Академический Документы
Профессиональный Документы
Культура Документы
revision: 07/98
Order no.: S46999-L6036-P451
Contents
1 X77 Fusion Splicer, Overview
2 Preparations
4 Splicing
7 Accessories
8 Supplements / Amendments
Index
Important:
Please read these operating instructions carefully to ensure that your fusion splicer functions flawlessly, and that it fulfills your expectations. Perform all necessary service and
maintenance work on your fusion splicer regularly with the help of this manual. Utmost
care should be exercised in order to prevent damage.
If you have any queries whatsoever, please contact the trained specialists at your service
center.
Improper or insufficient maintenance may impair the operating performance of your fusion
splicer.
All liability borne by the manufacturer, as well as the guarantee, are null and void if the
fusion splicer is tampered with by unauthorized persons.
NOTE
For reasons of clarity, these operating instructions do not provide detailed information for
all versions of the product and cannot, therefore, take every possible installation, operation
or maintenance situation into consideration. If you require further information, or if particular problems arise which are not covered in enough detail in the operating instructions, do
not hesitate to contact the RXS Equipment Service Department for the necessary information.
These operating instructions do not form part of a previous or existing agreement, commitment or legal relationship, nor are they intended to amend or modify any such arrangement. All obligations on the part of RXS arise exclusively from the relevant sales contract
which also contains the only valid and comprehensive warranty conditions. The operating
instructions neither extend nor limit the contractual warranty conditions.
Addresses
If your fusion splicer needs servicing, send it to:
Siemens AG
PL EA 32 / Gerteservice
Warenannahme
Rupert-Mayer Strae 44
81359 Mnchen, Germany
Ph: +49-89-722 22068
Fx: +49-89-722 48324
If you have any technical questions or queries about our training program, please contact:
RXS Kabelgarnituren GmbH
Abteilung VTU
Profilstrae 4
58093 Hagen, Germany
Ph: +49-2331-357 145 or 357 146
Fx: +49-2331-357 309
Warning
Caution
Note
In these operating instructions, this term makes reference to important information about
the product, or the relevant part of the operating instructions to which particular attention
must be paid.
Qualified
Personnel
DANGER
When electrical equipment is operated, certain parts of such equipment are bound to
reach hazardous voltage levels. If the appropriate warnings are not observed, serious
injury or property damage may occur. Only suitably qualified personnel should work on this
equipment or in its vicinity. Such personnel must be entirely familiar with all of the warnings
and maintenance procedures included in these operating instructions. Flawless, safe operation of this device is only possible if it has been properly transported, stored, assembled,
and installed, as well as correctly operated and maintained.
Password Request
Activating the
The splicer must be open in order to activate or deactivate the password query.
Password Query
DANGER
The fusion splicer or electrically operated accessories may only be opened by suitably
qualified personnel.
Switch the splicer off and disconnect it from the power supply (power supply plug and 12V
lead)!
Two phillips head screws are located on the left of the housing and two on the right. These
must be removed in order to open the housing. The switch for activating and deactivating
password query is on the printed circuit board visible once the housing has been opened
(switch in ON position: password query activated).
If password query is deactivated, the stored password is deleted as soon as the splicer is
switched on again. However, if you reactivate password query without having previously
switched the splicer on and off, the old password is retained.
No password is stored when query is reactivated. A new password must therefore first be
defined.
Entering the
password
A password consists of an arbitrary sequence of five input keys. If you attempt to change a
parameter when password query is activated, the message Enter Password appears. If
an incorrect password is entered, the parameter change is not saved to memory. This also
applies to a change of password, i.e. a new password cannot be defined unless the current
password is known. To redefine the password, select the parameter Password and pro-
Operating Instructions
revision: 07/98
Enter password?
Confirm password
Password wrong
Operator menu
Operating Instructions
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Contents
Page
Operating Instructions
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1-1
General
The X77 fusion splicer is used for reliable, low-loss joining of optical fibers. It is designed
for all commonly used single- and multimode silica glass fibers with a cladding diameter of
125 mm and coating diameters of 250 to 900 m.
The X77 with its LID-System (LID = Local Injection and Detection) enables extremely low
splice losses independent of the of the choosen fusion process and the fiber suitability the
X77 offers e.g. precise core-to-core alignment of the fibers, optimization splice process by
automatic fusion-time control AFC, splice loss estimation and fully automatic operation by
a press
With the automatic fusion-time control AFC best possible splice loss is achieved even
under difficult conditions..
1-2
Operating Instructions
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Equipment Overview
1
2
3
4
5
6
2
1
4
6
Operating Instructions
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1-3
Splicing Unit
1
2
3
4
5
6
7
5
3
Electrode Flap
Electrodes
Fiber Guides
Holder Flap
Clamping Jaws
LID Transmitter
LID Receiver
LID System
The LID system is used for core-to-core alignment of the fibers and for automatic fusion
time control. The fibers are slightly bent within the LID transmitter and receiver, so that light
can be injected into and decoupled from the fibers.
The LID-System for this splicer operates without index-matching gel.
NOTE
The LID system is only suitable for fibers with a coating diameter of max. 250 m. Fibers
with larger coating diameters are spliced without using the LID system.
1-4
Operating Instructions
revision: 07/98
L-PAS video
image evaluation
In addition to the LID-System, the X77 is equipped with the L-PAS video image evaluation.
The position and quality of the fiber ends are evaluated by a video image evaluation system which uses two cameras and a magnifying optic.
By evaluating the video image of both fiber views, the fiber endface quality, dirt and
mechanical damages are detected, a fast fiber alignment is enabled and the splice loss is
estimated.
The image of both fiber views is shown simultaneously on the monitor.
Monitor
The LCD monitor shows the fibers from two different perspectives (along the X and Y
axes).
Keyboard
Operating Instructions
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1-5
Terminals for
Additional
Functions
Serial Interface
Splicing parameters or the contents of the splicers memory can be read out to a printer or
a computer via the RS 232c serial interface. The serial interface at the splicer is configured
for use with the XON/OFF protocol. Asynchronous data transmission is accomplished with
one start bit, eight data bits and one stop bit. The parity bit is not used.
The required printer cable is a commercially available computer to computer connector
cable. It must be configured as follows:
Splicer
Printer or
Computer
Splicer
Printer or
Computer
9-pole plug
9-pole plug
9-pole plug
25-pole plug
RxD 2
2 RxD
RxD 2
2 TxD
TxD 3
3 TxD
TxD 3
3 RxD
GND 5
5 GND
GND 5
7 GND
1-6
Operating Instructions
revision: 07/98
Video Output
You can connect a standard European monitor (CCIR, 625 lines) with an input impedance
of 75 or higher to this output. Use a commercially available coaxial cable with cinch plug.
Connector Port
for Pigtail
Adapter
You can connect the external LID transmitter (pigtail adapter) for splicing pigtails by using
the LID-System.
A pigtail adapter is available for splicing pigtails to fibers, which also allows for use of the
LID system. See Pigtails on page 2-10.
Operating Instructions
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1-7
Technical Data
Fiber Requirements:
Fiber Display:
Magnification:
approximately 50 times
Fiber Positioning:
< 0.03 dB
Tensile Test:
3 preset programs
6 special programs
10 user programs
1300 nm
Video Output:
Operating Temperature:
-5C to 45C
Storage Temperature:
-40C to 70C
Weight:
1.7 Kg
1-8
Operating Instructions
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2 Preparations
Contents
Page
Operating Instructions
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2-1
In order to assure safe operation, the fusion splicer must be placed into operation and
properly operated by qualified personnel under consideration of the warnings included in
these operating instructions. Non-observance may lead to death, severe bodily injury or
substantial property damage.
AC Power Connection
Connect the power supply (e.g. pos. 1) to an outlet of the AC mains supply with the
power cable.
- If necessary connect one end of the included cable (pos. 3) to the power supply (pos.
1), and the the connector port (pos. 4) at the fusion splicer.
If the 6.5 Ah rechargeable battery in fusion splicer case 1 is used, connect it via the
power supply to the fusion. If you are using the attachment power supply, no additional
connections are required.
2-2
Operating Instructions
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Operating Instructions
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2-3
Switching the
Fusion Splicer
On
DANGER
Never switch the fusion splicer on without electrodes. The fusion splicer may otherwise
be damaged!
-
Press the
After switching on, the software version installed is displayed at the monitor and a self-test is per-formed. The
electrodes are automatically cleaned with a cleaning arc
which is carried out with closed electrode flap.
A status report showing selected settings is displayed at the
monitor.
The positioning slides are then automatically advanced to
the insertion position.
In battery mode, the charge level of the battery is displayed.
If the charge level is too low to operate the unit, the battery
discharged message appears at the monitor and the unit is
switched off automatically. In this case charge the battery
(see Charging the Battery on page 7-7).
NOTE
Before switching the fusion splicer on, make sure that both electrodes are properly
seated (see Replacing the Electrodes on page 6-23).
The fusion splicer should only be operated with the battery when the black bar graph
indicates more than 33% charging. Never place the fusion splicer into storage with a
discharged battery. Always recharge the battery at the end of each work day.
2-4
Operating Instructions
revision: 07/98
NOTE
The fusion splicer switches off automatically in the power pack and the battery modes if
no key has been activated for a given period of time. Press the
key to switch the
fusion splicer back on.
Checking the
Electrodes
The electrode test function checks the condition of the electrodes by measuring their electrical characteristics. After the electrode test has been performed, the display indicates
whether the condition of the electrodes is excellent, good or bad.
The test detects contamination at the electrode tips as well as wear into consideration.
NOTE
Make sure that a fiber has not been inserted into the fusion splicer.
Make sure that the electrodes have been properly seated, i.e. that they have been inserted
into the holder as far as they will go and the screws are tightened.
-
Operating Instructions
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Select "parameter menu" - "options / language" - service data 2/2 - electrode condition
test
Select electrode condition test - yes with the
key and start the electrode test with
the
key.
The test takes about 10 seconds and consists of two fusion operations. One of the possible test results, bad, good or excellent is displayed after testing.
If bad is displayed, the electrodes should be cleaned with the cleaning tool included
with the tool kit. If the test results are still bad after cleaning, the electrodes must be
replaced (see Cleaning and Replacing the Electrodes on page 6-22).
2-5
Minimum splice loss can only be achieved if the fiber ends are prepared with great care.
Preparation of the fiber ends includes the following steps:
Strip the coating
Clean the fibers
Cleave the fibers with a suitable cleaver
Evaluate the fiber end faces at the monitor
Please refer to the operating instructions included with your cleaver.
Stripping the
Coating
Remove the coating from the end of the fiber over a length of about 50 mm.
3
1
1 Cleave length (approx. 50 mm)
2 Uncoated fiber
3 Coating
2
2-6
Operating Instructions
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Cleaning the
Fiber
Clean the fiber ends over a length of approx. 100 mm (coating and uncoated fiber) with a
lint-free paper towel dampened with alcohol.
DANGER
Cleaving the
Fiber
Use a suitable cleaver, e.g. cleaver S46999-M9-A8 to cleave the fiber. Select the correct
fiber cleaver (Cleaver A8: Universal guide for 250 to 900 m coating diameter).
- Open the flap (pos. 4) at the cleaver and lay the fiber with coating diameter 250 m into
the cleaver such that the end the coating is aligned with the 10 mm mark. With coating
diameters greater than 250 m align with the mark at 15.
2
1 Cleaving length (10 mm)
2 Uncoated fiber
3 Coating
Operating Instructions
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2-7
NOTE
Close the flap (4) at the cleaver and press it down carefully. Open the flap before
removing the cut fiber in order to avoid damaging the fiber end face.
If you press the flap down too quickly, you will obtain a poor quality fiber end face and the
diamond may be damaged.
Open the electrode flap (pos. 1), the holder flap (pos. 2) and the LID flaps (pos. 3).
Place the fiber (pos. 4) into the v-groove so that the end of the fiber lies between the
electrode tips.
NOTE
Make sure that the fiber end is visible at the monitor after it has been inserted. Poor
splicing quality may otherwise result, or the positioning elements may not demonstrate
adequate travel.
-
2-8
Operating Instructions
revision: 07/98
1
2
3
4
Electrode Flap
Holder Flap
LID Flaps
Fiber
2
3
3
1
If the coating diameter inside the unit's flaps is greater than 250 m, the LID-System can
only be used pigtail adapter. Insert fibers which cannot stripped down to the 250 m primary coating into the fiber. But close the LID flap (pos. 3) just far enough, so that the
coated fiber is not forced into the LID system. The tensile test usual. The unit operates with
L-PAS video image evaluation if necessary..
NOTE
Please note that the coating diameter must be selected in the parameters menu, see Significance of the Parameters on page 3-15.
Operating Instructions
revision: 07/98
2-9
Pigtails
The S46999-M7-S336 pigtail adapter, which is available as an accessory, allows for use of
the LID-System for the fusing pigtails to fibers with a 250 m diameter coating.
The following pigtail connectors can be used: D4 / ST-II / SC / DIN / FC connectors.
5
1
2
3
4
5
3.5 mm Plug
3.5 mm Socket
Pigtail Connector
Pigtail Adapter
Clamping Jaw
3
4
Insert the connector (pos. 1) at the pigtail adapter into the socket (pos. 2) at the fusion
splicer.
Insert the pigtail connector (pos. 3) into the pigtail adapter (pos. 4).
Prepare the pigtail fiber end in the usual way, and insert it in the left-hand fiber holder.
2-10
Operating Instructions
revision: 07/98
NOTE
The correct coating diameter must be set for both sides in the parameters menu. See
Significance of the Parameters on page 3-15.
Operating Instructions
revision: 07/98
Press the
or the
key until the desired brightness is obtained.
Increase monitor brightness with the
key.
Decrease monitor brightness with the
key.
2-11
Good splicing results can only be obtained with good end face quality.
After inserting the fiber in the fusion splicer and before ignition of the arc, the fiber ends
can be observed on the screen.
If more time is needed select the menu item Search fibers? The fiber ends are moved to
the center of the monitor.
The fiber ends must be:
Clean
Free of noses and cracks
Flat
Perpendicular to the fiber axis
NOTE
Bad
Good
If the quality of the endface is poor, especially when the fusion splicer gives out a warning, the fiber end must be prepared.
As soon as you notice that endface quality is poor, you can interrupt the alignment
operation by activating the
key.
2-12
Operating Instructions
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Page
Operating Instructions
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3-1
3-2
Operating Instructions
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Parameter Menu
General
Parameters can be matched to ambient conditions and to different types of fiber in the
parameter menu. The parameters menu is subdivided into Options / Languages, Program selection and Data output.
Operating Instructions
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3-3
Open / Exit
3-4
Operating Instructions
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NOTE
Parameters in the Options / Language menu can only be changed or reset if password
query has been deactivated, or if the correct password is entered.
Common
Parameters
Parameter
Significance
Values (default)
Password
Operating Instructions
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3-5
Parameter
Significance
Values (default)
Splice Memory
off/autom. /manual/
Stores up to 250 splicing loss values.
Stored values can be displayed at the mon- delete
itor (see Displaying the Splice Memory at
the Monitor on page 4-10) or printed via
the serial interface (see Data Output
Menu on page 3-18). The parameters in
this menu have the following effects:
OFF:
No splicing loss values are stored to
memory.
Automatic:
Splicing loss values are stored to memory
automatically.
Manual:
The operator is requested to manually store
the splicing loss value after evaluation of
the splice.
Delete:
The splice memory is deleted in its entirety.
10.0 to 16.0 mA
Cleaning Time
0.05 to 0.30 s
Battery
Disconnect Time
2 to 60 min, 10 min
3-6
Operating Instructions
revision: 07/98
Language
Parameter
Significance
Values (default)
Altitude above
Sea Level
0 to 4000 m, 550 m
Alarm Threshold
German
DK
Danish
GB
English
Hungarian
French
PL
Polish
Spanish
CZ
Czech
Italian
Chinese
NL
Dutch
GUS
Russian
Operating Instructions
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3-7
Heat Shrink
Oven
Parameter
Significance
Values (default)
Heat-Shrink
Parameters
Heating Time
Temperature
3-8
80 to 150 C, 120 C
Operating Instructions
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Service Data
Significance
Values (default)
Operating Hours
Splices
Cleaning Cycle
Reset Counter:
XX
Replacement
Interval
Reset Counter:
XXX
Operating Instructions
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3-9
yes/no
yes/no
Significance
Values (default)
Fusion Process
Fast:
The fast fusion process mode allows very short splice cycle times.
Fiber alignment and splice loss estimation are achieved by means of
L-PAS video image evaluation. Important for achieving Flawless
splices and correct splice loss estimation values are high quality fibers with minimal core eccentricity.
Standard:
The standard fusion process mode allows good splice quality with
short times independent of fiber quality. Fibers are aligned by means
of the LID-System. The fusion process is optimized by automatic
fusion-estimation is performed with L-PAS video image evaluation. By
taking the fiber offset caused by the core-to-core alignment into consideration.
Precise:
In addition to "standard", the precise fusion process mode also evaluates the LID level during splice loss estimation and thus assures reliable recognition of bad splices..
3-10
Operating Instructions
revision: 07/98
Parameter
Significance
DLL Display
Electrode
Cleaning
on / off
Status Report
on / off
LID Profile
Display
on / off
Contamination
Detection Accuracy
high / low
Operating Instructions
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Values (default)
3-11
Special Programs
Applications
Multimode
50 m (MM50)
Multimode
62.5 m (MM62)
DS Single-Mode 1 For dispersion shifted single-mode fibers. Parameters are optimized for this fiber type.
LS Single-Mode
2 For lambda shifted single-mode fibers. This fiber type is a refinement of the DS fiber.
CS Single-Mode
Titanium Coated
Single-Mode
3-12
Operating Instructions
revision: 07/98
Program
User Programs
Creating User
Programs
Applications
Attenuation
Splices
1300 nm
5 This Splices program allows for the production of optical attenuators of 0 to 10 dB. The desired attenuation value can be preselected as a parameter. This value is displayed prior to the start
of the operation and can be changed at this time. Loss is measured at 1300 nm.
Attenuation
Splices
1550 nm
110
Parameters for preset and special programs cannot be changed by the user. If you need to
adapt parameters to a special fiber type, a user program must first be created. Proceed as
follows:
- Open the parameters menu with the
key.
- Select user programs with the
or the
key and acknowledge with .
- Existing user programs are now displayed.
- Select new program with the
or the
key and acknowledge with .
Operating Instructions
revision: 07/98
3-13
NOTE
Enter a program name. The name may include a maximum of 10 characters. The keys have
the following functions:
and : change character at current cursor position.
and : move cursor.
: acknowledge entry.
Select the program to be copied with the
or the
key. A preset, a special or a user
program can be selected.
Acknowledge with .
The user program has now been created, and is identical to the program which was
copied. The parameters are now displayed and can be changed as desired.
At first, use the preset parameters for fusion current and fusion time (for pre-fusion and
fusion) from the copied preset or the special program. If the splicing results obtained with
these values are not adequate, see Optimizing Parameters for Single-Mode Fibers on
page 3-19, or see Optimizing Parameters for Multimode Fibers on page 3-22.
3-14
Operating Instructions
revision: 07/98
Significance of
the Parameters
Parameter
Significance
Values
Fiber Type
When the fiber type is changed, the parameters in the user program are overwritten
with the standard parameters for the newly
selected fiber type. The program name for
the user program remains unchanged.
Z-gap
2.0 to 10.0 m
Autofeed
0.0 to 10.0 m
Pre-fusion
Current
10.0 to 20.0 mA
Pre-fusion Time
0.0 to 10.0 s
Fusion Time
10.0 to 20.0 mA
Min. Fusion Time Min. ignition time during main fusion with
SM automatic programs
0.0 to 4.0 s
Max. Fusion Time Max. ignition time during main fusion with
SM automatic programs
Operating Instructions
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3-15
Parameter
Significance
Values
Fixed Fusion
Time
0.0 to 10.0 s
Tensile Test
yes / no
250/500/900 m
3-16
Operating Instructions
revision: 07/98
Editing and
Renaming User
Programs
NOTE
Editing and renaming of user programs are only possible if password request has been
deactivated, or if the correct password is entered.
Deleting User
Programs
NOTE
Open the parameter menu and select the user program to be deleted with the
key, but do not acknowledge.
Press the
key and acknowledge deletion of the program with the
key.
or the
The deletion of user programs is only possible if password request has been deactivated,
or if the correct password is entered.
Operating Instructions
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3-17
NOTE
Parameters in the data output menu can only be changed or reset if password query has
been deactivated, or if the correct password is entered.
Parameter /
Function
Significance
Setting Range
Baud Rate
150/300/600/1200/
2400/4800/9600 baud
Splice Memory
Printing
yes / no
Fusion Parameters-Printing
yes / no
3-18
Operating Instructions
revision: 07/98
The parameters can only be optimized if the electrodes are in flawless condition. For this
reason, check the electrodes first (see Checking the Electrodes on page 2-5).
The procedure described in the following pages for the optimization of parameters is suitable for all common single-mode fibers.
Required
Accessories
Operating Instructions
revision: 07/98
3-19
NOTE
The attenuation display at the fusion splicer can only provide correct results if the parameters are correctly set. It can therefore only be used for the optimization of parameters to a
limited extent. Always use an external attenuation measuring instrument (e.g. OTDR, optical time domain reflectometer) to check the attenuation results if possible.
General Rules
The following rules apply to practically all single-mode fibers. Deviations from these rules
are only necessary for a few special fibers, for example if bubbles are formed.
The standard parameters are always used for Z gap, auto-feed and pre-fusion time.
Pre-fusion current and fusion current are always set to the same value.
If bubbles should occur during splicing, see Bubble Formation on page 3-22. The corrective measures described there are suitable for single-mode fibers as well.
The only remaining parameters to be optimized are thus current (for pre-fusion and fusion)
and fusion time.
Fusion Current Fusion current and fusion time have, to a certain extent, the same effect on splicing qualand Fusion Time ity: Increasing the current has approximately the same effect as lengthening the time, i.e.
the same results can be achieved with different current/time combinations.
Ambient
Temperature
The preset and special programs are based upon an ambient temperature of +20C. If the
actual ambient temperature varies greatly from this value, cleaning current, pre-fusion current and fusion current must be appropriately adjusted:
At an ambient temperature of above +20C reduce current by 0.4 mA per 10C.
At an ambient temperature of under +20C increase current by 0.4 mA per 10C.
3-20
Operating Instructions
revision: 07/98
Procedure
NOTE
Select or create the user program to be optimized (see Creating User Programs on
page 3-13).
Use the precise splicing process (see Configuration on page 3-10).
Produce several splices using the default settings for fusion current, and maximum and
minimum fusion time.
Fusion current has been correctly selected when the resulting average fusion time lies
within a range of 2 and 5 s. A shorter fusion time indicates that fusion current is too
high, and a longer fusion time indicates that current is too low.
Correct the current values (fusion and pre-fusion current) in steps of 0.5 mA until fusion
time corresponds to the above prescribed range.
If fusion time is often only slightly longer than the preset minimum fusion time, this may
result from incorrect pre-fusion parameters or a minimum fusion time whose value is too
small.
In order to fine tune your optimizations, splice loss should be measured with an external
measuring device if possible. With correctly selected fusion parameters and identical single-mode fibers of high quality, typical splice loss should be considerably less than
0.05 dB. If this value is not achieved even though fusion time is within the specified range,
the pre-fusion parameters may require minimal adjustments.
Operating Instructions
revision: 07/98
3-21
The parameters can only be optimized if the electrodes are in flawless condition. For this
reason, check the electrodes first (see Checking the Electrodes on page 2-5).
In the case of multimode fibers, the optimization of parameters with respect to attenuation
is largely non-critical. As opposed to single-mode fibers, it can be assumed that splice
attenuation is always good, if the splice demonstrates good visual characteristics. An
attenuation measuring instrument is thus not required for optimization.
With multimode fibers, pre-fusion current is generally lower than fusion current. Pre-fusion
time is also longer than for single-mode fibers.
The following problems may occur during fusion:
Symptom
Possible Cause
3-22
Remedy
Increase pre-fusion time in steps of
0.1 s. At the same time, reduce prefusion current in steps of 0.5 mA. If
this is not sufficient, reduce fusion
current in steps of 0.5 mA.
Operating Instructions
revision: 07/98
Symptom
Possible Cause
Remedy
Incompletely
Fused Splices
Constriction
The bright line in the center of If you are able to obtain an improvethe fiber is interrupted at the
ment by means of re-fusing, increase
splice.
fusion time, otherwise increase
fusion current.
Operating Instructions
revision: 07/98
3-23
3-24
Operating Instructions
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4 Splicing
Contents
Page
Operating Instructions
revision: 07/98
4-1
4-2
Operating Instructions
revision: 07/98
General
NOTE
Make sure that all required splicing preparations have been performed correctly and completely. If not, perform the necessary preparations to the splicer and the fiber (see chapters
2 and 3).
Each splicing operation includes:
Arc cleaning of fiber ends.
Alignment (X and Y axes, Z axis)
Fusion, with feed along the Z axis
Splice evaluation
Operating Instructions
revision: 07/98
4-3
Press the
key in order to start the splicing sequence. The entire splicing sequence is
menu-driven.
Fully automatic
You will normally use the fully automatic splicing sequence. The selected fusion program
runs automatically.
Automatic
If visible signs of dirt remain on the fiber after automatic cleaning, terminate the operation
with
and select automatic mode.
You can clean as often as necessary during this process. If the fiber ends are still not clean
after five cleaning cycles, they must be stripped and cut again.
Semi-automatic
For test purposes, select the semi-automatic splicing sequence. In this mode you have to
initiate cleaning and positioning in the X/Y-axis or Z-axis individually.
4-4
Operating Instructions
revision: 07/98
Manual fiber
positioning
For special purposes you can position the optical fibers manually using keys
Cleaning
Positioning
After cleaning during fiber alignment the following detections and measurements are performed:
Interfering light detection
Endface quality detection
Measurement of core eccentricity
Interfering Light
Interfering light can cause alignment and measurement errors when using the LID-System. It is caused by interference between the LID transmission signal and signals from
external devices (e.g. active OTDR).
If interfering light is detected, Attention, interfering light is displayed at the monitor, and
the current sequence is interrupted. Switch the source of interfering light off.
- Reselect the interrupted operation by pressing the
key.
- Start the selected operation by pressing the
key.
Operating Instructions
revision: 07/98
4-5
and
This detection is performed for all programs with which fibers are spliced in the fully automatic or the automatic mode.
If the video image evaluation L-PAS detects contamination or end angle errors totalling
more than 3, the message bad endfaces - fusing? appears.
Fiber endfaces which are poorly prepared will yield high splice losses and incorrect splice
estimations data. The fibers should be prepared once again in such cases, and the cleaver
should be cleaned if necessary. If the fiber cannot be prepared again (e.g. due to minimal
fiber length), the operation can continued be by pressing the
key.
Fusion
4-6
Operating Instructions
revision: 07/98
Visual
Inspection
The fiber cladding has a smooth surface if the splice is good. The cores, however, are not
visible at the monitor. The bright line in the middle of the fiber results from light which is
reflected from the fiber is a result of the lens effect of the fiber itself. The illustration below
shows a good splice.
Automatic Loss
Estimation
The splice is analyzed after completion of the splicing operation. The splice is inspected for
enlargements or constrictions, as well as homogeneity and offset. If the precise fusion
process has been selected, LID level characteristics are also taken into consideration. In
the event of a faulty splice, Bad splice, fuse again? is displayed at the monitor and
re-fusing can be performed.
- Re-fusing is started by pressing the
key.
If the splice looks fine, splice loss is calculated and displayed in dB. Splice loss evaluation
provides accurate results if the following prerequisites have been fulfilled:
The fusion parameters have been set correctly.
Core eccentricity relative to the outside contour must be minimal, if the fast fusion
process is used.
Chapter 6 provides examples of poor splices, possible causes and appropriate remedies.
Operating Instructions
revision: 07/98
4-7
Re-Fusing
Re-fusing can be used to optimize parameters and to enhance splicing results, if the
selected fusion time was too short, or if fusion current was too low.
- If the
key is activated, Fuse? or Fuse again appears at the display.
This provides you with the opportunity to re-fuse the splice, i.e. to re-ignite the arc.
Splice loss is displayed after re-fusing.
Tensile Test
If the tensile test has been activated, the request Tensile test? appears at the display
after fusion.
NOTE
Press the
key to start the tensile test. If the tensile test should not be performed
press
key
Remove fibers appears at the display after testing.
If the tensile test has been activated, the loss value is not stored to the splice memory until
after completion of the tensile test. If you open the electrode flap without performing the
tensile test, the loss value is not stored to memory.
4-8
Operating Instructions
revision: 07/98
Removing the
Splice
For removing the spliced fibers all flaps must be opened. The completed splice should be
removed immediately because 5 sec after the elctrode flap has been opened the slides
advance to the insertion position.
After the message auto-xyz, cleaning, fusing? has appeared, the fusion splicer is once
again ready for operation.
Operating Instructions
revision: 07/98
4-9
Splice Memory
Activating the
Splice Memory
The splice memory can be activated in the parameters menu, see Configuration on
page 3-10. Up to 250 values can be stored and transmitted via the RS 232c serial interface.
Displaying the
Splice Memory
at the Monitor
If you scroll through the entire splicing sequence by repeatedly pressing the
contents of the splice memory are displayed at the monitor.
You can scroll backwards and forwards within the memory with the
and
Deleting the
Last Value
If you have to repeat the last splice you made, you can delete the associated loss value
from memory.
- Press the
key after completion of the fusion process in order to display the contents
of the memory.
- Press key
again, so that the last stored value is displayed. You can now delete the
displayed value with the
key.
key, the
keys.
Exiting the
Memory Display
Printing Splice
Values
Connect the printer to the serial interface at the fusion splicer with a printer cable (see
Serial Interface on page 1-6).
Set the printer and the fusion splicer to the same data transmission speed and select
the function Print splice values (see Data Output Menu on page 3-18). Acknowledge with the
key.
4-10
key is activated.
Operating Instructions
revision: 07/98
5 Ending of Operation
Contents
Page
Operating Instructions
revision: 07/98
5-1
WARNING
Stowing Accessories
WARNING
Remove the power cable from the socket at the power supply.
Remove the12 V power supply cord and pack it away if necessary.
Remove any contamination and fiber scraps.
Close all of the flaps at the fusion splicer and place it in the fusion splicer case.
Stow the cables (3), the tool kit (2) and the work lamp (1) in the storage compartments
(4) in the fusion splicer case.
Close the case and snap the lid shut.
Do not use force to close the fusion splicer case! Make sure that all parts of the fusion
splicer are in their transport positions.
5-2
Operating Instructions
revision: 07/98
1 Work Lamp
2 Tool Kit
3 Power Cord and
Extension Cable
4 Fusion Splicer Case 1
5 Storage Compartment
5
1
4
2
3
Operating Instructions
revision: 07/98
5-3
5-4
Operating Instructions
revision: 07/98
Page
Operating Instructions
revision: 07/98
6-1
Basic Procedures
Proceed as following if malfunctions occur or if error messages are displayed at the fusion
splicer:
If an error message occurs only once, repeat the questionable operation step. For
example, if the bad endfaces message appears, prepare the fibers again.
If the same problem occurs repeatedly, make sure that you are handling the fibers and
operating the fusion splicer as described in the operating instructions.
If you are unable to ascertain the cause of the fault, or if the fault occurs repeatedly, the
following subsection provides you with possible causes for a variety problems, as well
as appropriate remedies.
Some of the remedies described below require utmost care and should only be performed by qualified personnel in a clean working environment.
Under no circumstances should you attempt to perform repair work which, according to
the table, may only be carried out at the service center.
NOTE
The manufacturer assumes no liability for damage which results from improper execution
of the following remedies.
NOTE
6-2
Operating Instructions
revision: 07/98
Possible Cause
Remedy
Self-test
Error 1
Defective RAM.
Error 2
Error 3
Error 4
Incorrect digitalization.
Reference switch
left error
right error
Press the
key. If the error
persists, the fusion splicer
must be sent to the service
center for repair.
Operating Instructions
revision: 07/98
6-3
Error Message
battery discharged!
The fusion splicer will
be switched off.
General Error
Messages
during
Operation
Possible Cause
Remedy
6-4
Operating Instructions
revision: 07/98
Error Message
Error Messages
during Fiber
Alignment
Possible Cause
Operating Instructions
revision: 07/98
Remedy
Insert the fibers correctly, see
Inserting the Fiber on page
2-8.
The fibers must be centered
between the electrodes when
the holder flaps are closed.
No fibers present.
Insert fibers.
6-5
Error Message
Possible Cause
Remedy
Contaminated optical
system.
6-6
Operating Instructions
revision: 07/98
Error Message
Possible Cause
Remedy
Fiber contaminated or
The video system has
Determine at the monitor
bad end faces - fusing? detected that the total end face which fiber end is faulty.
angle exceeds 2.3, or that the Prepare fibers again.
end face is contaminated.
Attention interfering
light!
LID-System overflow
Operating Instructions
revision: 07/98
6-7
Error Message
Possible Cause
Remedy
6-8
Operating Instructions
revision: 07/98
Error Message
Error Messages Fiber not detected
during Splice
Loss Estimation
Possible Cause
Remedy
Operating Instructions
revision: 07/98
6-9
Error Message
Possible Cause
Splice Memory
Error Messages
No data available
Remedy
Reduce pre-fusion current or
pre-fusion time. Time may not
be set too low (default setting:
0.25 s).
Check the image at the monitor for visible signs of contamination with no fibers inserted.
Remove contamination and
coating residue from the protection glass of the optical system (see Cleaning and
Replacing the Protection
Glass on page 6-19).
6-10
Operating Instructions
revision: 07/98
Error Message
Errors
Messages
during Printing
Operating Instructions
revision: 07/98
Possible Cause
Remedy
6-11
Other Errors
The following table describes remedys for errors which are not displayed at the monitor.
Symptom
Possible Cause
Remedy
Battery mode not possi- The battery is missing or is not Check that the battery has
ble, AC supply mode
connected, or the battery fuse been correctly installed and
OK.
is faulty.
that the battery fuse is OK.
Install and correctly connect
the battery and/or replace the
fuse. If the error persists, the
fusion splicer must be sent to
the service center for repair.
Arc flickers or hisses.
6-12
Operating Instructions
revision: 07/98
Symptom
Possible Cause
Operating Instructions
revision: 07/98
6-13
Remedy
Check that you have inserted
the fiber into the LID-System.
If the error persists, select
Manual fiber adjustment from
the menu and make sure that
a minimum level of 1.0 is displayed for uninterrupted fiber.
Clean the LID-System (see
Cleaning the LID-System on
page 6-21). If the LID level is
still not high enough with a
continuous fiber, the fiber is
not LID-compatible.
In this case remove the color
(coating) from the length of
fiber inserted into the LID.
If the problem still persists, the
fusion splicer will have to be
returned to the service center.
However, you can continue
working with the video system.
Symptom
Possible Cause
Remedy
Set the parameters (see chapter 3). Try using the fixed program for the appropriate fiber
type.
6-14
Service center.
Operating Instructions
revision: 07/98
Symptom
Possible Cause
Remedy
Charging indicator
lamp is not lit.
No AC power.
Service center.
Operating Instructions
revision: 07/98
6-15
Symptom
Possible Cause
Remedy
Constriction
Contaminated electrodes.
The arc burns irregularly.
Clean electrodes.
Increase in steps of 1 m.
Reduce in steps of 1 m.
Enlargement
6-16
Operating Instructions
revision: 07/98
Symptom
Possible Cause
Remedy
Increase in steps of
0.2 to 0.3 mA.
Poor cleave.
Bubble or inclusion
Operating Instructions
revision: 07/98
6-17
Symptom
Possible Cause
Remedy
Matchheads
Clean electrodes.
6-18
Operating Instructions
revision: 07/98
Do not clean the fusion splicer with chemical solvents except alcohol.
Cleaning and
Replacing the
Protection
Glass
The protection glass at the optical system is located beneath the electrode tips and must
be free of contamination, as well as fiber and coating residue, at all times.
A protection glass replacement set consisting of 10 glasses, 3 holders and exchange tool
is available under order number S46999-M7-S418.
Removal
DANGER
Switch the fusion splicer off and disconnect it from the power supply. If the attachment
power supply is used take out the battery 2.3 Ah.
Remove both electrodes, see Replacing the Electrodes on page 6-23.
Be sure to observe the safety precautions on page 6-23 for electrode replacement.
Operating Instructions
revision: 07/98
Insert the hook on the exchange tool (1) into the opening in the holder (2) and carefully
lift the holder out.
6-19
Cleaning
2
3
Installation
Replacing the
Battery Fuse
The fuse for the rechargeable battery is located in a fuse holder on the outside of the battery. Replace this fuse only with a fuse of the same rating and type after having eliminated
the cause of the fault.
6-20
Operating Instructions
revision: 07/98
Cleaning the
LID-System
Cotton buds and pure alcohol are required for cleaning the LID-System.
WARNING
The coupling areas of the LID-System are made of an elastic material. Never use sharp or
pointed objects to clean them!
-
NOTE
Operating Instructions
revision: 07/98
6-21
The Vv-grooves must be cleaned if the fibers appear to be significantly out of alignment
after insertion, or if the error message piezo offset error or fiber offset error is displayed.
Clean the v-grooves by blowing them out with clean compressed air. Stubborn contamination can be removed carefully with a wooden toothpick with its tip slightly moistened in
alcohol.
DANGER
All alcohol must be removed from within close proximity to the electrodes after cleaning!
WARNING
Cleaning and
Replacing the
Electrodes
The fusion process causes the electrodes to become contaminated. If they become excessively contaminated, they can no longer function properly. The electrodes function properly:
when the arc burns regularly, and
when no hissing sounds are audible during the fusion process.
When in doubt, check the electrodes with the electrode test function (see Checking the
Electrodes on page 2-5).
Burning the
Try to burn the electrodes clean before resorting to mechanical cleaning.
Electrodes Clean - Make sure that there are no fibers inserted.
- Scroll to the menue "Service data" , page 2/2 step: "electr. cond. test. (Electrodes Conditon test) with
key select from "no" to " yes" and press the
key. The cleaning
process will active. On the monitor is the message "electrode: good or bad.
If the results are unsatisfactory, clean the electrodes by mechanical means (see
6-22
Operating Instructions
revision: 07/98
Contamination of the electrode tips should be avoided. The tips may not be bent or broken.
The two electrodes are identical.
Replacing the
Electrodes
DANGER
Switch the fusion splicer off and disconnect it from the power supply. The fusion splicer
automatically cleans the electrodes by means of burnout when it is switched on. If the
attachment power supply is used take out the battery 2.3 Ah.
The fusion splicer must remain disconnected from the power supply until both electrodes have been correctly installed. The fusion splicer will be damaged if a electrode
cleaning arc is triggered without correctly installed electrodes.
Operating Instructions
revision: 07/98
6-23
CAUTION
Only use the special wrench included with the tool kit.
-
Mechanical
Cleaning
If the electrodes still do not function properly after they have been burned clean, clean
them mechanically. Use only the electrode cleaning tool and the emery cloth included with
the tool kit for mechanical cleaning.
Place a piece of emery cloth (with the rough side in) into the notch of the electrode
cleaning tool.
Remove the electrodes (see Replacing the Electrodes on page 6-23).
Place the electrode cleaning tool onto the electrode tip.
6-24
Operating Instructions
revision: 07/98
Operating Instructions
revision: 07/98
6-25
6-26
Operating Instructions
revision: 07/98
7 Accessories
Contents
Page
Operating Instructions
revision: 07/98
7-1
Order Numbers
Accessories
Designation
Order Number
Description
Battery 6.5 Ah
S46999-M7-S401
Power Supply
S46999-M7-S600
Battery 2.3 Ah
S46999-M7-S601
Fiber Cleaver
S46999-M9-A8
S46999-M7-S378
Heat-Shrink Oven
S46999-M7-S385
Pigtail Adapter
S46999-M7-S336
Work Lamp
S46999-M7-S284
7-2
Operating Instructions
revision: 07/98
Accessories
Designation
Order Number
Description
S46999-M7-V7
S46999-M7-V13
Transport Case
S46999-M7-V12
Extension Cable
S46999-M7-S274
Power Supply /
Battery Charger
S46999-M7-S399
12V, 70W,
for all X7... splicers..
Holder
S46999-M9-S42
Mounting Bracket
S46999-M7-S276
Crimping Device
S46999-M7-S252
Operating Instructions
revision: 07/98
7-3
Spare Parts
Designation
Order Number
Description
Electrodes
S46999-M7-S256
1 set (2 ea.).
S46999-M7-S418
S46999-M7-S144
1 ea.
Emery Cloth
S46999-M7-S143
10 ea.
Universal Connector
Adapter for SC/ST/FC Connectors
S46999-M7-S350
S46999-M7-S548
Order Number
Description
C46197-A7-A66
Pack of 10
S45057-Z1-H590
Pack of 150
Splice Organizer
S46197-A7-A69
7-4
Operating Instructions
revision: 07/98
Order Number
Description
S46999-A16-A1
Pack of 10
S46999-Z12-A1
Operating Instructions
revision: 07/98
7-5
First remove the 5 fastening screws (1) from the work platform. Possibly the splice tray
holder and / or the splice protection device must be removed for this purpose.
Lift and remove the work platform (6).
1
2
3
4
Fastening Screws
Power Supply
Battery 6.5 Ah (optional)
Fusion Splicer (optionally with attachment
power supply)
5 Storage Compartment
6 Work Platform
6
1 (5x)
2
3
5
4
5
7-6
Operating Instructions
revision: 07/98
Battery
Charging the
Battery
The optional battery requires no maintenance and demonstrates low gas emissions.
NOTE
If the fusion splicer is not used for a long time, fully charge the battery at least every three
months.
The battery is charged automatically during AC power operation if it is connected to the
power supply either directly, or via the fusion splicer.
NOTE
If the charging indicator lamp does not light up during AC power operation, locate the
cause of the error (see chapter 6).
After about 3 hours, the empty battery will once again be fully charged. The internal
charger prevents overcharging.
The fusion splicer can be used during the charging process, but this will increase charging
time.
Operating Instructions
revision: 07/98
7-7
Crimping Device
Crimping
Device
Characteristics
The crimping device is used to close the crimp splice protectors. A clamping fixture
assures that the splice is held taut in the crimping device, but does not apply a tensile
force.
Crimp Splice
Protector
Characteristics
The crimp splice protector consists of a V-shaped aluminum section with a soft coating on
the inside edges. The splice protector is crimped around the splice after splicing using the
RXS crimping device, and restores mechanical stability to the fiber at the splice. The crimp
splice protector does not increase splice loss and is corrosion resistant.
Crimping Device
7-8
Operating Instructions
revision: 07/98
Heat-Shrink Oven
Characteristics
Assembly
Operating Instructions
revision: 07/98
Fasten the splice tray holder complete with the heat-shrink oven to the work platform or
mounting bracket of the fusion splicer with the two screws (1).
Make sure that the cover (2) is closed.
Insert the plug (3) into the socket (4) at the fusion splicer.
7-9
1
3
For additional information such as operating instructions and technical data, see the
operating instructions for the Heat-Shrink Oven.
7-10
Operating Instructions
revision: 07/98
8 Supplements / Amendments
Operating Instructions
revision: 07/98
8-1
8-2
Operating Instructions
revision: 07/98
Operating Instructions
revision: 07/98
8-3
8-4
Operating Instructions
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Operating Instructions
revision: 07/98
8-5
8-6
Operating Instructions
revision: 07/98
Operating Instructions
revision: 07/98
8-7
8-8
Operating Instructions
revision: 07/98
Operating Instructions
revision: 07/98
8-9
8-10
Operating Instructions
revision: 07/98
Index
A
D
Deleting User Programs .................................. 3-17
Operating Instructions
revision: 07/98
I
Interfering Light ................................................. 4-5
F
Fiber Cleaver ..................................................... 7-2
Operating Instructions
revision: 07/98
N
Number of Splices ............................................. 3-9
R
Replacement Interval ........................................ 3-9
Operating Instructions
revision: 07/98
S
Serial Interface .................................................. 1-6
Z
Z-gap ............................................................... 3-15
T
Technical Data .................................................. 1-8
Temperature .................................................... 3-20
Tensile Test ....................................................... 1-8
Terminals for Additional Functions .................... 1-6
Operating Instructions
revision: 07/98