Boilers Polyimpex

BOILERS
DIVISION
CATALOG
CONTENTS
1. GROUP............................................................................................. 4
2. About the company .................................................................... 6
3. Innovative production................................................................. 8
4. Quality standards........................................................................12
5. Production program...................................................................16
6. Fire-tube hot water boilers.......................................................18
6.1 Two-pass fire-tube hot water boilers,
Duotherm series.................................................................. 20
6.1 Three-pass fire-tube hot water boilers,
Unitherm series.................................................................... 26
7. Water-tube gas and oil fired hot water boilers..................30
7.1 Eurotherm series...................................................................32
7.2 N
ovotherm series................................................................40
7.3 M
egatherm series................................................................46
8. Fire-tube steam boilers............................................................50
8.1 T
wo-pass fire-tube steam boilers,
Vapotherm series .................................................................52
8.2 Three-pass fire-tube steam boilers, VTF series..........56
9. Project geography and production growth.......................63
GROUP
HIGH TECHNOLOGY FOR INNOVATIVE SOLUTIONS

Polyimpex is a Swiss distributor of European heavy industrial equipment,
such as industrial steam boilers, bioenergy boilers, burners and power generation engines and is one of the largest systems integrators in worldwide
markets in heat and power engineering.
OUR PARTNERS ARE WORLDWIDE LEADERS IN THE FIELD OF ENGINEERING
AND CONSTRUCTION OF POWER FACILITIES.
Weather your plant needs steam, hot or superheated water, power, you must rely
on a competent and experienced partner. At Polyimpex our engineers will take
care of your needs and study for you the best solution.
Fast delivery, large amounts of products in stock, attractive prices, and quality
control at every manufacturing step make our products highly competitive and
suitable for world market for power systems.
4 MAIN DIRECTIONS
COMBUSTION DIVISION
Supplies burners for domestic use and for all industrial applications operated on traditional fuels, liquefied natural gas, biogas, diesel, oil and crude
oil, as well as coal and wood dust
POWER GENERATION DIVISION

OFFERS COMPLETE RANGE OF POWER GENERATION SOLUTIONS FOR
ALL TYPES OF FUEL.
In the world market of energy, we act as the Energy System Integrator
and offer a broad choice of equipment and integrated turnkey solutions
Our equipment includes gas and dual-fuel turbines, dual-piston biogas
installations, CHP & CCHP plants, thermal turbines based on ORC, cogeneration & trigeneration plants, energy systems, waste hear recovery
boilers.
BOILERS DIVISION
Supplies boilers for all applications, namely: our range of power for hot
water boilers is from 150 kW to 140 MW, for steam boilers - up to 50,000
kg/h, for the biomass boilers - up to 6 MW, for domestic wall hung gas
boilers - from 24 kW to 36 kW.
BIOENERGY DIVISION
Offers effective solutions in biomass field, such as agriculture, wood processing and forest industry to generate steam, hot water and electricity.
ABOUT
BOILERS
DIVISION
POLYKRAFT GmbH (Austria) is an industrial energy holding that
works in the field of investment in international manufacturing and
design projects for thermal energy conservation equipment, and is
opening a new era in the heat and power industry.
Today, POLYKRAFT is a successful, innovative manufacturer with developed infrastructure and highly skilled employees, and a powerful
industrial cluster in Russia.
Modern energy-efficient and flexible solutions, and the high quality and
reliability of products are the result of development and implementation
of new methods for obtaining efficient energy, integration of innovative
industrial technologies, and development of infrastructure.
POLYKRAFT industrial energy holding has its own innovative technological
clusters within the territory of Russia and Europe, which include modern
high-tech production lines.
In 2013, on the basis of the first enterprise for manufacturing licensed European
industrial boiler equipment in the territory of Russia, OJSC "WOLF Energy Solution" (Russia), a broad scientific and manufacturing infrastructure is being created.
350 highly skilled specialists
25 design engineers are involved in the development of advanced boiler models
17,000 sq.m. of production area
2008 the year of foundation of high-tech production in Russia
Location: Safonovo, Smolensk region, Russian Federation
Quality management system ISO 2001:2008
TUV Certificate
POLYKRAFT industrial cluster is an advanced scientific and manufacturing infrastructure which includes the highest state-of-the-art equipment of the world's
leading manufacturers:.
C
LOOS Portal Robotic Welders (Germany) for welding of firetube boilers. Robotic welding allows a considerable increase in quality and productivity.
M
ulticam plasma arc cutting unit (USA). The precision and high-quality of
plasma arc cutting eliminate mechanical processing of parts and reduce the
manufacturing cycle in general.
C
LOOS robotic unit for 3D plasma arc cutting and welding of manifolds materially improves both the efficiency of furnace tube orifice preparation operations
and quality of the manifold-bottom welding joints.
K
UKA robotic welding of gas-proof panels (Germany). Robotic welding provides a significant increase in welding rate and quality, and decreases panel
post-processing time due to heat input reduction during the welding process.
E
rcolina automatic tube bender (Italy), which allows a fully automated bending
cycle with adjustable bending parameters according to the mechanical properties of the material.
C
ertified welding equipment by the world's leading manufacturers: Esab, Kemmpi, Cloos, and Lincoln Electric.
A
Rosler through-type shot-blast unit (Germany) for processing the flat and
tubular steel products allows the overall time for welding joint preparation (deseaming) to be reduced and the quality of welding works to be improved.
4
-roller bending rolls with an NC controller that allows processing of sheet
material up to 35 mm thick.
E
SAB unit for automatic welding under a layer of flux (Sweden). Making the
critical circular welds for firetube and steam boilers.
C
LOOS tandem welding unit for making longitudinal boiler shell welds (Germany). Gas-shielded tandem welding extends the production capabilities of
the plant. The welding rate and quality are consistent with those of flux welding, but the cost per weld running meter is smaller.
INNOVATIVE
PRODUCTION
8
The plant's load handling equipment allows work with loads up to 100 tons.
8
3
10
1, 2. Water-tube boiler production units
5.
Rosier shot-blast unit (Germany)
3, 5. Section for assembling and coating of finished products
7.
Multicam plasma arc cutting unit (USA)
4.
8.
4-roller bending rolls with an NC controller that allow processing of sheet material up to 35 mm thick.
9.
CLOOS robotic welding of fire-tube boilers (Germany)
Fire-tube boiler production area.
10.
10
ESAB unit for automatic welding under a layer of flux (Sweden).
11
QUALITY
STANDARDS
Non-destructive testing service is equipped with the most state-of-the-art equipment for a thorough testing and quality control of weld seams on the product
and carries out strict control of finished products shipped to customers, as well
as of all incoming to the plant materials and components.
Polykraft trademark on the companys products is the warrantor of impeccable
quality and reliability.
The companys products have exceptional reputation not only in Europe and CIS
but also in the whole territory of the Russian Federation. The products supplied
are all accompanied by CE, TUV and GOST certificates.
The company management actively implements quality assurance policies such
as production line modernization, introduction of new energy saving technologies, strict observance of technological discipline, selection of reliable suppliers
of the best raw materials and available components, reducing production costs
and the environmental footprint, and promoting professionalism.
The policies are supported by the quality management system in place which
is ISO 9001:2008 compliant.
12
13
8
3
10
1.
CLOOS robotic unit for 3D plasma arc cutting and welding of manifolds (Germany)
6.
2.
The precision and high quality of plasma arc cutting eliminate mechanical processing of parts
7, 8. Thorough testing and quality control of finished products shipped to customers
3.
KUKA robotic welding of gas-proof panels (Germany)
9.
4.
Thorough testing and quality control of finished products shipped to customers
10. Certified equipment used to perform pressure testing
5.
The highest quality weld seams of products6.

14
Multicam plasma arc cutting unit (USA)

Precision and high-quality of plasma arc cutting eliminate mechanical processing of parts
15
THE BOILER EQUIPMENT OF VARIOUS TYPES AND MODELS WITH THE WIDE RANGE
OF POWER IS BEING PRODUCED UNDER THE TRADEMARK POLYKRAFT FOR THE
MARKETS OF RUSSIA, CIS AND EUROPE:
FIRE-TUBE STEAM BOILERS

VAPOTHERM
500-5000 kg
of steam/h
VTF
5000-25000 kg
of steam/h
WATER-TUBE GAS AND OIL FIRED

HOT WATER BOILERS
EUROTHERM
1,1 5,8 MW
MEGATHERM
35 140 MW
NOVOTHERM
35 140 MW
PRODUCTION
PROGRAM FOR THE
MANUFACTURING
OF THE INDUSTRIAL
BOILERS EQUIPMENT
16
WATER-HEATING FIRE-TUBE
BOILERS
DUOTHERM
150 6000 kW
UNITHERM
1000 20 000 kW
17
FIRE-TUBE HOT
WATER BOILERS
POLYKRAFT FIRE-TUBE HOT WATER BOILERS
Two-pass fire-tube hot

water Polykraft boilers,
Duotherm series
DUOTHERM
150 6000 kW
Three-pass fire-tube hot

water Polykraft boilers,
Unitherm series
UNITHERM
1000 20 000 kW
18
19
TWO-PASS FIRE-TUBE
HOT WATER
POLYKRAFT
BOILERS,
DUOTHERM
SERIES
FEATURES
Boilers are ultimately tailored for the Russian market.
Convenient model series for application
in block-module boiler houses.
Modern appealing design.
Compact dimensions and weight for allocating in industrial and block-module boiler houses.
Symmetrical structure for optimal distribution of thermal stress.
Heating surfaces are made of smoothwalled pipes in order to decrease the
possibility of their contamination.
Operating overpressure is up to 6 bar.
The reversed chamber can be opened either to the left or to the right for convenient
cleaning and servicing of the boiler.
STRUCTURE AND FUNCTION

One special structural feature is a firetube
with reverse flow of combustion products.
The firetube is centrally located. In order to
intensify heat-exchange processes, turbulence stimulators are inserted into the flue
tubes.
In the front part of the boiler there is an
opening uncooled reversed chamber
(front cover), onto which a burner device
is mounted.
The boiler structure provides the required
resistance for any possible "bursts," which
eliminates the need for the installation of
explosion safety valves.
In the back of the boiler there is a detach-
POWER
1506,000 kW
able gas duct cap necessary for boiler

maintenance and servicing.
In the cap there is a door for draining
18 standard sizes
Operates on natural gas or light fuel oil
GOST R certified
Intended service life of at least 25 years
2 year warranty
combustion products from the gas duct.
20
21
DUOTHERM
BASIC SPECIFICATIONS AND DIMENSIONS

115C
kW
Rated
power
150 200 250 300 350 430 500 750 1000 1500 2000 2500 3000 4500 5200 6000
kcal/
129
h
172
215
260 300 370 430 645 860 1290 1720 2150 2500 3870 4470 5160
Weight
kg
960 975 990 1200 1280 1340 1370 1950 2150 2955 4100 6150 7685 9210 11400 11800
Efficiency factor
gas / light oil
92/91
Water volume
Water supply
and drainage,
PN6
Safety valve
connections,
PN16
330 320
310
550
510
490 460
910
850 1490 2000 2190 4270 5410 7400 6500
DN
65
65
65
80
80
80
80
125
125
125
150
150
150 200 250 250
DN
50
50
50
50
50
50
50
50
65
65
80
80
80
Boiler condensate drain,

inch
male thread
1/2
3/4
Drain connection, male inch

thread
DUOTHERM
BASIC
SPECIFICATIONS
AND DIMENSIONS
22
1/2
100
125
100
3/4
1 1/4
L (length)
mm 2303 2303 2303 2370 2405 2468 2468 3120 3120 3085 3720 4175 4515 5195 5653 5825
B (width)
mm 950 950 950 1047 1082 1050 1097 1260 1260 1526 1690 1642 1927 2117 2192 2192
H (height)
mm 1125 1125 1125 1225 1225 1280 1340 1475 1475 1027 1940 1940 2225 2375 2467 2450
L1
mm 1608 1600 1688 1756 1793 1650 1653 2500 2500 2480 3010 3450 3775 4425 4052 5025
B1
mm 800 800 800 900 950 900 1000 1100 1100 1300 1450 1485 1770 1920 1995 1995
H1
mm 10B6 10B6 1086 1185 1268 1240 1300 1390 1390 1767 1855 1855 2140 2290 2365 2450
23
DUOTHERM
DUOTHERM
150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;
5,200; 6,000 KW
150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;
5,200; 6,000 KW
General boiler view
General boiler view

Frontal view
Top view
B1
L
Right-side view
Rear view
H1
- Water drainage
- Water supply
- Safety valve pipe
- Condensate drain connection
- Blow-off and drain pipe
- Inspection and heating surface cleaning door
- Pressure gauge connection
- Thermometer connection
- Door for cleaning the gas duct chamber
L1
L
24
25
THREE-PASS
FIRE-TUBE HOT WATER
POLYKRAFT BOILERS,
UNITHERM
SERIES
FEATURES
T
he boilers are ultimately tailored for
the Russian market.
C
onvenient model series for application in boiler houses.
S
ymmetrical structure with the firetube
offset to the bottom.
Heating surfaces are made of smoothwalled pipes in order to decrease the
possibility of their contamination.
T
he temperature chart for the heat-carrying agent is 11570 C, 15070 C.
Efficiency factor of at least 92%
Operating overpressure is up to 12 bar.

One special structural feature of the
boiler is a three pass combustion products flow scheme. The firetube is offset
to the bottom. In order to intensify heat
exchange processes, turbulence stimulators are inserted into the flue tubes.
In the front part of the boiler there is
an opening uncooled reversed chamber (front cover), onto which a burner
device is mounted.
T
he boiler structure provides the required resistance for any possible
"bursts," which eliminates the need
for the installation of explosion safety
valves.
In the back of the boiler is a detachable
gas duct cap necessary for boiler maintenance and servicing.
In the cap is a door for draining combustion products from the gas duct.
POWER
1,00020,000 kW
17 standard sizes
Operates on natural gas or fuel oil
GOST R certified
2 year warranty
26
27
UNITHERM
UNITHERM
150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;
5,200; 6,000 KW
150; 200; 250; 300; 350; 400; 500; 750; 1,000; 1,500; 2,000; 2,500; 3,000; 4,500;
5,200; 6,000 KW
Basic Specifications and Dimensions
Model
kW
at
inlet
C
at
outlet
C
at
chart
70115
(150)C
Mpa
General boiler view

Boiler efficiency
at chart
70-115C,
not less
m
at chart
70-150C,
not less
Water
flow
Fuel flow
at chart
70-115C,
not less
at chart
70-150C,
not less
mbar
Gas, Light Gas, Light Gas,
oil,
oil,
3
3
m3/h
kg/h m /h kg/h m /h
Light
oil,
kg/h
Gas,
m3/h
Light
oil,
kg/h
Dimensions
at chart
70-115
(150)C
Mpa
H,
mm
B,
mm
D
gas
duct,
mm
L,
mm
1000
1000
70
115(150) 0,6(1,2)
3,1
5,2
108,4
92,8
109,6
93,8
19,1(10,8)
1750 2700 1450
300
1250
1250
70
115(150) 0,6(1,2)
3,0
5,6
135,5
116,0
137,0
117,3
24,0(13,5)
1850 3300 1550
300
1500
1500
70
115(150) 0,6(1,2)
3,7
5,8
162,6
139,2
164,4
140,8
28,7(16,2)
2000 3700 1700
320
2000
2000
70
115(150) 0,6(1,2)
4,8
6,5
216,8
185,6
219,2
187,8
38,2(21,)
2350 4050 2050
320
2500
2500
70
115(150) 0,6(1,2)
5,7
6,8
271,2
232,0 274,0 234,6
47,8(27,0)
2420 4180
2120
400
3500
3500
70
115(150) 0,6(1,2)
7,4
7,6
379,5 325,0 383,7 328,5
66,9(37,6)
2550 4830 2250
500
4000
4000
70
115(150) 0,6(1,2)
9,2
8,2
433,8
371,3
438,5 375,4
76,4(43,4)
2610 5070 2310
500
4500
4500
70
115(150) 0,6(1,2)
9,7
8,2
488,0
417,8
493,3 422,3
86,0(48,4)
2780 5920 2480
500
5000
5000
70
115(150) 0,6(1,2)
12,5
9,6
542,1
464,1
548,1
469,2
95,6(53,8)
2910 6450 2610
650
6000
6000
70
115(150) 0,6(1,2)
14,2
9,4
650,5 556,9
657,7
563,1
114,7(64,5)
3400 6805 2850
650
8000
8000
70
115(150) 0,6(1,2)
16,8
10,6
867,4
877,0
750,9 153,0(86,0) 3280 7120 2980
900
10 000
10 000
70
115(150) 0,6(1,2)
20,4
11,2
1084,2 928,2 1096,2 938,5
12 000
12 000
70
115(150) 0,6(1,2)
30,2
11,6
1301,1
15 000
15 000
70
115(150) 0,6(1,2)
34,8
17 500
17 500
70
115(150) 0,6(1,2)
70
115(150) 0,6(1,2)
Rated
Power
Gas
Rated
Total
Rated water
exhaust
water
water
temperature
duct repressure volume
sistance
92,0 91,0
200 000 200 000
91,0 90,0
742,5
191,1(107,5) 3520 7480 3220
900
1113,8 1315,4 1126,2 229,3(129,0) 3800 7905 3350
900
12,2
1626,4 1392,3 1644,2 1407,7 286,6(161,3) 3900 8240 3510
1100
37,8
12,8
1897,4 1624,3 1918,3 1642,4 334,4(188,1) 3970 8560 3670
1100
43,2
12,6
2168,5 1856,4 2192,3 1877,0 382,2(215,0) 4100 8905 3800
1100
28
29
POLYKRAFT WATER-TUBE GAS AND OIL FIRED HOT WATER BOILERS
Water-tube gas and oil

fired hot water Polykraft
boilers, Novotherm series
NOVOTHERM
35140 MW

boilers, Eurotherm series
EUROTHERM
1.158.2 MW
WATER-TUBE
GAS AND OIL FIRED
HOT WATER BOILERS
30

boilers series
MEGATHERM
35140 MW
31
WATER-TUBE
GAS AND OIL FIRED
HOT WATER
POLYKRAFT BOILERS,
EUROTHERM SERIES
FEATURES
B
oilers of this series are ultimately tailored to be used in
Russian heat networks.
A
broad product range allows us to offer customers appropriate equipment selection.
Ready for installation and assembly.
P
ossibility of highly efficient operation in networks with
open draw-off.
O
perating overpressure is up to 13 bar.
H
eating surfaces are made of smooth-walled pipes in order to decrease the possibility of their contamination.
T
he temperature chart of the heat-carrying agent is 95
70 C, 11570 C, 15070 C.
The efficiency factor is at least 92%
Low NOx level in flue gas.
E
nergy savings due to absence of smoke exhaust.
High maintainability.
POWER
1,158,2 MW

Eurotherm series include a boiler that is unique to the Russian market with 17,440 kW (15 Gcal) of power, which was in-
12 standard sizes
Operate on natural gas or fuel oil
GOST R certified
RosTekhNadzor approved
2 year warranty
cluded in the production program due to persistent recommendations from many heat network operating companies.
T
he broad range of boiler sizes in this series allows easy
adaptation to customers' needs for boilers of any capacity.
E
urotherm boilers were initially designed for use with
modern automatic burners.
G
as-tight construction provides for boiler operation under
excessive pressure or vacuum, depending on the type of
burner and boiler plant design.
T
he high flow rate of the heat-carrying agent in the boiler
convection section makes these boilers indispensable for
use in heat networks with an open water draw-off scheme.
In terms of their dimensions, Eurotherm series boilers
are adjusted for installation in district and module boiler
plants, as well as for reconstruction of facilities with previously installed boilers from other domestic manufacturers.
A
self-supporting boiler, which has sliding bearings. The
boiler's sliding bearings are mounted on a frame made of
double t-iron.
In the cap is a door for draining combustion products from
the gas duct.
32
33
EUROTHERM
EUROTHERM
95C
115C
Rated calorific value
MW
1,1
1,6
2,0
2,5
Range of adjustment of calorific value
30-100
30-100
30-100
30-100
Operating water pressure at boiler

outlet
MPa
0,35
0,35
0,35
0,35
Rated pressure at boiler inlet
MPa
0,6
0,6
0,6
0,6
Test pressure
MPa
0,9
0,9
0,9
0,9
Rated water temperature

at water inlet/outlet
Rated fuel flow: natural gas
m3/h
116
170
137
265
Boiler efficiency factor, at minimum,

using natural gas
93,0
93,0
93,0
93,0
Max rated air-flow resistance
Pa
190
Water flow
t/h
Rated water resistance, not more than
MPa
0,12
Boiler weight without water
kg
2900
3800
4300
5775
L (length)
mm
4030
4545
4750
5335
B (width)
mm
1230
1255
1230
1490
H (height)
mm
2095
2360
2610
3160
L1
mm
3800
4340
4500
5050
L2
mm
1967
2560
2870
3315
L3
mm
1056
2447
2760
3175
B1
mm
1160
1150
1160
1122
B2
mm
997
997
997
1022
B3
mm
81B
818
755
1022
H1
mm
2040
2144
2280
2845
H2
mm
1765
2020
1250
2845
H3
mm
965
1095
1222
1500
H4
mm
220
240
240
240
KV
DN (mm)
100
100
100
125
KR
DN (mm)
100
100
100
125
KK
DN (mm)
25
25
25
25
KE
DN (mm)
25
25
25
25
70/115
70/95
21
38
34
70/115
70/95
70/115
70/95
70/115
70/95
270
250
290
280
170
30
55
38
69
48
90
0,17
0,08
0,135
0,12
0,105
0,06

Test pressure
Rated water temperature at water
inlet/outlet
Rated fuel flow:
- natural gas
- light oil
- heavy oil
Boiler efficiency factor, at minimum
- using natural gas
- using light oil
- using heavy oil
Water flow
Water volume of boiler
L (length)
B (width)
H (height)
MW
MPa
MPa
3,15
1,6
2,0
4,65
1,6
2,0
7,65
1,6
2,0
11,65
1,6
2,0
17,44
1,5
2,0
23.26
1,6
2,0
35,00
1,6
2,0
70/115
70/115
70/115
70/115
70/115
70/115
70/115
m3/h
kg/h
kg/h
336,8
282,5
326,0
495,5
414,0
474,0
797,0
667,0
772,0
1 229,0
1 093,0
1 196,0
1 041,5
1 546,0
1 734,0
2 432,0
2 078,0
2 350,0
3 657,0
3130,0
3 542,0
93
92
90
361
60,0
0,25
6 500
1,48
5 930
2 205
2 645
93
92
90
388
88,6
0,25
8 500
2,41
7 000
2 800
3 100
93
92
90
544
144,0
0,25
10 000
3,00
7 490
2 090
3 065
93
92
90
631
220,0
0,25
14 500
3,55
9 030
2 890
3 050
93
92
90
923
332,0
0,25
20 000
5,60
10 855
3 910
3 970
93
92
90
1150
440,0
0,25
27 000
6,02
11 370
3 910
5 005
93
92
90
1330
667,0
0.25
33 000
9,2
11 445
4 390
7 460
Pa
t/h
MPa
kg
m3
mm
mm
mm
150C
Test pressure
MW
MPa
MPa
3,15
1,6
2,0
4,65
1,6
2,0
7,65
1,6
2,0
11,65
1,6
2,0
17,44
1,6
2,0
23.26
1,6
2,0
35,00
1,6
2,0
58,2
1,6
2,0
Rated water temperature at water

inlet/outlet
70/150
70/150
70/150
70/150
70/150
70/150
70/150
70/150
m3/h
kg/h
kg/h
337,7
233,0
325,0
496,0
415,0
474,0
798,0
680,0
775,0
1 230,0 1 842,5 2 469,0 3 699,0 6 210,0

1 049,0 1 547,0 2 092,0 3 150,0 5 183,0
1 196,0 1 735,0 2 371,0 3 574,0 5 763,0
93
92
90
350
33,5
0,25
6 500
1,40
5 930
2 205
2 645
93
92
90
372
49,5
0,25
8 500
2,41
7 000
2 800
3 100
93
92
90
548
00,5
0,25
10 000
3,00
7510
2 090
3 400
93
93
93
93
93
92
92
92
92
92
90
90
90
90
90
676
870
1220
1410
1102
123,5
186,0
246,0
370,0
620
0,25
0,25
0,25
0,25
0,25
14 500 20 000 27 000 33 000 57 000
3,55
5,68
6,02
8,8
15,5
9 030 10 865 11 370 11 445 11 840
2 090
3 910
3 910
4 390 5 665
3 500 3 970 5 085 7 460
7 890
Rated fuel flow:

- natural gas
- light oil
- heavy oil
- using natural gas
- using light oil
- using heavy oil
Water flow
Water volume of boiler
L (length)
B (width)
H (height)
Pa
t/h
MPa
kg
m3
mm
mm
mm
35
EUROTHERM
EUROTHERM
General boiler view
General boiler view
1.1; 1.6; 2.0; 2.5 MW
1.1; 1.6; 2.0; 2.5 MW
Left-side view
Top view
KR
60120
165
L2
L3
KK
KE
L1
L
Frontal view
Rear view
B2
B3
H4
H3
H
H1
H2
KV
B1
B
36
37
EUROTHERM
EUROTHERM
3.15; 4.65; 7.65; 11.65; 17.44; 23.26; 35.0; 58.2 MW
3.15; 4.65; 7.65; 11.65; 17.44; 23.26; 35.0; 58.2 MW
General boiler view
General boiler view
Left-side view
Frontal view
Top view
38
39
WATER-TUBE
GAS AND OIL FIRED
HOT WATER
POLYKRAFT
BOILERS,
NOVOTHERM
SERIES
FEATURES
Used in municipal and industrial heating
systems and hot water supply systems,
as well as at thermal power plants.
The boilers are GOST R certified and approved by RF RosTekhNadzor.
Operated using natural gas, light fuel oil,
heavy oil/residual oil, depending on the
type of burner installed.
The temperature chart of the heat-carrying agent is 15070 .
The efficiency factor is at least 92%.
The warranty term, on the condition of
compliance with transportation, storage,
assembly and operation requirements, is
2 years from the day of commissioning.

Novotherm series boilers have a U-type
configuration.
Construction
element
strength was calculated according to the

standards in RD 10-249-98
The heating part is shielded with vertical
pipes, on the front waterwall there are
burner throats, and on the rear ones
manholes for inspection and servicing of
heating surfaces.

The convection part is located in the
downtake gas duct.
When working with heavy oil, boilers can
be equipped with gas-pulse cleaning
(GPC) systems. The pulse cleaning system is designed for cleaning convection
POWER
35140 MW
heating surfaces from contamination

with heavy oil combustion products.
The pipeline system is supported by a
4 standard sizes
U-type configuration
O
perates on natural
gas or fuel oil
GOST R certified
2 year warranty
carrying frame, which is rigidly fixed in a

special base.
The boiler can be equipped with gas, fuel
oil, and dual-fuel automatic burners from
domestic and foreign manufacturers.
Boilers are furnished with tube coating, a
thermal insulation made of mineral pads,
and a decorative coating made of demountable metal panes.
40
41
NOVOTHERM
NOVOTHERM
150 C
General boiler view
35; 58.2; 116.3; 139.6 MW
Calorific value
MW (Gcal/h)
35 (30)
56,2 (50)
116,3 (100)
139,6 (120)
Operating water pressure

(at boiler outlet)
MPa (kgf/cm3)
135 (13,5)
1,35 (13,5)
1,35 (13,5)
1,35 (13,5)
Rated water temperature at inlet,

main (peak) operation mode
70 (150)
70/110 (150)
70/110 (150)
70 (150)
Water flow (main/peak mode),
t/h
370
618/1230
1238/2460
1410
- natural gas Qph=8620
kcal/m3, m3/h
3830
6250
12449
14852
- heavy oil Qph=9240
kcal/m3, kg/h
3650
5750
11856
14255
Boiler efficiency factor,

rated using gas (heavy oil)
92,2 (89,6)
93,3 (90,8)
93,2 (90,7)
93,7 (90,5)
Rated air-flow resistance,

not more than
Pa
600
800
1000
1000
Rated water resistance
MPa (kgf/cm2)
0,25 (2,5)
0,25 (2,5)
0,35 (3,5)
0,25 (2,5)
Range of adjustment of calorific

value, against rated
30-100
30-100
30-100
30-100
Flue gas temperature
155
145
144
139
L (length)
mm
7980
11650
15830
15830
B (width)
mm
8025
10130
10110
10110
H (height)
mm
13300
13215
14920
14920
Right-side view
Gas outlet
Rated fuel flow
L
Weight
kg
71500
42
95000
165000
175000
43
NOVOTHERM
NOVOTHERM
General boiler view
General boiler view
35; 58.2; 116.3; 139.6 MW
Frontal view
35; 58.2; 116.3; 139.6 MW
Rear view
Place for burner unit installation
44
45
WATER-TUBE
GAS AND
OIL FIRED
HOT WATER
POLYKRAFT
BOILERS,
MEGATHERM
SERIES
FEATURES
Used in municipal and industrial heating systems and hot water supply
systems, as well as at thermal power
plants.
The boilers are certified according to
the GOST system.
Operated using natural gas, light oil,
heavy oil/residual oil, depending on
the type of burner installed.

The temperature chart of the heatcarrying agent is 15070
The warranty term, on the condition
of compliance with transportation,
storage, assembly and operation requirements, is 2 years from the day of
commissioning.

The pipeline system is connected to
a boiler frame with hanger rods on
upper manifolds and freely expands
downwards.

Construction element strength was
calculated according to standards in
RD 10-249-98.

When working with heavy oil, boilers can be equipped with gas-pulse
cleaning (GPC) systems. The pulse
cleaning system is designed for cleaning convection heating surfaces from
contamination with heavy oil combustion products.
POWER
35140 MW
The boiler can be equipped with gas,

fuel oil, and dual-fuel automatic burners from domestic and foreign manu-
4 standard sizes
Vertical configuration
Operates on natural gas or fuel oil
GOST R certified
2-year warranty
facturers.
Boilers are furnished with tube coating, thermal insulation made of mineral pads, and a decorative coating
made of demountable metal panes.
46
47
MEGATHERM
MEGATHERM
Basic Specifications and Dimensions
General boiler view
35; 58.2; 116.3; 139.6 MW
Description
35; 58.2; 116.3; 139.6 MW
Model
Megaterm-58
Megaterm-70 Megaterm-100 Megaterm-140
MW
58,2
69,8
116,3
139,6
Gcal/h
50
60
100
120
Range of adjustment
30100
30100
30100
30100
Water rated pressure at boiler inlet
MPa
1,6
1,6
1,6
1,6
Water operating pressure at boiler outlet
MPa
1,35
1,35
1,35
1,35
Water resistance
MPa
0,25
0,25
0,25
0,25
70
70
70
70
Water temperature at boiler inlet
Water temperature at boiler outlet
150
150
150
150
Water flow through boiler
t/h
618
743
1238
1485
Rated air-flow resistance, not more than
mbar
2,5
2,5
2,5
2,5
92
92
92
92
- heavy
oil
91
91
91
91
- natural
gas
m3/h
7050
8400
14100
16900
- heavy
oil
kg/h
6200
7500
12500
15000
155
145
103
133
Sound pressure level in the working range,

not more than
dBa
80
80
80
80
L- length
mm
9350
10350
10925
10925
B- width
mm
8750
8980
11530
11530
H- height
mm
14170
14670
14450
14450
kg
104000
140000
240000
246000
Efficiency factor, at minimum
Fuel flow
Flue gas temperature
Boiler dimensions:
48
- natural
gas
B
49
FIRETUBE
STEAM BOILERS
POLYKRAFT FIRE-TUBE STEAM BOILERS
Two-pass fire-tube
steam Polykraft boilers,
Vapotherm series
VAPOTHERM
5005,000 kg steam/h
Three-pass fire-tube
steam Polykraft boilers,
VTF series
VTF
5,00025,000 kg steam/h
50
51
TWO-PASS
FIRE-TUBE STEAM
POLYKRAFT
BOILERS,
VAPOTHERM
SERIES
FEATURES
A broad product range allows us to
offer customers appropriate equipment selection.
C
omplete set of parts supplied,
which allows assembly time to be
minimized.
Operating overpressure is 8, 12, 15 bar.

The
reversed
chamber
can
be
opened either to the left or to the right

for convenient cleaning and servicing
of the boiler.
High maintainability.

The firetube steam boiler is designed
to receive steam with pressure above
atmospheric level. This boiler series is
designed as two pass on the flue-gas
side with a cooled firetube, and one
pass flue-gas tubes.
T
he boiler is supplied fully equipped
with safety and control devices.
T
he water level in the boiler is maintained automatically.
T
he boiler can be equipped with gas,
oil fuel and dual-fuel automatic burners from domestic and foreign manufacturers.
In the rear part of the boiler there is
a detachable gas duct cap, which
facilitates access to the tube sheet
for boiler inspection, cleaning, and
STEAM OUTPUT
5005,000 kg steam/h
maintenance.
T
he boiler is supplied with thermal
insulation and a decorative coating.
5 standard sizes
Compact sizes
Operates on gas fuel and light fuel oil
Completely ready for installation
GOST R certified
2 year warranty
52
53
VAPOTHERM
VAPOTHERM
8, 12, 15 bar
General boiler view
8, 12, 15 BAR
Steam output
kg/h
500
750
1000 1250
1500 2000 2500 3000 3500 4000 5000
Rated power
kW
340
510
680
1020
Temperature of feed water
Natural gas consumption (Hi

8620 kcal/m3)
m3/h
40
60
87
101
121
Light oil consumption

(Hi 10200 kcal/kg)
kg/h
34
51
68
85
102
Flue gas temperature without

an economizer
Air-flow resistance
850
1701
2041
23S1
2721
3401
161
201
241
282
321
402
136
170
204
238
272
340
8,0
8,2
9,0
10,0
12,0
104
C
Mbar
1361
210-220
4,2
4,5
6,0
6,5
6,8
7,0
90,1
Boiler efficiency factor using

natural gas with an economizer,
at minimum
95
Connection of gas duct A
mm
250
250
250
300
300
350
350
400
400
450
550
Connection of safety valves C
Dn
25
25
25
25
25
32
32
32
32
40
40
Connection of steam valve D
Dn
40
40
50
65
65
80
80
80
100
100
125
Connection of drain E
Dn
25
25
25
25
25
40
40
40
40
40
40
Length (L)
mm
2280 2500 2960 2150 3270 3450 3700 4010 4360 4760 5050
Width (B)
mm
1670
1750
1050 1900 2000 2240 2300 2410 2500 2550 2750
Boiler housing width B1
mm
1400
1400
1580
Height (H)
mm
1930 2030 2130
Transportation weight
kg
2090 2375 2660 3135 3420 4465 5510 6365 6650 8445 9300
kg
2200 2500 2000 3300 3600 4700 5000 6700 7000 0900 9850
kg
2530 2875 3220 3795 4140 5405 6670 7705 8050 10023 11300
Boiler efficiency factor using

natural gas, at minimum
1600
1730
1930 2050 2190 2270 2350 2550
VAPOTHERM
2190 2200 2480 2510 2570 2690 2805 2950
0,7 bar
0,7 bar
kg/h
500
750
1000
1250
1500
2000
2500
3000
Power
kW
370
560
690
900
1080
1380
1730
2070
Efficiency factor
L (length)
mm
2220
2360
2490
2660
2820
3090
3310
3480
B (width)
mm
1570
1690
1760
1920
1920
2000
2160
2240
H (height)
mm
1440
1560
1630
1780
1010
1890
2050
2130
Weight
kg
1620
1980
2250
2670
2980
3650
4360
5030
Steam output
90
54
L
55
THREE-PASS FIRE-TUBE
STEAM POLYKRAFT
BOILERS, VTF SERIES
FEATURES
Complete fuel combustion due to optimal boiler construction.
The operating overpressure is 9, 12,
15 bar.

Low thermal stress due to external
and internal beaded bottoms.
Fast transition to operating mode.
High combustion efficiency allows the
level of nitrogen oxide emissions to
be reduced.
Suitable for any type of industrial use
which requires saturated high-pressure steam.

The boiler controller regulates the
entire boiler unit system and allows
changing operating parameters.

The firetube steam boiler is designed
to obtain steam with pressure above
atmospheric level. This boiler series is
designed as three-pass on the flue-gas
side with a cooled firetube, and twopass flue-gas tubes.
T
he boiler is supplied fully equipped
with safety and control devices.
T
he water level in the boiler is maintained automatically.
T
he boiler can be equipped with gas,
fuel oil, and dual-fuel automatic burners from domestic and foreign manufacturers.
STEAM OUTPUT
5,00025,000 kg steam/h
In the front and in the rear parts of

the boiler there are manholes, which
provide access to tube sheets for
10 standard sizes
Operates on gas fuel, light fuel oil
Fast transition to operating mode
GOST R certified
2 year warranty
boiler
inspection,
cleaning,
and
maintenance.
T
he boiler is supplied with thermal
insulation and a decorative coating.
56
57
VTF
VTF
9 , 12, 15 bar
9 , 12, 15 bar
Steam output of the boiler

Rated (absolute) steam pressure
1/4
5,0
5,0
7,0
MPa (kgf/cm2) 1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16) 1,0 (10) 1,3 (13) 1,6 (16)
Steam temperature* [rated]
Flue gas temperature**
2205 2305 2405 220523052405 220523052405
rated gas at Qph=8620 kcal/m3,

light oil (rated at Qph=10180 kcal/m,
not more than m3/h)
kcal/m3
398,5 401,2 403,0

470,2 401,3 483,5
557,8 561,5 564,0
(337,4) (339,6) (340,5) (405,1) (407,6) (409,4] (472,3) (475,5) (477,6)
Air-flow resistance (rated), not more

than
Pa
950
1050
1100
91 90,4 90
91 90,4 90
91 90,4 90
Steam volume of the boiler
2,6
3,2
3,0
Water volume of the boiler
m3
10,2
11,1
13,5
Allowed number of startups

during service life, not more than
times
2500
Modularity factor, at minimum
100
Service life between major

overhauls, at minimum
years
3,5
Mean time between failures,

at minimum
4500
Full intended service life,

at minimum
years
20
Equivalent sound pressure level in

the working range, not more than
dBA
80
Total hardness of feed water,

not more than
mkg-equivalent/
kg
100
Specific emission of nitrogen

oxide at burning rated fuel
volume, not more than
g/m3
0,23
55
points
10,0
12,0
15,0
10,0
1,0 (10) 1,3 (13) 1,6 (16)
1,0 (10) 1,3 (13) 1,6 (16)
1,0 (10) 1,3(13) 1,6 (16)
1,0 (10) 1,3 (13) 1,6 (16)
1,0 (10) 1,3 (13) 1,6 (16)
104
1792 1912 2012
1792 1912 2012
104
1792 1912 2012
Fuel flow
Temperature of outer (isolated)

boiler surface, not more than
Seismic stability pursuant to SNiP
11-A, 12-69 not more than
Overall boiler dimensions:
- L (length)***
- B (width)
- H (height)
Boiler weight****
8,0
1792 1912 201+2
179+2 191+2 2012
1792 1912 2012
179219122012
1792 19122012
2205 2305 2405
2205 2305 2405
2205 2305 2405
2205 2305 2405
2205 2305 2405
637,5 642,0 644,6
797,0 802,2 805,0
856,3 962,6 967,0
1195,4 1203,3 1208,6
1434,4 1444,0 1450,4
(809,7) (815.1) (823,6)
(1012,2) (1020,0)
(1029,5)
(1214,6) (1222,8) (1235,4)
(539,8) (543,4) (545,6) (674,8) (679,3) (682,3)
1200
1350
1450
1640
1380
91 90,4 90
91 90,4 90
91 90,4 90
91 90,4 90
91 90,4 90
4,3
5,1
5,5
5,5
7,6
14,5
16,2
21,2
25
31,6
2500
100
3,5
4500
20
80
100
0,23
55
9
mm
t
6025
2565
2975
16,5 18,0 19,0
6305
2710
3140
17,8 19,0 21,0
6500
2760
3310
20,0 21,5 23,0
6835
7345
7010
7905
0755
2775
3025
3275
3400
3750
3590
3620
3710
3800
4080
23,0 25,0 27,0
26,8 27,5 29,5
26,6 29,0 31,0
30,0 33,0 36,0
43,4 45,6 48,0
* At feed water temperature of 104 C

** Without economizer
*** Length without burner unit
**** Weight without burner unit, water inside the boiler and fittings
58
59
VTF
VTF
5; 6; 7; 8; 10; 12; 15; 18; 20; 25T/H
9 , 12, 15 bar
General boiler view
Steam output of the boiler
t/h
20,0
25,0
Rated (absolute) steam pressure
MPa (kgf/cm2)
1,0 (10) 1,3 (13) 1,6 (16)
1,0 (10) 1,3 (13) 1,6 (16)
Steam temperature* (rated)
1792 19122012
1792 1912 2012
Flue gas temperature**
220523052405
220523052405
rated gas at Qph=8620 kcal/m3,

light oil (rated at Qph=10180 kcal/m,
not more than m3/h)
kcal/m3
1594,0 1604,4 1611,5

(1349,6) (1358,5) (1372,7)
1992,3 2005,5 2014,4

(1687,0) (1698,2) (1715,8)
Air-flow resistance (rated),

not more than
Pa
1500
1600

Steam volume of the boiler
Water volume of the boiler
%
m3
m3
91 90,4 90
8,4
33,1
91 90,4 90
12,3
39,8
Allowed number of startups during

service life, not more than
times
2500
Modularity factor, at minimum
100
Service life between major

overhauls, at minimum
years
3,5
Mean time between failures,

at minimum
4500
Full intended service life,

at minimum
years
20
Equivalent sound pressure

level in the working range,
not more than
dBA
80
Total hardness of feed water,

not more than
mkg-equivalent/kg
100
Specific emission of nitrogen

oxide at burning rated fuel volume,
not more than
g/m3
0,23
Right-side view
104
Fuel flow
Top view
Temperature of outer (isolated) boiler

surface, not more than
Seismic stability pursuant to
SNiP 11-A, 12-69 not more than
points
55
9
Overall boiler dimensions:

L (length)***
B (width)
H (height)
mm
8950
3875
4080
9240
3975
4200
Boiler weight****
44,4 46,6 49,0
52,0 55,0 59,0
60
61
PROJECT
GEOGRAPHY
AND PRODUCTION
GROWTH DYNAMICS
FROM 2008 TO 2013
VTF
5; 6; 7; 8; 10; 12; 15; 18; 20; 25T/H

General boiler view
Frontal view
Latvia
133.7
MW
Italy
15 t
of steam/h
25.0
MW
1135
MW
Abkhazia
4.0
112.2
603.6
Belarus
428.7
MW
MW
218.4
271.3
MW
MW
MW
After 5 YEARS of work we have supplied boiler equipment

with a total capacity of over 3500 MW in the markets
of Russia, CIS, and Europe.
2013 our company reached an unprecedented level of
production volume and growth rate.
62
139.2
MW
MW
Rear view
Russia
1000 PCS.
Total number of products produced since 2008.
63
SOLUTIONS
BOILERS
COMBUSTION
POWER
GENERATION
GAS & OIL
BIOENERGY
Polyimpex Trading AG
Industriestrasse 7, P.O. Box,
CH-6300 Zug, Switzerland
Tel.:+41 (0) 41 725 05 95 Fax: +41 (0) 41 725 05 96
info@polyimpex.ch

Boilers Polyimpex

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BOILERS

HIGH TECHNOLOGY FOR INNOVATIVE SOLUTIONS

POWER GENERATION DIVISION

1, 2. Water-tube boiler production units

Rosier shot-blast unit (Germany)

3, 5. Section for assembling and coating of finished products

Multicam plasma arc cutting unit (USA)

CLOOS robotic welding of fire-tube boilers (Germany)

Fire-tube boiler production area.

ESAB unit for automatic welding under a layer of flux (Sweden).

7, 8. Thorough testing and quality control of finished products shipped to customers

KUKA robotic welding of gas-proof panels (Germany)

Thorough testing and quality control of finished products shipped to customers

10. Certified equipment used to perform pressure testing

The highest quality weld seams of products6.

Multicam plasma arc cutting unit (USA)

FIRE-TUBE STEAM BOILERS

WATER-TUBE GAS AND OIL FIRED

POLYKRAFT FIRE-TUBE HOT WATER BOILERS

Two-pass fire-tube hot

Three-pass fire-tube hot

STRUCTURE AND FUNCTION

able gas duct cap necessary for boiler

combustion products from the gas duct.

BASIC SPECIFICATIONS AND DIMENSIONS

850 1490 2000 2190 4270 5410 7400 6500

150 200 250 250

Boiler condensate drain,

Drain connection, male inch

General boiler view

General boiler view

- Safety valve pipe

- Condensate drain connection

- Blow-off and drain pipe

- Inspection and heating surface cleaning door

- Pressure gauge connection

- Door for cleaning the gas duct chamber

STRUCTURE AND FUNCTION

Basic Specifications and Dimensions

General boiler view

1750 2700 1450

1850 3300 1550

2000 3700 1700

2350 4050 2050

232,0 274,0 234,6

379,5 325,0 383,7 328,5

2550 4830 2250

2610 5070 2310

2780 5920 2480

2910 6450 2610

3400 6805 2850

750,9 153,0(86,0) 3280 7120 2980

1084,2 928,2 1096,2 938,5

200 000 200 000

191,1(107,5) 3520 7480 3220

1113,8 1315,4 1126,2 229,3(129,0) 3800 7905 3350

1626,4 1392,3 1644,2 1407,7 286,6(161,3) 3900 8240 3510

1897,4 1624,3 1918,3 1642,4 334,4(188,1) 3970 8560 3670

2168,5 1856,4 2192,3 1877,0 382,2(215,0) 4100 8905 3800

POLYKRAFT WATER-TUBE GAS AND OIL FIRED HOT WATER BOILERS

Water-tube gas and oil

Water-tube gas and oil

Water-tube gas and oil

STRUCTURE AND FUNCTION

The boiler can be equipped with gas,