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Diesel engine
8, 10, 12 V 1600 G10F, G20F
8, 10, 12 V 1600 G40F, G50F
8, 10, 12 V 1600 G70F, G80F
8, 12 V 1600 B30S
8, 10 V 1600, B40S, B50F
12 V 1600, B40S
8, 10, 12 V 1600 G10S, G20S
8, 10, 12 V 1600 G70S, G80S
MS150076/04E
Printed in Germany
2012 Copyright MTU Friedrichshafen GmbH
This Publication is protected by copyright and may not be used in any way whether in whole or in part without the prior
written permission of MTU Friedrichshafen GmbH. This restriction also applies to copyright, distribution, translation, micro
filming and storage or processing on electronic systems including data bases and online services.
This handbook is provided for use by maintenance and operating personnel in order to avoid malfunctions or damage
during operation.
Subject to alterations and amendments.
Table of Contents
1 Safety
1.1
1.2
1.3
1.4
General conditions
Personnel and organizational requirements
Transport
Safety regulations for maintenance and
repair work
1.5 Auxiliary materials, fluids and lubricants,
fire prevention and environmental
protection
1.6 Conventions for safety instructions in the
text
5
6
7
8
13
14
15
16
3 Technical Data
3.1 8/10/12V 1600 G10F/G20F engine data,
emissions-optimized
3.2 8V/10V/12V 1600 G10F/G20F engine data,
optimized fuel consumption
3.3 8V/10V/12V 1600 G10F/G20F engine data,
EU Nonroad Stage III A
3.4 8V/10V/12V 1600 G10S/G20S engine data,
EPA Tier 2, 3
3.5 8/10/12V 1600 G70F/G80F engine data,
emissions-optimized
3.6 10/12V 1600 G70F/G80F engine data,
optimized fuel consumption
3.7 8/10V 1600 G70F/G80F engine data, EU
Nonroad Stage III A
3.8 8/12V 1600 G70S engine data, EPA Tier 2,
3
3.9 8/10/12V 1600 G80S engine data, EPA
Tier 2, 3
3.10 8/10/12V 1600 G40F/G50F engine data,
emissions-optimized
3.11 8/10/12V 1600 G40F/G50F engine data,
optimized fuel consumption
3.12 8/10V 1600 G40F/G50F engine data, EU
Nonroad Stage III A
3.13 8/12V 1600 B30S engine data
3.14 8/10/12V 1600 B40S engine data,
switchable frequency
70
73
76
79
80
11
2 General Information
2.1 Engine layout
2.2 Engine side and cylinder designations
2.3 Sensors and actuators
18
23
27
31
34
38
42
4 Operation
4.1 Putting the engine into operation after
extended out-of-service-periods (>3
months)
4.2 Putting the engine into operation after
scheduled out-of-service-period
4.3 Engine start in manual operation (trials)
4.4 Safety system Override
4.5 Operational checks
4.6 Engine stop in manual operation (trials)
4.7 Emergency engine shutdown
4.8 After stopping the engine Engine remains
ready for operation
4.9 After stopping the engine Putting the
engine out of operation
81
82
83
84
85
86
87
88
89
5 Maintenance
5.1 Maintenance and servicing
5.2 Maintenance task reference table
90
91
6 Troubleshooting
6.1 Troubleshooting
92
45
48
7 Task Description
52
7.1 Engine
94
96
56
60
63
66
94
95
96
99
100
100
101
103
101
102
103
104
105
105
106
106
107
109
109
116
122
123
7.11.1
7.11.2
7.11.3
7.11.4
116
117
118
120
122
123
124
8 Appendix A
8.1 Abbreviations
8.2 MTU contact persons/service partners
125
128
110
110
111
112
113
115
9 Appendix B
9.1 Special Tools
9.2 Index
129
133
7.10.1
7.10.2
7.10.3
7.10.4
7.10.5
107
108
1 Safety
1.1 General conditions
General
In addition to the instructions in this publication, the applicable country-specific legislation and other com
pulsory regulations regarding accident prevention and environmental protection must be observed. This
state-of-the-art engine has been designed to meet all applicable laws and regulations. The engine may
nevertheless present a risk of injury or damage in the following cases:
Incorrect use
Operation, maintenance and repair by unqualified personnel
Modifications or conversions
Noncompliance with the Safety Instructions
Correct use
The engine is intended solely for use in accordance with contractual agreements and the purpose envis
aged for it on delivery. Any other use is considered improper use. The engine manufacturer accepts no
liability whatsoever for resultant damage or injury in such case. The responsibility is borne by the user
alone.
Correct use also includes observation of and compliance with the maintenance specifications.
Modifications or conversions
Unauthorized modifications to the engine represent a safety risk.
MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or
conversions.
Spare parts
Only genuine MTU spare parts must be used to replace components or assemblies. MTU accepts no
liability whatsoever for damage or injury resulting from the use of other spare parts and the warranty shall
be voided in such case.
Reworking components
Organizational measures
This publication must be issued to all personnel involved in operation, maintenance, repair or transporta
tion.
Keep it at hand at the operating site of the engine so that it is available to operating, maintenance, repair
and transport personnel at all times.
Use the manual as a basis for instructing personnel on engine operation and repair with an emphasis on
explaining safety-relevant instructions.
This is particularly important in the case of personnel who only occasionally perform work on or around
the engine. This personnel must be instructed repeatedly.
For the identification and layout of the spare parts during maintenance or repair work, take photos or use
the spare parts catalog.
Use the necessary protective equipment for the given work to be done.
1.3 Transport
Transport
Lift the engine only with the lifting eyes provided.
Use only the transport and lifting equipment approved by MTU.
Take note of the engine center of gravity.
The engine must only be transported in installation position, max. permissible diagonal pull 10.
In the case of special packaging with aluminum foil, suspend the engine on the lifting eyes of the trans
port pallet or transport with equipment for heavy loads (forklift truck).
Never place an engine on the oil pan, unless expressively authorized by MTU on a case-to-case basis to
do so.
Note cooling time for components which are heated for installation or removal Risk of burning.
Welding work
Never carry out welding work on the assembly, system, or engine-mounted units. Cover the engine when
welding in its vicinity.
Do not use the assembly or system as ground terminal.
Do not route the welding lead over or near the wiring harnesses of MTU systems. The welding current
may otherwise induce an interference voltage in the wiring harnesses which could conceivably damage
the electrical system.
Remove parts (e.g. exhaust pipes) which are to be welded from the engine beforehand.
Store spare parts properly prior to replacement, i.e. protect them against moisture in particular. Pack de
fective electronic components and assemblies in a suitable manner when dispatched for repair, i.e. par
ticularly protected against moisture and impact and wrapped in antistatic foil if necessary.
For conducting light-beam procedures and measurement work, only the following laser devices must be
used:
Laser devices of classes 1, 2 or 3A.
Laser devices of class 3B, which have maximum output in the visible wavelength range (400 to 700
nm), a maximum output of 5 mW, and in which the beam axis and surface are designed to prevent
any risk to the eyes.
Noise
Noise can lead to an increased risk of accident if acoustic signals, warning shouts or noises indicating
danger are drowned.
Wear ear protectors in work areas with a sound pressure level in excess of 85 dB (A).
Use only fluids and lubricants that have been tested and approved by MTU.
The Fluids and Lubricants Specifications will be amended or supplemented as necessary. Before using
them, make sure you have the latest version. The latest version is also available at: http://www.mtu-on
line.com/mtu/mtu-valuecare/mtu-valueservice-Technische-Dokumentation.
Keep fluids and lubricants in suitable, properly designated containers. When using fluids, lubricants and
other chemical substances, follow the safety instructions that apply to the product. Take special care
when using hot, chilled or caustic materials. When using flammable materials, avoid all sparks and do
not smoke.
Used oil
Used oil contains harmful combustion residues.
Rub barrier cream into hands.
Wash hands after contact with used oil.
MS150076/04E 2012-09 | Safety | 11
Lead
When working with lead or lead-containing compounds, avoid direct contact to the skin and do not
inhale lead vapors.
Adopt suitable measures to avoid the formation of lead dust.
Switch on extraction system.
Wash hands after contact with lead or lead-containing substances.
Compressed air
Observe special safety precautions when working with compressed air:
Pay special attention to the pressure level in the compressed air network and pressure vessel.
Assemblies and equipment to be connected must either be designed for this pressure, or, if the per
mitted pressure for the connecting elements is lower than the pressure required, a pressure reducing
valve and safety valve (set to permitted pressure) must form an intermediate connection.
Hose couplings and connections must be securely attached.
Wear goggles when blowing off components or blowing away chips.
Provide the snout of the air nozzle with a protective disk (e.g. rubber disk).
First shut off compressed air lines before compressed air equipment is disconnected from the supply
line, or before equipment or tool is to be replaced.
Unauthorized use of compressed air, e.g. forcing flammable liquids (danger class AI, AII and B) out of
containers, results in a risk of explosion.
Forcing compressed air into thin-walled containers (e.g. containers made of tin, plastic and glass) for
drying purposes or to check for leaks, results in a risk of bursting.
Carry out leak test in accordance with the specifications.
Liquid nitrogen
Store liquid nitrogen only in small quantities and always in regulation containers without fixed covers.
Avoid body contact (eyes, hands).
Wear protective clothing, protective gloves, closed shoes and protective goggles / safety mask.
Make sure that working area is well ventilated.
Avoid all knocks and jars to the containers, fixtures or workpieces.
When working with acids and alkaline solutions, wear protective goggles or face mask, gloves and
protective clothing.
If such solutions are spilled onto clothing, remove the affected clothing immediately.
Rinse injured parts of the body thoroughly with clean water.
Rinse eyes immediately with eyedrops or clean tap water.
WARNING
CAUTION
NOTICE
Note:
Safety instructions
Read and familiarize yourself with all safety notices before starting up or repairing the product.
Pass on all safety instructions to your operating, maintenance, repair and transport personnel.
1.
2.
2 General Information
2.1 Engine layout
1 Air filter
2 Lifting equipment, driv
ing end
3 Engine governor
4 Air supply
5 Oil filter
6 Lifting equipment, free
end
13
14
15
16
17
18
Exhaust turbocharger
Oil dipstick
Oil pan
Fuel filter
Flywheel
Flywheel housing
Number of cylinders
1600
Series
Application
Design index
Item
Designation
Monitoring of
B16
Coolant pressure
B6
Coolant temperature
B48.2
HP fuel, B side
XY39.B1
Injectors, B side
XY39.B2
5
B9
Charge-air temperature
B10
Charge-air pressure
XY39.A1
Injectors, A side
XY39.A2
B48.1
HP fuel, A side
B5
Designation
Monitoring of
M8.1
M8.2
B1
Camshaft TDC
B13
Crankshaft speed
Item
3 Technical Data
3.1 8/10/12V 1600 G10F/G20F engine data, emissionsoptimized
Explanation:
DL
BL
A
G
R
L
N
X
REFERENCE CONDITIONS
Engine model
8V1600 8V1600G
20F
G10F
G20F
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
10V1600
10V1600
12V1600
12V1600
G10F
G20F
G10F
G20F
3B
3B
3B
3B
3B
3B
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
Number of cylin
ders
Rated engine
speed
10
10
12
12
rpm
1500
1500
1500
1500
1500
1500
Continuous pow A
er ISO 3046
(10% overload
capability) (de
sign power DIN
6280, ISO 8528)
kW
325
358
407
448
524
576
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
15
15
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
10
10
12
12
Exhaust over
pressure
mbar
85
85
30
30
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
2.9
3.0
2.65
2.92
3.0
3.4
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - DL
bar abs
Number of cylin
ders
Coolant tempera A
ture (at engine
connection: out
let to cooling
equipment)
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
Pressure loss in L
off-engine cool
ing system, max.
LUBE-OIL SYSTEM
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
10
10
12
12
87
87
87
87
87
87
100
100
100
100
101
101
bar
4.5
4.5
4.5
4.5
4.0
4.0
bar
5.4
5.4
5.4
5.4
5.2
5.0
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
Number of cylin
ders
Cold start capa R
bility: air temper
ature (w/o start
aid, w/o preheat
ing) - (case A)
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
CAPACITIES
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
10
10
12
12
Liters
50*
50*
60*
60*
65
65
Liters
43
43
53
53
64
64
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
Engine weight,
R
dry (basic engine
configuration
acc. to scope of
supply specifica
tion)
ACOUSTICS
Number of cylin
ders
10
10
12
12
dB(A)
121
121
121
122
121
122
Engine surface
R
noise with atte
nuated intake
noise (filter) - DL
(sound power
level LW, ISO
6798+2dB (A)
tolerance)
dB(A)
120
122
Exhaust noise,
R
unsilenced - DL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
REFERENCE CONDITIONS
Engine model
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
8V1600
8V1600
10V1600
10V1600
12V1600
12V1600
G10F
G20F
G10F
G20F
G10F
G20F
3B
3B
3B
3B
3B
3B
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
Rated engine
speed
10
10
12
12
rpm
1500
1500
1500
1500
1500
1500
Continuous pow A
er ISO 3046
(10% overload
capability) (de
sign power DIN
6280, ISO 8528)
kW
325
358
407
448
524
576
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
25
25
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
85
85
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
2.6
2.8
2.30
2.35
2.7
2.9
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - DL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
100
100
101
101
LUBE-OIL SYSTEM
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.0
4.0
bar
5.4
5.4
5.4
5.4
5.0
5.0
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
10
10
12
12
CAPACITIES
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
43
43
53
53
64
64
Number of cylin
ders
10
10
12
12
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
dB(A)
121
121
121
122
121
122
Engine surface
R
noise with atte
nuated intake
noise (filter) - DL
(sound power
level LW, ISO
6798+2dB (A)
tolerance)
dB(A)
120
122
Exhaust noise,
R
unsilenced - DL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
REFERENCE CONDITIONS
Engine model
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
8V1600
8V1600
10V1600
10V1600
12V1600
12V1600
G10F
G20F
G10F
G20F
G10F
G20F
3B
3B
3B
3B
3B
3B
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
Rated engine
speed
10
10
12
12
rpm
1500
1500
1500
1500
1500
1500
Continuous pow A
er ISO 3046
(10% overload
capability) (de
sign power DIN
6280, ISO 8528)
kW
358
358
407
448
524
576
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
15
15
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
30
30
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
3.04
3.12
2.65
2.92
3.0
3.4
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - DL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
100
100
101
101
LUBE-OIL SYSTEM
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.0
4.0
bar
5.4
5.4
5.4
5.4
5.2
5.0
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
10
10
12
12
CAPACITIES
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
43
43
53
53
64
64
Number of cylin
ders
10
10
12
12
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
dB(A)
121
121
121
122
121
122
Engine surface
R
noise with atte
nuated intake
noise (filter) - DL
(sound power
level LW, ISO
6798+2dB (A)
tolerance)
dB(A)
120
122
Exhaust noise,
R
unsilenced - DL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
REFERENCE CONDITIONS
Engine model
8V1600
G10S
G20S
G20S
G10S
G20S
3B
3B
3B
3B
3B
25
25
25
25
25
1000
1000
1000
1000
1000
100
100
100
100
100
Application group
Intake air temperature
Barometric pressure
mbar
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
Rated engine speed
10
12
12
rpm
1800
1800
1800
1800
1800
kW
371
408
511
561
608
10
12
12
mbar
25
25
25
25
25
mbar
50
50
50
50
50
Exhaust overpressure
mbar
85
85
85
85
85
mbar
150
150
150
150
150
10
12
12
SAE
01
01
01
01
01
Flywheel interface
DISC
14"
14"
14"
14"
14"
AIR / EXHAUST
Number of cylinders
Charge-air pressure before
cylinder - DL
bar abs
10
12
12
3.1
2.77
2.77
3.1
3.1
10
12
12
95
95
95
95
95
105
105
105
105
105
109
109
109
109
109
50
50
50
50
50
bar
0.7
0.7
0.7
10
12
12
LUBE-OIL SYSTEM
Number of cylinders
Lube oil operating tempera
ture before engine, from
87
87
87
87
87
100
100
101
101
101
bar
4.5
4.5
4.5
4.5
4.5
bar
5.4
5.4
5.4
5.4
5.4
10
12
12
Number of cylinders
Fuel pressure at engine inlet L
connection, min. (when en
gine is starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
bar
0.5
0.5
0.5
0.5
0.5
10
12
12
-20
-20
-20
-20
-20
rpm
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
FUEL SYSTEM
CAPACITIES
Number of cylinders
10
12
12
Liters
50*
50*
60*
65
65
Liters
43
43
53
64
64
Liters
36
36
46
56
56
Liters
43
43
53
64
64
10
12
12
1444
1444
1749
1950
2022
10
12
12
kg
ACOUSTICS
Number of cylinders
dB(A)
121
121
121
120
121
dB(A)
123
122
REFERENCE CONDITIONS
Engine model
8V1600
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
G70F
G80F
G70F
G80F
G70F
G80F
3D
3D
3D
3D
3D
3D
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
10
10
12
12
Rated engine
speed
rpm
1500
1500
1500
1500
1500
1500
kW
358
394
448
493
576
634
Number of cylin
ders
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
15
15
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
30
30
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
3.0
3.1
2.92
2.94
3.4
3.4
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - BL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
LUBE-OIL SYSTEM
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
100
100
101
101
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.0
4.0
bar
5.4
5.4
5.4
5.4
5.2
5.0
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
10
10
12
12
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
46
46
60.5
60.5
72.5
72.5
CAPACITIES
Number of cylin
ders
10
10
12
12
Liters
43
43
53
53
64
64
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
Exhaust noise,
unsilenced - BL
(free-field sound
pressure level
Lp, 1m distance,
ISO 6798,
+3dB(A) toler
ance)
dB(A)
109
109
109
110
110
110
Exhaust noise,
R
unsilenced - BL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
dB(A)
122
122
122
123
123
123
REFERENCE CONDITIONS
Engine model
8V1600
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
G70F
G80F
G70F
G80F
G70F
G80F
3D
3D
3D
3D
3D
3D
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
10
10
12
12
Rated engine
speed
rpm
1500
1500
1500
1500
1500
1500
kW
358
394
448
493
576
634
Number of cylin
ders
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
25
25
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
85
85
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
2.9
2.9
2.35
2.77
3.4
3.2
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - BL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
LUBE-OIL SYSTEM
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
100
100
101
101
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.0
4.2
bar
5.4
5.4
5.4
5.4
5.0
5.1
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
10
10
12
12
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
46
46
60.5
60.5
72.5
72.5
CAPACITIES
Number of cylin
ders
10
10
12
12
Liters
43
43
53
53
64
64
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
Exhaust noise,
unsilenced - BL
(free-field sound
pressure level
Lp, 1m distance,
ISO 6798,
+3dB(A) toler
ance)
dB(A)
109
109
109
110
109
110
Exhaust noise,
R
unsilenced - BL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
dB(A)
122
122
122
123
122
123
REFERENCE CONDITIONS
Engine model
8V1600
Application group
Intake air temperature
Barometric pressure
mbar
G70F
G80F
G70F
G80F
3D
3D
3D
3D
25
25
25
25
1000
1000
1000
1000
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
10
10
rpm
1500
1500
1500
1500
kW
358
394
448
493
10
10
mbar
25
25
25
25
mbar
50
50
50
50
Exhaust overpressure
mbar
85
85
85
85
mbar
150
150
150
150
10
10
Number of cylinders
Standard housing connecting flange (en
gine main PTO)
SAE
01
01
01
01
Flywheel interface
DISC
14"
14"
14"
14"
10
10
3.12
3.27
3.12
3.27
AIR / EXHAUST
Number of cylinders
Charge-air pressure before cylinder - BL R
bar abs
10
10
95
95
95
95
105
105
105
105
109
109
109
109
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
LUBE-OIL SYSTEM
Number of cylinders
Lube oil operating temperature before
engine, from
87
87
87
87
100
100
100
100
bar
4.5
4.5
4.5
4.5
bar
5.4
5.4
5.4
5.4
10
10
FUEL SYSTEM
Number of cylinders
Fuel pressure at engine inlet connection, L
min. (when engine is starting)
bar
-0.5
-0.5
-0.5
-0.5
bar
0.5
0.5
0.5
0.5
10
10
Number of cylinders
Cold start capability: air temperature (w/
o start aid, w/o preheating) - (case A)
-20
-20
-20
-20
rpm
80
80
80
80
Firing speed, to
rpm
120
120
120
120
10
10
CAPACITIES
Number of cylinders
Engine coolant capacity, engine side
(without cooling equipment)
Liters
50*
50*
60*
60*
Liters
46
46
60.5
60.5
Liters
43
43
53
53
Number of cylinders
10
10
Liters
36
36
46
46
Liters
43
43
53
53
10
10
1444
1444
1749
1749
10
10
kg
ACOUSTICS
Number of cylinders
R
dB(A)
109
109
109
110
dB(A)
122
122
122
123
REFERENCE CONDITIONS
Engine model
8V1600
Application group
Intake air temperature
Barometric pressure
mbar
G70S
G70S
G70S
G70S
3D
3D
3D
3D
25
25
25
25
1000
1000
1000
1000
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
12
12
rpm
1800
1800
1800
1800
kW
408
408
613
613
12
12
mbar
25
25
25
25
mbar
50
50
50
50
Exhaust overpressure
mbar
85
85
85
85
mbar
150
150
150
150
12
12
Number of cylinders
Standard housing connecting flange (en
gine main PTO)
SAE
01
01
01
01
Flywheel interface
DISC
14"
14"
14"
14"
12
12
3.1
3.
3.2
3.1
AIR / EXHAUST
Number of cylinders
Charge-air pressure before cylinder - BL R
bar abs
12
12
95
95
95
95
105
105
105
105
109
109
109
109
50
50
50
50
bar
0.7
0.7
12
12
LUBE-OIL SYSTEM
Number of cylinders
Lube oil operating temperature before
engine, from
87
87
87
87
100
100
101
101
bar
4.5
4.5
4.5
4.5
bar
5.4
5.4
5.4
5.4
12
12
FUEL SYSTEM
Number of cylinders
Fuel pressure at engine inlet connection, L
min. (when engine is starting)
bar
-0.5
-0.5
-0.5
-0.5
bar
0.5
0.5
0.5
0.5
12
12
Number of cylinders
Cold start capability: air temperature (w/
o start aid, w/o preheating) - (case A)
-20
-20
-20
-20
rpm
80
80
80
80
Firing speed, to
rpm
120
120
120
120
12
12
CAPACITIES
Number of cylinders
Engine coolant capacity, engine side
(without cooling equipment)
Liters
50*
50*
65
65
Liters
46
46
72.5
72.5
Liters
43
43
64
64
Number of cylinders
12
12
Liters
36
36
56
56
Liters
43
43
64
64
12
12
1444
1444
2022
1950
12
12
kg
ACOUSTICS
Number of cylinders
R
dB(A)
109
109
109
109
dB(A)
122
122
122
122
REFERENCE CONDITIONS
Engine model
8V1600
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
G80S
G80S
G80S
G80S
G80S
G80S
3D
3D
3D
3D
3D
3D
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
10
10
12
12
Rated engine
speed
rpm
1800
1800
1800
1800
1800
1800
kW
448
448
561
561
668
668
Number of cylin
ders
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
25
25
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
85
85
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
3.0
3.0
2.93
2.93
3.2
3.2
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - BL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
LUBE-OIL SYSTEM
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
101
101
101
101
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.5
4.5
bar
5.4
5.4
5.4
5.4
5.4
5.4
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
10
10
12
12
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
46
46
60.5
60.5
72.5
72.5
CAPACITIES
Number of cylin
ders
10
10
12
12
Liters
43
43
53
53
64
64
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
Exhaust noise,
unsilenced - BL
(free-field sound
pressure level
Lp, 1m distance,
ISO 6798,
+3dB(A) toler
ance)
dB(A)
109
109
110
110
110
110
Exhaust noise,
R
unsilenced - BL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
dB(A)
122
122
123
123
123
123
REFERENCE CONDITIONS
Engine model
8V1600
Application
group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
G40F
G50F
G40F
G50F
G40F
G50F
3C
3C
3C
3C
3C
3C
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
10
10
12
12
Rated engine
speed
rpm
1500
1500
1500
1500
1500
1500
kW
358
394
448
493
576
634
Number of cylin
ders
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
15
15
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
30
30
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
2.9
2.92
2.65
2.92
3.0
3.4
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - DL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
LUBE-OIL SYSTEM
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
100
100
101
101
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.0
4.0
bar
5.4
5.4
5.4
5.4
5.2
5.0
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
10
120
10
10
12
12
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
43
43
53
53
64
64
CAPACITIES
Number of cylin
ders
10
10
12
12
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
dB(A)
121
121
121
122
121
122
Engine surface
R
noise with atte
nuated intake
noise (filter) - DL
(sound power
level LW, ISO
6798+2dB (A)
tolerance)
dB(A)
120
122
Exhaust noise,
R
unsilenced - DL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
REFERENCE CONDITIONS
Engine model
8V1600
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
G40F
G50F
G40F
G50F
G40F
G50F
3C
3C
3C
3C
3C
3C
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
10
10
12
12
Rated engine
speed
rpm
1500
1500
1500
1500
1500
1500
kW
358
394
448
493
576
634
Number of cylin
ders
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
25
25
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
85
85
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
2.6
2.8
2.30
2.35
2.7
2.9
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - DL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
LUBE-OIL SYSTEM
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
100
100
101
101
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.5
4.5
bar
5.4
5.4
5.4
5.4
5.4
5.4
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.5
0.5
0.5
0.5
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
10
10
12
12
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
43
43
53
53
64
64
CAPACITIES
Number of cylin
ders
10
10
12
12
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
dB(A)
121
121
121
122
121
122
Engine surface
R
noise with atte
nuated intake
noise (filter) - DL
(sound power
level LW, ISO
6798+2dB (A)
tolerance)
dB(A)
120
122
Exhaust noise,
R
unsilenced - DL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
REFERENCE CONDITIONS
Engine model
8V1600
Application group
Intake air temperature
Barometric pressure
mbar
G40F
G50F
G40F
G50F
3C
3C
3C
3C
25
25
25
25
1000
1000
1000
1000
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
10
10
rpm
1500
1500
1500
1500
kW
394
394
448
493
10
10
mbar
25
25
25
25
mbar
50
50
50
50
Exhaust overpressure
mbar
85
85
85
85
mbar
150
150
150
150
10
10
Number of cylinders
Standard housing connecting flange (en
gine main PTO)
SAE
01
01
01
01
Flywheel interface
DISC
14"
14"
14"
14"
10
10
2.43
3.12
3.04
3.12
AIR / EXHAUST
Number of cylinders
Charge-air pressure before cylinder - DL R
bar abs
10
10
95
95
95
95
105
105
105
105
109
109
109
109
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
LUBE-OIL SYSTEM
Number of cylinders
Lube oil operating temperature before
engine, from
87
87
87
87
100
100
100
100
bar
4.5
4.5
4.5
4.5
bar
5.4
5.4
5.4
5.4
10
10
FUEL SYSTEM
Number of cylinders
Fuel pressure at engine inlet connection, L
min. (when engine is starting)
bar
-0.5
-0.5
-0.5
-0.5
bar
0.5
0.5
0.5
0.5
10
10
Number of cylinders
Cold start capability: air temperature (w/
o start aid, w/o preheating) - (case A)
-20
-20
-20
-20
rpm
80
80
80
80
Firing speed, to
rpm
120
120
120
120
10
10
CAPACITIES
Number of cylinders
Engine coolant capacity, engine side
(without cooling equipment)
Liters
50*
50*
60*
60*
Liters
43
43
53
53
Number of cylinders
10
10
Liters
36
36
46
46
Liters
43
43
53
53
10
10
1444
1444
1749
1749
10
10
121
121
121
122
kg
ACOUSTICS
Number of cylinders
dB(A)
REFERENCE CONDITIONS
Engine model
Application group
Intake air temperature
Barometric pressure
mbar
8V1600
8V1600
12V1600
12V1600
B30S
B30S
B30S
B30S
3B
3B
3B
3B
25
25
25
25
1000
1000
1000
1000
100
100
100
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
Rated engine speed
12
12
rpm
1500
1800
1500
1800
kW
325
371
524
561
kW
358
408
576
613
12
12
Number of cylinders
Intake depression (new filter)
mbar
25
25
25
25
mbar
50
50
50
50
Exhaust overpressure
mbar
85
85
85
85
mbar
150
150
150
150
12
12
01
01
01
01
14"
14"
14"
14"
SAE
AIR / EXHAUST
Number of cylinders
12
12
bar abs
2.5
2.9
2.7
3.1
bar abs
2.7
3.1
2.9
3.2
12
12
95
95
95
95
105
105
105
105
109
109
109
109
50
50
50
50
bar
0.7
0.7
12
12
LUBE-OIL SYSTEM
Number of cylinders
Lube oil operating temperature before
engine, from
87
87
87
87
100
100
101
101
bar
4.5
4.5
4.0
4.5
bar
5.4
5.4
5.0
5.4
12
12
FUEL SYSTEM
Number of cylinders
Fuel pressure at engine inlet connection, L
min. (when engine is starting)
bar
-0.5
-0.5
-0.5
-0.5
bar
0.5
0.5
0.5
0.5
12
12
Number of cylinders
Cold start capability: air temperature (w/
o start aid, w/o preheating) - (case A)
-20
-20
-20
-20
rpm
80
80
80
80
Firing speed, to
rpm
120
120
120
120
CAPACITIES
Number of cylinders
12
12
Liters
50*
50*
65
65
Liters
46
46
72.5
72.5
Liters
43
43
64
64
Liters
36
36
56
56
Liters
43
43
64
64
12
12
ACOUSTICS
Number of cylinders
dB(A)
121
123
121
120
dB(A)
109
112
109
119
dB(A)
121
124
122
122
dB(A)
115
120
120
123
REFERENCE CONDITIONS
Engine model
8V1600
B40S
B40S
B40S
B40S
B40S
B40S
3B
3B
3B
3B
3B
3B
25
25
25
25
25
25
1000
1000
1000
1000
1000
1000
100
100
100
100
100
100
Application group
Intake air tem
perature
Barometric pres
sure
mbar
Site altitude
above sea level
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylin
ders
Rated engine
speed
10
10
12
12
rpm
1500
1800
1800
1500
1800
1500
Continuous pow A
er ISO 3046
(10% overload
capability) (de
sign power DIN
6280, ISO 8528)
kW
394
408
511
448
608
576
Number of cylin
ders
10
10
12
12
Intake depres
sion (new filter)
mbar
25
25
25
25
25
25
Intake depres
sion, max.
mbar
50
50
50
50
50
50
Exhaust over
pressure
mbar
85
85
85
85
85
85
Exhaust over
pressure, max.
mbar
150
150
150
150
150
150
10
10
12
12
Standard hous
ing connecting
flange (engine
main PTO)
SAE
01
01
01
01
01
01
Flywheel inter
face
DISC
14"
14"
14"
14"
14"
14"
10
10
12
12
3.12
2.77
2.77
3.12
3.1
2.9
10
10
12
12
AIR / EXHAUST
Number of cylin
ders
Charge-air pres R
sure before cylin
der - DL
bar abs
95
95
95
95
95
95
Coolant tempera R
ture after engine,
warning
105
105
105
105
105
105
Coolant tempera L
ture after engine,
shutdown
109
109
109
109
109
109
Coolant anti
freeze content,
max.
50
50
50
50
50
50
bar
0.7
0.7
0.7
0.7
10
10
12
12
Pressure loss in L
off-engine cool
ing system, max.
LUBE-OIL SYSTEM
Number of cylin
ders
Lube oil operat
ing temperature
before engine,
from
87
87
87
87
87
87
100
100
101
100
101
101
Number of cylin
ders
10
10
12
12
bar
4.5
4.5
4.5
4.5
4.5
4.0
bar
5.4
5.4
5.4
5.4
5.4
5.0
10
10
12
12
FUEL SYSTEM
Number of cylin
ders
Fuel pressure at
engine inlet con
nection, min.
(when engine is
starting)
bar
-0.5
-0.5
-0.5
-0.5
-0.5
-0.5
Fuel pressure at
engine inlet con
nection, max.
(when engine is
starting)
bar
0.5
0.5
0.0
0.0
0.0
0.0
10
10
12
12
-20
-20
-20
-20
-20
-20
Firing speed,
from
rpm
80
80
80
80
80
80
Firing speed, to
rpm
120
120
120
120
120
120
10
10
12
12
Number of cylin
ders
Engine coolant
capacity, engine
side (without
cooling equip
ment)
Liters
50*
50*
60*
60*
65
65
Liters
43
43
53
53
64
64
CAPACITIES
Number of cylin
ders
10
10
12
12
Liters
36
36
46
46
56
56
Liters
43
43
53
53
64
64
10
10
12
12
1444
1444
1749
1749
2022
2022
10
10
12
12
kg
ACOUSTICS
Number of cylin
ders
dB(A)
121
121
121
122
121
122
Engine surface
R
noise with atte
nuated intake
noise (filter) - DL
(sound power
level LW, ISO
6798+2dB (A)
tolerance)
dB(A)
122
122
Exhaust noise,
R
unsilenced - DL
(sound power
level LW, ISO
6798+3dB(A) tol
erance)
REFERENCE CONDITIONS
Engine model
10V1600
B50F
Application group
3B
Barometric pressure
mbar
25
1000
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
10
rpm
1500
Continuous power ISO 3046 (10% overload capability) (design power DIN
6280, ISO 8528)
kW
448
10
mbar
15
mbar
50
Exhaust overpressure
mbar
30
mbar
150
SAE
01
Flywheel interface
DISC
14"
AIR / EXHAUST
Number of cylinders
Charge-air pressure before cylinder - DL
10
R
bar abs
2.92
Number of cylinders
10
95
105
109
50
bar
0.7
LUBE-OIL SYSTEM
Number of cylinders
10
87
100
bar
4.5
bar
5.4
FUEL SYSTEM
Number of cylinders
10
bar
-0.5
bar
0.0
10
Cold start capability: air temperature (w/o start aid, w/o preheating) - (case
A)
-20
rpm
80
Firing speed, to
rpm
120
CAPACITIES
Number of cylinders
10
Liters
60*
Oil change quantity, max. (standard oil system) (Option: max. operating in
clinations)
Liters
53
Oil pan capacity at dipstick mark min. (standard oil system) (Option: max.
operating inclinations)
Liters
46
Oil pan capacity at dipstick mark max. (standard oil system) (Option: max. L
operating inclinations)
Liters
53
10
kg
1749
ACOUSTICS
Number of cylinders
R
dB(A)
122
10
REFERENCE CONDITIONS
Engine model
10V1600
B50F
Application group
3B
Barometric pressure
mbar
25
1000
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
10
rpm
1500
Continuous power ISO 3046 (10% overload capability) (design power DIN
6280, ISO 8528)
kW
448
10
mbar
25
mbar
50
Exhaust overpressure
mbar
85
mbar
150
Number of cylinders
10
SAE
01
Flywheel interface
DISC
14"
AIR / EXHAUST
Number of cylinders
Charge-air pressure before cylinder - DL
10
R
bar abs
2.35
10
95
105
109
50
bar
0.7
LUBE-OIL SYSTEM
Number of cylinders
10
87
100
bar
4.5
bar
5.4
FUEL SYSTEM
Number of cylinders
10
bar
-0.5
bar
0.0
10
Cold start capability: air temperature (w/o start aid, w/o preheating) - (case
A)
-20
rpm
80
Firing speed, to
rpm
120
CAPACITIES
10
Liters
60*
Oil change quantity, max. (standard oil system) (Option: max. operating in
clinations)
Liters
53
Oil pan capacity at dipstick mark min. (standard oil system) (Option: max.
operating inclinations)
Liters
46
Oil pan capacity at dipstick mark max. (standard oil system) (Option: max. L
operating inclinations)
Liters
53
10
R
kg
1749
Number of cylinders
ACOUSTICS
Number of cylinders
10
R
dB(A)
122
REFERENCE CONDITIONS
Engine model
10V1600
B50F
Application group
3B
Barometric pressure
mbar
25
1000
100
POWER-RELATED DATA (power ratings are net brake power as per ISO 3046)
Number of cylinders
10
rpm
1500
Continuous power ISO 3046 (10% overload capability) (design power DIN
6280, ISO 8528)
kW
448
10
mbar
25
mbar
50
Exhaust overpressure
mbar
85
mbar
150
SAE
01
Flywheel interface
DISC
14"
AIR / EXHAUST
Number of cylinders
Charge-air pressure before cylinder - DL
10
R
bar abs
3.12
Number of cylinders
10
95
105
109
50
bar
0.7
LUBE-OIL SYSTEM
Number of cylinders
10
87
100
bar
4.5
bar
5.4
FUEL SYSTEM
Number of cylinders
10
bar
-0.5
bar
0.0
10
Cold start capability: air temperature (w/o start aid, w/o preheating) - (case
A)
-20
rpm
80
Firing speed, to
rpm
120
CAPACITIES
Number of cylinders
10
Liters
60*
Oil change quantity, max. (standard oil system) (Option: max. operating in
clinations)
Liters
53
Oil pan capacity at dipstick mark min. (standard oil system) (Option: max.
operating inclinations)
Liters
46
Oil pan capacity at dipstick mark max. (standard oil system) (Option: max. L
operating inclinations)
Liters
53
10
kg
1749
ACOUSTICS
Number of cylinders
R
dB(A)
122
10
A1B4A4A2B3A3B2B1
10 V
A1B4A4B3A3B2A2B5A5B1
12 V
A1B2A5B4A3B1A6B5A2B3A4B6
Direction of rotation
Length (A)
Width (B)
approx.
10 V
approx. 1470 mm
12 V
approx. 1620 mm
8V
approx. 1240 mm
10 V
approx. 1240 mm
12 V
approx. 1240 mm
8V
approx. 1185 mm
10 V
approx. 1185 mm
12 V
approx. 1185 mm
Height (C)
8V
4 Operation
4.1 Putting the engine into operation after extended out-ofservice-periods (>3 months)
Preconditions
Engine is stopped and starting disabled.
MTU Fluids and Lubricants Specifications (A001063/..) are available.
Putting the engine into operation after extended out-of-service-periods (>3 months)
Item
Task
Engine
Fuel system
Coolant circuit
If engine is out of service for more than one year, change engine coolant
( Page 111).
Coolant circuit
Engine governor
Monitoring equipment
Engine/generator control
system
Switch ON;
Startup
Item
Task
Coolant system
Monitoring equipment
Engine/generator control
system
Switch ON;
WARNING
Preparation
Item
Task
Task
Task
Engine
CAUTION
Preparation
Note:
Action
Switchgear cabinet, control Activate pushbutton for Override input of the ECU.
panel etc. (depending on
Certain shutdown criteria and/or starting prerequisites are ignored.
manufacturer)
Switchgear cabinet, control Actuate start button, for further starting sequence, refer to engine start
panel etc. (depending on
( Page 83).
manufacturer)
Control and display panels
WARNING
Operational checks
Item
Action
Air filter
Engine oil
Preparation
Item
Task
Engine
After the generator breaker has been opened, allow the engine to cool
down by running it idle for approx. 5 minutes.
Stop engine
Item
Task
Task
Press pushbutton.
Engine is stopped by disconnecting the power supply to the ECU;
signalization (e.g. by horn, flashing lamp) is released.
Task
Engine/generator/pump
control
Item
Coolant circuit
Engine/generator/pump
control
Switch OFF.
Item
5 Maintenance
5.1 Maintenance and servicing
Preface
Low operating and maintenance costs as well as operational reliability and availability depend on mainte
nance and servicing being carried out in compliance with MTU's specifications and instructions.
The overall system, of which the engine is an integral part, must be maintained in such a way as to en
sure trouble-free engine operation at all times. For this purpose always:
ensure that sufficient fuel of approved quality is provided,
ensure that the combustion air is dry and clean.
Notes on maintenance:
Special care should be taken to keep the machinery plant in a clean and serviceable condition at all
times to facilitate detection of possible leaks and prevent consequential damage.
Protect rubber and synthetic components from oil and fuel, never treat with organic detergents. Wipe
with a dry cloth only.
Always replace all seals and gaskets. Our Product Support Service will always be available should
assistance be required.
Note:
The maintenance schedule matrix finishes with extended component maintenance. Following this, main
tenance work must then be continued at the specified intervals.
Out-of-service periods
If the engine is to remain out of service for more than 1 month, carry out engine preservation procedures
according to the Fluids and Lubricants Specifications, MTU Publication No. A001063/... .
The specification of fluids and lubricants, guidelines for maintenance and change intervals as well as a
list of approved fluids and lubricants are provided in the MTU Fluids and Lubricants Specifications
A001063/.. Use only fluids and lubricants which comply with the MTU Fluids and Lubricants Specifica
tions.
( Page 85)
( Page 85)
( Page 85)
( Page 101)
( Page 102)
( Page 120)
( Page 103)
( Page 96)
( Page 120)
6 Troubleshooting
6.1 Troubleshooting
Engine does not turn when starter is actuated
Component
Probable Cause
Task
Battery
Low or defective
Starter
Engine wiring
Defective
Engine/generator
control system
Engine governor
Engine
Contact Service.
Probable Cause
Task
Starter
Engine wiring
Defective
Fuel system
Not vented
Engine governor
Defective
Contact Service.
Component
Probable Cause
Task
Injector defective
Contact Service.
Engine wiring
Defective
Fuel system
Not vented
Engine governor
Defective
Contact Service.
Probable Cause
Task
Fuel supply
Air supply
Injector defective
Contact Service.
Component
Probable Cause
Task
Engine wiring
Defective
Engine
Overload
Contact Service.
Probable Cause
Task
Injector defective
Contact Service.
Speed sensor
Defective
Contact Service.
Fuel system
Not vented
Engine governor
Defective
Contact Service.
Probable Cause
Task
Engine room
Probable Cause
Task
Air supply
Contact Service.
Probable Cause
Task
Air supply
Injector defective
Contact Service.
Engine
Overload
Contact Service.
Component
Probable Cause
Task
Engine oil
Contact Service.
Probable Cause
Task
Engine
7 Task Description
7.1 Engine
7.1.1
DANGER
1.
2.
3.
7.1.2
DANGER
WARNING
1.
2.
3.
4.
Part No.
Qty.
Feeler gauge
Y20010128
F30026582
Box wrench, 14 mm
F30028346
Allen key, 5 mm
F30002815
Barring device
F6790714
Preparatory steps
1.
2.
3.
4.
1
2
I
X
3.
4.
5.
4.
5.
Result:
Tighten locknut (1) with torque wrench to specified torque, holding adjusting screw (2) firm with Allen
screw.
Name
Size
Type
Nut
M10 x 1
Tightening torque
Lubricant
Value/Standard
43 Nm +4 Nm
Check if the feeler gauge just passes through between valve bridge and rocker arm (3).
If not, adjust valve clearance.
Final steps
Remove barring device.
Install cover.
Install cylinder head cover ( Page 99).
1.
2.
3.
7.2.2
5.
Fit cylinder head cover and tighten screws with torque wrench to the specified tightening torque.
Name
Size
Type
M8
Preload torque
Lubricant
Value/Standard
10 Nm
Size
Type
M8
Tightening torque
Lubricant
Value/Standard
20 Nm
6.
WARNING
4.
5.
Part No.
Qty.
F30379104
4.
7.4.2
WARNING
CAUTION
Part No.
Qty.
F30379104
4.
Part No.
Qty.
1.
2.
7.5.2
5.
2.
Result:
1.
2.
3.
4.
5.
5 minutes after stopping the engine, remove oil dipstick (1) from the guide tube and wipe it.
Insert oil dipstick (1) into guide tube up to the stop, withdraw after approx. 10 seconds and check oil lev
el.
Oil level must be between min. and max. marks.
If necessary, top up to "max." mark ( Page 108).
Insert oil dipstick (1) in guide tube up to the stop.
7.8.2
Part No.
Qty.
Engine oil
WARNING
Hot oil.
Oil can contain combustion residues which are harmful to health.
Risk of injury and poisoning!
Wear protective clothing, gloves, and goggles / safety mask.
Avoid contact with skin.
Do not inhale oil vapor.
1.
2.
3.
Insert drain plug (2) and use torque wrench to tighten to specified tightening torque.
Name
Size
Drain plug
4.
Type
Lubricant
Value/Standard
Tightening torque
(Engine oil)
100 Nm
WARNING
Part No.
Qty.
F30510423
Ratchet
F30027340
Socket, 32 mm
F30006120
Engine oil
Oil filter element
Hot oil.
Oil can contain combustion residues which are harmful to health.
Risk of injury and poisoning!
Wear protective clothing, gloves, and goggles / safety mask.
Avoid contact with skin.
Do not inhale oil vapor.
5.
6.
7.
8.
Screw on cover (1) with oil filter element (3) and tighten to the specified torque with a torque wrench.
Name
Cover
9.
10.
11.
Size
Type
Lubricant
Value/Standard
Tightening torque
(Engine oil)
35 Nm
WARNING
1.
2.
7.10.2
Part No.
Qty.
Coolant
1.
2.
7.10.3
Part No.
Engine oil
Sealing ring
WARNING
Qty.
Preparatory steps
1.
2.
2.
3.
4.
5.
Insert drain plug with new sealing ring and use torque wrench to tighten to specified tightening torque.
Name
Drain plug
6.
Size
Type
Lubricant
Value/Standard
Tightening torque
(Engine oil)
100 Nm
1.
7.10.4
Part No.
Qty.
Coolant
WARNING
WARNING
CAUTION
Preparatory steps
1.
2.
Coolant Filling
1.
2.
3.
Fill coolant through filler neck on expansion tank or through filling line until coolant level reaches lower
edge of cast-in eye or marking plate.
Check proper condition of breather valve, clean sealing faces if required.
Fit breather valve and close it.
Final steps
Start the engine and operate it at idle speed for some minutes.
Check coolant level ( Page 110), top up if required.
1.
2.
7.10.5
DANGER
WARNING
2.
3.
3.
4.
7.11.2
Findings
Action
Drive belt A
Singular cracks
None
Drive belt
Drive belt B
Drive belt C
Chunking
Item
7.11.3
Part No.
Qty.
Tester
Y4345711
Y20097430
Y20097431
Application
Measured value
Measured value
Initial assembly
2250 N
1620 N
1080 N
If the measured values deviate from the specifications above, adjust drive belt tension ( Page 116).
Install protective cover.
7.
8.
Measured value
Measured value
Measured value
Initial assembly
1000 N
720 N
480 N
If the measured values deviate from the specifications above, adjust drive belt tension ( Page 116).
Install protective cover.
7.
8.
Measured value
7.11.4
Part No.
Qty.
Note:
6.
7.
8.
9.
10.
3.
4.
Note:
5.
6.
7.
1.
2.
6.
7.
Part No.
Qty.
Isopropyl alcohol
X00058037
6.
Close male connectors that are not plugged in with the protective cap supplied.
Clean dirty connector housings, sockets and contacts with isopropyl alcohol.
Ensure that all sensor connectors are securely engaged.
Note:
7.
8.
Check securing screws of cable clamps on engine and tighten loose threaded connections.
Ensure that cables are fixed in their clamps and cannot swing freely.
Check that cable ties are firm, tighten loose cable ties.
Replace faulty cable ties.
Visually inspect the following electrical line components for damage:
connector housings;
contacts;
sockets;
cables and terminals;
plug-in contacts.
( Contact Service) if cable conductors are damaged.
Note:
Designation / Use
Part No.
Qty.
Isopropyl alcohol
X00058037
Always use test connectors to enter the connectors. Never use test leads for this purpose.Otherwise the
contacts could be bent.
Note:
1.
2.
3.
7.13.2
2.
8 Appendix A
8.1 Abbreviations
Abbre Meaning
viation
Explanation
A/D
Analog/Digital
ADEC
AFRS
ANSI
ATL
Abgasturbolader
ATS
BR
Baureihe
Series
BV
Betriebsstoffvorschrift
CAN
CDC
CEL
CKT
Circuit
CLS
CPS
CTS
DDL
DDR
DIN
DL
Default Lost
DOC
DPF
DT
Diagnostic Tool
ECM
ECU
Engine governor
EDM
EE
Electrically Erasable Programmable Read
PROM Only Memory
EFPA
EGR
Abbre Meaning
viation
EMU
ETK
Ersatzteilkatalog
EUI
FPS
FRS
FTS
Explanation
Ground
HP
High pressure
HI
High
HIHI
High High
HT
High Temperature
IDM
INJ
Injector
ISO
KGS
Kraftgegenseite
KS
Kraftseite
LED
LO
Low
LOLO
Low Low
LSG
N/A
Not Applicable
LP
Low pressure
OEM
OI
Optimized Idle
OLS
OPS
OTS
OT
Oberer Totpunkt
PAN
Panel
Control panel
PIM
PWM
Modulated signal
P-xyz
Pressure-xyz
RL
Redundancy Lost
SAE
SD
Sensor Defect
Abbre Meaning
viation
Explanation
SEL
System Identifier
SRS
TDC cylinder 1
SS
Safety System
TBS
TCI
TCO
TD
Transmitter Deviation
TPS
TRS
T-xyz
Temperature-xyz
UT
Unterer Totpunkt
VNT
VSG
Variable-speed governor
VSS
WZK
Werkzeugkatalog
Tool Catalog
Local support
Experienced and qualified specialists place their knowledge and expertise at your disposal.
For locally available support, go to the MTU Internet site: http://www.mtu-online.com
24h hotline
With our 24h hotline and the outstanding flexibility of our service staff, we are always ready to assist you
either during operation, for preventive maintenance, corrective work in case of malfunction or changed
operating conditions, or for spare parts supply.
Your contact at Headquarters: Service-support@mtu-online.com
9 Appendix B
9.1 Special Tools
Allen key, 5 mm
Part No.:
F30002815
Qty.:
Used in:
1
7.2.1 Valve clearance Check and adjustment ( Page
96)
Part No.:
F6790714
Qty.:
Used in:
1
7.2.1 Valve clearance Check and adjustment ( Page
96)
Barring device
Qty.:
Used in:
1
7.11.3 Drive belt Tension check ( Page 118)
Part No.:
Y20097430
Qty.:
Used in:
1
7.11.3 Drive belt Tension check ( Page 118)
Part No.:
F30028346
Qty.:
Used in:
1
7.2.1 Valve clearance Check and adjustment ( Page
96)
Part No.:
Y20010128
Qty.:
Used in:
1
7.2.1 Valve clearance Check and adjustment ( Page
96)
Part No.:
F30379104
Qty.:
Used in:
1
7.4.1 Fuel filter Replacement ( Page 101)
Qty.:
Used in:
1
7.4.2 Fuel prefilter Replacement ( Page 102)
Box wrench, 14 mm
Feeler gauge
Filter wrench
Ratchet
Part No.:
F30027340
Qty.:
Used in:
1
7.9.1 Engine oil filter Replacement ( Page 109)
Part No.:
F30006120
Qty.:
Used in:
1
7.9.1 Engine oil filter Replacement ( Page 109)
Part No.:
Y4345711
Qty.:
Used in:
1
7.11.3 Drive belt Tension check ( Page 118)
Part No.:
F30026582
Qty.:
Used in:
1
7.2.1 Valve clearance Check and adjustment ( Page
96)
Socket, 32 mm
Tester
Qty.:
Used in:
1
7.9.1 Engine oil filter Replacement ( Page 109)
Part No.:
9.2 Index
A
Abbreviations125
Actuators16
After stopping the engine Engine remains ready for op
eration88
Air filter
Installation 104
Removal 104
Replacement 103
Auxiliary materials11
C
Connectors
Cleaning 123
Contact persons128
Cylinder
Designation 15
Cylinder head cover
Installation 99
Removal 99
D
Drive belt
Adjustment 116
Condition check 117
Replacement 120
Tension check 118
E
Engine
Barring with starting system 94
Test run 95
Wiring check 122
Engine coolant
Change 111
Draining 112
Filling 113
Level check 110
Engine coolant pump
Relief bore check 115
Engine data
10V 1600 B50F EU Nonroad Stage IIIA 76
10V 1600 B50F optimized fuel consumptiont 73
10V 1600 B50F, emissions-optimized 70
8/10/12V 1600 B40S, switchable frequency 66
8/10/12V 1600 G40F/G50F, emissions-optimized
52
8/10/12V 1600 G40F/G50F, optimized fuel consump
tion 56
8/10/12V 1600 G70F/G80F, emissions-optimized
34
8/10/12V 1600 G70F/G80F, optimized fuel consump
tion 38
8/10/12V 1600 G80S EPA Tier 2, 3 48
8/10V 1600 G40F/G50F EU Nonroad Stage IIIA 60
8/10V 1600 G70F/G80F Nonroad Stage III A 42
8/12V 1600 B30S, switchable frequency 63
8/12V 1600 G70S EPA Tier 2, 3 45
8V/10V/12V 1600 G10F/G20F emissions-optimized
18
8V/10V/12V 1600 G10F/G20F EU Nonroad Stage III
A 27
8V/10V/12V 1600 G10F/G20F, optimized fuel con
sumption 23
8V/10V/12V 1600 G10S/G20S EPA Tier 2, 3 31
Engine governor
Checking plug-in connections 124
Cleaning 123
Engine monitoring16
Engine oil
Change 108
Engine oil filter
Replacement 109
Engine oil level
Check 107
Engine side
Designation 15
Engine wiring
Check 122
Environmental protection11
F
Fire prevention11
Fluids and lubricants11
Fuel filter
Replacement 101
Fuel prefilter
Replacement 102
Fuel system
Venting 100
G
General conditions5
H
Hotline128
M
Maintenance task reference table91
Maintenance work
Safety regulations 8
MTU contact persons128
O
Operational checks 85
Organizational requirements6
P
Personnel requirements6
R
Relief bore
Engine coolant pump - Check 115
Repair work
Safety regulations 8
S
Safety instructions
Conventions 13
Safety regulations8
Safety system
Override 84
Sensors16
Service partners128
Spare parts service128
Starter
Condition check 106
V
Valve clearance
Adjustment 96
Check 96
W
Wiring - engine
Check 122