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COATINGS
PART 1
GENERAL
1.01
A.
B.
1.
2.
Cost:
1.
1.02
REFERENCE STANDARDS
A.
ASTM C 920-08
2.
ASTM D 522-93a(2008)
3.
ASTM D 2244-07
4.
ASTM D 2370-98(2002)
5.
ASTM D 2794-93(2004)
6.
ASTM D 3359-09
7.
ASTM D 3363-05
8.
ASTM D 4060-07
9.
ASTM D 4285-83(2006)
10.
ASTM D 4541-09
11.
ASTM D 4587-05
12.
ASTM G 154-06
B.
SSPC-AB1-07
2.
SSPC-AB2-04
3.
SSPC-AB3-04
4.
SSPC-PA2-04
5.
SSPC-QP1-08
6.
SSPC-SP1-04
Solvent Cleaning
7.
SSPC-SP5/NACE 1-07
8.
SSPC-SP10/NACE 2-07
9.
SSPC-SP11-04
10.
SSPC-Guide 15-05
11.
SSPC-VIS1-04
12.
SSPC-VIS3-04
13.
NACE RP 0287-02
14.
NACE SP 0188-06
15.
NACE TM 0174-02
1.03
SUBMITTALS
A.
B.
b.
b.
C.
2)
3)
4)
5)
F.
E.
1)
D.
2)
Date of work.
2.
3.
Surface preparation.
4.
5.
Ambient conditions.
6.
Equal Products:
1.
b.
List of projects (not less than three) where material has been successfully
used in applications similar to this project. Include:
1)
2)
Type of structure.
3)
4)
Application dates.
c.
1)
2)
3)
Coating manufacturer.
2)
Independent laboratory.
1.04
QUALIFICATIONS
A.
b.
1.05
A.
B.
C.
D.
E.
F.
Do not use coating material which has exceeded manufacturers specified storage
stability period (shelf life).
1.06
AMBIENT CONDITIONS
A.
B.
1.
2.
Air and substrate surface temperature less than 50 degrees Fahrenheit or not to
exceed manufacturers recommended minimum and maximum temperature limit.
3.
C.
Do not perform surface preparation or apply coatings when environmental conditions are
not expected to meet specified requirements during surface preparation, coating
application, and curing period.
D.
PART 2
PRODUCTS
2.01
MATERIALS
A.
General:
1.
B.
2)
3)
2.
Materials required by these specifications and not listed in Coating Categories are
subject to certification and testing in accordance with this Section.
3.
Abrasives:
1.
Mineral and slag abrasives: Meets SSPC-AB1, type I (natural minerals) and type
II (slags), class A, except flint minerals are not permitted.
2.
b.
Coatings
09 96 20 - 5
C.
D.
3.
Additive stabilizers for leachable toxic metal wastes are allowed, except
elemental iron is not permitted.
4.
Coatings:
1.
2.
3.
b.
4.
5.
6.
2.
b.
E.
2.
Water soluble.
b.
Biodegradable.
c.
Deionized Water.
Coatings
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PART 3
EXECUTION
3.01
A.
Protect items or surfaces not to be coated and adjacent to surfaces to be cleaned and
coated from contamination and damage during cleaning and coating operations.
B.
1.
Includes surfaces and equipment in physical contact with areas being cleaned or
coated. Examples include: mechanical and electrical equipment (open or
enclosed); instruction and similar plates; and wet and newly coated surfaces.
2.
Do not move newly coated items until coating is thoroughly dry as determined by one of
following:
1.
2.
Coating film cannot be distorted or removed by exerting substantial, but less than
maximum, pressure with thumb and turning thumb through 90 degrees in plane of
film.
3.02
A.
2.
Before coating any damaged coated surfaces, re-clean exposed surface and apply
coating materials in accordance with these specifications.
3.03
A.
Extend primer coat 6 inches, minimum, into concrete embedment measured from face of
concrete and along surface of embedded. Examples include: concrete vaults, floors, and
walls.
B.
Extend primer coat continuously through solid concrete structure with burial or
immersion service exposure on either side of concrete faces. Examples include: thrust or
anchor blocks.
C.
3.04
SURFACE PREPARATION
A.
Remove or repair weld spatter, slag burrs, porosity, sharp edges, pits, laminations,
crevices, or other objectionable surface irregularities before specific surface preparation.
B.
1.
Method A: SSPC-SP1.
b.
Method C: SSPC-SP10/NACE 2.
c.
2)
C.
To metal substrate:
a)
SSPC-SP10/NACE 2.
b)
Method A.
b)
c)
d)
Surface Profile:
1.
2.
3.
a.
b.
D.
E.
Prepare surface free of moisture, frost, and ice. Heat substrate surface which is not
thoroughly dry to remove moisture before coating application.
3.05
APPLICATION EQUIPMENT
A.
2.
3.
Equip with air supply lines free from oil and moisture. Keep lines free of oil and
moisture during work.
4.
Perform tests in accordance with oil and moisture inspection procedures specified.
B.
Inspect air supply lines on air compressors for oil and moisture in accordance with
ASTM D 4285. Remove oil or water before proceeding with work.
3.06
COATING APPLICATION
A.
B.
Apply coatings so that surfaces exposed to public view display a uniform texture and
color matched appearance.
C.
Apply an even film of uniform thickness which tightly bonds to substrate or previous
coat.
D.
E.
1.
2.
Apply free of runs, pinholes, sags, laps, brush marks, voids, and other defects.
Primer Coats:
1.
2.
Apply stripe coats to edges, bolt heads, welds seams, corners, and similar
surfaces.
2.
3.
3.07
A.
Apply fillers and/or caulks in a uniform texture, neatness, and color matched appearance.
B.
Apply fillers and/or caulks in accordance with manufactures instructions which tightly
bonds to substrate or previous coats.
1.
Fill crevices and other gaps where coatings can not bridge.
2.
3.
Areas may include crevices, steel plates butted together, bolts, rivets, seams, skip
welds, and conduit through metal.
Coatings
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3.08
A.
Surface Profile: Inspect surface profile in accordance with NACE RP 0287 for
compliance with specified requirements.
1.
B.
C.
D.
b.
Soluble Salt:
1.
Measure chloride soluble salt ion or chloride specific ion on substrate surfaces by
one of procedures in SSPC-Guide 15.
2.
3.
b.
b.
2.
2)
Coatings
09 96 20 - 10
a)
b)
c)
3.09
A.
Repair within minimum and maximum recoat window time in accordance with coating
manufacturers recommendations and applicable Coating Tabulation under which coating
was applied.
B.
C.
Coatings
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3.10
COATING TABULATIONS
Coatings
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A
followed by
C or C-1
Follow manufacturers
surface preparation and
application instructions to
apply subsequent coats.
NOTES:
1. The existing coatings of the radial gate arms is believed to be zinc rich moisture cured
urethanes. All repair coating materials must be compatible with existing coating systems.
Coating materials
Moisture-cured urethane
For ferrous surfaces:
Category options:
AES-7BJP
Coatings
09 96 20 - 13
3.11
COATING CATEGORIES
Category AES-1AZT
Amercoat 68HS, primer; Amerlock 2 or Amerlock 400, intermediate coat; Amershield VOC,
topcoat; as manufactured by:
PPG Protective & Marine Coatings, One PPG Place, Pittsburgh, Pennsylvania 15272,
412-434-3131, www.ppgamercoatus.ppgmc.com
or equal, having following essential characteristics:
COMPOSITION:
Primer Three-component, zinc-rich, polyamide epoxy primer
Intermediate coat Two-component, polyamide epoxy
Topcoat Two-component, aliphatic, acrylic polyurethane
Lead and chromate free.
PHYSICAL CHARACTERISTICS, PRIMER:
Solids by volume:
68 percent, minimum
VOC, as supplied:
2.4 pounds per gallon (288 grams per
liter), maximum
Pot life at 50 degrees F:
24 hours
Ambient application temperature:
40 degrees F, minimum
Maximum DFT per coat:
3 mils
Recoat time at 50 degrees:
6 months, maximum
Application methods:
Spray
PHYSICAL CHARACTERISTICS, INTERMEDIATE COAT:
Solids by volume:
80 percent, minimum
VOC, as supplied:
1.5 pounds per gallon (180 grams per
liter), maximum
Ambient application temperature:
40 degrees F, minimum
Mix ratio resin:hardener:
1:1
Pot life at 50 degrees F:
2 hours, maximum
Maximum DFT per coat:
10 mils
Recoat time at 50 degrees F:
1 month, maximum
Application methods:
Brush, roller, or spray
PHYSICAL CHARACTERISTICS, TOPCOAT:
Solids by volume:
70 percent, minimum
VOC, as supplied:
170 grams per liter, maximum
Ambient application temperature:
50 degrees F, minimum
Mix ratio resin:hardener:
4:1
Pot life at 50 degrees F:
5-hours, maximum
Maximum DFT per coat:
5 mils
Coatings
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Category AES-1AZT
Recoat time at 50 degrees F:
48-hours, minimum
Application methods:
Brush, roller, or spray
Color/finish:
Variety of colors/gloss
PERFORMANCE REQUIREMENTS:
QUV accelerated weathering test, ASTM
Passes 3,000 hour test with no blisters
D 4587, ASTM G 154:
evident on either scribed or unscribed
sides, or color difference ASTM D
2244.
Abrasion resistance, ASTM D 4060, CS65 milligram loss or less
17 wheel, 1,000 cycles, 1-kg load:
Direct impact, ASTM D 2794:
140 inch-pounds or greater
Flexibility ASTM D, 522, 180 degree bend passes
over 1/4-inch mandrel:
Pencil hardness, ASTM D 3363:
2H, minimum
Pulloff adhesion, ASTM D 4541, annex
500 psi or greater
A2, type II tester:
Pulloff tape, ASTM D 3359:
4A or better
099XC_AES1AZT.DOC
Coatings
09 96 20 - 15
Category AES-1CZT
Tnemec-Zinc 90-97, primer; Hi-Build Epoxoline II Series L69, intermediate coat; EnduraShield II Series 1075 semigloss topcoat; as manufactured by:
Tnemec Company, 6800 Corporate Drive, Kansas City MO 64141
800-863-6321, www.tnemec.com
or equal, having following essential characteristics:
COMPOSITION:
Primer Two-component, zinc-rich, aromatic, moisture-cured, urethane
Intermediate coat Two-component, polyamidoamine epoxy
Topcoat Two-component, acrylic polyurethane
Lead and chromate free.
PHYSICAL CHARACTERISTICS, PRIMER:
Solids by volume:
61 percent, minimum
Weight per gallon:
23.34 pounds, minimum
VOC, as supplied:
2.67 pounds per gallon (320 grams per
liter), maximum
Zinc loading by weight:
83 percent, minimum
Pot life at 77 degrees F:
24 hours
Ambient application temperature:
50 degrees F, minimum
Maximum DFT per coat:
3.5 mils
Recoat time at 75 degrees:
4 hours, minimum
Application methods:
Roller, spray
Color:
Reddish-gray
PHYSICAL CHARACTERISTICS, INTERMEDIATE COAT:
Solids by volume:
65 percent, minimum
VOC, as supplied:
0.82 pounds per gallon (98 grams per
liter), maximum
Ambient application temperature:
50 degrees F, minimum
Mix ratio resin:hardener:
1:1
Pot life at 77 degrees F:
4 hours, maximum
Maximum DFT per coat:
10 mils max for single coat
Recoat time at 75 degrees F:
9-hours, maximum
Application methods:
Brush, roller, or spray
Color/finish:
Variety of colors/satin
PHYSICAL CHARACTERISTICS, TOPCOAT:
Solids by volume:
71 percent, minimum
VOC, as supplied:
1.84 pounds per gallon (220 grams per
liter), maximum
Ambient application temperature:
50 degrees F, minimum
Coatings
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Category AES-1CZT
Mix ratio resin:hardener:
8:1
Pot life at 50 degrees F:
5-hours, maximum
Maximum DFT per coat:
5 mils
Recoat time at 75 degrees F:
8-hours maximum
Application methods:
Brush, roller, or spray
Color/finish:
Variety of colors/semigloss
PERFORMANCE REQUIREMENTS:
QUV accelerated weathering test, ASTM
Passes 3,000 hour test with no blisters
D 4587, ASTM G 154:
evident on either scribed or unscribed
sides, or color difference ASTM D
2244.
Abrasion resistance, ASTM D 4060, CS80 milligram loss or less
17 wheel, 1,000 cycles, 1-kg load:
Direct impact, ASTM D 2794:
140 inch-pounds or greater
Flexibility ASTM D, 522, 180 degree bend passes
over 1/4-inch mandrel:
Pencil hardness, ASTM D 3363:
2H, minimum
Pulloff adhesion, ASTM D 4541, annex
500 psi or greater
A2, type II tester:
Pulloff tape, ASTM D 3359:
4A or better
099XC_AES1CZT.DOC
Coatings
09 96 20 - 17
Category AES-1DZT
Catha-Coat 303H, primer; Bar-Rust 235V, intermediate coat; Devthane 378H, semigloss, or
Devthane 389H, gloss, topcoat; as manufactured by:
Devoe High Performance Coatings, Strongsville, Ohio
800-654-2616, www.devoecoatings.com
or equal, having following essential characteristics:
COMPOSITION:
Primer Two-component, zinc-rich, epoxy primer
Intermediate coat Two-component, modified polyamide-amine epoxy
Topcoat Two-component, aliphatic, acrylic urethane
Lead and chromate free.
PHYSICAL CHARACTERISTICS, PRIMER:
Solids by volume:
78 percent, minimum
VOC, as supplied:
234 grams per liter, maximum
Pot life at 77 degrees F:
8 hours
Ambient application temperature:
50 degrees F, minimum
Maximum DFT per coat:
4 mils
Recoat time at 50 degrees:
4 hours, maximum
Application methods:
Spray
PHYSICAL CHARACTERISTICS, INTERMEDIATE COAT:
Solids by volume:
75 percent, minimum
VOC, as supplied:
100 grams per liter, maximum
Ambient application temperature:
50 degrees F, minimum
Mix ratio resin:hardener:
4:1
Pot life at 77 degrees F:
3 hours, minimum
Maximum DFT per coat:
8 mils
Recoat time at 60 degrees F:
5-hours, maximum
Application methods:
Brush, roller, or spray
PHYSICAL CHARACTERISTICS, TOPCOAT:
Solids by volume, minimum:
Devthane 378H: 69 percent
Devthane 379H: 69 percent
VOC, as supplied, maximum:
Devthane 378H: 100 grams per liter
Devthane 378H: 100 grams per liter
Ambient application temperature:
50 degrees F, minimum
Mix ratio resin:hardener:
4:1
Pot life at 77 degrees F:
2.5-hours, maximum
Maximum DFT per coat:
3 mils
Recoat time at 70 degrees F:
2 weeks, maximum
Coatings
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Category AES-1DZT
Application methods:
Brush, roller, or spray
Color/finish:
Variety of colors/gloss
PERFORMANCE REQUIREMENTS:
QUV accelerated weathering test, ASTM
Passes 3,000 hour test with no blisters
D 4587, ASTM G 154:
evident on either scribed or unscribed
sides, or color difference ASTM D
2244.
Flexibility ASTM D, 522, 180 degree bend passes
over 1/4-inch mandrel:
Pencil hardness, ASTM D 3363:
2H, minimum
Pulloff adhesion, ASTM D 4541, annex
500 psi or greater
A2, type II tester:
Pulloff tape, ASTM D 3359:
4A or better
099XC_AES1DZT.DOC
Coatings
09 96 20 - 19
Category AES-7BJP
Use one of following:
MC-Miozinc 100, primer; MC-Miomastic 100, intermediate coat; MC-Ferrox A 100,
topcoat; as manufactured by: Wasser High-Tech Coatings, 4118 B Place NW Suite B,
Auburn, WA 98001, 800-627-2968, www.wassercoatings.com
or equal, having following essential characteristics:
COMPOSITION:
Primer Aromatic, single-component, zinc and micaceous iron oxide (MIO)
pigmented, moisture-cured, urethane
Intermediate coat Aromatic, single-component, micaceous iron oxide (MIO)
pigmented, moisture-cured, urethane
Topcoat Aliphatic, single-component, micaceous iron oxide (MIO) pigmented,
moisture-cured, urethane
Lead and chromate free.
PHYSICAL CHARACTERISTICS, PRIMER:
Solids by volume:
62 percent, minimum
VOC, as supplied:
0.8 pounds per gallon (100 grams per
liter), maximum
Ambient application temperature:
40 degrees F, minimum
Maximum DFT per coat:
3 to 5 mils
Recoat time at 50 degrees:
6 hours, minimum
Application methods:
Brush, roller, or spray
PHYSICAL CHARACTERISTICS, INTERMEDIATE COAT:
Solids by volume:
62 percent, minimum
MIO pigment by weight:
3.5 pounds per gallon, minimum
VOC, as supplied:
0.8 pounds per gallon (100 grams per
liter), maximum
Ambient application temperature:
40 degrees F, minimum
Maximum DFT per coat:
3 to 5 mils
Recoat time at 50 degrees F:
8 hours, minimum
Application methods:
Brush, roller, or spray
PHYSICAL CHARACTERISTICS, TOPCOAT:
Solids by volume:
63 percent, minimum
MIO loading:
2 to 4 pounds per gallon
VOC, as supplied:
0.8 pounds per gallon (100 grams per
liter), maximum
Ambient application temperature:
40 degrees F, minimum
Maximum DFT per coat:
2 to 4 mils
Recoat time at 50 degrees F:
10 hours, minimum
Coatings
09 96 20 - 20
Category AES-7BJP
Application methods:
Brush, roller, or spray
Color/finish:
Limited darker colors/low gloss (matte)
PERFORMANCE REQUIREMENTS:
QUV accelerated weathering test, ASTM
Passes 3,000 hour test with no blisters
D 4587, ASTM G 154:
evident on either scribed or unscribed
sides, or color difference ASTM D
2244.
Abrasion resistance, ASTM D 4060, CS90 milligram loss or less
17 wheel, 1,000 cycles, 1-kg load:
Direct impact, ASTM D 2794:
60 inch-pounds or greater
Flexibility ASTM D, 522, 180 degree bend passes
over 1/4-inch mandrel:
Pencil hardness, ASTM D 3363:
2H, minimum
Pulloff adhesion, ASTM D 4541, annex
500 psi or greater
A2, type II tester:
Pulloff tape, ASTM D 3359:
4A or better
099XC_AES7BIP.DOC
END OF SECTION
Coatings
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