw into a short 8 round threaded
casing coupling and receive the latch-in plug
after displacement has been completed. The
receiver plate features a unique check valve to
allow for trapped fluid which normally causes a
hydraulic lock to be dispersed during the latch-in
procedure. The plug and receiver plate are
manufactured from drillable materials. Receiver
plates can also be ordered for buttress threaded
casing collars. is available in casing sizes 412"
/ 114.3mm through 13 38" / 339.7mm and
tubing sizes 2 38" / 60.3mm through 412" /
114.3mm.

Top Flexible
Combination Plug
Model : WC-PCC-1
(WC-30802)

Top Plug
Model: WC-PCC-2
(WC-30803)

Latch down Wiper Plug


Model : WC-WPLD (WC-30801)
Receiver Plate
Model: WC-RPE (WC-31002)

COMBINATION CEMENTING PLUGS


Top and bottom cementing plugs are
manufactured for use in combination casing
strings where two or more different casing or
tubing strings must be wiped by the cementing
plugs during the displacement of fluids. Plugs
for sizes from 2 38" / 60.3mm through 13 38" /
339.7mm are available. Illustrations of some of
the styles of plugs are shown.

Combination Top Plug


Model: WC-PCC-3
(WC-30804)

14

WELLCARE OIL TOOLS PVT LTD


casing grades, casing weights and thread
connections.

SUBSEA CEMENTING PLUG SYSTEM


Top Cementing Plug
Bottom Cementing Plug
Sub-sea cementing plug system has been
designed for use where the casing is being
installed utilizing a sub-sea wellhead tie-back
system. Additional applications for this system
include use with liners or where sectional
cementing of the casing is being performed.
Operation of the sub-sea cementing plug system
is achieved by installing the top and bottom
plugs on Running Tool that is attached to the
bottom of the drill pipe string using common
running tools or the Wellcare Running Tool
that incorporates a swivel allowing the drill pipe
to be rotated above the tool while allowing the
plugs to remain stationary inside the casing.
Bottom Plug is released by dropping Launch
Ball into the drill pipe and circulating into the
bottom plug where circulation pressure causes
the bottom plug to be released. To release Top
Plug the Launching Dart is released on top of
the cement and pumped down through the drill
string until it engages and releases the top plug
from the running tool.
Wellcare offers three types of stage cementing
collars.
Stage Collar is a mechanical stage
collar that relies on gravity and an opening bomb
or opening plug to open the cementing ports in
the collar.
Stage Collar and 242 Packer
Cementing Collar are hydraulic stage collars that
use internal casing pressure to open cementing
ports. The use of Wellcare Stage Collars will
allow for reduced contamination of cement
where a long column of cement is being placed;
reducing the breakdown of weak formations due
to a long column of cement; allow for effective
cement placement around lost circulation zones;
and, to selectively place cement over certain
casing intervals. Plug systems for different
applications are available to allow the stage
collars to be used in a wide range of applications
where stage cementing is required. All stage
collars are designed with built in locks that lock
sleeves in the required positions during running,
cementing and after completion of the cementing
operation. All materials within drift diameters
are made from easily drillable material allowing
for quick and easy drill out of the plugs and
seats. Stage collars are available in different

Mechanical Stage Cementing Collar And


Plug Systems
Stage Collar is a proven design that is
Manufactured in sizes 4 12" / 114.3mm through
20" / 508mm. Design of the tool incorporates
two internal sleeves that are shifted down to
open and close the cementing ports. The opening
and closing seats that catch the plugs feature a
wide seating area to ensure excellent seating
with the opening bomb and closing plug. Seats
are short in length reducing drill out time.
Double locking mechanisms are used on the
closing sleeve that locks the sleeve in position
both during the closing movement and after it
has been fully closed. The closing procedure
incorporates a system for allowing trapped fluid
between the sleeves to be dissipated and permits
the closing sleeve to fully lock in the down
position.

Two Stage Three Plug Cementing


The standard two stage cementing procedure
uses conventional floating equipment, either
standard valve or filling float valves on the
bottom of the casing string. The rubber baffle
plate is installed on top of the float collar. The
stage collar is installed in the casing string at the
position where second stage cement is to be
pumped into the annulus. If a casing packer is
being used the stage collar will be located above
the packer. The operation of the stage collar is
illustrated in sequence.
1: Running In and First Stage Cementing,
Flexible First Stage Plug will pass through stage
collar while displacing first stage cement,
landing on Baffle Plate located in
Float Collar.
2: Second Stage Cement Opening Trip Bomb
has landed in and opened Stage Cementing
Collar allowing second stage cement to be
displaced.
3: Second Stage Cement complete, Second Stage
Closing / Displacement Plug landed in Stage
Collar. Application of pressure will close the
Stage Collar Ports. Two Stage Cementing job is
complete.
15

WELLCARE OIL TOOLS PVT LTD


Two Stage Four Plug Cementing
The two stage four plug cementing procedure is
used where a lead plug is required to be run prior
to first stage cement. Where there is no
requirement for applying pressure to the casing
after first stage cement displacement, a Type
Flexible By-pass Plug is run in front of first
stage cement. First stage cement is then run as
usual with the
Flexible First Stage Plug
pumped on top of the cement. Upon completion
of displacement no pressure indication will be
obtained. Second stage cementing is performed
in the manner described under Two Stage Three
Plug Cementing. Where it is required to obtain a
pressure indication upon displacement of first
stage cement as may be the case when a casing
packer is being run a Landing Collar should be
run above the float collar. The landing collar will
allow Type
Flexible By-Pass plug to be
pumped through the landing collar to the float
collar. On
Landing the plug in the float collar the cement is
Displaced, by-passing the flexible plug.
Flexible Shut-Off Plug is used instead of Plug
to displace first stage cement. This plug will land
in the landing collar allowing for an indication
that the plug has been displaced. Pressure inside
the casing can now be increased to inflate a
casing packer and test the casing.

Landing Collar
Model : WC-LDC
(WC-31501)

16

Model : WC-ZSTP
Stage Collar Trip
Plug (WC-30904)

Model :WC-ZWFP
Flexible By-Pass
Plug (WC-30902)

Model :WC-DFFP
Flexible Follow Plug
(WC-30903)

Model : WC-ZSCP
Stage Collar Closing
Plug (WC-30901)

WELLCARE OIL TOOLS PVT LTD


Two Stage Four Plug Cementing

Wellcare
Casing
Centralizer

Wellcare
Model :
WC-SCCZ
Stage
Cementing
Collar

Wellcare
Model :
WC-ZSCP
Stage Collar
Opening Trip
Plug

Wellcare
Model :

WC-ZSCP
Stage Collar
Closing Plug

Wellcare
Metal
Petal
Basket

Wellcare
Model :
WC-DFFP
Flexible
Follow Plug
Wellcare
Landing
Collar
Model:
WC-LDC
Wellcare
Model :ZWFP
By-Pass
Plug
Wellcare
Cement
Wash-Down
Whirl Float
Shoe

Displacing First-Stage
Cement

First-Stage Cement
Displaced and Trip
Plug Dropping
17

Displacing Second-Stage
Cement and Pumping
Down Closing Plug

Stage Collar
Closed

WELLCARE OIL TOOLS PVT LTD


Continuous Two Stage Cementing
Continuous two stage cementing is employed
where there is a requirement to begin circulation
of the second stage immediately after first stage
cement has been displaced or where inclination
of the stage collar is such that the standard
opening bomb will not properly gravitate to the
opening seat in the stage collar. The latter
situation is often encountered in horizontal and
highly deviated wells for two stage cementing.
The procedure for performing continuous stage
cementing requires a Flexible By-Pass Plug
used in front of the First stage cement. First
stage cement is then pumped into the casing
followed by
Flexible First Stage Plug.
Displacement fluid required to fill the casing
between the float collar and the stage collar is
then pumped,
Continuous Opening Plug is
released and displacement is continued. Plugs
are then displaced with opening plug arriving
at the stage collar just before 2 Opening Plug
lands in the float collar. Application of pressure
will open the stage collar and circulation of the
second stage can be performed. Pumping of
second stage cement and closing of the stage
collar is accomplished using Closing Plug.

Model : WC-ZSCP
Stage Collar Trip Plug

Model :WC-ZWFP
Flexible Indicating
Seal-OFF Plug

Model : WC-ZSCP
Stage Collar Closing Nipple

18

WELLCARE OIL TOOLS PVT LTD

Wellcare
Casing
Centralizer

Model :
WC-ZSCP
Stage Collar
Trip Plug

Model :
WC-SCCZ
Stage
Cementing
Collar

Model :
WC-ZSCP
Stage Collar
Closing Plug

Wellcare
Metal
petal
Basket

Wellcare
Rubber
Seal-Off
Plate
Wellcare
Cement
Float
Collar

Model :
WC-DFFP
Flexible
Indicating
Seal-OFF
Plug

Wellcare
Cement
Wash-Down
Whirler Float
Shoe

Conditioning Well

First Stage
Cement Displaced and
Trip-Plug Dropping

Displacing
Second-Stage Cement and
Pumping Down Stage
Collar Closing Plug

19

Stage Collar
Closed

WELLCARE OIL TOOLS PVT LTD


Three Stage Cementing
with a special first stage plug, opening bomb and
closing plug that are designed to be pumped
through the upper stage collar and work
effectively in operating the lower stage
cementing collar. Plug set is also supplied with
reduction valve seats required to convert a
standard Stage Collar for use with the plugs.

Three stage cementing can be performed using


Stage Collars. The installation of Reduction
valve seats in the lower stage collar and a set of
Three Stage Cementing Plugs permits three stage
cementing to be performed. The Plug set comes

Three Stage Cementing

20

WELLCARE OIL TOOLS PVT LTD


Features

Tapered and Offset Tapered Noses


MODEL: WC-NST (WC-31201)
MODEL: WC-NSOT (WC-31202)

Enables a one trip to bottom target depth casing


run
With the high-port up-jet (HPUJ) or down-jet
nose, cement bonding can be improved to jet
wellbore clean, and to aid in circulating past
tight spots.
Available on all Super Seal II equipment
Available in aluminium (non-PDC drillable)
and composite material (PDC drillable
Available in standard design, HPUJ, and downjet configurations
Enclosed down-jet option is available with
moulded plastic nose, which passes 60% of flow
through the nose and 40% through the down-jet
ports.

Tapered and offset tapered noses help casing


pass severe ledges, obstructions, high angles,
and previous sidetracks. These noses also help
protect the float valves from being damaged
from debris while running in the hole.

Tapered Offset Nose

Tapered Offset Nose for Better Travel in Deviated hole Section


21

WELLCARE OIL TOOLS PVT LTD


STAGE COLLAR
(Mechanical and Hydraulic)
MODEL : WC-SCMH (WC-31301)

Features
1. The circulation ports can be hydraulically
opened, eliminating the need to use a freefall opening plug

Therefore, it is not

restricted to well inclination.


2. Internal closing structure and anti-rotation
mechanism protect the closing sleeve from
damage while drilling out the opening and
closing seats.
3. All internal parts are made of easily
drillable material.
4.

Opening

pressure

adjustable

upon

customer request.

Hydraulic and Mechanical Stage Collar


MODEL : WC-SCMH (WC-31301)

22

WELLCARE OIL TOOLS PVT LTD


Specifications
Casing Size
in.

5 /2

7-5/8

9-5/8

10 /4

Casing Weight
kg/m

l b/ft

25,30

17.00

29.76

20.00

34.23

Max O.D.
mm

mm

in.

124

4.882

121

4.764

23.00

119

4.685

38 69

26.00

159

6 260

43.16

29.00

157

6.181

47.62

32.00

155

6.102

44.20

29.70

175

6.890

50.15

33.70

172

6.772

58 04

39.00

168

6.614

59.53

40.00

224

8.819

64.74

43.50

222

8.740

69.94

47.00

221

8 701

75.90

51.00

250

9.843

82.59

55.50

248

9.764

90.33

60.70

245

9.646

172

210

230

282.5

302

in.

Drill-out I.D.

6.772

8.268

9.055

11.122

11.890

23

Overall Length
mm

in.

780

30.709

930

36.614

1120

44.094

1170

46 063

1210

47.992

WELLCARE OIL TOOLS PVT LTD


Baffle Collar

Thread Lock Compound (WC-31402)

MODEL: WC-BCR (WC-31401)

Thread Lock Compound is a thread compound


formulated for locking of casing threads. This
compound is used for locking float equipment
and casing joints on the bottom of the casing to
prevent unscrewing of the threads during drillout operations. The two part compound provides
superior strength and works in adverse
temperature conditions.

Baffle Collar is an effective method for landing


cementing plugs at specific points in
the casing string. Useful in situations such as
liner cementing and where no float collar or float
shoe is being run. Cement filled collar that is
easily drillable

Baffle Plate
MODEL: WC-BPE (WC-31001)

API Modified Pipe Compound


(WC-31403)

Baffle Plate is used for landing cementing plugs


and is designed to be installed in the centre of a
casing coupling. These units are available in
both aluminium and plastic materials, and come
in threaded and flush outside diameter
configurations. Baffle Plates are available in
sizes 4 12" / 114.3mm through 13 38" /
339.7mm.

API modified pipe compound is a thread


lubricant, protecting and sealant that is
manufactured according to the specifications of
API Bulletin 5A2. The compound contains rust
and oxidation inhibitors and is formulated to
ensure brush ability over a wide temperature
range. The pipe compound will seal and
withstand pressures up to 10,000 PSI / 69 Mpa
and will not harden and dry. Available in 9 and
15 kilogram pails.

24

WELLCARE OIL TOOLS PVT LTD


WELLCARE Centralizer Software Program
Cementing products installation design should be based on individual well conditions
and operating objectives. WELLCARE Centralizer Software program provides
optimum
deployment (minimum strategic deployment for maximum output) of
cementation products in the well.
The Program works with actual well data, including well profiles and pipe data to
calculate down hole forces. It then analyses actual
WELLCARE Centralizer performance data to
determine where to place specific equipment so that
a minimum stando ff is maintained throughout the
string.
The Program is sophisticated enough to devise a
complete equipment installation design by taking
pay zone area or other specialized areas into
account. While WELLCARE Centralizers give perfect
bore performance, the Centralizer Software Program
confirms it before application.

25

WELLCARE OIL TOOLS PVT LTD


Types Of
CENTRALIZERS

Welded
Centralizer

Non Weld
Centralizer

N/W Bow Spring


Centralizer

Hinge Welded
Centr.

Slip On
welded Centr.

N/W Semi Rigid


Bow Spring
entralizer

H/W Bow
Spring Centr.

S/O Bow
Spring
Centralizer

N/W Positive
Bow Centralizer

H/W Semi
Rigid Bow
Spring Cet.

S/O Semi Rigid


Bow Spring
Centr.

H/W Positive
Bow centr.

S/O Positive
Bow
Centralizer

S/O Heavy
Duty
Spiralizer
S/O welded
Spiralizer

26

Casted
Centralizer

Aluminum
Centr. &
Spirlr.
Steel Centr.
& Spirlr.
Zinc Centr.
& Spirlr.

WELLCARE OIL TOOLS PVT LTD


Readings of force used form the time the
centralizer is inside the outer pipe until
the inner pipe is completely in place
being recorded and the maximum force
reported as the running force after

PERFORMANCE OF BOW SPRING


CENTRALIZER

Starting Force
Maximum force required to
centralizer into a specified
diameter.

compensation.

insert a
wellbore

1. A fully assembled centralizer is


installed over four equally spaced lugs
(3 on t h e inner pipe-1) as shown in Fig-1.
2. The test assembly is held within 5
degrees of the vertical with the centralizer
resting on the edge of the outer pipe-2
3. Load is applied on the inner pipe to pull
the centralizer into the outer pipe-2.
4. Starting force equals the
maximum
force required to put centralizer inside
t he out er pipe-2.
5. The starting force should be less than
the weight of 40ft. (12.2mtrs.) of
medium weight casing.

Running Force
Maximum force required to move a
centralizer through a specified wellbore
diameter.
The running force represent
the
maximum force required to slide the
inner pipe inside the outer pipe once the
force reading has become steady after
compensating for the weight of the inner
pipe end attachment.
The running force test may be perform
with the starting force test or carried out
separately.
27

WELLCARE OIL TOOLS PVT LTD


Field experience shows that stand-off
values of 75-90% are adequate even in
horizontal wells.

Restoring Force Test


Restoring force is the force exerted by a
centralizer against the casing to keep it
away from the bore wall.
1. The test is performed with pipe-1 and
pipe-2 (Fig. 2) within 5 degrees of the
horizontal.
2. External force is applied to the outer
pipe-2 which is transferred to the
centralizer.
3. Load is then applied and load v/s
deflection readings are recorded for 3
times when the minimum restoring force
has been obtained.
4. Each b o w spring is tested and the
final load deflection curve is prepared
using the arithmetic average of the
force
readings at
corresponding
deflections.
5. Restoring force is determined from this
curve at 67% stand-off ratio.

28

WELLCARE OIL TOOLS PVT LTD


pipe movement before the cement sets
in, the centralizers
are able
to minimize
gas
channeling.
The centralizers provide a semi
rigid casing standoff.
Non weld design features self locking
of lips for holding bows to end collars.
Bows of special alloy steel are hot
formed and tempered for optimum
strength, resilience and uniformity.
They are then flattened as per
specifications
for
consistent
performance.
High restoring force combined with
low starting force is achieved with all 5
bow heights. Their installation on the
casing
pipe is very convenient. It
requires only the placement of the two
assembled halves on the pipe and
inserting the pin in the end collar hinge.
The centralizer
when unassembled
makes a compact package, greatly
reducing shipping cost. Assembly at
site is conveniently done,

Hinged Non Weld Bow s p r i n g


Centralizers
MODEL : WC-HNBSC (WC-40301)

Hinged Weld Bow s p r i n g


Centralizers
MODEL : WC-HWBSC (WC-40302)

Slip ON Weld Bow s p r i n g


Centralizers
MODEL : WC-SWBSC (WC-40303)

WELLCARE non weld bow centralizers


are high quality, developed to exceed
API 10 D specifications for use in the
most demanding conditions.
The non
weld bow centralizers
combine the highest
non weld
centralizer restoring force with the
lowest starting force.
Premium quality bows made of
special
alloy steel
with uniform
hardness
provide
optimum
performance.
The bows
with
extended profile prevent them from
hitting against casing collars. The bows
are available in a range to
accommodate any well profile.
Quality steel and non weld design
ensure extra strong grip while integral
hinges
folded
on the inside are
connected by high strength locking pin
for maximum structural robustness.
WELLCARE
non
weld
bow
centralizers are used to position the
casing in the centre of the wellbore in
vertically deviated as well as horizontal
wells.
The non weld bow centralizers reduce
the effect of channeling by improving
cement flow. This results in a more
uniform thickness between the casing
a n d the wellbore. By reducing the

29

WELLCARE OIL TOOLS PVT LTD

30

WELLCARE OIL TOOLS PVT LTD


Table A - HINGED NON-WELD BOW SPRING CENTRALIZERS [WC-HNBSC]
Sl.No
Casing Size
Hole Size
No.of Bow
MAX. OD
MAX. Comp. OD
6"
4
7.165
5.409
6-1/4"
4
7.165
5.409
1
4-1/2"
6-1/2"
4
7.638
5.409
7-7/8"
4
9.055
5.409
6-1/2"
4
7.677
5.921
6-3/4"
4
7.677
5.921
2
5"
7-7/8"
4
9.094
5.921
8-1/2"
4
10.118
5.921
7-7/8"
4
9.134
6.433
8-1/2"
4
10.079
6.433
3
5-1/2"
8-3/4"
4
10.079
6.433
9-7/8"
4
11.102
6.433
4
6-5/8"
8-1/2"
4
9.331
7.575
8-1/2"
4
9.724
7.969
5
7"
8-3/4"
4
10.197
7.969
9-7/8"
4
11.614
7.969
6
7-5/8"
9-7/8"
4
10.846
8.598
10-5/8"
6
11.831
9.583
7
8-5/8"
11-5/8"
6
13.799
9.583
12-1/4"
6
14.272
9.583
11-5/8"
6
13.819
10.626
8
9-5/8"
12-1/4"
6
14.291
10.626
13-3/4"
6
15.315
10.626
11-5/8"
6
13.602
10.882
9
9-7/8"
12-1/4"
6
14.075
10.882
13-3/4"
6
15.098
10.882
12-1/4"
6
13.583
11.807
10
10-3/4"
13-3/4"
6
15.472
11.807
14-3/4"
6
16.024
11.807
13-3/4"
8
15.492
12.772
11
11-3/4"
14-3/4"
8
16.437
12.772
15-1/2"
8
17.461
12.772
16"
8
18.642
14.425
12
13-3/8"
17-1/2"
8
19.114
14.425
16"
8
18.366
14.681
13
13-5/8"
17-1/2"
8
18.917
14.681
16"
8
18.740
15.055
14
14"
17-1/2"
8
19.291
15.055
20"
10
21.791
17.083
15
16"
22"
10
24.075
17.083
22"
10
23.425
19.740
16
18-5/8"
24"
10
26.732
19.740
24"
10
25.827
21.118
17
20"
26"
10
28.110
21.118
31

WELLCARE OIL TOOLS PVT LTD


Table B WELD BOW SPRING CENTRALIZERS [WC-HWBSC/WC-SWBSC]
MAX. COMP.OD
Sl.No.
Casing Size
Hole Size
No.of Bow
O.D
6"
4
7-1/8"
5.25
6-1/4"
4
7-1/8"
5.25
1
4-1/2"
6-1/2"
4
7-5/8"
5.25
7-7/8"
4
9-1/8"
5.25
6-1/2"
4
7-5/8"
5.76
6-3/4"
4
7-7/8"
5.76
2
5"
7-7/8"
4
9-1/8"
5.76
8-1/2"
4
10-1/8"
5.76
7-7/8"
4
9-1/8"
6.28
8-1/2"
4
10-1/4"
6.28
3
5-1/2"
8-3/4"
4
10-1/4"
6.28
9-7/8"
4
11-1/4"
6.28
4
6-5/8"
8-1/2"
4
9-5/8"
7.42
8-1/2"
4
9-5/8"
7.81
5
7"
8-3/4"
4
10-1/8"
7.81
9-7/8"
4
11-5/8"
7.81
6
7-5/8"
9-7/8"
4
10-3/4"
8.44
10-5/8"
6
11-3/4"
9.43
7
8-5/8"
11-5/8"
6
13-7/8"
9.43
12-1/4"
6
14-1/4"
9.43
11-5/8"
6
13-7/8"
10.47
8
9-5/8"
12-1/4"
6
14-1/4"
10.47
13-3/4"
6
15-3/4"
10.47
11-5/8"
6
13-5/8"
10.72
9
9-7/8"
12-1/4"
6
14-1/4"
10.72
13-3/4"
6
15-1/4"
10.72
12-1/4"
6
13-3/8"
11.65
10
10-3/4"
13-3/4"
6
15-5/8"
11.65
14-3/4"
6
16-1/8"
11.65
13-3/4"
8
15-3/8"
12.61
11
11-3/4"
14-3/4"
8
16-3/8"
12.61
15-1/2"
8
17-3/8"
12.61
16"
8
18-5/8"
14.27
12
13-3/8"
17-1/2"
8
19-1/8"
14.27
16"
8
18-5/8"
14.52
13
13-5/8"
17-1/2"
8
19-1/8"
14.52
16"
8
18-5/8"
14.90
14
14"
17-1/2"
8
19-1/8"
14.90
20"
10
21-5/8"
16.93
15
16"
22"
10
24-1/8"
16.93
22"
10
23-1/4"
19.58
16
18-5/8"
24"
10
26-3/4"
19.58
24"
10
25-5/8"
20.96
17
20"
26"
10
21-1/8"
20.96

32

WELLCARE OIL TOOLS PVT LTD


HINGED SEMI- RIGID NON-WELD
BOW SPRING CENRALIZER
MODEL : WC-HNSRC (WC-40401)
HINGED SEMI- RIGID WELD BOW
SPRING CENRALIZER
MODEL : WC-HWSRC (WC-40402)
SLIP ON SEMI RIGID NON WELD
BOW SPRING CENRALIZER
MODEL : WC-SWSRC (WC-40403)
Available in the size range 4 to
20, this device ensures high efficiency
in casing
jobs on deviated and
horizontal wells. Combining the
features of a standard spring bow
and
rigid centralizer, it has bows
manufactured
from
alloy
steel
tempered for exact hardness and a
non- weld design to eliminate brittle
spots. The spring characteristics of its
double
crested
profile permit
compression to facilitate movement
through tight spot.

33

WELLCARE OIL TOOLS PVT LTD


Table C - SEMI RIGID BOW SPRING CENTRALIZERS [WC-HNSRC/WC-HWSRC/WC-SWSRC]

Sl.No.

Casing Size

4-1/2"

5"

5-1/2"

6-5/8"

7"

7-5/8"

8-5/8"

9-5/8"

9-7/8"

10

10-3/4"

11

11-3/4"

12

13-3/8"

13

13-5/8"

14

14"

15

16"

16

18-5/8"

17

20"

Hole Size
6"
6-1/4"
6-1/2"
7-7/8"
6-1/2"
6-3/4"
7-7/8"
8-1/2"
7-7/8"
8-1/2"
8-3/4"
9-7/8"
8-1/2"
8-1/2"
8-3/4"
9-7/8"
9-7/8"
10-5/8"
11-5/8"
12-1/4"
11-5/8"
12-1/4"
13-3/4"
11-5/8"
12-1/4"
13-3/4"
12-1/4"
13-3/4"
14-3/4"
13-3/4"
14-3/4"
15-1/2"
16"
17-1/2"
16"
17-1/2"
16"
17-1/2"
20"
22"
22"
24"
24"
26"

No.of Bow
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10

34

Max. O.D
6-1/8"
6-3/8"
6-5/8"
8"
6-5/8"
6-7/8"
8"
8-5/8"
8"
8-5/8"
8-7/8"
10"
8-5/8"
8-5/8"
8-7/8"
10"
10"
10-3/4"
11-3/4"
12-3/8"
11-3/4"
12-3/8"
14"
12"
12-3/4"
14-1/4"
12-3/4"
14-1/4"
15-1/4"
14-1/4"
15-1/4"
16"
16-1/2"
18"
16-1/2"
18"
16-1/2"
18"
20-1/2"
22-1/2"
22-1/2"
24-1/2"
24-1/2"
26-1/2"

Max. Comp.O.D
5.41
5.41
5.41
5.41
5.92
5.92
5.92
5.92
6.43
6.43
6.43
6.43
7.57
7.97
7.97
7.97
8.60
9.58
9.58
9.58
10.63
10.63
10.63
10.88
10.88
10.88
11.81
11.81
11.81
12.77
12.77
12.77
14.43
14.43
14.68
14.68
15.06
15.06
17.08
17.08
19.74
19.74
21.12
21.12

WELLCARE OIL TOOLS PVT LTD


HINGED NON WELD POSITIVE BOW
CENTRALIZER
MODEL: WC-HNPBC (WC-40201)
HINGED WELD POSITIVE BOW
CENTRALIZER
MODEL: WC-HWPBC (WC-40202)
SLIP-ON WELD POSITIVE BOW
CENTRALIZER
MODEL: WC-SWPBC (WC-40203)
WELLCARE
non
weld
positive
centralizers are uniquely designed with
flat bottom U profile of different depths.
The flat U profile is fitted in self locking
retaining lips for firm and positive hold.
The centralizers significantly reduce
frictional drag while being used in
deviated holes. They provide almost 100%
standoff when run inside a cased
hole. They are supplied 1/4/6mm less
than the inside diameter of the casing or
hole size in which the centralizer is to be
run.
The non weld design eliminates brittle
spots, enhancing durability. WELLCARE
non weld positive centralizers are
available in a size range of 4 to 20.
Available in the size range 4 to 20,
these centralizers are uniquely designed
with flat bottom U profile of different
depths
permitting maximum
fluid
passage.
Available
with straight bows for
c a s i n g operations, this device provides
nearly 100% stand-off (Concentricity)
when run inside a case hole.
The
self locking design ensures firm hold. Its
non-welded structure, eliminates brittle
spots and enhances durability.

35

WELLCARE OIL TOOLS PVT LTD


Table D-POSITIVE BOW CENTRALIZERS [WC-HNPBC/HWPBC/SWPBC]
Sl. No.
CASING SIZE
HOLE SIZE
No. Of Bows
CENTRALIZER OD
6-1/8"
4
5.787
1
4-1/2"
8-1/2"
4
8.071
8-1/2"
4
8.268
2
5"
5-7/8"
4
5.512
8-1/2"
4
8.228
3
5-1/2"
9-5/8"
4
9.094
8-1/2"
4
8.228
4
6-5/8"
9-5/8"
4
9.370
8-1/2"
4
8.189
5
7"
9-5/8"
4
9.213
9-5/8"
4
9.291
6
7-5/8"
8-1/2"
4
8.150
9-5/8"
4
9.252
7
8-5/8"
12-1/4"
4
12.008
12-1/4"
6
11.870
8
9-5/8"
13-3/8"
6
13.012
12-1/4"
6
11.909
9
9-7/8"
13-3/8"
6
12.736
12-1/4"
8
12.008
10
10-3/4"
13-3/8"
8
13.031
12-1/4"
8
11.890
11
11-3/4"
13-3/8"
8
13.012
13-1/2"
8
12.028
16"
8
15.669
12
13-3/8"
17-1/2"
8
17.126
16"
8
15.689
13
13-5/8"
17-1/2"
8
17.067
16"
8
15.768
14
14"
17-1/2"
8
16.909
18-1/2"
8
18.327
15
16"
20"
8
19.783
22"
10
21.585
16
18-5/8"
24"
10
4.646
26"
10
21.585
22"
10
20.364
17
20"
24"
10
23.514
26"
10
25.719
36

WELLCARE OIL TOOLS PVT LTD


HI TURBOLIZER
HINGED NON WELD BOW
SPRING TURBOLIZER
MODEL : WC-HNBST (WC-40501)
HINGED WELD BOW SPRING
TURBOLIZER
MODEL : WC-HWBST (WC-40502)
SLIP ON WELD BOW SPRING
TURBOLIZER
MODEL : WC-SWBST (WC-40503)
Available in the size range 4 1/2 to
20,
this sturdy non-weld device
induces a spiral flow pattern in the
slurry thereby increasing displacement
efficiency. Fitted
with s p e c i a l l y
designed
multi-direction turbo fins
made of alloy steel in annealed state
this device improves the cleaning action
of drilling fluids, distributes the cement
slurry into wellbore irregularities and
minimizes channeling.
For Specification refer to Table A & B

37

WELLCARE OIL TOOLS PVT LTD


HEAVY DUTY WELD
SPIRALIZER -L
MODEL : WC-HVS-L (WC-40701)

HEAVY DUTY WELD


SPIRALIZER -R
MODEL : WC-HVS-R (WC-40702)

HEAVY DUTY WELD


CENTRALIZER
MODEL : WC-HVC (WC-40703)
WELLCARE
Heavy
Duty
Weld
Centralizers are high quality w e l d e d
product which m e e t or exceed
API
10D
specifications.
The centralizers
h a v e bow springs strongly welded to
the end collars under r e q u i r e d
temperature conditions wi t h correct
grade electrode.
Integral hinges folded on the inside
stay intact even under extreme stress.
The end collars are available in latch-on
design with high strength steel l ocki n g
p i n for maximum structural toughness.
With a choice of six different
bow
heights the r i g h t c o m b i n a t i o n for
casing open hole c o n figuration c a n be
achieved.
WELLCARE Spiralizer,

is

designed

specifically for h i g h l y d e v i a t e d
or
horizontal wells. The steel construction

ensures
extra strength and superior
toughness The design
of the blades
provide minimum friction reducing drag
forces while running in the pipe. The
Spiralizers are available in spiral and
straight blades which resist high side
loads. While giving maximum standoff
the blades create vortex flow to optimize
mud displacement. The centralizers are
available in 4 to 13 3/8.
For Specification refer to Table E

SLIP-ON WELD SPIRALIZER-L


38

WELLCARE OIL TOOLS PVT LTD


SLIP-ON WELD SPIRALIZER-L
Model : WC-SWS-L (WC-40801)
SLIP-ON WELD SPIRALIZER-R
Model : WC-SWS-R (WC-40802)
SLIP-ON WELD CENTRALIZER
Model : WC-SWC (WC-40803)
WELLCARE Slip ON Weld Spiralizer are
high quality w e l d e d product which
meet
or exceed
API
10D
specifications.
The centralizers h a v e
bow springs strongly welded to the end
collars under r e q u i r e d temperature
conditions wi t h correct grade electrode.
Integral hinges folded on the inside
stay intact even under extreme stress.
The end collars are available in latch-on
design with high strength steel locking
pin for maximum
structural toughness.
With a choice of six different
bow
heights the right combination for casing
open hole c o n figuration c a n be
achieved.
WELLCARE Slip-on Weld Centralizer, is
designed specifically for h i g h l y d e v i a t
e d o r horizontal wells. The
steel
construction ensures extra strength and
superior toughness The design of the
blades provide minimum friction reducing
drag forces while running in the pipe. The
Spiralizers are available in spiral and
straight blades which resist high side
loads. While giving maximum standoff
the blades create vortex flow to optimize
mud displacement. The centralizers are
available in 4 to 13 3/8.

39

WELLCARE OIL TOOLS PVT LTD


Sl.No.
1

3
4
5
6
7

10

11
12
13
14
15
16
17

Table E - SLIP ON WELDED BOW SPRING CENTRALIZERS


Casing Size
Hole Size
No.of Bow
O.D
MAX. COMP. OD
6"
4
7-1/8"
5.41
6-1/4"
4
7-1/8"
5.41
4-1/2"
6-1/2"
4
7-5/8"
5.41
7-7/8"
4
9-1/8"
5.41
6-1/2"
4
7-5/8"
5.92
6-3/4"
4
7-7/8"
5.92
5"
7-7/8"
4
9-1/8"
5.92
8-1/2"
4
10-1/8"
5.92
7-7/8"
4
9-1/8"
6.43
8-1/2"
4
10-1/4"
6.43
5-1/2"
8-3/4"
4
10-1/4"
6.43
9-7/8"
4
11-1/4"
6.43
6-5/8"
8-1/2"
4
9-5/8"
7.57
8-1/2"
4
9-5/8"
7.97
7"
8-3/4"
4
10-1/8"
7.97
9-7/8"
4
11-5/8"
7.97
7-5/8"
9-7/8"
4
10-3/4"
8.60
10-5/8"
6
11-3/4"
9.58
8-5/8"
11-5/8"
6
13-7/8"
9.58
12-1/4"
6
14-1/4"
9.58
11-5/8"
6
13-7/8"
10.63
9-5/8"
12-1/4"
6
14-1/4"
10.63
13-3/4"
6
15-3/4"
10.63
11-5/8"
6
13-5/8"
10.88
9-7/8"
12-1/4"
6
14-1/4"
10.88
13-3/4"
6
15-1/4"
10.88
12-1/4"
6
13-3/8"
11.81
10-3/4"
13-3/4"
6
15-5/8"
11.81
14-3/4"
6
16-1/8"
11.81
13-3/4"
8
15-3/8"
12.77
11-3/4"
14-3/4"
8
16-3/8"
12.77
15-1/2"
8
17-3/8"
12.77
16"
8
18-5/8"
14.43
13-3/8"
17-1/2"
8
19-1/8"
14.43
16"
8
18-5/8"
14.68
13-5/8"
17-1/2"
8
19-1/8"
14.68
16"
8
18-5/8"
15.06
14"
17-1/2"
8
19-1/8"
15.06
20"
10
21-5/8"
17.08
16"
22"
10
24-1/8"
17.08
22"
10
23-1/4"
19.74
18-5/8"
24"
10
26-3/4"
19.74
24"
10
25-5/8"
21.12
20"
26"
10
21-1/8"
21.12

40

WELLCARE OIL TOOLS PVT LTD


that no balling between the vanes
takes place, as scraping, gouging or
digging into the formation is eliminated.

CASTED STEEL SPIRALIZER-L


Model: WC-CSP-SL (WC-40104)
CASTED STEEL SPIRALIZER-R
Model: WC-CSP-SR (WC-40108)
CASTED STEEL CENTRALIZER
Model: WC-CST-S (WC-40103)
CASTED ALUMINIUM SPIRALIZER-L
Model: WC-CSP-AL (WC-40102)
CASTED ALUMINIUM SPIRALIZER-R
Model: WC-CSP-AR (WC-40107)
CASTED ALUMINIUM CENTRALIZER
Model: WC-CSTS-A (WC-40101)
CASTED ZINC SPIRALIZER-L
Model: WC-CSP-ZL (WC-40106)
CASTED ZINC SPIRALIZER-R
Model: WC-CSP-ZR (WC-40109)
CASTED ZINC CENTRALIZER
Model: WC-CST-Z (WC-40105)

Spiral Blade Solid Centralizers


WELLCARE
Spiral
Blade
Solid
Centralizers
were developed in
response to the need
for better
cementing in highly deviated and
horizontal wells. WELLCARE Spiral
Blade Solid Centralizers are designed to
provide optimum flow area. The 360
degrees over lapping
solid vane
provide maximum wall contact
and fluid swirl. Reduced flow area
between
the spiral blades produces a
vortex motion of the fluids for more fluid
velocity
with direction. WELLCARE
Spiral blade Solid centralizer is made of
high strength corrosion resistant cast
aluminum and also non-sparking zinc
0
alloy. The 30 slope of the vane end
reduce drag and aids the casing in
reaching TD. This gentle flow from the
body to the height of the vane will
eliminate scraping, gouging or digging
into the formation and consequently
reduce balling
between
the vanes.
WELLCARE
Spiral
Blade
Solid
Centralizer has high impact and shock
resistance combined with tensile and
yield strength as well as resists corrosion.

WELLCARE manufactures straight and


spiral blade solid centralizers. The solid
centralizers are made of one piece high
grade corrosion resistant aluminum cast
and non sparking metal-zinc alloy. They
are high impact and shock resistant,
possess high tensile and yield strengths
and are wellhead friendly.
WELLCARE straight
blade solid
centralizers provide maximum
casing/wellbore standoff, the
prime requisite of an excellent primary
cement job. This is irrespective of lateral
loads. The straight
blades are self
cleaning in nature and designed to
enhance flow.
Straight blade solid centralizers can
endure steep temperatures
in
the
wellbore. Friction factor is minimal,
with reduced drag and torque, ensuring
maximum fluid passage.
WELLCARE
spiral
blade solid
centralizers provide the utmost
wall
contact and fluid swirl. They give
optimum flow area in highly deviated and
horizontal wells. The casing effectively
reaches TD due to the sloping rare ends
reducing drag. The slope also ensures
41

WELLCARE OIL TOOLS PVT LTD

42

WELLCARE OIL TOOLS PVT LTD


Straight Blade Solid Centralizer
WELLCARE straight
blade solid
centralizers provide the right features for
getting a good primary cementing job
with maximum casing/ wellbore standoff.
WELLCARE straight
blade solid
centralizers are constructed of one piece
high strength corrosion
resistant
cast aluminum and also non- sparking
zinc alloy. WELLCARE straight blade
solid centralizers provide ultimate drag
and
torque
reduction with maximum
fluid bypass. With low friction
factor WELLCARE straight blade solid
centralizers withstand
high wellbore
temperatures
while providing maxi.
horizontal standoff.
WELLCARE centralizers are wellhead
friendly and have high impact with
shock resistance, along with optimum
tensile and yield strength.

43

WELLCARE OIL TOOLS PVT LTD


Table F- SOLID CASTED SPIRALIZER/CENTRALIZER
Sl.No.

Casing Size

2-7/8

2
3

3-1/2
4

4-1/2"

5"

5-1/2"

6-5/8"

7"

7-5/8"

10

8-5/8"

11

9-5/8"

12

9-7/8"

13

10-3/4"

14

11-3/4"

15

13-3/8"

16

13-5/8"

17

14"

18

16"

19

18-5/8"

20

20"

Hole Size

No.of Bow

I.D

O.D

4-1/8
6,6-1/8
6-1/8
6-1/8
6"
6-1/4"
6-1/2"
7-7/8"
6-1/2"
6-3/4"
7-7/8"
8-1/2"
6-3/4"
7-7/8"
8-1/2"
8-3/4"
8-1/2"
8-1/2"
8-3/4"
9-7/8"
9-7/8"
10-5/8"
11-5/8"
12-1/4"
11-5/8"
12-1/4"
13-3/4"
11-5/8"
12-1/4"
13-3/4"
12-1/4"
13-3/4"
14-3/4"
13-3/4"
14-3/4"
15-1/2"
16"
17-1/2"
16"
17-1/2"
16"
17-1/2"
20"
22"
22"
24"
24"
26"

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
7
7
7
8
8
8
8
8
8
10
10
10
10
10
10

2.969
2.969
3.594
4-3/32
4.606
4.606
4.606
4.606
5.118
5.118
5.118
5.118
5.630
5.630
5.630
5.630
6.772
7.165
7.165
7.165
7.795
8.780
8.780
8.780
9.823
9.823
9.823
10.079
10.079
10.079
11.004
11.004
11.004
11.969
11.969
11.969
13.622
13.622
13.878
13.878
14.252
14.252
16.280
16.280
18.937
18.937
20.315
20.315

3-49/64
5-41/64
5-41/64
5-41/64
5-3/4"
6"
6-1/4"
7-5/8"
6-1/4"
6-1/2"
7-5/8"
8-1/4"
6-1/2"
7-5/8"
8-1/4"
8-1/2"
8-1/4"
8-1/4"
8-1/2"
9-5/8"
9-5/8"
10-3/8"
11-3/8"
12"
11-3/8"
12"
13-1/2"
11-3/8"
12"
13-1/2"
12"
13-1/2"
14-1/2"
13-1/2"
14-1/2"
15-1/4"
15-3/4"
17-1/4"
15-3/4"
17-1/4"
15-3/4"
17-1/4"
19-3/4"
21-3/4"
21-3/4"
23-3/4"
23-3/4"
25-3/4"

44

WELLCARE OIL TOOLS PVT LTD


CONDUCTOR PIPE CENTRALIZER
Model: WC-CRPC (WC-40601)

Conductor Pipe Centralizer are being used in


Oil Well Rig are available with us for
different hole size varying from 20to 30
for respective casing sizes.
WELLCARE Conductor pipe centralizers
provide the right features for getting a
good
primary cementing job with
maximum
casing/ wellbore standoff.
WELLCARE
Conductor
pipe
centralizers are constructed of one piece
high strength corrosion
resistant.
WELLCARE Conductor Pipe centralizers
provide
ultimate drag and
torque
reduction with maximum fluid bypass.
With low friction factor WELLCARE
Conductor pipe
centralizers withstand
high wellbore
temperatures
while
providing maxi. horizontal standoff.
WELLCARE centralizers are wellhead
friendly and have high impact with
shock resistance, along with optimum
tensile and yield strength.

45

WELLCARE OIL TOOLS PVT LTD


STOP COLLARS

TYPES OF STOP
COLLARS

Hinge Bolted
S/C

Hinge Set Screw


Stop Collar

Hinge Spiral Nail


S/C

Slip On Set
Screw Stop
Collar

46

WELLCARE OIL TOOLS PVT LTD


PERFORMANCE OF STOP COLLAR :
Stop collars are being tested in accordance
with API 10D-2/ISO 10427-2 to evaluate
their performance characteristics reliable to
suite filed applications.
The test casing is within the tolerances as
indicated in ISO 11960 for non-upset pipe.
Burrs or Similar defects being removed prior
to testing.
The outer sleeve should provide a load
surface to distribute the load to the stop
device (as shown in Fig.-2).
Holding force being recorded at the starting
point of slippage of stop collar and till the
end of the test for displacement of stop
collar along the casing up-to 4 inch.

47

WELLCARE OIL TOOLS PVT LTD


Hinged Bolted Stop Collars
MODEL : WC-SCHB ( WC-40901)
An economical collar suitable for subcritical
annular tolerances. Available in the size range 4
to 20, it has a cross bolt design which
makes it an efficient and user friendly device

Hinged Spiral Nail Stop Collars


MODEL : WC-SCHN (WC-40902)
Available in the size range 4 to 20, this
device can be set in both upset and non-upset
casing to provide maximum clearance during
rotation.
It has a groove in the middle into which a
spiral nail can be driven for improved grip on the
casing. The broader band firmly grips the collar
into position around the casing.

Hinged Stop Collars with Set Screw


MODEL : WC-SCSS-1 (WC-40903)
Available in the size range 4 to 20, this
device has a high cost-utility ratio. This hinged
collar with a row of set screws positions easily
and firmly around the casing.

Slip-on Stop Collars with Set Screws


MODEL : WC-SCSS (WC-40904)
This slip-on set screw device is recommended
for small hole operations. Available in size
range 2-7/8 to 20 and is gripped by a row of
screws, this is a heavy duty device

48

WELLCARE OIL TOOLS PVT LTD


Wire Bristle Scratch
MODEL : WC-SCWS (WC-41001)
Consists of a hinged collar radiating into
bristles. Each bristle is made of hardened &
tempered wire with two scratching elements.
Available in the size range 4 to 20 these
scratchers improve the cement bond between
the casing and porous formations while
reinforcing the cement column.

Wellbore Wipers
MODEL: WC-SCWW (WC-41101)
Consisting of loop wire cables of tempered
steel laced into a collar, these wipers clean the
well bore efficiently by permitting removed
filter cake to pass, thereby providing excellent
reinforcement to the cement column especially
under close spacing.
Available in size range 4 to 20

49

WELLCARE OIL TOOLS PVT LTD


Hinged Baskets
MODEL : WC-HWB (WC-41201)
Available in the size range 4 to 20, this
device consists of flexible steel spring bows
welded to slip-on collars. Bows are hardened
and tempered for maximum strength and
uniformity. It is run on casing or liners above
weak or porous
formations to provide
protection from hydrostatic pressure generated
by the cement column. Its overlapping metal
fins provide flexibility and fluid passage while
maintaining optimum support characteristics.

Slip-ON Baskets
MODEL : WC-SWB (WC-41202)
Available in the size range 4 to 20, this
device consists of flexible steel spring bows
welded to slip-on collars. Bows are hardened
and tempered for maximum strength and
uniformity. It is run on casing or liners above
weak or porous
formations to provide
protection from hydrostatic pressure generated
by the cement column. Its overlapping metal
fins provide flexibility and fluid passage while
maintaining optimum support characteristics.

50

WELLCARE OIL TOOLS PVT LTD


CEMENTING HEAD
The Plug Dropping Cement Head is designed to
drop Wellcares Stage Collar cementing plugs or
conventional top and bottom cementing plugs.
Cement Heads are available in either single or
Double cavity configurations.
Cement Head is manufactured utilizing API
grade steels with connections for API 8 Round,
buttress and premium threads. Cementing Heads
are available in a wide range of working
Pressures from 3,000 psi / 20 Mpa to 10,000 psi /
68 Mpa. All cement heads are hydrostatically
tested prior to shipment. Design of Cement Head
incorporates such features as quick release
retainer bar, double gland seals for positive
sealing of indicating wires, fully detachable
cementing manifold and an integral pressure
relief system to allow for pressure equalization.
Optional features include plug cavity sweep arm
for confirming plug release, rotating release
retainer bars and quick
change casing connectors. The cement head
manifold is supplied with either ball valves or
plug valves rated to the same working pressure
as the cement heads. Cement Heads are available
in sizes 2 3/8" / 60mm through 20" / 508mm
MODEL: WC-CTHD-2
PRODUCT NO. WC-41302
Double Cavity Cement Head
Plug Valve
Quick Change Casing
Connector
Rotating Release Retainer Bars
Acme Thread Casing
Connector

MODEL: WC-CTHD-1
PRODUCT NO. WC-41301
Double Cavity Cement Head
PLUG CAVITY SWEEP ARMS
STANDARD QUICK RELEASE
RETAINER BARS
ACME THREADED CASING
CONNECTOR

51

MANUFACTURER OF:

Completion Systems (Packers)


Bridge Plug & Cement Retainers
Liner Hanger Systems
Flow Control Systems
Completion Accessories
Cementing Products
(Float Equipments & Centralizers)

Oil Field Elastomers (Plugs, Swab Cups etc)

Gas Lift Equipments

WELLCARE OIL TOOLS PVT. LTD.


Corporate Office

Works

Plot No.67, Sector-17A


Dist: Gurgaon
Haryana-122001
Email Id:
wellcareoiltools@gmail.com
Phone No.: 01493-250357

Plot No. F 209,210


IID, RIICO Industrial Area
Khuskhera, Dist. Alwar
Rajasthan-301707
Email Id: welloiltools@gmail.com
Fax No.: 01493-250157

Visit us at www.wellcareoiltools.com

Вам также может понравиться