SPEC TECH SPEC BRINE CHILLER 0°C

SPECTRUM
TECHNICAL SPECIFICATION
BRINE CHILLER ( 0 OC)

(SCREWED TYPE, WATER COOLED)
MANUFACTURING PLANT NO.2 AT DEWAS
Client: M/s NAVIN FLUORINE INTERNATIONAL LTD
BRINE CHILLER ( 0 0C )
PROJECT NO
DOCUMENT NO
21113
M - 00- D 05
REVISION NO
01
PAGE NO.
PAGE 1 OF 16
REVISION HISTORY
REVISION
00
01
File
Location
EFFECTIVE DATE
02-01-2014
24-01-2014
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systems\21113 M-00-D05 URS CHILLER ( -0
C ) - R1.docx
Format
No:
REASON FOR REVISION

FIRST ISSUE
CAPACITY CHANGED
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REVISION NO
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PAGE NO.
PAGE 2 OF 16
TABLE OF CONTENTS
1.0
APPROVAL SIGNATURES
2.0
OVERVIEW
3.0
INSPECTION, TESTING AND DISPATCH
4.0
DRAWINGS & DOCUMENTS
5.0
PACKING
6.0
SPARES
7.0
DATASHEET
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1.0 APPROVAL SIGNATURES

This document is prepared by the SPCPL team for the project of NAVIN FLUORINE
INTERNATIONAL LIMITED, DEWAS under the authority of their Project Manager. Hence this
document before being effective shall be approved by the QA team of NAVIN FLUORINE
INTERNATIONAL LIMITED, DEWAS, and authorized by the appropriate Project Authority.
SPCPL
Name
Designation
Prepared By
Rajesh Yerawar
Sr.Executive Mechanical
Checked By
Akhilesh Verma
Manager - Mechanical
Approved By
Sanjay Katkade
GM-Engineering
Name
Designation
Signature
Date
Signature
Date
CLIENT
Approved By
Authorized By
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Location
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PAGE 4 OF 16
2.0 OVERVIEW
2.1 Project introduction

Navin Flourine International Limited has envisioned setting up an Manufacturing plant No.2
facility at Dewas along with the necessary utilities.
Nearest railway station
DEWAS
Nearest airport
INDORE
Ambient conditions:
Summer ( DB / WB / % RH)
41.1 C / 25 C / 28 %
Monsoon ( DB / WB / % RH)
32.2 C / 27.8 C / 70 %
Winter ( DB / WB / % RH)
10 C / 7.2 C / 65 %
2.2 PROJECT STANDARD

Chiller units shall comply with all the requirements of the latest editions of the applicable international/
national codes and standards as far as they are equal to or more stringent than these specifications.
Units shall conform to the following standards/ codes of the latest edition.
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
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Chiller performance shall be rated in accordance with AHRI standard 550/590.

Equipment fabrication and installation shall be in compliance with safety code for
mechanical refrigeration ASHRAE 15
Condenser shall include ASME U stamp and nameplate certifying compliance with
ASME section VIII, Division 1 1998 code for unfired pressure vessels.
Chiller shall be designed and constructed to meet UL & CSA requirements.
ASME standard B 31.5 1995 Refrigeration Piping.
National Electric code.
Electric motor as per IS 325 : 1996
Earthing acceptance as per standard code IS3043.
Mechanical vibration, balance quality requirement as per Grade G1 specified in ISO
1940/1.
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3.0 INSPECTION, TESTING AND DISPATCH

The Chiller will be subjected to inspection at manufacturers works in the presence of
purchaser/consultant.
During inspection following routine tests shall be carried out:
Visual inspection for workmanship and verification with respect to specifications.

Mechanical operation of valves etc.
Functional test for control circuits.
Tightness of screwed/bolted connections
The vendor shall supply to purchaser 3 sets of the certificates of Internal routine tests.
4.0 DRAWINGS & DOCUMENTS
Vendor to submit following Drawing & Documents at various stages.
4.1 Drawings (3 Sets)
-
GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)
Electrical Circuit Diagrams
System schematics
4.2 Manuals and Procedures (3 Sets)

-
Operation and Maintenance manuals
Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Specifications and sources of some important materials, if applicable (such as lubricants,
cleaning agents, etc.)
4.3 Lists (3 Sets)
-
Equipment and Instrument list with component descriptions
Electrical component parts list with descriptions
Spare parts list with appropriate identification nos., if any
Change parts list with appropriate identification nos., if any
4.4 Factory Acceptance Test Certificates (3 Sets)

-
Detailed list of modifications after contract &/or in final approved design
Material specifications and test certificates
Instrument Calibration certificates

Functional/ Factory acceptance certificates (such as weld inspection, passivation, pressure/
vacuum holds, etc.)
Warranty certificates
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Location
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PROJECT NO
DOCUMENT NO
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Surface finish test reports
Food grade material certificate
REVISION NO
01
PAGE NO.
PAGE 6 OF 16
4.5 Site Acceptance Test (3 Sets)

-
Operational Qualification Protocol
5.0 PACKING
Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be
wrapped in polythene sheets before putting in cases and it shall be ensured that damage to the
equipment does not occur during handling/transportation. Lifting hooks shall be provided for
unloading at site.
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PAGE 7 OF 16
6.0 SPARES
Commissioning Spares The vendors shall include in the quoted price sufficient quantities of commissioning spares
required for erection and commissioning of the equipment. These shall include such items as
Bolts and other miscellaneous parts.
Essential Spares The vendor shall supply spares required for two years trouble free operation & furnish list of
spare considered with offer.
7.0 DATASHEET
DESIGN PARAMETERS
REQUIRED SPECIFICATIONS
GENERAL
( For complete Chiller Unit)
Type
Water Cooled Brine Chiller Unit
Manufacture / Model
Vendor to Specify
Tag Number
CHB-102
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DESIGN PARAMETERS
Quantity (Nos.)
2 Nos.
Actual capacity at design conditions
50 TR
Chilled Brine Temperature Inlet / Outlet
0C / 5C
Cooling Water Temperature Inlet / Outlet
32C / 37C
Operating & Shipping Wt. (Kg)
Vendor to Specify
Noise Level
NMT 80 db (A) at 1m distance from unit
Evaporator type
Vendor to Specify
Overall Dimensions L x W x H
Vendor to Specify
Minimum Clearance Required.
Vendor to Specify
Refrigerant.
R134a
Main Incomer rating.
Vendor to Specify
Microprocessor
Required
Location
Indoor
Recommended Brine solution & flow

(Methanol + water /Cacl / MEG )
MEG ( % To be defined by vendor)
COMPRESSOR
Model
Vendor to Specify
Type
Screw type
Quantity Nos. per chiller
Vendor to Specify
Type of Compressor
Single / multistage
Type of drive
Belt (Vendor to Confirm)
MOC-Compressor
Cast Iron
MOC-Shaft
Vendor to Specify
Capacity control
To be provided ( details by vendor)
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DESIGN PARAMETERS
Type of lubricant
Vendor to Specify
Type of Refrigerant
R134a
Charge of Refrigerant (Kg)
Vendor to Specify
Saturated suction pressure (kg/ cm)
Vendor to Specify
Saturated discharge pressure

(kg / cm)
Vendor to Specify
Design pressure (kg/ cm)
Vendor to Specify
Design temperature (C)
Vendor to Specify
Operating weight ( kg)
Vendor to Specify
Speed
Vendor to Specify
IKW consumed at 100% / 75% / 50 % / 25

% capacity
Operating TR at 100% / 75% / 50 % / 25 %
capacity
IKW /TR at constant condenser temperature
100% / 75% / 50 % / 25 % capacity
Vendor to Specify
Vendor to Specify
Vendor to Specify
Oil Separator and Lubrication
Required
Type of oil separator
Vendor to Specify
Lubrication pump
Automatic reversible type gear pump
RPM
Vendor to Specify
BHP
Vendor to Specify
First lot of oil
Vendor to Specify
First lot of refrigerant and inert gas
Vendor to Specify
Cooling water requirement
Vendor to Specify
Refrigerant charging and removal

arrangement with necessary valve
Minimum continuous operating load and
power consumption.
Vendor to Specify
Vendor to Specify
MOTOR / STARTER
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DESIGN PARAMETERS
Manufacture- Model
Vendor to Specify
Type
Squirrel cage, two pole, induction type & air cooled
Quantity (Nos.) per chiller
Vendor to Specify
Type of power supply
415 V/ 50 Hz / 3 phase + Neutral
Type of enclosure
Vendor to Specify
Type of protection
Vendor to Specify
Class of Insulation
F with temperature rise limited to class B
Efficiency
Vendor to Specify
Type of starter
Vendor to Specify
Type of Bearings
Vendor to Specify
Speed (rpm)
Vendor to Specify
Frame size (mm)
Vendor to Specify
Electrical continuous power (KW)
Vendor to Specify
Starting current ( A )
Vendor to Specify
Continuous current ( A )
Vendor to Specify
Operating weight ( Kg)
Vendor to Specify
Connected load
Vendor to Specify
Controlling
VFD
EVAPORATOR
Manufacture Model
Vendor to Specify
Construction
Shell & Tube
Type
Flooded tubes without joints or U bends.
Quantity (Nos.) per chiller
Vendor to Specify
No of passes ( Nos)
Vendor to Specify
Nominal capacity (NTR)
Vendor to Specify
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DESIGN PARAMETERS
Shell outlet diameter (mm)
Vendor to Specify
Overall length (mm)
Vendor to Specify
Number of tubes (Nos.)
Vendor to Specify
Tube outer dia. (mm)/ Tube material /

Length of Tubes)
Vendor to Specify
Number of Refrigerant circuit (Nos.)
Min. 2 Circuits (Vendor to Specify)
Operating charge (Kg)
Vendor to Specify
Design Chilled brine inlet temperature

(C)
5C
Design Chilled brine outlet temperature (C)
0 C
Brine Pressure drop (mmw)
Vendor to Specify
Brine flow Rate (m/ hr)
Vendor to Specify
Face area of tubes for heat transfer (cm )
Vendor to Specify
Design fouling factor
Vendor to Specify
Shell Material
IS 2062 (Vendor to Confirm)
Tube Material
Copper (Vendor to Confirm)
Shell Design Pressure (kg/ cm)
Vendor to Specify
Tube Design Pressure (kg/ cm)
Vendor to Specify
Shell Thickness
Vendor to Specify
Tube Thickness
22 gauge
Insulation Material
Vendor to Specify
Thickness of Insulation
Vendor to Specify
Insulation cladding
Vendor to Specify
Insulation area
Entire evaporator
Operating weight ( kg )
Vendor to Specify
Shipping weight ( kg)
Vendor to Specify
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REVISION NO
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PAGE 12 OF 16
Purge connection
To be provided
Safety valve & fixing arrangement
To be provided
Isolation valve for compressor maintenance
To be provided
Chilled brine flow switch & fixing

arrangement
Chilled brine drain nozzle with valve
To be provided
Chilled brine inlet nozzle
To be provided
Purge connection
To be provided
Chilled brine outlet nozzle
To be provided
Chilled brine vent with valve
To be provided
To be provided
CONDENSER ( WATER COOLED )

Manufacture Model
Vendor to Specify
Type
Shell & Tube type
Quantity ( Nos.) per chiller
Vendor to Specify
Nominal Capacity (NTR)
Vendor to Specify
Number of passes (Nos.)
Vendor to Specify
Shell outer diameter ( mm)
Vendor to Specify
Overall length ( mm )
Vendor to Specify
Cooling water inlet temperature (C )
32 C
Cooling water outlet temperature (C )
36 C
Water flow rate (m/ hr)
Vendor to Specify
Maximum storage capacity of refrigerant (kg)
Vendor to Specify
Fouling Factor
Vendor to Specify
Drain Connection (mm)
Vendor to Specify
Number of tubes ( Nos. ) x length
Vendor to Specify
Pressure drop (mmw)- water side
Vendor to Specify
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DESIGN PARAMETERS
Shell Material
IS 2062 (Vendor to Confirm)
Tube Material
Vendor to Specify
Shell Design Pressure (kg/ cm)
Vendor to Specify
Tube Design Pressure (kg/ cm)
Vendor to Specify
Shell Thickness
Vendor to Specify
Tube Thickness
22 gauge
Purge connection
Fusible plug & fixing arrangement
Cooling water flow switch & fixing
arrangement
Cooling water drain nozzle with valve
Cooling water inlet nozzle
Cooling water outlet nozzle
Cooling water vent with valve
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
REFRIGERANT CIRCUIT
MOC
Refrigerant circuit components shall include

hot gas muffler, high side pressure switch,
low side pressure switch liquid line shut-off
valves, suction and discharge shut-off
valves, filter drier, moisture indicating sight
glass, thermostatic expansion valve (Exv),
solenoid valve and complete operating
charge of refrigerant and compressor oil.
Temperature drop in Hot gas line, Liquid line
& Suction line
Insulation for Hot gas line
Insulation for Liquid line
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Location
The inter connected refrigerant piping shall be heavy

duty, seamless copper tubes with weld able socket type
fittings of forged steel construction with reference code
ASME B 31.3
To be provided
Vendor to specify
Hot insulation to be provided
Cold insulation to be provided
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Liquid lines shall provide a float typemetering valve to maintain the proper level
of refrigerant in the evaporator under both
full and part load operating conditions for
improving part load efficiency.
To be provided
ACCESSORIES AND COMPONENTS

Flow Switch
Required
Victaulic Coupling at Condenser and

Evaporator Inlet and Outlet
Required
Anti Vibration Pad
Required
Pressure gauges with isolation cocks
Required
Thermowell
Required
Electrical details
Vendor to specify
Control details
Vendor to specify
Control cabling within skid
Required
Purge connection
Fusible plug & fixing arrangement
Cooling water flow switch & fixing
arrangement
Cooling water drain nozzle with valve
Cooling water inlet nozzle
Cooling water outlet nozzle
Cooling water vent with valve
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
To be provided
SAFETY INTERLOCKS / PROTECTION

Loss of refrigerant charge protection
To be provided
Low water flow detection
To be provided
Low chilled brine temperature protection
To be provided
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DESIGN PARAMETERS
Low control voltage protection
To be provided
High hot gas pressure trip
To be provided
Low suction gas pressure trip
To be provided
Relay preventing reverse operation
To be provided
Single phase protection
To be provided
Low oil pressure protection
To be provided
Electric overload protection
To be provided
POWER CUM CONTROL PANEL

Components
Display
MOC
Mounting
Microprocessor
Power and control circuit terminal blocks
ON/OFF control switch
Replaceable solid-state relay panel
Diagnostic display panel on unit
Audio visual alarm
Automatic unloading
Pump out at beginning and end of every circuit cycle
Capacity control based on leaving chilled water
temperature and rate of change of return water
temperature
Capacity control based on leaving chilled water
temperature and rate of change of return water
temperature
interlocks / Safety Protection
Temperature indication
Pressure indication
Fault indication
Alarm (Audio Visual both)
Required, details by vendor
Powder coated CRCA sheet
On skid
DIMENSION & WEIGHT
REQUIRED SPECIFICATION
Operating / Shipping weight
Vendor to specify
Dimensions (L x W x H)
Vendor to specify
Functions
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Location
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PAGE 16 OF 16
OTHERS
1. Refrigerant piping with all accessories
To be provided
2. Power cabling within skid
To be provided
3. Control cabling within skid
To be provided
4. Installation & onsite training
To be provided
5.Installation & onsite training
To be provided
6.Motor with screw alignment frame & belt

guard in case of belt drive
To be provided
7.Power cum control panel
To be provided
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Location
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No:
SOP/ENG/005/02
Rev. 00 01/01/2013

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SPECTRUM

BRINE CHILLER ( 0 OC)

Client: M/s NAVIN FLUORINE INTERNATIONAL LTD

REASON FOR REVISION

INSPECTION, TESTING AND DISPATCH

DRAWINGS & DOCUMENTS

1.0 APPROVAL SIGNATURES

2.1 Project introduction

2.2 PROJECT STANDARD

Chiller performance shall be rated in accordance with AHRI standard 550/590.

3.0 INSPECTION, TESTING AND DISPATCH

Visual inspection for workmanship and verification with respect to specifications.

GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed)

Electrical Circuit Diagrams

4.2 Manuals and Procedures (3 Sets)

Operation and Maintenance manuals

Specialized procedures, if applicable (such as Calibration, Cleaning, etc.)

Equipment and Instrument list with component descriptions

Electrical component parts list with descriptions

Spare parts list with appropriate identification nos., if any

Change parts list with appropriate identification nos., if any

4.4 Factory Acceptance Test Certificates (3 Sets)

Detailed list of modifications after contract &/or in final approved design

Material specifications and test certificates

Instrument Calibration certificates

Surface finish test reports

Food grade material certificate

4.5 Site Acceptance Test (3 Sets)

Operational Qualification Protocol

Water Cooled Brine Chiller Unit

Actual capacity at design conditions

Chilled Brine Temperature Inlet / Outlet

Cooling Water Temperature Inlet / Outlet

Operating & Shipping Wt. (Kg)

NMT 80 db (A) at 1m distance from unit

Minimum Clearance Required.

Main Incomer rating.

Recommended Brine solution & flow

MEG ( % To be defined by vendor)

Quantity Nos. per chiller

Belt (Vendor to Confirm)

To be provided ( details by vendor)

Charge of Refrigerant (Kg)

Saturated suction pressure (kg/ cm)

Saturated discharge pressure

Design pressure (kg/ cm)

Design temperature (C)

Operating weight ( kg)

IKW consumed at 100% / 75% / 50 % / 25

Oil Separator and Lubrication

Type of oil separator

Automatic reversible type gear pump

First lot of oil

First lot of refrigerant and inert gas

Cooling water requirement

Refrigerant charging and removal

Squirrel cage, two pole, induction type & air cooled

Quantity (Nos.) per chiller

Type of power supply

415 V/ 50 Hz / 3 phase + Neutral

F with temperature rise limited to class B

Frame size (mm)

Electrical continuous power (KW)