SI e

Back
Service Instructions
Summary of main chapters
Service instructions
Information
Safety
Customer informations
E-26.04.2004
E-26.04.2004
Index of complete terminal manual
Information
1.1
Information concept . . . . . . . . . . . . . . . . 1.1-5
1.2
Using the Operating Instructions . . . . . . . . . 1.2-7
1.3
Third-party documentation . . . . . . . . . . . 1.3-11
1.4
Copyright . . . . . . . . . . . . . . . . . . . . . 1.4-15
1.5
Validity of the operating instructions . . . . . . 1.5-17
Safety
2.1
General information . . . . . . . . . . . . . . . . 2.1-5
2.2
Fundamental safety instructions . . . . . . . . . 2.2-9
2.3
Hazard symbols and warning notices . . . . . 2.3-13
2.4
Safety equipment . . . . . . . . . . . . . . . . 2.4-19
3.1
CCP PCB customer information . . . . . . . . . 3.1-5
E-26.04.2004
Index of complete terminal manual
E-26.04.2004
Main chapter
1 Information
E-26.04.2004
E-26.04.2004
Main chapter index
Information
1.1
Information concept . . . . . . . . . . . . . . . . . . . 1.1-5
1.2
Using the Operating Instructions . . . . . . . . . . . . 1.2-7
1.3
1.2.1
About this manual . . . . . . . . . . . . . . . . 1.2-7
1.2.2
Symbols used . . . . . . . . . . . . . . . . . . 1.2-7
1.2.3
Descriptive elements . . . . . . . . . . . . . . . 1.2-8
1.2.4
Guidance elements . . . . . . . . . . . . . . . . 1.2-9
1.2.5
Machine positions . . . . . . . . . . . . . . . . 1.2-9
Third-party documentation . . . . . . . . . . . . . . 1.3-11

1.3.1
1.4
1.5
Suppliers . . . . . . . . . . . . . . . . . . . . 1.3-11
Copyright . . . . . . . . . . . . . . . . . . . . . . . . 1.4-15
1.4.1
Patents . . . . . . . . . . . . . . . . . . . . . 1.4-15
1.4.2
Copyright . . . . . . . . . . . . . . . . . . . 1.4-15
Validity of the operating instructions . . . . . . . . . 1.5-17

1.5.1
Picking points . . . . . . . . . . . . . . . . . 1.5-17
1.5.2
Type key . . . . . . . . . . . . . . . . . . . . 1.5-18
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Main chapter index
E-26.04.2004
1.1 Information concept
1.1
Information concept
The documentation for Sulzer Textil weaving machines is made
up of Operating Instructions and Supplements.
Fig. 1.1-1
The operating instructions consists of the Installation Guide,

User Manual and Adjustment Manual.
The installation guide contains detailed information about how to
set up a weaving machine prior to commissioning.
The user manual describes the control and display elements and
the control cabinet.
The adjustments and maintenance work that become necessary
during operation are described in the adjustment manual, which
will help suitably qualified personnel keep the weaving machine
running smoothly.
The electronic spare parts catalog, "Elspace", contains a detailed listing of all spare parts.
The "Circuit diagram" is always located in the box with the red
corners so that the appropriate documentation for each machine
type is always close at hand for the mill electrician.
The "Machine Software" configuration CD-ROM contains the
Terminal Help texts, all error messages (these can be printed),
the terminal simulator, circuit diagram, machine software, etc.
The "External suppliers documentation" provided by our vendors
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1.1-5
1.1 Information concept
contains information regarding additional bought-in equipment
1.1-6
E-26.04.2004
1.2 Using the Operating Instructions
1.2
Using the Operating Instructions

We advise you to read the following before using the Operating
Instructions.
In addition, read the chapter entitled "Safety" carefully.
1.2.1
About this manual

The operating instructions are structured in the form of a book.
Page numbering starts again at the beginning of each main
chapter.
The following signposts will direct you to the chapter you require.
Main chapter front sheet

shows the individual main chapters
General contents page
shows the chapter heading and the sections it contains
Main chapter contents
shows the sections and the subsections they contain
The header at the top of each page contains the name of the current section.
The footer at the bottom of the page contains the section
number, followed by a dash and the page number within the section.
1.2.2
Symbols used
The symbols used in the operating instructions are explained
here.
For an explanation of the safety symbols, refer to the chapter entitled "Safety".
Cross-references within the operating instructions or to other
documents or vendor manuals are indicated thus:
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1.2-7
1.2.3
Descriptive elements
i
Signposts
Brief "signposts" that describe how to find your way around
a chapter. Normally to be found at the beginning of a chapter.
) Notes
Used to highlight information. Have more or less the same
function as the Explanation element
Angle data
The angle data shows the angle that must be adopted by a
component during the operation being described.
9 Authorised personnel
Indicates which personnel are authorised to carry out the
tasks in the subsequent section.
Options are:
warp gaiter
Weaver
Weaveroom foreman
Mill electrician
Service technician
1.2-8
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1.2.4
Guidance elements
Maintenance interval: used to indicate that the following sequence of operations is to be performed regularly.
9 Requirements
Lists all the requirements that must be fulfilled before starting
the operation.
> Actions to be performed
these are the actions that have to be peformed and tell the
user what has to be done.
Explanations
The user is given some initial guidance regarding complicated
operations. This section will contain some background information and explain how various features interact.
1.2.5
Machine positions
Angle data
A number of settings must be made in various machine positions depending on the picking point of the projectile.
Picking point []
95
100
105
110
120
135
Machine position []
66
71
76
81
91
104
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1.2-9
Warning!
Severe personal injury and damage to property.
Unintentional start-up of the weaving machine during adjustment
work (with the sole exception of adjustments that according to
the operating instructions have to be carried out while the machine is running).
S Before commencing adjustment work, switch the main motor
over from automatic to manual operation at the terminal.
> Select [Settings] from the main menu.

> Press the [Main Motor] button.
> Select the [Settings] sub-menu.
> Switch the service switch to [Manual operation].
> Then turn the weaving machine to the required angle at creep
speed or by hand using the handwheel.
now on, all references in the operating instructions to

) From
the above procedure for switching the main motor from automatic operation [I] to manual operation [0] (or vice versa)
will be indicated by the following symbols:
1.2-10
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1.3 Third-party documentation
1.3
Third-party documentation
The following list contains the most important documentation relating to ancillary equipment.
The amount of additional documentation (operating manuals,
spare parts catalogues, diagrams, etc.) provided with each machine varies depending on the specific version of the weaving
machine.
Technical advice regarding these items of equipment or additional copies of the documentation can be obtained directly from
the manufacturer.
1.3.1
Suppliers
Operating instructions,
user guides, spare parts
catalogues
Address
Dobbys
Stubli AG
Seestrasse 240
CH-8810 Horgen
Switzerland
Tel. +41 (0)1 728 61 11
Fax +41 (0)1 728 62 11
Mail marcom@staeubli-ag.ch
Weft feeders
IRO Sweden AB
Karlsnsvgen 7
S-52322 Ulricehamn
Sweden
Tel. +46 321 29 700
Fax +46 321 29 800
Mail info@iro.se
L.G.L. Electronics S.p.A.
Via Foscolo, 156
I-24024 Gandino
Bergamo - Italy
Tel. +39 035 733 408
Fax +39 035 733 146
Mail lgl@lgl.it
http://www.lgl.it
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1.3-11
catalogues
Address
Weft detectors
Gebrder Loepfe AG
Kastellstrasse 10
CH-8623 Wetzikon
Switzerland
Tel. +41 (0)1 930 32 32
Fax +41 (0)1 930 31 00
Heald shafts
Grob AG
Seestrasse 80
CH-8810 Horgen
Switzerland
Tel. +41 (0)1 727 21 11
Fax +41 (0)1 727 24 59
Schmeing GmbH & Co
Holthausener Strasse 9
D-46325 Borken Weseke
Germany
Tel. +49 28 623 010
Fax +49 28 623 012 65
1.3-12
Warp stop motions
Grob AG
Seestrasse 80
CH-8810 Horgen
Switzerland
Tel. +41 (0)1 727 21 11
Fax +41 (0)1 727 24 59
Controls
SIG Positec
Automationen GmbH
Breslauer Strasse 7
D-77933 Lahr
Germany
Batch winders
Willy Grob AG
Alte Schmerikonerstrasse
CH-8733 Eschenbach
Switzerland
Tel. +41 (0)55 286 13 40
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catalogues
Address
Motors
Landert Motoren AG
CH-8180 Blach
Switzerland
Tel. +41 (0)1 863 51 11
Fax +41 (0)1 860 65 22
Dietz Motoren GmbH
Eisenbahnstrasse 67
D-73265 Dettingen unter Teck
Germany
Tel. +49 702 157 020
Fax +49 702 157 02 64
Lubricating equipment
Cleaning equipment
Schnitzler GmbH
Hffgeshofweg 26
D-47807 Krefeld
Germany
Programming units
EAT
Elektronische Ateliertechnik
Textil GmbH
Industriering Ost 64
D-47906 Kempen
Germany
Tel. +49 (0) 21 52 / 20 07-0
Fax +49 (0) 21 52 / 51 99 86
Transportation equipment
Warp beam lifting trucks
Genkinger Hebe- und

Frdertechnik GmbH
Postfach 1120
D-72521 Mnsingen
Germany
Tel. +49 81 18 60
Fax +49 73 81 186 49
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1.3-13
catalogues
Address
Jacquard machines
Stubli Lyon SA
F-69680 Chassieu/Lyon
France
Tel. +33 4 72 47 39 39
Fax +33 78 90 28 36
Bonas
Machine company Limited
Dukesway
Team Vally Trading Estate
Gateshead NE11 OLF
England
Tel. +44 191 491 04 44
Fax +44 191 491 09 99
Eltex of Sweden AB
Backgatan, 6
Box 608
S-343 24 Elmhult
Sweden
Tel. +46 476 48 800
Fax +46 476 13 400
Mail public@eltex.se
Grosse
Webereimaschinen GmbH
Rapsweg 9
D-89233 Neu-Ulm
Germany
Tel. +49 731 979 610
Fax +49 731 713 143
1.3-14
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1.4 Copyright
1.4
1.4.1
Copyright
Patents
Sulzer Textil weaving machines are protected by the following
patents:
US patent numbers
1.4.2
4,534,386
5,355,912
5,630,449
4,957,403
5,386,855
5,649,569
4,974,639
5,423,355
5,666,998
5,014,756
5,439,034
5,684,255
5,058,628
5,441,084
5,711,352
5,063,971
5,450,880
5,729,114
5,090,453
5,483,997
5,755,267
5,199,466
5,520,224
5,826,625
5,205,377
5,568,826
5,827,975
5,244,164
5,575,314
5,890,519
5,259,422
5,613,525
5,348,053
5,628,346
Copyright
Reproduction in any form of technical documentation for Sulzer
Textil weaving machines, including individual text passages, illustrations or tables, and its translation into other languages is
prohibited, except with the permission of Sultex Ltd.
All rights, especially copyrights, are retained by Sultex Ltd.
CH-8630 Rti.
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1.4-15
1.4 Copyright
1.4-16
E-26.04.2004
1.5 Validity of the operating instructions
1.5
Validity of the operating instructions

These operating instructions are for weaving machines in the
P7300 HP range.
1.5.1
Picking points
Projectiles have different picking points depending on the nominal width of the machine.
Fig. 1.5-1
The picking point is displayed on the machine type plate 1, on

the picking unit 2 and on the receiving unit 3.
Nominal width [cm]
Picking point []
190 / 220
135
280
120
330
110
360
105
390540
100
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1.5-17
1.5 Validity of the operating instructions
1.5.2
Type key
The type of weaving machine is also indicated on the type
plate 1.
Type specification
7300HP
190
Weaving system
Model
Fibre
B
W
S
P
H
Cotton
Wool
Synthetics
Polypropylene
Hard fibre
Nominal width [cm]

190 / 220 / 280 / 330 / 360 / 390 / 430 / 460 / 540
Colour selector
4 Electronic four colour
Shed formation
EP Cam motion
SP Dobby
J Jacquard machine
Supplement
R Equipment for heavy fabrics
D12 Small cross-section steel projectile with large gripper
1.5-18
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EP
D12
Main chapter
2 Safety
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Main chapter index
Safety
2.1
General information . . . . . . . . . . . . . . . . . . . 2.1-5
2.2
2.1.1
Liability. . . . . . . . . . . . . . . . . . . . . . 2.1-5
2.1.2
Authorized application . . . . . . . . . . . . . . 2.1-5
2.1.3
Alterations to the machine . . . . . . . . . . . . 2.1-5
2.1.4
Damage to the machine . . . . . . . . . . . . . 2.1-5
2.1.5
Obligations of the user . . . . . . . . . . . . . . 2.1-6
2.1.5.1
Operating instructions . . . . . . . . . . . . . . . 2.1-6
2.1.5.2
Personnel . . . . . . . . . . . . . . . . . . . . . 2.1-6
2.1.5.3
Competencies and responsibilities . . . . . . . . . 2.1-6
2.1.5.4
Access to weaveroom, visitors . . . . . . . . . . . 2.1-6
2.1.6
Additional directives and standards . . . . . . . 2.1-7
Fundamental safety instructions . . . . . . . . . . . . 2.2-9

2.2.1
Safety-conscious working . . . . . . . . . . . . 2.2-9
2.2.1.1
Protective equipment . . . . . . . . . . . . . . . 2.2-9
2.2.1.2
Working with harmful materials . . . . . . . . . . . 2.2-9
2.2.1.3
Hair and clothing . . . . . . . . . . . . . . . . 2.2-10
2.2.1.4
Before starting the machine . . . . . . . . . . . 2.2-10
2.2.1.5
Button operation/starting the machine . . . . . . 2.2-10
2.2.1.6
While the weaving machine is running . . . . . . 2.2-10
2.2.1.7
Scissors and tools . . . . . . . . . . . . . . . . 2.2-10
2.2.2
Working on the machine . . . . . . . . . . . . 2.2-11
2.2.3
Working on the electrical equipment . . . . . . 2.2-11
2.2.3.1
Before working on the electrical equipment . . . . 2.2-11
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Main chapter index
2.3
2.4
2.2.4
Working with the stroboscope . . . . . . . . . 2.2-12
2.2.5
Working with compressed air . . . . . . . . . 2.2-12
2.2.6
Noise hazards . . . . . . . . . . . . . . . . . 2.2-12
Hazard symbols and warning notices . . . . . . . . 2.3-13

2.3.1
Danger notices . . . . . . . . . . . . . . . . . 2.3-13
2.3.2
Warning notices . . . . . . . . . . . . . . . . 2.3-15
2.3.3
Caution notices . . . . . . . . . . . . . . . . 2.3-17
Safety equipment. . . . . . . . . . . . . . . . . . . . 2.4-19

2.4.1
Stickers, signs and notices . . . . . . . . . . . 2.4-19
2.4.2
Safety equipment . . . . . . . . . . . . . . . . 2.4-19
2.4.2.1
EMERGENCY STOP switch . . . . . . . . . . . 2.4-19
2.4.2.2
Safety circuit . . . . . . . . . . . . . . . . . . 2.4-20
2.4.2.3
Close safety circuit . . . . . . . . . . . . . . . 2.4-21
2.4.2.4
Open safety circuit . . . . . . . . . . . . . . . . 2.4-21
2.4.2.5
Main switch ON . . . . . . . . . . . . . . . . . 2.4-22
2.4.2.6
Main switch OFF . . . . . . . . . . . . . . . . 2.4-22
2.4.2.7
Main switch OFF and secured . . . . . . . . . . 2.4-23
2.4.3
Cabinet doors and covers . . . . . . . . . . . 2.4-24
2.4.3.1
Function . . . . . . . . . . . . . . . . . . . . 2.4-24
2.4.3.2
Weaving machine in operation . . . . . . . . . . 2.4-24
2.4.3.3
Weaving machine stopped . . . . . . . . . . . . 2.4-24
2.4.3.4
Checks, repairs, settings . . . . . . . . . . . . . 2.4-25
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2.1 General information
2.1
2.1.1
General information
Liability
Your weaving machine is state-of-the-art and meets all the requirements in respect of safe operation.
Despite this, some risks are involved when operating the machine. The safety instructions and warning symbols in these operating instructions are intended to help you protect yourself
against these risks.
Sultex Ltd. CH-8630 Rti, will deny any liability for damage resulting from non-compliance with these safety rules and warnings in these operating instructions.
2.1.2
Authorized application
Your weaving machine is designed to produce fabrics solely
within the agreed range.
Always observe the operating conditions specified by Sultex Ltd.
2.1.3
Alterations to the machine

Always inform Sultex Ltd. if you make any alterations to the mechanical or electrical systems of the weaving machine.
Sultex Ltd. will deny any liability for damage resulting from fitting
any other than original Sulzer Textil components.
2.1.4
Damage to the machine

In the event of damage to the machine, provide a detailed account of how the damage occurred (with photographs and drawings).
Notify Sultex Ltd. CH-8630 Rti, immediately of any damage.
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2.1-5
2.1.5
2.1.5.1
Obligations of the user

Operating instructions
Keep these operating instructions ready to hand at the weaving
machine.
2.1.5.2
Personnel
Employ only trained personnel on the weaving machine; these
personnel must have read and understood these operating instructions, at least the chapter Safety rules and the information
relating to their particular job.
Keep personnel continuously informed about safety rules and
measures and make sure these are complied with.
Ensure that personnel are familiar with the location and function
of all the safety equipment on the machine.
Make sufficient personnel protective equipment available to personnel. Protective equipment includes:
2.1.5.3
Hearing protection
Work wear
Safety shoes and gloves
Safety goggles
Hairnet
Competencies and responsibilities

Clearly define areas of responsibility and specify who has overall
responsibility, especially when several people are working on
the machine at the same time.
Specify which employees are authorized to open the control cabinet. The key may be entrusted to these persons only.
2.1.5.4
Access to weaveroom, visitors

Keep unauthorized persons away from the weaveroom.
Inform visitors about safety behaviour. If necessary, make personal safety equipment also available to visitors.
2.1-6
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2.1.6
Additional directives and standards

Please also observe the regulations and standards currently in
force in your country, e.g.:
Legislation, directives and standards

Trade union regulations
Installation and maintenance regulations
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2.1-7
2.1-8
E-26.04.2004
2.2 Fundamental safety instructions
2.2
2.2.1
2.2.1.1
Fundamental safety instructions

Safety-conscious working
Protective equipment
Always wear personal protective equipment:
Hearing protection
Work wear
Safety gloves and shoes
Safety goggles
Hairnet, etc.
Take the necessary additional precautions if you are working

with materials, such as asbestos, which are injurious to the
health.
Always wear enclosed safety goggles during all work involving
risk to the eyes.
2.2.1.2
Working with harmful materials

The following materials can cause irritation to the skin and eyes:
Lubricants
Paint
Adhesives and sealing materials
Cleaning agents and solvents
Comply with the maker's instructions when handling these materials.

When working with these materials, wear gloves and enclosed
safety goggles.
In the event of contact with the skin or eyes, rinse off at once with
water. If necessary, contact a doctor without delay.
When working with cleaning agents and solvents, make sure
that the room is adequately ventilated.
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2.2-9
2.2.1.3
Hair and clothing

Do not wear:
2.2.1.4
Loose items of clothing

Long sleeves with buttons
Open-heeled footwear
Work wear with buttons at the front (exception: covered press
studs)
Hair loose
Before starting the machine

Starting the machine must not endanger persons, the machine
or material.
All safety equipment must be operational; all protective covers
intact and fitted.
2.2.1.5
Button operation/starting the machine

Never touch the machine with your free hand when pressing buttons or switching on the machine using the starting handle.
Never operate control buttons before ensuring that there is no
danger to persons, machine or material.
Never rest your fingers on the control buttons.
Never reach into the working area of the machine after pressing
a control button.
2.2.1.6
While the weaving machine is running

Never touch moving machine parts.
Never lift or remove protective covers.
Never remove yarn remnants/fibre fly.
Never touch the fabric or move your hands close to rotating components.
2.2.1.7
Scissors and tools

Scissors and tools should never be allowed to drop into the machine while it is running.
2.2-10
E-26.04.2004
Never carry scissors and tools in open breast pockets.

Never place tools on the machine.
2.2.2
Working on the machine

Before starting maintenance work, mechanical adjustments, repairs, etc.: make sure that the [main switch] is in the OFF position and secure against switching on with the personal padlock.
The personal padlock should only be removed by the person
who put it there.
2.2.3
Working on the electrical equipment

Work on the electrical equipment may only be carried out by
skilled personnel (electricians).
When working on the electrical equipment, a second person
must be present who is responsible for the safety of the first. The
second person must know what to do in the event of electrical
accidents.
Take particular care when working with live equipment, e.g.
functional checks and trouble shooting.
Work only with properly maintained measuring probes and instruments.
2.2.3.1
Before working on the electrical equipment

Disconnect the electrical equipment.
Check with the voltmeter that the power input terminals on the
machine are in fact dead.
Caution!
The electrical energy stored in the power electronics (drives,
brakes, couplings) represents a potential overvoltage hazard,
even after the control has been switched off.
Disconnecting electrical connections while still under voltage results in destruction of the electronic modules.
S Before opening the control cabinet, and especially before disconnecting any of the electrical connections in the cabinet,
observe the stipulated delay of 5 minutes.
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2.2-11
2.2.4
Working with the stroboscope

Wear protective goggles (dark sunglasses).
Never look straight at the flash.
Protect other people from the flashes (e.g. by putting up
screens).
Never reach into the weaving machine. The stroboscope shows
still images of moving objects.
Take every care that the stroboscope lamp or cable does not
touch any rotating components.
2.2.5
Working with compressed air

Never use compressed air to clean the skin or items of clothing.
Never direct compressed air towards other people.
For Switzerland: maximum admissible blowing pressure =
3.5 bar.
2.2.6
Noise hazards
The noise level in a weaveroom under normal industrial conditions is in excess of 85 dB(A) and can therefore cause permanent damage to your health.
Always wear your pesonal hearing protection when the
weaving machine is running.
2.2-12
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2.3 Hazard symbols and warning notices
2.3
Hazard symbols and warning notices

For your own safety, you are urgently advised to take note of the
hazard symbols and warning notices in these operating instructions. We also draw your attention to the safety rules prevailing
in your own country.
The hazard symbols are always used in conjunction with a warning notice. The extent of the hazard is indicated by one of the
three key words Danger, Warning or Caution. As far as these
operating instructions are concerned, these key words can be interpreted as follows:
2.3.1
Danger
High risk.
Denotes a dangerous situation that can result in
death or severe personal injury if the safety instructions are not obeyed.
Warning
Medium risk.
personal injury or extensive material damage if
the safety instructions are not obeyed.
Caution
Low risk.
damage to material or the product if the safety
instructions are not obeyed.
Danger notices
Danger!
Suspended and raised loads!
Suspended and raised loads can cause fatal injuries should they
fall.
S Ensure load and lifting equipment are secure and fastened
properly.
S Ensure that nobody is standing under suspended and raised
loads or anywhere near the danger zone.
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2.3-13
Danger!
Danger during transportation!
Transporting components with damaged or unsuitable equipment can cause fatal injuries if the components work loose.
S Ensure that all equipment and appliances are in perfect working order.
S Do not use damaged or unsuitable equipment and appliances.
Danger!
Slipping of weaving machine on tilted surfaces!
Uncontrolled sliding of the weaving machine is highly dangerous
and can cause fatal injuries.
S Ensure that nobody is standing in the danger zone on the tilted surface underneath the weaving machine.
S Weaving machines on tilted surfaces are to be adequately secured and transported slowly and carefully.
Danger!
Electric shock!
Touching live parts and wires is extremely dangerous and can
cause fatal injuries.
S Work on the weaving machine must only be carried out by
specialist personnel.
S Do not open any covers, power supply cabinets, etc. These
have a sticker attached showing a yellow triangle with a lightning symbol.
S For specialist personnel: always work with insulated measuring probes.
S For specialist personnel: set measuring instruments to the
correct range.
Danger!
Electric shock with main switch turned off.
Even when the weaving machine is switched off, electrical modules indicated by the appropriate warning symbols remain live.
S Before removing these modules, completely disconnect and
isolate the incoming supply to the weaving machine on the
connecting terminals.
2.3-14
E-26.04.2004
Danger!
Moving parts!
Moving parts can cause crushing injuries.
S Never reach into the weaving machine while it is running.
S Keep a safe distance from the weaving machine.
Danger!
Moving parts!
Moving parts can cause crushing injuries.
Danger!
Rotating parts!
Danger of injuries caused by rotating parts pulling in body parts,
hair and clothing.
S Tie hair back and keep workwear done up.
Danger!
Fingers cut off!
Sharp components can cause serious lacerations.
S Switch off the machine before opening covers.
S Secure the machine to prevent it being switched on inadvertently.
2.3.2
Warning notices
Warning!
If live parts of the weaving machine are touched within 5 minutes
of turning off the main switch, there exists a risk of electric shock
and the risk of damage to the electronics of the weaving machine.
S After turning off the main switch, wait at least 5 minutes before
removing the cover.
E-26.04.2004
2.3-15
Warning!
Heavy parts!
The lifting of heavy parts can cause serious injuries (e.g. back injuries, crushing as a result of the load slipping).
S Wear safety clothing (gloves).
S Heavy loads to be lifted and carried by suitable lifting equipment or by calling for the assistance of several people.
Warning!
Materials harmful to the health and chemical substances!
Contact (touching, inhalation) with materials harmful to the
health or chemical substances can result in poisoning, unconsciousness, skin damage and allergies.
S Wear safety clothing (gloves, mouth & nose mask).
S Avoid inhalation and contact with skin.
S In the event of skin contact, rinse affected areas immediately
with copious amounts of water.
S Consult a doctor immediately in case of nausea or skin rashes.
Warning!
Fragmenting parts or sparks!
Injuries to the eyes can result in blindness.
S Wear safety goggles.
S Ensure there is no one in the danger zone.
Warning!
Burns!
Contact with hot weaving machine parts causes burns.
S Wear safety clothing (gloves, safety shoes); avoid contact
with hot parts.
Warning!
Compressed air!
Careless working with compressed air can result in injuries (e.g.
embolism).
S Do not direct compressed air at people.
S Never use compressed air to remove splinters or other small
parts (vacuum up or brush away instead)
S Do not use compressed air to clean skin or clothing.
2.3-16
E-26.04.2004
Warning!
Noise!
Excessive noise can cause hearing loss and damage your
health.
S Wear personal hearing protection.
Warning!
Slipping!
Spilt oil presents an acute risk of slipping and consequent injury.
S Remove spilt oil immediately using bonding agents and dispose of according to environmental regulations.
2.3.3
Caution notices
Caution!
Damage to the machine!
If the machine is subjected to extreme fluctuations of temperature, the resulting condensation can cause damage to the machine.
S Do not remove the plastic cover from the machine when it is
delivered.
S Let the weaving machine stand in the mill until it has reached
room temperature.
S Remove plastic cover and clean the weaving machine.
S Apply a thin layer of oil to bright parts.
Caution!
Damage caused by poor levelling!
Poor levelling of the machine adversely affects operational quality. This can cause damage to the machine and increase wear
and tear.
S Level the machine according to the instructions (within tolerance).
Caution!
Damage to the machine through inadequate maintenance!
Inadequate maintenance causes damage to the machine, increased wear, loss of efficiency and inferior quality.
S Carry out maintenance according to the instructions.
E-26.04.2004
2.3-17
Caution!
Damage caused by low oil level!
Too low an oil level can cause damage to the machine and increase wear and tear.
S Check the oil level according to the instructions.
Caution!
Damage caused by high oil level!
Too high an oil level can cause damage to the machine and increase wear and tear.
S Check and maintain the oil level according to the instructions.
Caution!
Damage to the electronics!
The plugging-in and removing of live electrical components can
cause damage to the weaving machine electronics.
S Before plugging-in or removing PCBs: Turn off the main
switch and wait 5 minutes.
Caution!
Damage caused by electrostatic discharge!
Electrostatic discharge can damage the weaving machine electronics.
S Touch a metal object before handling any electronic components.
2.3-18
E-26.04.2004
2.4 Safety equipment
2.4
2.4.1
Safety equipment
Stickers, signs and notices
Never cover, remove or deface any stickers, signs or notices,
etc. on the weaving machine.
Any temporary signs may only be removed by the person who
put them there in the first place.
The following sign will be found on the weaving machine switch
boxes.
This denotes: High voltage - danger of death.
2.4.2
Safety equipment
Never remove safety equipment (protective covers, notices, light
barriers, etc.).
Never switch off any safety equipment.
2.4.2.1
EMERGENCY STOP switch

i
Pressing the [EMERGENCY STOP] switch turns off all the

weaving machine drives and disconnects the units from the
power supply.
Caution!
S Before resetting the [EMERGENCY STOP] switch, satisfy
yourself that doing so will not endanger anyone or the machine itself.
E-26.04.2004
2.4-19
> To reset the [EMERGENCY STOP] switch, turn the switch in

a clockwise direction.
2.4.2.2
Safety circuit
The weaving machine has a safety circuit that controls all safetyrelated elements and the power supply to all power current consumers (voltages greater than 50 V).
When switching on the weaving machine, pressing an emergency stop button or in the event of a safety-related fault on the
weaving machine, the safety circuit is interrupted and all safetyrelated elements are switched dead.
Fig. 2.4-1
2.4-20
E-26.04.2004
A
B1
B2
C
D
E
F
G
2.4.2.3
Enabled by control
Emergency Stop switch
Emergency Stop switch
External equipment (third-party equipment)
Safety button
Mains voltage
Safety-related elements
Power current consumer
Close safety circuit

When all the conditions for the closing of the safety circuit have
been met (no faults present, all emergency stop buttons reset),
this is indicated by the Safety circuit open operating
status.
> Press the [Safety button].

All power current consumers are now live.
2.4.2.4
Open safety circuit

The safety circuit can be opened by third-party equipment or by
pressing the Emergency Stop button on the weaving machine.
> Press [EMERGENCY STOP] button.

All safety-related elements are immediately switched dead
and the weaving machine performs an undefined Stop.
E-26.04.2004
2.4-21
Danger!
Electric shock.
Touching live parts and wires is extremely dangerous and can
cause fatal injuries.
S Work on the weaving machine must only be carried out by
specialist personnel.
S Do not open any covers, power supply cabinets, etc. These
have a sticker attached showing a yellow triangle with a lightning symbol.
S For specialist personnel: always work with insulated measuring probes.
S For specialist personnel: set measuring instruments to the
correct range.
2.4.2.5
Main switch ON
> Turn [main switch] to position l.

The weaving machine is connected to mains voltage.
2.4.2.6
Main switch OFF

Danger!
Warning!
removing the cover.
2.4-22
E-26.04.2004
> Turn [main switch] to position 0.

The weaving machine is disconnected from mains voltage.
2.4.2.7
Main switch OFF and secured

Danger!
Warning!
removing the cover.
> Turn [main switch] to position 0 and lock with your personal padlock.
The weaving machine is disconnected from mains voltage

and a personal padlock is being used to prevent it being
switched on again.
E-26.04.2004
2.4-23
2.4.3
2.4.3.1
Cabinet doors and covers

Function
Cabinet doors and covers prevent contact with moving parts
while the weaving machine is running and prevent contact with
live components, even when the machine has stopped.
Cabinet doors also act as dust covers for internal components.
Some covers are deliberately used to collect controlled amounts
of dust.
Cabinet doors and covers also help reduce noise levels.
2.4.3.2
Weaving machine in operation

The cabinet doors must not be opened during normal weaving
operations. Covers must not be raised, lowered, moved aside or
dismantled.
2.4.3.3
Weaving machine stopped

i
Even when a weaving machine is not in use, the cabinet

doors must remain closed to prevent soiling of internal
components.
The following procedure must be followed before any cabinet

doors are opened or covers removed:
> Stop the weaving machine.

> Turn [main switch] to position 0 and lock with your personal padlock.
The weaving machine is disconnected from mains voltage

and a personal padlock is being used to prevent it being
switched on again.
2.4-24
E-26.04.2004
2.4.3.4
Checks, repairs, settings

When carrying out checks or repair work, or when in setting
mode, it may be necessary to start up the weaving machine with
some barriers/cabinet doors open or casings/covers removed.
may only be done by specialist personnel under
) This
strict observance of the safety rules.
Before recommissioning the machine, all barriers/cabinet doors
must be closed and the casings/covers correctly refitted.
E-26.04.2004
2.4-25
"
2.4-26
E-26.04.2004
Main chapter
3 Customer informations
E-26.04.2004
E-26.04.2004
Main chapter index
3.1
CCP PCB customer information. . . . . . . . . . . . . 3.1-5

3.1.1
Introduction . . . . . . . . . . . . . . . . . . . 3.1-5
3.1.2
Important information . . . . . . . . . . . . . . 3.1-7
3.1.3
Procedure . . . . . . . . . . . . . . . . . . . . 3.1-9
3.1.3.1
Replacing the CCP PCB . . . . . . . . . . . . . . 3.1-9
3.1.3.2
Replacing the OPP PCB . . . . . . . . . . . . . 3.1-12
3.1.4
Backup copy . . . . . . . . . . . . . . . . . . 3.1-13
3.1.4.1
Create backup copy . . . . . . . . . . . . . . . 3.1-14
3.1.4.2
Load backup copy . . . . . . . . . . . . . . . . 3.1-14
E-26.04.2004
Main chapter index
E-26.04.2004
3.1 CCP PCB customer information
3.1
3.1.1
CCP PCB customer information

Introduction
Item no. 910000760
Important!
Read this manual carefully and comply with the instructions it
contains. Sultex AG is not liable for any damage arising through
lack of regard for the instructions in this manual.
Equipment supplied:
CCP PCB (one of the 3 versions)
Installation instructions
Version
1 *
Item no.
(1)
270.002.766
Type
Valid for WM no.
CCP/RK376
200028 - 200611
or
2 **
270.006.991
CCP/RK376
200612 - 200953
or
3
270.008.437
CCP/RK376
200954 -
If this version is not in stock, version 2 or 3 will be supplied.
**
If this version is not in stock, version 3 will be supplied.
(1)
The item number is at the bottom right of the CCP PCB (arrow).
Tab. 3.1-1
If you are still experiencing problems after reading this manual

or there is a different item number on the PCB, please contact
Sultex AG customer service.
E-06.10.2004
3.1-5
Fig. 3.1-1
3.1-6
E-06.10.2004
3.1.2
Important information
Mill electrician
Danger!
The mains filter 8 remains live, even when the [Main switch] is
switched off!
S Allow only qualified technical personnel to carry out work on
electrical equipment.
Fig. 3.1-2
Warning!
of turning off the main switch, there exists a potential risk of
electric shock and the risk of damage to the weaving machine
electronics.
opening the control cabinet doors.
E-06.10.2004
3.1-7
Caution!
Damage to the electronics!
The plugging-in and removing of live electrical components can
cause damage to the weaving machine electronics.
S Before plugging-in or removing PCBs: Turn off the main
switch and wait 5 minutes.
Caution!
Damage caused by electrostatic discharge!
Electrostatic discharge can damage the weaving machine
electronics.
S Touch a metal object before handling any electronic
components.
> Turn [Main switch] to 0 position.

The weaving machine is disconnected from the mains.
3.1-8
E-06.10.2004
3.1.3
3.1.3.1
Procedure
Replacing the CCP PCB
9 Before starting work on the activities described in this section,
the user must have read and fully understood the chapter
entitled "Important information".
3.1.2 Important information
9 Before removing the PCB, save the data to a memory card.
3.1.4 Backup copy
9 Turn [Main switch] to 0 position.
9 OPP PCB removed.
3.1.3.2 Replacing the OPP PCB
Fig. 3.1-3
> Remove all connectors from the PCB 9.

> Remove the screws 10.
> Carefully tilt the PCB 9 forwards and pull out of the lower
locating lugs 11.
E-06.10.2004
3.1-9
> Locate the new PCB using the lower locating lugs 11 and
insert.
> Carefully tighten the screws 10.

> Plug connectors onto the PCB 9, see:
Fig. 3.1-1
Version Without adapter
With adapter
X01; X07; X08; X25; X26; two off X32; X52;

X63.1; X65
X11 and X81
X01; X07; X08; X11; X25; X26; two off X32; X52;
X63.1; X65 and X81
Tab. 3.1-2
> The adapters shown are no longer used on any of the

versions:
Fig. 3.1-4
3.1-10
E-06.10.2004
Important!
The adapters shown below for plug-in connection X 11 and X 81
must be used only on version 1.
S In the case of version 2 and 3, remove these adapters!
Fig. 3.1-5
> Plug in all other connectors on the PCB 9.

> Install OPP PCB.
3.1.3.2 Replacing the OPP PCB
E-06.10.2004
3.1-11
3.1.3.2
Replacing the OPP PCB

9 Before starting work on the activities described in this section,
the user must have read and fully understood the chapter
entitled "Important information".
3.1.2 Important information
9 Turn [Main switch] to 0 position.
Fig. 3.1-6
> Remove all connectors from the PCB 6.

> Remove the screws 7.
> Carefully tilt the PCB 6 forwards and pull out of the lower
locating lugs 8.
> Locate the new PCB using the lower locating lugs 8 and
insert.
> Carefully tighten the screws 7.

> Plug in all connectors on the PCB 6.
3.1-12
E-06.10.2004
3.1.4
Backup copy
> Insert the [Memory card] into the terminal.
The Memory card button appears in the main menu.
Fig. 3.1-7
the CCP module is replaced, all the data can be

) When
backed up on a Memory card and then restored to the new
module.
Caution!
A backup copy can only be restored to the same weaving
machine, otherwise statistical information such as pick counts
will be lost.
E-06.10.2004
3.1-13
3.1.4.1
Create backup copy

This button enables a backup copy of the current weaving
machine settings to be made.
A message from the control system shows that the data is being
transferred.
3.1.4.2
Load backup copy

This button loads a backup copy onto the weaving machine.
A message from the control system shows that the data is being
transferred.
3.1-14
E-06.10.2004
Sultex Limited
Head Office
CH-8630 Rti ZH
Phone +41 (0)55 250 21 21
Telefax +41 (0)55 250 21 01
www.sultex.com

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Back

Summary of main chapters

Index of complete terminal manual

Information concept . . . . . . . . . . . . . . . . 1.1-5

Using the Operating Instructions . . . . . . . . . 1.2-7

Third-party documentation . . . . . . . . . . . 1.3-11

Validity of the operating instructions . . . . . . 1.5-17

General information . . . . . . . . . . . . . . . . 2.1-5

Fundamental safety instructions . . . . . . . . . 2.2-9

Hazard symbols and warning notices . . . . . 2.3-13

Safety equipment . . . . . . . . . . . . . . . . 2.4-19

CCP PCB customer information . . . . . . . . . 3.1-5

Index of complete terminal manual

Main chapter index

Information concept . . . . . . . . . . . . . . . . . . . 1.1-5

Using the Operating Instructions . . . . . . . . . . . . 1.2-7

About this manual . . . . . . . . . . . . . . . . 1.2-7

Symbols used . . . . . . . . . . . . . . . . . . 1.2-7

Descriptive elements . . . . . . . . . . . . . . . 1.2-8

Guidance elements . . . . . . . . . . . . . . . . 1.2-9

Machine positions . . . . . . . . . . . . . . . . 1.2-9

Third-party documentation . . . . . . . . . . . . . . 1.3-11

Validity of the operating instructions . . . . . . . . . 1.5-17

Picking points . . . . . . . . . . . . . . . . . 1.5-17

Type key . . . . . . . . . . . . . . . . . . . . 1.5-18

Main chapter index

1.1 Information concept

The operating instructions consists of the Installation Guide,

1.1 Information concept

contains information regarding additional bought-in equipment

1.2 Using the Operating Instructions

Using the Operating Instructions

About this manual

Main chapter front sheet

1.2 Using the Operating Instructions

1.2 Using the Operating Instructions

> Actions to be performed

1.2 Using the Operating Instructions

> Select [Settings] from the main menu.

now on, all references in the operating instructions to

1.3 Third-party documentation

1.3 Third-party documentation

Warp stop motions

1.3 Third-party documentation

Genkinger Hebe- und

1.3 Third-party documentation

1.5 Validity of the operating instructions

Validity of the operating instructions

The picking point is displayed on the machine type plate 1, on

Nominal width [cm]

1.5 Validity of the operating instructions

Nominal width [cm]

Main chapter index

General information . . . . . . . . . . . . . . . . . . . 2.1-5

Authorized application . . . . . . . . . . . . . . 2.1-5

Alterations to the machine . . . . . . . . . . . . 2.1-5

Damage to the machine . . . . . . . . . . . . . 2.1-5

Obligations of the user . . . . . . . . . . . . . . 2.1-6

Operating instructions . . . . . . . . . . . . . . . 2.1-6

Competencies and responsibilities . . . . . . . . . 2.1-6

Access to weaveroom, visitors . . . . . . . . . . . 2.1-6

Additional directives and standards . . . . . . . 2.1-7

Fundamental safety instructions . . . . . . . . . . . . 2.2-9