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Quality, Service
and Innovation
Now in its ninth decade, Conbraco Industries, Inc. is a leading manufacturer of flow control products for
U.S. and international markets. The companys headquarters is based in Matthews, North Carolina with
manufacturing plants and foundries located in Pageland and Conway, South Carolina.
Conbraco has a history of new product development and innovation that dates back to the companys
inception in 1928. Today, the Conbraco line of products is marketed under the Apollo Valves brand
and includes: ball valves, butterfly valves, backflow prevention devices, water pressure reducing valves,
mixing valves, safety relief valves, water gauges, strainers, actuation and ApolloXpress products.
Conbracos vertically integrated manufacturing ensures a consistency of production, testing, quality
and availability. You can be assured that Conbraco flow control products will deliver long term
reliability. All Conbraco plants are registered to ISO 9001:2008 quality standards.
The Conbraco line continues to expand with new products, designs and advanced materials to
better serve the needs of our customers. Markets served include: chemical processing, pulp and
paper, petroleum, residential and commercial plumbing and heating, OEM, irrigation, water works, and
fire protection.
table of contents
Pneumatic Actuators...................................................................................... 3-21
Apollo Pneumatic Rack and Pinion Actuators (Aluminum Body)................ 3-10
Parts List Models 0025-1600......................................................................4
Parts List Models 2500-4000......................................................................5
Dimensions Models 0025-4000.............................................................. 6-7
Dimensions Model 32.................................................................................8
Double Acting Torque.................................................................................8
Spring Return Torque.................................................................................9
Actuator Technical Data............................................................................10
Apollo Acutorque Rack and Pinion (Stainless).......................................... 11-16
G Series Scotch-Yoke Actuator.................................................................... 17-21
Electric Actuators........................................................................................... 22-30
AE Actuator................................................................................................ 22-25
AE Actuator Wiring Diagram............................................................................24
Designed and manufactured for the ultimate in durability and reliability, the new Apollo Pneumatic Rack & Pinion Actuators
provide outstanding service life.
Apollo Rack & Pinion actuators have replaceable insert drive adapters in all but the largest models, and many units have dual F
series bolt patterns. The numerous actuator drive and bolt pattern combinations allow direct mounting of several valve styles.
benefits
features
1. Cast Aluminum Body
Yellow Chromate Powder Coat Finish
2. Die Cast Aluminum End Caps
Yellow Chromate Powder Coat Finish
O-Ring Seals
Standard Temp. (-4F to 180F): Buna-N
High Temp. (-4F to 250F): Fluorocarbon
Low Temp. (-40F to180F): Silcone
Notes:
* A wide selection of standard inserts is available for Square, DIN and
Double-D drives.
** Single Stop units are used where the open position of the valve
requires precise adjustment. These are standard on all actuators
with the exception of the two larger sizes where single stops are
optional. Actuators with dual adjustable stops are also available
for those applications on butterfly valves, for example, to allow
precise adjustment of both the open and closed positions.
01
02
03
04
05
06
07
08
09
10*
11*
12
20*
Part
Body
Piston
Pinion
AD End Cap (Double Acting)
AS End Cap (Spring Return)
Inner Spring
Middle Spring
Outer Spring
Spring Holder
Guide Band
Piston Guide
Lower Bearing
Upper Bearing
Qty
1
2
1
2
2
0 to 2
0 to 2
0 to 2
2
1
2
1
1
21*
22*
23*
25*
26*
27*
28*
29*
30*
34
35
36
37
Part
Thrust Washer
Stop Screw Washer
Stop Screw Washer
End Cap O-ring
Piston O-ring
Upper Pinion O-ring
Lower Pinion O-ring
Stop Screw O-ring
Stop Screw O-ring
Stop Screw Washer
Spring Clip
End Cap Bolt
Limit Stop Bolt
Qty
1
2
2
2
2
1
1
2
2
2
1
8
2
Part
38
Stop Adjustment Nut
40
Limit Stop Bolt
42
Nut Cover
43
Port O-ring
44
Insert/Adapter
47
Stroke Cam
48
Dual Stop Bolt
49* Dual Stop O-ring
50* Dual Stop Washer
51
Dual Stop Lock Nut
52
Dual Stop Nut Cover
* Contained in Repair Kit
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Qty
2
2
2
2
1
1
1
1
1
1
1
01
02
03
04
05
06
08
09*
Part
Body
Piston
AD End Cap (Double Acting)
AS End Cap (Spring Return)
Pinion
Gear Rack
Coil Spring
Lower Bearing
Qty
1
2
2
2
1
2
0 to 14
1
10*
14*
15*
16*
17*
18*
19*
20*
Part
Upper Bearing
Piston Guide
Heel Guide
Piston O-ring
End Cap O-ring
Lower Pinion O-ring
Upper Pinion O-ring
Spring Clip
Qty
1
2
2
2
2
1
1
1
Part
21* Thrust Washer
23
Rack Capscrew
24
DA End Cap Bolt
25
SR End Cap Bolt
26
Port O-ring
* Contained in Repair Kit
Qty
1
2 or 4
8 or 20
8 or 20
2
0025 - 1600
2500, 4000
0025 - 0950
2500
1600
4000
Overall
Length
A (DA)
6.26
7.09
7.83
8.70
10.00
11.40
12.01
15.24
16.69
20.31
14.88
19.76
Overall
Length
B (SR)
6.77
8.03
9.80
10.51
12.20
14.17
15.24
18.78
20.35
25.08
22.40
32.83
Body
Height
C
3.15
3.66
4.13
4.65
5.51
5.63
7.13
8.66
10.20
11.69
14.02
14.96
Body
Width
H
2.91
3.39
3.86
4.25
4.76
5.04
6.81
8.15
9.09
10.43
13.78
14.96
Solenoid
Pad Offset
I
1.81
2.09
2.26
2.48
2.76
2.87
3.71
4.45
4.96
5.59
7.28
7.87
Port
Location
J
1.26
1.32
1.54
1.59
1.59
1.99
2.85
3.33
4.15
4.74
7.01
7.48
Adjustable Adjustable
Closed Stop Closed Stop
J1*
L*
1.11
0.45
1.38
0.61
1.57
0.61
1.72
0.73
1.92
0.97
2.12
0.97
2.85
0.97
3.50
1.63
4.03
1.63
4.50
1.87
N/A
N/A
N/A
N/A
Stop
Size
Y*
1/4-20
5/16-18
5/16-18
3/8-16
3/8-16
1/2-13
1/2-13
5/8-11
5/8-11
3/4-10
N/A
N/A
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Stop
Protrusion
X max.*
1.63
1.91
1.91
2.30
2.64
2.91
3.31
4.51
4.51
4.88
N/A
N/A
Bottom
Pinion
Diameter
K
0.94
1.30
1.30
1.50
2.17
2.17
2.17
2.68
2.95
3.74
3.35
4.72
Valve
Stem
Clearance
M1
1.36
1.36
1.36
1.36
1.97
1.97
1.97
2.05
2.52
3.23
2.60
3.03
Insert or
Adapter
Height
M3
0.67
0.67
0.67
0.79
0.79
1.16
1.16
1.16
1.95
2.30
N/A
N/A
Pinion
Recess
N
0.04
0.04
0.04
0.06
0.04
0.06
0.06
0.06
0.06
0.06
0.12
0.06
Standard
Square
Output
O max
0.437
0.555
0.556
0.753
0.753
0.871
1.068
1.068
1.424
1.817
1.817
2.173
Standard
Square
Output
O min
0.433
0.551
0.551
0.748
0.748
0.866
1.063
1.063
1.417
1.811
1.811
2.165
Across
Corners
Diameter
P1
0.555
0.713
0.713
0.992
1.004
1.100
1.425
1.425
1.898
2.370
2.370
2.843
Primary
ISO F
Pattern
F04
F05
F05
F05
F07
F07
F07
F10
F10
F16
F16
F16
Primary
Bolt
Circle V
1.65
1.969
1.969
1.969
2.756
2.756
2.756
4.016
4.016
6.496
6.496
6.496
Primary
Fastener
W
1/4-20 x .39
1/4-20 x .39
1/4-20 x .39
1/4-20 x .39
5/16-18 x .39
5/16-18 x .39
5/16-18 x .39
3/8-16 x .63
3/8-16 x .63
3/4-10 x 1.14
3/4-10 x 1.14
3/4-10 x 1.14
Secondary
ISO F
Pattern
N/A
F07
F07
F07
F10
F10
F10
F12
F14
N/A
N/A
F25
Secondary
Bolt Circle
V1
N/A
2.756
2.756
2.756
4.016
4.016
4.016
4.921
5.512
N/A
N/A
10.000
Secondary
Fastener
W1
N/A
5/16-18 x .39
5/16-18 x .39
5/16-18 x .39
3/8-16 x .63
3/8-16 x .63
3/8-16 x .63
1/2-13 x .79
5/8-11 x .98
N/A
N/A
5/8-11 x .98
Namur
Shaft
Extension
D
0.79
0.79
0.79
0.79
0.79
0.79
0.79
1.18
1.18
1.18
1.18
1.18
Namur
Shaft
Diameter
E
0.63
0.87
0.87
0.87
1.42
1.42
1.42
2.17
2.17
2.52
2.17
2.52
Thrust
Bearing
Diameter
E2
0.91
1.18
1.18
1.18
1.77
1.77
1.77
2.56
2.56
2.95
2.56
3.15
Namur
Shaft
Flats
F
0.39
0.55
0.55
0.55
0.75
0.75
0.75
1.42
1.42
1.42
1.42
1.42
Namur
Flat
Length
G
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.39
0.39
039
0.39
0.39
Namur
Bolt
Pattern
T1
3.150
3.150
3.150
3.150
3.150
3.150
3.150
5.118
5.118
5.118
5.118
5.118
Namur
Bolt
Pattern
U1
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
7
40
34
50
43
60
55
90
82
100
87
115
101
40
58.9
109
205
312
461
739
1011
1757
2986
4458
7369
11825
19962
45
66.4
123
231
352
520
833
1140
1981
3366
5025
8307
13270
22495
50
73.9
137
257
392
578
927
1269
2205
3747
5593
9245
14768
25035
55
81.4
151
283
431
637
1021
1398
2428
4127
6160
10183
16267
27576
80
119
220
413
630
930
1491
2042
3547
6028
8997
14874
23869
40293
90
134
248
466
709
1048
1680
2299
3994
6788
10132
16750
26880
45375
www.apollovalves.com
100
149
276
518
789
1165
1868
2557
4442
7548
11267
18626
29891
50458
120
179
332
622
948
1400
2244
3072
5337
9069
13537
22379
35912
60623
Spring
Set
AS0012
2
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
6
8
10
12
14
6
8
10
12
14
AS0025
AS0040
AS0065
AS0100
AS0150
AS0200
AS0350
AS0600
AS0950
AS1600
AS2500
AS4000
STANDARD
Spring Stroke
Start
63
62
94
125
156
188
117
176
234
293
351
186
279
372
465
558
258
387
516
646
775
423
634
845
1056
1268
579
868
1158
1447
1736
1025
1537
2049
2561
3074
1723
2585
3446
4308
5169
2563
3844
5125
6407
7688
4193
6289
8385
10481
12578
7013
9351
11689
14026
16364
11835
15780
19725
23670
27615
End
40
39
59
78
98
117
73
110
146
183
220
117
176
234
292
351
161
242
323
403
484
259
388
517
647
776
362
542
723
904
1085
658
987
1317
1646
1975
1082
1624
2165
2706
3247
1587
2381
3175
3968
4762
2646
3970
5293
6616
7939
4401
5868
7335
8803
10270
7429
9905
12381
14857
17333
40
Start
74
48
133
91
196
129
303
211
485
337
656
448
1105
727
1920
1298
2898
1986
4765
3244
6881
5251
11701
8949
-
60
End
44
8
82
15
117
10
192
44
297
54
406
74
684
95
1183
193
1777
304
2988
578
4278
1781
7310
3096
-
Start
48
130
107
85
243
201
159
365
297
230
552
460
367
884
735
587
1202
994
786
2053
1675
1297
3531
2909
2287
5303
4391
3479
8741
7220
5699
12875
11245
9615
7985
21862
19111
16359
13608
-
80
End
24
103
67
31
193
125
58
285
178
71
441
293
144
696
453
210
952
619
287
1632
1043
455
2794
1804
814
4182
2709
1236
6964
4554
2145
10273
7775
5278
2780
17472
13257
9042
4828
-
Start
80
189
166
144
121
99
354
312
270
228
185
533
466
398
331
264
801
709
616
523
430
1283
1134
985
837
688
1747
1539
1332
1124
916
3001
2623
2245
1866
1488
5142
4520
3898
3276
2654
7708
6796
5884
4971
4059
12716
11196
9675
8154
6633
18869
17239
15609
13979
12349
32024
29272
26521
23770
21018
100
End
55
162
126
90
54
18
303
236
169
101
34
454
347
240
133
26
690
542
393
245
96
1094
852
609
366
123
1498
1165
832
500
167
2580
1991
1403
814
225
4405
3415
2425
1434
444
6587
5114
3641
2168
695
10939
8530
6120
3711
1301
16267
13769
11272
8774
6277
27633
23419
19204
14989
10774
Start
111
248
225
203
180
158
464
422
380
338
296
701
634
567
500
432
1050
958
865
772
679
1681
1533
1384
1235
1087
2293
2085
1877
1669
1462
3949
3571
3193
2814
2436
6753
6131
5509
4887
4265
10113
9201
8288
7376
6464
16692
15171
13650
12129
10608
24863
23233
21603
19973
18343
42185
39434
36682
33931
31180
120
End
87
221
185
149
113
77
414
346
279
212
144
622
515
408
301
194
939
791
642
494
345
1493
1250
1007
764
522
2043
1710
1378
1045
713
3528
2939
2351
1762
1173
6016
5026
4036
3046
2055
8992
7519
6046
4573
3100
14915
12505
10096
7686
5277
22261
19764
17266
14768
12271
37795
33580
29365
25150
20936
Start
143
306
284
262
239
217
575
533
491
449
406
870
802
735
668
601
1299
1206
1114
1021
928
2080
1931
1783
1634
1485
2838
2631
2423
2215
2007
4897
4519
4141
3762
3384
8364
7742
7120
6498
5876
12518
11606
10693
9781
8869
20668
19147
17626
16105
14584
30858
29228
27597
25967
24337
52347
49595
46844
44093
41341
End
119
280
244
208
172
136
524
457
390
322
255
790
683
576
470
363
1188
1039
891
743
594
1892
1649
1406
1163
920
2589
2256
1924
1591
1258
4476
3887
3299
2710
2121
7628
6637
5647
4657
3666
11397
9924
8451
6978
5505
18890
16481
14071
11662
9252
28255
25758
23260
20763
18265
47956
43742
39527
35312
31097
AD0012 AD0025 AD0040 AD0065 AD0100 AD0150 AD0200 AD0350 AD0600 AD0950 AD1600 AD2500 AD4000
1.3
2.9
4
5.3
6.8
10.5
12.8
23
43
58
95
125
191
Spring Return
Weight (lbs)
AS0012 AS0025 AS0040 AS0065 AS0100 AS0150 AS0200 AS0350 AS0600 AS0950 AS1600 AS2500 AS4000
1.5
3.7
5.3
7.9
10.1
15.2
20.1
37
61
85
145
194
291
size
0012*
0025
0040
0065
0100
0150
0200
0350
0600
0950
1600
2500*
4000*
seal option
spring set limit stop
N = Nitrile
00 (DA)
0 = None**
(Normal temp range, -4 to 175F) 01
(Std. on sizes 0012, 2500, & 4000)
H = Fluorocarbon
02
1 = Single Adjustable Limit Stop
(High temp range, -4 to 250F)
03
(For sizes 0025 thru 1600 only)
L = Silicone
04
2 = Dual Adjustable Limit Stops
(Low temp range, -40 to 175F)
05
(For sizes 0025 thru 1600 only)
06
07
08
10
12
14
insert
A = STD Square
B = Without
AS Model only
Add Suffix F if
spring-to-open
(i.e. fail open),
otherwise, leave
blank
10
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7
9
3a
6
2
10
4
1
3b
3. Bearings
Replaceable top and bottom TFE Pinion Bearings to ensure
low friction, stability above 400F, and chemical resistance
8. Actuator Mounting
Manufactured in accordance with ISO 5211 to ensure
mounting the actuator directly on valves
4. Travel Stops
Provides +/-4 travel adjustment in outboard direction
9. Pre-loaded Cartridges
Converts a standard double acting actuator to a spring
return unit by simply removing the end caps and adding
the spring cartridges
5. Accessory Mounting
Manufactured to NAMUR to provide international
standardized mounting
11
Air to PORT A: Pressure applied enters center of chamber forcing the pistons
outward and rotating the drive pinion in a counter-clockwise direction and
forcing exhaust air out of PORT B.
Air to PORT B: Air pressure enters the outer chambers forcing the pistons
inward and rotating the drive pinion in a clockwise direction while forcing
exhaust air out of PORT A.
Loss of air pressure in the center chamber allows energy in the compressed
springs to force the pistons inward, resulting in a clockwise rotation of the
drive pinion while exhaust air leaves via PORT A.
12
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1
2
3
4
5
6
7
8
9
10
11a
11b
12
13
14
15
304
17-4 ph
303
18-8
Part
Body
Piston
End Caps-Double Acting
Drive Pinion
Guide Bearing Plate
Pinion Bearing Top
Pinion Bearing Bottom
Snap Ring
O-Ring-Inner Top
O-Ring-Outer Top
Washer
Bearing
O-Ring-Inner Bottom
O-Ringer-Outer Bottom
O-Ring-Piston
Bearing-Piston
Qty
1
2
2
1
2
1
1
1
1
1
1
1
1
1
2
2
Material
304 Stainless Steel
303 Stainless Steel
Stainless Steel
17-4 Stainless Steel
Nylon 6
Teflon
Teflon
Stainless Steel
Viton
Viton
Stainless Steel
Nylon 6
Viton
Viton
Viton
Nylon 6
16
17a
17b
18
19
20a
20b
21
22
23
24
25
26
27
28
Part
O-Ring-End Cap
Bolts-End Cap
Spring Bearing
Adjusting Travel Stop
O-Ring-Travel Stop
Washer
Nut-Travel Stop
End Nut-Travel
Spring Retainer (S)
Spring Retainer (L)
Spring
Spring Screw
Spring Nut
Positioner Indicator
Plug
Qty
2
8
8
2
2
2
2
2
*
*
*
*
*
1
2
Material
Nitrile
Stainless Steel
Stainless Steel
Stainless Steel
Nitrile
Stainless Steel
Stainless Steel
Stainless Steel
Nylon 6
Nylon 6
Plated CS
Stainless Steel
Stainless Steel
Nylon
Nylon 6
13
TOP
BOTTOM
MOUNTING DIMENSIONS
Model
3SD04500
3SS04560
3SD06000
3SS06060
3SD08500
3SS08560
3SD10500
3SS10560
3SD12500
3SS12560
3SD14000
3SS14060
3SD17000
3SS17060
3SD21000
3SS21060
14
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
R
24
0.95
24
0.95
24
0.95
24
0.95
24
0.95
24
0.95
24
0.95
24
0.95
S
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
T
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
V
11
0.4
14
0.55
19
0.75
19
0.75
22
0.87
22
0.87
32
1.26
36
1.42
W
15
0.59
15
0.59
17
0.68
20
0.79
30
1.2
27
1.06
36
1.42
43
1.69
X
M5
M5
M6
M6
M8
M8
M8
M8
M8
M8
M10
M10
M12
M12
M20
M20
Y
8
0.31
8
0.31
12
0.47
12
0.47
18
0.71
18
0.71
24
0.95
28
1.1
Z
42
1.65
50
1.97
70
2.75
70
2.75
102
4.02
102
4.02
125
4.92
140
5.51
AA
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
M5
BB
6
0.24
6
0.24
6
0.24
6
0.24
8
0.31
8
0.31
8
0.31
8
0.31
CC
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
DD
80
3.15
80
3.15
80
3.15
80
3.15
130
5.12
130
5.12
130
5.12
130
5.12
EE
88.9
3.5
88.9
3.5
114
4.5
114
4.5
NA
NA
NA
NA
FF
31.75
1.25
31.75
1.25
38
1.5
38
1.5
50.8
2
50.8
2
76
3
76
3
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GG
M5
M5
M6
M6
M8
M8
M8
M8
HH
8
0.31
8
0.31
12
0.47
12
0.47
NA
NA
NA
NA
NA
NA
NA
NA
Actuator
Model
3SD04500
3SD06000
3SD08500
3SD10500
Actuator
Model
3SD12500
3SD14000
3SD17000
3SD21000
40
74
151
365
701
150
289
600
1315
2632
40
1355
2018
2868
5328
150
5168
6615
10042
20929
DIMENSIONS
Model
3SD04500
3SS04560
3SD06000
3SS06060
3SD08500
3SS08560
3SD10500
3SS10560
3SD12500
3SS12560
3SD14000
3SS14060
3SD17000
3SS17060
3SD21000
3SS21060
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
AS
168
6.61
180
7.09
222
8.74
290
11.42
390
15.5
420
16.54
538
21.18
698
27.48
C
65
2.56
81
3.19
108
4.25
133
5.24
155
5.02
176
6.93
210
8.27
258
10.16
D
52.5
2.07
60.5
2.38
74
2.91
86.5
3.41
110.2
3.59
116.5
4.59
131.5
5.18
156
6.14
E
62.5
2.46
74
2.91
100.5
3.96
117
4.61
136
5.65
156
6.14
193
7.6
236
9.29
F
35
1.38
39
1.54
52
2.05
58.5
2.3
68
2.91
79
3.11
98
3.86
120
4.72
G
16
0.63
16
0.63
16
0.63
16
0.63
20
0.79
20
0.79
20
0.79
32
1.26
H
4
0.16
4
0.16
4
0.16
4
0.16
4
0.16
4
0.16
4
0.16
4
0.16
J
20
0.79
20
0.79
20
0.79
20
0.79
30.5
1.2
30.5
1.2
30.5
1.2
30.5
1.2
K
10
0.39
10
0.39
10
0.39
10
0.39
10.5
0.41
10.5
0.41
10.5
0.41
10.5
0.41
L
12
0.47
12
0.47
12
0.47
12
0.47
12
0.47
12
0.47
12
0.47
12
0.47
N
16
0.63
16
0.63
16
0.63
16
0.63
16
0.63
16
0.63
16
0.63
16
0.63
M
23
0.91
23
0.91
24
0.95
30
1.18
40
1.57
40
1.57
50
1.97
68
2.68
Q
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
15
Actuator
Model
Spring
Set#*
0
2
34
3
49
3SS045X0
4
71
5
88
6
107
2
61
3
93
3SS060X0
4
124
5
156
6
186
2
172
3
257
3SS085X0
4
343
5
428
6
515
2
325
3
483
3SS105X0
4
643
5
805
6
964
2
628
3
945
3SS125X0
4
1259
5
1579
6
1895
2
905
3
1355
3SS140X0
4
1808
5
2257
6
2708
2
1227
3
1830
3SS170X0
4
2417
5
3044
6
3653
2
2425
3
3640
4
4857
3SS210X0
5
6060
6
7270
* X in Actuator Model is Spring Set
16
Spring Stroke
90
21
29
43
52
64
37
55
75
93
112
93
139
185
232
288
182
256
358
447
537
343
510
687
865
1040
520
780
1035
1301
1562
738
1092
1446
1811
2166
1388
2080
2769
3465
4165
40
60
80
0
56
45
90
43
24
0
98
88
72
90
84
65
42
101
84
79
48
167
147
129
110
140
107
77
45
275
236
206
126
450
403
354
369
281
192
527
443
394
246
852
759
665
556
703
537
369
119
1724
1545
1370
1199
1435
1118
806
483
2469
2210
1956
1692
2088
1639
1197
739
3411
3045
2695
2329
2923
2347
1713
1104
7149
6456
5750
5070
6112
4899
3675
2475
1025
860
1478
1215
1985
1824
4080
3388
730
425
1092
642
1494
1087
2988
1831
100
120
150
0
136
126
115
109
97
237
219
203
187
171
645
602
558
516
473
90
121
93
90
76
58
214
185
157
131
102
572
493
414
303
258
0
178
165
154
147
135
304
284
268
250
233
821
773
729
683
636
90
162
142
126
109
91
278
248
219
189
158
744
661
574
490
405
0
220
204
196
182
172
369
352
331
315
296
999
949
901
853
800
90
203
179
163
184
103
345
315
276
250
218
919
884
743
651
564
0
256
238
218
209
190
435
405
380
359
335
1175
1105
1042
975
915
90
230
204
175
156
129
399
350
315
272
228
1065
945
825
705
580
1137
1051
974
888
939
790
641
493
1374
1291
1195
1099
934
777
1703
1615
1519
1413
1241
1077
1975
1852
1705
1570
1340
1100
2310
2068
1875
1690
1864
1480
1160
850
2720
2545
2371
2158
1835
1528
3333
3157
2915
2450
2185
1846
4166
3947
3628
3062
2728
2310
3195
2935
2680
2441
2620
2180
1750
1279
3960
3700
3444
3175
2748
2290
5000
4608
4280
4000
3425
2852
6250
5760
5362
5010
4290
3568
3945
4012
3647
3295
3626
3035
2417
1817
4307
4934
4579
4291
3700
3093
6305
6000
5719
5221
4608
3750
7890
7495
7149
6526
5760
4680
9205
8510
7772
7125
7626
6438
5224
4010
11150
10400
9700
9082
5160
4238
9231
7835
6616
12900
12000
10909
16100
15000
13650
12835
11030
9150
www.apollovalves.com
NAMUR
The shaft driven accessory interface conforms to the NAMUR standard and is
identical on all G-Series actuators, allowing for standardization of accessory
mounting hardware and installation practices
Pneumatic and hydraulic scotch-yoke actuators
Automates ball, butterfly, plug valves and any other 90 rotating
mechanisms
Salt Spray Testing per ASTM B117 criteria. Construction features
prevent water ingress, allowing G-Series actuators to meet IP 66 and
IP 67M specifications and severe high pressure water deluge test
Operating Ranges
Reference
Number
3TG100800
G01008
3TG100900
G01009
3TG101000
G01010
3TG101200
G01012
3TG101400
G01014
Stroke
Position
40
50
60
70
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
12465
14543
16620
6579
15890
8386
21069
11120
30199
15938
36723
19382
18698
7675
18538
9784
24580
1973
35232
18595
10593
5591
14046
7413
20133
10626
24482
12921
13241
6989
17557
9266
25166
13282
30603
16152
80
90
110
100
120
150
36356
13158
31779
16772
41550
16447
39724
20966
175
200
19188
21929
17
Reference
Number
3TG200900
G2009
3TG201000
G2010
3TG201200
G2012
3TG201400
G2014
3TG201600
G2016
3TG301000
G3010
3TG301200
G3012
3TG301400
G3014
3TG301600
G3016
3TG302000
G3020
Stroke
Position
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
Start/End
Minimum
40
50
60
24371
12862
29636
15641
39118
20646
21254
11217
30464
16078
37046
19552
48897
25807
11844
25504
13461
36556
19294
44455
23462
58677
30968
35887
18941
47430
25033
75266
39724
36847
19447
44859
23676
59288
31291
94082
49654
44216
23336
53831
28411
71145
37549
22441
13536
29755
15704
42649
22509
51864
27373
35888
18941
51585
27226
62803
33146
83003
43807
41015
21647
58955
31115
71775
37881
94860
50065
70
46142
24353
66324
35004
80747
42616
51269
27059
73693
38894
89719
47351
56396
29764
81063
42783
98690
52087
120
150
175
200
38470
25379
51009
26921
48087
29609
56102
61523
32470
88432
46672
76903
40588
89721 102538
47352 54117
120
150
175
50
6488
2938
4721
14096
6973
12329
19534
9843
17766
4908
1904
2529
12516
5964
10137
17954
8848
15574
60
4820
2051
3053
10000
4804
4232
19130
9630
17362
25654
13073
23887
8420
3787
6040
17550
8634
15170
24074
12078
21695
70
7469
3459
5701
13511
6664
11744
24163
12286
22395
5889
2437
3509
11931
5653
9552
22583
11291
20203
8537
3850
6157
15443
7520
13063
6048
2523
3669
11185
5257
8806
18954
9376
16574
8126
3631
5746
13834
6665
11454
22466
11229
20086
10203
4735
7824
16482
8071
14102
25977
13082
23597
200
13861
6849
12093
20710
10464
18943
12281
5839
9901
19130
9469
16751
18513
9143
16434
27075
13662
24695
www.apollovalves.com
23707 28901
11884 14625
21327 26521
50
10756
4922
8005
16194
7811
13443
8834
3492
4752
14272
6405
10189
60
6660
2736
3909
15789
7597
13039
22314
11051
19563
13868
6190
9785
20392
9658
16309
8249
3174
4166
18901
8865
14818
11761
5071
7678
7503
2764
3420
15272
6937
11189
1152
4207
6069
18784
8803
14701
12800
5623
8717
22295
10669
18212
120
150
175
200
10521
4796
7770
17370
8437
14619
16753
8109
14002
25315
12635
22564
21947
10857
19196
27141
13598
24390
8599
3364
4516
15448
7030
11365
14831
6703
10748
23393
11253
19310
20025
9463
15942
25219
12223
21136
19
Spring-Return Actuator
20
Apollo
Model No.
Reference
Number
3TG200902
G2009-SR2
3TG201002
G2010-SR2
3TG201202
G2012-SR2
3TG201402
G2014-SR2
3TG201602
G2016-SR2
3TG200901
G2009-SR1
3TG201001
G2010-SR1
3TG201201
G2012-SR1
3TG201401
G2014-SR1
3TG201601
G2016-SR1
3TG200904
G2009-SR4
3TG201004
G2010-SR4
3TG201204
G2012-SR4
3TG201404
G2014-SR4
3TG201604
G2016-SR4
3TG200903
G2009-SR3
3TG201003
G2010-SR3
3TG201203
G2012-SR3
3TG201403
G2014-SR3
Spring Torque
(In-Lbs)
Start/Min/End
26818
12882
22074
26818
12882
22074
26818
12882
22074
26818
12882
22071
26818
12882
22074
30997
14742
25004
30997
14742
25004
30997
14742
25004
30997
14742
25004
30997
14742
25004
20678
9903
16917
20678
9903
16917
20678
9903
16917
20678
9903
16917
20678
9903
16917
24139
11457
19390
24139
11457
19390
24139
11457
19390
24139
11457
19390
40
14720
6308
9477
50
12648
5191
7404
24500
11506
19256
21261
9386
14638
10939
4610
6782
20420
9652
16264
11766
5052
7609
18348
8550
14191
30200
14842
26043
15615
6782
10366
60
12159
4926
6915
20057
9145
14814
34279
16703
29036
16819
7014
10195
31041
14583
24417
17859
8290
13702
25757
12488
21600
39979
20003
35823
15126
6522
9877
23024
10720
17775
18252
8185
13008
27466
13082
22223
24228
10962
17604
11058
4675
6901
23952
11528
19795
33166
16407
29009
21219
9760
15970
30433
14657
25184
24344
11423
19101
34875
17020
29632
21106
9303
14482
31637
14900
25013
15308
6935
11152
30044
14760
25888
40575
20318
36419
12575
5150
7326
27311
12998
22062
37842
18587
32593
110
120
13859
5848
8616
30437
14661
25194
18810
8110
12866
36530
17896
31286
22361
10369
17117
14072
5964
8829
26611
12628
21368
27199
12541
20575
14871
5957
8248
33291
15779
26668
19122
8249
12498
23373
10508
16749
10155
4185
5998
19559
9194
15402
36137
17975
31980
13361
5900
9204
23810
11453
19653
42230
21191
38073
16567
7603
12410
28061
13712
23904
19772
9307
15616
32311
15956
28155
13833
5833
8584
25327
11944
20078
17039
7539
11790
29578
14203
24329
16826
7426
11577
33404
16236
28155
21077
9685
15828
39497
19460
34248
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Reference
Number
3TG201603
G2016-SR3
3TG301002
G3010-SR2
3TG301202
G3012-SR2
3TG301402
G3014-SR2
3TG301602
G3016-SR2
3TG302002
G3020-SR2
3TG301001
G3010-SR1
3TG301201
G3012-SR1
3TG301401
G3014-SR1
3TG301601
G3016-SR1
3TG302001
G3020-SR1
3TG301004
G3010-SR4
3TG301204
G3012-SR4
3TG301404
G3014-SR4
3TG301604
G3016-SR4
3TG301003
G3010-SR3
3TG301203
G3012-SR3
3TG301403
G3014-SR3
3TG301603
G3016-SR3
3TG302003
G3020-SR3
Spring Torque
(In-Lbs)
Start/Min/End
24139
11457
19390
49017
22571
36975
49017
22571
36975
49017
22571
36975
49017
22571
36975
49017
22571
36975
54045
25307
42224
54045
25307
42224
54045
25307
42224
54045
25307
42224
54045
25307
42224
36568
17123
28566
36568
17123
28566
36568
17123
28566
36568
17123
28566
42128
19573
32379
42128
19573
32379
42128
19573
32379
42128
19573
32379
42128
19573
32379
40
50
60
17687
7883
12438
27467
13081
22218
37246
18273
31997
34398
14422
21089
28597
11351
15532
15857
5764
7013
39479
17868
28703
53215
24436
39905
47413
21423
34349
27714
12174
18870
23501
9315
12725
58295
27868
47519
30278
12185
16968
24476
9107
11412
22258
9257
13414
39572
18475
30728
18044
6305
7268
35358
15678
24582
21936
7591
8626
42135
18548
28826
36334
15535
23269
25106
9456
12041
48191
21837
35127
120
20655
6848
7346
47564
21433
34255
25456
9568
12147
39879
17349
26570
32826
13568
19516
48851
22117
35542
40195
17516
26886
57823
26885
44514
34078
14326
21013
27024
10497
13960
43050
19104
29985
34394
14497
21329
52022
23873
38957
41763
18420
28698
19695
7867
10851
42120
19830
33276
58145
28347
49301
24822
10637
15978
49489
23746
40676
67117
33089
58273
29949
13361
21105
56858
27663
48014
37906
17032
27130
53931
25549
43156
20609
7746
9833
45275
20949
34500
62903
30317
52127
25735
10528
14960
52645
24865
41869
20012
8038
11168
31239
14042
22385
51429
24777
42585
27381
11996
18537
40201
18810
31357
63287
31068
54443
34751
15913
25906
49173
23578
40329
27016
11223
15240
47216
21980
36440
23167
9135
12392
35988
16012
25212
59073
28282
48297
30537
13115
19761
44960
20781
34184
30907
12527
17598
53993
24849
40683
110
21
Ruggedly built and designed for easy installation, new Apollo AE Series
electric actuators deliver the most standard features and performance in
their class. Now CSA listed all sizes as standard.
Five Output Torques, One Housing
200, 400, 600, 800 and 1,000 inch-pounds
Long Service Life
Anodized die cast aluminum housing
Fiberglass reinforced nylon cover resists corrosion
Nitrile gasket and seals cover all penetration points in housing and cover
Precision cut and heat treated alloy spur gears
Permanently lubricated enclosed gear train
NEMA 4, 4X
Easy To Use
Two separate 1/2 NPT conduit entrances for easier wiring and signal separation
12-position pre-wired terminal strip includes standard connections for
remote open/closed position indicators; lots of room for wiring options
Unrestricted mounting orientation
Built-in thermal overload protection in all AC motor actuators
Limit switches have an 11 amp rating at 115 VAC
High visibility valve position indicator standard on all models
Many Standard Features
Stainless steel push-and-turn manual override shaft, position indicator
shaft and female output
ISO 5211 F07 drive output reduces inventory of mounting kits
115 AC & 220 AC models feature a 25% duty cycle below 100F
(24AC 20% duty cycle below 100F)
12 and 24 DC all DC voltage models provide 100% duty cycle for 1 hour
after which DC motor is reduced to 80% duty cycle.
Reversible rotation
Broad Temperature Range
Operates from -40F (when equipped with 15 watt heater and thermostat)
to 150F
Available Options
Actuators can be ordered with one, two or three additional limit switches
For low temperatures: actuators can be equipped with a thermostatically controlled heater element
Motor brake is necessary when mounting actuator to a butterfly valve
4-20mA Positioner Features (P - Option)
22
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Breakaway
Torque
Output (in.-lbs.)
Cycle Time
90 Travel
(50% Load)
Duty Cycle
115 VAC
AE200
200 in-lbs
5.0 sec.
25%
.74 amp
AE400
400 in-lbs
10.0 sec.
25%
.74 amp
AE600
600 in-lbs
15.0 sec.
25%
.74 amp
AE800
800 in-lbs
20.0 sec.
25%
.74 amp
AE1000
1000 in-lbs
25.0 sec
25%
.74 amp
Note: 90 Travel = Travel From Closed position to Open position or vice versa.
DC current draw is at max. torque
24 VAC current draw at locked rotor 4.6 amp
Motor
Lubrication
Duty Cycle
Temperature Operating
Range
Thermal Protection
Conduit Connections
Direction Of Travel
24 VDC
1.7 amp
1.7 amp
1.7 amp
1.7 amp
1.7 amp
AC models: 120 VAC or 230 VAC, Reversible 3 wire, capacitor run. Self-resetting (thermal) overload protection,
Class B insulation, sub-fractional horsepower.
DC models: 12 VDC or 24 VDC, Reversible 2 wire, POS & NEG. No thermal overload
(external circuit breaker or fuse suggested for protection.)
Permanently lubricated gear train and bearings
The AE-Series actuators are designed to operate at 25% duty cycle at temperatures below 100F.
See Electrical Operation. (24 AC-20% duty cycle below 100F)
32F to 150F Max
-40F to 150F with optional heater & thermostat
Self-resetting (AC Motors Only)
(2) 1/2-NPT female
Clockwise to Close, Counterclockwise to Open (Position indicator shaft only, manual override shaft rotates opposite)
AE Dimensions
23
24
www.apollovalves.com
voltage
1 = 115 vac
2 = 24 vac
3 = 220 vac
4 = 12 vdc
5 = 24 vdc
options
0 = Standard
A = One extra switch & cam*
B = Two extra switches & cams*
C = Three extra switches and cams*
D = Heater and Thermostat (15 watt)
F = Motor Brake (115 VAC & 24 VAC Only)
H = Tropical Heater (15 watts)
P = Positioner 4-20 mA
T = Transmitter 4-20 mA
Note: AE will always be the first two characters of the part number, all digits from torque
value must be entered into part number (i.e. 400, 1000 etc.) Only use one digit for voltage
depiction (i.e. 1-5). For the options listing you may use more than one character, up to three,
(i.e. O, AD or BD etc.)
Example:
AE-400-3BF :
400 lb. in.; 220 VAC; 2 extra switches and cams, motor brake
AE-1000-1D :
1000 lb. in.; 115 VAC; Heater and thermostat
25
26
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The Control Board brings a whole new level of simplicity to the field. It will work with either of the Motor Boards (115VAC or 230VAC).
Features include:
Switch selector for 4-20mA or 0-10VDC input
An adjustable pot for Speed Control (motor pulsing)
Switch selector for 4-20mA or 0-10VDC position readback
An adjustable pot for deadband adjustment
Switch selector for either fail in-place or fail to zero upon Locked Rotor Protection if the actuator cannot achieve the
loss of control signal (provided input power remains)
position commanded by the control signal, it will cut power
On-board push buttons to manually position the actuator
to the motor. Repeated stalls will not damage the actuator.
A Mode Selector switch with LEDs, which are used for:
Reverse acting operation with no rewiring.
- No tools pot calibration
Split range operation with no rewiring.
- Setting Zero and Span
- Manually positioning the actuator
CS Dimensions
CL Dimensions
REV. 4/23/13
27
CS
CL
Torque Output
(breakaway)
Speed
(seconds per
90 rotation)
Duty Cycle
150 in lb
300 in lb
600 in lb
1000 in lb
1500 in lb
2000 in lb
2500 in lb
3000 in lb
8
15
30
25
40
55
70
75
75%
75%
75%
75%
75%
75%
75%
55%
VA Rating
115 VAC
70vA
70vA
70vA
92vA
92vA
92vA
92vA
92vA
230 VAC
115vA
115vA
115vA
161vA
161vA
161vA
161vA
161vA
CS
CL
Torque
(In-Lb)
Duty Cycle
150
300
600
1000
1500
2000
2500
3000
100%
100%
100%
100%
100%
100%
100%
100%
12 VDC
24 VDC
24 VAC
115 VAC
230 VAC
Cycle
Current
Cycle
Current
Cycle
Current
Cycle
Current
Cycle
Current
Time
Draw
Time
Draw
Time
Draw
Time
Draw
Time
Draw
(sec/90) Amps (sec/90) Amps (sec/90) Amps (sec/90) Amps (sec/90) Amps
11
2.2
13
1.2
8
1.8
9
0.4
9
0.4
17
2.5
13
1.4
12
2.1
13
0.5
13
0.4
17
2.8
13
1.7
13
2.5
14
0.6
14
0.5
21
4
14
2.4
15
3.5
15
0.9
15
0.6
40
4
24
2.4
27
3.5
29
0.9
29
0.6
40
4.3
33
2.4
28
3.5
29
0.9
29
0.6
55
3.3
40
2
38
3.1
39
0.8
39
0.6
60
3.7
42
2.2
40
3.5
42
0.8
43
0.6
*Notes:
1. The Current Draws stated above include all options. If the brake and/or heater & thermostat are not installed, the actual current draws will be less.
2. For Extended Duty Cycle Models, Current Draws are provided at full running torque. If the actuator encounters an overtorque condition,
such as a stall condition, the Current Draw will be vastly increased.
3. Continuous Duty actuators contain brushless DC motors and are therefore not limited by duty cycle restraints in environments at or below 104F;
in ambient environments above this temperature the duty cycle is de-rated to 80%.
ACTUATOR MODEL#s/DESCRIPTION
115.............................................................. 115 VAC Motor (Standard or Continuous)
230 VAC..................................................... 230 VAC Motor (Standard or Continuous)
24 VAC...............................................................24 VAC Motor (Continuous Duty only)
12/24 VDC...........................................12 or 24 VDC Motor (Continuous Duty only)
X...................................................................................................................NEMA 4,4X,7, & 9
W........................................................................................................................ NEMA 4 & 4X
H..................................................................................................................... Tropical Heater
S2......................................................................................... Two Auxiliary Switches SPDT
T...................................................................................................... Heater and Thermostat
K...........................................................................................................................Motor Brake2
Z............................................................................... Declutchable Handwheel Override
P...................................................................... Feedback Potentiometer (0-1000 Ohm)
CSA certification with (C US) marking is standard on all standard (extended) duty models.
CSA certification with (C US) marking is standard on continuous duty models ordered with
enclosure option E.
2
Standard on continuous duty cycle units
A BOARD OPTION MUST BE SELECTED WITH CONTINUOUS DUTY CYCLE. ONLY ONE
BOARD OPTION CAN BE INSTALLED IN THE ACTUATOR.
28
torque
600
1500
enclosure
W
X
board option
L2
CL3
general options
S2
S2
duty cycle
E = Standard
E = Standard
www.apollovalves.com
voltage
115 VAC
230 VAC
LB Series
Listed below are performance specifications for a limited sampling of LBSeries electric actuators. This product family is available with a such a variety
of options and features that they can not be represented in this catalog.
Options such as positioners, transmitters, special enclosure ratings, extra
switches, or motor voltages are optionally available. Contact Conbracos
Actuator Engineering Department for the proper actuator to fit non standard
or unique requirements.
Torque
Output
Lb-In
OA8
OA8
OA15
AT25
AT25
AT50
AT100
885
885
1350
2250
2250
4500
8850
Rotating Speed
(Sec/90 degree)
Std
5
25
15
15
25
25
24
Opt
25
50
12
Contact factory for part numbers of actuators with options & other voltages
Notes:
Operating speed is based on an actuator operating at rated output torque. Actual operating speed will vary depending on actual output torque.
All torque and speed ratings are based on a plus or minus 10% motor voltage variation.
All torque ratings represent the maximum torque available during both breakaway (start) and run (dynamic) conditions.
Each actuator is supplied, as standard, with a 30% duty cycle, F insulation, TENV design motor rated for 360 starts per hour at 104F.
All actuators are NEMA 4 rated as standard. Many are optionally available with additional ratings, such as, explosion proof or submersible, etc., to
meet special service requirements.
All actuators utilize a self-locking gear train design and have provision for manual override.
All actuators have both electrical and mechanical travel stop provisions.
FQ Series are Spring Return Failsafe models. Contact factory for model number and price (not listed above).
29
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20.495 "
Cable entries
*1
Position indicator
11.808 "
Emergenc
14.220 "
ISO 5211
F10
View C of the flange
20.495 "
2.520 "
Handwheel clutch
16.766 "
*3
Off Axis
7.875 "
1.575 "
4.016 "
5.906 "
4.489 "
32 Positions
On axis
45
3.386 "
A-A
90
16.766 "
7.875 "
F12
F10
3.386 "
4.489 "
2.520 "
F10 = 4 x M10
Prof./Depth: 0.827"
*1
Position indicator
3.544 "
*3
A-A
32 Positions
Handwheel clutch
1.575 "
17.387 "
3.544 "
*3
Emergency Handwheel
*3
17.387 "
17.387 "
0.118 "
Centering ring
Cable entries
14.220 "
ISO 5211
F10
View C of the flange
F12 = 8 x M12
Prof./Depth: 0.709"
F14 = 4 x M16
Prof./Depth: 0.827"
90
5.513 "
6.891 "
90
90
Off Axis
45
4.016 "
45
5.906 "
14.220 "
On axis
Off Axis
45
F10 = 4 x M10
Prof./Depth: 0.827"
0.158 "
ISO 5211
F14
View B of the flange
4.922 "
ISO 5211
F12
View A of the flange
5.906 "
On axis
A-A
13.393 "
3.938 "f8
3.957 "
F14
6.891 "
F12
F10
0.158 "
3.347 "f8
2.520 "
NOTE:
*1
*2
*3
31
Temperature limits:
Media: 0F to +180F.
Ambient:
1: NEMA 4, 4X 0F to +180F.
2: NEMA 4-4X-7-9, 0F to +125F.
Coil Ratings:
1: NEMA 4, 4X: Continuous duty molded Class H
insulation.
2: NEMA 4-4X-7-9: Continuous duty molded Class F
Power Consumption:
6 Watts
Materials:
Valve Body=Aluminum, anodized.
Fasteners=Stainless Steel
Seals & O-Rings=Nitrile.
Cv flow rate:
1.8
32
www.apollovalves.com
3-way n.c.
4-way Operation
3-way n.c.
4-way Operation
33
34
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Construction
performance
Part
Enclosure
Indicator Lens
Internals
Nickel Plated Brass Spool Valve
I/P Converter (VK02) VE Model
Signal Diaphragm/ O-Rings
Materials
PPA Composite, 300 Stainless Steel Port
Rings, Cover and Mounting Bolts
LEXAN
PPA, PPS and PEEK Composites 300 Series
Stainless Steel
Carpenter 70 Grade Stainless Steel
PPA Composite, TEFLON Coated Carbon
Steel, Nickel Plated Carbon Steel, High
Density Polyethylene DELRIN
BUNA N
Parameter
Resolution
Repeatability
Hysteresis
Linearity
Gain @80 psig
Air Consumption
@80 psig
Temp. Range
Specification
1.25% Maximum
0.10% Typical
99.75% Minimum
99.90% Typical
0.50% Maximum
0.25% Typical
1.0% Maximum
250 Single Acting
500 Double Acting
0.25 SCFM Standard Flow Spool Valve
0.45 SCFM Maximum Flow Spool Valve
-40 to 150F/-40 to 65C
spool valve
7 = Standard Flow
8 = Max Flow
port gauges
3 = No Gauges
4 = Brass Gauges
5 = SS Gauges
position transmitter
0 = No Transmitter
F = 4-20MA Current
Output 2-Wire
limit switch
0 = No Switch
K = Mechanical Switch
M = Proximity Switch
35
Simple design makes this product easy to understand, calibrate and repair.
Rugged construction provides operation in a variety of tough applications.
Compact size minimizes space requirements. A complete package means the
user can select the right positioner for his application.
A bright indicator makes it easy for operators to visually check valve position.
Spool valve design requires very little maintenance. Electro-pneumatic
unit eliminates the need for an extra product and additional connections.
Recognized product name means a proven product with many years of service.
Product Specifications
P2000/20
P5/EP5*
Connections:
1/4
1/4
Supply Pressure:
120 psig
145 psig
Hysteresis:
0.5%
0.5%
Linearity:
2.0%
0.5%
Repeatability:
0.5%
0.5%
Sensitivity:
0.5%
0.25%
Input Signal:
4-20 mA
3-15, 4-20mA
Temperature - Standard:
+5 - 175F
+5 - 185F
Temperature - Optional:
+5 - 230F
+5 - 230F
Weight:
5.9 lbs.
2.9/4.1 lbs.
Air Consumption @ 85 psig:
35/.71 scfm----------------------------------------.75 scfm
Air Delivery @ 57 psig:
12/15.7 scfm
12.6 scfm
Gain Factor:
50/400
10,000
*PMV New Modular Unit P5-Pneumatic; EP5 Electropneumatic
Valve positioners are an excellent tool for increasing the gain of your valve
package, often reducing your actuator size due to your increased ability to
accurately control higher air deliveries, and the flexibility to add options and
accessories to complete your control packages performance.
Our standard positioners include both pneumatic and electropneumatic
positioners. Electropneumatic Positioners may be used on either double acting
or spring return actuators. The anodized aluminum housing provides excellent
product integrity and good corrosion resistance. Options including special
coatings, stainless steel housings, and a variety of accessory items which
provide the flexibility to meet your most demanding control applications.
36
63-002-01
63-001-89
63-001-91
Stainless Steel
Stainless Steel
Stainless Steel
part numbers
Apollo Part #s PMV Model #s
Description
3T-200-01
P-2000
Double Acting, Electro-Pneumatic, 1
3T-202-01
P-2020
Double Acting, Electro-Pneumatic, 2
3T-200-02
P-2000EX
Double Acting, Electro-Pneumatic, Intrinsically Safe, 1
3T-202-02
P-2020EX
Double Acting, Electro-Pneumatic, Intrinsically Safe, 2
3T-500-01
P5
Double Acting, Hi Capacity & Gain
3T-250-01
EP5
Electro Pneumatic, Hi Capacity & Gain
3T-250-02
EP5-EX
Double Acting, Hi Capacity & Gain, Explosion Proof
1. Normal Capacity
2. High Capacity
3. Accessories such as pressure gauges, limit switches, transmitters, and
potentiometers are available. Please consult the factory for pricing.
www.apollovalves.com
Proximity Controls flexible Valve Position Monitoring Systems give users the
ability to reliably monitor both manual and actuated valves. The durable position
monitoring system features mounting hardware available in zinc plated steel,
stainless steel, and Namur standards for all Proximity indicator models.
Proximity Model #
NEMA
Model Description
Switch/Transmitter Specifications
42ADM
4,4X
2 SPDT MECH, Clear Plastic Cover
15 amps ac, 5 amps dc
42AD0
4,4X,7,9
2 SPDT MECH, Anodized Aluminum Housing
15 amps ac, 5 amps dc
42DD0
4,4X,7,9
2 DPDT MECH, Anodized Aluminum Housing
10 amps ac, 10 amps dc
42RD0
4,4X,7,9
2 SPDT PROX, Herm Sealed Reed, Anodized Al.
3 amps ac, 2 amps dc
42VD0J1
4,4X,7,9
2 SPDT MECH, 3/4 & 1/2 NPT Entry, Anodized Al.
10 amps ac, 10 amps dc
42RD0J1
4,4X,7,9
2 SPDT PROX, 3/4 & 1/2 NPT Entry, Anodized Al.
3 amps ac, 2 amps dc
44AD0
4,4X,7,9
4 SPDT MECH, Anodized Aluminum Housing
15 amps ac, 5 amps dc
45VD0
4,4X,7,9
2 SPDT MECH, & Transmitter, Anodized Aluminum
10 amps / 4-20 mA out
45RD0
4,4X,7,9
2 SPDT PROX, & Transmitter, Anodized Aluminum
3 amps / 4-20 mA out
62PD0
4,4X,7,9
2 SPST PROX, Anodized Aluminum Housing
Herm Sealed Reed (mA)
62QD0
4,4X,7,9
2 SPDT PROX, Anodized Aluminum Housing
Herm Sealed Reed (mA)
35OD0*
Mag Coupling
MULTI-TURN Transmitter, Anodized Aluminum
No Switch / 4-20 mA
12AD0**
Mag Coupling
2 SPDT MECH, Anodized Aluminum Housing
15 amps ac, 5 amps dc
15VD0
Mag Coupling
2 SPDT MECH, & Transmitter, Anodized Aluminum
10 amps / 4-20 mA out
12VD0J1
Mag Coupling
2 SPDT MECH, 3/4 & 1/2 NPT Entry, Anodized Al.
10 amps ac, 10 amps dc
12AD6
Mag Coupling - ST STL
2 SPDT MECH, 304 Stainless Steel Housing
15 amps ac, 5 amps dc
15VD6
Mag Coupling - STSTL
2 SPDT MECH, & Transmitter, 304 Stainless Steel
10 amps / 4-20 mA out
*No Visual Indicator Mag (Magnetic) Coupling - Maximum hazard protection and submersible. Prox (Proximity) sensors are all Herm
(Hermetically) Sealed Reeds. Anodized aluminum housing is standard. 316 Stainless Steel is optional.
When ordering, please specify requirements for explosion proof certifications (US, CSA OR CENELEC), or Intrinsic Safety. Standard
temperature (180F) switches are available. White epoxy is optional. When you need a junction package, specify your solenoid valve
requirement(s). For factory sealed lead orders, please specify number of leads and desired length (36 standard). Let us know if you
need special cables or connectors, and specify your mounting hardware requirements.
**Conbraco maintains the 12ADO in stock, Conbraco part number with indicator M-1161-00 and without indicator M-1059-00.
For additional information, submittal sheets and manuals, visit www.apollovalves.com
37
38
www.apollovalves.com
39
40
www.apollovalves.com
REV. 7/17/12
41
LSST
(in.-lbs)
112
195
375
630
630
1260
installed.
87A-100S
88A-140S
87B-100S
88B-100S
87A-200S
88A-240S
87A-700S
88A-740S
87A-900S
88A-940S
42
Size
100
200
300
1-1/2 SP 150
2 SP 150
2-1/2 SP 150
3 SP 150
4 SP 150
6 SP 150
8 SP 150
10 SP 150
1/2 FP 150
3/4 FP 150
1 FP 150
1-1/2 FP 150
2 FP 150
2-1/2 FP 150
3 FP 150
4 FP 150
6 FP 150
8 FP 150
10 FP 150
12 FP 150
1-1/2 SP 300
2 SP 300
2-1/2 SP 300
3 SP 300
4 SP 300
6 SP 300
8 SP 300
10 SP 300
1/2 FP 300
3/4 FP 300
1 FP 300
1-1/2 FP 300
2 FP 300
2-1/2 FP 300
3 FP 300
4 FP 300
6 FP 300
8 FP 300
10 FP 300
12 FP 300
132
176
231
253
850
1325
2200
3300
22
39
132
176
231
253
850
1325
2200
3300
4400
4950
132
176
231
253
850
1325
2200
3300
22
39
132
176
231
253
850
1325
2200
3300
4400
4950
144
193
254
327
860
1345
2494
3580
22
43
144
193
254
327
860
1345
2494
3580
5059
8300
144
193
254
327
860
1345
2494
3580
22
43
144
193
254
327
860
1345
2494
3580
5059
8300
155
211
277
402
875
1370
2788
3860
22
47
155
211
277
402
875
1370
2788
3860
5718
11650
155
211
277
402
875
1370
2788
3860
22
47
155
211
277
402
875
1370
2788
3860
5718
11650
167
228
300
476
890
1400
3081
4140
22
51
167
228
300
476
890
1400
3081
4140
6377
15000
167
228
300
476
890
1400
3081
4140
22
51
167
228
300
476
890
1400
3081
4140
6377
15000
178
245
323
551
910
1430
3375
4420
23
55
178
245
323
551
910
1430
3375
4420
7036
18349
190
262
346
625
950
1474
3669
4700
23
59
190
262
346
625
950
1474
3669
4700
7696
21699
201
280
369
700
1030
1615
3963
4980
23
63
201
280
369
700
1030
1615
3963
4980
8355
25049
700
740
213
297
392
774
1110
1756
4257
5260
23
67
213
297
392
774
1110
1756
4257
5260
9014
28399
217
304
401
804
1142
1812
4374
5372
23
69
217
304
401
804
1142
1812
4374
5372
9277
29739
www.apollovalves.com
SEAT
Std. Port
Full Port
1
1/2-3/4
1 1/2
1
2
1 1/2
3
2
4
3
6
4
8
6
**6
10
8
1
1/2-3/4
1 1/2
1
2
1 1/2
3
2
4
3
6
4
8
6
10
8
* LSST - Long Stand Still Torque
** Rated torque for #6 and U seat add 30%
1
2
3
5
7
A
F
L
D
T
U
Z**
H
4
8
9
B
285
500
740
1480
LSST*
(in.-lbs)
85
205
350
950
2000
5300
11,000
18,500
115
270
475
1250
2700
7410
15,000
25,000
110
260
430
1250
2500
6700
14,000
22,000
160
370
650
1850
3700
10,100
20,000
32,000
140
330
550
1650
3300
8200
18,500
30,000
210
480
860
2400
4900
13,400
26,000
45,000
180
415
735
2000
4100
11,400
25,000
40,000
260
590
1050
2950
5900
16,400
32,000
60,000
290
660
1200
3200
6500
18,000
36,000
62,000
450
1000
1750
4900
10,000
25,300
56,000
96,000
170
410
700
1900
4000
10,600
22,000
37,000
230
540
950
2500
5400
14,820
30,000
50,000
Graphoil
Adder
(in.-lbs)
68
96
127
245
399
661
900
1326
68
96
127
245
399
661
900
1326
Note 1:
Constants are used to determine the in-service torque requirements of Apollo Valves.
CONDITION
ON/OFF SERVICE
TYPE OF OPERATION
MODULATING SERVICE
LIQUID, CLEAN PARTICLE FREE
LIQUID, DIRTY, SLURRY, RAW WATER
LIQUID, BLACK LIQUOR, LIME SLURRY
LIQUID, OIL, LUBRICATING
LIQUID, VISCOUS, MOLASSES
PROCESS MEDIA
GAS, CLEAN & WET
GAS, DRY
GAS, DIRTY, AIR SLURRY, NATURAL GAS
OXYGEN, CHLORINE
SUPERHEATED STEAM, SATURATED STEAM
ONCE PER DAY OR MORE
ONCE PER WEEK
FREQUENCY
OF OPERATION**
ONCE PER MONTH
Less than once per month (LSST)
APPLICATIONS ABOVE 225 DEG F
PROCESS
TEMPERATURE
APPLICATIONS BELOW -20 DEG F
PTFE
*MULTIFILL
VALVE SEATING
MATERIAL
*PEEK
*UHMWPE
LIVE LOADED VALUES
OPTION
ASSEMBLED DRY
-49
-57
OXYGEN CLEANED
-67
CLEANED FOR INDUSTRIAL GAS
-90
DOUBLE PACKED EXTENDED BONNET
CUSTOMER SPECIFIED PRESCRIBED SAFETY FACTOR
FACTOR
0
0.25
0
0.3 to 0.8
0.8
0
0.3
0
0.3 to 0.5
0.5 to 1
0.5
Refer to Process Temp.
0
0.2
0.5
1
0.50
0.25
0
0
Contact Factory
Contact Factory
0.2
0.3
0.3
0.3
0.2
0.2 to 2
Example:
To find adjusted torque:
1 76-AR5-64 used on Oxygen
service once per week to once per
month. Find the torque constant
of the valve at 200 psig DP, then
add together the adjustment
factors, and add 1 to that number.
Then multiply the sum of the
adjustment times the torque.
86 lbs x (.5 + .5 + 1) = 172 lbs.
adjusted torque.
44
www.apollovalves.com
50
Bushing PTFE
100
150
207
290
423
599
1060
1671
2568
2640
4260
6287
8360
15427
200
Bushing PTFE
117
189
244
390
598
875
1430
2275
3250
-
All torque values shown on chart are for wet (water and other non-lubricating media) on-off service. For dry (non-lubricating, dry
gas media), multiply values by 1.15. For lubed service (clean, nonabrasive lubricating media), multiply values by 0.85.
Under certain conditions, hydrodynamic torque can meet or exceed seating and unseating torques. When designing valve
systems, hydrodynamic torque must be considered to help ensure correct selection of actuation.
* ALL PUBLISHED BUTTERFLY TORQUE CHARTS HAVE NO BUILT-IN SAFETY FACTORS.
A PRESCRIBED 25% SAFETY FACTOR IS RECOMMENDED!
45
46
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REGIONAL MANAGERS
INTERNATIONAL
brian.blalock@conbraco.com
skip.wilson@conbraco.com
kevin.ashworth@conbraco.com
steve.brown@conbraco.com
andy.fretz@conbraco.com
ben.lauletta@conbraco.com
sanford.pauly@conbraco.com
hector.rivera@conbraco.com
james.saldivar@conbraco.com
nick.shelley@conbraco.com
jim.todman@conbraco.com
dbeyer@lascofittings.com
rmodugno@lascofittings.com
jwhite@lascofittings.com
bfreeman@lascofittings.com
rwilliamson@lascofittings.com
47
SOUTHEAST
REGION
SOUTHERN
REGION
MIDWESTERN
REGION
WESTERN
REGION
NORTHEAST
REGION
CANADA