GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 1 of 8
Rev No : 02
Date : 15.11.10

PROJECT:
2 X 150 MW THERMAL POWER PLANT. (PHASE -II)
OWNER:
M/s. SIMHAPURI ENERGY PRIVATE L.IMITED-HYD.
OWNERS ENGINEER: M/s. DEVELOPMENT CONSULTANTS PVT. LTD. KOLKATA.
EPC CONTRACTOR: M/s. MADHUCON PROJECTS LIMITED-HYDERBAD.
SCOPE: ENGINEER: M/s. M.N.DASTUR & COMPANY (P) LTD-KOLKATA.
ORGINATOR

1. SCOPE:

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

Scope of supply shall include design, engineering, manufacturing; testing,

inspection, packing and transport of equipment to site in accordance with the
stipulations mentioned hereunder and data sheet
2. CODES AND STANDARDS
The design, manufacturing and performance of equipment covered by this
specification shall confirm to the relevant Indian standards and codes of
practices. Where Indian standards are not available, they shall confirm to relevant
British, IEC and American standards.
Sl. No.

Description

01

Code of practice for climate proofing of electrical equip

02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17

Standards

Marking and arrangement of switchgear, bur Bar, main

connection and aux. Wiring
Direct acting electrical indicating instruments
HRC fuses
Control switches and push buttons
Current transformer
Potential transformer
Electrical relay for power system protection
AC electricity meters
Degree of protection
Phosphate treatment of iron & steel
Bus bar conductor material
Static meters
Instrument transformer
Electrical Relays
LV switchgear and control gear
Code of practice for earthing

3. PROJECT INFORMATION:
PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

IS 3202
IS 5578 & IS 11353
IS 1248
IS 2206, IEC 269
IS 6875
IS 2705/ IEC 185
IS 3156 / IEC 186
IS 3231
IS 722
IS 2147 & IEC 144
IS 6005
IS 5082
IEC 1036
IEC 44
IEC 255
IS 13947
IS 3043

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 2 of 8
Rev No : 02
Date : 15.11.10

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

The equipment covered in this specification is used to feed DC power supply to

Emergency DC motor for Emergency oil pump.

Location: Tamminapatnam and Momidi villages, Nellore District, AP

Ambient Air Temp 39.6 C
Ambient Max Humidity - 84 %
Altitude 4.0 Meters above MSL, Zone III
Design Temp.for Electrical Equip. -50C
Design Humidity for ESGIN Electrical Equip. -100 %

4. DESIGN REQUIREMENT:
Constructional Features:
The panel shall be designed, fabricated and fitted with the components as
specified in the data sheet and whichever applicable hereunder, necessary
for satisfactory functioning of the Control and protection system.
Cubicle shall be of Simplex type, sheet steel enclosed, dust moisture and
vermin proof. The degree of protection shall be as specified in the data
sheet.
Cubicle shall be floor mounting, free standing, formed on a framework of
standard sections. The enclosure shall be fabricated from cold rolled sheet
steel of thickness not less than 3.0 mm for the front, back, equipment
bearing surface and 2.5 mm for the rest. The supporting structure shall be
so designed to form a rigid structure.
The panel shall be free from dents and flaws. It shall be sufficiently
reinforced to provide level surfaces, resistance to vibration and rigidity
during transportation and installation.
The perimeter of all doors, removable cover plates shall be have neoprene
gasket all around. All doors shall be fitted with concealed type hinges and
shall have handles with locking facility.
The cubicle shall be suitable to be installed on a base frame supplied in one
piece along with foundation bolts. Amply dimensioned oblong holes shall be
provided at the bottom of the cubicle for their installation on base frame, in
addition the cubicle shall have an additional base channel at the bottom
with smooth surface. Anti vibration pad of 15 mm thick shall be provided
between base frame and panel through its entire width on the front and rear
side.

PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 3 of 8
Rev No : 02
Date : 15.11.10

Lifting hooks shall be provided for each transportable section of the cubicle.
All hardware shall be zinc plated and passivated.

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

A suitable removable un drilled gland plate of 3mm thickness shall be

provided for cable entry. Cable entry position shall be as specified in the
data sheet.
The dimension and finish of the panel shall be as specified in the data sheet
in order to match with other cubicles in purchasers scope. Cubicle shall be
provided with fluorescent lamps for each section working on Aux. AC supply
as specified in data sheet. It shall be operated automatically by door limit
switch.
A single phase, 15 Amps, 3 pin socket shall be provided in the panel interior
of each cubicle with on-off Switch.
Panel space heater complete with on-off MCB and thermostat shall be
provided in the panel. The thermostat shall maintain the internal
temperature above the ambient temperature to prevent moisture
condensation.
5. EQUIPMENT MOUNTING AND LOCATION
The cubicle shall be of simplex type and shall consist of vertical front panels
with mounted equipment and rear wiring access. All equipment shall be
flush or semi-flush type.
Checking and removal of components shall be possible without disturbing
the adjacent equipment. The mounting of terminal blocks and other
auxiliary equipment such as transducers, interposing CTs, PTs, etc. shall be
done in such a way so that it is readily accessible but without impending the
access to internal wiring and components.
The centerline of switches, push buttons and indicating lamps shall be not
less than 750 mm from the bottom of the cubicle. The centerline of the
relays and meters shall not be less than 450 mm from the bottom of the
cubicle. All switches, push buttons, indicating lamps, meters, relays etc.
shall be arranged neatly to give a good aesthetic look.
6. PANEL WIRING
All wiring shall be done with PVC insulated 650/1100volt grade, single core
multi-strands annealed copper conductors suitable for service conditions
specified in the data sheet. The cross section of the wires for voltage,
current and control and alarm shall be 2.5mm2 with R, Y, B & Black colour
for Phase identification and Grey for remaining control circuits. Screened
PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 4 of 8
Rev No : 02
Date : 15.11.10

signal cables shall be used for all analog circuits. 2.5 mm2 Green colour
cable shall be used for earthing circuits.

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

Panel wiring shall be securely supported, neatly installed by lacing in the

wiring channels. Flame retardant plastic channels/troughs with strap on
wiring cover shall be used. Colour coding for the wire shall be as per IS 373.
Each wire shall be identified at both ends with wire numbers by means of
PVC ferrules. Ferrules shall fit tightly on the wire and shall not fall off when
the wire is disconnected.
Wire termination shall be made with solder less crimping type tinned copper
lugs, which firmly grip the conductor and insulation. Insulation sleeves shall be
provided at all the wire termination. More than one cable should not be crimped
on a same lug.
All spare contacts of breaker switches, push buttons, and relays shall be wired to the
terminal block.
7. TERMINAL BLOCK
Terminal block for control cable shall be stud type CAT-M4 screwdriver operated and
type CATD-M4 for CT, PT, DC and AC incomer circuit. AC & DC control source
incomer, 650/1100-volt grade rated for 10 amps complete with insulated barriers,
washers, nuts, and identification strips. CT secondary leads shall also be provided
with shorting and earthing links.
The terminal block board shall be set at 45 Deg to the side panels for easy access.
Minimum 20% spare terminal blocks shall be provided on the cubicle. These spare
terminals shall be uniformly distributed on all rows of terminal block.
The terminal shall be suitable to receive crimped wires to give positive connection.
All terminals shall be properly shrouded against accidental contact. Sufficient
terminals shall be provided so that not more than one wire is connected in each
terminal.
Moulding material of the terminal shall be self-extinguishing type or resistive to
flame propagation, substantially non-hydroscopic and shall not carbonize when
tested for tracking. The terminal and framework shall withstand 2 kV RMS for one
minute.
Terminal blocks for CT and PT secondary shall be provided with test links and
isolation facility. Also CT secondary leads shall be provided with shorting and
earthing links.

PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 5 of 8
Rev No : 02
Date : 15.11.10

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

There shall be minimum clearance of 300 mm between the first row of terminal block
and associated cable gland plate. The clearance between two rows of terminal block
shall be minimum 150 mm.

8. LABELS
All equipment mounted on front of the panel as well as equipment inside the panel
shall be provided with individual labels with equipment designation engraved. The
label shall be mounted so that they are clearly visible.
The name plates bearing respective circuit designation of 50mm width etched in
40mm high letters shall be mounted on the top front and back side of each cubicle
shall be supplied and fixed in such a way that these can be removed and refitted
when desired.
Danger plates, warning plates, and other statutory notes will be provided as per the
relevant standards.
Labels shall be made of non-rusting metal or 3 ply lamicoid. Labels shall have white
letters on black background. Labels shall be fastened using screws. Use of adhesive
is not permitted.
9. EARTHING
The panel shall be fitted with the continuous earth bus of size as specified in the
data sheet which shall be securely fixed along the inside base of the panel and
running along the full length of the cubicle.
Suitable earthing studs shall be provided at the rear bottom of the panel at two ends
for connection to the plant earth grid.
All metallic cases of panel-mounted equipment shall be connected to the earth bus
by independent insulated copper wire colored green.
PT and CT secondary neutral or common lead shall be earthed at one place only at
the terminal block where they enter the panel. The CT secondary earthing shall be
through isolating type earth link.
Insulation between the live terminals and earth prior to connection of earth to the
plant earth grid shall withstand a test voltage of 500 volts for one minute or have
resistance of not less than one mega ohm at 500 V.
10.

PAINTING

PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 6 of 8
Rev No : 02
Date : 15.11.10

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

All metal surfaces shall be thoroughly cleaned and degreased to remove mill scale,
rust, grease and dirt. Fabricated structure shall be pickled and then rinsed to remove
any trace of acid. The panel shall be powder coated to shade as specified in the data
sheet. The final finished paint thickness shall not be less than 50 microns. Panel
finish shall be free from imperfections like pin holes, orange peels, run off paint etc.
A small quantity of finishing paint shall be included in the supply for minor paint
touchup after installation at site.
All unpainted steel parts shall be cadmium plated or suitably treated to prevent rust
corrosion. If these parts are moving element then these shall be greased.
11.

INSPECTION AND TESTING

We/our clients representative will visit works during manufacturing to assess the
progress of work/ final inspection as to ascertain the quality as per approved
quality approval plan. If type test certificates are available for the same rating of
the motors offered, the same shall be furnished, else they shall be conducted.
All equipment and accessories shall be tested at works prior to dispatch and certified
test report shall be submitted. Testing shall be done in accordance with the relevant
standards.
Any defects noticed during inspection shall be rectified subsequently and a
compliance report shall be submitted before dispatch.
Following minimum tests shall be carried out on the completed panel in the presence
of the purchaser/ his representative.

12.

Checking of correctness of wiring of circuits and continuity.

Electrical control, interlock and sequential operation test.
High voltage tests 2000 V to earth for one minute.
Insulation resistance of the complete wiring with all equipment
mounted on the cubicles.
Routine tests according to the standards followed by the manufacturer
on the instruments, relays and other devices.
DC tests.
DRAWING AND DOCUMENTATION SCHEDULE

The supplier shall furnish all the data/ drawings/ documents specified in the list for
review/ approval.
The general arrangement drawings drawn to scale showing front, rear, side views
with component mounting details, interconnection and wiring diagram as well as
other drawings, which may be deemed necessary by the purchaser shall be
PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 7 of 8
Rev No : 02
Date : 15.11.10

submitted. Approval of GA drawing is required before fabrication of the panel.

Approval of wiring and interconnection drawings is required before the panel wiring.
Number of copies of various documents required is listed below.
Components may be identified by the manufacturers catalogue number.

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

Bill of material shall correlate components to GA and schematic drawings.

The diagram shall show clearly any connections to be made in field (because of
shipping section). The vendor shall show all external cabling information contained in
purchasers control wiring diagrams.
1.

GENERAL DATA
Quantity: TWO NOs.

2. Service condition:
Temperature Min / Max
Relative humidity Design
Temperature
design
reference
Atmosphere
Location of equipment
Alt.above sea level

15 / 84 deg C
100 % Rh
50 deg C
Hot and Humid
Indoor
<4M

Exterior Paint shade Light admiralty grey shade no. 697, powder coated,
Texture Finish Only.
Interior Paint shade Brilliant White
Degree of protection - IP 52.
Earth Bus size shall be 50 x 6 mm 2 Tinned copper. (Separate Earth bus for
Inst.)
Panel shall be suitable for Bottom Cable Entry
Tentative panel dimensions: (W x D x H)
(Above height includes the base channel of 85mm plus 15mm thick anti
vibration pad)
220V DC Starter for Emergency oil pump design Parameter:-

EOP motor rating: 22 KW

EOP armature Voltage: 220V

EOP armature Resistance in Ohms: 0.0384 75

EOP armature Current: 114.2A

PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

GREENESOL POWER SYSTEMS

EOP field Amps: 1.05A

EOP filed Voltage: 220V

EOP field resistance in Ohms: 210 75

EOP motor RPM: 2950 (rpm

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 8 of 8
Rev No : 02
Date : 15.11.10

DC starter shall have switch fuse unit for short circuit protection. Overload relay
shall be provided for alarm and protection. The starter shall have field failure
protection for the motor.
DC contactor used in the starter panel shall be provided with adequate rated
magnetic blow out coil for effective arc quenching.
Starting Current 2 Times of Rated Current, Over Load with in 1 min.
150%.
For interfacing with customers DCS, the following signals shall be
hooked-up to TBs.
a) EOP starter ON/OFF status
b) EOP motor over load relay operated
c) EOP motor field failure relay operated
d) Start & Stop command from DCS
3. System details
Generator voltage
Rated current
Rated frequency
No of phase
Fault level
Generator Neutral Earthing
Auxiliary AC supply
Auxiliary DC supply
UPS
CT Ratio
PT Ratio
Insulation Ratio
Bus bar Material

15.75 kV 10 %
8000 Amps
50 5%
Three
80 kA for 3 Sec.
NGTR
240 Volts, 50 Hz 10%
220 Volts, unearthed 10%
240V AC, 50Hz 10%
8000 / 5 Amps
15750/3 / 110/3 Volts
17.5/38/95kV
Aluminum

3.0 REFERENCE DOUCEMENTS

PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign:

GENERAL SPECIFICATION AND

DATA SHEETS
FOR DC EOP PANEL
GREENESOL POWER SYSTEMS

Ref:
GPSPL/DC
EOP
/
Ref: GPSPL/DC
EOP
/2001/01
Page : 9 of 8
Rev No : 02
Date : 15.11.10

Generator Protection & Metering SLD: 2001-01-01-01, REV-04, DATED

27.07.10

COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.

Note:
1. For Detailed BOM, Please refer attached BOM.

PREPARED BY

P.AMMAIAHCHOWDARY

Sign:

APPROVED BY

K.DHANANJAYA

Sign: