Press & Tool Concept

tpecnoC looT & sserPPress & Tool Concept

Advantages

The Press & Tool concept was developed

in Switzerland by a reputable press
manufacturer and was taken over and
carried on by mder pressen. It stands for
Swiss technology made in Germany.
Press & Tool concept stands for a rounded
press and tool programme for the efficient
production of selective sheet-metal work in
a force range from 10 kN to 100 kN.
The presses quality is based on the
following points:
SOLID FRAME
A solid cast-iron C-shaped body that has
high stability and a slight deflection during
cutting, thus enabling the application
of cost-effective cutting tools in many
manufacturing processes.
MICRO ADJUST
The press tables precise height adjustment
simplifies the set-up of the Press & Tool
concept presses and increases their
possible applications. The series of dials
allows for a reading accuracy of 0.1 mm.
QUICK TOOL CHANGE
The standardised tool-holding fixture
system enables you to change various
tools from the Press & Tool concept quickly
with a little manoeuvring.

Product Overview

Manual toggle presses

KP 2.1 W

KP 2.1 N Vario

KP 2.1 W Vario

Pneumatic toggle presses

KP 3.101 N

KP 3.101 W

H 10 N

H 10 W

Hydraulic presses

H5N

sesserPPresses

KP 2.1 N

W 14 tool system

Towline tool

Angle profile
punch tool

Combi-Corner
punch tool

Band cutting punch tool Radius punch tool

Profile track tool

Profile separating tool

Tools

Punching tool

KP 2.1 N / W
Press & Tool Concepts
standard toggle press
Ideal for punching, bending, fitting,
moulding, pressing, riveting, adjusting
and bonding

Ram with
Fitted stripper
(included in
delivery)

Simple handling

Adapter piece
bracket
(special accessory)

The MICRO ADJUST allows fast and

precise height adjustment of the press
table
Reading accuracy of 0.1 mm
Fixing by quick-release lever without
extra tools
Ideal with the W 14 tool system

KP 2.1 N

KP 2.1 W

30

400 N manual tension

300 N manual tension

25

20
kN

sesserP elggoTToggle Presses

Reproducible stop position set in the

factory

15

10

0
0

11

13

15

17

19

21

23

25

mm from end of stroke

Type
Capacity
Working stroke
Throat
Working height max.
Adjustment track table
Table size
Ram x depth
Ram
Space requirement
Weight


kN
kp
C
mm
A
mm
B
mm
mm
DxH
mm
mm
mm
DxE
mm
approx. kg

KP 2.1 N KP 2.1 W KP 2.1 N KP 2.1 W

Vario
Vario
25
25
10-30
10-30
2500
2500
1000-3000 1000-3000
27
27
6 - 17
6 - 17
112
275
112
275
122
122
112
117
70
70
70
70
120 x 150
120 x 150
120 x 150
120 x 150
14H7 x 30
14H7 x 30
14H7 x 30
14H7 x 30
H7
H7
H7
40
40
40
40H7
125 x 280
125 x 520
125 x 280
125 x 520
35
85
35
85

KP 2.1 N / W Vario

The Vario models are characterised

by the special design of the
toggle transformation. This brings
advantages in the distribution of
force:

Stroke reduction leads to

increased leverage
Optimised linear force
distribution
Stroke length is quickly adjusted
by just loosening a screw.

KP 2.1 N Vario

KP 2.1 W Vario

35
Manual tension
30

Stroke 6 mm
Stroke 8 mm

25

Stroke 10 mm
20
kN

Stroke 12 mm
Stroke 15 mm

15

Stroke 17 mm

10

sesserP elggoTToggle Presses

Smooth adjustable stroke length

5
0
0 1

3 5

7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
mm from end of stroke

Press ram

Retainer Plate
Adapter piece

KP 3.1 N / W

Drive mechanism by double-operated

pneumatic cylinders
Reproducible stop position set in the
factory
Anti-twist ram

Adapter piece to bridge the working

height
The stroke limitation allows the user
to set up small lengths safely
The MICRO ADJUST system allows fast
and precise height adjustment of the
press table
Reading accuracy of 0.1 mm
Anti-twist
Ideal with the W14 tool system

KP 3.103 N
60
50

8 bar
6 bar

40

kN

sesserp citamuenPPneumatic presses

The toggle presses

Pneumatic presses from
the 3.1 series

30
20
10
0
0 1

11

13

15

17

19

21

23

25

27

mm from end of stroke

Type
Capacity at 6 bar
Working stroke
Throat
Working height max.
Adjustment table
Table size
Ram x depth
Ram
Space requirement
Weight
Control


kN
kp
mm
mm
mm
mm
mm
mm
mm
mm
approx. kg

KP 3.1 N
35
3500
6 - 27
112
145
90
120 x 150
14H8 x 30
40H7
175 x 350
75
-

KP 3.103 N
35
3500
6 - 27
112
145
90
120 x 150
14H8 x 30
40H7
175 x 350
77
Type 7 P

KP 3.1 W
35
3500
6 - 27
275
145
90
120 x 150
14H8 x 30
40H7
175 x 565
125
-

KP 3.103 W
35
3500
6 - 27
275
145
90
120 x 150
14H8 x 30
40H7
175 x 565
127
Type 7 P

KP 3.103 N / W
Both varieties of pneumatic toggle
presses are deliverable with the
Type 7P control
Pneumatic dual-hand safety control
Redundant and self-monitoring
built with press safety valve
Or foot pedal (only permitted when
the user observes the pertinent and
country-specific safety regulations)

sesserp citamuenPPneumatic presses

Key-operated switch for set-up mode

Service unit with pressure reducer for

infinite capacity setting
The 7P type control needs a minimum
pressure of 3.2 bars.

KP 3.103 W

Press ram

Retainer Plate

Adapter piece

H5 N / W
Hydraulic precision table presses.
Apply controllable power in a cost
efficient way.
Stable C-shaped stand
Slight bending enables the use of costeffective cutting tools in many applications

sesserP ciluardyHHydraulic Presses

mder standard cylinder with continuous

measuring piston rod

Adjustable stroke area above the two

infinitely adjustable non-contact proximity
switches in the overall stroke area
Sensor switch accuracy 0.15 mm
Mechanical end position-stroke limit in
cylinders at 0.01 mm is possible on request.
Downward punch speed 35 mm/s
Upward punch speed 50 mm/s
Hold time in end position 0-3 sec
Hydraulic aggregate 2.2 or 3 kW / 380 V
Operational pressure 20-200 bar, output flow
11 l/min, tank contents 25 l.

H10 N
with Type 7 Category 4 safety control
Type
Capacity
Working stroke
Throat
Working height
(max.)
Adjustment track
table
Table size
Ram x depth
Ram
Space requirement
Weight

kN
kp
mm
mm
mm

H5 N
10 - 50
1000 - 5000
6 - 90
110
149

H5 W
10 - 50
1000 - 5000
6 - 90
175
149

H10 N
10 - 100
1000 - 10000
6 - 120
140
180

H10 W
10 - 100
1000 - 10000
6 - 120
275
180

mm

60

60

80

80

mm
mm
mm
mm
approx. kg

120 x 150
14H7 x 30
55H7
210 x 395
135

120 x 150
14H7 x 30
55H7
210 x 395
155

120 x 150
25H7 x 50
70H7
250 x 490
230

120 x 150
25H7 x 50
70H7
250 x 490
320

H10 N / W
Type 7 Category 4 Safety control
CE compliant, Type 7 Category 4
programmable control
Mode selection over key switch:
setup, dual-hand control or foot
pedal

Type 2 Hand lever control

sesserP ciluardyHHydraulic Presses

Setup mode with ON/OFF touch

button

Ideal for individual stroke movement,

e.g. for tests, producing individual
items and assembling
Stroke movement upwards or
downwards corresponds to the
ram movement
Press table with MICRO ADJUST

Levers spring-centred central

position = rams stationary position
Redundant control construction

581

280 280
280
150 150 30150
30
460 460
460

30

455 455

455

692 692

150 150 30150

30
692

120
180

120
30

280

25

80

180

80
25
280

280

25

80

180

120

230

230

120 120
230

720

720

720

120

90

120
180

120

275
90 90

25

50

180

180
50

50
25

280

25

120

280

230

230

230

220
250

720

220 220
250 250

120 120
720

150

720

150 150

387

387

387

120

275 275

280

581

581
1301

95

1301

580

580

140 14095 140

95

1301

180

1300

323

180 180

1300

323 323

1300

580

Reduced ram speed of

max 10 mm/sec

Hand lever Control valve, Type 2

Tool system / Basics

Calculating the shear force

noitamrofni lareneGGeneral information

The required force for punching is calculated from the following sizes:
Rm = Materials shear strength in N/mm2
I = Cut edge length in mm
s = material strength in mm
The required shear force F is calculated as
follows for parallel lying cutting edges:
F = Rm I s
Example of a calculation:
Punching a hole : 8.5 mm in 1.5 mm
strong AIMg 5 half-hard
(Rm = 240 N/mm2)
F = 8.5 mm p 240 N/m2
F = 9608.4 N ~ 9.6 kN
The required cutting force can be reduced by up to 30% approx by means of
beveled or serrated cutting.

You can apply a rough rule of thumb, that the die

clearance should be 10% of the material strength.
The W14 tool system is delivered with a standard
die clearance of 0.1 mm. The die clearance has to
be specially adapted for soft materials, synthetic
materials and thin foils.

Die clearance:

Material selection with shear strength Rm in N/mm

Aluminium

Alu-alloys

Steel sheet

Construction steel

10

Distribution of force in parallel cutting edges.

AL 99 soft

60 - 80

Ck 22

340 - 400

Al 99 half-hard

60 -100

Tempered steel

Ck 35

400 - 480

AL Mo 3 soft

150 - 200

CK 45

480 - 580

AL MG 5 soft

190 - 210

Ck 60

560 - 680

Al Mg 5 half-hard

200 - 240

Stainless steel

V2A

600 - 900

AL Mg 7 soft

240 - 280

Spring band steel

AL MG 7 half-hard

280 - 320

T ST 10

220 - 400

U ST 12

800 -1200

Brass

Ms 58

300 - 450

220 - 340

Copper

Cu

200 - 230

U St 14 2

80 - 320

Polyvinylchloride, soft

PVC 1

St 37

300 - 360

Polyvinylchloride, hard

PVC

St 50

400 - 480

St 60

480 - 580

St 70

560 - 680

Epoxy (print material)

Epoxy

20 -180
160 - 250
180 - 300
70 - 90

Tool system W 14

Punching

0.8 - 1.5

1.6 - 2.5

2.6 - 3.5

3.6 - 5.0

Punch tube
W 14-20

Punch tube
W 14-30

Punch tube
W 14-40

Punch tube
W 14-50

Punch
Step grade 0.1 mm
W 14-298 to
W 14-215

Punch
Step grade 0.1 mm
W 14-316 to
W 14-325

Punch
Step grade 0.1 mm
W 14-426 to
W 14-425

Punch
Step grade 0.1 mm
W 14-536 to
W 14-550

Retainer
W 14-3508 to
W 14-3515

Retainer
W 14-3516 to
W 14-3525

Retainer
W 14-3526 to
W 14-3535

Retainer
W 14-3536 to
W 14-3550

Stripping device
W 14-125 3

Stripping device
W 14-125 3

Stripping device
W 14-125 5

Stripping device
W 14-125 5

Round hole tool 5 - 13.8 mm

Round hole tool 14 - 25 mm

Punch
Step grade 0.0/0.2/0.5/0.8
W 14-1450 (5.0) to
W 14-14138 (13.8)

Punch
Step grade 0.0/0.2/0.5/0.8
W 14-1450 (5.0) to
W 14-14138 (13.8)

Retainer
W 14-3550 to
W 14-35138

Retainer
W 14-3550 to
W 14-35138

Stripping device
W 14-126 red
(spring displacement 33%)
W 14-126 brown
(spring displacement 20%)

Stripping device
W 14-126 red
(spring displacement 33%)
W 14-126 brown
(spring displacement 20%)

Deep hole cutting equipment

sloot gnimroFForming tools

Round hole tool 0.8 5 mm

Squared and rectangular cutting equipment

Punch
Step grade 0.0/0.2/0.5/0.8
W 14-1450 (5.0) to
W 14-14138 (13.8)

Punch
Step grade 0.0/0.2/0.5/0.8
W 14-1450 (5.0) to
W 14-14138 (13.8)

Retainer
W 14-3550 to
W 14-35138

Retainer
W 14-3550 to
W 14-35138

Stripping device
W 14-126 red
(spring displacement 33%)
W 14-126 brown
(spring displacement 20%)

Retainer
W 14-126 red
(spring displacement 33%)
W 14-126 brown
(spring displacement 20%)
11

Punching and Cutting

W 14 Tool System

sloot gnimroFForming tools

Band cutting tool

Width from 50 to 100 mm

Angle-cutting tool
Adaptable cutting punch

Contoured punching tool bar

With 10 fitted centring inserts
Bar stop
Stripping device
Mat and punch not included in delivery

Contoured cutting tool

Base tool with a separator insert
Separator mode for N15 and NS 35/75 mounting rails
Steel design according to DIN EN 50045 and
DIN EN 50022
Please indicate contour shape in your order

12

W 14 Tool System

Bending tool
Standard bending 90
Special bending angle or shape
according to customer requirements
Total width 60 mm or 120 mm
Please indicate.

Rotary radius punching tool

Tool for making shields and front panels
R3/S/8/10 or RS/10/15/20

slooTTools

Punching and Cutting

90 release tool
Complete with
adjustable swivel stop
For Alucobond processing
With two interchangeable
punches
Punch 5.3

Combi corner punch

Complete with stops
For four applications
Universal corner processing
Tool for AI / St /V2A

4 possible
applications

13

Special tool

W 25 Die plates

sloot laicepS Special tools

Die plates with accessories

Type
Die plate untempered, smoothened
Z 20
Die surface plate, tempered, smoothened
Z 30
Die plate, synthetic material for knife cuts
Z 40
Die plate, two-part, untempered, smoothened Z 50
Two distance rods with waste tray Z 10

W 25 Tool system

for H10 N / W models

W 25 Square and rectangular cutting
equipment

W25 Round hole tool

25-30 mm
Punch
Retainer
Stripping device

W25 system can be adapted on request.

Please specify material strength for
die clearance

14

Stops

Standard stop plate design

x-axis 250 mm unscaled
y-axis 40 mm unscaled
Type: Z-101

Nr. Z-102
Nr. Z-110-300
Nr. Z-120-520
Nr. Z-111-120
Nr. Z-121-255

y-axis

Coordinated stops 0.1 mm

reading
x-axis 270 mm scaled
y-axis 60 mm scaled
Type: Z-102
x-axis 300 mm Z-110-300
x-axis 520 mm Z-120-520
y-axis 120 mm Z-111-120
y-axis 255 mm Z-121-255

sloot gnimroF Forming tools

Standard stop bar design

x-axis 250 mm unscaled
y-axis 40 mm unscaled
Type: Z-100

x-axis

15

Youll find us in Switzerland at:

Tel. +41 (0) 52 - 2 42 70 20
Fax +41 (0) 52 - 2 42 70 22
info@maederpressen.ch

mder pressen GmbH

Robert-Bosch-Str. 13
78579 Neuhausen ob Eck
Germany
Tel.: +49 (0) 74 67 - 94 67 - 0
Fax: +49 (0) 74 67 - 94 67 - 50
info@maederpressen.de
www.maederpressen.de

We reserve the right to make technical changes without notice.

P&T1008EN

made in Germany by: