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Superior Essex
JS Cable
LS Cable & System
LSIS
LS Nikko Copper
Gaon Cable
LG Electronics
LG Chemical
E1
Yesco
Superior Essex
LS Global
Global Cable
Incorporated
Pountek
LG Display
LG Telecom
GS Caltex
GS Engineering & Construction
GS Retail
GS Homeshopping
A New Beginning as a Total Solution Provider for Electric Power and Telecommunications
History was made when LS Cable & System, the de facto holding company of LS Group, transformed into LS Holding Company in July 2008 and started as a new
total-solution provider specialized in electric power and telecommunications. It was the optimized business decision to increase management efficiency of the
constantly expending business segments and to strengthen the responsible management system to foster a new growth engine to drive our business.
By separating investment and business segments, LS Holdings was able to discover a new growth engine to propel the group into a new phase of growth. The new
change of business provided an opportunity to the subsidiary companies to focus on their own operations and to strengthen their respective business expertise,
as well as successfully enhancing the competitiveness in the industry. LS Cable & System, as the holding company, is committed to providing continued support to
the subsidiary companies, while practicing responsible management.LS Cable & System endeavor to focus on our core business while strengthening its business
expertise and competitiveness as a global company.
LNG, CNG
Components, Machinery
Standing Tall as the Third Largest Cable Maker in the Global Cable Industry
In August 2008, LS Cable & System acquired Super Essex, the largest cable maker in North America, making LS Cable & System the third largest cable maker
in the global cable industry. By incorporating the staple product line of coils and communication wires of Superior Essex to the existing business structure
of power cables, optical fiber cables, and wires of the company, LS Cable & System has built an ideal cable product line. Securing the extensive experience
of production and distribution network of Superior Essex in the markets of North America and Europe has led to LS Cable & Systems emergence as a true
global enterprise.
Superior Essex In 1999, Superior Cable, which back then was a communication cable producer, made an acquisition of Essex Wire, a magnet wire producer,
and the combination formed Superior Essex. The company is the worlds largest maker of magnet wires and the largest maker of communication cables in
North America. The company is headquartered in Atlanta, Georgia, USA, where they manage 24 factories in a total of 9 countries, including the United States,
Canada, Mexico, Germany, the UK, Italy, and China.
Plants
The full lineup is consisting of NSPB that can cover up to 27kV as well as
CAST RESIN and SIB, and the lineup thus enables us to provide our clients
customized designs. The system is suitable for electrical rooms and power
lines, and it features a real time monitoring system using the temperature
and power monitoring system.
Data Center
The flexibility and expandability as well as easy maintenance property
of the bus duct system provides the best alternative to improve the existing
problems of the conventional power cable system of data centers,
which requires constant extension, reinstallation and capacity
modification of loads.
Apartment Buildings
Although the demands for more electricity for families are growing,
the space for EPS area has reduced. Due to the change,
the need for bus ducts and multi boxes have increased.
Hospitals
The stability of the power supply in the hospitals is perhaps the most vital element,
because its failure could threaten the safety of patients.
The Bus Duct system distributes larger capacity of electric power, and provides
stability of the loads which make it an ideal choice to satisfy the requirements of
systematization of hospital complexes and larger hospital equipments.
Airports
In order to secure the stable power supply of the airport, the bus duct system
provides the best customized solutions by installing high voltage bus ducts
at the transmission, transformation and power distribution lines, and by
installing low voltage bus ducts at the cargo, the control tower and general
commercial buildings.
Stadiums
The needs for a bus ducts system has been growing for its benefit such as
large capacity of power transmission, providing a stable power supply for
various loads and an eco friendly property as well as economical quality.
Spring Hanger
Plug-in Box
Plug in Unit
Plug-in Box
Spring Hanger
Rigid Hanger
Rigid Hanger
Plug in Unit
Plug-in Box
Horizontal Ducts
Plug-in Box
2
7
4
6
5
Switchgear
Electrical Room
TR Flanged
End Box
Switchgear
Transformer
Transformer
Outdoor
Transformer
The LS Cable & System Bus Ducts are available in a wide range of products from low voltage LT-Way (25A~63A) to high voltage E-Series
(630A~7500A), and the products enable the supply of proper capacity of power for factories and the distribution system. Our products such
as the air insulated bus conducts with enhanced safety property and the cast resin bus ducts with resistance for high temperature, humidity
and dusty environment will satisfy various application needs and provide a customized engineering service.
Ez/Ex/EF-way
Sandwich Type (PET Film, Epoxy Coating, MICA)/AL
Extrusion Housing/Standard IP54/Joint Kit
- Designed for low voltage products below AC 1000V, and between
630A to 7500A.
- The most widely used conventional model.
Mini-way
Air Insulated Type/AL Extrusion Housing/Standard IP54/Joint Kit
- Designed for low voltage products below AC 1000V, and between
160A and 800A.
- Ideal for small distribution system with multi distribution loads
(Vertical areas of buildings, data centers, assemble factories)
LT-way
Flat Wire Type/Copper Conductor with PVC Extruded Insulation/AL
Extrusion Housing/Various Plug Types/Joint Brush
(Can be installed with a live wire)
- Designed for low voltage products below AC 690V, and between 25A and 63A
- Suitable for Light bulbs, FFU and distribution for small equipments
MS/Wind-way
Air Insulated Type/ Compact NSPB Type / One-Bolting Type
Designed for low voltage products below AC 1000V, and between
1000A and 5000A
- A Hybrid incorporating NSPB and sandwich type
- Ideal for ships, wind towers and chemical plants where stability is required.
NSPB-LV/MV
CR-LV/MV
SIB
Why Busduct?
Easy Distribution of Loads
When supplying power using cables, each load has to be connected individually to cables which waste space,
and an additional distribution panel is also required.
On the other hand, bus ducts are separated from a single line at a plug box which simplifies the electric power system.
A MCCB can be installed at the plug box to effectively shut off fault current.
P-x
P-x
L-x
L-x
P-x
P-x
L-x
L-x
P-...
P-...
L-...
L-...
P-...
P-...
L-...
L-...
P-3
P-3
L-3
L-3
P-3
P-3
L-3
L-3
P-2
P-2
L-2
L-2
P-2
P-2
L-2
L-2
P-1
P-1
L-1
L-1
P-1
P-1
L-1
L-1
ACB
ACBMCCB
ACB
MCCB
ACB
ACB
ACB
ACB
ACB
0.2
Pulling and cable tray installation for cables can be difficult, and
requires a longer construction period, therefore increases the
cost. On the other hand, the bus ducts use a simple installation
method to connect specific length of products, which requires a
shorter installation period, and is economically friendly.
0.6
1.0
1.4
1.8
2.2
2.6
3.0
Labor Hours
3.4 3.8
800
1000
1500
2000
2500
3000
4000
Ampere
Busduct
Cable
Compact
The compact design of the bus duct system provides high space efficiency at up to 50% compared to the cables.
While cables require larger space to install multi lines as well as additional space for coiling areas, the bus ducts use
proper fittings to maximize space efficiency.
Cable
Cable Tray
The space
required reduces
by 50%
R
S
T
Easy maintenance
The design of the bus duct system makes it easy to detect
abnormalities during installations, and ensures easy maintenance. When humidity or dust causes a malfunction on
the system, the easy-to -maintain design allows replacing
only the damaged part.
Outstanding features of
EMC and EMI
Unlike cables, the bus duct system does not require a shield,
instead the housing itself performs as a shield which enhances the features of EMC and EMI.
Full Line up
LS Cable and System is the only global company that provides a full line-up of bus ducts, from low to high voltage and from
low to high capacity, to satisfy every need of its clients and provide an optimized solution for each PJT.
LT-way
MS/Wind-way
Mini-way
Ez / Ex / Ef-way
CR-LV/MV
SIB (MV)
NSPB -LV/MV
Total Solution
Once PJT launches, our engineer will participate to guide the clients from the initial period in order to produce the best
system for our clients, and to respond quickly when the system is changed.
Our engineers from each department provide full support in design, production, installation and testing at in-bound to
satisfy our clients.
We operate the CS Team, a task force for the bus duct system, to make sure efficient after-sale service and maintenance
service are provided.
Process
Desi
gn
an
les
ent
lopm
eve
dD
Sa
PJT Kick O
ua
lity
/
cti
on
Customer Service
Product test and
installation support
PJT management
/Q
tion
Installa
CS
d
Pro
Production
Technical Excellence
Unparalleled Reliability
Eco friendly
Fully recyclable
Halogen free
Does not contain RoHS 6 hazardous substance
No toxicity in fire & Fire-Retardant
Non Explosive
Unit
Ethernet
< Program>
Ethernet
485
Ez/Ex/Ef-way
LS C&S Bus Duct System Catalogue
01 of 08
Contents
I. Introduction
- Overview
- Application
14
15
16
III. Component
- Feeder
- Flanged End
- Fittings
- Hanger
- Plug-In Unit
- Etc
22
23
26
29
31
33
35
36
37
V. Install Information
- Joint Connection
38
39
I. Introduction
Overview
The E-Series
The LS C&S E-Series Bus Duct is designed to carry voltage range below AC 1000V, and to carry the current range of 633A to 7500A.Joint kit connections
provide more space to connect which reduce the contact resistance to its minimum while connecting products. LS C&S Bus Duct comes with a
standard IP54rating; however, it can be upgraded to an indoor or outdoor IP65 rating on request.
Depending on each insulation property the system comes in three types; Ez-way when polyester film is used, Ef-way when mica film is used and EX-way
is used when epoxy powder is used.
Compact Size
LS C&S E-Series Bus Duct uses an effective heat radiating housing profile which allows the size of the conductors to be smaller than the
existing Bus Duct models. The light weight of the Bus Duct also allows easier installation, and requires less space.
14
06 / 07
Introduction
Application
Electrical Rooms
The bus duct can be installed both horizontally and vertically
at the electrical room.
The maximized safety features are earthquake-proof and
explosion-proof.
Provides excellent space efficiency and easy installation
compared to cables.
Plants
The bus ducts can be applied to a vast range of industries such as
semiconductor, display and petrochemical plants.
The temperature and the power supply monitoring system allows
easy maintenance.
The bus ducts provides high space efficiency, and allows
a significantly reduced installation period.
15
. General Data
Plug-in Box
Elbow
Flanged End
16
Environmentally
Standard
Service Condition
06 / 07
End Cap
Gemeral Data
Joint Kit
Offset
Conductors
Housing
Insulation Properties
Insulation Connections
17
. General Data
General Specifications
E-series bus duct uses insulation with a thermal class rating over130 C for each phase. A sandwich type design is applied to
the bus duct to protect the aluminum housing, and it can be used at the voltage range of AC 1000V or less, and the current
range between 630A to 7500A. It is designed to use a joint kit connection and general IP54 rating.
18
06 / 07
Gemeral Data
Both joint plates of the joint kit and the conductors are tin plated. (A silver
plated option is available.) It prevents the joint plate from discoloration and
corrosion. In order to ensure easy maintenance and reliability,
double-headed bolts and visible labels are used to check the application, and
a disc spring allows even connection of the contact surface.
Number of DH bolts
Number of
D.H bolts
Ampere
(A)
CU
2500, 3200,
3600, 4000
5000
6300, 7500
AL
630, 800,
1000, 1250
1600,
2000, 2500
3200,
3600, 4000
5000, 6300
Precaution
Be sure to clean the interior of the connections prior to installation. Use caution not to twist the joint kit while inserting it, and after it is inserted.
An excessive pressure during installation may break the kit.
Make sure that the double-headed bolts and the red tags are intact.
If proper torqueses are not applied at the connection, it may cause heat during operation.
19
. General Data
The 200%N type Bus Duct is a nonlinear load bus duct that generates harmonic current. Lately, the needs for non-linear loads at the power distribution
system of buildings are increasing due to the increase of office automation and computer facilities. The harmonic current produced by the system can
flow up to 200% of over current at phase N. The LS C&S 200% N type bus duct is safe to be used at the distribution system where the harmonic current
can be generated.
[3W+GE]
[4W+GE]
[4W(200%N)+GE]
[3W+50%E, 100%E]
[4W+50%E, 100%E]
[4W(200%N) + 50%E]
Plating/Coating
20
Plating
Coating
06 / 07
Gemeral Data
The degree of protection against water of the LS C&S E-Series is a standard IP54; however, it can be adjusted from IP42
to IP65 depending on the environment and on request.
IP
Solid Particle Protection
No Protection
50mm
()
12mm
()
2.4mm
(, )
1mm
(, )
15
60
15cmmin.
15cm~1m
1m
1m
With the IP65 rating, the bus duct is ideal for corrosive environments.
The special sealing between the housing sections seals off water,
dust and gasses.
Indoor Type
Outdoor Type
IP Code
Degree of Protection
(IP)
IP54
Bus Ducts
Construction Type
Drip-proof / Splash-proof
21
06 / 07
Flanged End
Flanged end is connected to either a transformer or a low-tension panel. Dimension details are listed below.
Flanged End(GE)
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
[Fig. E2-1]
Component
[Fig. E2-2]
Ampere(A)
AL
CU
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
7,500
[Fig. E2-3]
[Fig. E2-4]
[Fig. E2-5]
Dimension(mm)
t
6.35
6.35
W
41
62
86
108
164
210
(2)126
(2)164
(2)184
(2)210
(3)184
(3)210
41
41
57
73
108
145
195
(2)108
(2)126
(2)145
(2)195
(3)164
(3)195
A
~
~
40
50
60
70
40
60
60
70
60
70
~
~
~
40
50
50
70
50
40
50
70
60
70
Fig.
E2-2
100
E2-3
E2-5
E2-4
130
E2-5
E2-2
100
E2-3
E2-4
E2-5
E2-3
E2-4
130
E2-5
23
. Component
Feeder
Construction Options
AA
AA
WW
WW
H
H
tt
HH
3434
[Fig. E1-1]
[Fig. E1-2]
A
A
W
W
34
34
34
34
[Fig. E1-3]
Ampere(A)
AL
CU
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
7,500
Dimension(mm)
t
6.35
6.35
W
41
62
86
108
164
210
(2)126
(2)164
(2)184
(2)210
(3)184
(3)210
41
41
57
73
108
145
195
(2)108
(2)126
(2)145
(2)195
(3)164
(3)195
Weight(kg/m)
A
107
128
152
174
230
276
352
428
468
520
686
764
107
107
123
139
174
211
261
316
352
390
490
626
719
3W
7.58
8.83
10.92
13.40
19.57
23.08
28.94
34.86
38.31
41.81
57.74
64.03
11.91
11.91
14.65
17.65
26.74
31.69
42.69
50.16
57.55
64.82
85.26
108.91
126.89
4W
8.43
10.09
12.14
15.42
20.61
26.23
33.18
42.44
45.40
50.10
68.43
73.61
14.44
14.44
18.25
22.04
31.00
37.39
54.59
63.60
73.16
82.72
109.14
139.27
162.81
4W+50%E
8.79
10.63
12.89
16.36
22.08
28.14
35.38
45.29
48.59
53.75
73.22
81.51
15.65
15.65
20.58
24.60
36.47
44.76
60.25
69.87
80.41
91.17
121.08
154.65
179.83
4W+100%E
9.15
11.17
13.64
17.30
23.55
30.09
37.58
48.14
51.78
57.40
78.01
89.41
16.86
16.86
22.91
27.16
41.94
52.13
65.91
76.14
87.66
99.62
133.02
168.02
196.85
Fig.
E1-1
E1-2
E1-3
E1-1
E1-2
E1-3
. Component
Flanged End
Drilling Pattern for Flanged End
A
D
A
B
A
D
B
D
C1
25 25
C1
C2
[Fig. E3-1]
Ampere(A)
AL
CU
24
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
7,500
B
122
143
167
189
245
291
367
443
483
535
701
779
122
122
138
154
189
226
276
331
367
405
505
641
734
25 25
C2
C1
[Fig. E3-2]
3W Dimension(mm)
A
240
240
240
240
240
240
300
300
300
300
300
300
240
240
240
240
240
240
240
300
300
300
300
300
300
C1, C2
110
110
110
110
110
110
140
140
140
140
140
140
110
110
110
110
110
110
110
140
140
140
140
140
140
A
340
340
340
340
340
340
430
430
430
430
430
430
340
340
340
340
340
340
340
430
430
430
430
430
430
B
122
143
167
189
245
291
367
443
483
535
701
779
122
122
138
154
189
226
276
331
367
405
505
641
734
C2
[Fig. E3-3]
4W Dimension(mm)
D
152
173
197
219
275
321
199
237
257
283
244
270
152
152
168
184
219
256
306
181
199
218
268
224
255
25 25
C1, C2
160
160
160
160
160
160
205
205
205
205
205
205
160
160
160
160
160
160
160
205
205
205
205
205
205
A
410
410
410
410
410
410
500
500
500
500
500
500
410
410
410
410
410
410
410
500
500
500
500
500
500
B
122
143
167
189
245
291
367
443
483
535
701
779
122
122
138
154
189
226
276
331
367
405
505
641
734
C1
230
230
230
230
230
230
275
275
275
275
275
275
230
230
230
230
230
230
230
275
275
275
275
275
275
C2
160
160
160
160
160
160
205
205
205
205
205
205
160
160
160
160
160
160
160
205
205
205
205
205
205
D
152
173
197
219
275
321
199
237
257
283
244
270
152
152
168
184
219
256
306
181
199
218
268
224
255
Fig.
E3-1
E3-2
E3-3
E3-1
E3-2
E3-3
06 / 07
[Fig. E4-1]
Component
[Fig. E4-2]
Ampere(A)
AL
CU
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
7,500
3W Dimension(mm)
A
347
368
392
414
470
516
592
668
708
760
926
1004
347
347
363
379
414
451
501
556
592
630
730
866
959
B
297
318
342
364
420
466
542
618
658
710
876
954
297
297
313
329
364
401
451
506
542
580
680
816
909
C
410
410
410
410
410
410
470
470
470
470
470
470
410
410
410
410
410
410
410
470
470
470
470
470
470
D
180X2
180X2
180X2
180X2
180X2
180X2
210X2
210X2
210X2
210X2
210X2
210X2
180X2
180X2
180X2
180X2
180X2
180X2
180X2
210X2
210X2
210X2
210X2
210X2
210X2
4W Dimension(mm)
L
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
A
347
368
392
414
470
516
592
668
708
760
926
1004
347
347
363
379
414
451
501
556
592
630
730
866
959
B
297
318
342
364
420
466
542
618
658
710
876
954
297
297
313
329
364
401
451
506
542
580
680
816
909
C
510
510
510
510
510
510
600
600
600
600
600
600
510
510
510
510
510
510
510
600
600
600
600
600
600
D
230X2
230X2
230X2
230X2
230X2
230X2
275X2
275X2
275X2
275X2
275X2
275X2
230X2
230X2
230X2
230X2
230X2
230X2
230X2
275X2
275X2
275X2
275X2
275X2
275X2
A
347
368
392
414
470
516
592
668
708
760
926
1004
347
347
363
379
414
451
501
556
592
630
730
866
959
B
297
318
342
364
420
466
542
618
658
710
876
954
297
297
313
329
364
401
451
506
542
580
680
816
909
C
580
580
580
580
580
580
670
670
670
670
670
670
580
580
580
580
580
580
580
670
670
670
670
670
670
D1
300
300
300
300
300
300
345
345
345
345
345
345
300
300
300
300
300
300
300
345
345
345
345
345
345
D2
230
230
230
230
230
230
275
275
275
275
275
275
230
230
230
230
230
230
230
275
275
275
275
275
275
L
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
270
25
. Component
Fittings
E-Series Bus Duct has a wide range of fittings to satisfy any layout of buildings. Elbow angles other than a ninety degree
angles are also available. Fitting designs are shown in the following figures, and they consist of the source-side and the
load-side. Offset or combination elbows can be used where standard elbows are not feasible.
(Dimensions for each fitting are shown in the following figures. Contact our design team for a minimum dimension.)
Elbow
Offset
[Horizontal]
[Horizontal]
[Vertical]
[Vertical]
Vertical Elbow
Vertical Offset
Ampere(A)
AL
CU
26
Dimension(mm)
X
630~1,250
500
500
1,600~3,200
600
600
3,600~4,000
700
700
5,000~6,300
800
800
630~2,000
500
500
2,500~4,000
600
600
5,000~6,300
700
700
7,500
800
800
Ampere(A)
AL
CU
Dimension(mm)
X
630~1,250
500
150
500
1,600~3,200
600
150
600
3,600~4,000
700
150
700
5,000~6,300
800
150
800
630~2,000
500
150
500
3,000~4,000
600
150
600
5,000~6,300
700
150
700
7,500
800
150
800
06 / 07
Combination
Dimension(mm)
Ampere(A)
AL
CU
630~1,250
500
500
500
1,600~3,200
600
600
600
3,600~4,000
700
700
700
5,000~6,300
800
800
800
630~2,000
500
500
500
3,000~4,000
600
600
600
5,000~6,300
700
700
700
7,500
800
800
800
Component
Tee
[Horizontal]
[Vertical]
600
600
600
600
600
600
600
600
600
600
600
600
Vertical Tee
Dimension(mm)
Ampere(A)
AL
CU
630~1,250
500
500
500
1,600~3,200
600
600
600
3,600~4,000
700
700
700
5,000~6,300
800
800
800
630~2,000
500
500
500
3,000~4,000
600
600
600
5,000~6,300
700
700
700
7,500
800
800
800
27
. Component
Fittings
Expansion
The fitting is designed to allow a 60mmextension of a straight line.
Dimension(mm)
Ampere(A)
630~7,500
1,500
360
Reducer
A reducer is used to connect a large capacity bus duct and a small capacity bus duct.
It can be used for an economical setup to distribute loads.
Primary
Ampere(A)
Secondary
1,000
Dimension(mm)
X
630~800
1,250
800~1,000
1,600
1,000~1,250
2,000
1,250~1,600
2,500
1,600~2,000
3,200
2,000~2,500
4,000
2,500~3,200
5,000
3,200~4,000
6,300
4,000~5,000
7,500
5,000~6,300
1,000
*Any change made to load distribution or to capacities follows inner line regulations. An overcurrent circuit
breaker can be installed on request.
28
06 / 07
Hanger
Vertical Mounting Hangers
Spring hangers are used to support the bus ducts between floors. The number of springs depends on the weight of the installed ducts and plug-in boxes.
A medium hanger should be installed if the height between the floors exceeds 4.5 meters, and the height of the installed spring hangers can be easily
adjusted. Rigid hangers (no spring type) are used on the lowest floor, and they can be used instead of spring hangers depending on the set up design.
Component
[Rigid Hanger]
[Spring Hanger]
Rigid Hanger
[1 Row]
[2 Row]
[Side View]
[2 Row]
[Side View]
Spring Hanger
[1 Row]
* Hangers with more than 2 rows depending on the installation environment are also available on request.
Please contact the design team for further information.
E-series LS C&S-Busway System
29
. Component
Hanger
Horizontal Hangers
General Hangers
The standard installation method for these hangers is to install them horizontally at 1.5 meters intervals. They generally require 12mm diameter stud bolts.
[Flatwise]
[Edgewise]
Hanger Rod
Hanger Rod
Hanger Clamp
Hanger Clamp
Spring Nut
Spring Nut
Wall Bracket
Wall brackets can be installed on a wall where general hangers are not feasible.
[Flatwise]
30
[Edgewise]
06 / 07
Plug-in Unit
Straight Lengths: Plug-in/Tap-off Intervals
This bus dust comes with an overcurrent blocking device (MCCB, fuse) in order to protect the wires while distributing loads.
The required minimum intervals of a plug-in(800A or less)and a tap-off(1000A, 1250A) are shown below. A length longer than
the required minimum intervals can be predestinated on request.
Plug-in Feeder
Plug-in Hole Intervals(P)
(mm)
650
650
900
1000
1300
Plug-in Box
D
H
MCCB Frame
(AF)
Component
MCCB Frame
(AF)
50, 65, 100
250
400
630, 800
1000, 1250
Dimensions(mm)
W
3W
200
200
250
350
400
4W
250
250
300
400
450
220
220
220
220
220
450
450
750
800
1200
Fig.
E5-2
E5-3
[Fig. E5-1]
[Fig. E5-2]
[Fig. E5-3]
31
. Component
Plug-in Unit
Plug-in Box Attachment Specifications
Attachments such as CT, TD and PT can be installed in a plug-in box to control and to supervise the current,
voltage and wattage remotely.
32
External handle
Push Button
Bolt Fastening
Key Lock
Outlet
06 / 07
Etc.
Wall Flange
A wall flange is used to seal the gaps produced during installation of bus ducts at the walls, ceilings and floor. The standard
dimensions of a wall opening should be 30mm larger than the external dimensions of the E-Series Bus Duct.
Wall Flange
Wall Flange
Glass Wool(out of scope)
Fire Foam(out of scope)
Component
Floor Openings
The standard dimensions of a floor opening should be 30mm larger than the external dimensions of the E-Series Bus Duct.
33
Component
Etc.
The Required Minimum Distances from a Wall for Heat Dissipation
The required minimum distances between a bus duct and a wall, or a ceiling are shown below.
250mm
100mm
BEAM
100mm
200mm
100mm
100mm
100mm
P2
P1
P3
200
100
100
200
3W and 3W
4W and 4W
P1
110
135
130
P2
150
175
180
P3
190
215
230
200
*Outdoor installation requires a further discussion with our design team about proper distance.
34
. Technical Data
06 / 07
Technical Data
Impedance and Voltage Drop
The formula to measure the voltage drop of a bus duct is shown below. The impedance and voltage drop values for aluminum and copper
conductors are shown in the table below.
The values listed are measured between upper and middle lines at 60Hz. For a 50Hz installation, multiply the reactance (X) by 0.83.
Ampere(A)
CU
Voltage Drop(V/100m)
0.7
0.8
0.9
13.98
7.97
6.83
5.55
3.82
3.08
2.40
1.91
1.72
1.54
1.15
1.02
7.49
7.49
5.49
4.39
3.10
2.40
1.86
1.54
1.35
1.20
0.93
0.73
0.62
4.07
2.62
2.21
1.82
1.23
1.00
0.80
0.61
0.55
0.50
0.37
0.33
4.07
3.84
2.99
2.45
1.71
1.35
1.05
0.85
0.74
0.67
0.52
0.39
0.35
14.56
8.39
7.18
5.84
4.02
3.24
2.53
2.00
1.81
1.62
1.21
1.08
8.53
8.42
6.25
5.03
3.54
2.76
2.13
1.76
1.54
1.37
1.06
0.83
0.71
13.85
10.32
11.02
11.22
9.85
9.96
9.74
9.82
9.99
9.93
9.24
10.41
8.90
11.07
10.35
10.44
9.40
9.17
8.87
9.34
9.20
9.13
8.84
8.62
8.83
14.87
11.01
11.77
11.97
10.52
10.63
10.39
10.48
10.67
10.60
9.87
11.11
9.21
11.50
10.72
10.78
9.72
9.46
9.16
9.66
9.51
9.42
9.13
8.93
9.12
15.66
11.52
12.32
12.52
11.02
11.12
10.86
10.98
11.18
11.09
10.34
11.63
9.30
11.67
10.82
10.86
9.80
9.53
9.22
9.75
9.60
9.49
9.19
9.02
9.18
15.25
11.04
11.84
12.01
10.60
10.67
10.40
10.56
10.74
10.64
9.94
11.16
8.18
10.38
9.52
9.50
8.60
8.32
8.06
8.55
8.42
8.29
8.03
7.97
8.02
Technical Data
AL
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
7,500
F P
Component
35
. Technical Data
Technical Data
Short Circuit Strength
LS C&S Bus Duct has been tested under actual short circuit conditions according to IEC 61439-2 and 6 [(previous standard) IEC 60439-1 and 2]
at KEMA and ASTA. The result and the graph are shown below.
36
AL (kA)
1 sec
24
42
50
62
95
121
132
169
200
200
200
-
CU (kA)
3 sec
14
24
29
36
55
70
76
97
140
150
150
-
1 sec
36
36
51
65
95
129
150
191
200
200
200
200
3 sec
21
21
29
37
55
75
107
110
149
200
200
200
06 / 07
Temperature Rise
The temperature rise limit is an important property which determines the performance of bus ducts. The temperature rise limit of the bus duct is
designed that when a bus duct is operated with a rated current , the temperature limit values of the housing are within 55K as specified in IEC61439-2
and 6 [(previous standard) IEC 60439-1 and 2].
Technical Data
-Joint-
80
Temperature()
70
2
60
50
40
4
7 8
5 6
30
20
10
0
Classification
Sensor Location
Temperature Rise
Value
3
4
Time(hr)
Connection Conductor
58K
64K
60K
9
Ambient
Temperature
31K
31K
24
Housing
40K
32K
31K
37
V. Install Information
Joint Connection
Both parts should be aligned at the top and the bottom and the left and
the right as well as horizontally and vertically. (This also applies to the joint
connection of the horizontal and vertical ducts.) Make sure that the joint kit
is not tilted. (We recommend a jig tool for the installation.)
Using a torque wrench, slowly tighten the exposed bolt head of a double head
bolt. The double head bolt head is designed to break off at 800~1000Kgf cm.
Continue tightening the exposed head until it breaks off.
Once the exposed head and the red tag attached to it have been cut off, a red line should be visible, which means they are properly connected. Be sure
to check the distance from the housing, and the gaps between the conductors at the kit after the installation.
Before applying the connection cover, check the space between the
end block and the holes of the connection cover. The red line should be
visible through the transparent cap.
38
06 / 07
KS Certification(E-series)
UL Certification (Ex-way)
CCC Certification(E-series)
Certification &
Specification
Intall
Information
39
40
Quake Proof(E-series)
ISO14001
OHSAS18001
ISO9001
Mini- way
02 of 08
Contents
I. Introduction
- Overview
- Application
14
15
16
III. Component
- Feeder
- Flanged End
- Fittings
- Hanger
- Plug-In Unit
- Etc
21
22
24
26
27
28
29
29
30
V. Install Information
- Joint Connection
31
32
I. Introduction
Overview
Mini-way
LSC&S Mini-way is an air insulation type bare conductor bus duct, and designed for low currents at AC 1000V or less or between 160A and 800A.
Each conductor is compounded with a class B rating insulating material (thermal class 130 C) and using a joint kit system
at the joint connections provides easy installation of feeders.
The mini-way comes with an IP54 rating and is water proof which reduces malfunction during operation caused by water leakage.
Easy Installation
The light weight of LS C&S Mini-Way enables easy transportation and installation, and employing the joint kit
system provides easy installation of the feeders.
Excellent Performance
LS C&S Mini-Way follows the IEC standard, and has
designed the cross-section, conductor support and housing shape according to the regulations of temperature.
Therefore it has efficient voltage drop and high short
circuit strength.
14
06 / 07
Introduction
Application
Data Center
Supply power to computer equipments at each rack in the
server room.
Distribution boards or modular racks are not necessary.
Consist of two lines of general use and emergency use.
15
. General Data
Plug-in Hole
Plug-in Box
Joint Kit
16
Weight
Environmentally Friendly
Standard
Service Condition
06 / 07
Joint Kit
Gemeral Data
Elbow
Feeder
Conductors
Housing
Insulation Properties
Joint Kit
17
. General Data
General Concept
LSC&S Mini-Way is an air insulation type bare conductor bus duct, and it supports each phase with Class B rating insulating
material (thermal class 130 Celsius). It is designed for AC 1000V or less or between 160A and 800A. It also comes with a joint
kit system and standard IP54 rating.
Configration
[3W+GE]
[4W+GE]
[3W+50%E]
[4W+50%E]
[3W+100%E]
[4W+100%E]
18
06 / 07
Grounding Capacity
The aluminum housing of the Mini-Way is designed to perform as a grounding conductor within the rated current. In
case 50~100% more grounding capacity is needed, an internal grounding conductor can be added without changing
the existing design.
Gemeral Data
Housing
[General Earth]
Housing
50% Earth
[50% Earth]
Housing
50% Earth
50% Earth
[100% Earth]
Note
The aluminum housing itself acts as a grounding conductor and improves heat-radiation of conductors. The light weight of the mini-way was possible thanks
to the innovated design to reduce the weight.
19
. General Data
The degree of protection against water of the Mini-Way is a standard IP54; however, it can be adjusted up to IP65.
An additional sealing using high strength silicon is also available at the joint connections between the housing and the
connection cover on request.
IP
Solid Particle Protection
No Protection
0 No Protection
Protected against
falling drops of water.
Protected against
low pressure jets of water
from all directions.
Protected against
strong jets of water
from all directions.
Protected against
spray sat a 60degree
angle from a vertical line
15cmmin.
1m
Complete protection
against dust.
Protected against
water splashed from
all directions.
Protected against
longer periods of immersion
under pressure.
1m
20
Plating
Coating
. Component
06 / 07
Feeder
Although the standard length of the Mini-Way is 3 meters, it can be adjusted to the installation
environment on request.
Gemeral Data
Component
[3W]
Ampere(A)
AL
CU
[4W]
Dimension (mm)
W
A
3W
Weight (kg/m)
4W
4W + 50%E
4W + 100%E
160
20
87
5.3
5.6
5.8
5.9
250
30
87
5.8
6.3
6.5
6.7
107
6.9
7.7
8.1
8.4
400
6.35
50
165
630
70
127
7.9
9.1
9.6
10.1
800
95
152
9.2
10.9
11.5
12.2
160
20
87
5.8
6.3
6.8
7.2
250
30
87
6.8
7.6
8.3
9.1
107
8.1
9.4
10.6
11.9
400
6.35
50
165
630
50
107
12.8
15.6
16.9
18.1
800
70
127
16.2
20.1
21.9
23.7
21
. Component
Flanged End
50
150
200
12
70
[4W+GE]
50
150
200
70
A
[3W+50%E]
12
40
50
[]
150
200
[3W+GE]
[4W+50%E]
20
20
40
50
150
200
[]
Dimension(mm)
Ampere(A)
t
160
400
*t : thickness of a conductor
22
4W
100
100
50
630
70
800
95
160
20
400
3W
30
6.35
250
CU
20
250
AL
30
6.35
50
630
50
800
70
06 / 07
50
Component
Ampere(A)
AL
Dimension(mm)
A
Dimension(mm)
Ampere(A)
160
200
70
160
200
70
250
200
70
250
200
70
400
220
400
220
630
240
100
630
220
80
800
265
125
800
240
100
340
80
370
CU
340
80
370
500
L
AL
B A
D
C
CU
Dimension(mm)
W
160
20
190
130
250
30
200
140
400
50
220
160
630
6.35
70
240
180
800
95
265
205
160
20
190
130
250
30
200
140
50
220
160
630
50
220
160
800
70
240
180
400
6.35
510
450
270
510
450
270
23
. Component
Fittings
E-Series Bus Duct has a wide range of fittings to satisfy any layout of buildings. Elbow angles other than 90 degrees are also
available. Fitting designs are shown in the following figures, and they consist of the source-side and the load-side. Offset
or combination elbows can be used where standard elbows are not feasible.(Dimensions for each fitting are shown in the
following figures. Contact our design team for a minimum dimension.)
Elbow
[Vertical]
[Horizontal]
X
X
Y
Dimension(mm)
Ampere(A)
160 ~ 800
X
500
500
160 ~ 800
X
X
500
500
Y
[Horizontal]
Z
X
Ampere(A)
160 ~ 800
24
[Vertical]
Offset
Dimension(mm)
Ampere(A)
Dimension(mm)
X
500
500
500
Ampere(A)
160 ~ 800
Dimension(mm)
X
500
500
500
06 / 07
Tee
[Vertical]
[Horizontal]
Z
Y
Y
Ampere(A)
500
500
160 ~ 800
Z
500
Z
Z
Dimension(mm)
500
500
Ampere(A)
160 ~ 800
Dimension(mm)
X
500
500
500
Dimension(mm)
Ampere(A)
H
H_AL
500
160
134
250
144
400
X144
164
630
184
164
800
209
184
Combination
Component
Y
X
Dimension(mm)
160 ~ 800
Ampere(A)
H_CU
134
164
Ampere(A)
160 ~ 800
Dimension(mm)
X
500
500
500
25
. Component
Hanger
Bus ducts installed on the ceilings, floors, walls and beams are usually supported by stud bolts, system channels, angles
and channels. Various types of hangers are available depending on the installation condition or environment. (Please contact our design team for further information about hanger types and installation.)
Horizontal Hangers
[Flatwise]
[Edgewise]
Hanger Rod 12
Hanger Clamp
Hanger Rod 12
Hanger Clamp
Vertical Hangers
[Rigid Hanger]
Base Channel
- Front Type -
- Side Type -
- Front Type -
- Side Type -
[Spring Hanger]
Base Channel
26
06 / 07
Plug-in Unit
The position of the plug-in distribution location will be decided according to the installation environment and on
request. The standard length of the feeders is 3 meters, and a maximum of 8 plug-in holes can be made on a 3 meter
feeder. In order to secure the smooth access between the plug-in brushes and feeders, a guide pin has been attached
Guide Pin
Component
Plug-in Box
Attachments such as CT, TD and PT can be installed in a plug-in box to control and to supervise current, voltage and wattage remotely.
External handle
Push Button
Bolt Fastening
Key Lock
Outlet
Mini-way LS C&S-Busway System
27
. Component
Etc.
Wall Flange
Floor Opening
W+160
Wall Flange
Fire Foam
(out of scope)
30
W+60
W+60
W
W+10
H+160
H+10
H+60
30
H H+60
30
Glass Wool
(out of scope)
A wall flange is used to seal the gaps produced during installation of bus ducts at the walls,
ceilings and floors.
W : The width of the product (165mm)
H : The height of the product (It is decided by a rated current.)
Beam
Beam
Beam
Beam
,
,
,
100
100
100100
,
,
,
200
200
200200
100
100
100
100
28
100 100
100
100
100
100
100100
Joint
Point
Joint
Point
JointPoint
Point
Joint
Wall,ceiling
100 100
100
100
. Technical Data
06 / 07
Technical Data
Impedance and Voltage Drop
The formula to measure the voltage drop of a bus duct is shown below. The impedance and voltage drop values for aluminum and copper conductors are shown in the table below.
The values listed are measured between the upper and middle lines at 60Hz. For a 50Hz installation, multiply the reactance (X) by 0.83.
Ampere(A)
AL
CU
Voltage Drop(V/100m)
0.7
0.8
0.9
1.0
66.4
32
15.3
6.7
5.0
82.2
35.1
17.6
5.9
4.4
18.1
15.1
13.8
8.0
6.5
20.9
17.6
13.7
9.8
8.1
68.8
35.4
20.6
10.5
8.2
84.8
36.3
22.3
11.4
9.2
8.72
9.15
10.74
11.38
11.28
9.17
9.64
11.24
12.14
12.25
9.15
9.42
10.76
11.11
10.95
9.56
9.80
11.34
11.56
11.57
9.40
9.44
10.42
10.41
10.16
9.73
9.68
11.10
10.44
10.33
8.82
8.13
8.19
7.32
6.92
8.75
8.04
8.96
6.42
6.05
Technical Data
160
250
400
630
800
160
250
400
630
800
F P
Component
Ampere (A)
160
250
400
630
800
AL(kA)
1 sec.
10
10
25
30
40
CU(kA)
3 sec.
6
6
15
17
23
1 sec.
10
10
25
30
40
3 sec.
6
6
15
17
23
Mini-way LS C&S-Busway System
29
. Technical Data
Technical Data
Temperature Rise
The temperature rise limit is an important property which determines the performance of bus ducts. The temperature rise
limit of the bus duct is designed so that when a bus duct is operated with a rated current, the temperature limit values of the
housing are within 55K as specified in IEC61439-2 and 6 [(previous standard) IEC 60439-1 and 2].
4
7
-Joint-
80
2 3
1
Temperature()
70
60
50
7 8
40
30
6
9
20
10
0
Classification
Censer Location
Temperature Rise
Value
30
3
4
Time(hr)
Connection Conductor
75K
79K
80K
Ambient
Temperature
Housing
61K
39K
32K
52K
53K
23
. Install Information
06 / 07
Joint Connection
2
Both parts should be aligned at the top and the bottom and the left and
the right as well as horizontally and vertically. (This also applies to the joint
connection of the horizontal and vertical ducts.) Make sure that the joint
kit is not tilted. (We recommend a jig tool for the installation.)
Once the exposed head and the red tag attached to it have been cut off,
a red line should be visible, which means they are properly connected.
Be sure to check the distance from the housing, and the gaps between the
conductors at the kit after the installation.
Before applying the connection cover, check the space between the end
block and the holes of the connection cover.
Technical Data
Intall
Information
31
32
Refractoriness Certification
KEMA Certification
KEMA Certification
KEMA Certification
ISO9001
ISO14001
OHSAS18001
LT- WAY
03 of 08
Contents
I. Introduction
- Overview
- Application
14
15
16
III. Component
- Feeder
- Feed in Unit
- Flexible Fitting
- End Cover
- Hanger
- Plug In Unit
19
22
23
24
24
25
26
26
27
V. Install Information
- Joint Connection
- Plug-in Unit Installation
28
28
29
I. Introduction
Overview
About LT-Way
LSC&S LT-Way is designed for small capacity loads of 25 to 63A such as lamp circuits. It is also designed to blend in well with the existing facilities, while
providing the optimum power supply system. The LT-Way comes with the optimized cross sectional areas as well as stable design of conductors and
housing, which provide efficient heat-radiating property specified in IEC heat regulations. The LT-Way also comes with a high degree of protection with
standard IP54. The design can be applied in a special environment such as greenhouses and clean-rooms. Its adaptability to frequent alterations of a
layout makes it a perfect product.
Environmentally Friendly
The LS C&S LT-Way is an environmentally friendly product following the
RoHS regulation, and only uses components without hazardous substances.
Easy Installation
The light weight of LS C&S Mini-Way enables easy transportation
and installation, and employing the joint brush system makes
it easy to take apart and assemble. The plug-in load distribution
provides easier maintenance and installation compare to cables.
14
06 / 07
Introduction
Application
Major Supermarkets
Can be used as lighting system in the store.
Factory Production
Can be used as lighting system for production lines.
Excellent flexibility and adaptability to layout changes.
Basement Parking
Can be used as lighting system for basement parking space of
large buildings, apartments and commercial complexes.
15
. General Data
Plug-in Hole
Plug-in Unit
Feed-in Unit
16
Weight
Environmentally Friendly
Standard
Service Condition
06 / 07
Plug-in Unit
Gemeral Data
Feeder
Flexible Fitting
Conductors
Housing
Insulation
Joint Brush
17
. General Data
Basic Structure
LT-Way comes with flat-wire, and suitable for small loads or lamp loads of 690V 25 to 63A. Each phase has been wrapped
with PVC, an electric insulation with an A rating (fire proof grade 105 Celsius) or higher, and the same rating insulation supports them.
Configration
18
. Component
06 / 07
Feeder
Gemeral Data
Component
1500
250
500
500
250
1500
375
750
375
W
3000
300
600
600
600
600
300
3000
500
1000
1000
500
3000
750
1500
750
Dimension(mm)
Ampere(A)
25
CU
40
63
1.8
30
50
2.8
19
. Component
Feeder
A single housing can handle two lines (R, S, T, NX2), and the 3-phase 4-wire system supplies larger capacity than a single
phase which decrease the line imbalance.
Standard of Product
STD. Feeder
(Ph + N + PE)
STD. Feeder
(3Ph + N + PE)
STD.Feeder
(3Ph+N+PE)
20
Ampere
A
Wire
W
Tier
Tier
Length
mm
Plug-in hole
EA
Weight
g/m
Cat No.
No.
25
3000
25
3000
25
3000
25
3000
25
1500
1500
40
3000
40
3000
40
3000
40
3000
40
1500
40
1500
25
3000
25
3000
25
3000
25
3000
25
1500
25
1500
40
3000
LSLT F404130
40
3000
LSLT F404132
40
3000
40
3000
LSLT F404134
40
3000
LSLT F404135
40
1500
40
1500
63
3000
63
3000
63
3000
63
1500
63
1500
63
3000
LSLT F252130
2355
LSLT F252132
LSLT F252133
LSLT F252135
1260
LSLT F252112
LSLT F252113
LSLT F402130
2520
LSLT F402132
LSLT F402133
LSLT F402135
1340
LSLT F402112
LSLT F402113
LSLT F254130
2615
LSLT F254132
LSLT F254133
LSLT F254135
1390
2970
1565
LSLT F254112
LSLT F254113
LSLT F404133
LSLT F404112
LSLT F404113
LSLTF634130
3860
LSLTF634132
LSLTF634133
LSLTF634135
2010
LSLTF634112
LSLTF634113
06 / 07
Standard of Product
STD. Feeder
(Ph + N + PE) x 2
STD. Feeder
(3Ph + N + PE) x 2
Wire
W
Tier
Tier
Length
mm
Plug-in hole
EA
25
3000
25
3000
25
3000
25
3000
25
1500
25
1500
40
3000
40
3000
40
3000
40
3000
40
1500
40
1500
25
3000
25
3000
25
3000
25
3000
25
1500
25
1500
40
3000
40
3000
40
3000
40
3000
40
1500
40
1500
25
3000
25
3000
25
3000
25
3000
25
1500
25
1500
40
3000
40
3000
40
3000
40
3000
40
1500
40
1500
Weight
g/m
Cat No.
No.
LSLT F256230
2615
LSLT F256232
LSLT F256233
LSLT F256235
1390
LSLT F256212
LSLT F256213
LSLT F406230
2970
Component
STD. Feeder
(3Ph + N + PE)(Ph + N + PE)
Ampere
A
LSLT F406232
LSLT F406233
LSLT F406235
1565
LSLT F406212
LSLT F406213
LSLT F256230
2890
LSLT F256232
LSLT F256233
LSLT F256235
1525
LSLT F256212
LSLT F256213
LSLT F406230
3415
LSLT F406232
LSLT F406233
LSLT F406235
1790
LSLT F406212
LSLT F406213
LSLT F258230
3175
LSLT F258232
LSLT F258233
LSLT F258235
1670
LSLT F258212
LSLT F258213
LSLT F408230
3860
LSLT F408232
LSLT F408233
LSLT F408235
2010
LSLT F408212
LSLT F408213
21
. Component
Feed in Unit
69
The feed in unit connects cables and the LT-Way. It can connect a maximum 10mm and is
used at the opening and ending points of source and load system.
347
69
90
271
90
Standard of Product
STD. Feeder
(Ph + N +PE)
STD. Feeder
(3Ph + N +PE)
Ampere
Wire
Tier
Source/Load
Weight
Tier
No.
Source/Load
Source
g/m
25
500
LSLT U2521S
25
Load
600
LSLT U2521L
40
Source
515
LSLT U4021S
40
Load
515
LSLT U4021L
25
Source
515
LSLT U2541S
25
Load
515
LSLT U2541L
40
Source
550
LSLT U4041S
40
Load
550
LSLT U4041L
63
Source
615
LSLTU6341S
63
Load
615
LSLTU6341L
Source
515
LSLT U2542S
25
STD. Feeder
(Ph + N +PE) x 2
STD. Feeder
(3Ph + N +PE)
(Ph + N + PE)
STD. Feeder
(3Ph + N +PE) x 2
22
Cat No.
25
Load
515
LSLT U2542L
40
Source
550
LSLT U4042S
40
Load
550
LSLT U4042L
25
Source
530
LSLT U2562S
25
Load
530
LSLT U2562L
40
Source
580
LSLT U4062S
40
Load
580
LSLT U4062L
25
Source
545
LSLT U2582S
25
Load
545
LSLT U2582L
40
Source
615
LSLT U4082S
40
Load
615
LSLT U4082L
06 / 07
Flexible Fitting
53
The flexible fitting rotates 180, and used to adjust the height or bypass a route.
The fixing method is the same as the feeder, and the standard length is 0.5m and 1m.
33
500
105
1000
Component
605
Standard of Product
STD. Feeder
(Ph + N +PE)
STD. Feeder
(3Ph + N +PE)
STD. Feeder
(Ph + N +PE) x 2
STD. Feeder
(3Ph + N +PE)
(Ph + N + PE)
STD. Feeder
(3Ph + N +PE) x 2
Ampere
Wire
Tier
Length
Weight
Cat No.
Tier
mm
g/m
No.
25
500
585
LSLT X25210
25
1000
1010
LSLT X25211
40
500
610
LSLT X40210
40
1000
1060
LSLT X40211
25
500
630
LSLT X25410
25
1000
1100
LSLT X25411
40
500
615
LSLT X40410
40
1000
1195
LSLT X40411
63
500
815
LSLTX63410
63
1000
1465
LSLTU63411
25
500
630
LSLT X25420
25
1000
1110
LSLT X25421
40
500
615
LSLT X40420
40
1000
1195
LSLT X40421
25
500
675
LSLT X25620
25
1000
1185
LSLT X25621
40
500
745
LSLT X40620
40
1000
1330
LSLT X40621
25
500
720
LSLT X25820
25
1000
1275
LSLT X25821
40
500
815
LSLT X40820
40
1000
1465
LSLT X40821
23
. Component
End Cover
53
24
Capacity
Source/Load
Cat No.
Source / Load
No.
25
Source
LSLT ES
25
Load
LSLT EL
40
Source
LSLT ES
40
Load
LSLT EL
63
Source
LSLT ES
63
Load
LSLT EL
53
33
93
33
Hanger
General Type
Direct Type
Product
Install Method
Maximum
Load
kg
General Type
It is installed at the
hanging bolt.
60
Direct Type
It is installed at the
fixing band.
60
Note
Please contact out design team if a special type of hangers (Tee or Reducer) are required due to the installation environment.
24
06 / 07
Plug-in Unit
The load distribution system can be either installed or removed with a live line. The unit is a double-sided
clamp to connect a conductor, and incombustible materials have been used for the insulation and plastic
Product
Capacity(A)
10/16A
10/16A
Fuse
10/16A
Phase
L1+N
L2+N
L3+N
L1+N
L2+N
L3+N
L1+L2
L1+L3
L2+L3
L1+L2+L3+N
L1+N
L2+N
L3+N
L1+L2
L1+L3
L2+L3
L1+L2+L3+N
Fuse Type
It is the same type as the phase selection type; however, the fuse type
comes with a fuse for each phase to protect faulty current and overcurrent caused by load distribution.
Plug-in Type
Product
Capacity(A)
1 outlet
10/16
3 outlet
10/16
It is designed for low capacity products (63A or less). Easy to use and a
1-outlet or 3-outlet plug-in is available.
1 outlet
3 outlet
Phase
L1+N
L2+N
L3+N
L1+L2
L1+L3
L2+L3
L1+L2+L3+N
L1+N
L2+N
L3+N
L1+L2
L1+L3
L2+L3
L1+L2+L3+N
Component
Cat No.(No)
LSLT P10S1
LSLT P10S2
LSLT P10S3
LSLT P10S12
LSLT P10S13
LSLT P10S23
LSLT P10S4
LSLT P10FU1
LSLT P10FU2
LSLT P10FU3
LSLT P10FU12
LSLT P10FU13
LSLT P10FU23
LSLT P10FU4
25
. Technical Data
Technical Data
Impedance and Voltage Drop
The formula to measure the voltage drop of a bus duct is shown below. The impedance and voltage drop values for aluminum and
copper conductors are shown in the table below.
The values listed are measured between the upper and middle lines at 60Hz. For a 50Hz installation, multiply the reactance (X) by 0.83.
Ampere(A)
CU
F P
Voltage Drop(V/100m)
0.7
0.8
0.9
25
8.1
0.2
8.1
0.25
0.29
0.32
0.35
40
3.35
0.167
3.4
0.17
0.19
0.21
0.23
63
1.67
0.141
1.7
0.14
0.16
0.17
0.18
26
Copper(kA)
1 sec.
3 sec.
25
0.6
0.34
40
1.4
0.8
63
1.4
0.8
06 / 07
Temperature rise
The temperature rise limit is an important property which determines the performance of bus ducts. The temperature rise limit of the bus duct is
designed so that when a bus duct is operated with a rated current , the temperature limit values of the housing are within 55K as specified
in IEC61439-2 and 6 [(previous standard) IEC 60439-1 and 2].
4
7
Technical Data
-Joint-
80
Temperature()
70
60
50
2
3 1
40
30
20
7 5
8 6
9
10
0
Classification
Censer Location
Temperature Rise
Value
3
4
Time(hr)
Connection Conductor
46K
49K
46K
Ambient
Temperature
Housing
40K
15K
14K
15K
14K
12
27
. Install Information
Joint Connection
1) Check the condition of the joint, and loosen the cross heads
of the protection cover.
2) Insert the end into the other as shown in the image below,
and tighten the cross heads.
Caution) Dont loosen the hexagon bolts for they fix the
products in place.
(O)
(X)
(X)
(O)
! Caution
Make sure to clean the parts of the joint before installation. Proceed with caution since the joint can be damaged by impacts.
Be sure to keep them straight and steady to connect.
! Caution
Make sure the plug-in holes are clean before inserting the plug-in unit. Be sure to check the phase of unit and the plug.
28
06 / 07
ISO 14001
ISO 9001
Intall
Information
Certification &
Specification
OHSAS 18001
29
06 / 07
Memo
Certification &
Specification
33
MS/Wind - way
LS Busduct System Catalogue
04 of 08
Contents
I. Introduction
- Overview
- Application
14
15
16
III. Component
- Feeder
- Fittings
- Flanged End
- Cable Junction Box
- Plug-In Unit
- Hanger
- Etc
21
21
23
23
24
25
28
29
29
30
V. Install Information
- Joint Connection
31
32
I. Introduction
Overview
The MS/Wind-Way is a hybrid type bus duct that combined the benefits of the sandwich type and the air insulation type.
The MS/Wind-Way is economic, and provides maximum stability. Compared to the existing power supply system
(cables), the MS/Wind-Way provides excellent economical efficiency, and provides stable supply of large capacity of
energy. It is simple to install, and has excellent space efficiency.
The MS/Wind-Way is suitable for inadequate or special environment such as; chemical or steel plants where the accident
rate due to powder coating is high; ships where durability against temperature, humidity and quack (shock vibration) is
required; and wind towers. The MS/Wind-Way and its routing system have been fully tested for the functionally.
Sandwich Type
Compact size
Economical and easy installation
Epoxy/PET film insulation type
Hybrid Type
NSPB
MS/Wind-way
14
06 / 07
Introduction
Application
Chemical Plants
It is suitable for indoor and outdoor installation as well as
a place where high degree of protection is required.
Petrochemical Plants
Ships
It is suitable for areas exposed to high salinity such as
seawater.
Electrical room of a ship
Wind Towers
Areas where low frequency oscillation occurs by wind
The generator and the transformer of a wind tower
15
. General Data
Plug-in Hole
Plug-in Box
16
Structure Stability
Environmentally Friendly
Electrical Stability
Standard
Service Condition
06 / 07
Joint
Gemeral Data
Elbow
Feeder
Conductors
Housing
Insulation Properties
Joint
17
. General Data
Special Feature
Thesafety first designof the MS/Wind-Way makes it an idealoption for ships and wind towers. By separating the poxy
coated phase conductors, the Wind-Way obtained the epoxy and air insulation property.
Our design ensures electrical, structural and chemical stability. The MS/Wind-Way as well as the components and the
accessories such as feeders,fittings, plug-in boxes and hangers passed the rigorous ship classification, and obtained
certification form prestigious risk managing organizations.
*Ship classification: DNV, BV, LR, ABS, GL and KR
Electrical Stability
: The mechanical and heat stress caused by short
circuit should be taken into consideration when
accidents occurs.
Q facto
100
Q Factor Limit
10
Z-dir
Y-dir
X-dir
1
0.1
0
50
100
150
Frequency (Hz)
18
06 / 07
Gemeral Data
Damp Heat
Dry Heat
Salt Mist
Cold
Explosion Proof Design ; IEC 60079, Creepage Distance / Spacing / Impact Resistance / IP54
A 1000V bare conductor with equipment protection by increased safety e: The Creepage distance and spacing has been
designed as specified in IEC standards.
Impact Resistance Design: Steal ball weight: 1Kg/Diameter 25mm/Drop Height 1meter
IP54 : The Wind-Way and its joint connections are designed according to IP54.
19
. General Data
The degree of protection against water of the LS C&S E-Series is a standard IP54; however, it can be adjusted from IP42
to IP65 depending on the environment and on request.
IP
Solid Particle Protection
No Protection
0 No Protection
Protected against
falling drops of water.
Protected against
low pressure jets of water
from all directions.
Protected against
strong jets of water
from all directions.
Protected against
spray sat a 60degree
angle from a vertical line
15cmmin.
1m
Complete protection
against dust.
Protected against
water splashed from
all directions.
Protected against
longer periods of immersion
under pressure.
1m
20
Plating
Coating
. Component
06 / 07
Feeder
Although the standard length of the mini-way feeder is 3 meters, it can be adjusted to the installation environment on request.
A
211
211
t
225
Gemeral Data
[Fig. W1-1]
[Fig. W1-2]
Ampere(A)
AL
IP54
1000
2200
3200
1000
1250
1600
2000
2500
3200
3600
4000
4500
5000
10
[Fig. W1-3]
Dimension (mm)
W
90
160
250
90
98
138
185
233
160
187
212
243
260
A
156
226
316
197
205
245
292
340
463
513
563
652
659
Weight(kg/m)
16
22
28
16.5
19.5
22.5
31
35
38
46
49
52
54
Fig.
Component
IP31
W1-1
W1-2
W1-3
Fittings
MS/Mini-Way has a wide range of fittings to satisfy any layout of buildings. Elbow angles other than ninety degrees are also
available. Fitting designs are shown in the following figures, and they consist of the source-side and the load-side. Offset or
combination elbows can be used where standard elbows are not feasible. (Dimensions for each fitting are shown in the following figures. Contact our design team for a minimum dimension.)
Elbow
[Horizontal]
[Vertical]
Dimension (mm)
Ampere(A)
AL
1000~1600
2000~2500
3200~3600
4000~5000
X
600
600
800
900
Y
600
600
800
900
MS/Windway LS C&S-Busway System
21
. Component
Fittings
Offset
[Horizontal]
[Vertical]
Dimension (mm)
Y
500
600
800
900
Z
500
600
800
900
1000~1600
2000~2500
3200~3600
4000~5000
X
500
600
800
900
Dimension (mm)
Y
500
600
800
900
Z
500
600
800
900
1000~1600
2000~2500
3200~3600
4000~5000
X
500
600
800
900
Dimension
Y
500
600
800
900
Z
500
600
800
900
Ampere(A)
1000~1600
2000~2500
3200~3600
4000~5000
AL
X
500
600
800
900
Tee
[Horizontal]
[Vertical]
Ampere(A)
AL
Combination
Elbow
Ampere
AL
22
06 / 07
Flanged End
Flanged end is connected to either a transformer or a panel. Dimension details are shown below.
Component
[Fig. W2-1]
[Fig. W2-2]
[Fig. W2-4]
Dimension (mm)
Ampere(A)
AL
[Fig. W2-3]
t
1000
1250
1600
2000
2500
3200
3600
4000
4500
5000
10
W
90
98
138
185
233
(2)160
(2)187
(2)212
(2)243
(2)260
A
40
40
40
70
60
60
70
70
60
70
B
100
100
100
100
100
130
130
130
130
130
Fig.
W2-1
W2-2
W2-3
W2-4
W2-3
W2-4
23
. Component
Plug-in Unit
A plug-in unit can be installed at a distribution board
to distribute loads between 50 to 800A when a
distribution board is required at loads and lines.
Thanks to this beneficial factor, the size of the
distribution board is reduced, and the distribution
board can easily distribute loads at any location of
the system. As a result, the unit provides a flexible
approach to handle the flow of loads.
The preinstalled MCCB in the plug-in unit can
quickly shut off fault currents at a load; therefore,
can prevent the fault current from spreading to
the other loads.
It is recommended to use MCCB which has been
selected as a standard by the company, or other
certified products for the plug-in unit.
24
External Handle
Push Button
Bolt Fastening
Key Lock
Outlet
06 / 07
Hanger
Horizontal Hangers
The standard installation method for these hangers is to install them horizontally at 1.5 meters intervals. They generally require 12mm diameter stud bolts.
Hanger
Clamp
Component
Damper
Hanger
Spring hangers are used to support the bus ducts between floors. The number of springs depends on the weight of the installed ducts and PH-boxes.
A medium hanger should be installed if the height between the floors exceeds 4.5 meters, and the height of the installed spring hangers can be easily
adjusted. Rigid hangers (no spring type) are used on the lowest floor, and they can be used instead of spring hangers depending on the set up.
Damper
Damper
Hanger
25
. Component
Hanger
Special Type for Ships
This special type is designed for ships, and it comes in U-shaped channel steel. The
special type requires two supports per each set.
STEP 1
Fix the hanger tightly at a designated location.
(maximum height=700mm, standard installation intervals=1.5m)
Max.
700mm
STEP 2
Place the product in the center of the hanger.
STEP 3
Use a clamp to apply bolting, and fix both sides as shown
in the image.
26
06 / 07
STEP 1
Install dampers and supports at the designated locations in accordance
with the layout as shown in the image.
STEP 2
Component
STEP 1
Install dampers and supports at the designated locations in accordance
with the layout as shown in the image.
STEP 2
Apply at the lowest location of each section.
(Please contact our design team for detailed information.)
27
. Component
A-60 Approved
Bulkhead Insulation
Density 110kg/m3
Bulkhead
Furnace
Etc.
Either bulkhead or deck can be penetrated while installing the product on a ship. The specifications of the opening size and the installation
method are shown below.(Please contact
our) design team
forRetaining
detailed
and compound installation.)
Hi-Wool(120kg/m
KVM Sealing Compound
MANGANA
Compound information for insulation
3
Insulation
Furnace
A-60 Approved
B
Bulkhead Insulation
Density 110kg/m3
Bulkhead
ness
Deck
A
A-60 Approved
Bulkhead Insulation
Density 110kg/m3
Bulkhead
Bulkhead
A-60 Approved
Bulkhead Insulation
Density 120kg/m3
ool(120kg/m3)
tion
Furnace
Hi-Wool(120kg/m3)
Insulation
Deck
mpound
Furnace
A-60 Approved
Bulkhead Insulation
B 3
Density 110kg/m
A
MANGANA Retaining Compound 20mm Thickness
Deck
Furnace
Bus Trunk Transit Steel Plate 6t
MANGANA Retaining Compound
or KVM 20mm Thickness
Bulkhead
Deck
A-60 Approved B
Bulkhead Insulation
Density 120kg/m3
Bulkhead
W
Bus Trunk Transit Thickness
6mm(steel)
t
KVM Sealing Compound
Hi-Wool(120kg/m3)
Insulation
KVMCompound
Sealing Compound
KVM Sealing
Furnace
A
B
MANGANA Retaining Compound
20mm Thickness
Ampere(A)
t
1000
1250A
AL
Deck
Dimension (mm)
A
90
320 W
98
W
B
330
1600
138
370
2000
185
420
2500
KVM Sealing Compound
3200
10
233
160
470
KVM Sealing Compound
590
3600
187
640
4000
212
690
4500
243
750
5000
260
780
B
Bulkhead
t
330
Note
The term for the upper and lower wall of a ship is called deck, and the deck needs to satisfy difficult conditions regulated by the classification society
in order to prevent flame spreads and flooding.
28
. Technical Data
06 / 07
Technical Data
Impedance and Voltage Drop
The formula to measure the voltage drop of a busduct is shown below. The impedance and voltage drop values for aluminum and copper
conductors are shown in the table below.
The values listed are measured between upper and middle lines at 60Hz. For a 50Hz installation, multiply the reactance (X) by 0.83.
Ampere (A)
Voltage Drop(V/100m)
0.7
0.8
0.9
35.71
33.09
24.51
19.06
15.65
12.11
10.38
9.34
8.33
7.85
65.41
61.87
48.78
39.15
32.62
25.49
21.95
19.67
17.44
16.42
74.52
70.16
54.59
43.54
36.18
28.22
24.28
21.77
19.33
18.20
12.42
14.58
14.41
14.31
14.83
14.79
14.30
14.26
14.25
14.91
11.75
13.77
13.54
13.42
13.90
13.85
13.39
13.35
13.35
13.97
10.50
12.29
12.01
11.85
12.26
12.20
11.79
11.76
11.77
12.32
6.19
7.16
6.79
6.60
6.78
6.71
6.47
6.47
6.49
6.80
Technical Data
1000
1250
1600
2000
2500
3200
3600
4000
4500
5000
F P
Component
Ampere(A)
1000
1250
1600
2000
2500
3200
3600
4000
4500
5000
46
72
90
98
126
135
150
150
150
150
26
41
51
56
72
77
86
86
86
86
29
. Technical Data
Temperature Rise
The temperature rise limit is an important property which determines the performance of bus ducts. The temperature rise limit of the bus duct is
designed that when a bus duct is operated with a rated current , the temperature limit values of the housing are within 55K as specified in IEC61439-2
and 6 [(previous standard) IEC 60439-1 and 2].
- Joint 5
80
Temperature()
70
2
60
50
40
4
5
30
6 7
20
10
0
Classification
Censer Location
Temperature Rise Value
30
3
4
Time(hr)
Joint Conductor
57K
63K
33K
33K
Housing
60K
40K
32K
8
Ambient
Temperature
22
. Install Information
06 / 07
Joint Connection
STEP 1
Check for any deformations or stains, and make sure the
bus ducts are aligned with the connecting direction. Insert
slowly towards the connecting direction.
STEP 2
Using a torque wrench, slowly tighten the exposed
bolt head of a double head bolt until it breaks off.
Technical Data
STEP 3
Once all the exposed double head bolts have been
cut off, place the top and bottom joint covers, and fix
them tightly with bolts.
Intall
Information
The double head bolts have been applied to the system for better connection. The double head bolt head and the red tag attached to it are designed
to break off at 800~1000Kgfcm. Once the exposed head and the red tag attached to it have been cut off, the connected torque and the condition of
the connection will be visible for inspection. The highly reliable one-bolting connection system will provide electrical and mechanical stability of the
entire system to satisfy the needs of the clients.
31
KR Certification
LR Certification
ABS Certification
DNV Certification
GL Certification
Major References
NSPB-LV/MV
LS Busduct System Catalogue
05 of 08
Contents
I. Introduction
- Overview
- Application
- Customized Engineering
14
15
16
LV
21
MV
26
III. Component
- Feeder
- Fittings
- Hanger
22
23
24
28
30
33
34
V. Install Information
35
36
37
I. Introduction
Overview
The NSPB
The design of the LS C&S NSPB Bus Duct improved the stability of the system by incorporating the epoxy coating and air insulation. The Bus Duct is
available from a low voltage of AC 1000V or less, up to a high voltage of 27kV. It is suitable for current capacities between 800A to 4000A.The bus duct
comes with a class B rating (130C) insulation and its water proof quality is suitable for outdoors.
NSPB-LV
NSPB-LV
NSPB-MV
Switchgear
NSPB-MV
TR Flanged
End Box
TR Flanged
End Box
Transformer
Outdoor
Transformer
14
06 / 07
Introduction
Application
Large Buildings
Main electric rooms where large capacity of power
transmission is required
15
I. Introduction
Customized Engineering
The company provides a wide range of options including conductors, materials and design of housing as well as products
for various range of voltage (27kV or less) and current(between 800A and 4000A) to satisfy the needs of the clients and their
specifications.
01 Standard
The specialists of the company will provide the ideal size of the conductors and products through tests and analyses as specified in CAE to satisfy
specific needs of clients.
Configration
LV
IEC 61439-6 [(previous standard) IEC 60439-20]
Busbar Trunking Systems
IEC
IEEE
1000V or less
0.635kVor less
Ambient
35
40
Housing : 55K
Conductor : 70K
Housing : 40K
Conductor : 65K
Tempera-
MV
IEC 62271 High-voltage switchgear and controlgear
Part 200 : AC metal-enclosed switchgear and controlgear for rated
Voltages above 1 kV and up to and including 52 kV
IEEE C37.23 IEEE Standard for Metal-Enclosed Bus
IEC
IEEE
()
7.2(20)
12(28)
17.5(38)
24(50)
4.760(19)
15(36)
27(60)
Ambient
35
40
Housing : 55K
Conductor : 70K
Housing : 40K
Conductor : 65K
Tempera-
16
06 / 07
Introduction
02 Conductor Materials
The NSPB Bus Duct uses either copper conductors with conductivity over 99%, or aluminum conductors with conductivity over 54%.
The connection of the conductors is tin-plated in order to reduce contact resistance and to prevent corrosion of the connection.
(A silver plated option is available.)
03 Conductor Insulations
The NSPB Bus Duct comes with standard epoxy coating, however, tube insulations is available on request. Epoxy coating is applied by automated
facility. The company performs rigorous testing on the products including exterior of the conductors, coating thickness, pin holes, impacts and
flexibilities to provide products that are highly safe.
Note
The optimized heat-radiating structure and size of the conductors are
chosen through simulation and actual measurement tests including
heat-radiating mechanism of the conductors, coating effects, housing
materials and the location of the grounding bar. (The size of the
conductors can be reduced when the conductors are aligned vertically
in comparison to horizontally aligned conductors.)
05 Housing Materials
High strength aluminum (50 type), STS, steel or materials with either the same or higher mechanical strength are used for housing of the NSPB Bus
Duct. Therefore, the mechanical strength and the heat-radiating property of the housing are excellent. The standard color of the coating is 5Y 7/1,
however, the company provides a wide range of color to satisfy the needs.
Note
The 3 types of current supply loss of metal materials are shown below.
1) Hysteresis loss (iron loss)
2) Eddy-current lose (induced current loss)
3) Copper loss.
These losses eventually increase loss resistance. Compared to the
characters of steel, a ferromagnetic body and high permeability, using
aluminum and STS decreases the loss from magnetic flux caused by time
variation of the current.
17
I. Introduction
Customized Engineering
The company provides a wide range of options including conductors, materials and design of housing as well as products
for various range of voltage (27kV or less) and current(between 800A and 4000A) to satisfy the needs of the clients and their
specifications.
06 Insulation Support
Using insulations (LV: engineering plastic, MV: epoxy type) with dielectric
strength in correspondence with voltage ensures the insulation property
of the housing. In order to obtain the stable installation and sufficient
functionality of the conductors, the insulations are located at ideal
intervals based on analysis of CAE (Computer Aided Engineering).
Note
There are 3 types of air insulation bus ducts. (IEEE Std C37.23: IEE Standard for Metal-Enclosed Bus Standard) LS Cable and System provides the NSPB
type, however, other types are available to satisfy the needs, or for special environments. (Please contact out design team for further information.)
Each phase conductor of the bus duct at a single housing is separated by the voltage, and the conductors are
supported by either insulators or insulations. The NSPB is suitable for high voltage or extra high voltage lines of
substations.
Each phase conductor of the bus duct at a single housing is separated by voltage, and the conductors are
supported by either insulators or insulations. However, barriers are installed between the phases to separate them.
The air insulated conductors of the bus duct are fixed by insulation supports, and wrapped separately in
tubes by phase. The bus duct is a phase separator for power plants that transmits large capacity of power at
the centerline of a generator and the main and auxiliary transformer of a power plant.
* LS Cable & System does not produce IPB type products. Instead, the company provides SIB type products
that are similar to the IPB type. (Please contact out sales team for further information.)
18
Each phase conductor is completely insulated separately with an epoxy vacuum impregnated method, and
they are wrapped with protection tubes. Each phase tube is separated by air bound.
06 / 07
Introduction
07 Options
Grounding, Space heaters, Vents
Grounding
The standard aluminum housing of the NSPB is designed to perform
as a grounding conductor without additional conductors. (Additional
ground bars can be added on request. Please contact our design team
for further information.)
Space Heaters
A space heater can be applied for outdoor products to reduce dew
condensation. The heater is installed inside of the product during production. A temperature sensor or a humidistat can be applied along
with the heater for better control. A space heater set is installed for each
feeder as the standard installation.
Vents (side)
Drain Holes
(bottom)
Fire Barrier
Vapor Barrier
A vapor barrier is installed to block the air flow at the wall penetration
(indoor and outdoor). It also blocks the interior of the product using
an epoxy plate.
19
. General Data
NSPB-LV
Contents
II. General Data
21
III. Component
- Feeder
- Fittings
- Hanger
22
23
24
. General Data
06 / 07
Basic Structure
The NSPB-LV uses epoxy insulating material (thermal class 130 C) to separate the phases, and secure them using high
strength engineering plastic. It can be applied to 1000V or less, or between 800A and 4000A.
Gemeral Data
Structure
Al / STS / SPCC
Supporting Insulater
CU or AL
Sectional View
Joint Cover
Joint Cover
Joint Cover
Final Cover
Indoor
Outdoor
Note
The NSPB is a hybrid type bus duct that combined the benefits of the epoxy insulation type and the air insulation type. Although it provides better
insulation stability, it is larger and the cost is higher than the E-Series (sandwich type). Therefore, they are suitable for large plants where the stability
is priority.
21
. Component
Feeder
Although the standard length of the LS C&S NSPB-LV Bus Duct is 2 meters, it can be adjusted to the installation environment
and on request.
A
A
t
NL-1-1
Ampere(A)
CU
630
800
1,000
1,250
1,600
2,000
2,500
3,200
4,000
NL-1-2
Dimension (mm)
t
6
6
6
6
10
10
12
12
12
W
70
70
70
95
95
135
170
240
200
A
572
572
572
572
590
590
590
590
800
* Since the standards of the conductors differ, these are only for reference, and they
can be adjusted according to the installation site, or on request.
(For using aluminum conductors, please contact our design team for further information.)
Flanged End
The flanged end is used at a transformer or at a low-tension panel.
(Please, contact our design team for further information.)
22
B
320
320
320
345
345
385
420
490
500
Earth bar
(mm)
6.35*41
Fig.
NL-1-1
NL-1-2
06 / 07
Fittings
LS C&S NSPB has a wide range of fittings to satisfy any layout of buildings. Elbow angles other than ninety degrees are also
available. Offsets or tees can be applied where the standard elbows are not feasible. (Please contact our design team for
detailed information about the product length.)
Elbow
[Vertical]
[Horizontal]
Component
Offset
[Vertical]
[Horizontal]
Tee
[Vertical]
[Horizontal]
23
. Component
Hanger
LS C&S NSPB can be installed using horizontal hangers, vertical hangers and wall brackets according to the installation
environment. (Please contact our design team for detailed information about installation.)
Horizontal
For horizontal installation, the NSPB requires two or more
supports for each product.
24
Vertical Hangers
Wall Bracket
06 / 07
NSPB-MV
Contents
II. General Data
26
III. Component
- Feeder
- Fittings
- Flanged End
- Hanger
28
30
32
33
. General Data
Basic Structure
The NSPB-MV uses epoxy insulating material (thermal class 130 C) to separate the phases, and secure them using high strength
epoxy. It can be applied to 1000V or less, or between 800A and 4000A.
Structure (Vertical)
Al / STS / SPCC
Supporting Insulater
Copper or Aluminum
Sectional View
Structure (Horizontal)
Al / STS / SPCC
Supporting Insulater
Copper or Aluminum
Sectional View
26
06 / 07
Gemeral Data
The conductors come with standard epoxy coating insulation. Tube insulation is also available on request. Use joint plates
to connect the parts, and cover them with boots as shown in the image below.
Joint Covers
For indoor installation, applying joint covers are sufficient; however, for outdoor installation, final covers should be applied additionally on top
of the joint covers. (Please contact our design team for further information.)
Joint Cover
Joint Cover
Final Cover
Indoor
Outdoor
27
. Component
w
w
B
t
NM-1-1
NM-1-2
CU
800
1000
1250
1600
2000
2500
3200
4000
Dimension (mm)
t
6
6
6
10
10
12
12
12
70
70
95
95
135
170
240
200
572
572
572
590
590
590
590
800
320
320
345
345
385
420
490
500
Earth bar
[mm]
6.35*41
Fig.
NM1-1
NM1-2
CU
800
1000
1250
1600
2000
2500
3200
4000
Dimension (mm)
t
6
6
6
10
10
12
12
12
65
65
75
80
115
145
200
180
632
632
632
650
650
650
632
860
315
315
325
330
365
395
450
480
Earth bar
[mm]
6.35*41
Fig.
NM1-1
NM1-2
CU
800
1000
1250
1600
2000
2500
3200
4000
Dimension (mm)
t
6
6
6
10
10
12
12
12
65
65
70
75
105
125
180
165
692
692
692
710
710
710
710
920
315
315
320
325
355
375
430
465
Earth bar
[mm]
6.35*41
The standards of the conductors are only for reference, and they can be adjusted according to the installation environment,
or on request. (For using aluminum conductors, please contact our design team for further information.)
28
Fig.
NM1-1
NM1-2
06 / 07
w
B
NM-2-1
NM-2-2
CU
800
1000
1250
1600
2000
2500
3200
4000
Dimension (mm)
t
6
6
10
10
10
10
13
15
50
65
65
100
125
110
125
150
670
715
715
820
895
850
895
970
330
330
335
335
335
355
360
370
Earth bar
[mm]
Fig.
Component
Ampere(A)
NM2-1
6.35*41
NM2-2
CU
800
1000
1250
1600
2000
2500
3200
4000
Dimension (mm)
t
6
6
10
10
10
10
13
15
50
60
55
85
110
95
115
135
870
900
885
975
1050
1005
1065
1125
340
340
345
345
345
365
370
380
Earth bar
[mm]
Fig.
NM2-1
6.35*41
NM2-2
CU
800
1000
1250
1600
2000
2500
3200
4000
Dimension (mm)
t
6
6
10
10
10
10
13
15
50
60
50
80
100
85
100
125
1150
1180
1150
1240
1300
1255
1300
1375
570
570
575
575
575
595
605
610
Earth bar
[mm]
Fig.
NM2-1
6.35*41
NM2-2
The standards of the conductors are only for reference, and they can be adjusted according to the installation environment,
or on request. (For using aluminum conductors, please contact our design team for further information.)
29
. Component
Fittings
LS C&S NSPB has a wide range of fittings to satisfy any layout of buildings. Elbow angles other than ninety degrees are also
available. Offsets or tees can be applied where the standard elbows are not feasible. (Please contact our design team for
detailed information about the product size.)
Horizontal
Horizontal
30
Horizontal Tee
06 / 07
Horizontal
Component
Horizontal
Horizontal Tee
31
. Component
Flanged End
The flanged end is used at a transformer or at a low-tension panel.
(Please, contact our design team for further information including the size and capacity.)
Vertically Aligned
Horizontally Aligned
32
06 / 07
Hangers
LS C&S NSPB can be installed using horizontal hangers, vertical hangers and wall brackets according to the installation
environment. (Please contact our design team for detailed information about installation.)
Horizontal Hangers
For horizontal installation, the NSPB requires two or more
supports for each product.
Component
Vertical Hangers
Wall Bracket
33
. Technical Data
Technical Data
The short circuit strength of the LS C&S NSPB can be adjusted and produced in accordance with the request and
specifics of the clients.
Power frequency
withstand voltage
(kVrms), 60Hz
Impulse withstand
1.2x50s
(kVpeak)
(kArms), 2sec.
(kApeak)
Rated Max.
voltage
(kVrms)
800~1000
40(50)
104(130)
19
60
1250~2000
2500~4000
15
36
95
50(65)
130(170)
27
60
125
Rated continuos
current (A)
* The numbers shown in the parenthesis of the short circuit current is the value of reinforcement products (optional).
34
. Install Information
06 / 07
[NSPB-LV]
[NSPB-MV]
Technical Data
STEP 2.
Apply the top and bottom joint covers,
and tighten the bolts securely.
For the NSPB-MV, apply boots additionally after
joint plates have been connected as shown in
the image.
Intall
Information
[NSPB - LV]
[NSPB - MV]
STEP 3.
For outdoor installation, apply the top and bottom joint cover and reinforcement covers.
Apply silicone at both sides of the covers as shown in the image. (Torque = 120 kgfcm)
Silicone Application
Indoor Type
Outdoor Type
35
36
KERI Certification
KERI Certification
KERI Certification
KERI Certification
KERI Certification
ISO9001
ISO14001
OHSAS18001
06 / 07
Investor : Qatar
Construction Period : 2007 ~ 2008
Investor : Qatar
Construction Period : 2006 ~ 2007 Completed
Certification &
Specification
Busduct Major
Reference
37
06 / 07
Memo
Certification &
Specification
33
CR-LV/MV
06 of 08
Contents
I. Introduction
- Overview
- Application
- General Data
14
15
16
LV
20
III. Component
- Feeder
22
- Flanged End
23
- Fittings
24
- Terminal
- Hanger
26
- Etc
27
MV
33
35
36
37
38
39
28
28
29
40
40
41
V. Install Information
30
42
44
45
I. Introduction
Overview
The CR-Way
The LS C&S CR-Way is available from a low voltage of AC 1000V or less, up to a high voltage of 27kV. It is suitable for current capacities between 630A
to 7500A (high voltage product 120~5000A). The epoxy resin molding performs as insulation and housing with an IP68 rating. The CR-Way is suitable
for plants and factories where large capacity of power is required. It is an ideal distribution wiring system for outdoors, humid and dusty areas and any
place where chemicals are frequently used.
Anticorrosion
The epoxy insulation of the CR-Way is highly resistant to erosion
and corrosion. Additional housing can be applied to maximize
Waterproof
The CR-Way comes with a standard IP68 rating, and is protected
completely against water and particles. It is safe to use in an inadequate
environment.
Fireproof
The CR-Way comes with fire resistance efficiency as a standard feature,
and it is designed to prevent flames from spreading.
Explosion Proof
The CR-Way is designed to be completely molded by insulation, and
this design ensures safety use of the product near inflammable steam
and gas, and dusty environment with an explosive atmosphere.
14
06 / 07
Introduction
Application
Plants & Factories
Suitable for indoor and outdoor installation,
and areas where high degree of protection is required
Petrochemical plants
Ships
Can be applied where salt concentration is
high including sea water
Electrical room on a ship
15
. General Data
Offset
Elbow
CR - LV
CR - MV
CR - MV
Excellent Stability
Environmentally Friendly
Standard
CR
LV
CR
MV
16
Service Condition
06 / 07
Filler tank
Gemeral Data
Color
tank
[03. Curing
and Removing]
[04. Inspections
and Shipping]
Conductors
Insulation Properties
Joint (CR-MV)
17
. General Data
The standard feature of the CR-Way comes with a standard IP68 rating. The CR-Way is suitable for humid and dusty
areas, chemical plants and areas where condensation may occur (exposed section between indoors and outdoors).
IP 6 8
Solid Particle Protection
18
No Protection
0 No Protection
Protected against
falling drops of water.
Protected against
low pressure jets of water
from all directions.
Protected against
strong jets of water
from all directions.
Protected against
spray sat a 60degree
angle from a vertical line
15cmmin.
1m
Complete protection
against dust.
Protected against
water splashed from
all directions.
Protected against
longer periods of immersion
under pressure.
1m
06 / 07
CR-LV
06 of 08
Contents
II. General Data
20
III. Component
- Feeder
- Flanged End
- Fittings
- Hanger
- Etc
22
23
24
26
27
28
28
29
V. Install Information
30
. General Data
Basic Structure
The CR-LV consists of conductors and epoxy resin. Since the resin performs as insulation and housing which provides protection to the interior structure, additional bus ducts or housing are not necessary.
For outdoor installation (sun exposure), a sun shade is used to prevent the epoxy resin from being exposed to direct sunlight.
Sunshade(steel)
Indoor Type
Outdoor Type
(sun exposure)
Configration
While other bus ducts with metal housing require grounding, the CR-LV does not require additional grounding because the epoxy resin insulation
itself performs as housing. (Additional grounding is available on request. Please contact our design team for further information.)
[3 conductor]
20
T N/E
[4 conductor]
N/E N/E
[5 conductor]
06 / 07
Joint Kit
The CR-Way uses a joint kit method.
Feature
Gemeral Data
Both joint plates of the joint kit and the conductors are tin plated. (A silver
plated option is available.) It prevents discoloration and corrosion of the joint
plates. In order to ensure easy maintenance and reliability, double -headed
bolts and visible labels are used to check the application, and a disc spring
allows an even connection of the contact surface.
Ampere
(A)
CU
2500, 3200,
3600, 4000
5000
6300
7500
AL
630, 800,
1000, 1250
1600,
2000, 2500
3200,
3600, 4000
5000, 6300
! Precaution
Be sure to clean the interior of the connections prior to installation. Use caution not to twist the joint kit while inserting it, and after it is inserted.
An excessive pressure during installation may break the kit. Make sure that the double-headed bolts and the red tags are intact.
If a proper torque is not applied at the connection, it may cause heat during operation.
21
. Component
Feeder
Although the standard length of the LS C&S CR-LV Bus Duct feeder is 3 meters, it can be adjusted to the installation
environment, or on request.
B
B
AA
t
t
140
140
[Fig. CL1-2]
140
140
B
B
WW
B
B
3B+280
3B+280
B
B
AA
[Fig. CL1-2]
AA
2B+140
2B+140
140
140
WW
B
B
WW
B
B
[Fig. CL1-3]
Ampere(A)
AL
Dimension(mm)
t
3W
4W
4W+50%E
4W+100%E
630
41
78
21.3
23.7
23.2
23.3
65
102
26.7
30.4
29.5
29.6
1000
86
123
32.4
37.8
36.3
36.4
1250
108
145
38.5
42.7
42.7
42.6
1600
164
201
53.5
59.4
59.3
59.4
210
247
65.7
72.9
72.8
71.9
2000
2500
6.35
126
163
85.2
99.4
95.1
97.4
3200
164
201
106.3
118
118
118.4
3600
184
221
116.4
129.7
129.6
130.1
4000
210
247
124.7
138.6
139
139.3
5000
184
221
182.8
193.2
193.4
189.1
6300
210
247
192.6
214.8
215.3
214.4
630
41
78
26.5
30.1
30.9
31.8
800
41
78
26.5
30.1
30.9
31.8
1000
57
94
32.2
37.3
38.9
39.6
1250
73
110
38.3
44.6
46.4
47.7
1600
108
145
51.7
60.4
62.5
64.8
2500
6.35
3200
145
182
66.3
77.5
80.2
83.4
195
232
85.7
100.3
104.2
108.4
108
145
104.6
122.9
127.8
131.8
3600
126
163
118.6
139.5
145
151.4
4000
145
182
134.8
158.3
164.6
170.4
5000
195
232
173.5
203.9
214
220.5
6300
164
201
204.3
241.5
252.3
260
7500
195
232
261.2
309
324.1
334.5
* B : 3WGE=90mm, 4WGE/4WHE/4WFE=100mm
22
800
2000
CU
Weight(kg/m)
Fig.
CL1-1
CL1-2
CL1-3
CL1-1
CL1-2
CL1-3
06 / 07
Flanged End
The flanged end is connected to either a transformer or a
panel. Dimension details are shown below.
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
Flange(AL 4t)
[Fig. CL2-2]
Ampere(A)
AL
CU
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
630
800
1,000
1,250
1,600
2,000
2,500
3,200
3,600
4,000
5,000
6,300
7,500
[Fig. CL2-3]
Component
[Fig. CL2-1]
[Fig. CL2-4]
[Fig. CL2-5]
Dimension (mm)
t
6.35
6.35
W
41
62
86
108
164
210
(2)126
(2)164
(2)184
(2)210
(3)184
(3)210
41
41
57
73
108
145
195
(2)108
(2)126
(2)145
(2)195
(3)164
(3)195
A
~
~
40
50
60
70
40
60
60
70
60
70
~
~
~
40
50
50
70
50
40
50
70
60
70
Fig.
CL2-2
100
CL2-3
CL2-5
CL2-4
130
CL2-5
CL2-2
100
CL2-3
CL2-4
CL2-5
CL2-3
CL2-4
130
CL2-5
CL2-5
CL2-5
23
. Component
Fittings
Fittings including the elbow and tee are designed to adapt to any change made to the direction of the bus duct installation.
The same features have been applied to the fittings of the CR-Way, and the size specifications are shown below.
(The standard dimension of each fitting is the same as the dimension shown in the table below. Please contact our design
team for information about the minimum dimension.)
Elbow
[Vertical]
[Horizontal]
Ampere(A)
1
2
3
Dimension(mm)
X
500
500
500
Ampere(A)
Y
500
500
500
1
2
3
Dimension(mm)
X
500
600
700
Y
500
600
700
Offset
[Vertical]
[Horizontal]
Z
Ampere(A)
1
2
3
24
X
500
500
500
Dimension(mm)
Y
150
150
150
Y
500
500
500
Ampere(A)
1
2
3
X
500
500
500
Dimension(mm)
Y
300
300
300
Z
500
500
500
06 / 07
Tee
[Vertical]
[Horizontal]
Y
Y
Z
Component
Ampere(A)
X
500
500
500
1
2
3
Dimension(mm)
Y
500
500
500
Z
500
500
500
Combination
Ampere(A)
1
X
500
Dimension(mm)
Y
500
Z
500
Expansion(optional)
Z
Y
Ampere(A)
1
2
3
X
500
600
700
Dimension(mm)
Y
300
400
500
Z
500
600
700
25
. Component
Hangers
Both horizontal and vertical hangers are available for the CR-LV depending on the installation environment.
Horizontal
The standard horizontal installation method of the CR-LV requires two supports for each product. The standard 3 meter bus ducts are designed to be
installed at 1.5 meters intervals, and the space between the hangers should not surpass 2 meters at the most. (Please contact the design team for further
information.)
Hanger rod
Hanger clamp
Hanger bar
Vertical Hangers
For vertical installation of The CR-LV, install the vertical hangers first, and fix the bus ducts on the hangers for better support.
Rigid hanger
Base
26
06 / 07
Etc.
Wall Flange
Floor Opening
Wall opening size
Cut out
W+160
W+60
W+60
W+10
H+60
H+60
H+160
H+10
Component
The required minimum distances from a wall for heat dissipation and maintenance
BEAM
500mm
250mm
50mm
50mm
50mm
27
. Technical Data
Technical Data
Impedance and Voltage Drop
The formula to measure the voltage drop of a busduct is shown below. The impedance and voltage drop values for aluminum and
copper conductors are shown in the table below.
The values listed are measured between the upper and middle lines at 60Hz. For a 50Hz installation, multiply the reactance (X) by 0.83.
Vd = I x 3(R cos + X sin) Vd = voltage drop[V] I = rated road amperes[A] R = resistance[] X = reactance[] / cos = power factor / sim = reactive factor
=
( )
x Vd x
= 1, concentrated load
(a place such as an electrical room) F
F P
Impedancex10 (u/100m,60Hz)
-3
Ampere(A)
AL
CU
R
14.72
9.78
7.14
5.76
3.92
3.14
2.68
2.13
1.58
1.39
1.06
0.92
8.57
8.57
6.42
5.09
3.56
2.74
2.12
1.94
1.70
1.51
0.88
0.79
0.58
630
800
1000
1250
1600
2000
2500
3200
3600
4000
5000
6300
630
800
1000
1250
1600
2000
2500
3200
3600
4000
5000
6300
7500
X
7.11
5.44
4.30
3.61
2.57
2.09
1.78
1.40
1.26
1.12
0.87
0.76
7.11
7.11
5.77
4.85
3.61
2.85
2.22
2.03
1.78
1.57
1.20
1.08
0.82
Z
16.34
11.19
8.34
6.80
4.69
3.77
3.21
2.55
2.03
1.78
1.36
1.20
11.14
11.14
8.63
7.03
5.07
3.96
3.07
2.81
2.46
2.18
1.48
1.34
1.01
0.7
16.78
14.87
13.98
14.32
12.70
12.78
13.60
13.81
12.54
12.26
11.75
13.00
12.09
15.35
14.91
15.21
14.06
13.71
13.30
15.59
15.34
15.08
12.72
14.44
12.91
0.8
17.50
15.37
14.37
14.67
12.98
13.04
13.88
14.10
12.63
12.34
11.81
13.06
12.14
15.41
14.88
15.12
13.90
13.53
13.12
15.38
15.14
14.89
12.30
13.95
12.45
0.9
17.83
15.49
14.38
14.64
12.89
12.95
13.78
14.00
12.32
12.03
11.49
12.70
11.80
14.98
14.36
14.50
13.25
12.86
12.46
14.60
14.38
14.15
11.35
12.87
11.47
1
16.06
13.55
12.37
12.47
10.87
10.89
11.58
11.79
9.88
9.62
9.14
10.08
9.35
11.87
11.11
11.02
9.87
9.50
9.18
10.76
10.61
10.46
7.60
8.58
7.59
Ampere(A)
1sec
AL
3sec
1sec
CU
3sec
28
630
40
23
40
23
800
40
23
40
23
1000
50
29
50
29
1250
50
29
50
29
1600
50
29
50
29
2000
80
46
80
46
2500
80
46
80
46
3200
80
46
80
46
3600
100
58
100
58
4000
100
58
100
58
5000
100
58
100
58
6300
130
75
130
75
7500
130
75
06 / 07
Temperature Rise
The temperature rise limit is an important property which determines the performance of bus ducts. The temperature rise limit of the
bus duct is designed so that when a bus duct is operated with a rated current , the temperature limit values of the housing are within
55K as specified in IEC61439-2 and 6 [(previous standard) IEC 60439-1 and 2].
4
7
- Joint -
8
6
80
2 3
1
70
Temperature()
Technical Data
60
50
7 8
40
30
6
9
20
10
0
Classification
Censer Location
Temperature Rise
Value
3
4
Time(hr)
Joint Conductor
69K
62K
65K
Ambient
Temperature
Exterior of Epoxy
63K
52K
51K
44K
50K
21.4
29
. Install Information
CR LV (Joint Kit)
1
Before connecting the bus ducts, be sure to align them at the top and the bottom and the
left and the right as well as horizontally and vertically. (This applies for joint connection of
the horizontal and vertical ducts.) Make sure that the joint kit is not tilted. Be sure that the
surface is clear of particles before connecting them.
Check List
The alignment of the bus ducts.
The surface of the joint must be clear of dust or particles.
Using a torque wrench, slowly tighten the exposed bolt head of a double head bolt. Connect
the bus ducts temporally first, and check the function of the insulation (100M or higher)
by checking the insulation resistance. Make sure the insulation is working normally before
breaking off the double-head bolt head. The double-head bolt head is designed to break off
at 800~1000Kgfcm, therefore tighten the exposed head until it breaks off. Once the exposed
head and the red tag attached to it have been cut off, the state of the joint connection should
be visible, which means they are properly connected.
Check List
Check the connection of the joint: The head of the double-head bolt and the red
tag should be cut off.
Assemble the ducts using a molding flask and rubber packing. Spray plenty of release
agent inside of the molding flask when the assembly is finished.
Check List
Assembling the molding flask
Spraying the release agent
Assorting the vertical type and horizontal type
While assembling the molding flask, be sure to position the rubber packing of the molding flask at 40 mm from the block end. Make sure there are no gaps between the rubber
packing and the bus ducts.
Check List
The location of the rubber packing: 40mm from the block end
30
06 / 07
Be sure to keep the ambient temperature at 25C or higher before mixing the epoxy resin and
filler. When mixing the epoxy resin in a cool environment, be sure to cover the mixing container
to keep warm. It is to maintain the temperature of the container at 25C or higher. In order of
filler, epoxy resin and hardener, add them into the mixing container, and mix it for 15 minutes
using a hand drill. (Please contact our design team for information about how to maintain the
temperature of the container when mixing the epoxy resin in a cool environment.)
Check List
The ambient temperature: 25 C or higher
Mix filler, epoxy resin and hardener for 15 minutes
Pour the mixture into the molding flask. Maintain the ambient temperature at 25 C. When
molding in a cool environment, cover the molding flask to keep warm to maintain the
temperature at the molding flask. Remove foams on the surface of the mixture for about
1 hour. Mold only three joints out of a total of four, and continue molding the entire line
following the same procedure. Wait for 8 hours, and check the function of the insulation
by checking the insulation resistance. When it is normal, finish molding the remaining
joint. (Please contact our design team for information about covering the container when
molding the epoxy resin in a cool environment.)
Check List
Ambient temperature: 25C or higher
Removing foams on the surface of the mixture for 1 hour
Remove the mixture form the molding flask, and polish the rough surface with
sandpaper.
Intall
Information
Check List
When to remove the molding flask: 8 hours after the molding
Polishing the surface with sandpaper
31
CR-MV
06 of 08
Contents
II. General Data
33
III. Compenent
- Feeder
- Fittings
- Terminal
- Hanger
- Etc
35
36
37
38
39
40
40
41
V. Install Information
42
. General Data
06 / 07
Basic Structure
Gemeral Data
The CR-MV is compact in comparison with the air insulated types. It is completely covered with epoxy insulation
molding and provides high stability. The CR-MV is designed for 27kV or less, and 1250A up to 5000A.
The standard IP68 rating of the CR-MV is suitable for the exposed section of both indoor and outdoor installation,
and inadequate environments including humid areas.
Specifics
Indoor Type
Outdoor Type
7.2kV
7.2kV
Note
Either aluminum or copper conductors will be applied. Housing will be applied for both outdoor types and the bus ducts over 10kV for grounding
and shielding.
33
. Component
Basic Structure
In comparison with other NSPB type bus ducts for high voltage (27kV or less), the conductors and joints of the CR-MV
are completely molded with epoxy resin which provides a standard IP68 rating. The CR-MV is suitable for inadequate
environments including chemical plants, areas prone to flood, an exposed section of indoor and outdoor installation
and areas where condensation may occur.
[CR-MV]
[NSPB-MV]
Conductors
CR-MV
NSPB-MV
Insulation Type
Air Insulation
Installation Location
General plants
IP68
Complete molding system provides safety at any environment
Replacement and repair can be relatively difficult
IP42, 54, 65
The air inside of the housing can cause condensation
Relatively easy repair and replacement
Features
In addition to the regular, design and in-site test that the company performs
for all the products, the CM-MV has also been tested for partial discharge
tests to inspect the interior foams to provide stability.
Using mobile defoamers to remove foams from joint moldings at construction
sites provides quality as good as factory-manufactured moldings.
Regular test : Structure and visual inspection, dielectric test (AC),
partial discharge test
Design test : Temperature rise test, short circuit test, requested tests
by clients
In site test : Structure test, Insulation resistance test, dielectric test (DC)
34
06 / 07
Feeder
Although the standard length of the LS C&S CR-MV Bus Duct feeder is 3 meters, it can be adjusted to the installation
environment, or on request. The housing is only applied for indoor installation and products with 10kV or higher.
C
A
C
A
t
t
W
B D
W B D
Component
A
t
A
t
W
W
Ampere(A)
CU
AL
7.2kV
Conductor
t
1250
1600
2000
2500
3200
3600
4000
5000
1250
1600
2000
2500
3200
3600
4000
4
6
8
12
10
12
10
12
5
9
8
12
6
8
10
17.5kV
D
100
130
315
160
190
375
130
276
300
500
485
100
130
315
160
190
375
130
300
485
weight (kg/m)
Indoor Outdoor
89
98
103
114
157
166
247
260
83
86
87
89
124
126
193
113
122
127
138
183
192
278
292
107
110
111
113
151
152
225
315
150
335
210
395
320
540
505
150
335
210
395
230
505
weight
(kg/m)
119
127
132
143
199
207
286
299
113
115
116
118
166
167
232
* Further discussion is required with our design team for product with 17.5kV or higher.
35
. Component
Fittings
Fittings including the elbow and tee are designed to adapt to any change made to the direction of the bus ducts. The same
features have been applied to the fittings of the CR-MV, and the size specifications are shown below. (Please contact our
design team for detailed information of the dimension.)
Elbow
[Vertical]
[Horizontal]
Offset
[Vertical]
[Horizontal]
Tee
[Vertical]
Combination
36
[Horizontal]
06 / 07
Terminal
Terminals are connected to the transformers or low-tension panels. The types of products are shown below. (Please contact
our design team for detailed information of the dimension.)
[Type2]
[Type3]
[Type4]
[Type5]
[Type6]
Component
[Type1]
37
. Component
Hangers
Both horizontal and vertical hangers are available for the CR-MV depending on the installation environment.
Horizontal
The standard horizontal installation method of the CR-MV requires two supports for each product. The standard 3
meter bus ducts are designed to be installed at 1.5-meter intervals, and the space between the hangers should not
Hanger rod
Hanger clamp
Hanger bar
Vertical Hangers
For vertical installation of The CR-MV, install the vertical hangers first, and fix the bus ducts on the hangers for
better support.
38
06 / 07
Etc.
Wall Flange
Floor Opening
Floor opening size
Cut out
W+160
W+60
W+60
W+10
H+160
H+60
H+10
H+60
Component
BEAM
500mm
250mm
50mm
50mm
50mm
39
. Technical Data
Technical Data
Impedance and Voltage Drop
The formula to measure the voltage drop of a busduct is shown below. The impedance and voltage drop values for aluminum and copper
conductors are shown in the table below.
The values listed are measured between upper and middle lines at 60Hz. For a 50Hz installation, multiply the reactance (X) by 0.83.
Vd = I x 3(R cos + X sin) Vd = voltage drop[V] I = rated road amperes[A] R = resistance[] X = reactance[] / cos = power factor / sim = reactive factor
=
( )
x Vd x
= 1, concentrated load
(a place such as an electrical room) F
F P
1250
1600
2000
2500
3200
3600
4000
1250
1600
2000
2500
3200
3600
4000
5000
AL
CU
Voltage Drop(V/100m)
Impedancex10-3(u/100m,60Hz)
Ampere(A)
0.7
0.8
0.9
5.76
3.92
3.14
2.68
2.13
1.58
1.39
5.09
3.56
2.74
2.12
1.94
1.70
1.51
0.88
3.61
2.57
2.09
1.78
1.40
1.26
1.12
4.85
3.61
2.85
2.22
2.03
1.78
1.57
1.20
6.80
4.69
3.77
3.21
2.55
2.03
1.78
7.03
5.07
3.96
3.07
2.81
2.46
2.18
1.48
14.32
12.70
12.78
13.60
13.81
12.54
12.26
15.21
14.06
13.71
13.30
15.59
15.34
15.08
12.72
14.67
12.98
13.04
13.88
14.10
12.63
12.34
15.12
13.90
13.53
13.12
15.38
15.14
14.89
12.30
14.64
12.89
12.95
13.78
14.00
12.32
12.03
14.50
13.25
12.86
12.46
14.60
14.38
14.15
11.35
12.47
10.87
10.89
11.58
11.79
9.88
9.62
11.02
9.87
9.50
9.18
10.76
10.61
10.46
7.60
Ampere(A)
AL
CU
40
1sec
3sec
1sec
3sec
1250
40
23
40
23
1600
50
29
50
29
2000
50
29
50
29
2500
50
29
50
29
3200
50
29
50
29
3600
50
29
50
29
4000
50
29
50
29
5000
50
29
06 / 07
Temperature Rise
The temperature rise limit is an important property which determines the performance of bus ducts. The temperature rise limit of the bus duct
is designed so that when a bus duct is operated with a rated current, the temperature limit values of the housing are within 50K as specified
in IEC62271-Part 201.
Technical Data
3
6
- Joint -
80
Temperature()
70
60
2
1 3
50
6 7
40
4 5
30
20
10
0
Classification
Censer Location
Temperature Rise
Value
3
4
Time(hr)
Joint Conductor
51K
54K
8
Ambient
Temperature
43K
43K
27
Housing
51K
35K
35K
41
. Install Information
Before connecting the bus ducts, be sure to align them at the top and the bottom and the
left and the right as well as horizontally and vertically. (This applies for joint connection of
the horizontal and vertical ducts.) Make sure that the joint kit is not tilted. Be sure that the
surface is clear of particles before connecting them.
Check List
The alignment of the bus ducts.
The surface of the joint must be clear of dust or particles.
Connect the bus ducts using the provided joint plates and bolts as shown in the image.
Check List
Inspect the joint connection
Assemble the ducts using the molding flask and rubber packing. Spray plenty of release
agent inside of the molding flask when the assembly is finished.
Check List
Assembling the molding flask
Spraying the release agent
Assorting vertical type and horizontal type
While assembling the molding flask, be sure to position the rubber packing of the molding flask at 40 mm from the block end. Make sure there are no gaps between the rubber
packing and the bus ducts.
Check List
The location of the rubber packing : 40mm from the block end
42
06 / 07
Be sure to keep the ambient temperature at 25C or higher before mixing the mixture.
When mixing in a cool environment, be sure to cover the mixing container to keep warm.
It is to maintain the temperature of the container at 25C or higher. In order of filler, epoxy
resin and hardener, add them into the mixing container, and mix it for 15 minutes using a
hand drill. Pour the mixture into the provided vacuum chamber, and whisk it for 30minutes
to remove foams.
Vacuum Chamber
Check List
The ambient temperature: 25 C or higher
Mix filler, epoxy resin and hardener for 15 minutes
Using mobile vacuum chamber to remove foams
Pour the mixture into the molding flask. Maintain the ambient temperature at 25 C. When
molding in a cool environment, cover the molding flask to keep warm to maintain 25C
at the molding flask. Remove foams on the surface of the mixture for about 1 hour. Mold
only three joints out of a total of four, and continue molding the entire line following the
same procedure. Wait for 8 hours, and check the function of the insulation by checking the
insulation resistance. When it is normal, finish molding the remaining joint.
Check List
Ambient temperature: 25C or higher
Removing foams on the surface of the mixture for 1 hour
Remove the mixture form the molding flask, and polish the rough surface with sandpaper.
Check List
When to remove the molding flask: 8 hours after molding
Intall
Information
43
44
Flame Resistance
Certification (CR-LV)
Structural Loading
Certification (CR-LV)
Vibration Resistance
Certification (CR-LV)
ISO9001
ISO14001
OHSAS18001
06 / 07
Borugh 3 XLPE
Raganskiy Lyad
Certification &
Specification
Abudhabi, UAE,
2012~2013 Will be completed
Investor : Borouge
Contractor : Hyundai Engineering & Construction
Construction Period : 2011 ~ 2013
Busduct Major
Reference
45
06 / 07
Memo
Certification &
Specification
33
07 of 08
Contents
I. Introduction
- Overview
- Application
14
15
16
III. Component
18
20
V. Install Information
22
23
I. Introduction
Overview
SIB
The LS C&S SIB (Solid Insulated Bus System) is a power distribution system with epoxy impregnated solid insulation. The SIB is an ideal product with the
benefits of bus ducts and cables combined. The SIB is suitable for high voltage (27kV or less) and high current (1000A to 7500A) by completely separating the
phases of the bus bars. By replacing the cables, the SIB provides space efficiency, and it also provides excellent short circuit strength and stability.
Excellent Stability
The epoxy vacuum impregnation of the SIB provides highly stable electrical performance. Thanks to the completely separated
phases, it is completely free of short circuit between phases, and the system also comes with excellent short circuit strength.
Feeder
Fitting
Joint Con-
Fitting
Feeder
Joint Con-
TR Flanged
End Box
Switchgear
TR Flanged
End Box
Transformer
Outdoor
14
Transformer
Switchgear
06 / 07
Introduction
Application
Transformer/Generator
Gemeral Data
Ships
Power distribution on ship
Limited areas where high current needs to be transmitted
15
. General Data
General Data
Joint Connection
The system is very easy to install. By implementing flexible
bars, the expansion joint can be applied to the system.
16
Maintenance Free
Environmentally Friendly
Outstanding Durability
Standard
IEC 60137
Insulated bushings for alternating voltages above 1000 V
Service Condition
06 / 07
Manufacturing Process
The epoxy vacuum impregnation of the SIB provides highly stable electrical
performance.
preprocessing work
Gemeral Data
1
Sealing
loose cable
Fittings
The SIB has a wide range of fittings to satisfy
any layout of buildings.
Hardening/Removal of forms
Gas/Immersion
Conductors
Housing
Insulation
Joint
17
. Component
Basic Structure
Sectional View
Conductor
Hollow or solid conductors
Plated to provide a stable power
supply and to prevent corrosion
Ground Layers
Layer for ground has been applied
for safe external grounding
Exploded View
18
06 / 07
Component
Feeders
The maximum length of the feeder is 7 meters, and the
feeder is designed for 27kV or less, or up to 7000A.
Either aluminum or copper conductors are available.
Fittings
The SIB has a wide range of fittings to satisfy any
layout of buildings.
Component
Single-Curve Type
Double-Curve Type
Double-Curve Type
Support
Thanks to aluminum compressive members, the
supports are very light, and the self assembly
structure design ensures easy installation.
19
Long-Term Durability
Design and Evaluation
20
06 / 07
Quailty Test
The LS C&S SIB has been tested and certified as specified in the
international standards (IEC 60137) by KEMA. The company
performed an additional long-term over current test at an actual
testing ground by applying current and voltage in accordance
with IEC 60502-4 to secure a long term reliability of the system.
Specifics
Description
Outdoor Termination
Sleeve
Indoor busbar
GIS connector
Termination
Gas Tank
Specifics
10
Description
Support and
Structure
Current Transformer
Cubicle
AC Internal Pressure
Testing Device
CT Controller
21
. Install Information
Joint Connection
STEP 1
Check for any deformation or stain on the surface of the connectors.
Align them at the top and the bottom and the left and the right as
well as horizontally and vertically.
STEP 2
Connect the provided flexible bars as shown in the image. In order to
maintain the electric field of the internal equipotential of the joint box,
connect the springs of the joint box with the connecting terminal.
(Please contact the design team for detailed instructions.)
STEP 3
Push the joint box until it is positioned at the center to support the
joint box. Install clamps and connect the grounding.
STEP 4
Install rubber bellows, and fix one of the bellows using STSties. Add
moisture absorbent through the other bellow before fastening it
with STS ties.
22
06 / 07
KEMA Certification
Intall
Information
ISO14001
Certification &
Specification
ISO9001
OHSAS18001
23
Memo
24
BTMS(Temperature
Monitoring System)
Contents
I. Introduction
- Overview
- Application
14
15
II. Component
- DTS
16
- MPTS
19
- IR-Ts
22
I. Introduction
Overview
About BTMS
The temperature sensors of the Bus Duct Temperature Monitoring System (BTMS) measure bus duct temperatures in real time to check the abnormality
of the lines to prevent accidents. Therefore, the BTMS is the optimum monitoring system for bus ducts.
Why BTMS?
The standard evaluation method to check the stability of the bus duct and other power distribution system is the evaluation of a permissible temperature and temperature change of the insulation materials. The permissible temperature is also used by international standards such as IEC to evaluate the
stability. Therefore, any abnormality of a product can be detected just by checking the temperature change.
BTMS Benefit
1) Easy Maintenance: Real time monitoring of the entire system including inaccessible areas
2) Unmanned Monitoring System: Minimize the size of the supervision staff for periodic inspection
Temperature()
Alarm
Detect abnormalities if the temperature increases over the set value of the
standard temperature.
Ex. Set at 60 C : A pre-alarm will be set off at 50 C
An alarm will be set off at 60 C
Distance(m)
Temperature()
Alarm
Detect abnormality if the temperature increases over the set value of the
temperature during a certain period of time.
Ex. When the system is set for one minute, and the temperature variation is set
for 7C, an alarm will be set off if the temperature increases over the set value
within the scheduled time period.
T
Distance(m)
Temperature()
Alarm
T
04 Proportional Measurement
(Comparison to Temperature Differences)
For bus ducts with two or more stacks, an alarm will be set off if the temperature differences of the stacks are higher than the set value.
Ex. A-stsck : 55, B-stack : 65
14
Distance(m)
Temperature()
Alarm
Distance(m)
06 / 07
Application
S
Introduction
S
IR-Ts (Infrared Temperature Sensor)
Feature
- Sequential temperatures
- Measure temperature by conducting
properties
- High-speed response
Economical
Efficiency
Installation
and
Maintenance
Application
Monitoring
Maximum
Measurement
Section
15
. Component
DTS
x = c x t/2
DTS
Laser Pulse
Laser
Backscattered Light
Detector
Ias
Is
(-
hav
)
kT
Directional
Coupler
16
Luminous
Source
Raman Scattering Laser Light
Rayleigh Band
Signal Processing
Anti-Stokes Raman
Band
Stokes Raman
Band
06 / 07
Features of DTS
DTS
By channels (1,2,4,6ch) and distances (2,4,8,10,12km)
Temperature sensing distance(1m) , Accuracy
Industrial Computer
Stability of industrial PC
Fast and stable monitoring and data management
High capacity HDD with 1 terabyte
UPS (Optional)
Component
GUI
Objective and convenient screen layout
Self data backup and organization system
(data analysis-detect, manage and predict problems)
DTS
Monitoring PC
Optical Fiber
General Function
Monitoring temperature profile: Temperature vs. Distance graph
Monitoring by zones, lines and loads: Up to 500 pre-designated points and statistical information
Auto detection and warning system (when bidirectional measurement was applied) of optical attenuation and fiber cut
Warning system: Data prints based on real time temperature measurement
Warning signals can be interlocked with other systems
(Ex. Interlocking with fire signal)
BTMS LS C&S-Busway System
17
. Component
DTS Application
[ Factory ]
18
[Trend screen]
06 / 07
MPTS
(Multi-Point Temperature System)
MPTS Preview
The MPTS measures temperature of a specific point by installing a digital temperature sensor at a specific point including the joint
connection of a bus duct.
Each sensor is linked to a communication system to transmit the measured temperature in real time.
Up to 80 points can be linked to a single communication line.
Feature
Component
The system prints out measured temperature vales in digitalized signals. Therefore, data management is easier, and it also prevents degradation caused
by noise. The sensor is energy efficient, and suitable for measuring temperature in wide areas.
Amplifying Circuit
Amplifier Circuit
- In order to amplify the weak signal of the sensor data, an amplifier circuit has been
installed in the sensor.
- Potential exterior noise during signal amplifications has been eliminated.
19
. Component
MPTS
The data collected by the sensor is gathered and saved at the data collection system, and monitored by a surveillance PC.
MPTS Setup
4
3
1
Configuration
No.
20
Specifics
Feature
Sensor Module
Monitoring PC
06 / 07
MPTS Application
Drawing up a draft plane is easier thanks to the graphic configuration of HMI, and managing the points using the remote observation system
reduces the work loads.
Component
Main Screen
Location Screen
Alarm Screen
Trend Screen
21
. Component
IR-Ts
IR-Ts Preview
The IR-Ts uses an infrared light noncontact temperature sensor to
measure and monitor the heat released from objects. The system is
suitable for dangerous environments including high voltage areas, or
areas where contact sensors are not feasible.
Feature
1) Compact and light weight
2) Can be installed at all directions
3) Applicable Temperature Range: -20C~ 200C
4) Real time temperature variation measurement and video (CCTV Camera)
5) Wire or wireless communication network system
IR-Ts (CCTV)
: Infrared Camera + CCTV
Installation
(Exterior image of the distribution board)
Photographic Measuring
1) Infrared Camera(IR Cam)
22
2) CCTV
06 / 07
IR-Ts Configuration
Temperature Sensors
Component
*
*
*
*
*
*
- PC*
*
*
- 16EA -
23
Global Network
Yichang, China
Branches
Sydney Office
Houston Office
Manila Office
Peru Office
Level 35, Suite 35.02 Northpoint 100 Miller St. North Sydney, NSW 2060 Australia
Tel. +61-2-9460-0255
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Tel: +63-2-6875028
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Subsidiaries
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Production : Automotive Wire & Cable, Bus Duct, Electroncic Wire & Cable, Tube, ACF,
Accessories for EHV Cable System
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Tel : +966-1-201-3515
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Tel. +27-11-783-6320
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Tel : +7-495-662-3811~14
LSCW
LSCT
#1 Tanjiahe Rd. Dianjun District, Yi-Chang City, Hubei Province 443004 China
Tel. 070-8650-2188
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#1 Tanjiahe Rd. Dianjun District, Yi-Chang City, Hubei Province 443004 China
+86-717-667-7777
Production : Power Cable, Submarine Cable, Industrial Specialty Cable
LS-VINA(Haiphong)
South of Binh Bridge St. So Dau Precinct, Hong Bang Dt. Haiphong, Vietnam
Tel. +84-31-540750
Production : EHV Power Cable, ACSR, OPGW, SCR
LSCV(Hochiminh)
Nhon Trach Il-Lockhang IZ, Nhon Trach Dt. Dong Nai province, Hochiminh, Vietnam
Tel. +84-61-356-9037
Production : MV/LV Cable, Data Cable
LSCM(Penang)
Lot 1192, Mukim 14, Permatang Tinggi, 1400 Bukit Mertajam, Penang, Malaysia
Tel. +60-4-588-9609(Ext.34)
Production : Magent Wire
LSCI(Haryana)
#101, 1st Fl. Park Center, Sector-30, Gurgaon, Haryana 122002. India
Tel : +91-124-4285800~4
Production : RF Feeder Cable, Power Cable, OPGW
12th Fl. IFCI Tower 61 Nehru Place, 110019 New Delhi, India
Tel : +91-4167-1588
Korea Operations
Headquarters
Anyang Plant
Gumi Plant
Indong Plant
Donghae Plant
R&D Center
E 16th Fl. Akasaka Twin Tower 17-22, 2-Chome Akasaka, Minato-ku, Japan
Tel. +81-3-3582-9129
Oct. 2013
Va l u e
To g e t h e r
LS
431-831, 136
Tel. 031-428-4147 Fax. 031-428-4281
G re a te r