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Unit 2.
Methods of analysis:
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Micromechanics
Micro mechanics deals with the
establishment of rational techniques by
which the lamina elastic constants,
strength, thermal expansion coefficients
etc., can be predicted in terms of the
constituent material properties and the
phase geometry (eg., the shape, and
arrangement of the filaments) and the
volume ratios of the filament and matrix.
1. Density:
Consider a composite of mass mc and
volume vc. The total mass of the composite is the
sum total of the masses of fibre and matrix, that
--------(i)
is,
mc = mf + mm
The subscripts c, f and m indicate composite,
fibre and matrix respectively.
Equation (1) is valid even in the presence of any
voids in the composite. The volume of the
composite, however, must include the volume of
voids vv.
Thus, vc = vf + vm+ vv -------------(ii)
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Solution:
and
Mf + Mm = 1
-------------(3)
Vf + Vm + Vv =1
------------(4)
ie)
Amount of matrix, mm = 60 kg
to determine the volume of the composite:
------------(5)
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Mechanical properties
Prediction of elastic constants:
1. Youngs modulus, E11, in the fibre direction.
Consider a unidirectional composite, as shown in
figure.
Assume that plane sections of this composite remain
plane after deformation. Let us apply a load Pc in the
fibre direction. Now , if two components adhere
perfectly and if they have the same Poissons ratio, then
each component will undergo the same longitudinal
elongation, l.
Pc
Pc
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Poissons Ratio:
For in-plane loading of a composite, two
Poissons ratios are needed. If axis 1 is along the
fibre direction and axis 2 transverse to 1, then
12 is referred to as the major Poissons ratio
which relates the longitudinal strain to the
transverse strain, (-2/1), load in the direction 1.
The other one 21 is termed as minor
Poissons ratio which relates the transverse
strain to the longitudinal strain, (-1/2), load in
the direction 2. 12/E1 = 21/E2.
12 > 21.
Fibre
tm = tcVm m1,
tc 12 1 = tc Vf f 1 + tcVm m 1
or
12 = Vf f + Vm m
----------(7)
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Where,
fibre
Fft
F1t
Fm
composite
matrix
umt
uft
Strain
refer figure.
Fft
fibre
Example:
Consider a unidirectionally reinforced glass fibre/ epoxy
composite. The fibres are continuous and 60% by
F1t
Fm
composite
matrix
umt
uft
Strain
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Solution:
(i) Youngs modulus in the longitudinal direction of the
c
tm/2
tm/2
tf
tc
tf
tc
tc
direction is,
F1t = FftxVf + m Vm = 0.6x1 + 0.4x0.042
= 0.6168GPa = 616.8MPa.
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Mate- Exx
rial
GPa
Gra- 181
phite
Eyy
GPa
10.3
Gxy
GPa
7.17
xy
yx
0.28
0.015 0.7
Sp.gravity
1.6
Glass
38
8.3
4.1
0.26
0.45
1.8
Kevlar 76
5.5
2.3
0.34
0.6
1.46
Boron 204
18.5
5.6
0.23
0.5
2.0
Method of Elasticity:
Semi-empirical models / Prediction of
Elastic constants:
The values obtained for transverse
youngs modulus,E2 and in-plane shear
modulus G12 through the mechanics of
materials approach do not agree well with
experimental results. Hence, there is a
need for better modeling techniques.
Vf
EfVf + EmVm
on the upper hand
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Macromechanics:
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-contd-
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y
2
x
y
xy
= T
-1 1
2
12 ,
T =
C2 S2 2SC
-1
S2 C2 -2SC and T =
-SC SC C2-S2
C2 S2 -2SC
S2 C2 2SC
SC -SC C2-S2
1
S11 S12 S13 0
2
S12 S22 S23 0
3 = S13 S23 S33 0
23
0 0
0 S44
31
0
0
0 0
12
0
0
0
0
0
0
0
0
S55
0
0
0
0
0
0
S66
1
2
3
23
31
12
10
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1
2 =
12
Q11 Q12 0
1
Q12 Q22 0
2
0
0 Q66 12
11
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-1
=
1
2
12
The stress strain relation in the local coordinate system can be written as,
1
2
12
Q11 Q12 0
Q12 Q22 0
0
0 2Q66
1
2
12/2
-1
=
1
2
12
12
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Then the stress- strain relation in the global coordinates can be written as,
{}global = [T]-1[Q][T]{}global
x
y
xy
x
= [T]-1[Q][T] y
xy/2
x
y
xy
Where,
Q11 Q12 0
Q = Q12 Q22 0
0
0 2Q66
Whereby,
x
Q11 Q12 2Q16
y = Q12 Q22 2Q26
xy
Q16 Q26 2Q66
x
y
xy/2
13
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x
y
xy
We know that,
s11 = 1/E1
s22 = 1/E2
s66 = 1/G12
14
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P 1
Fig.1
Fig.2
P
2
x P
T
fig-3
fig-4
1. Experiment-1.
15
2. Experiment-2.
Figure-2 shows a tensile
specimen with fibres along the
transverse direction to the loading
direction. Strain gauges are fixed as
in experiment -1.
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As in experiment-1, we have,
Et (or E2) = P/(At)
tl (or 21) = -(1/2)
Strength in the lateral direction of
the composite material, Y = Pultimate/A
A check on the accuracy of the
measurement can be made at this
point, from the equations that,
El tl = Et lt
4. Shear strength, S.
To determine the shear strength we do the fourth test.
A tube is constructed by circumferential winding to
only a few laminae thickness; it can be considered so
thin that the stresses can be assumed to be constant
through the thickness.
For torsional load, the state of stress at any point in the
material will be pure shear. If T is the torsional load and
r and t are the tubes mean radius and thickness
respectively, then ,
shear strength, S = ultimate = Tultimate/2r2t.
16
property
El
Et
lt
Glt
X
Y
S
Boron/epoxy
MPa
280x103
28x103
0.25
10.5x103
1050
28
56
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Shear coupling:
Glass/epoxy
MPa
56x103
18.9x103
0.25
8.75x103
1050
28
56
x
y =
xy
x
y
xy
x
angle ply or angle lamina
x
0
0
3. Reciprocal relationship:
17
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4. Shear modulus:
By applying stresses, x=y=0.0, and xy = 0.0, as
shown in figure, it is seen that,
1/mx = -1/ s16 E1
1/my = -1/ s26 E1
y xy
Gxy = 1/ s66
x
xy
mx = -s16E1
= -E1[(2s11-2s12-s66 )sc3-(2s22-2s12-s66)s3c]
= E1[(1/G12- 2/E1 - 212/E1)sc3(1/G12-2/E2-212/E1)s3c]
my = -s26E1
= -E1(2s11-2s12-s66)s3c-(2s22-2s12-s66)sc3)
= E1[(1/G12-2/E1-212/E1)s3c
+(2/E2+212/E1-1/G12) sc3]
Example:
Find the following for a 60 angle lamina of a
graphite/epoxy,
given :
E1 =181 GPa, E2= 10.3GPa
12=0.28,
G12=7.17GPa
1. Transformed compliance matrix
2. Transformed reduced stiffness matrix
3. Engineering constants, Ex, Ey, Gxy, mx, my,& xy.
if the applied stress is x=2.0 MPa, y=-3.0MPa,
xy= 4MPa, calculate,
4. global strains, 5. local strains, 6. local stresses,
7.Principal stresses, 8. maximum shear stress,
9. Principal strains .
1/Ex
-xy/Ex - mx/E1
x
y = -xy/Ex 1/Ey - my/E1
xy
-mx/E1 -my/E1 1/Gxy
x
y
xy
End of unit 2
18