Crushing Plant Introduction

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Crushing Plant Introduction

Raw material

To design a stone production line, basically, we should know the raw material. The photos below
are the familiar raw material.

Some common material for stone production

Granite
Mohs

hardness 6-7

Limestone
Mohs hardness 3-4

River stone
Mohs hardness 5-7

Mohs scale of hardness

What is the hardness of stone? The different stone
has different Mohs hardness, for example, the
Mohs hardness of limestone is about 3, feldspar 6.5,
quartz 7, Marble 3-4.4, granite 6-7, basalt 5-6 and so
on. Sometimes, the stone is from the river, in normal
circumstance, the river stone is very hard; of course,
the hardness of the river stone is depends on the local
actual condition. The higher hardness of the stone
will reduce the production capacity.

The size of raw material

In the quarry, the mountain stone will be exploded by the detonator, so it is very important to
use the appropriate explosives to obtain the stone size needed, in the raw material there is also
some clay and scrap. If the volume of clay and scrap is big, you must adopt the vibrating
feeder with bar grizzly to remove it, if the feeder is not enough, you must use a primary
vibrating screen after the jaw crusher to clear out the scrap. Of course, the composition of
the plant changes, the price will also changes. If the feed size of your stone is bigger
for the primary crusher, you need to use the big model of the crusher, of course, the capacity
of the big crusher will increase, and the cost of the bigger stone product line will also
increase. If possible, the client can use the hydraulic hammer drill on excavator to control the
size of raw material.

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-

Final product

The client must know what is the size of the finished

product they want, and how many sections of the
finished product, for more kinds of the finished product,
that means more layers of vibrating screen is needed, if
the finished product is more than four sections, you must
use two or more units of vibrating screen. Of course, this
will increase the cost of the stone crushing plant.

We can change the layer mesh size according to the clients requirements.

The oversize product will return back to the crusher

to be crushed.

For example, if the passing through capacity of one set

vibrating screen is 200 ton per hour, maybe only 150 TPH
will be the final product, and the residual 50TPH will return
to the crusher. If the product size you need is very small,
the oversize quantity will be more than 50TPH, and you will
need a tertiary crushing line with fine crushing machine.

If the final requirement is sand which is about 10mm

below, the client need to use the sand making machine.
And if the required product is clean sand, the production
line need to include the sand washer.

All the final products will be mixed material, so the

complete requirement should be size ranges with
percentage. For example: 0-10mm: 30%, 10-13mm:
30%; 13-20mm: 40%; or 3/8: 30%, 1/2: 30%, 3/4:
40%. The percentage should considering the output size of the crushers.

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-

The client should know the usage of the final products. Because the client will choose the
shape of the final product according to the usage. For example, if you want to use the product for
road building, final product with cubical shape is better. Of course, the shape of the product is
different from the different crushers; we will choose the machine according to your requirement.

Capacity & Investment

Generally speaking, the capacity of one stone

production line could be 40-60TPH, 60-80 TPH,
80-100TPH, 100-120TPH, and 120-140TPH700TPH.

The capacity has a closer relation with the investment

of the stone plant. Approximately, for every 20 tons
of capacity increasing, you have to invest USD30000
more; this data is just for your reference.
The measurement of the capacity is very important.
Generally we calculate by tons per hour.
Firstly we measure it by weight, if the client offers the
data by volume; you should also offer the density. For
example, the bulk density of limestone is about 1.5
t/m3, the capacity required is 100 m3/h, that is to say,
the capacity is about 150 tons per hour.
Secondly we measure it by considering working hours.
If the data is per month or per year, the client should
also clarify how many working hours per day and how
many working days per month or per year.

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-

Stone production line composition:

Generally speaking, the stone production line is composed by hopper, vibrating feeder, jaw crusher,
cone crusher, and impact crusher, vertical impact crusher, vibrating screen, sand washing machine
and belt conveyor.
The vibrating feeder is used to feed material into the machine gradually and continuously.
Jaw crusher is mainly the primary crusher (PE series). Materials usually firstly fed into it for the
primary crushing. We also have secondary series (PEX and JCE series). In some occasion, PEX
and JCE series can take the place of impact crusher or cone crusher.
Cone crusher or Impact crusher are mainly the secondary crushers. It can break stone into
suitable and required size with good cubic size.
Vertical impact crusher is used in sand making field and its a shape correction machine.
Vibrating screen is used for separating the product into different sections.
Sand washing machinery is used for cleaning the final product.
Belt conveyor It moves material between the machines and to the stock piles, the magnetic
iron catcher will clear out the iron in tche material, avoid the damaging of the crushers..
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Structure of installation

Usually, there are three styles of installation structure; they are cement structure, steel structure,
and mobile chassis structure. The client can choose the structure style according to the landform,
cost and other conditions.

Cement structure

Steel structure

Operating platform

Mobile chassis structure

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Vibrating Feeder

Max input size

Capacity

Power

Installation

Weight

Size of Funnel

(mm)

(t/h)

(KW)

Slope

(kg)

(mm)

GZD-18080

300

30-80

21.5

0-10

0.8

1800800

GZD-30090

500

40-100

22.2

0-10

1.5

3000900

ZSW-38096

500

90-200

11

3.98

3800960

ZSW-49096

500

120-240

15

5.5

4900960

ZSW-420110

580

120-260

15

5.0

42001100

ZSW-490110

580

120-280

15

5.32

49001100

ZSW-590110

600

150-400

22

6.13

59001100

ZSW-490130

750

380-500

22

7.4

49001300

ZSW-600130

750

400-560

22

7.8

60001300

Model

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Jaw Crusher

Max
Model

Feed opening

feed

Discharge

Capacity

Power

Overall size LWH

Weight

(mm)

size

size (mm)

(t/h)

(KW)

(mm)

(t)

(mm)
PE150250

150250

125

10-40

1-5

5.5

896745935

0.81

PE250400

400250

210

20-60

5-20

15

143013101340

2.8

PE400600

600400

340

40-100

16-65

30

170017321653

6.5

PE500750

750500

425

50-100

45-100

55

203519212000

10.1

PE600900

900600

500

65-160

50-120

55-75

229022062370

15.5

PE7501060

1060750

630

80-140

52-180

110

265523023110

28

PE9001200

9001200

750

95-165

140-260

110

380031663045

54.5

PE10001200

10001200

850

195-265

315-342

110

380031663045

57

PE12001500

12001500

1020

150-300

400-800

160

420037503820

100.9

PEX2501000

1000250

210

25-60

16-52

30-37

155019641380

6.5

PEX2501200

1200250

210

25-60

20-60

37

219219001950

7.7

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JCE Series Jaw Crushers

Model

JCE1302

JCE1003

JCE1303

JCE604

1801300

2501000

2501300

400600

150

220

220

350

10-30

20-40

70-100

35-85

320

330

290

250

12-35

15-50

26-85

15-70

Model

Y225M-6

Y225M-6

Y250M-6/Y280S-6

Y225M-6

Power (Kw)

30

30

37/45

30

980

980

980

980

132021501175

140018501310

145021501175

192014601840

6000

5600

6800

380

380

380

380

50

50

50

50

Content
Feed opening (mm)
Max Feeding Size (mm)
Adjustable Range of
Discharge Opening (mm)
Eccentric Shaft Rotation
Speed (rpm)
Theoretical Producing
Capacity (t/h)

Motors

Rotation
Speed (rpm)
Overall Dimension
(LWH)
Weight (Kg)
Voltage (V)
Frequency (Hz)

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Impact Crusher

Model

Spec

Feed Opening

Feeding Size

Capacity

Motor Power

Weight

(mm)

(mm)

(t/h)

(KW)

(t)

PF-1007

1000700

400700

300

35-50

37-55

9.45

PF-1010

10001050

4001080

350

50-80

55-75

12.6

PF-1210

12501050

4001080

350

70-120

110-132

14

PF-1214

12501400

4001430

350

80-160

132-160

18.58

PF-1315

13201500

8601520

500

160-2650

180-260

24.2

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10/22

Spring cone crusher

Diameter of cone

Max feeding

Discharge

Capacity

Power

weight

head (mm)

size (mm)

opening (mm)

(t/h)

(KW)

(t)

600

65

12-25

20-40

600

35

2-13

12-23

30

900

115

15-50

50-90

900

60

5-20

20-65

55

11.2

PYD

900

50

3-13

15-50

PYB

1200

145

20-50

110-168

1200

100

8-25

42-135

110

25

PYD

1200

50

3-15

18-105

PYB

1700

215

10-30

280-480

1700

185

10-30

115-320

160

50.2

PYD

1700

85

5-15

75-230

PYB

2200

300

30-60

490-750

2200

230

10-30

200-580

260-280

80

2200

100

5-15

120-340

Model
PYB

600

PYD
PYB

900

PYZ

PYZ

PYZ

PYZ

1200

1750

2200

PYD

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11/22

HPC SERIES CONE CRUSHER

Model

HPC-160
HPC-220
HPC-315
HPC-400

- 12
12/22

Movable

Discharge

Feed

opening min

opening

(mm)

(mm)

13

150

120-240

76

55-180

13

225

150-430

86

90-260

13

290

190-610

100

108-320

13

320

230-700

110

145-430

Cavity
(coarse/fine)

Capacity

Power

Weight

cone

(t/h)

(KW)

(t)

diameter
(mm)

160

13

950

220

18

1160

315

26

1400

400

33

1500

CS SERIES CONE CRUSHER

- 13
13/22

Specifications (standard)

Model

3 ft

Feed

Discharge

opening

setting

(mm)

(mm)

fine

102

9-22

45-91

coarse

175

13-38

59-163

Extra

178

25-38

118-163

fine

137

13-31

109-181

1295 (4

medium

210

16-38

132-253

1/4')

coarse

241

19-51

172-349

Extra

259

25-51

236-358

fine

209

16-38

181-327

1676 (5

medium

241

22-51

258-417

1/2')

coarse

269

25-64

299-635

Extra

368

38-64

431-630

Dia. of cone
(mm /inch)

900 (3')

4 1/4 ft

5 1/2 ft

Cavity

Capacity
(t/h)

Counter

Power

Weight

Overall dimension

(KW)

(t)

(mm)

580

75

15

2656x1746x2241

485

155

27

2809x2354x3156

485

220

55

3911x2870x3771

Power

Weight

Overall dimension

(KW)

(t)

(mm)

580

75

15

2656x1746x2410

485

155

27

2958x2254x3156

485

220

55

3917x2870x3771

shaft
(r/min)

Specifications (short head)

Dia. of
Model

Feed

Discharge

opening

setting

(mm)

(mm)

fine

41

3-13

27-90

medium

60

3-16

27-100

coarse

76

6-19

59-127

fine

64

3-16

36-163

1295 (4

medium

89

6-16

82-163

1/4')

coarse

105

10-25

109-227

Extra

133

19-25

209-236

fine

70

5-13

90-209

1676 (5

medium

89

6-19

136-281

1/2')

coarse

133

10-25

190-336

Extra

133

10-25

253-336

cone

Cavity

(mm/inch)
3 ft

900 (3')

4 1/4 ft

5 1/2 ft

- 14
14/22

Capacity
(t/h)

Counter
shaft
(r/min)

Vibrating Screen

Screen

Feeder

pore

opening

Motor

Vibrating

Double

Power

Frequency

Amplitude

(mm)

(mm)

(KW)

(HZ)

(mm)

3-50

200

7.5-80

5.5

800-970

48001500

5-50

200

50-208

15

970

3YA1548

48001500

5-50

400

50-250

15

970

2YA1848

48001800

5-80

400

50-300

18.5

970

3YA1848

48001800

5-80

400

50-300

18.5

970

2YA1860

60001800

5-80

400

50-350

22

970

3YA1860

60001800

5-80

400

50-350

22

970

2YA2160

60002100

5-100

400

100-500

30

730

2YA2460

60002400

5-150

400

150-700

30

730

Screen

Screen

Spec (mm)

Deck

2YA1237

37001200

2YA1548

Model

- 15
15/22

Capacity
(t/h)

8
8
8
8
8
8
8
8

Vertical Shaft Impact Crusher

Max
Model

feeding
(mm)

Power

Impeller speed

Capacity

Outer dimension

Weight

(KW)

(r/min)

(t/h)

LWH (mm)

(t)

PCL-600

26

230

2000-2600

8-50

330015002050

5.4

PCL-600B

26

230-45

2000-2600

8-50

330015002050

5.8

PCL-750

35

245

1500-2500

25-55

330018002440

7.3

PCL-900

40

255-75

1300-1700

55-120

360021402620

12.1

PCL-900B

40

275-110

1000-1450

60-150

360021402620

13.6

PCL-1050

40

290-110

1000-1700

100-160

448024503906

16.9

PCL-1250

40

2132

950-1200

100-200

452026403100

22

PCL-1350

60

2220

800-1200

160-360

530029003200

26

- 16
16/22

SBM-Vertical Shaft Impact Crusher

Model

VSI7611

VSI8518

VSI9526

VSI1140

120~180

200~260

300~380

450~520

60~90

100~130

150~190

225~260

Fed at
Capacity
(t/h)

center and
at sides
All fed at
center

Max feed

Soft

<35

<40

<45

<50

size (mm)

Hard

<30

<35

<40

<45

1700~1890

1520~1690

1360~1510

1180~1310

110~150

180~220

264~320

400~440

370021502100

414022802425

456024472778

500027003300

7.8

10.3

16

25.6

Rotation speed (r/min)

Double motor power
(KW)
Overall dimension
LWH (mm)
Weight (t)
Voltage

380V; 50Hz

Vibrating sensor

Detect range0.1~20mm/s continuous and adjustable

Double motor power

Hydraulic
lubrication
system

Safety assurance
Overall dimension
LWH (mm)
Power of oil tank heater

- 17
17/22

20.31kw
Double oil pumps ensure enough oil supply; Automatic switch-off
no oil stream and no oil hydraulic pressure.
8205201270
2kw

Hammer Crusher

Input size

Output size

Capacity

(mm)

(mm)

(t/h)

PC 400300

100

15

PC 600400

220

PC 800600
PC 8001000

Model

- 18
18/22

Power (KW)

Weight (t)

5-10

11

0.8

15

10-25

22

1.5

350

15

20-50

55

4.7

400

15

20-75

110

7.9

Sand washer

Specification: (cricoid type)

Models

LSX-920

2LSX-920

LSX-1120

2LSX-1120

Number of spiral

Spiral diameter (mm)

920

920

1120

1120

Tank length (mm)

7585

7585

9750

9750

Feed Size (mm)

10

10

10

10

Capacity (t/h)

100

200

175

350

Rev. of spiral (rpm)

21

21

17

17

Motor Power (KW)

11

112

18.5

18.52

Water consumption (t/h)

10-80

20-160

20-150

40-300

Weight (t)

6.2

11.5

10.9

17.8

842021803960

842039703960

1077039504860

1077052604860

Overall Dimensions
(ABH) (mm)

Specification: (spiral type)

Models

XSD2610

XSD2816

XSD3016

Impeller (mm) (DW)

26001000

28001600

30001600

Impeller Speed (mm)

1.178

1.177

1.179

Capacity (t/h)

20~50

30~60

50~120

Feed Size (mm)

10

10

10

Water Consumption (mm)

20~60

50~100

70~120

Electric Motor Power (KW)

5.5

11

15

Decelerator Models

ZQ50-50-I-Z

ZQ60-50-I-Z

ZQ65-50-I-Z

Overall Dimensions (LWH)

325519822690

354030002880

384530003080

- 19
19/22

Belt Conveyor

Belt Width (mm)

- 20
20/22

Belt Length (m) /Power (KW)

Belt Speed (m/s)

Capacity (t/h)

400

12/1.5

12~20/2.2

20~25/3

0.8~2

40~80

500

12/3

12~20/4

20~30/ 5.5

0.8~2

78~191

650

12/4

12~20/5.5

20~30/7.5

0.8~2

131~323

800

6/4

10~15/5.5

15~25/7.5

1.0~2.0

278~546

1000

10/5.5

10~20/7.5

20~25/11

1.0~2.0

435~853

1200

10/7.5

10~20/11

20~25/15

1.0~2.0

655~1284

RCYD series of suspension permanent-magnetic iron catcher

Thickness

Belt

Rated

Magnetic

Length

height

density

(mm)

(mm)

(mt)

RCYD(C)-5

500

150

70

80

RCYD(C)-6.5

650

200

80

RCYD(C)-8

800

250

RCYD(C)-10

1000

RCYD(C)-12

Model

Suitable

of

Power

Belt

Working

materials

(kw)

speed

mode

Overall dimension

1.1

1950

735

935

950

753

150

1.5

2100

780

1080

1200

888

80

200

1.5

2300

796

1280

1300

1088

300

80

250

2.2

2560

920

1550

1400

1335

1200

350

80

300

3.0

2860

1010

1720

1550

1515

RCYD(C)-14

1400

400

80

350

4.0

3225

1050

1980

1800

1755

RCYD(C)-16

1600

450

80

400

5.5

3350

1180

2160

1950

1850

RCYD(C)-18

1800

500

90

450

5.5

3580

1210

2450

2200

2130

RCYD(C)-20

2000

550

90

500

7.5

3800

1300

2700

2400

2410

- 21
21/22

(mm)

(m/s)

2.5

continuous

SHANGHAI SHIBANG MACHINERY CO., LTD.

Any change of the technical data shall

Address: 416 Jianye RD. Pudong New District

not be advised additionally.

Shanghai, China
International Dept.
Tel: +86 21 58386138
Fax: +86 21 68386211
Email: sbm@sbmchina.com
More information is on the website:
Web: www.sbmchina.com

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STONE CRUSHERS & GRINDING MILLS