INSTITUTO TECNOLGICO DE CIUDAD JUREZ

DEPARTAMENTO DE INGENIERA INDUSTRIAL

Manufactura Asistida por Computadora
Profesor: Rodolfo Pinal Medina

PROYECTO 8

Maximiliano Pelayo Pastrana

Competencias Abordadas
Uso apropiado de instrucciones de compesacion de diametro de la herramienta. Clculo de velocidades de fresado
longitudinalInclusin de los bloques necesarios para ejecucin del programa en una mquina comercial.

Pieza a mecanizar
Preparar un programa manuan en CN para mecanizar la pieza de la figura. Suponer que la pieza se mecanizar en la
mquina Haas VF-1, por tanto, incluir todas los bloques necesarios.
Preparar un programa manual de CN para realizar esta pieza. Seguir el mismo formato de informe que se ha seguido
anteriormente. Se debe utilizar instrucciones de compensacin de dimetro de la herramienta.
Hacer las siguientes suposiciones:
Material original mide 20x80x80

Plan
-

general de
mecanizado
Escribir el proceso de mecanizado
Seleccionar y especificar las herramientas
Calcular las velocidades
Escribir el programa
Verificar el programa en simulador
Pasar el programa a la mquina
Montar las herramientas y la pieza
Ejecutar el programa en vaco para comprobacin
Ejecutar el programa en la pieza
Retirar la pieza y verificar vs. el dibujo

Seleccin y presentacin de la herramienta

Prensa

Broca de centros 2
Composicin
Diametro
Longitud

Acero de alta velocidad

5/64
1-7/18

Cantidad de filos
Fabricante o proveedor
Nm. de catlogo/proveedor/fabricante
www.
Especificaciones adicionales

4
ToolMex
Yg-1CO.LTD
www.ToolMex.com
Tipo Plano
Corte a la Derecha
60 - 82 - 90 grados

Tungsten Carbide Insert end mill 1.5 four teeth

Composicin

Tungsten Tipped

Dimetro
Longitud
Cantidad de filos
Fabricante o proveedor
Nm. de catlogo/proveedor/fabricante
www.
Especificaciones adicionales

1
4-1/2
4
Toolmex
MA 01760-1589
www.toolmex.com
Geometra: Fresado tangencial de 90
Dimetros de Corte: 2.50"-10.0"
Materiales de la Pieza de trabajo: Acero,
Acero Inoxidable,
y Hierro Fundido (Fundicin)

Fresa de .5
Composicin
Diametro
Longitud
Cantidad de filos
Fabricante o proveedor
Nm. de catlogo/proveedor/fabricante
www.
Especificaciones adicionales

Acero de alta velocidad

1/2
1-1/2
2
TOOLMEX

1-2-TIT_TUG

www.toolmex.com
Velocidades y Avances para Fresas
(Cortadores) Verticales de Carburo
Slido - Hlice Variable

Fresade Acero de alta velocidad.

Composicin
Diametro
Longitud
Cantidad de filos
Fabricante o proveedor
Nm. de catlogo/proveedor/fabricante
www.
Especificaciones adicionales

Acero de alta velocidad

7.5
4
4
TOOLMEX
1-2-TIT_TUG
www.Toolmex.com

Matriz positiva de viruta con filos de

corte
reforzados para utilizar en varias
aplicaciones

Clculo de velocidades
Broca de centros nm. 2:
No se requiere calcular velocidad
3000 rpm
S=3000
Fresa Tugsteno 1.5
RPM=

12V
pul
ft
=12
100
( 0.5 ) =763.94 rpm
D
min
min

v = ( .5 ) ( 763.94 ) =1199.99

s=839.99

f =763.94 ( .010 )=7.63

f =7.63 ( .7 )=5.34

Fresa de .5
RPM=

12v
pul
ft
=12
250
( .5 )=1909.85
D
min
min

Fresade Acero de alta velocidad.

v = ( .5 ) ( 1909.85 )=2999.98

S=2099.98

f =1999.85 ( .015 )=19.9

Fresa de 7.5 mm Diametro :

RPM= 12 * 250 / ( * 7.5)= 127.32 al 70% = 89.12
v = ( 7.5 ) ( 127.32 )=2999.90

S=2999.90

F= 127.32 * 0.020= 2.54 al 70% = 1.78

Realizacin y simulacin de la pieza en gSimple

O1
(G-Simple, Version 2.05)
(Created: Tue May 05 19:41:50 2015)
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N1026 G00 Z25.

N1027 G00 X73.6 Y25.713

N1028 G00 Z-10.5
N1029 G01 Z-12. F1.7
N1030 G01 X80. Y25.713 F1.7
N1031 G00 Z25.
N1032 G00 X73.6 Y31.428
N1033 G00 Z-10.5
N1034 G01 Z-12. F1.7
N1035 G01 X80. Y31.428 F1.7
N1036 G00 Z25.
N1037 G00 X73.6 Y37.142
N1038 G00 Z-10.5
N1039 G01 Z-12. F1.7
N1040 G01 X80. Y37.142 F1.7
N1041 G00 Z25.
N1042 G00 X73.6 Y42.856
N1043 G00 Z-10.5
N1044 G01 Z-12. F1.7
N1045 G01 X80. Y42.856 F1.7

N1046 G00 Z25.

N1047 G00 X73.6 Y48.57
N1048 G00 Z-10.5
N1049 G01 Z-12. F1.7
N1050 G01 X80. Y48.57 F1.7
N1051 G00 Z25.
N1052 G00 X73.6 Y54.285
N1053 G00 Z-10.5
N1054 G01 Z-12. F1.7
N1055 G01 X80. Y54.285 F1.7
N1056 G00 Z25.
N1057 G00 X72.916 Y59.999
N1058 G00 Z-10.5
N1059 G01 Z-12. F1.7
N1060 G01 X80. Y59.999 F1.7
N1061 G00 Z25.
N1062 G00 X70.205 Y65.713
N1063 G00 Z-10.5
N1064 G01 Z-12. F1.7

N1065 G01 X80. Y65.713 F1.7

N1066 G00 Z25.
N1067 G00 X63.723 Y71.428
N1068 G00 Z-10.5
N1069 G01 Z-12. F1.7
N1070 G01 X80. Y71.428 F1.7
N1071 G00 Z25.
N1072 G00 X-8.6 Y77.142
N1073 G00 Z-10.5
N1074 G01 Z-12. F1.7
N1075 G01 X80. Y77.142 F1.7
N1076 G00 Z25.
N1077 S2600 M03
N1078 G28 Z25.
N1079 T1 M06 (CD4)
N1080 S5280 M03
N1081 G43 H1 M08
(CENTER DRILLING ID 7 [CD-ID 11])
N1083 G00 X40. Y15.

N1084 G00 Z25.

N1085 G81 R-10.5 Z-15. F792.
N1086 G80
(CENTER DRILLING ID 8 [CD-ID 12])
N1088 G00 X50. Y15.
N1089 G00 Z25.
N1090 G81 R-10.5 Z-15. F792.
N1091 G80
(CENTER DRILLING ID 6 [CD-ID 10])
N1093 G00 X30. Y50.
N1094 G00 Z25.
N1095 G81 R-10.5 Z-15. F792.
N1096 G80
(CENTER DRILLING ID 5 [CD-ID 9])
N1098 G00 X20. Y50.
N1099 G00 Z25.
N1100 G81 R-10.5 Z-15. F792.
N1101 G80
N1102 G28 Z25.

N1103 T2 M06 (DHSS12)

N1104 S2282 M03
N1105 G43 H2 M08
(DRILL ID 6)
N1107 G00 X30. Y50.
N1108 S2282 M03
N1109 G00 Z25.
N1110 G83 R-10.5 Z-32. Q7.5 F3.75
N1111 G80
(DRILL ID 5)
N1113 G00 X20. Y50.
N1114 S2282 M03
N1115 G00 Z25.
N1116 G83 R-10.5 Z-32. Q7.5 F3.75
N1117 G80
(DRILL ID 7)
N1119 G00 X40. Y15.
N1120 S2282 M03
N1121 G00 Z25.

N1122 G83 R-10.5 Z-32. Q7.5 F3.75

N1123 G80
(DRILL ID 8)
N1125 G00 X50. Y15.
N1126 S2282 M03
N1127 G00 Z25.
N1128 G83 R-10.5 Z-32. Q7.5 F3.75
N1129 G80
N1130 G28 Z25.
N1131 T3 M06 (EM20RL2)
N1132 S2350 M03
N1133 G43 H3 M08
(MILL POCKET ID 3)
N1135 S2350 M03
N1136 G00 Z25.
N1137 G00 X35. Y7.7
N1138 G00 Z-10.5
N1139 G01 Z-23.8 F3.5
N1140 G01 X55. Y7.7 F3.5

N1141 G03 X57.3 Y10. I0. J2.3 F3.5

N1142 G01 X57.3 Y20. F3.5
N1143 G03 X55. Y22.3 I-2.3 J0. F3.5
N1144 G01 X35. Y22.3 F3.5
N1145 G03 X32.7 Y20. I0. J-2.3 F3.5
N1146 G01 X32.7 Y10. F3.5
N1147 G03 X35. Y7.7 I2.3 J0. F3.5
N1148 G00 Z25.
N1149 G00 X32.7 Y12.5
N1150 G00 Z-10.5
N1151 G01 Z-23.8 F3.5
N1152 G01 X57.3 Y12.5 F3.5
N1153 G00 Z25.
N1154 G00 X32.7 Y17.5
N1155 G00 Z-10.5
N1156 G01 Z-23.8 F3.5
N1157 G01 X57.3 Y17.5 F3.5
N1158 G00 Z25.
(ROUGH FIN. POCKET ID 3)

N1160 S2937 M03

N1161 G00 Z25.
N1162 G00 X35. Y7.7
N1163 G00 Z-22.5
N1164 G01 Z-24. F3.5
N1165 G01 X55. Y7.7 F1.75
N1166 G03 X57.3 Y10. I0. J2.3 F1.75
N1167 G01 X57.3 Y20. F1.75
N1168 G03 X55. Y22.3 I-2.3 J0. F1.75
N1169 G01 X35. Y22.3 F1.75
N1170 G03 X32.7 Y20. I0. J-2.3 F1.75
N1171 G01 X32.7 Y10. F1.75
N1172 G03 X35. Y7.7 I2.3 J0. F1.75
N1173 G00 Z25.
N1174 G00 X32.7 Y11.111
N1175 G00 Z-22.5
N1176 G01 Z-24. F3.5
N1177 G01 X57.3 Y11.111 F1.75
N1178 G00 Z25.

N1179 G00 X32.7 Y15.556

N1180 G00 Z-22.5
N1181 G01 Z-24. F3.5
N1182 G01 X57.3 Y15.556 F1.75
N1183 G00 Z25.
N1184 G00 X32.7 Y19.999
N1185 G00 Z-22.5
N1186 G01 Z-24. F3.5
N1187 G01 X57.3 Y19.999 F1.75
N1188 G00 Z25.
N1189 S2350 M03
(MILL POCKET ID 4)
N1191 S2350 M03
N1192 G00 Z25.
N1193 G00 X15. Y42.7
N1194 G00 Z-10.5
N1195 G01 Z-23.8 F3.5
N1196 G01 X35. Y42.7 F3.5
N1197 G03 X37.3 Y45. I0. J2.3 F3.5

N1198 G01 X37.3 Y55. F3.5

N1199 G03 X35. Y57.3 I-2.3 J0. F3.5
N1200 G01 X15. Y57.3 F3.5
N1201 G03 X12.7 Y55. I0. J-2.3 F3.5
N1202 G01 X12.7 Y45. F3.5
N1203 G03 X15. Y42.7 I2.3 J0. F3.5
N1204 G00 Z25.
N1205 G00 X12.7 Y47.5
N1206 G00 Z-10.5
N1207 G01 Z-23.8 F3.5
N1208 G01 X37.3 Y47.5 F3.5
N1209 G00 Z25.
N1210 G00 X12.7 Y52.5
N1211 G00 Z-10.5
N1212 G01 Z-23.8 F3.5
N1213 G01 X37.3 Y52.5 F3.5
N1214 G00 Z25.
(ROUGH FIN. POCKET ID 4)
N1216 S2937 M03

N1217 G00 Z25.

N1218 G00 X15. Y42.7
N1219 G00 Z-22.5
N1220 G01 Z-24. F3.5
N1221 G01 X35. Y42.7 F1.75
N1222 G03 X37.3 Y45. I0. J2.3 F1.75
N1223 G01 X37.3 Y55. F1.75
N1224 G03 X35. Y57.3 I-2.3 J0. F1.75
N1225 G01 X15. Y57.3 F1.75
N1226 G03 X12.7 Y55. I0. J-2.3 F1.75
N1227 G01 X12.7 Y45. F1.75
N1228 G03 X15. Y42.7 I2.3 J0. F1.75
N1229 G00 Z25.
N1230 G00 X12.7 Y46.667
N1231 G00 Z-22.5
N1232 G01 Z-24. F3.5
N1233 G01 X37.3 Y46.667 F1.75
N1234 G00 Z25.
N1235 G00 X12.7 Y51.111

N1236 G00 Z-22.5

N1237 G01 Z-24. F3.5
N1238 G01 X37.3 Y51.111 F1.75
N1239 G00 Z25.
N1240 G00 X12.768 Y55.556
N1241 G00 Z-22.5
N1242 G01 Z-24. F3.5
N1243 G01 X37.232 Y55.556 F1.75
N1244 G00 Z25.
N1245 S2350 M03
N1246 G28 Z25.
N1247 T4 M06 (EM25FL6)
N1248 S2635 M03
N1249 G43 H4 M08
(FINISHING LEVEL 0)
N1251 S2635 M03
N1252 G00 Z25.
N1253 G00 X-2.987 Y17.012
N1254 G00 Z1.5

N1255 G01 Z-4. F3.45

N1256 G01 X-1.768 Y18.232 F3.45
N1257 G01 X18.232 Y-1.768 F3.45
N1258 G03 X20. Y-2.5 I1.768 J1.768 F3.45
N1259 G01 X70. Y-2.5 F3.45
N1260 G03 X72.5 Y0. I0. J2.5 F3.45
N1261 G01 X72.5 Y55. F3.45
N1262 G03 X55. Y72.5 I-17.5 J0. F3.45
N1263 G01 X-0. Y72.5 F3.45
N1264 G03 X-2.5 Y70. I0. J-2.5 F3.45
N1265 G01 X-2.5 Y20. F3.45
N1266 G03 X-1.768 Y18.232 I2.5 J0. F3.45
N1267 G00 Z25.
N1268 G00 X-2.987 Y17.012
N1269 G00 Z-2.5
N1270 G01 Z-8. F3.45
N1271 G01 X-1.768 Y18.232 F3.45
N1272 G01 X18.232 Y-1.768 F3.45
N1273 G03 X20. Y-2.5 I1.768 J1.768 F3.45

N1274 G01 X70. Y-2.5 F3.45

N1275 G03 X72.5 Y0. I0. J2.5 F3.45
N1276 G01 X72.5 Y55. F3.45
N1277 G03 X55. Y72.5 I-17.5 J0. F3.45
N1278 G01 X-0. Y72.5 F3.45
N1279 G03 X-2.5 Y70. I0. J-2.5 F3.45
N1280 G01 X-2.5 Y20. F3.45
N1281 G03 X-1.768 Y18.232 I2.5 J0. F3.45
N1282 G00 Z25.
N1283 G00 X-2.987 Y17.012
N1284 G00 Z-10.5
N1285 G01 Z-12. F3.45
N1286 G01 X-1.768 Y18.232 F3.45
N1287 G01 X18.232 Y-1.768 F3.45
N1288 G03 X20. Y-2.5 I1.768 J1.768 F3.45
N1289 G01 X70. Y-2.5 F3.45
N1290 G03 X72.5 Y0. I0. J2.5 F3.45
N1291 G01 X72.5 Y55. F3.45
N1292 G03 X55. Y72.5 I-17.5 J0. F3.45

N1293 G01 X-0. Y72.5 F3.45

N1294 G03 X-2.5 Y70. I0. J-2.5 F3.45
N1295 G01 X-2.5 Y20. F3.45
N1296 G03 X-1.768 Y18.232 I2.5 J0. F3.45
N1297 G00 Z25.
(FINE MILL. POCKET ID 3 VER.FACE)
N1299 S2635 M03
N1300 G00 Z25.
N1301 G00 X35. Y7.5
N1302 G00 Z-10.5
N1303 G01 Z-16. F1.725
N1304 G01 X55. Y7.5 F3.45
N1305 G03 X57.5 Y10. I0. J2.5 F3.45
N1306 G01 X57.5 Y20. F3.45
N1307 G03 X55. Y22.5 I-2.5 J0. F3.45
N1308 G01 X35. Y22.5 F3.45
N1309 G03 X32.5 Y20. I0. J-2.5 F3.45
N1310 G01 X32.5 Y10. F3.45
N1311 G03 X35. Y7.5 I2.5 J0. F3.45

N1312 G00 Z25.

N1313 G00 X35. Y7.5
N1314 G00 Z-14.5
N1315 G01 Z-20. F1.725
N1316 G01 X55. Y7.5 F3.45
N1317 G03 X57.5 Y10. I0. J2.5 F3.45
N1318 G01 X57.5 Y20. F3.45
N1319 G03 X55. Y22.5 I-2.5 J0. F3.45
N1320 G01 X35. Y22.5 F3.45
N1321 G03 X32.5 Y20. I0. J-2.5 F3.45
N1322 G01 X32.5 Y10. F3.45
N1323 G03 X35. Y7.5 I2.5 J0. F3.45
N1324 G00 Z25.
N1325 G00 X35. Y7.5
N1326 G00 Z-18.5
N1327 G01 Z-24. F1.725
N1328 G01 X55. Y7.5 F3.45
N1329 G03 X57.5 Y10. I0. J2.5 F3.45
N1330 G01 X57.5 Y20. F3.45

N1331 G03 X55. Y22.5 I-2.5 J0. F3.45

N1332 G01 X35. Y22.5 F3.45
N1333 G03 X32.5 Y20. I0. J-2.5 F3.45
N1334 G01 X32.5 Y10. F3.45
N1335 G03 X35. Y7.5 I2.5 J0. F3.45
N1336 G00 Z25.
(FINE MILL. POCKET ID 4 VER.FACE)
N1338 S2635 M03
N1339 G00 Z25.
N1340 G00 X15. Y42.5
N1341 G00 Z-10.5
N1342 G01 Z-16. F1.725
N1343 G01 X35. Y42.5 F3.45
N1344 G03 X37.5 Y45. I0. J2.5 F3.45
N1345 G01 X37.5 Y55. F3.45
N1346 G03 X35. Y57.5 I-2.5 J0. F3.45
N1347 G01 X15. Y57.5 F3.45
N1348 G03 X12.5 Y55. I0. J-2.5 F3.45
N1349 G01 X12.5 Y45. F3.45

N1350 G03 X15. Y42.5 I2.5 J0. F3.45

N1351 G00 Z25.
N1352 G00 X15. Y42.5
N1353 G00 Z-14.5
N1354 G01 Z-20. F1.725
N1355 G01 X35. Y42.5 F3.45
N1356 G03 X37.5 Y45. I0. J2.5 F3.45
N1357 G01 X37.5 Y55. F3.45
N1358 G03 X35. Y57.5 I-2.5 J0. F3.45
N1359 G01 X15. Y57.5 F3.45
N1360 G03 X12.5 Y55. I0. J-2.5 F3.45
N1361 G01 X12.5 Y45. F3.45
N1362 G03 X15. Y42.5 I2.5 J0. F3.45
N1363 G00 Z25.
N1364 G00 X15. Y42.5
N1365 G00 Z-18.5
N1366 G01 Z-24. F1.725
N1367 G01 X35. Y42.5 F3.45
N1368 G03 X37.5 Y45. I0. J2.5 F3.45

N1369 G01 X37.5 Y55. F3.45

N1370 G03 X35. Y57.5 I-2.5 J0. F3.45
N1371 G01 X15. Y57.5 F3.45
N1372 G03 X12.5 Y55. I0. J-2.5 F3.45
N1373 G01 X12.5 Y45. F3.45
N1374 G03 X15. Y42.5 I2.5 J0. F3.45
N1375 G00 Z25.
N1376 M09
N1377 M30
%

Simulacin de la pieza en NC Simulator