ORIGINATING COMPANY:

RENCO-KAT

DOCUMENT NUMBER:

PROJECT:
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM

KE01-A1-000-RK-C-TT-0002-000

CONTRACT DESCRIPTION:
SIS BUILDING CONSTRUCTION PROJECT
AGIP KCO CONTRACT NO:

CONTRACTORS
JOB NO:

2007-0757
DOCUMENT TITLE:

HOLDS

N/A

SHEET NO.

1 OF 16

CONTRACTORS DOCUMENT NUMBER:

METHOD STATEMENT FOR WALL INSULATION /CLADDING

ABSTRACT:
This document defines the Method Statement for Wall
Insulation/ CLADDING for KEP SIS (Kashagan Experimental
Program Satellite Instrument Station) Building Construction
Project

C01

26.01.2008

Issued for Construction

AHD

A.Dhakan

D.Belpassi

P02

09.01.2008

Issued for Review

AHD

A.Dhakan

D.Belpassi

P01

05.12.2007

Issued for Review

MIF

RFM

RFM

REV

DATE

REASON FOR ISSUE

PREPARED

CHECKED

APPROVED

REVISION DESCRIPTION SHEET

COMPANY

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 2 of 16

Rev.

Para.

Revision Description

P01

Issued for Review

P02

Issued for Review

C01

Issued for Construction

Para.

Description of Hold

P01

Page
5&6

Review Roles & Responsibilities, HSE point

P01

Page 7& Chemical& Physical features are not required

8

P01

Page 8

P01

Page
& 10

P01

Page 14

Hold
No.

Modify as mentioned
9 Modify work sequence as mentioned
Add point Working at Height in Risk Assessment

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 3 of 16

AGIPKCO
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM

RENCO-KAT METHOD STATEMENT FOR WALL

INSULATION (CLADDING)
KE01-A1-000-RK-C-TT-0002-000 rev C01

January 2008

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 4 of 16

LIST OF CONTENTS

1.0

PURPOSE........................................................................................................................................................................5

2.0

SCOPE.............................................................................................................................................................................5

3.0

REFERENCES................................................................................................................................................................5

4.0

DEFINITIONS AND ABBREVIATIONS....................................................................................................................5

5.0

ROLES AND RESPONSIBILITIES.............................................................................................................................5

6.0

HSE..................................................................................................................................................................................6

7.0

MATERIAL AND HANDELLING...............................................................................................................................7

7.1
7.2

MATERIAL............................................................................................................................................................... 7
MATERIAL HANDLING............................................................................................................................................. 7

8.0

WORK SEQUENCE......................................................................................................................................................8

8.1
8.2
8.3

GENERAL................................................................................................................................................................. 8
ROOF PANEL FIXING................................................................................................................................................ 8
WALL PANEL FIXING............................................................................................................................................... 8

9.0

ATTACHMENTS............................................................................................................................................................9

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 5 of 16

PURPOSE
The purpose of this Method Statement is to illustrate how insulation works to be carried out
with safe implementation.

1.0

SCOPE
The Method Statement defines the methodology of all kind of Insulation (cladding) Works
related to wall in Satellite Instrument Building.
This Method Statement also addresses the type and extent of inspections ITP must be
submitted separately to be carried out to verify that all operations involved in the Insulation
Works conform to the specified requirements.

2.0

3.0

REFERENCES
KE01.A0.650.KD.C.SP.0010.000

Architectural Specification for Building Materials and Finishes

SNiP 3.01.01-85
GOST 12.1.003-83
SNiP RK A.3.2.5-96

Building Codes and Rules for Construction Management

Occupational Safety Standards
Labor Safety and Safety Technique in Construction

DEFINITIONS AND ABBREVIATIONS

All the definitions are given KE01.A0.650.KD.C.SP.0010.000- Architectural Specification for
Building Materials and Finishes

4.0

ROLES AND RESPONSIBILITIES

Project Manager: Has ultimate responsibility of compliance with project specification and
procedures and the work is being executed in a safe manner.
QA/QC Manager: Responsible for controlling that the executed activities are complying with
the quality requirements given in the references.
HSE Manager: Shall be responsible to ensure that all the crews use appropriate H&S
requirements, work area is safe and tidy. And he ensures that Project safety Procedures are
being implemented.
Site Engineer: Shall ensure construction is carried out in accordance with the approved
Contract Specifications, Standards & AFC Drawings. And he ensures that tests and
inspections are being carried out properly. He will ensure about the work permit taken for
carrying out the activity.

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 6 of 16

Site QA/QC Coordinator: Shall coordinate with AGIP KCO representatives to witness
inspection point by issuing the official Request of Inspection document. Review all relevant
documentation & test reports and clearing of all Non Conformance Reports. Coordinate with
other Discipline Quality Control Engineers for ensuring that all other discipline activities
needed to be inspected, within the construction program, have been inspected and cleared.
Ensure that the relevant Inspection & Test Plan is properly implemented and related QC
records prepared and accepted as applicable. Organizing and allocating Inspection works for
the Quality Control Inspectors. Liaise with the R.o.K Certification Engineer in preparing all
the local acts and certificates as required.
Site QC Inspector: Shall perform first line inspections and follow it with developing and
implementing Inspection Requests in accordance with Construction priorities. Accompany
Agip KCO Inspectors to carry out routine Inspections when requested.
Civil Works Manager: Shall plan the work schedule and coordinate with project manager for
the methodology and resources required to conduct the work.
Civil Works Supervisor: Shall be in charge of crews, equipments and material to conduct
the work. He is responsible for raising RFIs upon completion of work.
Foreman: He is directly in charge of the crew, equipments and material is being used to
conduct the work.

5.0

HSE

All work shall be carried out in accordance with RoK, project specifications and approved
safety regulations & policies.

6.0
6.1

Work permit shall be taken for carrying out the erection work.

Method statement shall be explained to all personnel.

All personnel shall undergo applicable safety training and wear appropriate PPE.

Toolbox talks shall be conducted prior to shift start or prior to starting an activity.

Work will be monitored by site supervisor to ensure that safety measures have been taken.

All machinery and their operators should be certified.

Scaffold must be erected by qualified people and inspected by competent persons.

Scaffolds must be designed and constructed to support the weight of personnel and materials.

MATERIAL AND HANDELLING

Material
Structure and application:

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 7 of 16

The insulating panels are monolithic sandwich self supporting panels compound of two material
sheets that are joined by one exclusive insulating layer of fillet of mineral wool by disposed fibre
and zigzag joints.
Dimension of delivered panels:
Sandwich panel type Zeroclass RMP 120DD - 120 mm panel according to DIN4102 high
density and insulating layer of bio-soluble rock wool fibreboard in stretched bond pattern. Outer
metal sheet 6/10 mm thk five-39mm high fret pattern sheet with steel frame S250, Z225, coated
with a paint PVDF nominally 25 micron thick RAL 1014. Inner metal sheet 6/10 mm thk with
steel frame S250, Z225, coated with a paint PVDF nominally 25 micron thick RAL 9003.

6.2

Material Handling
Stocking on the site:
The packs shall be placed on the plain and rigid surface, raised by means of wood squared
timber or polystyrene spacers, at maximum distance of 1 m. The packs shall be disposed in
the way to make down flow the water in case of temporary storing in the open air or building
site preparation. If is not provide their utilization in a short term, than the packs shall be
covered with protection tarpaulins. In this case, besides the waterproof shall be provide
ventilation to avoid the condensate stagnation.
Lifting and handling on the building site:
The packs shall be always slinged in two points. The lifting shall be realized by straps of
synthetic fibres (nylon or polyester of high toughness), 200 mm wide. The hold-down beam
will be laid from below and above the pack, that consist of wood squared timber or
polystyrene spacers, in order to avoid direct contact between straps and pack.

The manual handling of each panel will be executed by at least two persons. For the panels
with defined dimensions (more than 4m for 80-100 mm thk panels), handling shall be
executed by means of spreader. The panel is anchored to mechanical handling parts by
means of hanging conveyer with two or more pincers, joined with above mentioned using the
ropes on the panels rib or hanging conveyer equipped with suction cup. (Refer to the
attached sketch)

7.0
8.1

WORK SEQUENCE
General

The material shall be stacked properly at the site on wooden logs on flat ground.

To ensure that proper equipments are brought to the site for panel lifting.

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 8 of 16

To verify that labour force is equipped of safety shoes, safety belts, gloves and the site
is fitted out with necessary equipment suitable for the job security according to safety
rules.

8.2

The area shall be barricaded while panel lifting operation is in progress.

Roof panel fixing

Following sequence will be followed:
1. To ensure that the steel structure erection work is completed and the structure is
released for cladding work.
2. Proper lifting shall be done for lifting of roof sheets.
3. Separation tape shall be provided on the purlin to avoid direct contact between purlin
and sheet.
4. The panel laying shall be started from eaves and will proceed towards ridge as specified
in the AFC drawings.
5. The holes shall be drilled with drilling machine.
6. Proper overlapping of sheets shall be ensured.

8.3

Wall panel fixing

Following sequence will be followed:
1. The steel frame will be erected along the wall. Secure approved RFI copy for structure
release prior to cladding/insulation work.
2. To lift the panel for fixing on height, the spreader will be used to hold the panel in
position to fix with the frame.
3. Protection film removal from the panels as indicated.
4. Base metal sheet laying at the wall base, as well as the metal sheets cells shall be
necessarily assembled before the wall-drips, covering joints, connecting angles etc. The
panels shall obtain correct junction and plumb verification shall be done.
5. Normal wall panels fixing provide utilization of galvanized steel self tapping screws of
6.3 mm dia with hexagonal head and incorporated PVC spacing washer for water
tightness, dia 19 mm.

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 9 of 16

6. Indicated fixing distance from the free edge (80 mm ) is optimal, to ensure the fixing
effectiveness and panel integrity to edges. The screws will be inserted obliquely to
panel. The fixing to be executed by skilled workers using a screw driver with screw
stopper to avoid breaking or basins and breaches on the panels.
7. General control and panel cleaning, with special attention for fixing and joints with
windows and door frames.
8. Waterproofing strip will be provided in the panel junction (detail attached in the sketch)

8.0

ATTACHMENTS
1. Request for Inspection
2. Risk Assessment
3. Lifting equipment and panel junction details

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 10 of 16

ATTACHMENT 1
REQUEST FOR INSPECTION

REQUEST FOR INSPECTION

Client: AGIP KCO

Contractor:

Project:

KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM

:

Discipline:
:

Contract No.

RFI No.

Location/:

Date:

Karabatan/

Hold Point

Witness Point

ITP No. :
:

ITP activity code:

:

Description of inspection:
:

INSPECTION DATE

INSPECTION TIME

LOCATION/AREA

Ref. DOCs / DWGs

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 11 of 16

The above mentioned work activity has been final inspected and accepted.
.

RENCO-KAT/ CONSTRUCTION
-/

RENCO-KAT/ QA/QC

RENCO-KAT / OTHER

- /

- /

Name

Name

Name

Date

Date

Date

Signature

Signature

Signature

Received by AGIP KCO

AKCO / CONSTRUCTION
Name:

Date &
Time:

Signature
:

AKCO / QA-QC
Name:

Date &
Time:

Signature
:

RFI Acceptance & Inspection Result

ACCEPTED

REJECTED
A) Work is not ready at the inspection time.

See AKCO comments

attached

B) Result of inspection is not acceptable.

New RFI shall be issued.

C) See AKCO comments attached.

AKCO / QA-QC
Name

Date &
Time

ATTACHMENT 2
RISK ASSESMENT

Signature

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 12 of 16

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 13 of 16

RENCO Risk Assessment Worksheet

TASK/ACTIVITY
S.N

HAZARD

TARGET

PROJECT/LOCATION
RISK ASSESSMENT
(NO CONTROLL)

UNDESIRABLE EVENTS

WALL INSULATION /CLADDING

KEPSIS/KARABATAN

SEVERITY

LIKELIH
OOD

GENERAL HAZARD TYPE

CONTROL MEASURES

EQUIPMENT

RISK

REPORT NO
RISK ASSESSMENT
(WITH RA-019
CONTROLL)

OVE
R
ALL
RISK

SEVERI
TY

LIKELIH
OOD

1
P

A
Erection

Injury of personnel and

damage of equipments.
Falling from Height.

2.

Scaffolding
use

P
A

Dropping tools and

objects, dropping of the
crew,
Scaffolding
collapse, overturn

Full body harness to be used while

working at height.
All personnel will wear PPE
including safety glasses
All crew will be familiar with the
content of the method of statement
Stop signs for vehicle traffic be
provided
A Superintendent will supervise the
work
Always follow safe work practices
Scaffolding shall be assembled by
certified worked and supervised
according to the specific procedure
Toe- boards need to be used
Egress/Ingress points always need

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 14 of 16

to be assigned

3.

Electric
Shock

P
A

Electric shock due to

cable
damage,
equipment and switch
damages

Always temporary power lines needs

to be attached to scaffolding or
working platform by a certified
electrician
Illumination shall be arranged and
tested during day light
There shall be qualified electrician
on site with quick access to
location.

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 15 of 16

ATTACHMENT 3
Lifting equipment and panel junction details

RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-C-TT-0002-000
KEP SIS Method Statement for Wall Insulation/ Cladding
January 2008
Page 16 of 16