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DIN_DKB_1_TOL_1

Tolerans AB
Studiovgen 8
S-13526 Tyres Sweden
Phone
+46(0)84487030
Tel. Fax +46(0)84487040
E-mail
info@tolerans.com

Customer

: MAN Roland Plauen

Customer city
Customer country

: Plauen
: Germany

End user

: Delta Publicidade

End user city


End user country

: Belem
: Brazil

Manufacturer (Company)

: Tolerans AB

Project name

: P3375

Machine number

: SP-05041

Model

: Speedliner Cylinder Stitcher

Installation site

: Belem, Brazil

Power supply

: 400 VAC

Control voltage

: 24 VDC

Created on the
Changed on the

2005-09-20

Last editor :

Number of pages :

mpn

93

Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2004-12-17

Proj.

MPN

Tolerans AB

Title page

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 1
93 Pg.

Table of content
Page

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

DIN_INV_30_3

Page describition
Title page
Table of contents: (1 - 30)
Table of contents: (31 - 60)
Table of contents: (61 - 90)
Table of contents: (91 - 93)
Infromation page
Schematic system layout
Layout main cabinet
Layout CB1 connection & valve box
Drilling template CB1
Layout CB2 junction box on stitcher
Drilling template CB2
Layout CB3 junction box wire sensors
Layout CB99 Integration box
Layout Servo controler & servo amplifier
Schematic power
Schematic emergency stop
Schematic Servo IO
Schematic Profibus I/O bus
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8inputs (PLC)
Schematic U1 8outputs (PLC)
Schematic U1 8outputs (PLC)
Schematic remote I/O CB1 D1 4inputs
Schematic remote I/O CB1 D2 4inputs
Schematic remote I/O CB1 D3 4inputs
Schematic remote I/O CB1 D4 4outputs

Page supplementary field

Date
2004-12-17
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-05-10
2005-09-20
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-09-20
2005-05-10
2005-05-10
2005-09-20
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-09-06
2005-05-10
2005-05-10

Editor
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Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Table of contents: (1 - 30)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 2
93 Pg.

Table of content
Page

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

DIN_INV_30_3

Page describition
Schematic remote I/O CB1 D5 4outputs
Schematic remote I/O CB1 D6 4outputs
Schematic remote I/O CB1 D7 4outputs
Schematic remote com. module CB1 D8
Schematic remote I/O CB5 D1 4 inputs
Schematic remote I/O CB5 D2 4 inputs
Schematic remote I/O CB5 D3 4 outputs
Schematic remote I/O CB5 D4 4 outputs
Schematic pneumatics
I/O card overview: (U1 - U1)
I/O card overview: (CB1-D1 - CB99-D12)
I/O card overview: (CB99-D13 - CB99-D14)
Pin chart: XS1 (XS1 - XS1)
Pin chart: XS2 (XS2 - XS2)
Pin chart: XS3 (XS3 - XS3)
Pin chart: XS4 (XS4 - XS4)
Pin chart: XSP1 (XSP1 - XSP1)
Pin chart: CB1-XS1 (CB1-XS1 - CB1-XS1)
Pin chart: CB3-XS1 (CB3-XS1 - CB3-XS1)
Pin chart: CB3-XS2 (CB3-XS2 - CB3-XS2)
Pin chart: D0-XS1 (D0-XS1 - D0-XS1)
Pin chart: D10-XS1 (D10-XS1 - D10-XS1)
Pin chart: U9-XS1 (U9-XS1 - U9-XS1)
Pin chart: U10-XS1 (U10-XS1 - U10-XS1)
Pin chart: U12-XS1 (U12-XS1 - U12-XS1)
Pin chart: U13-XS1 (U13-XS1 - U13-XS1)
Terminal-connection diagram: +FWxx.ST-X4V1 (25 - 2
Terminal-connection diagram: X1 (PE - 14)
Terminal-connection diagram: CB1-X1 (1 - 2)
Terminal-connection diagram: CB2-X1 (1 - 14)

Page supplementary field

Date
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-05-10
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20

Editor
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Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Table of contents: (31 - 60)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 3
93 Pg.

Table of content
Page

61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90

DIN_INV_30_3

Page describition
Terminal-connection diagram: CB3-X1 (1 - 8)
Terminal-connection diagram: X2 (- - -)
Cable-connection diagram: W1 ( - )
Cable-connection diagram: W2 ( - )
Cable-connection diagram: W5 ( - )
Cable-connection diagram: W6 ( - )
Cable-connection diagram: W10 ( - )
Cable-connection diagram: W11 ( - )
Cable-connection diagram: W12 ( - )
Cable-connection diagram: W14 ( - )
Cable-connection diagram: W15 ( - )
Cable-connection diagram: W17 ( - )
Cable-connection diagram: W18 ( - )
Cable-connection diagram: W19 ( - )
Cable-connection diagram: W20 ( - )
Cable-connection diagram: W21 ( - )
Cable-connection diagram: W22 ( - )
Cable-connection diagram: W23 ( - )
Cable-connection diagram: W31 ( - )
Cable-connection diagram: W32 ( - )
Cable-connection diagram: W33 ( - )
Cable-connection diagram: W34 ( - )
Cable-connection diagram: W35 ( - )
Cable-connection diagram: W36 ( - )
Cable-connection diagram: W41 ( - )
Cable-connection diagram: W42 ( - )
Cable-connection diagram: W46 ( - )
Cable-connection diagram: W50 ( - )
Device list: (+FWxx.ST - S2)
Device list: (S3 - W34)

Page supplementary field

Date
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20
2005-09-20

Editor
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Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Table of contents: (61 - 90)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 4
93 Pg.

Table of content
Page

DIN_INV_30_3

Page describition
91 Device list: (W35 - CB1-D0)
92 Device list: (CB1-D1 - CB3-X1)
93 Device list: (CB3-XS1 - U13-XS1)

Page supplementary field

Date
2005-09-20
2005-09-20
2005-09-20

Editor
mpn
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Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Table of contents: (91 - 93)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 5
93 Pg.

Wire marking horizontal

Text belonging
to symbol

012

Name and number


of the symbol
Name of the
Interruption point

Marking is done with Partex


All wires should have bootlace ferrules,
color code according to Weidmuller
standard.

012

Connection marking
for the symbol.

A1

K1
Motor on

A2

12.9 / GND

Some wires on the servo drives have


extra long bootlace ferrules.

14.0 / GND

Page and column


from where the interruption
point is comming.
Page and column
where the contacts
of the contactor are.

14.4 1

14.4 3

14.4 5

Connection marking
for the contacts.

Wire marking vertical

Name and number


of black box, in this
case a connection box

Wire inside black box


Text belonging
to black box

CB1
Connection
& valve box

D0
Profibus
node 1

Name and number


of a nestled black box,
in this case a Profibus
module. A nestled
symbol have a parent
box name that adds
to the normal name,
but it dont show when
the symbol is inside
an other box.
So the tue name of this
symol is CB1-D0

XS1

GND

PE

24V 0V

Profibus plug on node 1

Terminal that
belong to black
box

Plug XS1, this


plug is nestled
in D0, so the true
name is D0-XS1.

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Project number
Page description

Previous page number

Machine number

Total number of pages

Page number

Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Infromation page

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 6
93 Pg.

Unwinder 1

Unwinder 2

W18
5x0.75

W42

CB 1
Valve &
conection box

PG11

Main cabinet

PMA tube 11
W17

7x0.75

W19
5x0.75

W23

3x0.75

Grease
equipment

XS2

XS1 PMA tube

PMA tube 11

CB 3
Junction
box wire
end
PG11

U13
W22

XS1

XS1 PMA tube

W21

B2

B4

U12
W20

B1

B3

PG11

Mobile panel
XP1
W26

PMA tube 5
W14

12x0.75
Dia. 10mm

PG21

PG9

PG11

PG11

W32

W34

W33

PG21

PG21

XSP1
Electric &
pneumatic
plug near
stitcher

W10

(signal exchange with press)

W11

S2

B7

S3

PMA tube 6

PG21

Dia. 8,5mm

Bus cable

Dia. 7mm

5x0.75

W41

Integration box

W15

5x0.75

8x0.75

Stitcher
CB 4

W41

W50

Bus cable

5x0.75

2x0.75

CB 2

XP1

Connection box
on stitcher

M1

Motor cable

20m

Dia. 16mm

W1

Encoder cable

20m

Dia 8,5mm

W3

Motor cable

20m

Dia. 12,5mm

W5

Encoder cable

20m

Dia. 8,5mm

W7

5x0.75

W12
W46

XP2

Pushbutton box
XP3

B1
B2
B3
B4
B5
B6
B7
B9
B10
S2
S3

Modification

W31

W35

W36

B6

B9

B10

Wire end 1
Wire end 2
Wire measure 1
Wire measure 2
Spare
Grease pressure
Stitcher lift down
Pivot lock left locked
Pivot lock right locked
Safety switch
Stitcher fitted

Date

Name

Master
encoder

M2

XP4

Master encoder cable

20m

Dia. 9,5mm

W9

Power supply
3x400VAC 20A

8
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Schematic system layout

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 7
93 Pg.

600

Q2 K1

400

F1
G1

X1

K6
K7
F11-14

X2

K4
S1 U101 U7

22,5mm

U1

A1

1200

U2

U3

L1

M5

400

200

Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Layout main cabinet

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 8
93 Pg.

CB1-U10

CB1-X1

CB1-D8
CB1-D7
CB1-D6
CB1-D5
CB1-D4
CB1-D3
CB1-D2
CB1-D1

Serial port
4 outputs
4 outputs
4 outputs
4 outputs

4 inputs
4 inputs
4 inputs

CB1-D0

CB1-XS1

Modification

10

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Layout CB1 connection & valve box

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 9
93 Pg.

Make hole in cable ducts


for mounting screws

Make hole in cable ducts


for mounting screws
192

165

125

85

67
284
271
259
243

2x M3

236

260,0 mm

226

2x M4

4x M3

86
59
44
24
M8 x 4
260,0 mm

5
238

210

105

65

38

Modification

11

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Drilling template CB1

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 10
93 Pg.

FIBOX EURONORM II ALUMINIUM 81x177x42 BASE

CB2-U11
14
13
12
11
10
9
8
7
6
5
4
3
2
1

Y1 Y2
CB2-X1

10

Modification

12

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Layout CB2 junction box on stitcher

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 11
93 Pg.

21

D=28,3

108

72

25
14

2x M4

52,0 mm

2x D=3,5

165,0 mm

108

21

D=28,3

11

Modification

13

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Drilling template CB2

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 12
93 Pg.

FIBOX EURONORM II ALUMINIUM 81x127x42 BASE


FIBOX EURONORM II 81x127x15 COVER

52,0 mm

CB3-X1

1 2 3 4 5 6 7 8

CB3-XS1

CB3-XS2

115,0 mm *

*=Drilling template

12

Modification

14

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Layout CB3 junction box wire sensors

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 13
93 Pg.

18,6

18,6

18,6

30

65

100

18,6

18,6

40

180

215

CB99-U200

CB99-K1

CB99-D14
CB99-D13
CB99-D12
CB99-D11

CB99-D10

MAN
ROLAND
4 outputs

4 inputs

Modification

4 outputs

4 inputs

13

15

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Layout CB99 Integration box

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 14
93 Pg.

U1

U2 & U3

X1
Control voltage
+ watchdog

X5
Com1 (RS232)
serial interface

X2
Analog inputs
(optional)

X1
Control voltage

X6
Com2 (RS485)
serial interface

X3
Digital inputs

X2
Mains connection

X7
Beam waveguide IN
fibre-optic bus
X8
Beam waveguide OUT

X4
Touchprobe
+ digital outputs

X5
Beam waveguide IN
fibre-optic bus
X6
Beam waveguide OUT

X3
DC-circuit

X7
Diagnosis

X9
Master encoder

X8
Encoder

X4
Motor connection
X10
Ethernet

Shield
connection

Shield
connection

14

Modification

16

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Layout Servo controler & servo amplifier

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 15
93 Pg.

Q1
rating 25A

L1

L1

L2

L2

L3

L3

PE

PE

001

016

002

L2 /

003

018

L3 /

PE

PE /

Q2
20-25A
Set to 20A

Supply
3AC 50-60Hz
380-480V/20A

L1 /
017

I>

I>

I>

PE
004

K1
17.03

005

PE

PE

2A

1U2

1V2

1W2

U2

PE

021

L2

L3
PE

PE

U3

Servo drive
stitcher cylinder
18.04

061

PE

Servo drive
wire feed
18.07

022

023

L3
PE

A1

X2

X2

PE
L2'

PE

24VDC
10A

L1

L1'

L1

1W1

L2

G1

1V1

060

2
020

6
009

1U1

L1

019

4
008

059

F1

006

007

PE

PE

PE

L3'

U1
Servo
controller
26.00

010

L1

011

L2

012

L3

013

L1

014

L2

015

L3

1+24V / 17.00
1GND / 17.00

XS1

X3
1

DC-circuit
DC-circuit

W9

db+

db-

db-

X8

X8

Connector for motor encoder

Master Enc
1
0,00

Connector for motor encoder

X1
X4

PE

11

W3

12

X1

X4

Feedback

W1

PE

W5

Sh

Elau Motor 2,5


8

U6

X3

Twisted

db+

PE

PE

W7

Feedback

Sh

MotorCableHDD

X1

Master
encoder

XS1

A1

A3

A2

B1

B2

B3

XS2

PE

A1

Motor plug

W2

PE

A1

W4

A2
2

A3
3

B1
PE

B2
5

B3
6

XS4

PE

A1

Sh

W8

1 MotorCableHDD

Feedback 0,5m

U1

Servo
motor

W6

Sh

Elau Motor 2,5


8

M1

XS3
Motor plug

V1

3~

W1

M1

PE

X4

Servo
motor Encoder M1
.03

Servo
motor

M2

3~
D

1
PE

M2 X2
Servo
motor
.05

Encoder M2

15

Modification

17

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Schematic power

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 16
93 Pg.

022

16.08 / 1+24V

1+24V / 18.00

023

1GND / 18.00

X2

F10

18.07 / WD & rdy

16.08 / 1GND

2A

S2
024

Mechanical
safety switch

040

11

K4
26.08

+FWxx.ST

CB99
Integration
box
19.03
35.00
36.00
37.00
38.00

14

W34

12

Blk

Blk

12

MAN
cabinet

14

K1
35.00

11

+FWxx.ST-X4V1

25

27

13

14

F10_24V / 22.00

CB1

041

22.09 / 025

Connection
& valve box
39.00
042

X1

W10

InvEnaOnIn / 18.03

W46

025

JZ-500
5 0,75

JZ-500
5 0,75

X1

10

11

12

026

10

14

U101

028

Emergency
relay

A1

13

23

37

47

S11 S12
Emergency stop

030

1 channel E stop

S21 S22
S31 S32
Emergency Emergency
stop channel 1stop channel 2

S1

5
4

2 channel E stop

24

38

48

S13 S14

027

058

034
InvEnable / 18.03

Y39 Y40

Inv_EnaAct / 22.08

031

036

033

Enable / 18.03

029

EmerStOn / 22.06

038

14

032

K1

InvEnaOnOut / 18.07

25.04 / DO_03

A2

M5
Fan

M
1~

A1
A2

16.01 1
16.01 3
16.02 5
22.0721

16

Modification

Date

Name

2
4
6
22

18

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic emergency stop

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 17
93 Pg.

17.09 / 1+24V

1+24V / 19.00

17.09 / 1GND

1GND / 19.00

F11
6A

X2

048
051

046

047
049
050

U1
Servo
controller
26.00

X1
1
2
3
4
5
6
7
8

U2

U3

Servo drive
stitcher cylinder
16.03

Servo drive
wire feed
16.05

0V in

+UL

LO
24V out

17.02 / Enable

036

X1
1

24V

24V
0V

035

0V

037

4
7+

Enable signal

0V out

WD
WD

X1
1

24V in

17.03 / InvEnable
17.03 / InvEnaOnIn

034
042

045

8
9
10
13+
14+
1516-

8"Ready" contact

9
10

Inverter enable

11

Inverter enable output

043

Inverter enable output

InvEnaOnOut / 17.03

Holding brake supply

044

Connection holding brake

032

12
13

WD & rdy / 17.03

040

14
15+

Holding brake supply

16-

Connection holding brake

24V
0V
Inverter enable
Enable
Supply holding brake
Supply holding brake
24V out
0V out
Inverter enable output
Inverter enable output
Ready contact
Ready contact
Connection holding brake
Connection holding brake

17

Modification

19

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic Servo IO

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 18
93 Pg.

U1
Servo
controller
26.00

U9
Profibus
sub card

Connector on Profibus master

XS1

TxD+

GND

TxD-

XS6

RxD-

RxD+

GND

XS5

GND

Com 1 connector on Max 4

Com 2 connector on Max 4

18.09 / 1+24V

X2

1GND / 26.00

PE

26.09 / GND2

054

053

GND2 / 25.00

W43

Pnk

2
Gry

051

Vio

4A

Blu

F13

Grn

PE

Ylw

4A

Wht

F12

Red

Brn

18.09 / 1GND

LIYCY
3

X1

W11

Gr

Rd

W10

Sh

Bus cable
2 0,64

PE

W12

Gr/Ye

JZ-500
5 0,75

Gr

Rd

Sh

Bus cable
2 0,64

W46

PE

Gr/Ye

JZ-500
5 0,75

U7
Modem

XS1

CB1
Connection
& valve box
39.00

CB99
Integration
box
17.07

D0 XS1

D10

GND

Profibus
node 1

PE

XS1

GND

Profibus
node 6

24V 0V

24V 0V

PE

PE

18

Modification

20

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Schematic Profibus I/O bus

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 19
93 Pg.

U1
Servo
controller
26.00

X3:1

X3:2

X3:3

X3:4

X3:5

X3:6

X3:7

X3:8

IRQ 0

IRQ 1

IRQ 2

IRQ 3

I4

I5

I6

I7

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

8 Digital inputs

19

Modification

21

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic U1 8inputs (PLC)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 20
93 Pg.

U1
Servo
controller
26.00

X3:9

X3:10

X3:11

X3:12

X3:13

X3:14

X3:15

X3:16

I8

I9

I 10

I 11

I 12

I 13

I 14

I 15

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

8 Digital inputs

20

Modification

22

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic U1 8inputs (PLC)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 21
93 Pg.

21

K1
17.03

17.03 / Inv_EnaAct

17.02 / EmerStOn

22

17.01 / F10_24V

025
038

U1
Servo
controller
26.00

X3:17

X3:18

X3:19

X3:20

X3:21

033

039

X3:22

025 / 17.01

X3:23

X3:24

I 16

I 17

I 18

I 19

I 20

I 21

I 22

I 23

Spare

Spare

Spare

Spare

Spare

Emergency stop
not active

Mains contactor
watch

Inverter
enable active

8 Digital inputs

21

Modification

23

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic U1 8inputs (PLC)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 22
93 Pg.

U1
Servo
controller
26.00

X4:1

X4:2

X4:3

X4:4

X4:5

X4:6

X4:7

X4:8

TP 0

TP 1

TP 2

TP 3

TP 4

TP 5

TP 6

TP 7

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

8 Digital touchprobe inputs

22

Modification

24

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic U1 8inputs (PLC)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 23
93 Pg.

U1
Servo
controller
26.00

X4:9

X4:10

X4:11

X4:12

X4:13

X4:14

X4:15

X4:16

TP 8

TP 9

TP 10

TP 11

TP 12

TP 13

TP 14

TP 15

Spare

Spare

Spare

Spare

Spare

Spare

Spare

Spare

8 Digital touchprobe inputs

23

Modification

25

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic U1 8inputs (PLC)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 24
93 Pg.

U1
Servo
controller
26.00

8 Digital outputs
Spare

Warning
wire end

Warning
clutch engaged

Restart E-stop
relay

Spare

Spare

Spare

Spare

O0

O1

O2

O3

O4

O5

O6

O7

X4:17

X4:18

X4:19

055

X4:21

X4:22

X4:23

X4:24

056

A1

K6

X4:20

A1

K7

058

A2

A2

054

12

14

12

K6
.02

14

.0212

14

K7
.03

11

14

.0312

11

DO_03 / 17.05

19.07 / GND2

11

11

24

Modification

26

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic U1 8outputs (PLC)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 25
93 Pg.

U1
Servo
controller
16.00
18.02
19.00
20.00
21.00
22.00
23.00
24.00
25.00

8 Digital outputs
Spare

Spare

Spare

Spare

Spare

Spare

Spare

Mains contactor on

O8

O9

O 10

O 11

O 12

O 13

O 14

O 15

X4:25

X4:26

X4:27

X4:28

X4:29

X4:30

X4:31

X4:32

057

19.09 / 1GND

053

K4

GND2 / 19.06

A1
A2

12

17.0314

11

25

Modification

27

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic U1 8outputs (PLC)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 26
93 Pg.

B1

B2

B3

M12

B4

M12

W20

Blu

Blk

W21

Brn

Sensor cable

Blu

Blk

W22

Brn

SIM-M8-3GD-5-PU

U12

U13

Unwinder 1

Unwinder 2

XS1

W18

Blu

Blk

Brn

Sensor cable

XS1

W19

JZ-500
5 0,75

W23

Blk

Blu

Brn

SIM-M8-3GD-5-PU

JZ-500
5 0,75

CB3
Junction box
wire sensors

XS1

2
2

X1

W17

3
3

XS2

6
4

3
7

1
5

4
8

JZ-500
8 0,75

CB1
Connection
& valve box
39.00

D1
Profibus
node 2

PB9 I0

Wire end 1

PB9 I1

PB9 I2

Wire 1counter

Wire end 2

PB9 I3
Wire 2 counter

Wago module
4 Digital inputs

26

Modification

28

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB1 D1 4inputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 27
93 Pg.

S3

13

B6 P

Grease
pressure

Mechanical
safety switch

W33

Blk

B7

M12
Stitcher lift
down

14

W31

Blk

JZ-500

CB2
Junction box
on stitcher
31.00

X1

CB1

29.04 / CB2+

Connection
& valve box
39.00

B1 P

Air
pressure

W15

JZ-500
8
0,75

XSP1

D5

Connector near stitcher

Blu

W32
W14

Blk

Blu

Br

Brn

Sensor cable

JZ-500
12
0,75

CB1
Connection
& valve box
39.00

D2
Profibus
node 2

PB9 I4

Stitcher fitted

PB9 I5

PB9 I6

PB9 I7

Grease pressure

Stitcher lift
down

Pressure
switch

Wago module
4 Digital inputs

27

Modification

29

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-06

Proj.

mpn

Tolerans AB

Schematic remote I/O CB1 D2 4inputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 28
93 Pg.

CB4
32.05
-

B9

B10

Pivot
right locked

Pivot
left locked

S1
32.05

W50
W35

Blk

Blu

W36

Brn

3
0,00

Blk

Blu

Brn

S2
32.07

JZ-500
2
0,75

3
0,00

CB2
Junction box
on stitcher
31.00

X1

9
CB2+ / 28.02
CB2- / 32.08

W15

W41

JZ-500
5 0,75

JZ-500
8 0,75

XSP1
XSP1

D2

D3

XSP1

Connector near stitcher

W14

D8

Connector near stitcher

D1

XSP1

D9

D4

JZ-500
12 0,75

CB1
Connection
& valve box
39.00

D3
Profibus
node 2

PB9 I8

Pivot
right locked

PB9 I9

PB9 I10

PB9 I11

Pivot
left locked

Lock
pivot

Unlock
pivot

Wago module
4 Digital inputs

28

Modification

30

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB1 D3 4inputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 29
93 Pg.

CB1
Connection
& valve box
39.00

D4
Profibus
node 2

Wago module
4 Digital outputs

Spare

PB9 O0
1

W1

Gry

Gry' Wht' Blk'

XS1

Prod. thickness
cylinder 1

PB9 O1

PB9 O2

Prod. thickness
cylinder 2

PB9 O3
7

Spare

U10
Valve
block
33.00

Y8

18

19

Or

Brn

Red

20

Y3

Y1

Y2

U10- / 33.01

29

Modification

31

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB1 D4 4outputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 30
93 Pg.

CB1
Connection
& valve box
39.00

D5
Profibus
node 2

Wago module
4 Digital outputs
Wire 1
feed

Wire 2
feed

PB9 O4
1

W14

Wire 3
stop feed
spare
PB9 O6

PB9 O5
3

Wire 4
stop feed
spare
PB9 O7

JZ-500
12
0,75

XSP1

D6

D7

Connector near stitcher

W15

JZ-500
8 0,75

CB2
Junction box
on stitcher

32.08 / CB2-

28.02
29.00
32.08
39.05

X1

W1

11

12

Red

Blk

W2

13

14

Red

Blk

U11
Valve
block
39.05

Y1

Y2

30

Modification

32

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB1 D5 4outputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 31
93 Pg.

CB1
Connection
& valve box
39.00

D6
Profibus
node 2

Wago module
4 Digital outputs

Lubrication
(1 pulse)

PB9 O8

PB9 O9

PB9 O10

W42

Indication
"pivot unlocked"

PB9 O11
7

Indication
"pivot locked"

Spare

JZ-500

W14

10

11

JZ-500
12
0,75

XSP1

D10

Connector near stitcher

Connector near stitcher

CB2
D11
Junction box
on stitcher
31.00

29.04 / CB2-

CB2- / 31.00

X1
W41

10

JZ-500
5
0,75

W50

JZ-500
2
0,75

CB4
29.04

S1

Y1

X2

S2

X1

X2
X1

31

Modification

33

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB1 D6 4outputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 32
93 Pg.

CB1
Connection
& valve box
39.00

D7
Profibus
node 2

Wago module
4 Digital outputs

Lock pivot

PB9 O12

Unlock pivot

Lift cylinder

PB9 O13

PB9 O14

Spare

77

+
7

PB9 O15

76 6

CB1+ / 34.00
CB1- / 34.00

W1

Ylw

Grn

Blu

Flat cable

U10
Valve
block
30.00
39.00

XS1

Y4
Pivot locking

XS1

4
A1

A3

A2

A4

Y6

30.08 / U10-

32

Modification

34

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB1 D7 4outputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 33
93 Pg.

CB1
Connection
D8
& valve box
39.00 Profibus
node 2
com
module

Wago module
RS 422

TxD+

TxD-

81

RxD+

85

82

33.09 / CB1+

76

33.09 / CB1-

77

XS1

W26

RxD-

GND

Shield

GND

86

Shield

87

Wht

Blk

Ylw

Grn

Blk/Grn

Red/Grn

88

Gry

Sh

OP cable

U102
Touch
panel

RDA

RDB

SDA

SDB

+24V

0V

SG

FG

CSA

ERA

CSB

ERB

CSA=Red

CSB=Blue

ERA=Brown

ERB=Orange

33

Modification

35

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote com. module CB1 D8

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 34
93 Pg.

CB99
Integration
box
17.07

U200
MAN
interbus
module
36.00
37.00
38.00

0V

A n0
27

+24V

36

A n1

35

A n2

28

A n3

29

30

0200

A1

K1

A2
0201

0202
0203

14

17.0812
D11
Profibus
node 5

0204

0205

0206

11

PB5 I0
E stop
(L=E stop)

PB5 I1

PB5 I2

PB5 I3

Wire feed on
(L=no wire feed)

Collect mode

Spare

Wago module
4 Digital inputs

34

Modification

36

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB5 D1 4 inputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 35
93 Pg.

CB99
Integration
box
17.07

U200
MAN
interbus
module
35.00

A n4

A n5

31

0207

D12
Profibus
node 5

A n6

32

0208

PB5 I4

0209

Spare

A n7

33

34

0210

PB5 I5

PB5 I6

PB5 I7

Synchronize

Spare

No paper jam

Wago module
4 Digital inputs

35

Modification

37

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB5 D2 4 inputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 36
93 Pg.

CB99
Integration
box
17.07

D13
Profibus
node 5

Wago module
4 Digital outputs
Stitcher locked
in folder

PB5 O0
1

Stitcher
switched on

Wire end

PB5 O1

PB5 O2

0211

0213

Status
Straigth/collect

+
7

PB5 O3
6

0214

0212

U200
MAN
interbus
module
35.00

19

20

E n0

21

E n1

E n2

22

E n3

36

Modification

38

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB5 D3 4 outputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 37
93 Pg.

CB99
Integration
box
17.07

D14
Profibus
node 5

Wago module
4 Digital outputs

Critical alarm

PB5 O4
1

MAN
interbus
module
35.00

Alarm

PB5 O5

PB5 O6

0215

U200

Spare

0217

0216

23

24

E n4

Sync OK

+
7

PB5 O7
6

0218

25

E n5

E n6

26

E n7

37

Modification

39

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic remote I/O CB5 D4 4 outputs

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 38
93 Pg.

Z2

Blue

Y1

Y2

31.01

CB2

U11

Junction box
on stitcher
31.00

Valve
block
31.00

31.03

Y1
32.01

2
Wire 1
feed

Z7

Z3
Blk

Z1

Wire 2
feed

Z8

Lubrication
valve

PN7

V2

Black

V3
Z6
Blue
Black

XSP1

C1

Connector near stitcher

XSP1

B2

B3

Y2
2

30.07

Y3
2

Black

Blue

Y1
30.05

Black

Black

PN1

Black

Blue

Black

Blue

CB1
Connection
& valve box
17.04
19.00
27.00
28.00
28.06
29.00
30.00
31.00
32.00
33.00
34.00

Black

Connector near stitcher

Black

Y4

30.03

33.01

Spare

Pivot locking

Y6
2

Y8

33.05

30.01

U10
Valve
block
33.00

Prod. thickness
cylinder 1

Prod. thickness
cylinder 2

Lifting
cylinder

Spare

4mm

PN6

PN9

0.2-2 Bar

6mm

6mm

B1
Air
pressure

10

V1

11
12

PN10

PN6

PN11

PN3
PN2
6mm

PN1
38

Modification

40

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-05-10

Proj.

mpn

Tolerans AB

Schematic pneumatics

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 39
93 Pg.

PLC

DIN_SPS_KUE_16_3_TOL_1

-U1
Servo controller

IRQ 0
IRQ 1
IRQ 2
IRQ 3
I4
I5
I6
I7
I8
I9
I 10
I 11
I 12
I 13
I 14
I 15
I 16
I 17
I 18
I 19

X3:1

X3:2

X3:3

X3:4

X3:5

X3:6

X3:7

X3:8

X3:9

X3:10

X3:11

X3:12

X3:13

X3:14

X3:15

X3:16

X3:17

X3:18

X3:19

X3:20

-U1
Servo controller

20.00

Spare

I 20

20.02

Spare

I 21

20.03

Spare

I 22

20.04

Spare

I 23

20.05

Spare

TP 0

20.06

Spare

TP 1

20.07

Spare

TP 2

20.08

Spare

TP 3

21.00

Spare

TP 4

21.02

Spare

TP 5

21.03

Spare

TP 6

21.04

Spare

TP 7

21.05

Spare

TP 8

21.06

Spare

TP 9

21.07

Spare

TP 10

21.08

Spare

TP 11

22.00

Spare

TP 12

22.02

Spare

TP 13

22.03

Spare

TP 14

22.04

Spare

TP 15

X3:21

X3:22

X3:23

X3:24

X4:1

X4:2

X4:3

X4:4

X4:5

X4:6

X4:7

X4:8

X4:9

-U1
Servo controller

22.05

Spare

O0

22.06

Emergency stop not active

O1

22.07

Mains contactor watch

O2

22.08

Inverter enable active

O3

23.00

Spare

O4

23.02

Spare

O5

23.03

Spare

O6

23.04

Spare

O7

23.05

Spare

O8

23.06

Spare

O9

23.07

Spare

O 10

23.08

Spare

O 11

24.00

Spare

O 12

24.02

Spare

O 13

24.03

Spare

O 14

24.04

Spare

O 15

24.05

Spare

24.06

Spare

24.07

Spare

24.08

Spare

X4:10

X4:11

X4:12

X4:13

X4:14

X4:15

X4:16

X4:17

X4:18

X4:19

X4:20

X4:21

X4:22

X4:23

X4:24

X4:25

X4:26

X4:27

X4:28

X4:29

X4:30

X4:31

X4:32

25.00

Spare

25.02

Warning wire end

25.03

Warning clutch engaged

25.04

Restart E-stop relay

25.05

Spare

25.06

Spare

25.07

Spare

25.08

Spare

26.00

Spare

26.02

Spare

26.03

Spare

26.04

Spare

26.05

Spare

26.06

Spare

26.07

Spare

26.08

Mains contactor on

39

Modification

41

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

I/O card overview: (U1 - U1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 40
93 Pg.

PLC

DIN_SPS_KUE_4_9_TOL_1

CB1-D4
Profibus node 2

CB1-D1
Profibus node 2

PB9 I0
PB9 I1
PB9 I2
PB9 I3

27.00

Wire end 1

PB9 O0

27.03

Wire 1counter

PB9 O1

5
4
27.05

PB9 O2

Wire end 2

8
27.07

PB9 O3

Wire 2 counter

CB1-D2
Profibus node 2

PB9 I4
PB9 I5
PB9 I6
PB9 I7

PB9 I9
PB9 I10
PB9 I11

30.01

Spare

PB9 O12

30.03

Spare

PB9 O13

5
4
30.05

Prod. thickness cylinder 1

8
30.07

Prod. thickness cylinder 2

CB1-D5
Profibus node 2

28.00

Stitcher fitted

PB9 O4

28.03

Grease pressure

PB9 O5

5
4
28.05

Stitcher liftdown

PB9 O6

28.07

Pressure switch

PB9 O7

CB1-D3
Profibus node 2

PB9 I8

CB1-D7
Profibus node 2

29.00

Pivot right locked

PB9 O8

29.03

Pivot left locked

PB9 O9

5
4
29.05

Lock pivot

PB9 O10

29.07

Unlock pivot

PB9 O11

PB9 O15

33.01

Lock pivot

33.03

Unlock pivot

33.05

Lift cylinder

33.07

Spare

35.00

E stop (L=E stop)

35.03

Wire feed on(L=no wire feed)

35.05

Collect mode

35.07

Spare

36.00

Spare

36.03

Synchronize

36.05

Spare

36.07

No paper jam

5
4
8

CB99-D11
Profibus node 5

31.01

Wire 1 feed

PB5 I0

31.03

Wire 2 feed

PB5 I1

5
4
31.05

Wire 3 stop feed spare

PB5 I2

31.07

Wire 4 stop feed spare

PB5 I3

CB1-D6
Profibus node 2

PB9 O14

1
5
4
8

CB99-D12
Profibus node 5

32.01

Lubrication (1 pulse)

PB5 I4

32.03

Spare

PB5 I5

5
4
32.05

Indication "pivot locked"

PB5 I6

32.07

Indication "pivot unlocked"

PB5 I7

1
5
4
8

40

Modification

42

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

I/O card overview: (CB1-D1 - CB99-D12)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 41
93 Pg.

PLC

DIN_SPS_KUE_4_9_TOL_1

CB99-D13
Profibus node 5

PB5 O0
PB5 O1
PB5 O2
PB5 O3

37.01

Stitcher locked in folder

37.03

Stitcher switched on

37.05

Wire end

37.07

Status Straigth/collect

38.01

Critical alarm

38.03

Spare

38.05

Alarm

38.07

Sync OK

5
4
8

CB99-D14
Profibus node 5

PB5 O4
PB5 O5
PB5 O6
PB5 O7

1
5
4
8

41

Modification

43

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

I/O card overview: (CB99-D13 - CB99-D14)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 42
93 Pg.

9
DIN_STP_25

Pin-Plug Chart

XS1

Connector

Motor plug
Plug target

Page

W1

U2-X4:U

16.03

W1

U2-X4:W

16.03

A3

W1

U2-X4:V

16.03

Sh

PE

Sh

W1

U2-X4:PE

16.04

W2

PE

B1

PE

W1

U2-X4:PE

16.04

M1:

W2

B2

W1

U2-X1:11

16.04

M1:

W2

B3

W1

U2-X1:12

16.04

Pin target

Cable

Part / No No

Part / No

M1:U1

W2

A1

M1:W1

W2

A2

M1:V1

W2

M1:PE

W2

M1:PE

Cable

Main motor power contact


Female side connected to driver

42

Modification

44

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: XS1 (XS1 - XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 43
93 Pg.

9
DIN_STP_25

Pin-Plug Chart

XS2

Connector
Pin target

Cable

M1-X4:1

W4

Part / No No
1

Part / No

A1

Cable
W3

Plug target

Page

U2-X8:1

16.05

A2
A3

Main motor encoder contact


Female side connected to driver

A4
A5
A6
A7
A8

1
A
7

A9

6
12

A10
B

A11
A12
PE

43

Modification

45

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: XS2 (XS2 - XS2)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 44
93 Pg.

9
DIN_STP_25

Pin-Plug Chart

XS3

Connector

Motor plug
Plug target

Page

W5

U3-X4:U

16.05

W5

U3-X4:V

16.06

A3

W5

U3-X4:W

16.06

PE

B1

PE

W5

U3-X4:PE

16.06

W6

B2

W5

U3-X1:5

16.06

M2:D

W6

B3

W5

U3-X1:6

16.06

M2:PE

W6

Sh

PE

Sh

W5

U3-X4:PE

16.07

Pin target

Cable

Part / No No

Part / No

M2:3

W6

A1

M2:4

W6

A2

M2:1

W6

M2:PE

W6

M2:C

Cable

Wire feed motor power contact


Female side connected to driver

44

Modification

46

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: XS3 (XS3 - XS3)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 45
93 Pg.

9
DIN_STP_25

Pin-Plug Chart

XS4

Connector
Pin target

Cable

M2-X2:

W8

Part / No No
1

Part / No

A1

Cable
W7

Plug target

Page

U3-X8:1

16.07

A2
A3

Wire feed motor encoder contact


Female side connected to driver

A4
A5
A6
A7
A8

1
A
7

A9

6
12

A10
B

A11
A12
PE

45

Modification

47

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: XS4 (XS4 - XS4)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 46
93 Pg.

9
DIN_STP_25

Pin-Plug Chart

XSP1

Connector
Pin target

Cable

Connector near stitcher

Part / No No

Part / No

Cable

Plug target

Page

A1
A2
A3
B1

V2:

Black

B2

Black

U10-Y4:2

39.04

V3:

Blue

B3

Blue

U10-Y4:4

39.04

U11-Y2:

Black

C1

Black

V1:

39.08

C2
C3
CB2-X1:1

W15

D1

W14

CB1-D3:2

29.01

CB2-X1:2

W15

D2

W14

CB1-D3:PB9 I8

29.00

CB2-X1:3

W15

D3

W14

CB1-D3:3

29.01

CB2-X1:5

W15

D4

W14

CB1-D3:PB9 I9

29.03

CB2-X1:8

W15

D5

W14

CB1-D2:PB9 I5

28.03

CB2-X1:11

W15

D6

W14

CB1-D5:PB9 O4

31.01

CB2-X1:13

W15

D7

W14

CB1-D5:PB9 O5

31.03

CB4-S1:4

W41

D8

W14

CB1-D3:PB9 I10

29.05

CB4-S2:4

W41

D9

W14

CB1-D3:PB9 I11

29.07

CB4-S1:X2

W41

D10

10

W14

CB1-D6:PB9 O10

32.05

CB4-S2:X2

W41

D11

11

W14

CB1-D6:PB9 O11

32.07

1
D
7

6
12

D12
PE

46

Modification

48

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: XSP1 (XSP1 - XSP1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 47
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
CB1-XS1

Connector

Plug target

Page

CB1-D8:1

34.01

Ylw

CB1-D8:2

34.01

W26

Blk/Grn

CB1-D7:6

34.02

U102:0V

W26

Red/Grn

CB1-D7:7

34.02

U102:RDB

W26

Blk

CB1-D8:5

34.01

U102:SDB

W26

Grn

CB1-D8:6

34.02

U102:SG

W26

Gry

CB1-D8:7

34.03

U102:FG

W26

Sh

CB1-D8:8

34.03

Pin target

Cable

Part / No No

U102:RDA

W26

Wht

U102:SDA

W26

U102:+24V

Part / No

Cable

Female side

47

Modification

49

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: CB1-XS1 (CB1-XS1 - CB1-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 48
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
CB3-XS1

Connector

Connector to spool 1
Plug target

Page

CB3-X1:1

27.01

CB3-X1:2

27.00

W18

CB3-X1:3

27.01

W18

CB3-X1:4

27.03

Pin target

Cable

Part / No No

U12-XS1:1

W18

U12-XS1:2

W18

U12-XS1:3
U12-XS1:4

Part / No

Cable

PE

Female side

PE

48

Modification

50

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: CB3-XS1 (CB3-XS1 - CB3-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 49
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
CB3-XS2

Connector

Connector to spool 2
Plug target

Page

CB3-X1:5

27.05

CB3-X1:6

27.05

W19

CB3-X1:7

27.05

W19

CB3-X1:8

27.07

Pin target

Cable

Part / No No

U13-XS1:1

W19

U13-XS1:2

W19

U13-XS1:3
U13-XS1:4

Part / No

Cable

PE

Female side

PE

49

Modification

51

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: CB3-XS2 (CB3-XS2 - CB3-XS2)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 50
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
D0-XS1

Connector
Pin target

Cable

Profibus dsub on node1

Part / No No

Part / No

Cable

Plug target

Page

1
2
3

Gr

W11

U9-XS1:3

19.00

Rd

W11

U9-XS1:8

19.01

U9-XS1:GND

19.01

Female side

4
5
6
7
8

9
GND

6
Sh

W11

2
7
3
8
4
9
5

50

Modification

52

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: D0-XS1 (D0-XS1 - D0-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 51
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
D10-XS1

Connector
Pin target

Cable

Profibus dsub on node 6

Part / No No

Part / No

Cable

Plug target

Page

1
2
3

Gr

W12

U9-XS1:3

19.04

Rd

W12

U9-XS1:8

19.04

U9-XS1:GND

19.05

Female side

4
5
6
7
8

9
GND

6
Sh

W12

2
7
3
8
4
9
5

51

Modification

53

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: D10-XS1 (D10-XS1 - D10-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 52
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
U9-XS1

Connector
Pin target

Cable

Connector on Profibus master

Part / No No

Part / No

Cable

Plug target

Page

D0-XS1:3

19.00

D0-XS1:8

19.01

1
2
D10-XS1:3

W11

Gr

Female side

W12

4
5
6
7
D10-XS1:8

Rd

W11

1
6

W12

2
7

9
D10-XS1:GND

W11

Sh

GND

D0-XS1:GND

19.01

W12

4
9
5

52

Modification

54

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: U9-XS1 (U9-XS1 - U9-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 53
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
U10-XS1

Connector
Pin target

Cable

Connector on valveblock

Part / No No

Part / No

Cable

Plug target

Page

U10-Y1:,

Brn

CB1-W1

CB1-D4:PB9 O2

30.05

U10-Y2:,

Red

CB1-W1

CB1-D4:PB9 O3

30.07

U10-Y3:,

Or

CB1-W1

CB1-D4:PB9 O1

30.03

U10-Y4:A1

Ylw

CB1-W1

CB1-D7:PB9 O12

33.01

Grn

CB1-W1

CB1-D7:PB9 O13

33.03

Blu

CB1-W1

CB1-D7:PB9 O14

33.05

Gry

CB1-W1

CB1-D4:PB9 O0

30.01

U10-Y6:,

Female side

7
8

U10-Y8:,

9
10
11
12
13
14
15

10

12

11

14

13

16

15

18

17

20

19

16
17
U10-XS1:19

18

Gry'

CB1-W1

CB1-D4:3

30.01

U10-XS1:20

19

Wht'

CB1-W1

CB1-D4:3

30.01

U10-Y8:

20

Blk'

CB1-W1

CB1-D4:3

30.01

53

Modification

55

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: U10-XS1 (U10-XS1 - U10-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 54
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
U12-XS1

Connector
Pin target

Cable

B1:

W20

Connector on spool 1

Part / No No

Part / No

Cable

Plug target

Page

Brn

W18

CB3-XS1:1

27.01

W21

B1:

W20

Blk

W18

CB3-XS1:2

27.00

B1:

W20

Blu

W18

CB3-XS1:3

27.01

Blk

W18

CB3-XS1:4

27.03

W21

B2:

W21

Female side

PE
PE

54

Modification

56

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: U12-XS1 (U12-XS1 - U12-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 55
93 Pg.

9
DIN_STP_25

Pin-Plug Chart
U13-XS1

Connector
Pin target

Cable

B3:

W22

Connector on spool 2

Part / No No

Part / No

Cable

Plug target

Page

Brn

W19

CB3-XS2:1

27.05

W23

B3:

W22

Blk

W19

CB3-XS2:2

27.05

B3:

W22

Blu

W19

CB3-XS2:3

27.05

Blk

W19

CB3-XS2:4

27.07

W23

B4:

W23

Female side

PE
PE

55

Modification

57

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Pin chart: U13-XS1 (U13-XS1 - U13-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 56
93 Pg.

DIN_KLA_Q_O_TOL_1

Terminal-connection diagram

2005-09-20

mpn

+FWxx.ST-X4V1

Internal target

Jumper

27

X1

Connection

25

Terminal

13

14

13

14
Blue

Blue

12

S12

U101

X1

12

4
W46
JZ-500

CB99-K1

56

Modification

U101
Emergency relay

CB99-K1

14

Date

Name

58
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Terminal-connection diagram: +FWxx.ST-X4V1+ (25 - 27)


Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 57
93 Pg.

DIN_KLA_Q_O_TOL_1

Terminal-connection diagram

2005-09-20

mpn

U101:S12

X1:6
11

X1:12

U101:S32
10

X1:13

U101:S31
9

PE:
PE

U101:S22

X1:2
4

U7:+
3

U101:S21

PE:
PE

X2:2

X1:11

F12:2

Internal target

Terminal in main cabinet

U101:S11

X1

Jumper

JZ-500

24V

0V

Gr/Ye

PE

PE

27

JZ-500

2
Blk

25

4
W46

12

JZ-500

Gr/Ye

CB1-X1

CB1-D0

4
W10

CB99-D10

Gr/Ye

W46

JZ-500

14

Gr/Ye

W10

13

11

14

+FWxx.ST-X4V1

CB99-K1

Connection

PE

Terminal

Blk

Blk

Modification

Date

Name

S2
Mechanical safety switch

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

+FWxx.ST-X4V1

+FWxx.ST-X4V1

CB99-K1

CB99-K1

CB99-D10
Profibus node 6

CB99-D10
Profibus node 6

CB99-D10
Profibus node 6

CB1-D0
Profibus node 1

57

CB1-D0
Profibus node 1

CB1-D0
Profibus node 1

S2

Blk

S2
Mechanical safety switch

W34

59
Terminal-connection diagram: X1 (PE - 14)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 58
93 Pg.

DIN_KLA_Q_O_TOL_1

Terminal-connection diagram

2005-09-20

mpn

CB1-X1

Internal target

X1:6

X1:5

Emergency stop terminal in CB1

Jumper

Terminal
Connection
Blk

Blk

Blk

S2
Mechanical safety switch

S2

Blk

S2
Mechanical safety switch

W34

58

Modification

Date

Name

60
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Terminal-connection diagram: CB1-X1 (1 - 2)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 59
93 Pg.

DIN_KLA_Q_O_TOL_1

Terminal-connection diagram
XSP1:D7
13

mpn

CB2-X1:12

CB2-X1:10
12

XSP1:D6
11

CB2-X1:9
7

CB2-X1:6

CB2-X1:10
6

10

XSP1:D4
5

CB2-X1:7

CB2-X1:9
4

XSP1:D3
3

XSP1:D5

XSP1:D2
2

Internal target

XSP1:D1

Terminal in CB2

CB2-X1

2005-09-20

Jumper

W31
JZ-500

Blk

Blu

13

14

Modification

Date

Name

B6
Grease pressure

B6
Grease pressure

B6
B10
Pivot left locked

B10
Pivot left locked

B10
Pivot left locked

B9
Pivot right locked

59

B9
Pivot right locked

B9
Pivot right locked

B9

B10

Red

JZ-500

Red

Red

X1

Valve-cable

Blk

Red

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

2005-09-20

Proj.

mpn

Blk

Customer
MAN Roland Plauen

Date

Blk
CB2-W2

Valve-cable

Blk
CB2-W1

CB4-S2

Brn

CB4-S1

Blu

Blk

CB4-S1

Brn

2
W50

Tolerans AB

U11-Y2
Wire 2 feed

U11-Y2

Blu

W36

U11-Y1
Wire 1 feed

Blk

U11-Y1
Wire 1 feed

Brn

W35

U11-Y1

Blu

Blk

CB4-S2

Brn

U11-Y2
Wire 2 feed

Connection

14

Terminal

61
Terminal-connection diagram: CB2-X1 (1 - 14)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 60
93 Pg.

DIN_KLA_Q_O_TOL_1

Terminal-connection diagram
CB1-D1:2

CB1-D1:PB9 I0

CB1-D1:3

CB1-D1:PB9 I1

CB3-X1:1

CB1-D1:PB9 I2

CB3-X1:3

CB1-D1:PB9 I3

CB3-X1
Terminal in CB3

Internal target

2005-09-20

mpn

Jumper
Terminal

2
1

3
2

4
3

2
1

3
2

W18

Modification

Name

3
Blk

4
Blu

Sensor cable

SIM-M8-3GD-5-PU

Sensor cable

Blk

Blk
W23
SIM-M8-3GD-5-PU

Blu

Blk

B3
Wire end 2

B4

B3
Wire end 2

B2

B1
Wire end 1

Brn

Blk

B1
Wire end 1

B1
Wire end 1
Date

W22

Blu

W21

B1
60

1
Brn

Blk

W20

Blk

4
Blu

Blk

Brn

B3
Wire end 2

Brn

B3

B2
Wire 1 counter

U12-XS1

JZ-500

U13-XS1

W19

JZ-500

4
3

B4
Wire 2 counter

CB3-XS2

CB3-XS1

Connection

62

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Terminal-connection diagram: CB3-X1 (1 - 8)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 61
93 Pg.

DIN_KLA_Q_O_TOL_1

Terminal-connection diagram

2005-09-20

mpn

X2:-

X2:-

G1:-

Internal target

X2

Jumper

Terminal
Connection

61

Modification

63

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Terminal-connection diagram: X2 (- - -)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 62
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

U2-X4

U2-X1

11

mpn

U2-X4

12

PE

PE

A3

A2

B2

B3

A1

A3

A2

B2

B3

U1

V1

W1

Sh
PE

Elau Motor 2,5

PE

PE

Sh

PE
M

M1
Servo motor

M1
Servo motor

M1
Servo motor

M1

3~

M1
Servo motor

M1
Servo motor

M1
Servo motor

M1
Servo motor
Name

B1

W2

M1
Date

PE

Elau Motor 2,5

Modification

B1

W2

3~

62

PE

A1

XS1

XS1

Elau Motor 2,5


8 0,00

Core
1

W1

64

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W1 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 63
93 Pg.

DIN_KBA_Q_M_TOL1
2005-09-20

A1

A3

XS1
A2

B2

B3

A1

A3

A2

B2

B3

mpn

XS1
B1
PE
Motor plug

Motor plug

Internal target

Cable-connection diagram

B1

PE

U1

V1

Name

M1
Servo motor

M1
Servo motor

M1
M1
Servo motor

M1
Servo motor

M1
Servo motor

M1
Servo motor

M1
Servo motor
Date

PE

3~

M1
Modification

Sh

PE

W1
3~

63

PE

Elau Motor 2,5


8 0,00

Core
1

W2

65

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W2 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 64
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

U3-X4

PE

U3-X1

mpn

U3-X4

PE

XS3

PE

MotorCableHDD
6 1,50

Core
Sh

W5

PE

A1

A2

A3

B2

B3

B1

PE

A1

A2

A3

B2

B3

B1

W6
MotorCableHDD

PE

PE

M2
Servo motor

M2
Servo motor

M2
Servo motor

Sh

PE

Modification

Date

Name

M2
Servo motor

M2
Servo motor

64

M2
Servo motor

M2
Servo motor

M2

3~

66

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W5 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 65
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

mpn

Motor plug

XS3
PE

A1

A2

A3

B2

B3

B1

PE

A1

A2

A3

B2

B3

B1

PE

PE

M2
Servo motor

M2
Servo motor

M2
Servo motor

PE

MotorCableHDD
6 1,50

Core
Sh

W6

Modification

Date

Name

M2
Servo motor

M2
Servo motor

65

M2
Servo motor

M2
Servo motor

M2

3~

67

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W6 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 66
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

X1
5

PE

PE

mpn

CB1-X1

CB1-D0

Gr/Ye
PE
CB1-D0

JZ-500
5 0,75

Core
1

W10

Blk

S2
Mechanical safety switch

Modification

Date

Name

CB1-D0
Profibus node 1

66

CB1-D0
Profibus node 1

CB1-D0
Profibus node 1

S2

Blk

S2
Mechanical safety switch

W34

68

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W10 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 67
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Connector on Profibus master

Cable-connection diagram

2005-09-20

mpn

U9-XS1

GND

GND

Modification

Date

Name

D0-XS1
Profibus dsub on node1

67

D0-XS1
Profibus dsub on node1

D0-XS1
Profibus dsub on node1

D0-XS1

Sh

Rd

Bus cable
2 0,64

Core
Gr

W11

69
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W11 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 68
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Connector on Profibus master

Cable-connection diagram

2005-09-20

mpn

U9-XS1

GND

GND

Modification

Date

Name

D10-XS1
Profibus dsub on node 6

68

D10-XS1
Profibus dsub on node 6

D10-XS1
Profibus dsub on node 6

D10-XS1

Sh

Rd

Bus cable
2 0,64

Core
Gr

W12

70
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W12 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 69
93 Pg.

DIN_KBA_Q_M_TOL1
2005-09-20

PB9 I9

PB9 I5

CB1-D3

PB9 O4

PB9 O5

PB9 I10

mpn

CB1-D6
Indication
"pivot locked"

PB9 I8

CB1-D5

Lock
pivot

CB1-D2

Wire 1
feed

Profibus
node 2

CB1-D3

Grease pressure

Internal target

Cable-connection diagram

PB9 I11

PB9 O10

PB9 O11

D8

D9

D10

D11

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

JZ-500

11

13

11

13

Blu

CB2-W1

JZ-500

Valve-cable

Blk

Date

Name

B6
Grease pressure

B6
B10
Pivot left locked

B9
Pivot right locked

B9
Pivot right locked

B9
Pivot right locked

B9

B10

Modification

CB4-S2

Valve-cable

Red

,
U11-Y1

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

X2

CB2-W2

Red

14

X2

Tolerans AB

CB4-S1

Blk

W31

CB4-S2

Brn

W36

CB4-S1

W35

CB4-S1

CB4-S2

CB4-S1

CB4-S2

4
3

W41

JZ-500

U11-Y2
Wire 2 feed

W15

U11-Y2

CB2-X1

69

GN/GE

11

D7

D6

D5

D4

D3

D2

D1

U11-Y1
Wire 1 feed

XSP1

JZ-500
12 0,75

10

Core
1

W14

71
Cable-connection diagram: W14 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 70
93 Pg.

DIN_KBA_Q_M_TOL1

Connector near stitcher

Internal target

Cable-connection diagram

2005-09-20

D1

D2

D3

D1

D2

D3

XSP1
D4

D4

D5

D6

D7

D5

D6

D7

mpn

11

13

11

13

Blu

W31

CB2-W1

CB2-W2

JZ-500

Valve-cable

Valve-cable

Blk

Red

U11-Y1

Name

B6
Grease pressure

B6
B10
Pivot left locked

B9
Pivot right locked

B9
Pivot right locked

B9
Pivot right locked

B9

B10

Date

Red

14

U11-Y2
Wire 2 feed

Blk

W36

U11-Y2

Brn

Modification

GN/GE

W35

70

U11-Y1
Wire 1 feed

CB2-X1

JZ-500
8 0,75

Core
1

W15

72

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W15 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 71
93 Pg.

DIN_KBA_Q_M_TOL1

Cable-connection diagram
Internal target

2005-09-20

mpn

Profibus
node 2

CB1-D1

PB9 I0

PB9 I1

PB9 I2PB9 I3

W18

Modification

Date

Name

JZ-500

B4
Wire 2 counter

B3
Wire end 2

B2
Wire 1 counter

U13-XS1

B1
Wire end 1

B1
Wire end 1

B1
Wire end 1

U12-XS1
71

GN/GE

W19

JZ-500

CB3-XS2

CB3-XS1

CB3-X1

JZ-500
8 0,75

Core
1

W17

73

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W17 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 72
93 Pg.

DIN_KBA_Q_M_TOL1

Connector to spool 1

Internal target

Cable-connection diagram

2005-09-20

mpn

CB3-XS1

Brn

W20

W21

Sensor cable

SIM-M8-3GD-5-PU

Blk

Blu

Modification

Date

Name

B2

B1
Wire end 1

B1
Wire end 1

B1
Wire end 1

72

Blk

B1

GN/GE

B2
Wire 1 counter

U12-XS1

JZ-500
5 0,75

Core
1

W18

74

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W18 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 73
93 Pg.

DIN_KBA_Q_M_TOL1

Connector to spool 2

Internal target

Cable-connection diagram

2005-09-20

mpn

CB3-XS2

Brn

W22

W23

Sensor cable

SIM-M8-3GD-5-PU

Blk

Blu

Modification

Date

Name

B4

B3
Wire end 2

B3
Wire end 2

B3
Wire end 2

73

Blk

B3

GN/GE

B4
Wire 2 counter

U13-XS1

JZ-500
5 0,75

Core
1

W19

75

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W19 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 74
93 Pg.

DIN_KBA_Q_M_TOL1

Connector on spool 1

Internal target

Cable-connection diagram

2005-09-20

mpn

U12-XS1
3
1

Brn

Blu

Sensor cable
3 0,00

Core
Blk

W20

Modification

Date

Name

B1
Wire end 1

74

B1
Wire end 1

B1
Wire end 1

B1

76
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W20 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 75
93 Pg.

DIN_KBA_Q_M_TOL1

Connector on spool 1

Internal target

Cable-connection diagram

2005-09-20

mpn

U12-XS1
4
3

Blu

Blk

SIM-M8-3GD-5-PU
3 0,00

Core
Brn

W21

Modification

Date

Name

B2
Wire 1 counter

75

B2
Wire 1 counter

B2
Wire 1 counter

B2

77
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W21 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 76
93 Pg.

DIN_KBA_Q_M_TOL1

Connector on spool 2

Internal target

Cable-connection diagram

2005-09-20

mpn

U13-XS1
3
1

Brn

Blu

Sensor cable
3 0,00

Core
Blk

W22

Modification

Date

Name

B3
Wire end 2

76

B3
Wire end 2

B3
Wire end 2

B3

78
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W22 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 77
93 Pg.

DIN_KBA_Q_M_TOL1

Connector on spool 2

Internal target

Cable-connection diagram

2005-09-20

mpn

U13-XS1
4
3

Blu

Blk

SIM-M8-3GD-5-PU
3 0,00

Core
Brn

W23

Modification

Date

Name

B4
Wire 2 counter

77

B4
Wire 2 counter

B4
Wire 2 counter

B4

79
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W23 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 78
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

mpn

CB2-X1

JZ-500
2 0,75

Core
1

W31

14

13

78

Modification

Date

Name

B6
Grease pressure

B6
Grease pressure

B6

80
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W31 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 79
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

mpn

Profibus
node 2

CB1-D2

PB9 I6

Blu

Blk

Sensor cable
3 0,00

Core
Brn

W32

Modification

Date

Name

B7
Stitcher lift down

79

B7
Stitcher lift down

B7
Stitcher lift down

B7

81

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W32 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 80
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

mpn

Stitcher fitted

CB1-D2

PB9 I4

80

Modification

Date

Name

S3
Mechanical safety switch

S3
Mechanical safety switch

S3

2 0,00

Blk

Core
Blk

W33

82
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W33 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 81
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

mpn

CB1-X1

81

Modification

Date

Name

S2
Mechanical safety switch

S2
Mechanical safety switch

S2

2 0,00

Blk

Core
Blk

W34

83
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W34 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 82
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

CB2-X1
3

2005-09-20

mpn

Brn

3 0,00

Blu

Core
Blk

W35

Modification

Date

Name

B9
Pivot right locked

82

B9
Pivot right locked

B9
Pivot right locked

B9

84
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W35 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 83
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

CB2-X1
6

mpn

Brn

3 0,00

Blu

Core
Blk

W36

Modification

Date

Name

B10
Pivot left locked

83

B10
Pivot left locked

B10
Pivot left locked

B10

85

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W36 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 84
93 Pg.

DIN_KBA_Q_M_TOL1
2005-09-20

mpn

D9

D10

D11

D8

D9

D10

D11

XSP1

D8

Connector near stitcher

Internal target

Cable-connection diagram

Modification

Date

Name

Gr/Ye

X2

CB4-S2

CB4-S2

CB4-S1
CB4-S2

CB4-S2
CB4-S1

84

X2

CB4-S1

CB4-S1

JZ-500
5 0,75

Core
1

W41

86

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W41 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 85
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

mpn

Lubrication
(1 pulse)

CB1-D6

PB9 O8

GN/GE

JZ-500
3 0,75

Core
1

W42

85

Modification

Date

Name

Y1
Lubrication valve

Y1
Lubrication valve

Y1

87
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W42 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 86
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

X1
11

12

PE

11

12

PE

mpn

Modification

Name

Gr/Ye

PE

CB99-D10
Profibus node 6

CB99-D10

14

CB99-K1

CB99-D10
Profibus node 6

CB99-D10
Profibus node 6
Date

11
CB99-K1

CB99-D10
86

0V

24V

CB99-K1

JZ-500
5 0,75

Core
1

W46

88

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W46 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 87
93 Pg.

DIN_KBA_Q_M_TOL1

Internal target

Cable-connection diagram

2005-09-20

mpn

CB2-X1

10

10

JZ-500
2 0,75

Core
1

W50

X1

Date

Name

CB4-S2

87

Modification

CB4-S2
CB4-S1

CB4-S1

89
Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Cable-connection diagram: W50 ( - )

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 88
93 Pg.

Device list
DT

DIN_PSL_30_1

Page

+FWxx.ST
A1
B1
B2
B3
B4
B6
B7
B9
B10
CB1
CB2
CB3
CB4
CB99
F1
F10
F11
F12
F13
G1
K1
K4
K6
K7
L1
M1
M2
M5

17.08
16.01
27.00
27.03
27.05
27.07
28.03
28.05
29.00
29.03
39.00
31.00
27.00
29.04
17.07
16.08
17.01
18.00
19.01
19.05
16.08
17.03
26.08
25.02
25.03
16.01
16.05
16.07
17.07

PN2

39.00

PN3
Q1
Q2
S1
S2

39.01
16.01
16.01
17.07
17.04

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Model Number

Manufacturer

Power filter 25A


Wire sensor
Photocell PNP M8
Wire sensor
Photocell PNP M8

180885
B01AN10P0C5
LHS-3031-303
B01AN10P0C5
LHS-3031-303

ELA
SEL
CON
SEL
CON

Cylinder sensor with connector


Cylinder Sensor
Cylinder Sensor
E-Box 300X300X120
Box 177x81x57mm AL
Box 127x81x57mm AL
Pushbuttonbox for 2 buttons
E-Box 300X300X120
Circuit breaker 3 pole 2A
Circuit breaker 1 pole 2A
Circuit breaker 1 pol 6A
Circuit breaker 1 pole 4A
Circuit breaker 1 pole 4A
Power supply 24V/10A
Contactor 11kW/25A
Terminal relay 1 pole 24VDC
Terminal relay 1 pole 24VDC
Terminal relay 1 pole 24VDC
Line reactor 25A
Servo motor 29Nm
Servo motor 2,5Nm
Fan 24VDC
Filter for Fan
Soft-start valve
Mounting bracket MINI
Filter regulator 1/4
Main switch 25A
Motor circuit breaker
Thermostat for fan
Cam switch

SMT-8-PS-S-LED-24-B
D-F9PL
D-F9PL
EB1555
AL081806
AL081306
XALD02
EB1555
L7-2/3/C-6
L7-2/1/C-6
L7-6/1/C
L7-4/1/C-6
L7-4/1/C-6
S8PE-F24024CD
LC1D25BL
PLC-RSC-24DC/21
PLC-RSC-24DC/21
PLC-RSC-24DC/21
F107874
SM 140-30-290-P0-45-M1-B0
HDDd 09J-Pa-SSe-Ae-A-A-AAC
SK3322024
SK3322200
HE-D-MINI
HFOE-D-MINI
LFR-1/4-D-MINI-A
LT25-3E/Z33S
GV2P22
SK3110000
24CE2-S6

FES
SMC
SMC
RIT
FIB
FIB
TLM
RIT
F&G
F&G
F&G
F&G
F&G
OMR
TLM
PHO
PHO
PHO
ELA
ELA
HDD
RIT
RIT
FES
FES
FES
SON
TLM
RIT
HON

Part number

180885
D10-PNPNO-e
LHS-3031-303
D10-PNPNO-e
LHS-3031-303
Included in grease equipment
SMT-8-PS-S-LED-24-B
D-F9PL
D-F9PL
EB1555
AL081806
AL081306
XALD02
EB1555
L7-2/3/C-6
L7-2/1/C-6
L7-6/1/C
L7-4/1/C-6
L7-4/1/C-6
S8PE-F24024CD
LC1D25BL
29 66 17 1
29 66 17 1
29 66 17 1
F107874
SM 140-30-290-P0-45-M1-B0
HDDd 09J-Pa-SSe-Ae-A-A-AAC
SK3322024
SK3322200
HE-D-MINI
HFOE-D-MINI
LFR-1/4-D-MINI-A
23-33302502
GV2P22
SK3110000
24CE2-S6

88

Modification

90

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Device list: (+FWxx.ST - S2)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 89
93 Pg.

Device list
DT
S3
U1
U2
U3
U6
U7
U12
U13
U101
U102
U200
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W14
W15
W17
W18
W19
W20
W21
W22
W23
W26
W31
W32
W33
W34

DIN_PSL_30_1

Page

Description

28.00
26.00
18.04
18.07
16.00
19.06
27.00
27.04
17.01
34.00
35.00
16.03
16.04
16.05
16.05
16.05
16.05
16.07
16.07
16.01
17.04
19.01
19.04
29.00
29.00
27.00
27.00
27.05
27.00
27.03
27.05
27.07
34.00
28.03
28.05
28.00
17.04

1
1
1
1
1
1
1
1
1
1
1

Cam switch
Max4 Controller
MC4 22A Servo drive
MC4 3A Servo drive
Master encoder Shaft D=10mm
Modem

24CE2-S6
180800
180860
180850
8.5802.1245.2048
TD-33

HON
ELA
ELA
ELA
KUB
West

Safety relay delay 0-30s


Mobile Touch panel 6,5" TFT

XV2 0-30s 24VDC


GP2401HT 24VDC

PILZ
DIG

MotorCable SM140 2,5 20m

590121

ELA

Feedback cable SM140 20m

590181

ELA

Motorcable ICM 1,5 20m

590141

ELA

Feedback cable ICM 20m

590161

ELA

Inc master encoder cable 20m w. plug


Control cable 4x0.75+PE
Profibus cable
Profibus cable
Control cable 11x0.75+PE
Control cable 7x0.75+PE
Control cable 7x0.75+PE
Control cable 4x0.75+PE
Control cable 4x0.75+PE
Sensor cable w. plug M12
Sensor cable
Sensor cable w. plug M12
Sensor cable
Cable for moble panel
Control cable 2x0.75
Sensor cable
Included in switch
Included in switch

590-10143
10035
6XV 830-0EH10
6XV 830-0EH10
10043
10040
10040
10035
10035
CD12M/PA-050C1
SIM-M8-3GD-5-PU
CD12M/PA-050C1
SIM-M8-3GD-5-PU
GP2000H-C422
10030
SIM-M8-3GD-10-PU
-

ELA
HLU
Sie
Sie
HLU
HLU
HLU
HLU
HLU
DIE
FES
DIE
FES
DIG
HLU
FES
HON
HON

1
1
1
1
1
1
1
0

0
0
0
0
0
0

Model Number

Manufacturer

Part number
24CE2-S6
180800
180860
180850
8.5802.1245.2048
TD-33
Unwinder
Unwinder
XV2 0-30s 24VDC
GP2401HT
MAN Interbusmodule
590121
Included in W1
590181
Included in W3
590141
Included in W5
590161
Included in W7
590-10143
HLU.10035
6XV 830-0EH10
6XV 830-0EH10
HLU.10043
HLU.10040
HLU.10040
HLU.10035
HLU.10035
CD12M/PA-050C1
SIM-M8-3GD-5-PU
CD12M/PA-050C1
SIM-M8-3GD-5-PU
GP2000H-C422 3m
HLU.10030
SIM-M8-3GD-10-PU
999-992
999-992

89

Modification

91

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Device list: (S3 - W34)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 90
93 Pg.

Device list

DIN_PSL_30_1

DT

Page

W35
W36
W41
W42
W43
W46
W50
X1

29.00
29.03
29.05
32.01
19.08
17.07
29.04

0
0

10
10
1
1
2
4
1
1
1
1
1
1
1
1
7
7
1
1
1
1
4
2
6
6
1
1

X2

XS1
XS2
XS3
XS4
XSP1

Y1
+FWxx.ST-X4V1
CB1-B1
CB1-D0

32.01
28.07
19.00

1
1
1

Description

Model Number

Manufacturer

Included in sensor
Included in sensor
Control cable 4x0.75+PE
Control cable 2x0.75+PE
Signalcable sheilded
Control cable 4x0.75+PE
Control cable 2x0.75
Terminal for TS 35 rail
PE terminal
End bracket for TS 35 rail
End cover for WDU 2.5
End bracket for TS 35 rail
Terminal for TS 35 rail
End cover for WDU 2.5

10035
10031
140193-00
10035
10030
WDU 2.5
WPE 4
EW 35
WAP 2.5-10
EW 35
WDU 2.5
WAP 2.5-10

SMC
SMC
HLU
HLU
ELP
HLU
HLU
WEI
WEI
WEI
WEI
WEI
WEI
WEI

Surface housing single lever


Hood for single lever
Cover with single lever
Contact female 0.75mm2
Contact male 0.75mm2
Frame 4 modules for housing
Frame 4 modules for hoods
Insert female 12 pole
Insert male 12 pole
Insert pneumatic 3 pole
Dummy module
Pneumatic contact female 3mm
Pneumatic contact male 3mm
Wire for cover

CHP 16 LS
CMV 16 L
CHC 16 LG
CDFA 07
CDMA 07
CX 04 TF
CX 04 TM
CX 12 DF
CX 12 DM
CX 03 P
CX FM
CX 3.0 PF
CX 3.0 PM
325 030-00

ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM

Pressure switch
End terminal
Programmable fieldbus contr.

PS1000-R06L
750-600
750-833

SMC
Wag
Wag

Part number
999-997
999-997
HLU.10035
HLU.10031
140193-00
HLU.10035
HLU.10030
WDU 2.5
WPE 4
EW 35
WAP 2.5-10
EW 35
WDU 2.5
WAP 2.5-10
Included in W1
Included in W3
Included in W5
Included in W7
310 166-33
310 183-33
310 273-33
310 564-30
310 569-33
315 002-33
315 012-33
315 042-33
315 043-33
315 051-33
315 056-33
315 091-11
315 096-11
325 030-00
Included in grease equipment
PS1000-R06L
750-600
750-833

90

Modification

92

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Device list: (W35 - CB1-D0)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 91
93 Pg.

Device list
DT

DIN_PSL_30_1

Page

Description

CB1-D1
CB1-D2
CB1-D3
CB1-D4
CB1-D5
CB1-D6
CB1-D7
CB1-D8
CB1-PN1

27.00
28.00
29.00
30.00
31.00
32.00
33.00
34.00
39.03

CB1-PN6

39.06

CB1-PN9
CB1-PN11
CB1-U10
CB1-W1
CB1-W2
CB1-X1

39.07
39.02
33.00
30.01
28.07

1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

Digital 4inputs terminal


Digital 4inputs terminal
Digital 4inputs terminal
Digital 4outputs terminal
Digital 4outputs terminal
Digital 4outputs terminal
Digital 4outputs terminal
Serial moddule RS422 19,2kb
Reversing valve 1/8"
Push-in fitting
Push-in/threaded L-fitting
Pressure regulator
Push-in L-connector
Silencer
Push-in T connector
Valve Block Speedliner STD
Flat cable
Included in sensor
End bracket for TS 35 rail
Terminal for TS 35 rail
End cover for WDU 2.5
Housing 4/8 pole
Hood 4 poles PG 11
Insert 8 poles crimp female
Insert 8 poles crimp male
Valveplate
Included in valve
Included in valve
Terminal for TS 15 rail
End cover for AKZ 2.5
End bracket for TS15 rail
Terminal for TS 15 rail
End cover for AKZ 2.5
End bracket for TS15 rail

0
2
11
1
1
1
1
1
1
0
0
21
1
2
6
1
2

CB1-XS1

31.00
31.01
31.03

CB2-U11
CB2-W1
CB2-W2
CB2-X1

CB3-X1

Model Number
750-402
750-402
750-402
750-504
750-504
750-504
750-504
750-653/000-006
EVR1210-F01
QSM-G1/8-4
QSML-G1/8-4
LRMA-QS-4
QSML-4H
UC-QS-4H
QSMT-6
80P-10-1MF-PF-N-VLG-2MK2LMTK-B
55-662-78
EW 35
WDU 2.5
WAP 2.5-10
CKAX03 I
CKA 03 V
CDF 08
CDM 08
MHA1-PR4-3-M3-PI
AKZ 2.5
AP AKZ 2.5
EW 15
AKZ 2.5
AP AKZ 2.5
EW 15

Manufacturer
Wag
Wag
Wag
Wag
Wag
Wag
Wag
Wag
SMC
FES
FES
FES
FES
FES
FES
FES
ELF
SMC
WEI
WEI
WEI
ILM
ILM
ILM
ILM
FES
FES
FES
WEI
WEI
WEI
WEI
WEI
WEI

Part number
750-402
750-402
750-402
750-504
750-504
750-504
750-504
750-653/000-006
EVR1210-F01
QSM-G1/8-4
QSML-G1/8-4
LRMA-QS-4
QSML-4H
UC-QS-4H
QSMT-6
80P-10-1MF-PF-N-VLG-2MK2LMTK-B
55-662-78
999-996
EW 35
WDU 2.5
WAP 2.5-10
310253-30
310255-33
310555-33
310561-33
MHA1-PR4-3-M3-PI
999-995
999-995
AKZ 2.5
AP AKZ 2.5
EW 15
AKZ 2.5
AP AKZ 2.5
EW 15

91

Modification

93

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Device list: (CB1-D1 - CB3-X1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 92
93 Pg.

Device list
DT

DIN_PSL_30_1

Page

CB3-XS1

CB3-XS2

CB4-S1

29.05

CB4-S2

29.07

CB99-D10
CB99-D11
CB99-D12
CB99-D13
CB99-D14

19.04
35.00
36.00
37.00
38.00

CB99-K1
D0-XS1
D10-XS1
U1-U9
U9-XS1
U10-XS1
U12-XS1

35.00

19.00

U13-XS1

Description

Model Number

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Insert 4 poles+ PE female


Insert 4 poles+ PE male
Housing 4 poles + PE 90 deg.
Hood 4 poles PG 11
Cover 4 poles w. Wire
Insert 4 poles+ PE female
Insert 4 poles+ PE male
Housing 4 poles + PE 90 deg.
Hood 4 poles PG 11
Cover 4 poles w. Wire
Plate and holder f. XAL
Contact modul 1 N.O. for XAL
Plate and holder f. XAL
Contact modul 1 N.O. for XAL
Programmable fieldbus contr.
Digital 4inputs terminal
Digital 4inputs terminal
Digital 4outputs terminal
Digital 4outputs terminal
End terminal
Terminal relay 1 pole 24VDC
Profibus connector
Profibus connector
Profibus master 12Mb
Profibus connector

CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C
CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C
ZBY4101
ZENL1111
ZBY4101
ZENL1111
750-833
750-402
750-402
750-504
750-504
750-600
PLC-RSC-24DC/21
6ES7 972-0BA50-0XA0
6ES7 972-0BA50-0XA0
180810
6GK1 500 0FC00

Insert 4 poles+ PE female


Insert 4 poles+ PE male
Housing 4 poles + PE 90 deg.
Hood 4 poles PG 11
Cover 4 poles w. Wire
Insert 4 poles+ PE female
Insert 4 poles+ PE male
Housing 4 poles + PE 90 deg.
Hood 4 poles PG 11
Cover 4 poles w. Wire

CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C
CKF 04
CKM 04
CKA 03 IA
CKA 03 V
CKA 03 C

Manufacturer
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
TLM
TLM
TLM
TLM
WAG
WAG
WAG
WAG
WAG
WAG
PHO
Sie
Sie
ELA
Sie
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM
ILM

Part number
310130-33
310131-33
310254-33
310255-33
310257-33
310130-33
310131-33
310254-33
310255-33
310257-33
ZBY4101
ZENL1111
ZBY4101
ZENL1111
750-833
750-402
750-402
750-504
750-504
750-600
29 66 17 1
6ES7 972-0BA50-0XA0
6ES7 972-0BA50-0XA0
180810
6GK1 500 0FC00
Included in CB1-W1
310130-33
310131-33
310254-33
310255-33
310257-33
310130-33
310131-33
310254-33
310255-33
310257-33

92

Modification

Date

Name

Customer
MAN Roland Plauen

End user
Delta Publicidade

Check.

Plauen

Belem

S-13526 Tyres Sweden


Ph +46(0)84487030 Fax +46(0)84487040

Norm

Origin

Crea. f.

Crea. by

Date

2005-09-20

Proj.

mpn

Tolerans AB

Device list: (CB3-XS1 - U13-XS1)

Project no.
GES_BZ.TPL

P3375

Machine no. SP-05041

Page 93
93 Pg.

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