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ABSTRACT
It has been a common industrial practice to design lifting padeyes for
offshore structures based on some conservative assumptions and formulae
in order to reduce design time and cost. Thus most of the padeyes are
over-designed and therefore more costly to fabricate. The finite element
technique has been employed to study some two-dimensional padeye
models. The results obtained are compared with a three-dimensional finite
element solution to enable the selection of a two-dimensional model which
can best be used for practical designs.
NOTATION
Cross-sectional area
Depth of a ring
Young's modulus
Shape factor for a cross-section
Shear force in x' direction
Fx,
Shear modulus of elasticity
G
Area moment of inertia of ring cross-section
I
A
r e a moment of inertia of the projected area of a padeye
Ip
Spring stiffness
K
Load component applied at a padeye
P
q,q'
Uniformly distributed loads
Uniformly distributed loads due to bending and tension respecqb, qt
tively
167
J. Construct. Steel Research 0143-974X/90/$03.50 ~ 1990 ElsevierSciencePublishersLtd,
England. Printed in Great Britain
A
d
E
F
168
a
R
t
tf
tw
INTRODUCTION
A particular characteristic of offshore structures is that, unlike onshore
structures, they cannot be constructed at their final locations. In fact, they
must be built onshore, loaded out, transported to their actual sites,
launched/lifted and installed. The dead loads of offshore structures are
normally in the region of hundreds to thousands of tons. In most
circumstances, these structures can be moved from one location to another
only by cranes with the aid of slings and shackles which are attached to a
number of padeyes built on the structure. Figure I shows a typical padeye
employed for lifting of offshore structures.
The design of this type of padeye is normally based on some simplified
two-dimensional models. Most designers have employed a ring subjected
to a point load or a uniformly distributed load to simulate a padeye under
IHI
~~8-plate i
169
lliag
Stiff mr
(1)
where
Qtf cos
qt = (4Rtf sin 0 + htw)
(2)
and
qb =
(3)
170
t + qb
Fig. 4a Stress distributions at padeyepipe interface.
ANALYSIS
Simplification of padeye design
171
(4)
A spring can be used to create this shear force. The stiffness of the spring is
given by
K = P/sin____~fl
rRA
(5)
(6)
172
Ill
1.)
(7)
and
Av=
El\
(8)
173
!1
(9)
and
kE = 1 + I / A R E + F E I / G A R E
(10)
in which
E
I
A
R
F
G
=
=
=
=
=
=
Young's modulus;
area moment of inertia of ring cross-section;
cross-sectional area;
nominal radius of the ring;
shape factor for the cross-section;
shear modulus of elasticity.
(11)
174
I ~o
" 1o
I
1
1.o2.03 . 0 ~ 0
P = 200
R = 0.438 m
.v.G.
-10-
-20
-30
Fig. 8. Moment distributions along the circumference of the ring obtained from the Roark
and finite element solutions. Roark's solution ( - - - ) . Solution obtained using the first
proposed method to estimate spring constants (
). Solutionsobtained using the second
proposed method to estimate spring constants (A, Q, ) where A is for A = 0.0015 m, O
is for A = 0.0025 m and is for A = 0.0075m.
175
Two-dimensional finite e l e m e n t m o d e l
Three two-dimensional models were devised, as shown in Fig. 9, for finite
element analyses. The first model consisted of half a ring of curved beams
supported by springs and subjected to a uniformly distributed load, which
was calculated based on the assumption that the load component
perpendicular to the longitudinal axis of the pipe was uniformly distributed over a sector of the ring of the same angle as that subtended by the
flange plate. Note that the flange plates of the padeye were ignored in this
model. A total of 36 curved beam elements and 35 spring elements were
(n)
(B)
(c)
employed in this model. The second model was exactly the same as the
first, except that the uniformly distributed load was calculated using
eqns (1)-(3). The third model consisted of half a flange plate and ring
supported by springs. Sixteen eight-noded isoparametric curvilinear
quadrilateral elements, 5 P A F E C element type 36210, were used to model
the half flange plate. This type of element can only perform plane stress
analysis. It consists of four corner and four mid-side nodes with two
degrees of freedom at each node. The four sides of this element can be
curved and isoparametric formulation is employed for the element. A
point load was applied to the third model instead of a uniformly distributed
load as for the first two models. Note that the angle subtended by the
flange plate was set to 80 in these three models.
176
Fig. 10. The mesh of the three-dimensional finite element model of padeye.
177
the constraints imposed on the pipe by the connecting members. Note that
the plane z = 1369 mm was chosen in such a manner that further increase
in pipe length would not change the hoop stress distribution around the
padeye significantly. All the nodal points lying in the x z plane were
constrained in such a manner that consistencyof deformation would not be
violated if the structure were subjected to external loadings. The external
load was applied as pressure loading at the circumference of the hole of the
padeye.
DISCUSSION OF RESULTS
Figure 11 shows the moment distributions along the circumference of the
ring obtained from the three two-dimensional finite element models
described earlier. It is important to note that the moment distribution
obtained from the second model varied with the inclination angle a of the
external load applied at the padeye. However, the most critical moment
distribution occurred at a = 50 . Therefore, this moment distribution is
shown in Fig. 11 for comparison with the moment distributions obtained
from the other two models. The moment distributions obtained from the
first two models have the same shape and the moment ratio between the
first and second models is always 1.47. These two moment distributions
agree with that obtained from the third model in terms of shape except for
the region between/3 = 0 and 60 which is due to the fact that the latter
has a flange plate. The minimum moments are -15.2, - 1 0 . 3 and
q ' = q t + qb
i 20
iP/2
b=017B
q = 654.1 kN/m
R=0.438 m
-1C
40"
R 40"
R 40
\(i)
2~0
178
Q = 8223 kN
1.0,
c~ = 5 0 1
~
%\%
0.8-
=
~
N
0.6-
,4
0.4-
0.2.
[]
0.2
0.4
~.
OJ5
08
[~I0
- J _ ~
"~2~
1.4
z (m)
-0.2.
xi
-0.4.
o
-0.8-
-0.8-1,0-
Fig. 12. Hoop stress distributions in the vicinity of the padeye (outer surface)./3 = 0 ( - ) ,
3 (O), 9 (O), 22.5 ( A ) , 36.5 (rq), 51.7 ( - - - ) .
~,o
~'
V:
/'"
o\
.
oX
!%
Fig. 13. Hoop stress distributions in the vicinity of the padeye (inner surface), p = 0 ( - ) ,
3 (), 9 (O), 22.5 ( A ) , 36.5 (D), 51-7 ( - - - ) .
179
TABLE 1
Comparison of Maximum and Minimum Stresses Between Two- and Three-Dimensional
Models
Two-dimensional solutions
First
model
Second
model
Third
model
303-0
-321.1
205-3
-217.6
203-3
-215.4
Three-dimensional
solution
128.1
-82.8
180
CONCLUSION
The three two-dimensional models proposed can safely be used for design
of lifting padeyes. The second model appears to be the best compared with
the other two because it is easy to set up and analyse and it provides
reasonably good results. However, this design is still too conservative. A
promising solution to this problem is to modify the third model by scaling
down the point load by a factor of q'/q. This possible solution should be
studied in detail before it can be put into practical use.
REFERENCES
1. Roark, R. J. & Young, W. C., Curved beams. In Formulas for Stress and
Strain, 5th edn. McGraw-Hill, Singapore, 1976, pp. 209-85.
2. Lo, M. H. & Kumar, S., SC1 Deck Lifting Analysis. MEPL Project No. 15531,
McDermott Engineering Pte Ltd, Singapore.
3. PAFEC 75 Data Preparation, PAFEC Ltd, Strelley Hall, Nottingham, UK.
4. Tada, T. & Lee, G. A., Finite element solution to an elastica problem of
beams. Int. J. Num. Meth. Engng, 2 (1970) 229-41.
5. Cheung, Y. K. & Yeo, M. F., Quadratic isoparametric element for plane
elasticity. In A Practical Introduction to Finite Element Analysis, 1st edn.
Pitman, London, 1979, pp. 80-116.
6. Ahmad, S., Irons, B. M. & Zienkiewicz, O. C., Analysis of thick and thin shell
structures by curved finite elements. Int. J. Num. Meth. Engng, 2 (1970)
419-51.
7. Too, H. K. & Wong, C. F., Patch tests. In Stress Analysis of Square Tubular T
and K Joints Using Finite Element Methods. B.Eng. Project Report, Nanyang
Technological Institute, Singapore, 1986, pp. 18-25.
8. Macneal, R. H. & Harder, R. L., A proposed standard set of problems to test
finite element accuracy. Finite Elements in Analysis and Design, 1 (1985) 3-20.