PT.

Bakrie Metal Industries

PROCEDURE
QUALITY CONTROL
Status :
INSPECTION & PRODUCT MEASUREMENT
No Document

BMI/II/QC/01

Reviewed by

Approved by

(QC Officer)

( Management Representative )

Revision Notes
Revision

Date

Page

Description

1 Aug
2003

1-4

Purpose dan No. Document

1 Apr
2005

3-4

(4.2.2) Augment Material Test proses & Flowchart

CTE changes to Works Manager

No.Distribution

1 Aug
2006

12 Dec
2011

(4.2.1) Construction and Fabrication, Standard inspection

(4.2.2) Material test, (4.2.3) Identification

(4.3.1) Identification, (5) Reporting test results

1-3

(4) Procedure: (4.1) General; (4.2) Material Test; (4.3) Incoming

Inspection; (4.4) Material in Proses/ WIP Inspection; (4.5) Inspection
Finished Goods before being sent to the Warehouse; (4.6) Final Inspection
before Delivery.

QUALITY CONTROL PROCEDURE

Inspection & Product

Measurement
1.

No Doc

: BMI/II/QC/01

Revision

: 4

Date

: 12 December 2011

Page

: 1 of 4

PURPOSE

2.

To ensure all incoming materials from suppliers, the materials are processed outside,
Product Return and Customer Property, have been checked or verified before it is
approved for use, processed for the production or delivered to the customer.

To ensure all checks are conducted and recorded properly, according to the procedures
and work instructions to meet the specified quality level.

SCOPE
This procedure applies to:
a) Incoming Inspection:
Materials suppliers listed in the Approved Vendor List;
Materials are processed outside (by supplier);
Product Return / product that rejected by customer;
Customer Property.
b) Work Inspection or inspection during the process.
c) Finished Goods before being sent to the warehouse.
d) Final Inspection before delivery.

3.

RESPONSIBILITY
QC section is responsible for checking the material / product according to the scope of the
above and provide identification also doing documentation according to activities.

4.

PROCEDURE

4.1

General
a) Product / Material which is qualified at Incoming Inspection given the identification
marks "IQC Pass" on the travel assignment letter and the green line on the side of the
stacks.
b) Qualified in process products which are given the identification marks "" in the product
being processed.
c) Qualified Finished goods are given the identification mark "Line on the side of the stack
(Construction Products), and mark () (Fabrication Product)" sign on each product.
d) Products / materials that does not qualified at Incoming, WIP, or Final Inspection
followed up by following the procedure "Control of Product Not Available".

4.2 Materials Test

a) Material test conducted if there is a request from the Customer, there is a new supplier is still
questionable its material or any projects that are vulnerable to risks caused by the materials
that are less good.
b) Testing conducted by an accredited testing agency such as: LUK & B4T.
c) Methods of testing performed by means of: 3 samples / 1 in thickness.
No.Distribution

QUALITY CONTROL PROCEDURE

Inspection & Product

Measurement

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: BMI/II/QC/01

Revision

: 4

Date

: 12 December 2011

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d) If the material test results qualified the material is ready to be processed further to produce.
e) If not qualified then the NCR will be published and distributed to the Purchasing, then the
material will be retested again.
f) If the second re-test results are also not qualify it will be confirmed with the Works Manager
for the further specifically accepted or canceled.
4.3. Incoming Inspection
NO.

STANDARD INSPECTION

INSPECTION

Material

Bolt & Nuts

Consumable Zinc & Alumunium

Consumable Bahan Kimia

Product Return

Customer Property

Consumable Filler Metal

Can be seen on Quality Inspection Plan Summary

(BMI/II/QC/03)
General Tolerance following BMI Standard.

4.4. Material in Process (WIP) Inspection

4.4.1 Construction and Fabrication
STANDARD INSPECTION
NO.

PRODUCT

I.

Multi Plate

II.

Base Channel

III.

Anchor Base Channel

IV.

Bridge Deck

V.

Beam Guardrail

VI.

Post & Block Piece

Guardrail

VII.

Terminal End Guardrail

VIII.

E 100

IX.

Galvanize

X.

Fabrication

No.Distribution

PIC

STANDARD INSPECTION

Can be seen on Quality Inspection

Plan Summary (BMI/II/QC/03).

Can be seen on Quality Inspection

Plan Summary (BMI/II/QC/03).
General Tolerance following BMI
Standard.

QUALITY CONTROL PROCEDURE

Inspection & Product

Measurement

No Doc

: BMI/II/QC/01

Revision

: 4

Date

: 12 December 2011

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: 3 of 4

4.5. Inspection Finished Goods before being sent to the Warehouse

STANDARD INSPECTION

Type of Checked

Alat

Appearance

Standard Inspection

Sampling/
Frequency

Remarks

1. Produk is not damaged

Visual

Identification

1. Stamping atau Metal

Tag (Production
Code/No. Project , No.
Drawing, etc.)
Must match spesification /
Work Instructions (WI)

Inspection
gauge

Dimension

Refer to
Work
Instructions
(WI)

Personal In Charge:
QC Inspector

Visual
100%

1. Dimension
2. Appearance
3. Painting, Blasting,
Welding Condition, etc.

4.6. Final Inspection before Delivery

STANDARD INSPECTION
Type of
Checked

Tool

Quantity

Manual

Appearance

Standard Inspection
According Delivery List
No damage

Visual
Identification

5.

PIC

Sampling/
Frequency

PPC Dispatcher

Quality Control
Inspector

Visual
100%

Remarks

Final Inspection
Proof registered on
Inspection Release
Certificate (IRC)

Can be clearly seen

REPORTING TEST RESULTS

a) All test results of QC Inspector records are stored and maintained within a certain time
according to procedure "Control of Quality Records".
b) QC making the summary rejects that occur during production on "Recapitulation Reject"
and report the results to the Works Manager.
c) Identification of colors used:

No.Distribution

QUALITY CONTROL PROCEDURE

Inspection & Product

Measurement

6.

Green

OK / Qualified

Yellow

On Hold / Rework

Red

Final Reject

RELATED DOCUMENTS

Flowchart of Material test

Appendix 10-1

No.Distribution

No Doc

: BMI/II/QC/01

Revision

: 4

Date

: 12 December 2011

Page

: 4 of 4

FLOWCHART

Material Test

Attachment

: 1

Revision

: 0

Date

: 1 Apr 2005

Page

: 1 of 1

INCOMMING
RAW MATERIAL

PENGUJIAN 1

Hasil dapat
diterima?

Not OK

Pengujian
Ulang?

QC/NCR/51

No

Selesai

Yes

Selesai

Yes
PENGUJIAN 2

OK
Hasil dapat
diterima?

QC/NCR/51

Not OK

Diterima secara
Khusus?

Yes

Selesai

No.Distribution

No

Material Ditolak