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3, MARCH 2015
307
I. I NTRODUCTION
PPLICATIONS in the field of high-speed digital
electronics have been driving the trends of future
communication equipment. Cost-effective technologies for
multichip modules are necessary to realize high- frequency
communication
systems.
Low-temperature
cofired
ceramic (LTCC) substrates offer promising solutions because
of the combination of multilayered structures, flexible
fabrication techniques, advanced passive device integration
of radio frequency (RF)/microwave components, and low
losses up to millimeter-wave frequencies. Novel trends in
LTCC processing and packaging allow highly integrated and
versatile components [1]. In addition, manufacturer efforts
to produce high-performance LTCC tape materials benefit
the development of new designs for future densely integrated
electronic systems.
Previous
vertical
transition
structures
include
microstrip-to-stripline transitions where the signal lines
are connected through a via. However, to compensate for
the large capacitive effect occurring at the transition, it is
necessary to lower the ground of the stripline in the transition
region [2] or to use air cavities [3] to reduce the impedance
mismatch. Schmuckle et al. [2] have measured a reflection
coefficient below 10 dB from 10 to 30 GHz. Using an air
cavity, Lee [3] was able to obtain a reflection coefficient
below 10 dB from 55 to 60 GHz. It should be noted that
a reflection coefficient level below 10 dB is commonly
accepted, i.e., <10% of the power is reflected. Another
approach involves screen-printing interlayers connected
together with vias to form the ground structure surrounding
the signal via. Baras and Jacob [4] predicted broad frequency
band and high performance up to 50 GHz of their vertical
interconnect design only through simulations considering
eventual misalignments between package and footprint on
the motherboard due to the fabrication tolerance. When
compared with our present approach, this method requires
different screens and may be expensive depending on the
number of layers used in the design. Presented herein is the
design of a new transition from RF/microwave connectors or
adapters to a stripline transmission line using a quasi-coaxial
line embedded in LTCC. Amaya et al. [5] have shown that
it is possible to improve the performance of quasi-coaxial
vertical transitions by increasing the number of ground vias
in the surrounding fence. Their simulations, performed up
to 110 GHz, demonstrate that an optimized vertical transition
offers a 30% bandwidth enhancement compared with a vertical
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IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 5, NO. 3, MARCH 2015
TABLE I
D IMENSIONS OF THE S TRUCTURE IN M ICROMETERS
Fig. 1.
As-simulated design of the high-performance transition from
a 2.4-mm connector to stripline using a quasi-coaxial structure in LTCC.
DECROSSAS et al.: HIGH-PERFORMANCE AND HIGH-DATA-RATE QUASI-COAXIAL LTCC VERTICAL INTERCONNECT TRANSITIONS
309
Fig. 4. Cross-sectional and top-side views of the fabricated line. The samples
are measured under the microscope as indicated in the pictures to verify the
fabrication tolerances of our developed process.
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IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 5, NO. 3, MARCH 2015
Fig. 5. Comparison of the simulated (using HFSS) and measured reflection (S11 ) and transmission (S21 ) coefficients of the stripline structure shown
in the inset. HFSS simulations are carried out with the information collected
after the fabrication of the device, as shown in Table I. According to the
simulation software, 150-m misalignment of the connectors with
LTCC substrate shows a frequency shift in S11 (dotted line).
Fig. 6.
Time-domain reflectometry and transmissometry (green) of
a 5- (blue) and 10-cm (red)-long LTCC stripline topology using the connector/launch/transition described in this paper.
Fig. 7. Representative eye diagram for high-speed digital data (25 Gbits/s)
passed through the 10-cm LTCC stripline structure (with connectors, launches,
and transitions).
DECROSSAS et al.: HIGH-PERFORMANCE AND HIGH-DATA-RATE QUASI-COAXIAL LTCC VERTICAL INTERCONNECT TRANSITIONS
311
Fig. 8. (a) Eye height and (b) percent of ideal eye width as a function of
digital data rate for a 10-cm-long LTCC stripline structure including
Molex 2.4-mm bolt-on surface mount connectors, quasi-coaxial transitions,
and the stripline.
Fig. 9.
S-parameter variation due to 2.4-mm connector reassembly for
a 10-cm-long LTCC stripline structure using the connector/launch/transition
described in this paper.
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IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 5, NO. 3, MARCH 2015
DECROSSAS et al.: HIGH-PERFORMANCE AND HIGH-DATA-RATE QUASI-COAXIAL LTCC VERTICAL INTERCONNECT TRANSITIONS
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