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DIN_DKB_1_TOL_1
Tolerans AB
Studiovgen 8
S-13526 Tyres Sweden
Phone
+46(0)84487030
Tel. Fax +46(0)84487040
E-mail
info@tolerans.com
Customer
Customer city
Customer country
: Plauen
: Germany
End user
: Delta Publicidade
: Belem
: Brazil
Manufacturer (Company)
: Tolerans AB
Project name
: P3375
Machine number
: SP-05041
Model
Installation site
: Belem, Brazil
Power supply
: 400 VAC
Control voltage
: 24 VDC
Created on the
Changed on the
2005-09-20
Last editor :
Number of pages :
mpn
93
Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2004-12-17
Proj.
MPN
Tolerans AB
Title page
Project no.
GES_BZ.TPL
P3375
Page 1
93 Pg.
Table of content
Page
1
2
3
4
5
6
7
8
9
10
11
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14
15
16
17
18
19
20
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22
23
24
25
26
27
28
29
30
DIN_INV_30_3
Page describition
Title page
Table of contents: (1 - 30)
Table of contents: (31 - 60)
Table of contents: (61 - 90)
Table of contents: (91 - 93)
Infromation page
Schematic system layout
Layout main cabinet
Layout CB1 connection & valve box
Drilling template CB1
Layout CB2 junction box on stitcher
Drilling template CB2
Layout CB3 junction box wire sensors
Layout CB99 Integration box
Layout Servo controler & servo amplifier
Schematic power
Schematic emergency stop
Schematic Servo IO
Schematic Profibus I/O bus
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8outputs (PLC)
Schematic U1 8outputs (PLC)
Schematic remote I/O CB1 D1 4inputs
Schematic remote I/O CB1 D2 4inputs
Schematic remote I/O CB1 D3 4inputs
Schematic remote I/O CB1 D4 4outputs
Date
2004-12-17
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-05-10
2005-09-20
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-09-20
2005-05-10
2005-05-10
2005-09-20
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-09-06
2005-05-10
2005-05-10
Editor
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Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 2
93 Pg.
Table of content
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34
35
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40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
DIN_INV_30_3
Page describition
Schematic remote I/O CB1 D5 4outputs
Schematic remote I/O CB1 D6 4outputs
Schematic remote I/O CB1 D7 4outputs
Schematic remote com. module CB1 D8
Schematic remote I/O CB5 D1 4 inputs
Schematic remote I/O CB5 D2 4 inputs
Schematic remote I/O CB5 D3 4 outputs
Schematic remote I/O CB5 D4 4 outputs
Schematic pneumatics
I/O card overview: (U1 - U1)
I/O card overview: (CB1-D1 - CB99-D12)
I/O card overview: (CB99-D13 - CB99-D14)
Pin chart: XS1 (XS1 - XS1)
Pin chart: XS2 (XS2 - XS2)
Pin chart: XS3 (XS3 - XS3)
Pin chart: XS4 (XS4 - XS4)
Pin chart: XSP1 (XSP1 - XSP1)
Pin chart: CB1-XS1 (CB1-XS1 - CB1-XS1)
Pin chart: CB3-XS1 (CB3-XS1 - CB3-XS1)
Pin chart: CB3-XS2 (CB3-XS2 - CB3-XS2)
Pin chart: D0-XS1 (D0-XS1 - D0-XS1)
Pin chart: D10-XS1 (D10-XS1 - D10-XS1)
Pin chart: U9-XS1 (U9-XS1 - U9-XS1)
Pin chart: U10-XS1 (U10-XS1 - U10-XS1)
Pin chart: U12-XS1 (U12-XS1 - U12-XS1)
Pin chart: U13-XS1 (U13-XS1 - U13-XS1)
Terminal-connection diagram: +FWxx.ST-X4V1 (25 - 2
Terminal-connection diagram: X1 (PE - 14)
Terminal-connection diagram: CB1-X1 (1 - 2)
Terminal-connection diagram: CB2-X1 (1 - 14)
Date
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
Editor
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Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 3
93 Pg.
Table of content
Page
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
DIN_INV_30_3
Page describition
Terminal-connection diagram: CB3-X1 (1 - 8)
Terminal-connection diagram: X2 (- - -)
Cable-connection diagram: W1 ( - )
Cable-connection diagram: W2 ( - )
Cable-connection diagram: W5 ( - )
Cable-connection diagram: W6 ( - )
Cable-connection diagram: W10 ( - )
Cable-connection diagram: W11 ( - )
Cable-connection diagram: W12 ( - )
Cable-connection diagram: W14 ( - )
Cable-connection diagram: W15 ( - )
Cable-connection diagram: W17 ( - )
Cable-connection diagram: W18 ( - )
Cable-connection diagram: W19 ( - )
Cable-connection diagram: W20 ( - )
Cable-connection diagram: W21 ( - )
Cable-connection diagram: W22 ( - )
Cable-connection diagram: W23 ( - )
Cable-connection diagram: W31 ( - )
Cable-connection diagram: W32 ( - )
Cable-connection diagram: W33 ( - )
Cable-connection diagram: W34 ( - )
Cable-connection diagram: W35 ( - )
Cable-connection diagram: W36 ( - )
Cable-connection diagram: W41 ( - )
Cable-connection diagram: W42 ( - )
Cable-connection diagram: W46 ( - )
Cable-connection diagram: W50 ( - )
Device list: (+FWxx.ST - S2)
Device list: (S3 - W34)
Date
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
Editor
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Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 4
93 Pg.
Table of content
Page
DIN_INV_30_3
Page describition
91 Device list: (W35 - CB1-D0)
92 Device list: (CB1-D1 - CB3-X1)
93 Device list: (CB3-XS1 - U13-XS1)
Date
2005-09-20
2005-09-20
2005-09-20
Editor
mpn
mpn
mpn
Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 5
93 Pg.
Text belonging
to symbol
012
012
Connection marking
for the symbol.
A1
K1
Motor on
A2
12.9 / GND
14.0 / GND
14.4 1
14.4 3
14.4 5
Connection marking
for the contacts.
CB1
Connection
& valve box
D0
Profibus
node 1
XS1
GND
PE
24V 0V
Terminal that
belong to black
box
Project number
Page description
Machine number
Page number
Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Infromation page
Project no.
GES_BZ.TPL
P3375
Page 6
93 Pg.
Unwinder 1
Unwinder 2
W18
5x0.75
W42
CB 1
Valve &
conection box
PG11
Main cabinet
PMA tube 11
W17
7x0.75
W19
5x0.75
W23
3x0.75
Grease
equipment
XS2
PMA tube 11
CB 3
Junction
box wire
end
PG11
U13
W22
XS1
W21
B2
B4
U12
W20
B1
B3
PG11
Mobile panel
XP1
W26
PMA tube 5
W14
12x0.75
Dia. 10mm
PG21
PG9
PG11
PG11
W32
W34
W33
PG21
PG21
XSP1
Electric &
pneumatic
plug near
stitcher
W10
W11
S2
B7
S3
PMA tube 6
PG21
Dia. 8,5mm
Bus cable
Dia. 7mm
5x0.75
W41
Integration box
W15
5x0.75
8x0.75
Stitcher
CB 4
W41
W50
Bus cable
5x0.75
2x0.75
CB 2
XP1
Connection box
on stitcher
M1
Motor cable
20m
Dia. 16mm
W1
Encoder cable
20m
Dia 8,5mm
W3
Motor cable
20m
Dia. 12,5mm
W5
Encoder cable
20m
Dia. 8,5mm
W7
5x0.75
W12
W46
XP2
Pushbutton box
XP3
B1
B2
B3
B4
B5
B6
B7
B9
B10
S2
S3
Modification
W31
W35
W36
B6
B9
B10
Wire end 1
Wire end 2
Wire measure 1
Wire measure 2
Spare
Grease pressure
Stitcher lift down
Pivot lock left locked
Pivot lock right locked
Safety switch
Stitcher fitted
Date
Name
Master
encoder
M2
XP4
20m
Dia. 9,5mm
W9
Power supply
3x400VAC 20A
8
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 7
93 Pg.
600
Q2 K1
400
F1
G1
X1
K6
K7
F11-14
X2
K4
S1 U101 U7
22,5mm
U1
A1
1200
U2
U3
L1
M5
400
200
Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 8
93 Pg.
CB1-U10
CB1-X1
CB1-D8
CB1-D7
CB1-D6
CB1-D5
CB1-D4
CB1-D3
CB1-D2
CB1-D1
Serial port
4 outputs
4 outputs
4 outputs
4 outputs
4 inputs
4 inputs
4 inputs
CB1-D0
CB1-XS1
Modification
10
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 9
93 Pg.
165
125
85
67
284
271
259
243
2x M3
236
260,0 mm
226
2x M4
4x M3
86
59
44
24
M8 x 4
260,0 mm
5
238
210
105
65
38
Modification
11
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 10
93 Pg.
CB2-U11
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Y1 Y2
CB2-X1
10
Modification
12
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 11
93 Pg.
21
D=28,3
108
72
25
14
2x M4
52,0 mm
2x D=3,5
165,0 mm
108
21
D=28,3
11
Modification
13
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 12
93 Pg.
52,0 mm
CB3-X1
1 2 3 4 5 6 7 8
CB3-XS1
CB3-XS2
115,0 mm *
*=Drilling template
12
Modification
14
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 13
93 Pg.
18,6
18,6
18,6
30
65
100
18,6
18,6
40
180
215
CB99-U200
CB99-K1
CB99-D14
CB99-D13
CB99-D12
CB99-D11
CB99-D10
MAN
ROLAND
4 outputs
4 inputs
Modification
4 outputs
4 inputs
13
15
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 14
93 Pg.
U1
U2 & U3
X1
Control voltage
+ watchdog
X5
Com1 (RS232)
serial interface
X2
Analog inputs
(optional)
X1
Control voltage
X6
Com2 (RS485)
serial interface
X3
Digital inputs
X2
Mains connection
X7
Beam waveguide IN
fibre-optic bus
X8
Beam waveguide OUT
X4
Touchprobe
+ digital outputs
X5
Beam waveguide IN
fibre-optic bus
X6
Beam waveguide OUT
X3
DC-circuit
X7
Diagnosis
X9
Master encoder
X8
Encoder
X4
Motor connection
X10
Ethernet
Shield
connection
Shield
connection
14
Modification
16
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 15
93 Pg.
Q1
rating 25A
L1
L1
L2
L2
L3
L3
PE
PE
001
016
002
L2 /
003
018
L3 /
PE
PE /
Q2
20-25A
Set to 20A
Supply
3AC 50-60Hz
380-480V/20A
L1 /
017
I>
I>
I>
PE
004
K1
17.03
005
PE
PE
2A
1U2
1V2
1W2
U2
PE
021
L2
L3
PE
PE
U3
Servo drive
stitcher cylinder
18.04
061
PE
Servo drive
wire feed
18.07
022
023
L3
PE
A1
X2
X2
PE
L2'
PE
24VDC
10A
L1
L1'
L1
1W1
L2
G1
1V1
060
2
020
6
009
1U1
L1
019
4
008
059
F1
006
007
PE
PE
PE
L3'
U1
Servo
controller
26.00
010
L1
011
L2
012
L3
013
L1
014
L2
015
L3
1+24V / 17.00
1GND / 17.00
XS1
X3
1
DC-circuit
DC-circuit
W9
db+
db-
db-
X8
X8
Master Enc
1
0,00
X1
X4
PE
11
W3
12
X1
X4
Feedback
W1
PE
W5
Sh
U6
X3
Twisted
db+
PE
PE
W7
Feedback
Sh
MotorCableHDD
X1
Master
encoder
XS1
A1
A3
A2
B1
B2
B3
XS2
PE
A1
Motor plug
W2
PE
A1
W4
A2
2
A3
3
B1
PE
B2
5
B3
6
XS4
PE
A1
Sh
W8
1 MotorCableHDD
Feedback 0,5m
U1
Servo
motor
W6
Sh
M1
XS3
Motor plug
V1
3~
W1
M1
PE
X4
Servo
motor Encoder M1
.03
Servo
motor
M2
3~
D
1
PE
M2 X2
Servo
motor
.05
Encoder M2
15
Modification
17
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Schematic power
Project no.
GES_BZ.TPL
P3375
Page 16
93 Pg.
022
16.08 / 1+24V
1+24V / 18.00
023
1GND / 18.00
X2
F10
16.08 / 1GND
2A
S2
024
Mechanical
safety switch
040
11
K4
26.08
+FWxx.ST
CB99
Integration
box
19.03
35.00
36.00
37.00
38.00
14
W34
12
Blk
Blk
12
MAN
cabinet
14
K1
35.00
11
+FWxx.ST-X4V1
25
27
13
14
F10_24V / 22.00
CB1
041
22.09 / 025
Connection
& valve box
39.00
042
X1
W10
InvEnaOnIn / 18.03
W46
025
JZ-500
5 0,75
JZ-500
5 0,75
X1
10
11
12
026
10
14
U101
028
Emergency
relay
A1
13
23
37
47
S11 S12
Emergency stop
030
1 channel E stop
S21 S22
S31 S32
Emergency Emergency
stop channel 1stop channel 2
S1
5
4
2 channel E stop
24
38
48
S13 S14
027
058
034
InvEnable / 18.03
Y39 Y40
Inv_EnaAct / 22.08
031
036
033
Enable / 18.03
029
EmerStOn / 22.06
038
14
032
K1
InvEnaOnOut / 18.07
25.04 / DO_03
A2
M5
Fan
M
1~
A1
A2
16.01 1
16.01 3
16.02 5
22.0721
16
Modification
Date
Name
2
4
6
22
18
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 17
93 Pg.
17.09 / 1+24V
1+24V / 19.00
17.09 / 1GND
1GND / 19.00
F11
6A
X2
048
051
046
047
049
050
U1
Servo
controller
26.00
X1
1
2
3
4
5
6
7
8
U2
U3
Servo drive
stitcher cylinder
16.03
Servo drive
wire feed
16.05
0V in
+UL
LO
24V out
17.02 / Enable
036
X1
1
24V
24V
0V
035
0V
037
4
7+
Enable signal
0V out
WD
WD
X1
1
24V in
17.03 / InvEnable
17.03 / InvEnaOnIn
034
042
045
8
9
10
13+
14+
1516-
8"Ready" contact
9
10
Inverter enable
11
043
InvEnaOnOut / 17.03
044
032
12
13
040
14
15+
16-
24V
0V
Inverter enable
Enable
Supply holding brake
Supply holding brake
24V out
0V out
Inverter enable output
Inverter enable output
Ready contact
Ready contact
Connection holding brake
Connection holding brake
17
Modification
19
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Schematic Servo IO
Project no.
GES_BZ.TPL
P3375
Page 18
93 Pg.
U1
Servo
controller
26.00
U9
Profibus
sub card
XS1
TxD+
GND
TxD-
XS6
RxD-
RxD+
GND
XS5
GND
18.09 / 1+24V
X2
1GND / 26.00
PE
26.09 / GND2
054
053
GND2 / 25.00
W43
Pnk
2
Gry
051
Vio
4A
Blu
F13
Grn
PE
Ylw
4A
Wht
F12
Red
Brn
18.09 / 1GND
LIYCY
3
X1
W11
Gr
Rd
W10
Sh
Bus cable
2 0,64
PE
W12
Gr/Ye
JZ-500
5 0,75
Gr
Rd
Sh
Bus cable
2 0,64
W46
PE
Gr/Ye
JZ-500
5 0,75
U7
Modem
XS1
CB1
Connection
& valve box
39.00
CB99
Integration
box
17.07
D0 XS1
D10
GND
Profibus
node 1
PE
XS1
GND
Profibus
node 6
24V 0V
24V 0V
PE
PE
18
Modification
20
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 19
93 Pg.
U1
Servo
controller
26.00
X3:1
X3:2
X3:3
X3:4
X3:5
X3:6
X3:7
X3:8
IRQ 0
IRQ 1
IRQ 2
IRQ 3
I4
I5
I6
I7
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
8 Digital inputs
19
Modification
21
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 20
93 Pg.
U1
Servo
controller
26.00
X3:9
X3:10
X3:11
X3:12
X3:13
X3:14
X3:15
X3:16
I8
I9
I 10
I 11
I 12
I 13
I 14
I 15
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
8 Digital inputs
20
Modification
22
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 21
93 Pg.
21
K1
17.03
17.03 / Inv_EnaAct
17.02 / EmerStOn
22
17.01 / F10_24V
025
038
U1
Servo
controller
26.00
X3:17
X3:18
X3:19
X3:20
X3:21
033
039
X3:22
025 / 17.01
X3:23
X3:24
I 16
I 17
I 18
I 19
I 20
I 21
I 22
I 23
Spare
Spare
Spare
Spare
Spare
Emergency stop
not active
Mains contactor
watch
Inverter
enable active
8 Digital inputs
21
Modification
23
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 22
93 Pg.
U1
Servo
controller
26.00
X4:1
X4:2
X4:3
X4:4
X4:5
X4:6
X4:7
X4:8
TP 0
TP 1
TP 2
TP 3
TP 4
TP 5
TP 6
TP 7
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
22
Modification
24
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 23
93 Pg.
U1
Servo
controller
26.00
X4:9
X4:10
X4:11
X4:12
X4:13
X4:14
X4:15
X4:16
TP 8
TP 9
TP 10
TP 11
TP 12
TP 13
TP 14
TP 15
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
23
Modification
25
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 24
93 Pg.
U1
Servo
controller
26.00
8 Digital outputs
Spare
Warning
wire end
Warning
clutch engaged
Restart E-stop
relay
Spare
Spare
Spare
Spare
O0
O1
O2
O3
O4
O5
O6
O7
X4:17
X4:18
X4:19
055
X4:21
X4:22
X4:23
X4:24
056
A1
K6
X4:20
A1
K7
058
A2
A2
054
12
14
12
K6
.02
14
.0212
14
K7
.03
11
14
.0312
11
DO_03 / 17.05
19.07 / GND2
11
11
24
Modification
26
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 25
93 Pg.
U1
Servo
controller
16.00
18.02
19.00
20.00
21.00
22.00
23.00
24.00
25.00
8 Digital outputs
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Mains contactor on
O8
O9
O 10
O 11
O 12
O 13
O 14
O 15
X4:25
X4:26
X4:27
X4:28
X4:29
X4:30
X4:31
X4:32
057
19.09 / 1GND
053
K4
GND2 / 19.06
A1
A2
12
17.0314
11
25
Modification
27
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 26
93 Pg.
B1
B2
B3
M12
B4
M12
W20
Blu
Blk
W21
Brn
Sensor cable
Blu
Blk
W22
Brn
SIM-M8-3GD-5-PU
U12
U13
Unwinder 1
Unwinder 2
XS1
W18
Blu
Blk
Brn
Sensor cable
XS1
W19
JZ-500
5 0,75
W23
Blk
Blu
Brn
SIM-M8-3GD-5-PU
JZ-500
5 0,75
CB3
Junction box
wire sensors
XS1
2
2
X1
W17
3
3
XS2
6
4
3
7
1
5
4
8
JZ-500
8 0,75
CB1
Connection
& valve box
39.00
D1
Profibus
node 2
PB9 I0
Wire end 1
PB9 I1
PB9 I2
Wire 1counter
Wire end 2
PB9 I3
Wire 2 counter
Wago module
4 Digital inputs
26
Modification
28
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 27
93 Pg.
S3
13
B6 P
Grease
pressure
Mechanical
safety switch
W33
Blk
B7
M12
Stitcher lift
down
14
W31
Blk
JZ-500
CB2
Junction box
on stitcher
31.00
X1
CB1
29.04 / CB2+
Connection
& valve box
39.00
B1 P
Air
pressure
W15
JZ-500
8
0,75
XSP1
D5
Blu
W32
W14
Blk
Blu
Br
Brn
Sensor cable
JZ-500
12
0,75
CB1
Connection
& valve box
39.00
D2
Profibus
node 2
PB9 I4
Stitcher fitted
PB9 I5
PB9 I6
PB9 I7
Grease pressure
Stitcher lift
down
Pressure
switch
Wago module
4 Digital inputs
27
Modification
29
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-06
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 28
93 Pg.
CB4
32.05
-
B9
B10
Pivot
right locked
Pivot
left locked
S1
32.05
W50
W35
Blk
Blu
W36
Brn
3
0,00
Blk
Blu
Brn
S2
32.07
JZ-500
2
0,75
3
0,00
CB2
Junction box
on stitcher
31.00
X1
9
CB2+ / 28.02
CB2- / 32.08
W15
W41
JZ-500
5 0,75
JZ-500
8 0,75
XSP1
XSP1
D2
D3
XSP1
W14
D8
D1
XSP1
D9
D4
JZ-500
12 0,75
CB1
Connection
& valve box
39.00
D3
Profibus
node 2
PB9 I8
Pivot
right locked
PB9 I9
PB9 I10
PB9 I11
Pivot
left locked
Lock
pivot
Unlock
pivot
Wago module
4 Digital inputs
28
Modification
30
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 29
93 Pg.
CB1
Connection
& valve box
39.00
D4
Profibus
node 2
Wago module
4 Digital outputs
Spare
PB9 O0
1
W1
Gry
XS1
Prod. thickness
cylinder 1
PB9 O1
PB9 O2
Prod. thickness
cylinder 2
PB9 O3
7
Spare
U10
Valve
block
33.00
Y8
18
19
Or
Brn
Red
20
Y3
Y1
Y2
U10- / 33.01
29
Modification
31
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 30
93 Pg.
CB1
Connection
& valve box
39.00
D5
Profibus
node 2
Wago module
4 Digital outputs
Wire 1
feed
Wire 2
feed
PB9 O4
1
W14
Wire 3
stop feed
spare
PB9 O6
PB9 O5
3
Wire 4
stop feed
spare
PB9 O7
JZ-500
12
0,75
XSP1
D6
D7
W15
JZ-500
8 0,75
CB2
Junction box
on stitcher
32.08 / CB2-
28.02
29.00
32.08
39.05
X1
W1
11
12
Red
Blk
W2
13
14
Red
Blk
U11
Valve
block
39.05
Y1
Y2
30
Modification
32
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 31
93 Pg.
CB1
Connection
& valve box
39.00
D6
Profibus
node 2
Wago module
4 Digital outputs
Lubrication
(1 pulse)
PB9 O8
PB9 O9
PB9 O10
W42
Indication
"pivot unlocked"
PB9 O11
7
Indication
"pivot locked"
Spare
JZ-500
W14
10
11
JZ-500
12
0,75
XSP1
D10
CB2
D11
Junction box
on stitcher
31.00
29.04 / CB2-
CB2- / 31.00
X1
W41
10
JZ-500
5
0,75
W50
JZ-500
2
0,75
CB4
29.04
S1
Y1
X2
S2
X1
X2
X1
31
Modification
33
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 32
93 Pg.
CB1
Connection
& valve box
39.00
D7
Profibus
node 2
Wago module
4 Digital outputs
Lock pivot
PB9 O12
Unlock pivot
Lift cylinder
PB9 O13
PB9 O14
Spare
77
+
7
PB9 O15
76 6
CB1+ / 34.00
CB1- / 34.00
W1
Ylw
Grn
Blu
Flat cable
U10
Valve
block
30.00
39.00
XS1
Y4
Pivot locking
XS1
4
A1
A3
A2
A4
Y6
30.08 / U10-
32
Modification
34
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 33
93 Pg.
CB1
Connection
D8
& valve box
39.00 Profibus
node 2
com
module
Wago module
RS 422
TxD+
TxD-
81
RxD+
85
82
33.09 / CB1+
76
33.09 / CB1-
77
XS1
W26
RxD-
GND
Shield
GND
86
Shield
87
Wht
Blk
Ylw
Grn
Blk/Grn
Red/Grn
88
Gry
Sh
OP cable
U102
Touch
panel
RDA
RDB
SDA
SDB
+24V
0V
SG
FG
CSA
ERA
CSB
ERB
CSA=Red
CSB=Blue
ERA=Brown
ERB=Orange
33
Modification
35
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 34
93 Pg.
CB99
Integration
box
17.07
U200
MAN
interbus
module
36.00
37.00
38.00
0V
A n0
27
+24V
36
A n1
35
A n2
28
A n3
29
30
0200
A1
K1
A2
0201
0202
0203
14
17.0812
D11
Profibus
node 5
0204
0205
0206
11
PB5 I0
E stop
(L=E stop)
PB5 I1
PB5 I2
PB5 I3
Wire feed on
(L=no wire feed)
Collect mode
Spare
Wago module
4 Digital inputs
34
Modification
36
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 35
93 Pg.
CB99
Integration
box
17.07
U200
MAN
interbus
module
35.00
A n4
A n5
31
0207
D12
Profibus
node 5
A n6
32
0208
PB5 I4
0209
Spare
A n7
33
34
0210
PB5 I5
PB5 I6
PB5 I7
Synchronize
Spare
No paper jam
Wago module
4 Digital inputs
35
Modification
37
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 36
93 Pg.
CB99
Integration
box
17.07
D13
Profibus
node 5
Wago module
4 Digital outputs
Stitcher locked
in folder
PB5 O0
1
Stitcher
switched on
Wire end
PB5 O1
PB5 O2
0211
0213
Status
Straigth/collect
+
7
PB5 O3
6
0214
0212
U200
MAN
interbus
module
35.00
19
20
E n0
21
E n1
E n2
22
E n3
36
Modification
38
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 37
93 Pg.
CB99
Integration
box
17.07
D14
Profibus
node 5
Wago module
4 Digital outputs
Critical alarm
PB5 O4
1
MAN
interbus
module
35.00
Alarm
PB5 O5
PB5 O6
0215
U200
Spare
0217
0216
23
24
E n4
Sync OK
+
7
PB5 O7
6
0218
25
E n5
E n6
26
E n7
37
Modification
39
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 38
93 Pg.
Z2
Blue
Y1
Y2
31.01
CB2
U11
Junction box
on stitcher
31.00
Valve
block
31.00
31.03
Y1
32.01
2
Wire 1
feed
Z7
Z3
Blk
Z1
Wire 2
feed
Z8
Lubrication
valve
PN7
V2
Black
V3
Z6
Blue
Black
XSP1
C1
XSP1
B2
B3
Y2
2
30.07
Y3
2
Black
Blue
Y1
30.05
Black
Black
PN1
Black
Blue
Black
Blue
CB1
Connection
& valve box
17.04
19.00
27.00
28.00
28.06
29.00
30.00
31.00
32.00
33.00
34.00
Black
Black
Y4
30.03
33.01
Spare
Pivot locking
Y6
2
Y8
33.05
30.01
U10
Valve
block
33.00
Prod. thickness
cylinder 1
Prod. thickness
cylinder 2
Lifting
cylinder
Spare
4mm
PN6
PN9
0.2-2 Bar
6mm
6mm
B1
Air
pressure
10
V1
11
12
PN10
PN6
PN11
PN3
PN2
6mm
PN1
38
Modification
40
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-05-10
Proj.
mpn
Tolerans AB
Schematic pneumatics
Project no.
GES_BZ.TPL
P3375
Page 39
93 Pg.
PLC
DIN_SPS_KUE_16_3_TOL_1
-U1
Servo controller
IRQ 0
IRQ 1
IRQ 2
IRQ 3
I4
I5
I6
I7
I8
I9
I 10
I 11
I 12
I 13
I 14
I 15
I 16
I 17
I 18
I 19
X3:1
X3:2
X3:3
X3:4
X3:5
X3:6
X3:7
X3:8
X3:9
X3:10
X3:11
X3:12
X3:13
X3:14
X3:15
X3:16
X3:17
X3:18
X3:19
X3:20
-U1
Servo controller
20.00
Spare
I 20
20.02
Spare
I 21
20.03
Spare
I 22
20.04
Spare
I 23
20.05
Spare
TP 0
20.06
Spare
TP 1
20.07
Spare
TP 2
20.08
Spare
TP 3
21.00
Spare
TP 4
21.02
Spare
TP 5
21.03
Spare
TP 6
21.04
Spare
TP 7
21.05
Spare
TP 8
21.06
Spare
TP 9
21.07
Spare
TP 10
21.08
Spare
TP 11
22.00
Spare
TP 12
22.02
Spare
TP 13
22.03
Spare
TP 14
22.04
Spare
TP 15
X3:21
X3:22
X3:23
X3:24
X4:1
X4:2
X4:3
X4:4
X4:5
X4:6
X4:7
X4:8
X4:9
-U1
Servo controller
22.05
Spare
O0
22.06
O1
22.07
O2
22.08
O3
23.00
Spare
O4
23.02
Spare
O5
23.03
Spare
O6
23.04
Spare
O7
23.05
Spare
O8
23.06
Spare
O9
23.07
Spare
O 10
23.08
Spare
O 11
24.00
Spare
O 12
24.02
Spare
O 13
24.03
Spare
O 14
24.04
Spare
O 15
24.05
Spare
24.06
Spare
24.07
Spare
24.08
Spare
X4:10
X4:11
X4:12
X4:13
X4:14
X4:15
X4:16
X4:17
X4:18
X4:19
X4:20
X4:21
X4:22
X4:23
X4:24
X4:25
X4:26
X4:27
X4:28
X4:29
X4:30
X4:31
X4:32
25.00
Spare
25.02
25.03
25.04
25.05
Spare
25.06
Spare
25.07
Spare
25.08
Spare
26.00
Spare
26.02
Spare
26.03
Spare
26.04
Spare
26.05
Spare
26.06
Spare
26.07
Spare
26.08
Mains contactor on
39
Modification
41
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 40
93 Pg.
PLC
DIN_SPS_KUE_4_9_TOL_1
CB1-D4
Profibus node 2
CB1-D1
Profibus node 2
PB9 I0
PB9 I1
PB9 I2
PB9 I3
27.00
Wire end 1
PB9 O0
27.03
Wire 1counter
PB9 O1
5
4
27.05
PB9 O2
Wire end 2
8
27.07
PB9 O3
Wire 2 counter
CB1-D2
Profibus node 2
PB9 I4
PB9 I5
PB9 I6
PB9 I7
PB9 I9
PB9 I10
PB9 I11
30.01
Spare
PB9 O12
30.03
Spare
PB9 O13
5
4
30.05
8
30.07
CB1-D5
Profibus node 2
28.00
Stitcher fitted
PB9 O4
28.03
Grease pressure
PB9 O5
5
4
28.05
Stitcher liftdown
PB9 O6
28.07
Pressure switch
PB9 O7
CB1-D3
Profibus node 2
PB9 I8
CB1-D7
Profibus node 2
29.00
PB9 O8
29.03
PB9 O9
5
4
29.05
Lock pivot
PB9 O10
29.07
Unlock pivot
PB9 O11
PB9 O15
33.01
Lock pivot
33.03
Unlock pivot
33.05
Lift cylinder
33.07
Spare
35.00
35.03
35.05
Collect mode
35.07
Spare
36.00
Spare
36.03
Synchronize
36.05
Spare
36.07
No paper jam
5
4
8
CB99-D11
Profibus node 5
31.01
Wire 1 feed
PB5 I0
31.03
Wire 2 feed
PB5 I1
5
4
31.05
PB5 I2
31.07
PB5 I3
CB1-D6
Profibus node 2
PB9 O14
1
5
4
8
CB99-D12
Profibus node 5
32.01
Lubrication (1 pulse)
PB5 I4
32.03
Spare
PB5 I5
5
4
32.05
PB5 I6
32.07
PB5 I7
1
5
4
8
40
Modification
42
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 41
93 Pg.
PLC
DIN_SPS_KUE_4_9_TOL_1
CB99-D13
Profibus node 5
PB5 O0
PB5 O1
PB5 O2
PB5 O3
37.01
37.03
Stitcher switched on
37.05
Wire end
37.07
Status Straigth/collect
38.01
Critical alarm
38.03
Spare
38.05
Alarm
38.07
Sync OK
5
4
8
CB99-D14
Profibus node 5
PB5 O4
PB5 O5
PB5 O6
PB5 O7
1
5
4
8
41
Modification
43
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 42
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
XS1
Connector
Motor plug
Plug target
Page
W1
U2-X4:U
16.03
W1
U2-X4:W
16.03
A3
W1
U2-X4:V
16.03
Sh
PE
Sh
W1
U2-X4:PE
16.04
W2
PE
B1
PE
W1
U2-X4:PE
16.04
M1:
W2
B2
W1
U2-X1:11
16.04
M1:
W2
B3
W1
U2-X1:12
16.04
Pin target
Cable
Part / No No
Part / No
M1:U1
W2
A1
M1:W1
W2
A2
M1:V1
W2
M1:PE
W2
M1:PE
Cable
42
Modification
44
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 43
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
XS2
Connector
Pin target
Cable
M1-X4:1
W4
Part / No No
1
Part / No
A1
Cable
W3
Plug target
Page
U2-X8:1
16.05
A2
A3
A4
A5
A6
A7
A8
1
A
7
A9
6
12
A10
B
A11
A12
PE
43
Modification
45
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 44
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
XS3
Connector
Motor plug
Plug target
Page
W5
U3-X4:U
16.05
W5
U3-X4:V
16.06
A3
W5
U3-X4:W
16.06
PE
B1
PE
W5
U3-X4:PE
16.06
W6
B2
W5
U3-X1:5
16.06
M2:D
W6
B3
W5
U3-X1:6
16.06
M2:PE
W6
Sh
PE
Sh
W5
U3-X4:PE
16.07
Pin target
Cable
Part / No No
Part / No
M2:3
W6
A1
M2:4
W6
A2
M2:1
W6
M2:PE
W6
M2:C
Cable
44
Modification
46
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 45
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
XS4
Connector
Pin target
Cable
M2-X2:
W8
Part / No No
1
Part / No
A1
Cable
W7
Plug target
Page
U3-X8:1
16.07
A2
A3
A4
A5
A6
A7
A8
1
A
7
A9
6
12
A10
B
A11
A12
PE
45
Modification
47
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 46
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
XSP1
Connector
Pin target
Cable
Part / No No
Part / No
Cable
Plug target
Page
A1
A2
A3
B1
V2:
Black
B2
Black
U10-Y4:2
39.04
V3:
Blue
B3
Blue
U10-Y4:4
39.04
U11-Y2:
Black
C1
Black
V1:
39.08
C2
C3
CB2-X1:1
W15
D1
W14
CB1-D3:2
29.01
CB2-X1:2
W15
D2
W14
CB1-D3:PB9 I8
29.00
CB2-X1:3
W15
D3
W14
CB1-D3:3
29.01
CB2-X1:5
W15
D4
W14
CB1-D3:PB9 I9
29.03
CB2-X1:8
W15
D5
W14
CB1-D2:PB9 I5
28.03
CB2-X1:11
W15
D6
W14
CB1-D5:PB9 O4
31.01
CB2-X1:13
W15
D7
W14
CB1-D5:PB9 O5
31.03
CB4-S1:4
W41
D8
W14
CB1-D3:PB9 I10
29.05
CB4-S2:4
W41
D9
W14
CB1-D3:PB9 I11
29.07
CB4-S1:X2
W41
D10
10
W14
CB1-D6:PB9 O10
32.05
CB4-S2:X2
W41
D11
11
W14
CB1-D6:PB9 O11
32.07
1
D
7
6
12
D12
PE
46
Modification
48
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 47
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
CB1-XS1
Connector
Plug target
Page
CB1-D8:1
34.01
Ylw
CB1-D8:2
34.01
W26
Blk/Grn
CB1-D7:6
34.02
U102:0V
W26
Red/Grn
CB1-D7:7
34.02
U102:RDB
W26
Blk
CB1-D8:5
34.01
U102:SDB
W26
Grn
CB1-D8:6
34.02
U102:SG
W26
Gry
CB1-D8:7
34.03
U102:FG
W26
Sh
CB1-D8:8
34.03
Pin target
Cable
Part / No No
U102:RDA
W26
Wht
U102:SDA
W26
U102:+24V
Part / No
Cable
Female side
47
Modification
49
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 48
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
CB3-XS1
Connector
Connector to spool 1
Plug target
Page
CB3-X1:1
27.01
CB3-X1:2
27.00
W18
CB3-X1:3
27.01
W18
CB3-X1:4
27.03
Pin target
Cable
Part / No No
U12-XS1:1
W18
U12-XS1:2
W18
U12-XS1:3
U12-XS1:4
Part / No
Cable
PE
Female side
PE
48
Modification
50
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 49
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
CB3-XS2
Connector
Connector to spool 2
Plug target
Page
CB3-X1:5
27.05
CB3-X1:6
27.05
W19
CB3-X1:7
27.05
W19
CB3-X1:8
27.07
Pin target
Cable
Part / No No
U13-XS1:1
W19
U13-XS1:2
W19
U13-XS1:3
U13-XS1:4
Part / No
Cable
PE
Female side
PE
49
Modification
51
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 50
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
D0-XS1
Connector
Pin target
Cable
Part / No No
Part / No
Cable
Plug target
Page
1
2
3
Gr
W11
U9-XS1:3
19.00
Rd
W11
U9-XS1:8
19.01
U9-XS1:GND
19.01
Female side
4
5
6
7
8
9
GND
6
Sh
W11
2
7
3
8
4
9
5
50
Modification
52
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 51
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
D10-XS1
Connector
Pin target
Cable
Part / No No
Part / No
Cable
Plug target
Page
1
2
3
Gr
W12
U9-XS1:3
19.04
Rd
W12
U9-XS1:8
19.04
U9-XS1:GND
19.05
Female side
4
5
6
7
8
9
GND
6
Sh
W12
2
7
3
8
4
9
5
51
Modification
53
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 52
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
U9-XS1
Connector
Pin target
Cable
Part / No No
Part / No
Cable
Plug target
Page
D0-XS1:3
19.00
D0-XS1:8
19.01
1
2
D10-XS1:3
W11
Gr
Female side
W12
4
5
6
7
D10-XS1:8
Rd
W11
1
6
W12
2
7
9
D10-XS1:GND
W11
Sh
GND
D0-XS1:GND
19.01
W12
4
9
5
52
Modification
54
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 53
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
U10-XS1
Connector
Pin target
Cable
Connector on valveblock
Part / No No
Part / No
Cable
Plug target
Page
U10-Y1:,
Brn
CB1-W1
CB1-D4:PB9 O2
30.05
U10-Y2:,
Red
CB1-W1
CB1-D4:PB9 O3
30.07
U10-Y3:,
Or
CB1-W1
CB1-D4:PB9 O1
30.03
U10-Y4:A1
Ylw
CB1-W1
CB1-D7:PB9 O12
33.01
Grn
CB1-W1
CB1-D7:PB9 O13
33.03
Blu
CB1-W1
CB1-D7:PB9 O14
33.05
Gry
CB1-W1
CB1-D4:PB9 O0
30.01
U10-Y6:,
Female side
7
8
U10-Y8:,
9
10
11
12
13
14
15
10
12
11
14
13
16
15
18
17
20
19
16
17
U10-XS1:19
18
Gry'
CB1-W1
CB1-D4:3
30.01
U10-XS1:20
19
Wht'
CB1-W1
CB1-D4:3
30.01
U10-Y8:
20
Blk'
CB1-W1
CB1-D4:3
30.01
53
Modification
55
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 54
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
U12-XS1
Connector
Pin target
Cable
B1:
W20
Connector on spool 1
Part / No No
Part / No
Cable
Plug target
Page
Brn
W18
CB3-XS1:1
27.01
W21
B1:
W20
Blk
W18
CB3-XS1:2
27.00
B1:
W20
Blu
W18
CB3-XS1:3
27.01
Blk
W18
CB3-XS1:4
27.03
W21
B2:
W21
Female side
PE
PE
54
Modification
56
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 55
93 Pg.
9
DIN_STP_25
Pin-Plug Chart
U13-XS1
Connector
Pin target
Cable
B3:
W22
Connector on spool 2
Part / No No
Part / No
Cable
Plug target
Page
Brn
W19
CB3-XS2:1
27.05
W23
B3:
W22
Blk
W19
CB3-XS2:2
27.05
B3:
W22
Blu
W19
CB3-XS2:3
27.05
Blk
W19
CB3-XS2:4
27.07
W23
B4:
W23
Female side
PE
PE
55
Modification
57
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 56
93 Pg.
DIN_KLA_Q_O_TOL_1
Terminal-connection diagram
2005-09-20
mpn
+FWxx.ST-X4V1
Internal target
Jumper
27
X1
Connection
25
Terminal
13
14
13
14
Blue
Blue
12
S12
U101
X1
12
4
W46
JZ-500
CB99-K1
56
Modification
U101
Emergency relay
CB99-K1
14
Date
Name
58
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
P3375
Page 57
93 Pg.
DIN_KLA_Q_O_TOL_1
Terminal-connection diagram
2005-09-20
mpn
U101:S12
X1:6
11
X1:12
U101:S32
10
X1:13
U101:S31
9
PE:
PE
U101:S22
X1:2
4
U7:+
3
U101:S21
PE:
PE
X2:2
X1:11
F12:2
Internal target
U101:S11
X1
Jumper
JZ-500
24V
0V
Gr/Ye
PE
PE
27
JZ-500
2
Blk
25
4
W46
12
JZ-500
Gr/Ye
CB1-X1
CB1-D0
4
W10
CB99-D10
Gr/Ye
W46
JZ-500
14
Gr/Ye
W10
13
11
14
+FWxx.ST-X4V1
CB99-K1
Connection
PE
Terminal
Blk
Blk
Modification
Date
Name
S2
Mechanical safety switch
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
+FWxx.ST-X4V1
+FWxx.ST-X4V1
CB99-K1
CB99-K1
CB99-D10
Profibus node 6
CB99-D10
Profibus node 6
CB99-D10
Profibus node 6
CB1-D0
Profibus node 1
57
CB1-D0
Profibus node 1
CB1-D0
Profibus node 1
S2
Blk
S2
Mechanical safety switch
W34
59
Terminal-connection diagram: X1 (PE - 14)
Project no.
GES_BZ.TPL
P3375
Page 58
93 Pg.
DIN_KLA_Q_O_TOL_1
Terminal-connection diagram
2005-09-20
mpn
CB1-X1
Internal target
X1:6
X1:5
Jumper
Terminal
Connection
Blk
Blk
Blk
S2
Mechanical safety switch
S2
Blk
S2
Mechanical safety switch
W34
58
Modification
Date
Name
60
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 59
93 Pg.
DIN_KLA_Q_O_TOL_1
Terminal-connection diagram
XSP1:D7
13
mpn
CB2-X1:12
CB2-X1:10
12
XSP1:D6
11
CB2-X1:9
7
CB2-X1:6
CB2-X1:10
6
10
XSP1:D4
5
CB2-X1:7
CB2-X1:9
4
XSP1:D3
3
XSP1:D5
XSP1:D2
2
Internal target
XSP1:D1
Terminal in CB2
CB2-X1
2005-09-20
Jumper
W31
JZ-500
Blk
Blu
13
14
Modification
Date
Name
B6
Grease pressure
B6
Grease pressure
B6
B10
Pivot left locked
B10
Pivot left locked
B10
Pivot left locked
B9
Pivot right locked
59
B9
Pivot right locked
B9
Pivot right locked
B9
B10
Red
JZ-500
Red
Red
X1
Valve-cable
Blk
Red
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
2005-09-20
Proj.
mpn
Blk
Customer
MAN Roland Plauen
Date
Blk
CB2-W2
Valve-cable
Blk
CB2-W1
CB4-S2
Brn
CB4-S1
Blu
Blk
CB4-S1
Brn
2
W50
Tolerans AB
U11-Y2
Wire 2 feed
U11-Y2
Blu
W36
U11-Y1
Wire 1 feed
Blk
U11-Y1
Wire 1 feed
Brn
W35
U11-Y1
Blu
Blk
CB4-S2
Brn
U11-Y2
Wire 2 feed
Connection
14
Terminal
61
Terminal-connection diagram: CB2-X1 (1 - 14)
Project no.
GES_BZ.TPL
P3375
Page 60
93 Pg.
DIN_KLA_Q_O_TOL_1
Terminal-connection diagram
CB1-D1:2
CB1-D1:PB9 I0
CB1-D1:3
CB1-D1:PB9 I1
CB3-X1:1
CB1-D1:PB9 I2
CB3-X1:3
CB1-D1:PB9 I3
CB3-X1
Terminal in CB3
Internal target
2005-09-20
mpn
Jumper
Terminal
2
1
3
2
4
3
2
1
3
2
W18
Modification
Name
3
Blk
4
Blu
Sensor cable
SIM-M8-3GD-5-PU
Sensor cable
Blk
Blk
W23
SIM-M8-3GD-5-PU
Blu
Blk
B3
Wire end 2
B4
B3
Wire end 2
B2
B1
Wire end 1
Brn
Blk
B1
Wire end 1
B1
Wire end 1
Date
W22
Blu
W21
B1
60
1
Brn
Blk
W20
Blk
4
Blu
Blk
Brn
B3
Wire end 2
Brn
B3
B2
Wire 1 counter
U12-XS1
JZ-500
U13-XS1
W19
JZ-500
4
3
B4
Wire 2 counter
CB3-XS2
CB3-XS1
Connection
62
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 61
93 Pg.
DIN_KLA_Q_O_TOL_1
Terminal-connection diagram
2005-09-20
mpn
X2:-
X2:-
G1:-
Internal target
X2
Jumper
Terminal
Connection
61
Modification
63
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Terminal-connection diagram: X2 (- - -)
Project no.
GES_BZ.TPL
P3375
Page 62
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
U2-X4
U2-X1
11
mpn
U2-X4
12
PE
PE
A3
A2
B2
B3
A1
A3
A2
B2
B3
U1
V1
W1
Sh
PE
PE
PE
Sh
PE
M
M1
Servo motor
M1
Servo motor
M1
Servo motor
M1
3~
M1
Servo motor
M1
Servo motor
M1
Servo motor
M1
Servo motor
Name
B1
W2
M1
Date
PE
Modification
B1
W2
3~
62
PE
A1
XS1
XS1
Core
1
W1
64
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Cable-connection diagram: W1 ( - )
Project no.
GES_BZ.TPL
P3375
Page 63
93 Pg.
DIN_KBA_Q_M_TOL1
2005-09-20
A1
A3
XS1
A2
B2
B3
A1
A3
A2
B2
B3
mpn
XS1
B1
PE
Motor plug
Motor plug
Internal target
Cable-connection diagram
B1
PE
U1
V1
Name
M1
Servo motor
M1
Servo motor
M1
M1
Servo motor
M1
Servo motor
M1
Servo motor
M1
Servo motor
M1
Servo motor
Date
PE
3~
M1
Modification
Sh
PE
W1
3~
63
PE
Core
1
W2
65
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Cable-connection diagram: W2 ( - )
Project no.
GES_BZ.TPL
P3375
Page 64
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
U3-X4
PE
U3-X1
mpn
U3-X4
PE
XS3
PE
MotorCableHDD
6 1,50
Core
Sh
W5
PE
A1
A2
A3
B2
B3
B1
PE
A1
A2
A3
B2
B3
B1
W6
MotorCableHDD
PE
PE
M2
Servo motor
M2
Servo motor
M2
Servo motor
Sh
PE
Modification
Date
Name
M2
Servo motor
M2
Servo motor
64
M2
Servo motor
M2
Servo motor
M2
3~
66
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Cable-connection diagram: W5 ( - )
Project no.
GES_BZ.TPL
P3375
Page 65
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
Motor plug
XS3
PE
A1
A2
A3
B2
B3
B1
PE
A1
A2
A3
B2
B3
B1
PE
PE
M2
Servo motor
M2
Servo motor
M2
Servo motor
PE
MotorCableHDD
6 1,50
Core
Sh
W6
Modification
Date
Name
M2
Servo motor
M2
Servo motor
65
M2
Servo motor
M2
Servo motor
M2
3~
67
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Cable-connection diagram: W6 ( - )
Project no.
GES_BZ.TPL
P3375
Page 66
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
X1
5
PE
PE
mpn
CB1-X1
CB1-D0
Gr/Ye
PE
CB1-D0
JZ-500
5 0,75
Core
1
W10
Blk
S2
Mechanical safety switch
Modification
Date
Name
CB1-D0
Profibus node 1
66
CB1-D0
Profibus node 1
CB1-D0
Profibus node 1
S2
Blk
S2
Mechanical safety switch
W34
68
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 67
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
U9-XS1
GND
GND
Modification
Date
Name
D0-XS1
Profibus dsub on node1
67
D0-XS1
Profibus dsub on node1
D0-XS1
Profibus dsub on node1
D0-XS1
Sh
Rd
Bus cable
2 0,64
Core
Gr
W11
69
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 68
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
U9-XS1
GND
GND
Modification
Date
Name
D10-XS1
Profibus dsub on node 6
68
D10-XS1
Profibus dsub on node 6
D10-XS1
Profibus dsub on node 6
D10-XS1
Sh
Rd
Bus cable
2 0,64
Core
Gr
W12
70
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 69
93 Pg.
DIN_KBA_Q_M_TOL1
2005-09-20
PB9 I9
PB9 I5
CB1-D3
PB9 O4
PB9 O5
PB9 I10
mpn
CB1-D6
Indication
"pivot locked"
PB9 I8
CB1-D5
Lock
pivot
CB1-D2
Wire 1
feed
Profibus
node 2
CB1-D3
Grease pressure
Internal target
Cable-connection diagram
PB9 I11
PB9 O10
PB9 O11
D8
D9
D10
D11
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
JZ-500
11
13
11
13
Blu
CB2-W1
JZ-500
Valve-cable
Blk
Date
Name
B6
Grease pressure
B6
B10
Pivot left locked
B9
Pivot right locked
B9
Pivot right locked
B9
Pivot right locked
B9
B10
Modification
CB4-S2
Valve-cable
Red
,
U11-Y1
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
X2
CB2-W2
Red
14
X2
Tolerans AB
CB4-S1
Blk
W31
CB4-S2
Brn
W36
CB4-S1
W35
CB4-S1
CB4-S2
CB4-S1
CB4-S2
4
3
W41
JZ-500
U11-Y2
Wire 2 feed
W15
U11-Y2
CB2-X1
69
GN/GE
11
D7
D6
D5
D4
D3
D2
D1
U11-Y1
Wire 1 feed
XSP1
JZ-500
12 0,75
10
Core
1
W14
71
Cable-connection diagram: W14 ( - )
Project no.
GES_BZ.TPL
P3375
Page 70
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
D1
D2
D3
D1
D2
D3
XSP1
D4
D4
D5
D6
D7
D5
D6
D7
mpn
11
13
11
13
Blu
W31
CB2-W1
CB2-W2
JZ-500
Valve-cable
Valve-cable
Blk
Red
U11-Y1
Name
B6
Grease pressure
B6
B10
Pivot left locked
B9
Pivot right locked
B9
Pivot right locked
B9
Pivot right locked
B9
B10
Date
Red
14
U11-Y2
Wire 2 feed
Blk
W36
U11-Y2
Brn
Modification
GN/GE
W35
70
U11-Y1
Wire 1 feed
CB2-X1
JZ-500
8 0,75
Core
1
W15
72
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 71
93 Pg.
DIN_KBA_Q_M_TOL1
Cable-connection diagram
Internal target
2005-09-20
mpn
Profibus
node 2
CB1-D1
PB9 I0
PB9 I1
PB9 I2PB9 I3
W18
Modification
Date
Name
JZ-500
B4
Wire 2 counter
B3
Wire end 2
B2
Wire 1 counter
U13-XS1
B1
Wire end 1
B1
Wire end 1
B1
Wire end 1
U12-XS1
71
GN/GE
W19
JZ-500
CB3-XS2
CB3-XS1
CB3-X1
JZ-500
8 0,75
Core
1
W17
73
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 72
93 Pg.
DIN_KBA_Q_M_TOL1
Connector to spool 1
Internal target
Cable-connection diagram
2005-09-20
mpn
CB3-XS1
Brn
W20
W21
Sensor cable
SIM-M8-3GD-5-PU
Blk
Blu
Modification
Date
Name
B2
B1
Wire end 1
B1
Wire end 1
B1
Wire end 1
72
Blk
B1
GN/GE
B2
Wire 1 counter
U12-XS1
JZ-500
5 0,75
Core
1
W18
74
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 73
93 Pg.
DIN_KBA_Q_M_TOL1
Connector to spool 2
Internal target
Cable-connection diagram
2005-09-20
mpn
CB3-XS2
Brn
W22
W23
Sensor cable
SIM-M8-3GD-5-PU
Blk
Blu
Modification
Date
Name
B4
B3
Wire end 2
B3
Wire end 2
B3
Wire end 2
73
Blk
B3
GN/GE
B4
Wire 2 counter
U13-XS1
JZ-500
5 0,75
Core
1
W19
75
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 74
93 Pg.
DIN_KBA_Q_M_TOL1
Connector on spool 1
Internal target
Cable-connection diagram
2005-09-20
mpn
U12-XS1
3
1
Brn
Blu
Sensor cable
3 0,00
Core
Blk
W20
Modification
Date
Name
B1
Wire end 1
74
B1
Wire end 1
B1
Wire end 1
B1
76
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 75
93 Pg.
DIN_KBA_Q_M_TOL1
Connector on spool 1
Internal target
Cable-connection diagram
2005-09-20
mpn
U12-XS1
4
3
Blu
Blk
SIM-M8-3GD-5-PU
3 0,00
Core
Brn
W21
Modification
Date
Name
B2
Wire 1 counter
75
B2
Wire 1 counter
B2
Wire 1 counter
B2
77
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 76
93 Pg.
DIN_KBA_Q_M_TOL1
Connector on spool 2
Internal target
Cable-connection diagram
2005-09-20
mpn
U13-XS1
3
1
Brn
Blu
Sensor cable
3 0,00
Core
Blk
W22
Modification
Date
Name
B3
Wire end 2
76
B3
Wire end 2
B3
Wire end 2
B3
78
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 77
93 Pg.
DIN_KBA_Q_M_TOL1
Connector on spool 2
Internal target
Cable-connection diagram
2005-09-20
mpn
U13-XS1
4
3
Blu
Blk
SIM-M8-3GD-5-PU
3 0,00
Core
Brn
W23
Modification
Date
Name
B4
Wire 2 counter
77
B4
Wire 2 counter
B4
Wire 2 counter
B4
79
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 78
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
CB2-X1
JZ-500
2 0,75
Core
1
W31
14
13
78
Modification
Date
Name
B6
Grease pressure
B6
Grease pressure
B6
80
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 79
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
Profibus
node 2
CB1-D2
PB9 I6
Blu
Blk
Sensor cable
3 0,00
Core
Brn
W32
Modification
Date
Name
B7
Stitcher lift down
79
B7
Stitcher lift down
B7
Stitcher lift down
B7
81
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 80
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
Stitcher fitted
CB1-D2
PB9 I4
80
Modification
Date
Name
S3
Mechanical safety switch
S3
Mechanical safety switch
S3
2 0,00
Blk
Core
Blk
W33
82
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 81
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
CB1-X1
81
Modification
Date
Name
S2
Mechanical safety switch
S2
Mechanical safety switch
S2
2 0,00
Blk
Core
Blk
W34
83
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 82
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
CB2-X1
3
2005-09-20
mpn
Brn
3 0,00
Blu
Core
Blk
W35
Modification
Date
Name
B9
Pivot right locked
82
B9
Pivot right locked
B9
Pivot right locked
B9
84
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 83
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
CB2-X1
6
mpn
Brn
3 0,00
Blu
Core
Blk
W36
Modification
Date
Name
B10
Pivot left locked
83
B10
Pivot left locked
B10
Pivot left locked
B10
85
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 84
93 Pg.
DIN_KBA_Q_M_TOL1
2005-09-20
mpn
D9
D10
D11
D8
D9
D10
D11
XSP1
D8
Internal target
Cable-connection diagram
Modification
Date
Name
Gr/Ye
X2
CB4-S2
CB4-S2
CB4-S1
CB4-S2
CB4-S2
CB4-S1
84
X2
CB4-S1
CB4-S1
JZ-500
5 0,75
Core
1
W41
86
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 85
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
Lubrication
(1 pulse)
CB1-D6
PB9 O8
GN/GE
JZ-500
3 0,75
Core
1
W42
85
Modification
Date
Name
Y1
Lubrication valve
Y1
Lubrication valve
Y1
87
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 86
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
X1
11
12
PE
11
12
PE
mpn
Modification
Name
Gr/Ye
PE
CB99-D10
Profibus node 6
CB99-D10
14
CB99-K1
CB99-D10
Profibus node 6
CB99-D10
Profibus node 6
Date
11
CB99-K1
CB99-D10
86
0V
24V
CB99-K1
JZ-500
5 0,75
Core
1
W46
88
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 87
93 Pg.
DIN_KBA_Q_M_TOL1
Internal target
Cable-connection diagram
2005-09-20
mpn
CB2-X1
10
10
JZ-500
2 0,75
Core
1
W50
X1
Date
Name
CB4-S2
87
Modification
CB4-S2
CB4-S1
CB4-S1
89
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 88
93 Pg.
Device list
DT
DIN_PSL_30_1
Page
+FWxx.ST
A1
B1
B2
B3
B4
B6
B7
B9
B10
CB1
CB2
CB3
CB4
CB99
F1
F10
F11
F12
F13
G1
K1
K4
K6
K7
L1
M1
M2
M5
17.08
16.01
27.00
27.03
27.05
27.07
28.03
28.05
29.00
29.03
39.00
31.00
27.00
29.04
17.07
16.08
17.01
18.00
19.01
19.05
16.08
17.03
26.08
25.02
25.03
16.01
16.05
16.07
17.07
PN2
39.00
PN3
Q1
Q2
S1
S2
39.01
16.01
16.01
17.07
17.04
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Model Number
Manufacturer
180885
B01AN10P0C5
LHS-3031-303
B01AN10P0C5
LHS-3031-303
ELA
SEL
CON
SEL
CON
SMT-8-PS-S-LED-24-B
D-F9PL
D-F9PL
EB1555
AL081806
AL081306
XALD02
EB1555
L7-2/3/C-6
L7-2/1/C-6
L7-6/1/C
L7-4/1/C-6
L7-4/1/C-6
S8PE-F24024CD
LC1D25BL
PLC-RSC-24DC/21
PLC-RSC-24DC/21
PLC-RSC-24DC/21
F107874
SM 140-30-290-P0-45-M1-B0
HDDd 09J-Pa-SSe-Ae-A-A-AAC
SK3322024
SK3322200
HE-D-MINI
HFOE-D-MINI
LFR-1/4-D-MINI-A
LT25-3E/Z33S
GV2P22
SK3110000
24CE2-S6
FES
SMC
SMC
RIT
FIB
FIB
TLM
RIT
F&G
F&G
F&G
F&G
F&G
OMR
TLM
PHO
PHO
PHO
ELA
ELA
HDD
RIT
RIT
FES
FES
FES
SON
TLM
RIT
HON
Part number
180885
D10-PNPNO-e
LHS-3031-303
D10-PNPNO-e
LHS-3031-303
Included in grease equipment
SMT-8-PS-S-LED-24-B
D-F9PL
D-F9PL
EB1555
AL081806
AL081306
XALD02
EB1555
L7-2/3/C-6
L7-2/1/C-6
L7-6/1/C
L7-4/1/C-6
L7-4/1/C-6
S8PE-F24024CD
LC1D25BL
29 66 17 1
29 66 17 1
29 66 17 1
F107874
SM 140-30-290-P0-45-M1-B0
HDDd 09J-Pa-SSe-Ae-A-A-AAC
SK3322024
SK3322200
HE-D-MINI
HFOE-D-MINI
LFR-1/4-D-MINI-A
23-33302502
GV2P22
SK3110000
24CE2-S6
88
Modification
90
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 89
93 Pg.
Device list
DT
S3
U1
U2
U3
U6
U7
U12
U13
U101
U102
U200
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W14
W15
W17
W18
W19
W20
W21
W22
W23
W26
W31
W32
W33
W34
DIN_PSL_30_1
Page
Description
28.00
26.00
18.04
18.07
16.00
19.06
27.00
27.04
17.01
34.00
35.00
16.03
16.04
16.05
16.05
16.05
16.05
16.07
16.07
16.01
17.04
19.01
19.04
29.00
29.00
27.00
27.00
27.05
27.00
27.03
27.05
27.07
34.00
28.03
28.05
28.00
17.04
1
1
1
1
1
1
1
1
1
1
1
Cam switch
Max4 Controller
MC4 22A Servo drive
MC4 3A Servo drive
Master encoder Shaft D=10mm
Modem
24CE2-S6
180800
180860
180850
8.5802.1245.2048
TD-33
HON
ELA
ELA
ELA
KUB
West
PILZ
DIG
590121
ELA
590181
ELA
590141
ELA
590161
ELA
590-10143
10035
6XV 830-0EH10
6XV 830-0EH10
10043
10040
10040
10035
10035
CD12M/PA-050C1
SIM-M8-3GD-5-PU
CD12M/PA-050C1
SIM-M8-3GD-5-PU
GP2000H-C422
10030
SIM-M8-3GD-10-PU
-
ELA
HLU
Sie
Sie
HLU
HLU
HLU
HLU
HLU
DIE
FES
DIE
FES
DIG
HLU
FES
HON
HON
1
1
1
1
1
1
1
0
0
0
0
0
0
0
Model Number
Manufacturer
Part number
24CE2-S6
180800
180860
180850
8.5802.1245.2048
TD-33
Unwinder
Unwinder
XV2 0-30s 24VDC
GP2401HT
MAN Interbusmodule
590121
Included in W1
590181
Included in W3
590141
Included in W5
590161
Included in W7
590-10143
HLU.10035
6XV 830-0EH10
6XV 830-0EH10
HLU.10043
HLU.10040
HLU.10040
HLU.10035
HLU.10035
CD12M/PA-050C1
SIM-M8-3GD-5-PU
CD12M/PA-050C1
SIM-M8-3GD-5-PU
GP2000H-C422 3m
HLU.10030
SIM-M8-3GD-10-PU
999-992
999-992
89
Modification
91
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 90
93 Pg.
Device list
DIN_PSL_30_1
DT
Page
W35
W36
W41
W42
W43
W46
W50
X1
29.00
29.03
29.05
32.01
19.08
17.07
29.04
0
0
10
10
1
1
2
4
1
1
1
1
1
1
1
1
7
7
1
1
1
1
4
2
6
6
1
1
X2
XS1
XS2
XS3
XS4
XSP1
Y1
+FWxx.ST-X4V1
CB1-B1
CB1-D0
32.01
28.07
19.00
1
1
1
Description
Model Number
Manufacturer
Included in sensor
Included in sensor
Control cable 4x0.75+PE
Control cable 2x0.75+PE
Signalcable sheilded
Control cable 4x0.75+PE
Control cable 2x0.75
Terminal for TS 35 rail
PE terminal
End bracket for TS 35 rail
End cover for WDU 2.5
End bracket for TS 35 rail
Terminal for TS 35 rail
End cover for WDU 2.5
10035
10031
140193-00
10035
10030
WDU 2.5
WPE 4
EW 35
WAP 2.5-10
EW 35
WDU 2.5
WAP 2.5-10
SMC
SMC
HLU
HLU
ELP
HLU
HLU
WEI
WEI
WEI
WEI
WEI
WEI
WEI
CHP 16 LS
CMV 16 L
CHC 16 LG
CDFA 07
CDMA 07
CX 04 TF
CX 04 TM
CX 12 DF
CX 12 DM
CX 03 P
CX FM
CX 3.0 PF
CX 3.0 PM
325 030-00
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
Pressure switch
End terminal
Programmable fieldbus contr.
PS1000-R06L
750-600
750-833
SMC
Wag
Wag
Part number
999-997
999-997
HLU.10035
HLU.10031
140193-00
HLU.10035
HLU.10030
WDU 2.5
WPE 4
EW 35
WAP 2.5-10
EW 35
WDU 2.5
WAP 2.5-10
Included in W1
Included in W3
Included in W5
Included in W7
310 166-33
310 183-33
310 273-33
310 564-30
310 569-33
315 002-33
315 012-33
315 042-33
315 043-33
315 051-33
315 056-33
315 091-11
315 096-11
325 030-00
Included in grease equipment
PS1000-R06L
750-600
750-833
90
Modification
92
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 91
93 Pg.
Device list
DT
DIN_PSL_30_1
Page
Description
CB1-D1
CB1-D2
CB1-D3
CB1-D4
CB1-D5
CB1-D6
CB1-D7
CB1-D8
CB1-PN1
27.00
28.00
29.00
30.00
31.00
32.00
33.00
34.00
39.03
CB1-PN6
39.06
CB1-PN9
CB1-PN11
CB1-U10
CB1-W1
CB1-W2
CB1-X1
39.07
39.02
33.00
30.01
28.07
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
0
2
11
1
1
1
1
1
1
0
0
21
1
2
6
1
2
CB1-XS1
31.00
31.01
31.03
CB2-U11
CB2-W1
CB2-W2
CB2-X1
CB3-X1
Model Number
750-402
750-402
750-402
750-504
750-504
750-504
750-504
750-653/000-006
EVR1210-F01
QSM-G1/8-4
QSML-G1/8-4
LRMA-QS-4
QSML-4H
UC-QS-4H
QSMT-6
80P-10-1MF-PF-N-VLG-2MK2LMTK-B
55-662-78
EW 35
WDU 2.5
WAP 2.5-10
CKAX03 I
CKA 03 V
CDF 08
CDM 08
MHA1-PR4-3-M3-PI
AKZ 2.5
AP AKZ 2.5
EW 15
AKZ 2.5
AP AKZ 2.5
EW 15
Manufacturer
Wag
Wag
Wag
Wag
Wag
Wag
Wag
Wag
SMC
FES
FES
FES
FES
FES
FES
FES
ELF
SMC
WEI
WEI
WEI
ILM
ILM
ILM
ILM
FES
FES
FES
WEI
WEI
WEI
WEI
WEI
WEI
Part number
750-402
750-402
750-402
750-504
750-504
750-504
750-504
750-653/000-006
EVR1210-F01
QSM-G1/8-4
QSML-G1/8-4
LRMA-QS-4
QSML-4H
UC-QS-4H
QSMT-6
80P-10-1MF-PF-N-VLG-2MK2LMTK-B
55-662-78
999-996
EW 35
WDU 2.5
WAP 2.5-10
310253-30
310255-33
310555-33
310561-33
MHA1-PR4-3-M3-PI
999-995
999-995
AKZ 2.5
AP AKZ 2.5
EW 15
AKZ 2.5
AP AKZ 2.5
EW 15
91
Modification
93
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 92
93 Pg.
Device list
DT
DIN_PSL_30_1
Page
CB3-XS1
CB3-XS2
CB4-S1
29.05
CB4-S2
29.07
CB99-D10
CB99-D11
CB99-D12
CB99-D13
CB99-D14
19.04
35.00
36.00
37.00
38.00
CB99-K1
D0-XS1
D10-XS1
U1-U9
U9-XS1
U10-XS1
U12-XS1
35.00
19.00
U13-XS1
Description
Model Number
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C
CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C
ZBY4101
ZENL1111
ZBY4101
ZENL1111
750-833
750-402
750-402
750-504
750-504
750-600
PLC-RSC-24DC/21
6ES7 972-0BA50-0XA0
6ES7 972-0BA50-0XA0
180810
6GK1 500 0FC00
CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C
CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C
Manufacturer
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
TLM
TLM
TLM
TLM
WAG
WAG
WAG
WAG
WAG
WAG
PHO
Sie
Sie
ELA
Sie
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
Part number
310130-33
310131-33
310254-33
310255-33
310257-33
310130-33
310131-33
310254-33
310255-33
310257-33
ZBY4101
ZENL1111
ZBY4101
ZENL1111
750-833
750-402
750-402
750-504
750-504
750-600
29 66 17 1
6ES7 972-0BA50-0XA0
6ES7 972-0BA50-0XA0
180810
6GK1 500 0FC00
Included in CB1-W1
310130-33
310131-33
310254-33
310255-33
310257-33
310130-33
310131-33
310254-33
310255-33
310257-33
92
Modification
Date
Name
Customer
MAN Roland Plauen
End user
Delta Publicidade
Check.
Plauen
Belem
Norm
Origin
Crea. f.
Crea. by
Date
2005-09-20
Proj.
mpn
Tolerans AB
Project no.
GES_BZ.TPL
P3375
Page 93
93 Pg.