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DIAGRAMS AND

SCHEMATICS
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177]

This manual contains information that is confidential and/or proprietary to Hyster


Company, its subsidiaries and/or vendors. Copying or distribution of any sections of
this manual marked "Confidential/Proprietary" is prohibited.

PART NO. 1580527

8000 SRM 1152

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
Keep the unit clean and the working area clean and orderly.
Use the correct tools for the job.
Keep the tools clean and in good condition.
Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!

Diagrams and Schematics

Table of Contents

TABLE OF CONTENTS
Diagrams, Schematics, or Arrangements .........................................................................................................
Figure 1. Electrical Schematic Type S Option.........................................................................................
Figure 2. Mazda Gas Engine Electrical Schematic.................................................................................
Figure 3. Mazda LPG Engine Electrical Schematic................................................................................
Figure 4. GM Gas Engine Electrical Schematic .....................................................................................
Figure 5. GM LPG Engine Electrical Schematic ....................................................................................
Figure 6. Yanmar Diesel Engine Electrical Schematic ...........................................................................
Figure 7. Right Side Truck Devices Electrical Schematic ......................................................................
Figure 8. Left Side Truck Devices Electrical Schematic.........................................................................
Figure 9. Cowl Devices Electrical Schematic ..........................................................................................
Figure 10. Transmission Electrical Schematic ........................................................................................
Figure 11. Electro-Hydraulics Electrical Schematics ............................................................................
Figure 12. Lights and Cab Accessories Electrical Schematic ................................................................
Figure 13. Vehicle System Manager (VSM) Wiring Diagram ................................................................
Figure 14. Power Distribution Module (PDM) Wiring Diagram ...........................................................
Figure 15. Operator Cab Wiring Diagram...............................................................................................
Figure 16. Transmission Wiring Diagram ...............................................................................................
Figure 17. Engines Directory Diagram....................................................................................................
Figure 18. Rear Signal and Work Lights Wiring Diagram .....................................................................
Figure 19. Mazda Gas Engine Wiring Diagram ......................................................................................
Figure 20. Mazda LPG Engine Wiring Diagram.....................................................................................
Figure 21. GM Gas Engine Wiring Diagram ...........................................................................................
Figure 22. GM LPG Engine Wiring Diagram..........................................................................................
Figure 23. Yanmar Diesel Engine Wiring Diagram ................................................................................
Figure 24. Connector Pin Identification .................................................................................................
Figure 25. Circuit Identification .............................................................................................................
Figure 26. Electronic Control Valve Hydraulic Schematic .....................................................................
Figure 27. Manual Control Valve Hydraulic Schematic .........................................................................

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This section is for the following models:


S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177]

2005 HYSTER COMPANY

"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic Type S Option

Confidential/Proprietary - Do Not Copy or Duplicate

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 4. GM Gas Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 4. GM Gas Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 5. GM LPG Engine Electrical Schematic (Sheet 1 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 5. GM LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 6. Yanmar Diesel Engine Electrical Schematic

10

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 7. Right Side Truck Devices Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate

11

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 8. Left Side Truck Devices Electrical Schematic

12

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 9. Cowl Devices Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate

13

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 10. Transmission Electrical Schematic

14

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 11. Electro-Hydraulics Electrical Schematics

Confidential/Proprietary - Do Not Copy or Duplicate

15

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 12. Lights and Cab Accessories Electrical Schematic

16

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 13. Vehicle System Manager (VSM) Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate

17

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 14. Power Distribution Module (PDM) Wiring Diagram

18

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 15. Operator Cab Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate

19

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 16. Transmission Wiring Diagram

20

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 17. Engines Directory Diagram

Confidential/Proprietary - Do Not Copy or Duplicate

21

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 18. Rear Signal and Work Lights Wiring Diagram

22

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 19. Mazda Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate

23

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 20. Mazda LPG Engine Wiring Diagram

24

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 21. GM Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate

25

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 22. GM LPG Engine Wiring Diagram

26

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 23. Yanmar Diesel Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate

27

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 24. Connector Pin Identification

28

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 25. Circuit Identification

Confidential/Proprietary - Do Not Copy or Duplicate

29

Diagrams, Schematics, or Arrangements

8000 SRM 1152

Figure 26. Electronic Control Valve Hydraulic Schematic

30

Confidential/Proprietary - Do Not Copy or Duplicate

8000 SRM 1152

Diagrams, Schematics, or Arrangements

Figure 27. Manual Control Valve Hydraulic Schematic

Confidential/Proprietary - Do Not Copy or Duplicate

31

NOTES
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TECHNICAL PUBLICATIONS
8000 SRM 1152

6/05 (5/05)(2/05)(12/04) Printed in U.S.A.