ENQ NO.

CLIENT REF. NO.

Item

--------PRIME VAPORISER-VENT POT

Material

COVER SHEET

Item

SA 240-304

Plates

AISI 304

Plates
Structure
Flange
Pipe
Gasket
Bolts

Weight ( Kg)
78.75
4.539
113.16
21.6
0.7
--4
222.749

Aluminium 1900M as per IS 736

Plates
Structure
Flange
Pipe
Gasket
Bolts
Aluminium Flange
Ployurethane
CAF ( Graphited)
CS
SA 320-Gr 8
Total

Insulation
Gasket
Bolts

172
11.4
8.9
14.267
----3.9
210.467
---5
3.26
8.26
442

Total Material Cost

Labour cost

442 kg

Inspection & Testing

Design and
Engineering

10 Days

Grand Total
Oh & P
Quote Price
Date
Prep by

3000 per day

30%

6/18/2010
Dinesh

PRIME VAPORISER POT

Attachments:
Bill of Materials
Labor Cost

2 sheets
1 sheet

DATE:
DUE DATE:
Delivery period

Rs/Kg
Finalised
19544 248.1778
2671 588.4556
24330 215.0053
500
10800
380
266
-2000
500
2000
61611 276.5938

17th June-2010
----6.5 Months

Price ( Rs)

36075 209.738372
2337
205
1830 205.617978
8720 611.200673
--- ---- -1950
500
50912 241.900155
5000
3000
125
1630
9755
122278 276.647059

61611

50912

9755
122278

Say Rs

123,000
55000
15000

30000
223,000
66900
289,900
Rev. No

655.8823529412
0

ENQ NO.
CLIENT REF. NO.
Item

--------PRIME VAPORISER-VENT POT

BILL OF MATERIALS
Size ( mm)

Sr. No

Description

1 shell
2 Top Plate
3 Bottom Plate
4 Fab. Neck
5 Fab.Pipe
6 Cover Plate
7 Fab.Pipe
8 Fab. Bend
9 Dam Plate
10 Angle Stiffener

Material of Construction L
Aluminium 1900M
Aluminium 1900M
Aluminium 1900M
Aluminium 1900M
SA 240 GR 304
SA 240 GR 304
SA 240 GR 304

as
as
as
as

per
per
per
per

IS
IS
IS
IS

736
736
736
736

4544
1850
1950
1251
949
315
628

SA 240 GR 304
SA 240 GR 304
Aluminium 1900M as per IS 736
OD

11 RF Pad
12 Body Flange
13 Gasket
14 Body Flange
15 Stud,Nut & washer
16 Gusset
17 Gusset
18 Frame Channel
19 Frame Channel
20 Anchor Chair Gusset
21 Pad plate
22 Lifting Lug
23 Earthing Boss

Aluminium 1900M
SA 240 GR 304
CAF ( Graphited)
Aluminium 1900M
SA 320 GR B8
Aluminium 1900M
SA 240 GR 304
AISI-304
AISI-304
AISI-304
Aluminium 1900M
Aluminium 1900M
Aluminium 1900M

as per IS 736

as per IS 736
as per IS 736

as per IS 736
as per IS 736
as per IS 736

640
158
6000 L 35x35 x 5 T
ID
680
640
550
640
65 M16
188
100
1950 C 140x65x 5
750 C 140x65x 5
128
140
114
30

Density

1208
780
880
196
1686
315
243

5
5
12
8
3
3
3

2.83
2.83
2.83
2.83
8
8
8

320
38

3
3
0.95

8
8
kg/m

410
308
410
410

6
2.83
12
8
312
2.83
Kg/each
10
2.83
5
8
16.4 kg/m
16.4 kg/m
6
8
5
2.83
12
2.83
50
2.83

---100
100

56
60
100
30

ENQ NO.
CLIENT REF. NO.
Item

--------PRIME VAPORISER-VENT POT

BILL OF MATERIALS
Size ( mm)

Sr. No

Description

24 N/P Bkt
25 N/P
26 Pipe-N1
27 Pipe-N2 a-N2g
28 Pipe-N3
29 Pipe-N2h
30 Pipe Supp. N2h
31 Flange
32 Flange
33 Gaskets(N2a-g)
34 Bolts
35 Flange
36 Flange
37 Flange
38 Gaskets
39 Bolts
40 Flange
41 Pipe-N4a,N4b
42 Pipe-N2h
43 Half Cplg-N3
44 Pad plate
45 Lifting Lug
46 Elbow-90 degree
47 Flapper
48 Hinge Pipe

Material of Construction L
Aluminium
AISI-304
Aluminium
Aluminium
Aluminium
Aluminium
Aluminium
AISI-304
AISI-304
AISI-304
AISI-304
Aluminium
AISI-304
AISI-304
AISI-304
AISI-304
Aluminium
Aluminium
Aluminium
AISI-304
AISI-304
AISI-304
Aluminium
AISI-304
AISI-304

1900M as per IS 736

1900M
1900M
1900M
1900M
1900M

as
as
as
as
as

per
per
per
per
per

IS
IS
IS
IS
IS

736
736
736
736
736

1900M as per IS 736

1900M as per IS 736

1900M as per IS 736

130
240
140
120
300 1 " NB x Sch 40
300 1 1/2" NB x Sch 40
450 2 " NB x Sch 40
200 3 " NB x Sch 40
270
200
1 1/2" NB 150# LJRF
1 1/2" NB 150# BLRF
1 1/2" NB 150#
--1 1/2" NB 150#
1 1/2 " NB 150# LJRF
1 " NB
150# LJRF
1 " NB
150# BLRF
1 " NB
150#
--1 " NB
150#
1 " NB
150# LJRF
200 3 " NB x Sch 40
1500 3 " NB x Sch 40
3/4"
3000#
NPTF
100
40
70
75
89
89
180
150
57 1/2"NBxsch40

Density
6
2.83
2
8
0.9 kg/m
1.46 kg/m
1.95 kg/m
4.06 kg/m
5
2.83
1.4 Kg/each
1.4 Kg/each
--0.5 Kg/each
0.5 Kg/each
1 Kg/each
1
0.5 Kg/each
0.4 Kg/each
4 kg/m
4 kg/m
Kg/each
5
8
5
8
5
2.83
3
8
1.27 kg/m

ENQ NO.
CLIENT REF. NO.
Item

--------PRIME VAPORISER-VENT POT

BILL OF MATERIALS
Size ( mm)

Sr. No

Description

49 Hinge Lug
50 Stud + 2 Nuts
51 Foam
52 Plug for N3

Material of Construction L
Aluminium 1900M as per IS 736
CS
Polyurethane
AISI-304

W
38

M14

30
110 LG

6000
3/4"

T
5

--60

3000#

Density

NPTF

2.83
Kg/each
25 -Kg/each

clarifications Required
1 Gasket Material is specificed as ss304 is not clear to us.We shall use non-asbestos gasket-3 mm thk
2 Foam( P No.51 ) shall be made of segments
3 When there is no radiography for shell and head,why nozzles fabricated from plates shall be 100% Radiographed?
4 Follownig specifications of PRAXAIR are not received with Enquiry.
GS-38,W-41,W-43,W-48,GS-2,GS-3,ES No-15105/RVO

Approximate Delivery Period

1 Month
2 Month
3 Month
0.5 Month
6.5 Month

Design and Engineering

Procurement
Production
fianl Making Ready & packing a

ENQ NO.
CLIENT REF. NO.
Item

--------PRIME VAPORISER-VENT POT

BILL OF MATERIALS
Size ( mm)

Sr. No

Description

Material of Construction L

Density

Exclusions

1 Foundation bolts and templates

2 Any kind of Radiography
3 Since,Pot Vaporiser is a nonpressure vessel,ASME will be considered construction details only.No design calculations will be d
4 Any site work
5 Any kind of Process and Thermal Design
6 Praxair specifications,GS-38,W-41,W-43,W-48,GS-2,GS-3,ES NO-15105/RVO

DATE:
DUE DATE:

Qty

17th June-2010
-----

Weight(Kg) Rate(Rs) Total Price( Rs)

1
1
1
1
1
1
2

77.6715008
20.41845
58.27536
5.55123744
38.400336
2.3814
7.324992

205
205
205
205
215
215
215

2
2
2

9.8304
0.288192
11.4

500
215
205

1
1
1
1
20
4
4
2
4
8
3
3
2

4.734024
18.92352
8.911104
3.26
2.12816
1.6
63.96
49.2
2.752512
0.35658
1.161432
0.2547

205
205
205
500
205
215
215
215
215
205
205
205

Remarks

15922.657664
4185.78225
11946.4488
1138.0036752
8256.07224
512.001
1574.87328
Outsource for
4915.2 forming
61.96128
2337
970.47492
3879.3216
3000
1826.77632
1630
436.2728
344
13751.4
10578
591.79008
73.0989
238.09356
52.2135

DATE:
DUE DATE:

Qty

17th June-2010
-----

Weight(Kg) Rate(Rs) Total Price( Rs)

1
1
1
7
2
1
1
7
7
7
7
7
1
1
1
1
1
2
1
1
1
1
1
1
1

0.529776
0.2688 1000/e
0.27
3.066
1.755
0.812
0.7641
9.8
9.8
250 /e
3.5
3.5
1
1
0.5
0.4
1.6
6
0.5
0.16
0.21
0.11208215 1000/e
0.648 500/e
0.07239

205
1000
1000
1000
1000
205
500
500
500
500
500
500
250
500
500
350
350
500
215
215

215

Remarks

108.60408
1000
270
3066
1755
812
156.6405
4900 N2a-g
4900 N2a-g
1750 Check Gasket Matl
1750 N2a-g
1750 N1
500 N1
500 N1
250 N1
250 N1
200 N1
560
2100
250
34.4
45.15
1000
500
15.56385

DATE:
DUE DATE:

Qty

17th June-2010
-----

Weight(Kg) Rate(Rs) Total Price( Rs)

1

1 set

0.016131
0.5

205
250

0.5

500

1 --1

436.06817939

Engineering

Ready & packing and forwarding

Remarks

3.306855
125
5000 Assumed
250
122023.1071542

DATE:
DUE DATE:

Qty

Weight(Kg) Rate(Rs) Total Price( Rs)

alculations will be done by us.

17th June-2010
-----

Remarks

ENQ NO.
CLIENT REF. NO.
Item

--------PRIME VAPORISER-VENT POT

LABOR COST

Aluminium
Shell Rolling

77 kg

Fabrication
210 kg
Welding work
Shell
Butt
W3
Shell/Btm
Groove/fillet
W2
Shell/Top
Groove/fillet
W1
Top
Groove/fillet
Misc. welding-approx
fillet

1
100
4.8 m
10 m
10 m
2m
35 m

shift

RS/kg

person
Weldment
0.005
0.002
0.002
0.0015
0.0015

6 thk
4 thk
4 thk
3 thk
3 thk

Stainless steel
Shell Rolling

32 kg

Fabrication
225 kg
Welding work
Shell
Butt
W3
Shell/Btm
Groove/fillet
W2
Shell/Top
Groove/fillet
W1
Top
Groove/fillet
Misc. welding-approx
fillet

Inspection and Testing

Cleaning of Vessel

Oxygen Claeaning

1
80
2m
10 m
10 m
2m
35 m

shift

RS/kg
6 thk
4 thk
4 thk
3 thk
3 thk

person
Weldment
0.005
0.002
0.002
0.0015
0.0015

DPT of weld joints

X-ray
Heat Treatment
Hydro-test
Paxking & forwarding

Aluminium filler wire

SS 304 Filler wire

DM water to be considered for SS vessels

Wooden supports,Nozzle blanking etc required

495 /kg + 5%
1480 /kg + 15%

per kg
Labour
519.75
500
1702
1800

DATE:
17th June-2010
DUE DATE:-----

COST
Total
500 per shift

2000
21000

0.40752 kg
0.2264 kg
0.2264 kg
0.02547 kg
0.445725 kg
1.331515

1000 per kg

1331.515
24331.5
Total

500 per shift

2000
18000

0.48 kg
0.64 kg
0.64 kg
0.072 kg
1.26 kg
3.092

Assumed at present

3500 per kg

10822
30822

Rs

128/kg

55153.5
3500

1000
0
0
5000
5000
14500
total=M+L
1019.75
3502