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TEC2000
Installation & Operation Manual
E2K-405-0703 - Release 1
Table of Contents
Table of Contents
1
Important Notes
1-1
1.1.Purpose ...................................................................................................................................1-1
1.2.User Safety..............................................................................................................................1-1
1.3.Storage Procedures ................................................................................................................1-2
Quick Start
2-1
2.1.Set Position Limits...................................................................................................................2-1
2.2.Network Setup.........................................................................................................................2-5
2.3.Check Settings ........................................................................................................................2-5
Installation
3-1
3.1.Preparing the Stem Nut...........................................................................................................3-1
3.2.Mechanical Installation onto the Valve....................................................................................3-2
3.3.Electrical Connections.............................................................................................................3-3
3.3.1. Remove Separate Terminal Chamber (STC) Cover..................................................3-3
3.3.2. Sealing Cable/Conduit Entries ...................................................................................3-3
3.3.3. Recommended Terminal Connections.......................................................................3-4
3.3.4. Cable Connections .....................................................................................................3-5
3.3.5. Replace Terminal Compartment Cover .....................................................................3-5
3.3.6. External Earth/Ground Connections ..........................................................................3-6
3.4.Display Backup Module (DBM) Optional..............................................................................3-7
3.5.Discrete Controlled Inputs .......................................................................................................3-8
3.6.Auxiliary Control Module (ACM) Optional ............................................................................3-9
3.6.1. Wiring the ACM ..........................................................................................................3-9
3.6.2. Analog Controlled Power Supply Connections .....................................................3-11
3.6.3. External Variable Frequency Drive (VFD) Wiring ....................................................3-13
3.6.4. Network Controlled...................................................................................................3-15
3.7.Auxiliary Relay Module (ARM) Wiring ...................................................................................3-16
3.8.Remote Display Module (RDM) Connection to the Actuator Optional...............................3-17
3.8.1. 24 Vdc Power Source ..............................................................................................3-18
3.8.2. 115/230 Vac Power Source .....................................................................................3-18
3.8.3. Two RDMs (one 24 Vdc and one 115/208/220/230 Vac power source) .................3-19
Operation
4-1
4.1.Local Display Module (LDM) ...................................................................................................4-1
4.1.1. Graphics Display and Message Center .....................................................................4-2
4.1.2. Control Knob and Selector Knob................................................................................4-2
4.1.3. LEDs...........................................................................................................................4-3
4.1.4. Normal Display Function ............................................................................................4-3
4.2.Remote Display Module (RDM) ..............................................................................................4-5
4.2.1. RDM Operation with LDM ..........................................................................................4-5
4.3.Infrared Controller (IRC) Clicker ........................................................................................4-6
4.4.Initializing the Actuator ............................................................................................................4-7
4.4.1. Setting Position Limits................................................................................................4-7
4.4.2. View Existing Settings................................................................................................4-7
4.5.Local Control Operation ........................................................................................................4-11
4.6.Remote/Auto Control Operation............................................................................................4-12
Table of Contents
Troubleshooting
6-1
6.1.Troubleshooting Problems/Corrective Action for Actuator Operation.....................................6-1
6.2.Display Diagnostics .................................................................................................................6-2
6.2.1. Display Alarm Log ......................................................................................................6-3
6.2.2. Display Torque Profile................................................................................................6-3
6.2.3. Display Torque Archive ..............................................................................................6-4
6.2.4. Display Operation Log................................................................................................6-5
6.2.5. Display Operation Archive..........................................................................................6-5
6.2.6. Display Hardware .......................................................................................................6-6
Maintenance
7-1
7.1.Maintenance Schedule............................................................................................................7-1
7.2.Lubrication ...............................................................................................................................7-1
7.3.Pressure Relief........................................................................................................................7-1
7.4.Fuse Replacement ..................................................................................................................7-2
7.5.Battery Replacement Clicker .............................................................................................7-2
Regulatory Information
ii
8-1
Table of Contents
Figures
Figure 2-1 Declutch Lever and Handwheel .................................................................................. 2-2
Figure 2-2 Settings Limits Electrical Operation ......................................................................... 2-3
Figure 2-3 Settings Limits Manual Operation ............................................................................ 2-4
Figure 3-1 Preparing the Stem Nut............................................................................................... 3-1
Figure 3-2 Removal of STC Cover ............................................................................................... 3-3
Figure 3-3 Power Terminal Connections ...................................................................................... 3-4
Figure 3-4 Control Terminal Connections..................................................................................... 3-4
Figure 3-5 Earth/Ground Connection ........................................................................................... 3-6
Figure 3-6 Control Input Wiring..................................................................................................... 3-8
Figure 3-7 Inhibit and ESD Wiring ................................................................................................ 3-8
Figure 3-8 ACM Wiring Connections - Futronic (Analog Control Module) ................................. 3-10
Figure 3-9 ACM Installation Connections - Controlinc (Network Control Module) ..................... 3-10
Figure 3-10 ACM Wiring Connections ........................................................................................ 3-11
Figure 3-11 Futronic Analog Input with External Power Supply.............................................. 3-11
Figure 3-12 Futronic Analog Input with Internal Power Supply ............................................... 3-11
Figure 3-13 Futronic Analog Output with External Power Supply ........................................... 3-12
Figure 3-14 Futronic Analog Output with Internal Power Supply ............................................ 3-12
Figure 3-15 Controlinc Analog Input with External Power Supply........................................... 3-12
Figure 3-16 Controlinc Analog Input with Internal Power Supply............................................ 3-12
Figure 3-17 Controlinc Analog Output with External Power Supply........................................ 3-12
Figure 3-18 Controlinc Analog Output with Internal Power Supply ......................................... 3-13
Figure 3-19 STC for VFD Applications ....................................................................................... 3-13
Figure 3-20 External VFD Control Wiring ................................................................................... 3-14
Figure 3-21 ARM Wiring Connections ........................................................................................ 3-16
Figure 3-22 Connecting RDM Cables to the STC ...................................................................... 3-17
Figure 3-23 TEC - 001 Wiring Diagram ...................................................................................... 3-20
Figure 4-1 TEC2000 Controller..................................................................................................... 4-1
Figure 4-2 Local Display Module (LDM) ....................................................................................... 4-1
Figure 4-3 Normal Display ............................................................................................................ 4-3
Figure 4-4 Clicker ....................................................................................................................... 4-6
Figure 4-5 View Settings............................................................................................................. 4-10
Figure 5-1 Setup ........................................................................................................................... 5-1
Figure 5-2 Change Display ........................................................................................................... 5-3
Figure 5-3 Displaying Unit Parameters......................................................................................... 5-4
Figure 5-4 Change Settings.......................................................................................................... 5-5
Figure 5-5 Passcode Entry ........................................................................................................... 5-6
Figure 5-6 Valve Control Setup .................................................................................................... 5-7
Figure 5-7 Set Valve Travel Limits................................................................................................ 5-8
Figure 5-8 Discrete Input Setup.................................................................................................. 5-10
Figure 5-9 Discrete Output Setup ............................................................................................... 5-13
Figure 5-10 Inhibit and ESD Setup............................................................................................. 5-15
Figure 5-11 Two-Speed Timer Setup ......................................................................................... 5-16
Figure 5-12-1 Analog Setup........................................................................................................ 5-17
Figure 5-12-2 Analog Setup Continued ...................................................................................... 5-18
Figure 5-12-3 Analog Setup Continued ...................................................................................... 5-19
Figure 5-13-1 Network Setup...................................................................................................... 5-21
Figure 5-13-2 Network Setup Continued .................................................................................... 5-22
Figure 5-14 Tag Name Setup ..................................................................................................... 5-23
Figure 5-15 Passcode Setup ...................................................................................................... 5-23
iii
Table of Contents
Tables
Table 3-1 Connecting Actuator A to Actuator B.......................................................................... 3-15
Table 3-2 ARM Wiring Connections ........................................................................................... 3-16
Table 3-3 RDM Connections with Internal Power Source .......................................................... 3-18
Table 3-4 RDM Connections with External Power Source......................................................... 3-18
Table 3-5 Two RDMs Connected to the Actuator....................................................................... 3-19
Table 4-1 LDM Rotating Knobs .................................................................................................... 4-2
Table 4-2 Normal Display Functions............................................................................................. 4-4
Table 4-3 RDM and LDM Operation Priority................................................................................. 4-5
Table 4-4 Default Configuration Settings...................................................................................... 4-8
Table 5-1 Relay Outputs #1 through #5 Configuration............................................................... 5-11
Table 5-2 Relay Output Function List ......................................................................................... 5-11
Table 5-3 Solid State Output Relays Configuration.................................................................... 5-12
Table 5-4 Relay Outputs #9 through #12 Configuration............................................................. 5-14
iv
1. Important Notes
1 Important Notes
1.1. Purpose
This installation and operation manual explains how to install, operate, and maintain
the TEC2000 valve actuator.
WARNING: Read this manual in its entirety before installing,
operating, or performing maintenance on the TEC2000 valve
actuator.
WARNING: Use caution when working on, with, or around valves and
actuators. High pressures, forces, voltages, and flammable media
can be present.
WARNING: Failure to follow instructions for proper electrical wiring,
storage, setup, and maintenance may cause serious injury, damage
equipment, or void warranty.
1-1
1. Important Notes
1-2
2. Quick Start
2 Quick Start
The Quick Start Section provides step-by-step instructions for initializing the TEC2000
actuator. When these instructions are complete, the position limits will be set and the
actuator will be ready for normal operation.
NOTE: The actuator has been configured as specified by the customer and no further
changes should be required. If full valve data was not provided when ordered, or if
changes are needed, see Section 5, Customizing Actuator Settings.
WARNING: Use caution when working on, with, or around valves and
actuators. High pressures, forces, voltages, and flammable media
can be present.
WARNING: Verify voltage rating on nameplate before connecting
power.
2-1
2. Quick Start
B) For Manual Operation depress the declutch lever while rotating the
handwheel until the clutch is fully engaged. Release the lever. The
clutch will be retained in the handwheel mode by spring-loaded
latches. Verify the valve is fully closed. Move the valve in the open
direction for one handwheel turn to allow for coasting of the motor.
2) When the desired close position is reached, place the selector knob in the
STOP position. ACCEPT CLOSE LIMIT? will be displayed.
3) Rotate the control knob to YES. SELECT LOCAL AND OPEN VALVE
will be displayed. The close limit is set.
C) Set open valve travel limit.
2) Valve Operation
(1) For Electrical Operation use the control knob to move the valve in
the open direction. Proceed to Step No. 2.
(2) For Manual Operation depress the declutch lever while rotating the
handwheel until the clutch is fully engaged. Release the lever. The
clutch will be retained in the handwheel mode by spring-loaded
latches. Verify the valve is fully opened. Move the valve in the close
direction for one handwheel turn to allow for coasting of the motor.
3) When the desired open position is reached, place the selector knob in the
STOP position. ACCEPT OPEN LIMIT? will be displayed.
4) Rotate the control knob to YES. SAVE LIMITS? will be displayed.
5) Rotate the control knob to YES.
The position limits are now set. The actuator will operate in the normal LOCAL and
REMOTE modes.
NOTE: The user is not required to exit setup after setting limits for the first time. At the
completion of setting the limits, the actuator should be in the STOP mode and the
valve should be at its open limit. The LDM should display 100%, and the red LED
should be ON. The graphics display of the valve should represent full open.
Figure 2-1 Declutch Lever and Handwheel
Declutch Lever
2-2
Handwheel
2. Quick Start
SET LIMITS
BEFORE
OPERATING
SETUP?
NO
SET LIMITS
BEFORE
OPERATING
CLOSE VALVE
THEN SELECT
STOP
Switch to
LOCAL
YES
Switch to
STOP
ACCEPT
CLOSE LIMIT?
YES
Switch to
LOCAL
NO
OPEN VALVE
THEN SELECT
STOP
Switch to
STOP
ACCEPT
OPEN LIMIT?
NO
NO
SAVE LIMITS?
YES
Rotate selector
knob "NEXT" to
toggle through
the displays.
NEXT
SELECT LOCAL
AND OPEN
VALVE
EXIT?
YES
YES
To Normal
Display
2-3
2. Quick Start
SET LIMITS
BEFORE
OPERATING
SETUP?
NO
SET LIMITS
BEFORE
OPERATING
CLOSE VALVE
THEN SELECT
STOP
Switch to
LOCAL
YES
Declutch actuator.
Rotate handwheel to
"CLOSE" position
limit. When done,
select "STOP."
Switch to
STOP
ACCEPT
CLOSE LIMIT?
YES
Switch to
LOCAL
NO
OPEN VALVE
THEN SELECT
STOP
Declutch actuator.
Rotate handwheel to
"OPEN" position
limit. When done,
select "STOP."
Switch to
STOP
ACCEPT
OPEN LIMIT?
NO
NO
2-4
SAVE LIMITS?
YES
Rotate selector
knob "NEXT" to
toggle through
the displays.
NEXT
SELECT LOCAL
AND OPEN
VALVE
EXIT?
YES
YES
To Normal
Display
2. Quick Start
2-5
3. Installation
3 Installation
WARNING: Failure to follow instructions for proper electrical
wiring, storage, setup, and maintenance may cause serious injury,
damage equipment, or void warranty.
WARNING: Use caution when working on, with, or around valves
and actuators. High pressures, forces, voltages, and flammable
media can be present.
1. Unscrew Locknut (piece #55) while holding Bronze Stem Nut (piece #54).
Remove the Stem Nut and Key (piece #52).
2. Lubricate Stem. Run Stem Nut (piece #54) down Stem to verify Acme
thread fit. Remove Stem Nut (piece #54) and set aside.
3-1
3. Installation
3-2
3. Installation
3-3
3. Installation
3-4
3. Installation
3-5
3. Installation
3-6
3. Installation
3-7
3. Installation
Open
0V common
Three-Wire Control
Maintained Contacts
External
Power
Supply
18-150 VDC
or
20-250 VAC
Two-Wire Control
Maintain Contact to Open
1
10
9
Open
0V common
Open
Close
0V common
+
-
External
Power
Supply
18-150 VDC
or
20-250 VAC
Three-Wire Control
Maintained Contacts
1
2
1
2
Internal
Power
Supply
4
10
9
+24 VDC
Open
Close
0V common
+24 VDC
Internal
Power
Supply
Four-Wire Control
Momentary Contacts
1
2
3
4
Open
Close
Stop
0V common
+
-
External
Power
Supply
18-150 VDC
or
20-250 VAC
Four-Wire Control
Momentary Contacts
1
2
3
4
10
9
Open
Close
Stop
0V common
Internal
Power
Supply
+24 VDC
5
6
7
8
10
9
3-8
Open Inhibit
Close Inhibit
ESD
0V common
Open Inhibit
Close Inhibit
ESD
0V common
+
-
External
Power
Supply
18-150 VDC
or
20-250 VAC
Internal
Power
Supply
+24 VDC
3. Installation
3-9
3. Installation
Terminal Name
Function
}
}
}
The ARM can be installed with the Futronic ACM by stacking it on top of the
Futronic ACM and connecting to the STC. See Section 3.7, Auxiliary Relay
Module (ARM) Wiring.
Figure 3-9 ACM Installation Connections - Controlinc (Network Control Module)
Default
Function
Alternate Function
}
}
}
}
}
Notes:
1. All digital inputs have an input voltage range of 18-150 Vdc or 20-250 Vac.
2. All digital relay outputs are rated for 5 A @ 30 Vdc or 5 A @ 250 Vac
Resistive, 2 A Inductive load.
3. Jumpers can be added between Terminals 8 and 10, Terminals 20 and 22,
Terminals 32 and 34, Terminals 36 and 38, and Terminals 40 and 42 but
are not required.
4. Emergency Stop requires jumper or normally closed contacts (actuator
stops when contacts open.)
5. Remote display communication port is RS-485.
6. If bare wires (without terminals) are connected, remove a maximum of 1/4
inch (6mm) insulation.
3-10
3. Installation
26
AIN#1
+
24 VDC
-
32
Earth
+
- 24 VDC
25
26
+
-
AIN#1
32
Earth
3-11
3. Installation
+
-
28
29
30
31
+
-
AO#1
AO#2
Position
Torque
+
-
24 VDC
32
Earth
+
-
28
29
30
31
+
-
AO#1
AO#2
Position
Torque
+
-
32
10
24 VDC
Earth
25
26
27
28
+
24 VDC
-
AIN#1
AIN#2
32
Earth
+
-
25
26
27
28
24 VDC
AIN#1
27
28
29
30
31
AIN#2
+
-
AO#1
+
+
AO#2
+
-
Position
Torque
+
24 VDC
32
Earth
32
Earth
+
+
AO#1
+
+
24 VDC
32
Earth
3-12
3. Installation
25 27 29 31 33 35 37 39 41 43
26 28 30 32 34 36 38 40 42 44
Transformer Primary Fuse Replacements:
Under this cover
9 11 13 15 17 19 21 23
10 12 14 16 18 20 22 24
Gnd
L1
L2
T1
T2
T3
Note: If bare wires (without terminals) are connected to terminals T1, T2, T3, L1,
and L2, remove a maximum of 1/2 inch (12mm) of insulation. Ground wire must be
connected to Terminal 24.
3-13
3. Installation
Earth
32
33
34
35
36
Open
OV common
Close
Speed
Forward
Input common
Reverse
Speed #1
Accel/Decel
T3
T3
T2
T2
T1
T1
VFD
L3
L2
L2
L1
L1
L3 L2 L1
Connect L3 for 3-Phase power;
Use L1 and L2 for 1-Phase power
3-14
3. Installation
Function
39
41
40
Shield
43
44
42
Shield
3-15
3. Installation
Function
Relay Type
39
Relay Output #9
Latching NO or NC
40
Common
41
Latching NO or NC
42
Latching NO or NC
43
Common
44
Latching NO or NC
ARM Wiring
Terminals 39-44
3-16
3. Installation
RDM Wiring
Terminals 21-24
3-17
3. Installation
Function
TEC2000 Terminal
Block Number
24 Vdc(+)
0V Common
10
RS-485 (+)
21
RS-485 (-)
23
Shield
24
3-18
Function
TEC2000 Terminal
Block Number
Line
Neutral
0V Common
RS-485 (+)
21
RS-485 (-)
23
Shield
24
3. Installation
3.8.3. Two RDMs (one 24 Vdc and one 115/208/220/230 Vac power source)
To use two RDMs with one actuator, connect as detailed in Table 3-5.
Table 3-5 Two RDMs Connected to the Actuator
TEC2000
Terminal
Block
Number
Cable Type
(Belden or Equivalent)
RDM
RDM Terminal
Block Number
RDM #1
Line
115/230 Vac
50/60 Hz (+)
20AWG or Larger
Neutral
0V Common
20AWG or Larger
RS-485 (+)
21
Belden 9841
RS-485 (-)
23
Shield
24
24 Vdc 9=0
0V Common
10
RS-485 (+)
21
RS-485 (-)
23
Shield
24
RDM #2
Function
Belden 8719
Belden 8723
Belden 9841
3-19
3. Installation
MOTOR
Thermal
Protector
Motor
Control
Module
L1
3 - Phase
L2
Power
L3
Supply
GND
Open
Close
Stop
Common 0V
Open Inhibit
Close Inhibit
ESD
Common OV
+24 VDC
10
0 VDC
11
LSO
12
Common
R0#2
13
LSC
R0#3
14
LSA
15
Common
R0#4
16
LSB
Monitor
Relay
17
N.O. Contact
R0#5
18
Common
24VDC
Power
Supply
100
LOCAL
REMOTE
SETUP
STOP
100
80
LOCAL
60
40
STOP
20
ALARMTQ
Open
(NO)
Close
Local
(YES) (BACK)
REMOTE
80
SETUP
60
40
20
ALARMTQ
STOP Remote
(NEXT)
Close
Local STOP Remote
(YES) (BACK)
(NEXT)
Open
(NO)
R0#1
Two-Wire Control
Maintain Contact to Open
Three-Wire Control
Maintained Contacts
Four-Wire Control
Momentary Contacts
Open
Open
10
9
+24 VDC
20
21
RS485 (+)
22
Emergency
Stop
23
RS485 (-)
24
Shield
External
Power
Supply
4
18-150 VDC
or
20-250 VAC
Open
+
Common OV
+24 VDC
Common OV
38
ESD
+
+
Common OV -
1)
All digital inputs have an input voltage range of 18-150 VDC or 20-250 VAC.
2)
All digital relay outputs are rated for 5A @ 30 VDC or 5A @ 250 VAC Resistive, 2A Inductive load.
3)
Jumpers shown connected between terminals are permissible but not required.
4)
Emergency stop requires jumper or normally closed contact (actuator stops when contact open).
5)
6)
If bare wires (without terminals) are connected, remove a maximum of .25 inch insulation.
7)
User replaceable primary fuses (F1 and F2) are located in the Terminal Chamber Enclosure.
All transformer secondary fuses are automatic resetting.
DWN BY JTD
Contact Outputs and Output Switch Contact Development Chart shown for default configuration only.
User may redefine all Outputs (See TEC200O Installation & Operation Manual E2K-405-0902).
WIRING
DIAGRAM
8)
Battery
Enable
6
Stop
3-20
36
Close Inhibit
Separate
Terminal
Chamber
+24 VDC
Common OV -
NOTES:
0V
Open Inhibit
Close
10
1
Close
0V
Open
N.C. Contact
Emergency
Stop
4
10
Open
19
ESD
Stop
0V
10
9
+24 VDC
Close Inhibit
Close
2
0V
1
Close
4
Internal
Power
Supply
Open Inhibit
Open
Inhibit / Interlock
and ESD
CONTROLS
MID
Open
Function
Open Limit
Close Limit
Open Limit
Close Limit
EIM CONTROLS
13840 PIKE ROAD
MISSOURI CITY, TEXAS
WWW.EIM-CO.COM
ORIGINAL DATE 4-21-03
TEC-001
4. Operation
4 Operation
Figure 4-1 TEC2000 Controller
LEDs
Graphics Display
Message Center
Control Knob
Selector Knob
4-1
4. Operation
Rotation Direction
Function
Results
Control
Spring return to
center
Neutral
Position
Clockwise
(CLOSE)
YES
Counterclockwise
(OPEN)
NO
STOP
Neutral
Position
Clockwise
(REMOTE)
NEXT
Counterclockwise
(LOCAL)
BACK
Selector
NOTE: If the selector knob remains in either NEXT or BACK position, the display
will scroll.
4-2
4. Operation
4.1.3. LEDs
There are three LEDs on the LDM:
Red
Green
Yellow
The default function of these LEDs is detailed in Table 4-2.
See Section 5.5.2, Valve Control Setup to reverse Red to indicate closed/closing
and Green to indicate opened/opening.
The valve has stopped and is 36% opened. The yellow LED is ON and the
message center is clear.
4-3
4. Operation
Valve
Activity
Message
Center
Top Line
Fully
closed
Yellow
Red
Green
FULL
CLOSE
OFF
OFF
ON
Opening
OPENING
OFF
Blinking
OFF
Flashing in
the Open
direction
Stopped
Cleared
ON
OFF
OFF
0%
Shows
relative
position
4-4
Percent
Open
XX%
Increments
% open
Fully
opened
FULL
OPEN
OFF
ON
OFF
100%
Closing
CLOSING
OFF
OFF
Blinking
Flashing in
the Close
direction
Alarm
Alarm Type
Displayed
Bottom
Line
Blinking
OFF
OFF
Decrements
4. Operation
STOP
At least one module must have the selector switch in the STOP
position.
LOCAL
At least one module must have the selector switch in the LOCAL
position and none have the selector switch in the STOP position.
REMOTE
4-5
4. Operation
4-6
4. Operation
There are two different routines for setting limits. Initial limit settings can be set as
described in Section 2, Quick Start. Limit settings can be changed as described in
Section 5.5.3, Set Valve Travel Limits.
Once the limits have been set, check the settings as follows.
For Electrical Operation
1. Run actuator electrically to verify correct operation.
For Manual Operation
1. Move the valve in the close direction. The Red LED should go off and the
Green LED should blink within one turn of the handwheel.
2. Move the valve in the open direction. The Green LED should go off and the
Red LED should be blinking within 1/2 to 1 inch turn of the handwheel.
The actuator will operate in the normal LOCAL and REMOTE modes.
Exit SETUP mode.
1. Rotate the selector knob to NEXT to cycle through the displays until
EXIT? is displayed.
2. Rotate the control knob to YES.
4-7
4. Operation
(ACM Solid
State Outputs
6 thru 8)
(ARM Relays
9 thru 12)
Valve Control
Discrete Inputs
Mode = 4-Wire
DI#1 = Active on
CLOSED contact
RO#1 = LSO
SSO#6 = VFD
Open Control
RO#9 = Lost
Power Alarm
Open Inhibit = ON
Close Direction =
(Gearing
dependant)
DI#2 = Active on
CLOSED contact
RO#1 = N.O.
SSO#7 = VFD
Close Control
RO#9 = N.O.
Close Inhibit = ON
Seat = Position
DI#3 = Active on
OPEN contact
RO#1 =
Continuous
SSO#8 = VFD
Speed Control
RO#9 =
Flashing
Local ESD = ON
Close Torque =
70%
DI#4 = Active on
CLOSED contact
RO#2 = LSC
RO#10 = Motor
Overload Alarm
Remote ESD = ON
Open Torque =
70%
DI#5 = Active on
OPEN contact
RO#2 = N.O.
RO#10 = N.O.
Local Control =
Momentary
DI#6 = Active on
CLOSED contact
RO#2 =
Continuous
RO#10 =
Flashing
Close on ESD
Remote Control =
Momentary
RO#3 = LSA
RO#11 = Lost
Phase Alarm
*ESD Override on
Torque Retry =
OFF
RO#3 = N.O.
RO#11 = N.O.
Remote Display 1
= OFF
RO#3 =
Continuous
RO#11 =
Flashing
Remote Display 2
= OFF
RO#4 = LSB
RO#12 = Over
Torque Alarm
Close LED =
Green
Open LED = Red
RO#4 = N.O.
RO#12 = N.O.
ESD Override on
Torque = OFF
RO#4 =
Continuous
RO#12 =
Flashing
Thermal = ON
RO#5 =
MONITOR
RO#5 =
Continuous
LSA Position =
25%
LSB Position =
75%
*Overriding the thermal motor protection will invalidate the hazardous area certification.
4-8
4. Operation
Open
Anti-Water Hammer
Mode = ON
Mode = ON
Mode = ON
Stop Position = 1%
Parity = NONE
4-9
4. Operation
DISPLAY
SETTINGS?
NO
YES
VALVE
CONTROL
SETUP?
YES
TWO-SPEED
TIMER
SETUP?
YES
NO
NO
Go to next display
see Figure 5-1
DISCRETE
INPUT
SETUP?
YES
NO
DISCRETE
OUTPUT
SETUP?
ANALOG
SETUP?
YES
NO
YES
NO
NETWORK
SETUP?
YES
NO
Go to next display
see Figure 5-1
INHIBIT AND
ESD SETUP?
YES
NO
4-10
4. Operation
4-11
4. Operation
Two-wire control
Three-wire control
IrDA port
Three-wire analog
Analog
Network
4-12
4. Operation
Four-Wire Control
The four-wire control mode uses three maintained contacts to open, close, or stop
the valve. The default configuration sets the stop input to be active on open contact.
The default configuration can be modified in the SETUP mode. See Section
5.5.4, Discrete Input Setup.
IrDA Port
The local IrDA port control mode allows the actuator to be controlled via the IrDA
port. The Clicker or any device such as a palmtop or laptop with an IrDA port may
be used. The Clicker or remote device will transmit STOP, OPEN, and CLOSE
only.
NOTE: The setup mode cannot be entered via the IrDA port if this mode is selected
in the SETUP mode. SETUP mode must be entered via the local control knobs
and the control mode must be changed to a control mode other than IrDA port
before the IrDA port can be used for setup.
4-13
SETUP?
YES
NO
CHANGE
DISPLAY?
YES
DISPLAY
SETTINGS?
NO
EXIT SETUP
and revert to
normal display
DISPLAY UNIT
PARAMETERS?
BACK
NEXT
NO
YES
DISPLAY
DIAGNOSTICS?
YES
NO
NO
CHANGE
SETTINGS?
YES
YES
EXIT?
NO
YES
EXIT SETUP
and revert to
normal display
NO
5-1
5-2
CHANGE
DISPLAY?
YES
NO
CHANGE
LANGUAGE?
YES
DISPLAY
ENGLISH?
Message
displayed for
10 seconds
YES
NO
NO
NO
Go to next display
see Figure 5-4
DISPLAY
OTHER?
YES
YES
NO
ADJUST
CONTRAST?
NO
YES
NO TO
ADJUST
YES TO
ACCEPT
IS FILE
VALID?
YES
NO
5-3
BACK NEXT
DISPLAY UNIT
PARAMETERS?
YES
NO
TAG NAME: 16
CHARACTER
MAX
YES
CONTROL
MODE:
NETWORK
YES
NO
NO
NETWORK
NODE
ADDRESS:
001
YES
NO
Go to next display
see Figure 5-1
MODEL:
1DMC-3
1/4 TURN
30 SEC
YES
NO
S/N:
099999-01A
MFG DATE:
01/00
YES
YES
NO
NO
YES
VOLTAGE:
460V 3PH
60HZ
TORQUE
SPRING
YELLOW
YES
NO
MAX TORQUE
95%
MTR:
9C4603FC-D
0.5 HP
1650 RPM
YES
NO
YES
Go to next display
see Figure 5-1
NO
5-4
From PASSCODE
Figure 5-5
VALVE
CONTROL
SETUP?
YES
ANALOG
SETUP?
YES
NETWORK
SETUP?
See Figures
5-7, 5-8
NO
BACK
NEXT
DISCRETE
INPUT
SETUP?
YES
TAG NAME
SETUP?
YES
PASSCODE
SETUP?
YES
YES
NO
YES
RELOAD
FACTORY
SETTINGS?
YES
NO
NO
TWO-SPEED
TIMER
SETUP?
Displayed only if
ACM installed and
NETWORK control
is enabled.
See Figure 5-14
NO
NO
INHIBIT AND
ESD SETUP?
YES
NO
NO
DISCRETE
OUTPUT
SETUP?
Displayed only if
ACM installed and
ANALOG control
is enabled.
See Figure 5-13
NO
NO
SET VALVE
TRAVEL
LIMITS?
YES
YES
CHANGE
SETTINGS?
YES
NO
NO
Go to next display
see Figure 5-1
5-5
CHANGE
SETTINGS?
NO
Go to next display
see Figure 5-1
YES
ACCEPT
PASSCODE
CHARACTER
1? 0
YES
ACCEPT
PASSCODE
CHARACTER
2? 0 0
NO
NO
0-9, A-Z
0-9, A-Z
YES
ACCEPT
PASSCODE
CHARACTER
3? 0 0 0
YES
Go to next
display. See
Figure 5-4
NO
0-9, A-Z
5-6
VALVE
CONTROL
SETUP?
YES
NO
YES
CLOSE
TORQUE 50%
YES
YES
TORQUE
RETRY OFF
YES
CLEAR
ALARM LOG?
NO
REMOTE
DISPLAY 1
OFF
RESET
OPERATION
LOG?
NO
TORQUE SEAT
LOCAL
CONTROL
MAINTAINED
YES
LOCAL CONTROL
MOMENTARY
YES
REMOTE
DISPLAY 2
OFF
YES
NO
REMOTE
DISPLAY 1 ON
YES
YES
NO
NO
TORQUE
RETRY ON
YES
YES
15 to 100%
in 5% increments
NO
REMOTE CONTROL
MOMENTARY
OPEN
TORQUE 50%
POSITION
SEAT
NO
NO
15 to 100%
in 5% increments
NO
NO
YES
NO
NO
TORQUE
BACKSEAT ON
CLOSE LED
GREEN
OPEN LED RED
CLOSE
DIRECTION
CLOCKWISE
TWO-WIRE
CLOSE DIRECTION
THREE-WIRE
COUNTERCLOCKWISE
FOUR-WIRE
IrDA PORT
THREE-WIRE ANALOG
ANALOG ------ ignored if ACM not installed
NETWORK---- ignored if ACM not installed
NO
REMOTE
CONTROL
MAINTAINED
YES
NO
Go to next display
see Figure 5-4
TORQUE
BACKSEAT
OFF
CONTROL
MODE
THREE-WIRE
REMOTE
DISPLAY 2 ON
YES
ARCHIVE
TORQUE
PROFILE?
YES
NO
Go to next display
see Figure 5-4
5-7
SET VALVE
TRAVEL LIMITS?
NO
Go to next display
see Figure 5-4
YES
ACCEPT
VALVE CLOSE
LIMIT?
NO
SELECT
LOCAL AND
CLOSE VALVE
LOCAL
CLOSE VALVE
THEN SELECT
STOP
5-8
YES
ACCEPT
VALVE OPEN
LIMIT?
NO
YES
SAVE
LIMITS?
YES
or NC
NO
SELECT
LOCAL AND
OPEN VALVE
LOCAL
OPEN VALVE
THEN SELECT
STOP
SET VALVE
TRAVEL
LIMITS??
NO
Go to next display
see Figure 5-4
YES
ACCEPT
VALVE CLOSE
LIMIT?
NO
SELECT
LOCAL AND
CLOSE VALVE
LOCAL
CLOSE VALVE
THEN SELECT
STOP
Declutch actuator.
Rotate handwheel to
"CLOSE" position
limit. When done,
select "STOP."
STOP
YES
ACCEPT
VALVE OPEN
LIMIT?
YES
SAVE
LIMITS?
NO
YES
or NC
NO
SELECT
LOCAL AND
OPEN VALVE
LOCAL
OPEN VALVE
THEN SELECT
STOP
Declutch actuator.
Rotate handwheel to
"OPEN" position limit.
When done, select
"STOP."
STOP
5-9
NO
NO
DI #4 ACTIVE ON
OPEN CONTACT
YES
DI #1 ACTIVE ON
OPEN CONTACT
YES
DI #5 ACTIVE
ON CLOSED
CONTACT
NO
DI #5 ACTIVE ON
OPEN CONTACT
DI #2 ACTIVE
ON CLOSED
CONTACT
YES
NO
NO
Go to next display
see Figure 5-4
DI #4 ACTIVE
ON CLOSED
CONTACT
DI #1 ACTIVE
ON CLOSED
CONTACT
DI #6 ACTIVE
ON OPEN
CONTACT
YES
NO
DI #2 ACTIVE ON
OPEN CONTACT
YES
DI #3 ACTIVE
ON OPEN
CONTACT
DI #3 ACTIVE ON
CLOSED CONTACT
YES
Go to next display
see Figure 5-4
NO
DI #6 ACTIVE ON
CLOSED CONTACT
5-10
Configurable
Function
Configure
N.O./N.C.
Default
Setting
Configure
Flashing
RO#1
LSO
Valve full
OPEN
See Table
5-2 Relay
Output
Function List
Yes
N.O.
Yes
RO#2
LSC
Valve full
CLOSE
See Table
5-2 Relay
Output
Function List
Yes
N.O.
Yes
RO#3
LSO
Valve Full
Open
See Table
5-2 Relay
Output
Function List
Yes
N.C.
Yes
RO#4
LSC
Valve Full
Close
See Table
5-2 Relay
Output
Function List
Yes
N.C.
Yes
RO#5
Monitor
Valve not
available
Generic see
NOTE
No
1 N.O. and
1 N.C.
Yes
Relay
NOTE: Generic means the control of this relay has been given to the network if a
Controlinc card has been installed. The relay will not function if the Controlinc card
is not installed. Flashing means the output will cycle ON and OFF in one-second
intervals while the function is active.
Table 5-2 Relay Output Function List
LSO (Open limit)
LSC (Close limit)
LSA (Intermediate
limit A)
LSB (Intermediate
limit B)
OPENING
CLOSING
MOVING
LOW MAIN
BATTERY
LOCAL
STOP (SS OFF)
REMOTE
EFM (Electronics
fault monitor)
OPEN TORQUE
CLOSE TORQUE
OVER TORQUE
(Open or Close)
VALVE STALL
VALVE DRIFT
(MOVED BY
HANDWHEEL)
LOST POWER
MOTOR
OVERLOAD
LOST PHASE
OPEN INHIBIT
CLOSE INHIBIT
LOCAL ESD
ESD ACTIVE
LOST ANALOG
ACTUATOR FAIL
GENERIC
(Controlled by
Network)
LOW RTC
BATTERY
5-11
Relays #6 through #8 are Solid State Output relays. These relays are added when
an ACM card is installed. These outputs cannot be individually configured. The
motor starter type selected in the factory setup mode determines the control. See
Table 5-3.
Table 5-3 Solid State Output Relays Configuration
Default
Function
Alternate
Function
Configure
N.O./N.C.
Configure
Flashing
SSO#6
VFD Open
Control
Generic
No
No
SSO#7
VFD Close
Control
Generic
No
No
SSO#8
VFD Speed
Control
Generic
No
No
Relay
5-12
DISCRETE
OUTPUT
SETUP?
YES
NO
YES
YES
RELAY #3
CONTINUOUS
RELAY #5
MONITOR
YES
NO
RELAY #4 LSC
RELAY #4 N.C.
YES
NO
RELAY #5
CONTINUOUS
N.C.
YES
NO
ARM
INSTALLED?
YES
NO
FLASHING
LSA
SELECTED?
YES
NO
YES
YES
FLASHING
NO
GENERIC
RELAY #3
LSO
YES
NO
FLASHING
YES
FLASHING
RELAY #2
CONTINUOUS
NO
N.C.
FLASHING
YES
YES
NO
N.C.
N.C.
NO
NO
RELAY #2 N.O.
RELAY #1
CONTINUOUS
YES
NO
NO
RELAY #4
CONTINUOUS
RELAY #1
N.O.
NO
NO
RELAY #3 N.O.
YES
Go to next display
see Figure 5-4
RELAY #2 LSC
RELAY #1
LSO
YES
NO
LSA POSITION
<25%
YES
NO
1-99% in 1%
increments
LSB
SELECTED?
NO
YES
LSB POSITION
>75%
YES
NO
1-99% in 1%
increments
Go to next display
see Figure 5-4
5-13
Relays #9 through #12 are the auxiliary relays when the Auxiliary Relay Module
(ARM) is installed. To configure these relay outputs, follow Step No.1 through No. 3
listed above. See Table 5-4.
NOTE: The ARM cannot be added when the Controlinc ACM is installed.
Table 5-4 Relay Outputs #9 through #12 Configuration
Relay
Default
Function
Configurable
Function
Configure
N.O./N.C.
Default
Setting
RO#9
Lost Power
Yes
N.O.
RO#10
Motor Overload
Yes
N.O.
RO#11
Lost Phase
Yes
N.O.
RO#12
Over Torque
Yes
N.O.
5-14
INHIBIT AND
ESD SETUP?
YES
NO
YES
ESD OVERRIDE ON
LOCAL: OFF
YES
ESD
OVERRIDE ON
STOP: OFF
NO
ESD OVERRIDE ON
STOP: ON
CLOSE ON
ESD
ESD
OVERRIDE ON
INHIBIT: ON
NO
ESD OVERRIDE ON
INHIBIT: OFF
YES
YES
ESD
OVERRIDE ON
THERMAL:
OFF
YES
NO
ESD OVERRIDE ON
THERMAL: ON
OPEN ON ESD
STAYPUT ON ESD
YES
LOCAL ESD
ON
NO
NO
LOST COM
ESD ON
YES
YES
CLOSE INHIBIT
OFF
NO
NO
LOST COM
ESD OFF
CLOSE
INHIBIT ON
NO
NO
ESD
OVERRIDE ON
LOCAL: ON
YES
NO
Go to next display
see Figure 5-4
REMOTE ESD
ON
OPEN INHIBIT
ON
YES
ESD
OVERRIDE ON
TORQUE: OFF
YES
NO
ESD OVERRIDE ON
TORQUE: ON
Go to next display
see Figure 5-4
5-15
NO
YES
CLOSE TIMER
SETUP?
YES
CLOSE TIMER
OFF?
YES
NO
NO
Go to next display
see Figure 5-4
YES
OPEN TIMER
OFF
YES
NO
YES
ANTI-WATER
HAMMER:
OFF
NO
ANTI-WATER
HAMMER: ON
TIMER START
POSITION: 70%
YES
TIMER STOP
POSITION: 99%
TIMER START
POSITION: 10%
NO
1-30% in 1%
increments
YES
NO
PULSE ON
TIME: 3.5 SEC
PULSE OFF
TIME: 5 SEC
YES
NO
YES
PULSE OFF
TIME: 5 SEC
YES
NO
YES
PULSE OFF
TIME: 5 SEC
NO
NO
PULSE ON
TIME: 3.5 SEC
YES
1-99% in 1%
increments
YES
PULSE ON
TIME: 3.5 SEC
NO
NO
NO
YES
YES
1-99% in 1%
increments
1-99% in 1%
increments
OPEN TIMER ON
ANTI-WATER
HAMMER
SETUP?
TIMER STOP
POSITION:
01%
NO
NO
NO
YES
1-99% in 1%
increments
CLOSE TIMER ON
OPEN TIMER
SETUP?
TIMER START
POSITION: 30%
YES
NO
5-16
ANALOG
SETUP?
YES
NO
YES
0.1 - 5.0%
0.1% increments
YES
NO
OUTPUT
POLARITY
CLOSE = 4MA?
YES
YES
STAYPUT ON
LOST
SIGNAL?
DELAY TIME =
01 SEC
YES
NO
0.5 - 9.0%
0.5% increments
0-60 sec
1 sec increments
YES
Go To
Position?
NO
YES
NO
NO
CLOSE = 20MA?
SPEED
BANDWIDTH
= 5.0%
NO
NO
Go to next
display see
Figure 5-4
INPUT
POLARITY
CLOSE = 4MA?
CONTROL
BANDWIDTH =
2.0%
CLOSE = 20MA?
GO TO 0%
OPEN ON
LOST
SIGNAL?
YES
NO
0-100% in
1% increments
CALIBRATE
AIN#1 4-20MA?
NO
YES
CALIBRATE
4MA?
YES
NO
YES
NO
NO
CALIBRATE
20MA?
4MA
REFERENCE
APPLIED?
YES
20MA
REFERENCE
APPLIED?
NO
ACCEPT 4MA
SETTING?
YES
NO
YES
ACCEPT 20MA
SETTING?
YES
NO
5-17
CALIBRATE
AO#1 4-20MA?
NO
YES
CALIBRATE
4MA?
YES
IS EXTERNAL
METER
CONNECTED?
YES
NO
NO
ACCEPT 4MA
SETTING?
YES
NO
INCREASE
SETTING
0.005MA?
YES
NO
DECREASE
SETTING
0.005MA?
YES
NO
CALIBRATE
20MA?
NO
YES
IS EXTERNAL
METER
CONNECTED?
NO
YES
ACCEPT 20MA
SETTING?
YES
NO
INCREASE
SETTING
0.005MA?
YES
NO
DECREASE
SETTING
0.005MA?
YES
NO
5-18
CALIBRATE
AO#2 4-20MA?
YES
NO
CALIBRATE
4MA?
YES
IS EXTERNAL
METER
CONNECTED?
YES
NO
NO
ACCEPT 4MA
SETTING?
YES
NO
INCREASE
SETTING
0.005MA?
YES
NO
DECREASE
SETTING
0.005MA?
YES
NO
CALIBRATE
20MA?
NO
YES
IS EXTERNAL
METER
CONNECTED?
NO
YES
ACCEPT 20MA
SETTING?
YES
NO
INCREASE
SETTING
0.005MA?
YES
NO
DECREASE
SETTING
0.005MA?
YES
NO
5-19
5-20
NETWORK
SETUP?
YES
NO
YES
ANALOG I/O
SCALE 0-100
001-255 mS
1 mS increments
YES
0-100
0-1000
0-4095
YES
NO
CALIBRATE
4MA?
YES
YES
CALIBRATE
4MA?
YES
NO
ACCEPT 4MA
SETTING?
20MA
REFERENCE
APPLIED?
4MA
REFERENCE
APPLIED?
YES
20MA
REFERENCE
APPLIED?
YES
NO
YES
ACCEPT 20MA
SETTING?
YES
NO
YES
ACCEPT 4MA
SETTING?
NO
NO
CALIBRATE
20MA?
YES
NO
NO
YES
4MA
REFERENCE
APPLIED?
NO
NO
CALIBRATE
20MA?
NO
YES
NO
EVEN
ODD
NONE
CALIBRATE
AIN#2 4-20MA?
REPONSE
DELAY 008
MS
NO
001-254
NO
CALIBRATE
AIN#1 4-20MA?
YES
NO
Go to next
display see
Figure 5-4
PARITY NONE
NETWORK
NODE
ADDRESS 001
YES
NO
YES
ACCEPT 20MA
SETTING?
NO
YES
NO
5-21
CALIBRATE
AO#1 4-20MA?
YES
NO
CALIBRATE
4MA?
YES
IS EXTERNAL
METER
CONNECTED?
YES
NO
NO
ACCEPT 4MA
SETTING?
YES
NO
INCREASE
SETTING
0.005MA?
YES
NO
DECREASE
SETTING
0.005MA?
YES
NO
CALIBRATE
20MA?
YES
IS EXTERNAL
METER
CONNECTED?
NO
NO
YES
ACCEPT 20MA
SETTING?
YES
NO
INCREASE
SETTING
0.005MA?
YES
NO
DECREASE
SETTING
0.005MA?
Return to
NETWORK SETUP?
in Figure 5-13-1.
YES
NO
5-22
TAG NAME
SETUP?
YES
NO
ACCEPT?
-
YES
YES
ACCEPT?
MOV-123456
NO
NO
Go to next display
see Figure 5-4
ACCEPT?
M-
YES
NO
Go to next display
see Figure 5-4
PASSCODE
SETUP?
NO
Go to next
display see
Figure 5-4
YES
ACCEPT
PASSCODE
CHARACTER
1? 0
NO
0-9, A-Z
YES
ACCEPT
PASSCODE
CHARACTER
2? 0 0
YES
ACCEPT
PASSCODE
CHARACTER
3? 0 0 0
NO
NO
0-9, A-Z
0-9, A-Z
YES
IS PASSCODE
RECORDED?
000
YES
NO
Go to next
display see
Figure 5-4
5-23
5-24
6. Troubleshooting
6 Troubleshooting
CAUTION: This actuator is non-intrusive. Do not open the control
compartment on the actuator unless absolutely necessary. It was
sealed in dry-clean conditions in the factory and entry into this
compartment should not be necessary. Unauthorized entry could
void the warranty.
Probable Cause
Corrective Action
Replace Bearing
Jammed valve
Stripped Gearing
Replace as necessary
Stripped gearing
Replace
Replace PS assembly
If the LDM does not receive communication messages from the CCM within 5 seconds after power is applied or loses
communication for 5 seconds or more, it will display a flashing message "CCM LINK FAILED" and blink all three LEDs.
6-1
6. Troubleshooting
DISPLAY
DIAGNOSTICS?
NO
YES
DISPLAY
ALARM LOG?
YES
NO
Go to next display
see Figure 5-1
DISPLAY
TORQUE
PROFILE?
YES
NO
DISPLAY
TORQUE
ARCHIVE?
YES
NO
DISPLAY
OPERATION
LOG?
YES
NO
DISPLAY
OPERATION
ARCHIVE?
YES
NO
DISPLAY
HARDWARE?
YES
NO
Go to next display
see Figure 5-1
6-2
6. Troubleshooting
OPEN INHIBIT
OPEN TORQUE_%
CLOSE INHIBIT
CLOSE TORQUE_%
LOCAL ESD
VALVE STALLED
REMOTE ESD
VALVE DRIFT
POWER FAIL
ACTUATOR FAIL
LOST PHASE
SETUP ERROR
MOTOR OVERLOAD
DISPLAY
ALARM LOG?
NO
YES
1 OPEN
TORQUE
2 CLOSE
TORQUE
NO
YES
3 STALL
ALARM
4 LOST
PHASE
NO
YES
5 LOST
PHASE
6 OPEN
INHIBIT
YES
NO
Go to next
display;
see Figure 6-1
6-3
6. Troubleshooting
DISPLAY
TORQUE
PROFILE?
YES
NO
PULL-OUT
TORQUE 75%
YES
NO
Go to next
display see
Figure 6-1
DISPLAY OPEN
TORQUE
PROFILE?
YES
NO
DISPLAY
CLOSE
TORQUE
PROFILE?
NO
@10 TORQUE
= 45%
@20 TORQUE
= 45%
YES
NO
YES
@10 TORQUE
= 45%
@20 TORQUE
= 45%
YES
NO
6-4
6. Troubleshooting
DISPLAY
OPERATE
LOG?
NO
YES
MOTOR
STARTS
999,999,999
YES
NO
STROKES
999,999,999
NO
YES
MOTOR RUN
TIME
00:00:00
(hh:mm:ss)
YES
NO
Go to next display
see Figure 6-5
6-5
6. Troubleshooting
DISPLAY
OPERATE
ARCHIVE?
NO
YES
MOTOR
STARTS
999,999,999
NO
YES
STROKES
999,999,999
NO
YES
MOTOR RUN
TIME
999,999,999
HOURS
YES
NO
Go to next display
see Figure 6-1
6-6
6. Troubleshooting
NORMAL
FAILED
DISPLAY
HARDWARE?
NO
YES
INSIDE
TEMPERATURE
YES
APD MODULE
NORMAL
YES
= 45C
NO
NO
Go to next
display see
Figure 6-1
LOCAL
DISPLAY
NORMAL
YES
YES
YES
NETWORK
NOT
CONFIGURED
NO
REMOTE
DISPLAY #2
NOT
CONFIGURED
YES
NO
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NO
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NO
NO
ANALOG NOT
CONFIGURED
REMOTE
DISPLAY #1
NOT
CONFIGURED
YES
NO
NORMAL
NOT CONFIGURED
LOST LINK
FAILED
NORMAL
LOST LINK
FAILED
CENTRAL
CONTROL
NORMAL
NORMAL
SHUT-DOWN
FAILED
YES
EFM NORMAL
YES
NO
6-7
7. Maintenance
7 Maintenance
7.1. Maintenance Schedule
EIM TEC2000 Series Actuators have been designed and manufactured to provide
years of trouble free service. Minimal maintenance is required.
It is not unusual to experience some minor grease weeping around seals during
periods of long storage or inactivity. This is simply a separation of the oil in the
compound and is not detrimental to the actuator operation. Once operation has
begun, this situation should disappear.
7.2. Lubrication
Normal operation may not require lubricant during the life of the actuator. The basic
lubricants used are multi-purpose extreme pressure specially formulated having a
molybdenum disulfide additive. For specific information, request EIM Technical
Sheet EIM025.
7-1
7. Maintenance
7-2
8. Regulatory Information
8 Regulatory Information
Class I, II, III Div. 1
Groups B, C, D, E, F, G
T4 & T4A @ Ta 60C, Type 6P
Class I, II, III Div. 1
Groups B, C, D, E, F, G
T4 & T4A @ Ta 60C, Type 6P
EEx d IIB T4 & 120 (T4)
@ Ta 60C, IP68
EEx d IIB + H2 T4 @ 120 (T4)
@ Ta 60C, IP68
0518
II 2 G
8-1
EIM CONTROLS
www.eim-co.com