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UK

THORNE & DERRICK UK


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WWW.THORNEANDDERRICK.CO.UK

Index
COPPER ALLOY MECHANICAL CONNECTORS
KPA Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD_BB Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD, CT, CE Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RD, RT Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CA, CD, CD AU Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CST_P Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C, A Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K_C Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KS, KSU Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4
5
6
7
8
9
10
11
12

COPPER COMPRESSION TERMINALS


YAV Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-16
YSV Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
YSM Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
YSV - YRV, YBV Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
YAV_V Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
YSV_V Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hexagonal compression die chart for YAV - YSV / YSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
YAV_DM_KS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-24
YAV_DM90KS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
YAV_DM45KS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
YSV_D Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
YAEV Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
YAEV, YSE Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CTCU Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
MTCU, CTCUQ Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BY Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
BYS Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
BYSM Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BYWD, BYF Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
YCA/YCA_TN Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-38
YCS / YCS_TN Line/T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ALUMINUM COMPRESSION CONNECTORS
YA_TN Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
YS_TN Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40
41

BIMETALLIC ALU-CU COMPRESSION CONNECTORS


CFR Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAU-Y4A, QAU-Y4A 90 Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RJAU-Y4RR Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42
43
44

COMPRESSION GROUNDING
YC / YC_TN Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-46
YGHC Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
HEAT SHRINK SLEEVES
HT 12 Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HCL Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48
49

TOOLING
Compression tooling for Cu and Alu connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-63
3

Copper Alloy
Mechanical Connectors

KPA Line
Scrulug
Bolt type terminals
For copper cable
Material: copper sheet, tin plated
Hardware: Galv. steel

Torque
mm2
Min
2,5
2,5
25,0
50,0
120,0

mm
Max
10
25
50
95
240

Min
1,6
1,6
6,0
8,5
13,5

Max
3,7
6,5
9,8
13,5
20,6

Cat. No.

Fig.

moment

KPA8CTP
KPA4CTP
KPA25
KPA28
KPA34

1
1
2
2
2

Nm
1,5
5,0
20,0
30,0
45,0

Dimensions in mm
c
10
13
19
25
35

d
12
15
21
29
35

h (max)
18
24
32
41
62

k
5
7
8
10
13

l
24
30
46
62
84

n
6
8
10
13
19

t
2
2
2
3
6

Copper Alloy
Mechanical Connectors

CD_BB Line
Mechanical terminals
One U-bolt type terminals for
copper conductors.
Copper alloy terminals with
round offset tongue.

Tongue

mm2
Min
6
6
6
6
6
6
25
25
35
35
70
70

Cat. No.

Max
70
70
70
70
70
70
120
120
150
150
240
240

Ref. EDF

CD1070BB8
CD1070BB10
CD1070AB12
CD1070BB12
CD1070AB14
CD1070BB14
CD25120AB12
CD25120BB12
CD35150AB12
CD35150BB12
CD70240AB14
CD70240BB14

Stud

24
24
24
24
24
24
30
30
30
30
30
30

6706538

6706362
6706546
6706366
6706554

size
8
10
12
12
14
14
12
12
12
12
14
14

CD Line
Mechanical terminals
Copper alloy terminals with
square tongue and two Ubolts.

mm2
Min
70

Max
300

Cat. No.
CD70300AB12

Ref. EDF

Tongue
Stud

U-bolt

packing

a
40

66

2x8

size
12

AB-: protected steel U-Bolt


BB-: bronze U-Bolt
5

L
23
23
23
23
23
23
28
28
28
28
33
33

U-bolt
1
1
1
1
1
1
1
1
1
1
1
1

x
x
x
x
x
x
x
x
x
x
x
x

5
5
5
5
5
5
8
8
6
6
8
8

packing
25
25
10
10
10
10
10
25
10
10
10
1

Copper Alloy
Mechanical Connectors

CT Line
Mechanical terminals
Copper alloy T-type terminals
with round offset tongue and
one U-bolts.

mm2
Min
6
6
25
25

Max
70
70
120
120

Cat. No.

Ref. EDF

CT1070AB8
CT1070BB8
CT25120AB12
CT25120BB12

6706224
6706225
6706212

Tongue
Stud

U-bolt

packing

24
24
30
30

23
23
28
28

1 x 23
1 x 23
1x8
1x8

10
10
10
10

size
8
8
12
12

CE Line
Mechanical terminals
Copper alloy right-angle
terminals with round offset
tongue and one U-bolts.

mm2
Min
6
25

Max
70
120

Cat. No.

Ref. EDF

Tongue
Stud

U-bolt

packing

CE1070BB8
CE25120BB12

6706577
6706579

24
30

23
28

1x5
1x8

10
10

size
8
12

AB-: protected steel U-Bolt


BB-: bronze U-Bolt

Copper Alloy
Mechanical Connectors

RD Line
Mechanical connectors
Copper alloy through
connectors with U-bolts for
copper conductors.

mm2
Min
6
25

Max
70
120

Cat. No.

Ref. EDF

U-bolt

packing

RD1070B
RD25120B

6702565
6702568

2x5
2x8

23
28

10
10

U-bolt

packing

23
23
28
28

10
10
10
10

RT Line
Mechanical connectors
Copper alloy T-connectors with
U-bolts for copper conductors.

mm2
Min
6
6
25
25

Max
70
70
120
120

Cat. No.

Ref. EDF

RT1070A
RT1070B
RT1251200A
RT125120B

6702382
6702407
6702388
6702423

2
2
2
2

x
x
x
x

5
5
8
8

A-: protected steel U-Bolt


B-: bronze U-Bolt

Copper Alloy
Mechanical Connectors

CA Line
Mechanical terminals
For aluminium cables
Aluminium

In line terminals with square


tongue to connect aluminium
or aluminium alloy cable to flat
aluminium.
Aluminium

mm2
Min
6
54

Max
70
148

Tongue
Cat. No.

Ref. EDF

CA11640
CA15040

6723508
6723517

Stud

42
42

hole
14
14

packing

54
64,5

3
3

Copper

CD Line
Mechanical terminals
For aluminium cables
Terminals with offset tongue for
copper conductors (tongue
aluminum - U-bolt bronze).

Aluminium

Cat. No. CD AU 670

Characteristics:
-section 6 - 70 mm2
-studhole 12 mm
-packing 3 pieces

CDAU Line
Aluminium

Mechanical terminals
For aluminium cables

Copper

Terminals with offset tongue


for aluminum conductors
(tongue copper - U-bolt
stainless steel).

Min
22
34
93

mm2
Max
54
117
148

Cat. No.

U-bolt

packing

CDAU2254
CDAU34117
CDAU93148

23
25
35

12,8
12,8
12,8

28
30
40 x 40

7,5
9
10

72
92
118

2x5
2x6
2x8

3
3
3

Copper Alloy
Mechanical Connectors

CST_P Line
Mechanical terminals
Terminals for transformer stud
EDF Standard (HN 52-S-20).

Cat. No.

Ref. EDF

CST 250 P
CST 630 P

6735007
6735015

Rating
(A)
250
630

Stud
D
M12
16

Tongue
L
30
55

Reduction sleeve for CST 630 P


Cat. No. DRM12
packing: 1

A
40
60

C
25
33

packing
B
50

Thickness
6
8

1
1

Copper Alloy
Mechanical Connectors

C Line
Mechanical terminals
Wire support clamps made of
brass
Application
Clamps for solid copper conductors

Capacity mm
Min
3
3
3
5
5
5
7
7
7
8
8
8
10
10
10

Max
6
6
6
8
8
8
10
10
10
12
12
12
15
15
15

Cat. No.
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

16
17
18
26
27
28
36
37
38
46
47
48
56
57
58

Ref. EDF

6752277
6752279

6752308

M6
7x150
M8
M6
7x150
M8
M6
7x150
M8
M6
7x150
M8
M6
7x150
M8

17,25
17,25
17,25
19,55
19,55
19,55
21,85
21,85
21,85
26
26
26
28
28
28

Mass
(Kg)
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017
0,017

packing
25
25
25
25
25
25
10
10
10
10
10
10
10
10
10

For every type 3 options: fixing with screw or with threaded rod

A Line
Mechanical clamps
For copper cables

Cat. No.
A1 LA

Conductor (mm2)
Run

Tap

Bolts
(nb x D)

L
(mm)

1,5 to 18

4 to 18

1x5

17

A2 LA

10 to 38

10 to 38

1x6

20

A3 RLA

10 to 50

10 to 50

2x6

28

A4 LA

10 to 75

35 to 75

2x6

33

A5 RLA

16 to 95

50 to 95

2x8

36

10

Qty

10

Copper Alloy
Mechanical Connectors

K_C Line
Servit post
Tap-off connectors for copper
cable to flat bar
Material: cu alloy
Hardware: bronze

mm2
4-6
4-6
6 - 10
6 - 10
6 - 16
6 - 16
6 - 35
6 - 35
10 - 50
10 - 50
35 - 50
35 - 50
35 - 70
35 - 70
50 - 120
50 - 120
50 - 185
50 - 185
95 - 240
95 - 240

2x
2x
2x
2x
2x
2x
2x
2x
2x
2x

Cat. No.

1/4 - 20
1/4 - 20
1/4 - 20
1/4 - 20
5/16 - 18
5/16 - 18
3/8 - 16
3/8 - 16
3/8 - 16
3/8 - 16
1/2 - 13
1/2 - 13
1/2 - 13
1/2 - 13
5/8 - 11
5/8 - 11
5/8 - 11
5/8 - 11
3/4 - 10
3/4 - 10

KC15
K2C15
KC17
K2C17
KC20
K2C20
KC22
K2C22
KC23
K2C23
KC25
K2C25
KC26
K2C26
KC28
K2C28
KC31
K2C31
KC34
K2C34

12.7
12.7
12.7
12.7
15.8
15.8
15.8
15.8
15.8
15.8
19.0
19.0
19.0
19.0
25.4
25.4
25.4
25.4
31.8
31.8

15.8
22.2
22.2
25.4
22.2
28.6
25.4
31.8
25.4
35.0
28.6
41.3
35.0
47.6
44.5
57.2
57.2
73.0
60.3
82.6

Flat washer
25 FWBOX
31 FWBOX
38 FWBOX
50 FWBOX
62 FWBOX
75 FWBOX

Split lock-washer
25 SWBOX
31 SWBOX
38 SWBOX
50 SWBOX
62 SWBOX
75 SWBOX

Tooth lock-washer
25 NWBOX
31 NWBOX
38 NWBOX
50 NWBOX
62 NWBOX
75 NWBOX

Other variations available on request.


Hardware to be ordered separately

Silicon-bronze hardware
m
1/4
5/16
3/8
1/2
5/8
3/4

25
31
38
50
62
75

Nut
CHENBOX
CHENBOX
CHENBOX
CHENBOX
CHENBOX
CHENBOX

11

Copper Alloy
Mechanical Connectors
KS Line
Servit

Tap-off connectors
B

For copper cable


Material: high strength copper alloy
Hardware: bronze

A
mm2
4-6
6 - 10
10 - 10
10 - 16
16 - 25
16 - 35
25 - 50
35 - 70
50 - 95
50 - 120
70 - 185
70 - 240
120 - 300
185 - 500

B
mm
2,3 - 3,0
3,0 - 4,0
3,8 - 4,7
3,8 - 5,2
5,1 - 6,3
5,1 - 8,6
6,2 - 9,3
7,4 - 10,6
8,3 - 12,5
8,8 - 15,2
9,5 - 18,0
10,3 - 20,6
13,3 - 25,3
16,0 - 29,2

mm2
1,5 - 6
2,5 - 10
2,5 - 10
2,5 - 16
2,5 - 25
2,5 - 35
2,5 - 50
2,5 - 70
10 - 95
10 - 120
70 - 185
70 - 240
120 - 300
120 - 500

mm
1,5 - 3,0
1,8 - 3,8
1,8 - 4,7
1,8 - 5,2
1,8 - 6,3
1,8 - 8,6
1,8 - 9,3
1,8 - 10,6
3,7 - 12,5
3,7 - 15,2
9,3 - 18,0
10,5 - 20,6
13,3 - 25,3
16,0 - 29,2

Cat. No.

Torque moment
Nm

KS90
KS15
KS17
KS20
KS22
KS23
KS25
KS26
KS27
KS29
KS31
KS34
KS39
KS44

10
10
20
20
30
30
45
45
60
75
75
95
115
125

Cat. No.

Torque moment
Nm

KSU17
KSU20
KSU22
KSU23
KSU25
KSU26
KSU27
KSU29
KSU31
KSU34

20
20
30
30
45
45
60
75
75
95

KSU Line
Servit
Tap-off connectors

For copper aluminum and


aluminum to copper cable

Provided with cable spacer


Material: high strength copper alloy, tin
plated
Hardware: bronze
A
mm2
4 - 10
6 - 16
6 - 25
10 - 35
35 - 50
35 - 70
50 - 95
50 - 120
50 - 185
185 - 240

B
mm
2,3 - 4,0
2,3 - 5,2
2,3 - 6,3
3,7 - 8,0
7,4 - 9,4
7,4 - 11,1
8,8 - 12,5
8,8 - 15,2
9,0 - 18,0
17,5 - 20,6

mm2
4 - 10
6 - 16
6 - 25
10 - 35
6 - 50
10 - 70
10 - 95
10 - 120
25 - 185
35 - 240

mm
2,3 - 4,0
2,3 - 5,2
2,3 - 6,3
3,7 - 8,0
6,0 - 9,4
3,7 - 11,1
3,7 - 12,5
3,7 - 15,2
6,3 - 18,0
7,4 - 20,6
KS17 and KSU17

SC4

KS20 and KSU20

Plastic covers for Servit split bolts


Black colour - UV resistant

KS22 and KSU22

SC2

KS23 and KSU23


KS25 and KSU25

SC20

KS26 and KSU26

12

Copper Compression
Connectors
YAV Line

BEVELED
ENTRY

Hylug
Non-insulated copper tubular
terminals 0,3 - 1000 mm2 for
stranded and flexible
conductor

INSPECTION
WINDOW

Description
Range of copper tube formed terminals
taking wires from 0,3 - 1000 mm2

Construction
Electrolytic copper tube, electro tinned

Performance

CABLE
ACCOMMODATION

ELECTRO-TIN
PLATED

Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
6,9
9,5
9,5
9,5
9,5
9,5
9,5
9,9
9,9
9,9
9,9
9,9
12,0
12,0
12,0
12,0
12,0
12,0
14,0
14,0
14,0
14,0
14,0
15,0
15,0
15,0
15,0
15,0

3,1
3,7
4,3
5,1
3,7
4,3
5,3
6,4
8,4
4,3
5,3
6,4
3,7
4,3
5,3
6,4
8,4
10,5
4,3
5,3
6,4
8,4
10,5
4,3
5,3
6,4
8,4
10,5
12,3
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2

All compression dies with indentor. For hexagonal dies, see page 22.
N= Nest die, I= Indentor
13

100

1 - 4A - 22

100

1 - 4A - 22

100

1 - 4A - 22

1 - 2 - 4A
50
19 - 22

1 - 2 - 4A
50
19 - 22

1 - 2 - 3 - 4A
50

5A - 6 - 8 - 13
19 - 22

2 - 3 - 5A - 6
50
8 - 13 - 19 - 22

3 - 5A - 6
50
8 - 13 - 19

DIELESS

4,8
6,1
8,0
8,0
6,0
8,0
8,0
10,4
11,1
6,9
7,6
9,1
7,0
8,0
10,0
11,0
13,0
14,2
8,0
9,7
11,0
13,0
14,0
10,3
10,3
11,1
14,3
14,3
18,5
12,7
12,7
15,0
15,0
18,5
13,9
13,9
15,9
15,9
18,5

Y35/Y35BH
Y750/Y750BH Y644M
BAT35/BAT750

YPQ1025C

13,7
15,5
15,5
15,5
13,7
15,2
15,2
16,7
17,9
15,2
15,2
16,7
17,9
19,4
19,9
20,9
23,4
22,5
18,1
19,1
20,1
22,1
24,1
19,4
20,4
21,4
23,4
25,4
28,4
22,9
23,9
25,9
27,9
30,9
24,7
25,7
27,7
29,7
32,7

MRD29

U10C

1,4
1,4
1,4
1,4
2,3
2,3
2,3
2,3
2,3
2,6
2,6
2,6
3,3
3,3
3,3
3,3
3,3
3,3
3,8
3,8
3,8
3,8
3,8
4,6
4,6
4,6
4,6
4,6
4,6
5,7
5,7
5,7
5,7
5,7
7,2
7,2
7,2
7,2
7,2

Hydraulic tools
Y500CT
BCT500

U16C

YAV18T4
YAV18T5
YAV18T1
YAV18
YAV025M35
YAV025M4
YAV025M5
YAV025M6
YAV14T3
YAV04M4
YAV04M5
YAV04M6
YAV06M35
YAV06M4
YAV06M5
YAV06M6
YAV06M8
YAV10T38
YAV06FM4
YAV06FM5
YAV06FM6
YAV06FM8
YAV06FM10
YAV10M4
YAV10M5
YAV10M6
YAV10M8
YAV10M10
YAV10M12
YAV16M5
YAV16M6
YAV16M8
YAV16M10
YAV16M12
YAV25M5
YAV25M6
YAV25M8
YAV25M10
YAV25M12

Tooling
number

U25C

25

3,0
3,5
4,0
5,0
3,5
4,0
5,0
6,0
8,0
4,0
5,0
6,0
3,5
4,0
5,0
6,0
8,0
10,0
4,0
5,0
6,0
8,0
10,0
4,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0

Mechanical tools

Pack
Qty

WPQS

16

W10C

10

W16C

Flex 6

W25C

4-6

50PIO25C

2,5 - 4

50NC1

1,5 - 2,5

Cat. No.

50NC1

0,3 - 1,2

Stud
size

50NC2

mm

Copper Compression
Connectors

YAV Line
Hylug
Non-insulated copper tubular
terminals 0,3 - 1000 mm2

Flex 95

120

Flex 120

All compression dies with indentor. For hexagonal dies, see page 22.
N= Nest die, I= Indentor
14

25

25

DIELESS

50NC2
50NC1-(2X)

YPQ3550C

25

YPQ70300C

U50C

25

U50FC

6-8

U70C

25

U70FC

6-8

U95C

50NC2

25

50NC2

6 - 8 - 13 - 19

U95FC

95

50

U120C

Flex 70

6 - 8 - 13 - 19

50NC1-(2X)

70

50

50NC2-(2X) 50NC2-(2X)

Flex 50

6 - 8 - 13 - 19

50NC1-(2X)

50

50

50NC1-(2X)

35

Y35/Y35BH
Y750/Y750BH Y644M
BAT35/BAT750

U120FC

5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
17,0
5,3
6,4
8,4
10,5
13,2
15,0
17,0
5,3
6,4
8,4
10,5
13,2
15,0
17,0
5,3
6,4
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0

WPQS

17,0
17,0
17,0
17,0
17,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
20,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0
27,0

5
6
8
10
12
5
6
8
10
12
14
16
5
6
8
10
12
14
16
5
6
8
10
12
14
16
5
6
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
8
10
12
14
16
20
8
10
12
14
16
20

Y500CT
BCT500

WPQ6S

15,9
15,9
15,9
15,9
19,8
18,2
18,2
18,2
18,2
19,8
21,5
22,4
18,2
19,5
19,5
19,5
21,8
21,8
22,4
21,4
21,4
21,4
21,4
22,4
22,4
22,4
23,8
23,8
23,8
23,8
23,8
23,8
23,8
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0
29,0

MRD29

W35C

27,4
28,4
30,4
32,4
35,4
30,9
31,9
33,9
35,9
38,9
38,9
41,9
30,9
31,9
33,9
35,9
38,9
38,9
41,9
32,4
33,4
35,4
37,4
40,4
40,4
43,4
37,4
38,4
40,4
42,4
45,4
45,4
48,4
41,4
43,4
46,4
46,4
49,4
41,4
43,4
46,4
46,4
49,4
44,4
46,4
49,4
49,4
52,4
58,4
44,4
46,4
49,4
49,4
52,4
58,4

Tooling
number

W50C

8,5
8,5
8,5
8,5
8,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
11,3
11,3
11,3
11,3
11,3
11,3
11,3
12,8
12,8
12,8
12,8
12,8
12,8
12,8
13,4
13,4
13,4
13,4
13,4
14,2
14,2
14,2
14,2
14,2
15
15
15
15
15
15
15,9
15,9
15,9
15,9
15,9
15,9

Qty

W50FC

YAV35M5
YAV35M6
YAV35M8
YAV35M10
YAV35M12
YAV50M5
YAV50M6
YAV50M8
YAV50M10
YAV50M12
YAV50M14
YAV50M16
YAV50FM5
YAV50FM6
YAV50FM8
YAV50FM10
YAV50FM12
YAV50FM14
YAV50FM16
YAV70M5
YAV70M6
YAV70M8
YAV70M10
YAV70M12
YAV70M14
YAV70M16
YAV70FM5
YAV70FM6
YAV70FM8
YAV70FM10
YAV70FM12
YAV70FM14
YAV70FM16
YAV95M8
YAV95M10
YAV95M12
YAV95M14
YAV95M16
YAV95FM8
YAV95FM10
YAV95FM12
YAV95FM14
YAV95FM16
YAV120M8
YAV120M10
YAV120M12
YAV120M14
YAV120M16
YAV120M20
YAV120FM8
YAV120FM10
YAV120FM12
YAV120FM14
YAV120FM16
YAV120FM20

Pack

W70C

W70FC

W95C

W95FC

W120C

W120FC

Cat. No.

50P35-70C

size

50P95-120C

Stud
mm2

Hydraulic tools

U35C

Mechanical tools

Copper Compression
Connectors

YAV Line
Hylug
Non-insulated copper tubular
terminals 0,3 - 1000 mm2

Hydraulic tools

All compression dies with indentor. For hexagonal dies, see page 22.
Y260DBHM takes U-Dies with adaptor 26UADP
Y46 takes U-Dies with adaptor PUADP
Y22BH takes U-Dies with adaptor 22UADP
N= Nest die, I= Indentor
15

ED37BD

EDBP1+Y20PQ10

ED32BD
ED35BD

PUADP1 + YPQ70300C

U240C

EDBP1+Y20PQ8

ED31BD

U150FC
U185C
U185FC

26P30-34C

U240FC

10

U150C

26M30D
26M31D
26M32D

10

10

Y22BH
N

U300C

10

26M34D

10

DIELESS

10

Y46

U300FC

Flex 300
UK

10

26P36C

300

10

26M35BD

Flex 240
UK

10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0

26M37BD 26M36D

240

27,0
27,0
27,0
27,0
27,0
28,6
28,6
28,6
28,6
28,6
30,2
30,2
30,2
30,2
30,2
30,2
30,2
30,2
30,2
30,2
34,9
34,9
34,9
34,9
34,9
36,0
36,0
36,0
36,0
36,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0

U240FC

Flex 185
UK

30,4
30,4
30,4
30,4
30,4
32,8
32,8
32,8
32,8
32,8
35,7
35,7
35,7
35,7
35,7
35,7
35,7
35,7
35,7
35,7
39,6
39,6
39,6
39,6
39,6
41,0
41,0
41,0
41,0
41,0
43,0
43,0
43,0
43,0
45,0
45,0
45,0
45,0

U300C

185

52,3
55,3
55,3
58,3
64,3
55,9
58,9
58,9
61,9
67,9
61,8
64,8
64,8
67,8
73,8
61,8
64,8
64,8
67,8
73,8
68,2
71,2
71,2
74,2
80,2
73,4
76,4
76,4
79,4
85,4
77,3
78,3
80,3
86,3
81,4
82,4
84,4
90,4

U300FC

Flex 150
UK

16,5
16,5
16,5
16,5
16,5
17,8
17,8
17,8
17,8
17,8
18,4
18,4
18,4
18,4
18,4
19,4
19,4
19,4
19,4
19,4
21,2
21,2
21,2
21,2
21,2
22,0
22,0
22,0
22,0
22,0
23,4
23,4
23,4
23,4
24,2
24,2
24,2
24,2

W150C

150

YAV150M10
YAV150M12
YAV150M14
YAV150M16
YAV150M20
YAV150FM10
YAV150FM12
YAV150FM14
YAV150FM16
YAV150FM20
YAV185M10
YAV185M12
YAV185M14
YAV185M16
YAV185M20
YAV185FM10
YAV185FM12
YAV185FM14
YAV185FM16
YAV185FM20
YAV240M10
YAV240M12
YAV240M14
YAV240M16
YAV240M20
YAV240FM10
YAV240FM12
YAV240FM14
YAV240FM16
YAV240FM20
YAV300M12
YAV300M14
YAV300M16
YAV300M20
YAV300FM12
YAV300FM14
YAV300FM16
YAV300FM20

W150FC

10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
10
12
14
16
20
12
14
16
20
12
14
16
20

UK

Y750/Y750BH Y644M Y260DBHM


Qty
BCT500 BAT35/BAT750

YPQ70300C

U150C

U150FC

U185C

U185FC

size

Y35/Y35BH

U240C

mm

Cat. No.

WPQ6S

Stud
2

Pack Y500CT

Copper Compression
Connectors

YAV Line
Hylug
Non-insulated copper tubular
terminals 0,3 - 1000 mm2

21,0

22

YAV630FM20

34,4

104,6

63,0

53,0

21,0

800

800
(1750 MCM)
1000
(2000 MCM)

22

YAV630FM22

34,4

106,6

63,0

53,0

23,8

20

YAV800M20*

38,0

113,6

67,5

52,0

21,0

10

20

YA47L*

39,6

116,4

67,5

52,0

21,0

10

20

YA48L*

42,2

127,2

77,7

55,0

21,0

10

* Other stud sizes - on request. Undrilled


palms - on request
All compression dies with indentor. For
hexagonal dies, see page 22.
Y260DBHM takes U-Dies with adaptor
26UADP
Y46 takes U-Dies with adaptor PUADP1

26M40D 26M39D 26M38D

P45D

10

Flex 630 UK

(1500 MCM)

10

45P40-45C

51,0

45P46-48C

61,8

45M40D 45M39D 45M38D

102,7

45M41D

33,3

45M44D

YAV630M20

45M45D

20

45M84D 45M47D 45M46D

17,0

EDPB1 + Y20PQ10

51,0

10

EDPB2 + Y22PQ11 EDPB1 + Y20PQ11

61,8

10

EDPB2 + Y48PQ2

96,7

10

ED40BD ED39BD ED38BD

33,3

10

ED41BD

YAV630M16

630

10

ED44BD

16

ED453BD

13,2
17,0
21,0
13,2
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0

ED48D ED47BD ED466BD

43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
43,0
44,0
44,0
44,0
44,0
47,7
47,7
47,7
47,7

P44PR

46,0
46,0
46,0
48,0
48,0
48,0
49,5
49,5
49,5
49,5
51,0
51,0
51,0
51,0
55,1
55,1
55,1
55,1

P38D

77,3
80,3
86,3
81,3
84,3
90,3
81,3
82,3
84,3
90,3
83,6
84,6
86,6
92,6
87,8
88,8
90,8
96,8

P39D

25,0
25,0
25,0
26,2
26,2
26,2
26,7
26,7
26,7
26,7
27,2
27,2
27,2
27,2
29,8
29,8
29,8
29,8

P40D

YAV350M12
YAV350M16
YAV350M20
YAV375M12
YAV375M16
YAV375M20
YAV400M12
YAV400M14
YAV400M16
YAV400M20
YAV400FM12
YAV400FM14
YAV400FM16
YAV400FM20
YAV500M12
YAV500M14
YAV500M16
YAV500M20

Hydraulic tools
Y46
UK-Y22BH Y450DBHM

P41D

12
16
20
12
16
20
12
14
16
20
12
14
16
20
12
14
16
20

Pack
Y644M Y260DBHM
Qty

P44D

26P-36C

HEAD

500

26P40-45C

Flex 400 UK

26M41D

400

26M44D

375 (750 MCM)

Cat. No.

26M45D

350 (700 MCM)

Stud
size

DIELESS

mm

Y22BH takes U-Dies with adaptor 22UADP


Y450DBHM takes U-Dies with adaptor
45UADP
N= Nest die, I= Indentor

YAV_M_90

YAV_2M

16

YAV_M_45

Copper Compression
Connectors
YSV Line

BEVELED
ENTRY

Hylink
INSPECTION
HOLE AND WIRE
STOP

Non-insulated copper tubular


butt-splices
Description
Range of copper tube splices joining wires
from 0,3 - 1000 mm2

Construction
Electrolytic copper tube, electro tinned

Performance
ELECTRO-TIN
PLATED

Heat resistant up to +125C

SEAMLESS
TUBING

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.
Mechanical tools
Pack
mm2

Cat. No.

a
Qty

Hydraulic tools
Y500CT Y35/Y35BH

Tooling
number

MRD29

BCT500

UK

Y750/Y750BH Y644M

Y260
DBHM

Y46

Y450
Y22BH DBHM

All compression dies with indentor


For die references, please consult pages 13, 14, 15 and 16, copper terminals
For hexagonal dies, see page 22
17

U-DIES WITH ADAPTOR 22UADP

U-DIES WITH ADAPTOR 53UADP

ED-DIES

45-DIES

U-DIES WITH ADAPTOR PUADP1


P-DIES

U-DIES WITH ADAPTOR 26UADP

100
1 - 4A - 22
100
100
1 - 2 - 19 - 22
100
50 1 - 2 - 3 - 4A - 5A - 6 - 8 - 13 - 19 - 22
50 2 - 3 - 5A - 6 - 8 - 13 - 19 - 22
50
3 - 5A - 6 - 8 - 13 - 19 - 22
50
50
6 - 8 - 13 - 19
50
25
6-8
25
25
25
8
25
25
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

26-DIES

15,7
16,1
19,1
19,1
26,0
30,0
32,0
36,0
42,0
42,0
45,0
45,0
53,0
53,0
57,0
57,0
60,0
60,0
64,0
64,0
73,0
73,0
73,0
73,0
73,0
86,0
86,0
98,0
98,0
104,0
104,0
114,0
114,0
114,0

DIELESS

1,4
2,3
3,3
3,8
4,6
5,7
7,2
8,5
9,5
10,0
11,3
12,8
13,4
14,2
15,0
15,9
16,5
17,8
18,4
19,4
21,2
22,0
23,4
24,2
25,0
26,2
26,7
27,2
29,8
33,3
34,4
36,6
39,6
42,2

U-DIES

YSV18
YSV14
YSV10
YSV06F
YSV10M
YSV16
YSV25M
YSV35
YSV50
YSV50F
YSV70
YSV70F
YSV95
YSV95F
YSV120
YSV120F
YSV150
YSV150F
YSV185
YSV185F
YSV240
YSV240F
YSV300
YSV300F
YSV350
YSV375
YSV400
YSV400F
YSV500
YSV630
YSV630F
YSV800F
YS47L
YS48L

W-DIES

0,3-1,2
1,5-2,5
4-6
Flex 6
10
16
25
35
50
Flex 50
70
Flex 70
95
Flex 95
120
Flex 120
150
Flex 150 UK
185
Flex 185 UK
240
Flex 240 UK
300
Flex 300 UK
350 (700 MCM)
375 (750 MCM)
400
Flex 400 UK
500
630
Flex 630 UK
800 (1500 MCM)
800 (1750 MCM)
1000 (2000 MCM)

50-DIES

BAT35/BAT750

Copper Compression
Connectors

YSM Line

CABLE
ACCOMMODATION

Hylink
Non-insulated copper tubular
parallel splices
Description
Range of copper tube splices for overlap
parallel connection of wires from 6 - 120 mm2

Construction
Electrolytic copper tube - electro tinned

ELECTRO-TIN
PLATED

Performance
Heat resistant up to +125C

BEVELED
ENTRY

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

Mechanical tools
Total

Pack
Cat. No.

mm2

Qty

Hydraulic tools
Y500CT Y35/Y35BH

Tooling
number

MRD29
BCT500

Y750/Y750BH Y644M

UK
Y450
Y260 Y46
DBHM
Y22BH DBHM

All compression dies with indentor


For die references, please consult pages 13, 14, copper terminals
For hexagonal dies, see page 22

18

U-DIES WITH ADAPTOR 53UADP

U-DIES WITH ADAPTOR 22UADP

U-DIES WITH ADAPTOR PUADP1

100
1 - 4A - 22
50 1-2-3-4A-5A-6-8-13-19-22
50
2-3-5A-6-8-13-19-22
50
3-5A-6-8-13-19-22
50
6 - 8 - 13 - 19
50
6 - 8 - 13 - 19
50
6-8
25
6-8
25
8
25
8
25
8
25
8
25
8

U-DIES WITH ADAPTOR 26UADP

10,7
10,7
11,2
12,7
15,8
15,8
15,8
17,5
20,6
20,6
20,6
22,4
22,4

DIELESS

3,8
4,6
5,7
7,2
8,5
9,5
10,0
11,3
12,8
13,4
14,2
15,0
15,9

3U-DIES

YSM6F
YSM10M
YSM16
YSM25M
YSM35
YSM50
YSM50F
YSM70
YSM70F
YSM95
YSM95F
YSM120
YSM120F

W-DIES

Flex 6
10
16
25
35
50
Flex 50
70
Flex 70
95
Flex 95
120
Flex 120

50-DIES

BAT35/BAT750

Copper Compression
Connectors

YSV - YRV Lines

ELECTRO-TIN
PLATED

Hyreducer
Non-insulated copper tubular
reduces
Description
Range of copper tube splices for joining
wires from 1,5 - 35 mm2

CENTER WIRE
STOP

Construction
Electrolytic copper tube - electro tinned

Performance

BEVELED
ENTRY

Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.
mm2

Dimensions in mm
Cat. No.

D
1,5 - 2,5
2,5 - 4,0
4 - 6,0
6F - 10,0
6F - 10,0
16,0
16,0
25,0
35,0

d
0,3 - 1,2
1,5 - 2,5
1,5 - 2,5
1,5 - 2,5
4 - 6,0
4 - 6,0
10,0
16,0
16,0

YSV1418
YSV1214G1
YSV1214G2
YRV8CV14-L
YRV8CV10-L
YRV6CV10-L
YRV6CV8C-L
YRV4CV6C-L
YRV2CV6C-L

D
2,3
2,6
3,3
4,6
4,6
5,7
5,7
7,2
9,1

d
1,4
2,3
2,3
2,3
3,3
3,3
4,6
5,7
5,7

Pack

Mechanical tools

Qty
100
100
50
50
50
50
50
50
50

Tooling number
1 - 4A - 22
1 - 4A - 22
1 - 4A - 22
1 - 4A - 22
1 - 2 - 4A - 22
2 - 22
2 - 3 - 4 - 5A - 22
3 - 4 - 5A - 6 - 13
6 - 8 - 13

a
16,3
21,6
21,1
30,2
30,2
32,5
30,8
32,3
41,4

Hydraulic tools - also possible from 10 - 35 mm2

YBV Line
Hylug
Flag type ring-tongue terminals
Description
Flag type terminals for copper wires from 25
to 50 mm2

Construction
Electrolytic copper sheet, tinplated

Performance
Heat resistant up to +125C
ELECTRO-TIN
PLATED

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.
mm2
25
35
35
50
50

stud
M8
M8
M10
M8
M10

Cat. No.
YBV25M8
YBV35M8
YBV35M10
YBV50M8
YBV50M10

D
7,0
8,5
8,5
10,5
10,5

L
23
23
26
30
30
19

S
1,5
1,7
1,7
2,0
2,0

A
18
20
20
23
23

K
8,4
8,4
10,5
8,4
10,5

Tooling

Consult

Copper Compression
Connectors

YAV_V Line

LONG BARREL

Hylug
NO INSPECTION
WINDOW

Non-insulated copper tubular


terminals, long barrel

BEVELED
ENTRY

Description
Range of copper tube formed terminals for
heavy duty applications, for stranded
copper cables from 10 to 630 mm2

CABLE
ACCOMMODATION

Construction
ELECTRO-TIN
PLATED

Mech. tools

150

185

240

300

400
500
630

38,4
43,6
45,5
47,5
50,5
49,4
51,4
54,4
54,3
56,3
59,3
61,0
63,0
65,6
67,6
68,6
71,6
73,2
75,2
71,3
74,3
75,9
77,9
85,4
89,0
90,0
94,4
88,6
92,2
93,2
94,4
98,1
101,7
102,7
107,1
107,7
109,7
111,3
116,9
118,9
120,5
123,7
125,3
128,1
129,7

14,3
15,0
15,9
15,9
18,5
15,9
15,9
19,8
18,2
18,2
19,8
21,4
22,4
22,4
22,4
25,0
25,0
25,0
25,0
29,0
29,0
29,0
29,0
30,4
30,4
30,4
30,4
35,7
35,7
35,7
35,7
39,6
39,6
39,6
39,6
43,0
43,0
43,0
51,0
51,0
51,0
55,1
55,1
61,8
61,8

24,6
28,6
29,0
29,0
29,0
31,7
31,7
31,7
36,0
36,0
36,0
36,0
36,0
36,0
36,0
42,0
42,0
42,0
42,0
44,0
44,0
44,0
44,0
50,8
50,8
50,8
50,8
52,0
52,0
52,0
52,0
57,2
57,2
57,2
57,2
68,0
68,0
68,0
73,2
73,2
73,2
76,2
76,2
81,0
81,0

8,4
8,4
8,4
10,5
13,2
8,4
10,5
13,2
8,4
10,5
13,2
10,5
13,2
15,0
17,0
10,5
13,2
15,0
17,0
10,5
13,2
15,0
17,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
15,0
17,0
21,0
15,0
17,0
21,0
17,0
21,0
17,0
21,0

Qty

Y22BH

50
50
50

50

50

25

25

25

10

U-DIES WITH ADAPTOR 22UADP

120

4,6
5,7
7,2
7,2
7,2
8,5
8,5
8,5
9,5
9,5
9,5
11,3
11,3
11,3
11,3
13,4
13,4
13,4
13,4
15,0
15,0
15,0
15,0
16,5
16,5
16,5
16,5
18,4
18,4
18,4
18,4
21,2
21,2
21,2
21,2
23,4
23,4
23,4
26,7
26,7
26,7
29,8
29,8
33,3
33,3

UK
Y46

ED-DIES

95

YAV10M8V
YAV16M8V
YAV25M8V
YAV25M10V
YAV25M12V
YAV35M8V
YAV35M10V
YAV35M12V
YAV50M8V
YAV50M10V
YAV50M12V
YAV70M10V
YAV70M12V
YAV70M14V
YAV70M16V
YAV95M10V
YAV95M12V
YAV95M14V
YAV95M16V
YAV120M10V
YAV120M12V
YAV120M14V
YAV120M16V
YAV150M10V
YAV150M12V
YAV150M14V
YAV150M16V
YAV185M12V
YAV185M14V
YAV185M16V
YAV185M20V
YAV240M12V
YAV240M14V
YAV240M16V
YAV240M20V
YAV300M14V
YAV300M16V
YAV300M20V
YAV400M14V
YAV400M16V
YAV400M20V
YAV500M16V
YAV500M20V
YAV630M16V
YAV630M20V

Pack

U-DIES WITH ADAPTOR PUADP

70

P-DIES

50

U-DIES WITH ADAPTOR 26UADP

35

8
8
14
16
20
8
10
12
8
10
12
10
12
14
16
10
12
14
16
10
12
14
16
10
12
14
16
12
14
16
20
12
14
16
20
14
16
20
14
16
20
16
20
16
20

26-DIES

25

size

U-DIES

10
16

W-DIES

mm

Cat. No.

Y35/Y35BH
MRD29
Y750/Y750BH Y644M Y260DBHM
BCT500 BAT35/BAT750

50-DIES

Stud
2

Hydraulic tools
Y500CT

DIELESS

Electrolytic copper tube, electro tinned

10

10

10

10
10
10

All compression dies with indentors - 2x compressions


For die references, please consult pages 13, 14, 15 and 16 copper terminals
For hexagonal dies, see page 22
20

Copper Compression
Connectors

YSV_V Line

LONG BARREL

Hylink
INSPECTION
HOLE AND WIRE
STOP

Non-insulated copper tubular


butt-splices, long barrel

BEVELED
ENTRY

Description
Range of copper tube splices for heavy
duty applications, for stranded copper
cables from 10 to 630 mm2

Construction
Electrolytic copper tube, electro tinned
ELECTRO-TIN
PLATED

Performance
Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

45,0
48,0
53,0
57,0
66,0
66,0
74,0
82,0
86,0
100,0
108,0
124,0
124,0
130,0
145,0

50
50
50
50
50
25
25
25
10
10
10
10
10
10
10

All compression dies with indentors - 2x compressions


For die references, please consult pages 13, 14, 15 and 16 copper terminals
For hexagonal dies, see page 22

21

Y46

UK
Y22BH
ED-DIES U-DIES WITH ADAPTOR 22UADP

4,6
5,7
7,2
8,5
9,5
11,3
13,4
15,0
16,5
18,4
21,2
23,4
26,7
29,8
33,3

W-DIES

YSV10MV
YSV16V
YSV25V
YSV35V
YSV50V
YSV70V
YSV95V
YSV120V
YSV150V
YSV185V
YSV240V
YSV300V
YSV400V
YSV500V
YSV630V

Y260DBHM

U-DIES WITH ADAPTOR PUADP

Qty

DIELESS

Y500CT

MRD29

U-DIES

50-DIES

10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

Cat. No.

P-DIES

Y35/Y35BH
Y750/Y750BH Y644M
BCT500 BAT35/BAT750

Pack
mm2

Hydraulic tools

26-DIES U-DIES WITH ADAPTOR 26UADP

Mech. tools

Copper Compression
Connectors

Hexagonal compression die


chart for YAV - YSV / YSM
For copper tubular terminals and splices YAV
- YSV / YSM. New and extended line of
single groove, multi groove, hexagonal dies.

0,3 - 1,2
1,5 - 2,5
4-6

18
025 / 04
06

18
14 / 12
10

Flex 6

06 F

9C

10

10

8C

16

16

6C

25

25

4C

35

35

2C

50

50

1C

Flex 50

50 F

1 CF

70

70

25

Flex 70

70 F

26

95

95

27

Flex 95

95 F

27 F

120

120

Flex 120

120 F

28

150
150 F
185
185 F
240
240 F
300
300 F

30
31

150
Flex 150
185
Flex 185
240
Flex 240
300
Flex 300

UK
UK
UK
UK

Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Y260DBHM

Y450DBHM

U-DIES WITH ADAPTOR 53UADP

mm2

Hydraulic tools

U-DIES WITH ADAPTOR 26UADP

Mechanical tools
YAV
YSV
YSM
OLD
Y16R
MRD26T
MRD29
CODING CODING FRAME
Y16R4
HO6YAV
20MH
06FTGT
20MH
10TGT
20MH
16TGT
20MH
25TGT
20MH
35TGT
20MH
50TGT
20MH
50FTGT
20MH
70TGT

50MH
06FTBT
50MH
7010TBT
50MH
3516TBT
50MH
5025TBT
50MH
3516TBT
50MH
5025TBT
50MH
50FTBT
50MH
7010TBT
50MH
70FTBT
50MH
95TBT
50MH
95FTBT
50MH
120TBT
50MH
120FTBT

32
34
35
36
37

22

W010BGE1T

U010BGE1T

W016BGE1T

U016BGE1T

W025BGE1T

U025BGE1T

W035BGE1T

U035BGE1T

W050BGE1T

U050BGE1T

W050FBGE1T

U050FBGE1T

W070BGE1T

U070BGE1T

W070FBGE1T

U070FBGE1T

W095BGE1T

U095BGE1T

W095FBGE1T

U095FBGE1T

W120BGE1T

U120BGE1T

W120FBGE1T

U120FBGE1T

W150BGE1T
W150FBGE1T

U150BGE1T
U150FBGE1T
U185BGE1T
U185FBGE1T
U240BGE1T
U240FBGE1T
U300BGE1T
U300FBGE1T

Copper Compression
Connectors
YAV_DM_KS Line

BEVELED
ENTRY

Hylug German
Industrial Line

CABLE
ACCOMMODATION

Non-insulated copper tubular


terminals 6 - 400 mm2
Description
Range of copper tube formed terminals
taking wires from 6 - 400 mm2
YAV-DM terminals with sight hole = omit
KS. Ex. YAV025DM8

Construction

ELECTRO-TIN
PLATED

Electrolytic copper tube, electro tinned

Performance
Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

Stud
Hole
mm2

10

16

25

35

50

70

size

M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M14
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M20
M6
M8
M10
M12
M14
M16
M20

Mech. tools
Cat. No.

YAV06DM5KS
YAV06DM6KS
YAV06DM8KS
YAV06DM10KS
YAV06DM12KS
YAV010DM5KS
YAV010DM6KS
YAV010DM8KS
YAV010DM10KS
YAV010DM12KS
YAV016DM5KS
YAV016DM6KS
YAV016DM8KS
YAV016DM10KS
YAV016DM12KS
YAV025DM5KS
YAV025DM6KS
YAV025DM8KS
YAV025DM10KS
YAV025DM12KS
YAV025DM14KS
YAV035DM6KS
YAV035DM8KS
YAV035DM10KS
YAV035DM12KS
YAV035DM14KS
YAV035DM16KS
YAV050DM6KS
YAV050DM8KS
YAV050DM10KS
YAV050DM12KS
YAV050DM14KS
YAV050DM16KS
YAV050DM20KS
YAV070DM6KS
YAV070DM8KS
YAV070DM10KS
YAV070DM12KS
YAV070DM14KS
YAV070DM16KS
YAV070DM20KS

3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
4,5
5,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
7,0
7,0
8,5
8,5
8,5
8,5
8,5
8,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
12,0
12,0
12,0
12,0
12,0
12,0
12,0

20,5
20,5
23,0
25,0
26,0
22,5
22,5
25,0
27,0
28,0
26,0
27,0
29,0
31,0
32,5
30,0
30,0
32,5
34,5
35,5
36,5
32,5
35,0
37,0
38,0
39,5
41,0
37,0
37,0
39,0
40,0
41,5
43,0
46,0
43,0
43,0
45,0
46,0
47,5
49,0
52,0

10,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
14,0
14,0
16,0
18,0
19,0
21,0
17,0
17,0
19,0
21,0
21,0
26,0
20,0
20,0
20,0
23,0
23,0
26,0
30,0
20,0
23,0
23,0
23,0
23,0
26,0
30,0

9,0
9,0
9,0
9,0
9,0
10,0
10,0
10,0
10,0
10,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
15,0
15,0
17,0
17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0

5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
17,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0

N= Nest die, I= Indentor


23

Pack
Qty

Hydraulic tools
Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Hexagonal

Hexagonal

Tooling
number

100

16

W06DGE1T

100

16

W010DGE1T

U010DGE1T

100

16 - 20

W016DGE1T

U016DGE1T

100

16 - 20

W025DGE1T

U025DGE1T

100

16 - 20

W035DGE1T

U035DGE1T

100

16 - 20

W050DGE1T

U050DGE1T

100

20

W070DGE1T

U070DGE1T

Copper Compression
Connectors

YAV_DM_KS Line
Hylug
Non-insulated copper tubular
terminals

Stud
Hole
mm

95

120

150

185

240

300

400

size

M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M12
M14
M16
M20
M12
M14
M16
M20

Mech. tools
Cat. No.

YAV95DM8KS
YAV95DM10KS
YAV95DM12KS
YAV95DM14KS
YAV95DM16KS
YAV95DM20KS
YAV120DM8KS
YAV120DM10KS
YAV120DM12KS
YAV120DM14KS
YAV120DM16KS
YAV120DM20KS
YAV150DM8KS
YAV150DM10KS
YAV150DM12KS
YAV150DM14KS
YAV150DM16KS
YAV150DM20KS
YAV185DM10KS
YAV185DM12KS
YAV185DM14KS
YAV185DM16KS
YAV185DM20KS
YAV240DM10KS
YAV240DM12KS
YAV240DM14KS
YAV240DM16KS
YAV240DM20KS
YAV300DM12KS
YAV300DM14KS
YAV300DM16KS
YAV300DM20KS
YAV400DM12KS
YAV400DM14KS
YAV400DM16KS
YAV400DM20KS

13,5
13,5
13,5
13,5
13,5
13,5
15,0
15,0
15,0
15,0
15,0
15,0
16,5
16,5
16,5
16,5
16,5
16,5
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
23,4
23,4
23,4
23,4
26,7
26,7
26,7
26,7

48,0
48,0
49,0
50,2
52,0
58,0
51,0
51,0
51,0
52,0
53,0
59,0
58,0
58,0
58,0
58,0
58,0
64,0
65,0
65,0
65,0
65,0
69,0
72,0
72,0
72,0
72,0
72,0
87,0
87,0
87,0
87,0
90,0
90,0
90,0
90,0

26,0
26,0
26,0
26,0
28,0
36,0
28,0
28,0
28,0
28,0
30,0
36,0
31,0
31,0
31,0
31,0
31,0
36,0
35,0
35,0
35,0
35,0
39,0
39,0
39,0
39,0
39,0
39,0
43,0
43,0
43,0
43,0
49,0
49,0
49,0
49,0

25,0
25,0
25,0
25,0
25,0
25,0
26,0
26,0
26,0
26,0
26,0
26,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
30,0
35,0
35,0
35,0
35,0
35,0
44,0
44,0
44,0
44,0
44,0
44,0
44,0
44,0

8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
10,5
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0
13,2
15,0
17,0
21,0

24

Pack
Qty

Hydraulic tools
Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Hexagonal

Hexagonal

Tooling
number

50

20

W095DGE1T

U095DGE1T

50

20

W120DGE1T

U120DGE1T

50

W150DGE1T

U150DGE1T

50

W185DGE1T

U185DGE1T

50

U240DGE1T

25

U300DGE1T

20

Copper Compression
Connectors
YAV_DM_90KS Line

Performance

Tooling

Heat resistant up to +125C

The indicated numbers in the tooling table


refer to pages 48 - 63.

Hylug German
Industrial Line
Non-insulated copper tubular
terminals 6 - 120 mm2

BEVELED
ENTRY

OPTIMIZED
TONG

Description
Range of copper tube formed terminals taking
wires from 6 - 400 mm2

Construction
CABLE
ACCOMMODATION

Electrolytic copper tube, electro tinned


ELECTRO-TIN
PLATED

Stud
Hole
mm

10

16

25

35

50

70

95

120

size

M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M14
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M20
M6
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20

Mech. tools
Cat. No.

YAV06DM590KS
YAV06DM690KS
YAV06DM890KS
YAV06DM1090KS
YAV06DM1290KS
YAV010DM590KS
YAV010DM690KS
YAV010DM890KS
YAV010DM1090KS
YAV010DM1290KS
YAV016DM590KS
YAV016DM690KS
YAV016DM890KS
YAV016DM1090KS
YAV016DM1290KS
YAV025DM590KS
YAV025DM690KS
YAV025DM890KS
YAV025DM1090KS
YAV025DM1290KS
YAV025DM1490KS
YAV035DM690KS
YAV035DM890KS
YAV035DM1090KS
YAV035DM1290KS
YAV035DM1490KS
YAV035DM1690KS
YAV050DM690KS
YAV050DM890KS
YAV050DM1090KS
YAV050DM1290KS
YAV050DM1490KS
YAV050DM1690KS
YAV050DM2090KS
YAV070DM690KS
YAV070DM890KS
YAV070DM1090KS
YAV070DM1290KS
YAV070DM1490KS
YAV070DM1690KS
YAV070DM2090KS
YAV95DM890KS
YAV95DM1090KS
YAV95DM1290KS
YAV95DM1490KS
YAV95DM1690KS
YAV95DM2090KS
YAV120DM890KS
YAV120DM1090KS
YAV120DM1290KS
YAV120DM1490KS
YAV120DM1690KS
YAV120DM2090KS

3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
4,5
5,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
7,0
7,0
8,5
8,5
8,5
8,5
8,5
8,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
12,0
12,0
12,0
12,0
12,0
12,0
12,0
13,5
13,5
13,5
13,5
13,5
13,5
15,0
15,0
15,0
15,0
15,0
15,0

10,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
14,0
14,0
16,0
18,0
19,0
21,0
17,0
17,0
19,0
21,0
21,0
26,0
20,0
20,0
20,0
23,0
23,0
26,0
30,0
20,0
23,0
23,0
23,0
23,0
26,0
30,0
26,0
26,0
26,0
26,0
28,0
36,0
28,0
28,0
28,0
28,0
30,0
36,0

9,0
9,0
9,0
9,0
9,0
10,0
10,0
10,0
10,0
10,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
15,0
15,0
17,0
17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
25,0
25,0
25,0
25,0
25,0
25,0
26,0
26,0
26,0
26,0
26,0
26,0

5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
17,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0

25

Pack
Qty

Tooling
number

Hydraulic tools
Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Hexagonal

Hexagonal

100

16

W06DGE1T

100

16

W010DGE1T

U010DGE1T

100

16 - 20

W016DGE1T

U016DGE1T

100

16 - 20

W025DGE1T

U025DGE1T

100

16 - 20

W035DGE1T

U035DGE1T

100

16 - 20

W050DGE1T

U050DGE1T

100

20

W070DGE1T

U070DGE1T

50

20

W095DGE1T

U095DGE1T

50

20

W120DGE1T

U120DGE1T

Copper Compression
Connectors
YAV_DM_45KS Line

Performance

Tooling

Heat resistant up to +125C

The indicated numbers in the tooling table


refer to pages 48 - 63.

Hylug German
Industrial Line

BEVELED
ENTRY

Non-insulated copper tubular


terminals 6 - 120 mm2

OPTIMIZED
TONG

Description
Range of copper tube formed terminals taking
wires from 6 - 400 mm2

Construction

CABLE
ACCOMMODATION

Electrolytic copper tube, electro tinned


ELECTRO-TIN
PLATED

Stud
Hole
mm

10

16

25

35

50

70

95

120

size

M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M14
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M20
M6
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20

Mech. tools
Cat. No.

YAV06DM545KS
YAV06DM645KS
YAV06DM845KS
YAV06DM1045KS
YAV06DM1245KS
YAV010DM545KS
YAV010DM645KS
YAV010DM845KS
YAV010DM1045KS
YAV010DM1245KS
YAV016DM545KS
YAV016DM645KS
YAV016DM845KS
YAV016DM1045KS
YAV016DM1245KS
YAV025DM545KS
YAV025DM645KS
YAV025DM845KS
YAV025DM1045KS
YAV025DM1245KS
YAV025DM1445KS
YAV035DM645KS
YAV035DM845KS
YAV035DM1045KS
YAV035DM1245KS
YAV035DM1445KS
YAV035DM1645KS
YAV050DM645KS
YAV050DM845KS
YAV050DM1045KS
YAV050DM1245KS
YAV050DM1445KS
YAV050DM1645KS
YAV050DM2045KS
YAV070DM645KS
YAV070DM845KS
YAV070DM1045KS
YAV070DM1245KS
YAV070DM1445KS
YAV070DM1645KS
YAV070DM2045KS
YAV95DM845KS
YAV95DM1045KS
YAV95DM1245KS
YAV95DM1445KS
YAV95DM1645KS
YAV95DM2045KS
YAV120DM845KS
YAV120DM1045KS
YAV120DM1245KS
YAV120DM1445KS
YAV120DM1645KS
YAV120DM2045KS

3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
4,5
5,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
7,0
7,0
8,5
8,5
8,5
8,5
8,5
8,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
12,0
12,0
12,0
12,0
12,0
12,0
12,0
13,5
13,5
13,5
13,5
13,5
13,5
15,0
15,0
15,0
15,0
15,0
15,0

10,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
12,0
12,0
15,0
17,0
19,0
14,0
14,0
16,0
18,0
19,0
21,0
17,0
17,0
19,0
21,0
21,0
26,0
20,0
20,0
20,0
23,0
23,0
26,0
30,0
20,0
23,0
23,0
23,0
23,0
26,0
30,0
26,0
26,0
26,0
26,0
28,0
36,0
28,0
28,0
28,0
28,0
30,0
36,0

9,0
9,0
9,0
9,0
9,0
10,0
10,0
10,0
10,0
10,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
15,0
15,0
17,0
17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
21,0
21,0
25,0
25,0
25,0
25,0
25,0
25,0
26,0
26,0
26,0
26,0
26,0
26,0

5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
17,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
6,4
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0
8,4
10,5
13,2
15,0
17,0
21,0

26

Pack
Qty

Tooling
number

Hydraulic tools
Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Hexagonal

Hexagonal

100

16

W06DGE1T

100

16

W010DGE1T

U010DGE1T

100

16 - 20

W016DGE1T

U016DGE1T

100

16 - 20

W025DGE1T

U025DGE1T

100

16 - 20

W035DGE1T

U035DGE1T

100

16 - 20

W050DGE1T

U050DGE1T

100

20

W070DGE1T

U070DGE1T

50

20

W095DGE1T

U095DGE1T

50

20

W120DGE1T

U120DGE1T

Copper Compression
Connectors

YSV_D

BEVELED
ENTRY

Hylug German
Industrial Line

INSPECTION
HOLE AND
WIRE STOP

Non-insulated copper tubular


butt-splices
Description
Range of copper tube splices joining wires
from 6 - 400 mm2

Construction

SEAMLESS
TUBING

Electrolytic copper tube, electro tinned


ELECTRO-TIN
PLATED

Performance
Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

Weight Pack
(Kg/100) Qty

Tooling
number

YSV06D

3,5

25,0

10,0

0,520

100

16

10

YSV010D

4,5

30,0

12,0

0,600

100

16

16

YSV016D

5,5

35,0

14,0

1,020

100

16 - 20

25

YSV025D

7,0

40,0

16,0

1,430

100

16 - 20

35

YSV035D

8,5

45,0

18,0

2,250

100

16 - 20

50

YSV050D

10,0

50,0

22,0

3,380

100

16 - 20

70

YSV070D

12,0

55,0

24,0

4,900

100

20

95

YSV095D

13,5

60,0

26,0

6,000

50

20

120

YSV120D

15,0

65,0

28,0

7,000

50

20

150

YSV150D

16,5

70,0

30,0

8,300

50

185

YSV185D

19,4

75,0

33,0

12,000

25

240

YSV240D

21,2

85,0

36,0

13,900

25

300

YSV300D

23,4

100,0

44,0

22,000

25

400

YSV400D

26,7

100,0

44,0

29,900

10

Y500CT
MRD29

BCT500

Y260DBHM

U-DIES WITH ADAPTOR 26UADP (See YAV_D Line)

W-DIES (See YAV_D Line)

Cat. No.

50-DIES

mm2

Hydraulic tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

U-DIES (See YAV_D Line)

Mechanical tools

26-DIES

27

Copper Compression
Connectors

YAEV Line

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63

Insulug

COLOUR CODED
POLYAMIDE
INSULATION

Polyamide insulated copper


terminals and splices (0,3 120 mm2)
Description
Range of copper tube terminals and
splices with polyamide insulation, taking
wires from 0,3 - 120 mm2

Construction
Electrolytic copper sheet, electro tinned
Polyamide insulation

RING
TONG

Performance

TIN PLATED

Heat resistant up to +105C

Circumferential compression
Mechanical tools

mm2

Stud
size

Cat. No.

Insul
D

5
3,5
4
5
6
8
3,5
4
5
6
8
10
4
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12
5
6
8
10
12

YAEV18
YAEV025M35
YAEV025M4
YAEV025M5
YAEV025M6
YAEV14T3
YAEV06M35
YAEV06M4
YAEV06M5
YAEV06M6
YAEV06M8
YAEV10T4
YAEV10M4
YAEV10M5
YAEV10M6
YAEV10M8
YAEV10M10
YAEV10M12
YAEV16M5
YAEV16M6
YAEV16M8
YAEV16M10
YAEV16M12
YAEV25M5
YAEV25M6
YAEV25M8
YAEV25M10
YAEV25M12
YAEV35M5
YAEV35M6
YAEV35M8
YAEV35M10
YAEV35M12
YAEV50M5
YAEV50M6
YAEV50M8
YAEV50M10
YAEV50M12

1,4
2,3
2,3
2,3
2,3
2,3
3,3
3,3
3,3
3,3
3,3
3,3
4,6
4,6
4,6
4,6
4,6
4,6
5,7
5,7
5,7
5,7
5,7
7,2
7,2
7,2
7,2
7,2
8,5
8,5
8,5
8,5
8,5
9,5
9,5
9,5
9,5
9,5

3,2
4,0
4,0
4,0
4,0
4,0
6,0
6,0
6,0
6,0
6,0
6,0
6,7
6,7
6,7
6,7
6,7
6,7
8,0
8,0
8,0
8,0
8,0
9,7
9,7
9,7
9,7
9,7
11,8
11,8
11,8
11,8
11,8
13,2
13,2
13,2
13,2
13,2

19,6
18,2
19,7
19,7
21,2
22,4
24,9
26,4
26,9
27,9
30,4
28,5
23,4
24,4
25,4
27,4
29,4
32,4
29,9
30,9
32,9
34,9
37,9
32,2
33,2
35,2
37,2
40,2
38,4
39,4
41,4
43,4
46,4
39,9
40,9
42,9
44,9
47,9

8,0
6,0
8,0
8,0
10,4
11,1
7,0
8,0
10,0
11,0
13,0
14,0
10,3
10,3
11,1
14,3
14,3
18,5
12,7
12,7
15,0
15,0
18,5
13,9
13,9
15,9
15,9
18,5
15,9
15,9
15,9
15,9
19,8
18,2
18,2
18,2
18,2
19,8

5,1
3,7
4,3
5,3
6,4
8,4
3,7
4,3
5,3
6,4
8,4
10,1
4,3
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2
5,3
6,4
8,4
10,5
13,2

Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500

Pack
Qty

Tooling
number

100

4B

100

4B

50

4B

50

5B - 7 - 11

W8CET

U8CET

50

5B - 7 - 11

W6CET

U6CET

50

7 - 11

W4CET

U4CET

50

7 - 11

W2CET

U2CET

50

7 - 11

W1CET

U1CET

BAT35/BAT750
0,3 - 1,2

1,5 - 2,5

4-6

10

16

25

35

50

28

Copper Compression
Connectors

YAEV Line
Insulug
Polyamide insulated
Mechanical tools

mm2

70

Flex 70

95

120

Stud
size

Cat. No.

Insul
D

5
6
8
10
12
14
6
8
10
12
14
8
10
12
14
16
8
10
12
14
16
20

YAEV70M5
YAEV70M6
YAEV70M8
YAEV70M10
YAEV70M12
YAEV71M14
YAEV70FM6
YAEV70FM8
YAEV70FM10
YAEV70FM12
YAEV70FM14
YAEV95M8
YAEV95M10
YAEV95M12
YAEV95M14
YAEV95M16
YAEV120M8
YAEV120M10
YAEV120M12
YAEV120M14
YAEV120M16
YAEV120M20

11,3
11,3
11,3
11,3
11,3
11,3
12,8
12,8
12,8
12,8
12,8
13,4
13,4
13,4
13,4
13,4
15,9
15,9
15,9
15,9
15,9
15,9

14,5
14,5
14,5
14,5
14,5
14,5
16,2
16,2
16,2
16,2
16,2
17,8
17,8
17,8
17,8
17,8
19,7
19,7
19,7
19,7
19,7
19,7

43,4
44,4
46,4
48,4
51,4
51,4
50,4
52,4
54,4
57,4
57,4
54,9
56,9
59,9
59,9
62,9
59,4
61,4
64,4
64,4
67,4
73,4

21,4
21,4
21,4
21,4
22,4
22,4
23,8
23,8
23,8
23,8
23,8
25,0
25,0
25,0
25,0
25,0
27,0
27,0
27,0
27,0
27,0
27,0

5,3
6,4
8,4
10,5
13,2
15,0
6,4
8,4
10,5
13,2
15,0
8,4
10,5
13,2
15,0
17,0
8,4
10,5
13,2
15,0
17,0
21,0

YSE Line

INSPECTION
WINDOW

Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500
BAT35/BAT750

Pack
Qty

Tooling
number

25

7 - 11

W25ET

U25ET

25

7 - 11

W26ET

U26ET

25

11

W27ET

U27ET

W28ET

U28ET

25

SMOOTH
TUNNEL ENTRY

Insulink

ELECTRO-TIN
PLATED SPLICE

COLOUR CODED
INSULATION

Mechanical tools
Insul
mm2
0,3 - 1,2
1,5 - 2,5
4-6
10
16
25
35

Cat. No.

Pack

D
YSE18H
YSE14H
YSE10
YSEV10
YSEV16
YSEV25
YSEV35

1,4
2,3
3,3
4,6
5,7
7,2
8,5

3,2
4,0
6,0
6,7
8,0
9,7
11,8

Qty
30,5
34,5
28,0
38,8
44,6
47,9
59,0

100
100
50
50
50
50
50

Circumferential compression
29

Tooling
number

Hydraulic tools

BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

W8CET
W6CET
W4CET
W2CET

U8CET
U6CET
U4CET
U2CET

Y500CT

4B
5B - 7 - 11
5B - 7 - 11
7 - 11
7 - 11

Copper Compression
Connectors
CTCU Line

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

NFC 20_130
Non-insulated copper tubular
terminals 6 - 300 MM2

BELLED
END

INSPECTION
WINDOW

Description
Range of copper tube formed terminals
taking wires from 6 - 300 mm2
Specification: NFC 20_130

Construction
Electrolytic copper tube, electro tinned

Performance
Heat resistant up to +125C

ACCOMMODATION
CONDUCTOR

ELECTRO-TIN
PLATED

* See Tooling Catalogue


Mechanical tools and Hydraulic tools
Stud
mm2

10

16

25

35

50

70

95

120

150

185

240

300

size

5
6
8
5
6
8
10
6
8
10
6
8
10
6
8
10
8
10
12
8
10
12
8
10
12
14
16
10
12
14
16
10
12
14
16
12
14
16
12
14
16
20
12
14
16
20

Cat. No.

CTCU65
CTCU66
CTCU68
CTCU105
CTCU106
CTCU108
CTCU1010
CTCU166
CTCU168
CTCU1610
CTCU256
CTCU258
CTCU2510
CTCU356
CTCU358
CTCU3510
CTCU508
CTCU5010
CTCU5012
CTCU708
CTCU7010
CTCU7012
CTCU958
CTCU9510
CTCU9512
CTCU9514
CTCU9516
CTCU12010
CTCU12012
CTCU12014
CTCU12016
CTCU15010
CTCU15012
CTCU15014
CTCU15016
CTCU18512
CTCU18514
CTCU18516
CTCU24012
CTCU24014
CTCU24016
CTCU24020
CTCU30012
CTCU30014
CTCU30016
CTCU30020

3,3
3,3
3,3
4,2
4,2
4,2
4,2
5,3
5,3
5,3
6,6
6,6
6,6
7,9
7,9
7,9
9,2
9,2
9,2
11,0
11,0
11,0
13,1
13,1
13,1
13,1
13,1
14,5
14,5
14,5
14,5
16,2
16,2
16,2
16,2
18,0
18,0
18,0
20,6
20,6
20,6
20,6
23,1
23,1
23,1
23,1

22,5
22,5
22,5
23
23
25,5
25,5
26,5
31,5
31,5
27,5
32,5
32,5
29,5
29,5
34
34,5
39
39
39,5
39,5
42
45,3
45,3
46
49
49
48
48
51
51
53
53
56
56
60
63
63
67,5
67,5
72
72
73,5
73,5
78
78

13
13
13
11
11
14
14
12
16
16
13
16
16
15
17
17
18
18
19
21
21
21
23
23
23
23
23
28
28
28
28
30
30
30
30
33
33
33
37
37
37
37
41
41
41
41

10
10
10
10
10
10
10
12
12
12
12
12
12
13
13
13
17
17
17
18
18
18
22
22
22
22
22
24
24
24
24
28
28
28
28
30
30
30
35
35
35
35
40
40
40
40

5,3
6,4
8,4
5,3
6,4
8,4
10,5
6,4
8,4
10,5
6,4
8,4
10,5
6,4
8,4
10,5
8,4
10,5
12,8
8,4
10,5
12,8
8,4
10,5
12,8
14,8
16,5
10,5
12,8
14,8
16,5
10,5
12,8
14,8
16,5
12,8
14,8
16,5
12,8
14,8
16,5
21,0
12,8
14,8
16,5
21,0

MRD29
D51*
D55E*

Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

H80*

Hexagonal

Hexagonal

Hexagonal

Hexagonal

Pack

Tooling

Qty

number

100

18

50MH356C

100

18

50MH5010C

WMH10C

U12MH10C

7MH106C

100

18

50MH7016C

WMH16C

U12MH16C

7MH2516C

100

18

50MH3525C

WMH25C

U12MH25C

7MH2516C

50

18

50MH356C

WMH35C

U12MH35C

7MH9535C

25

18

50MH5010C

WMH50C

U12MH50C

7MH15050C

25

50MH7016C

WMH70C

U12MH70C

7MH1270C

25

50MH9525C

WMH95C

U12MH95C

7MH9535C

25

50MH120C

WMH120C

U12MH120C

7MH12070C

25

50MH150C

WMH150C

U12MH150C

7MH15035C

7MH106C

10

U12MH185C

10

U12MH240C

10

U12MH300C

30

Copper Compression
Connectors
MTCU Line

Performance

Tooling

Heat resistant up to +125C

The indicated numbers in the tooling table


refer to pages 48 - 63.

Non-insulated copper tubular


butt-splices

BELLED
END

INSPECTION
WINDOW

Description
Range of copper tube splices joining wires
from 6 - 300 mm2

Construction
Electrolytic copper tube, electro tinned

Cat. No.

mm2

6
10
16
25
35
50
70
95
120
150
185
240
300

MTCU6
MTCU10
MTCU16
MTCU25
MTCU35
MTCU50
MTCU70
MTCU95
MTCU120
MTCU150
MTCU185
MTCU240
MTCU300

d1

ELECTRO-TIN
PLATED

3,3
4,2
5,3
6,6
7,9
9,2
11,0
13,1
14,5
16,2
18,0
20,6
23,1

25
27
31
35
37
45
50
56
60
66
70
80
90

CTCUQ Line

Pack

Tooling

Qty

number

100
100
100
100
50
25
25
25
25
25
10
10
10

18
18
18
18
18
18

Mechanical tools and Hydraulic tools


MRD29
Y35/Y35BH
Y500CT
D51*
Y750/Y750BH
BCT500
D55E*
BAT35/BAT750
Hexagonal

Hexagonal

Hexagonal

50MH356C
50MH5010C
50MH7016C
50MH3525C
50MH356C
50MH5010C
50MH7016C
50MH9525C
50MH120C
50MH150C

WMH10C
WMH16C
WMH25C
WMH35C
WMH50C
WMH70C
WMH95C
WMH120C
WMH150C

U12MH10C
U12MH16C
U12MH25C
U12MH35C
U12MH50C
U12MH70C
U12MH95C
U12MH120C
U12MH150C
U12MH185C
U12MH240C
U12MH300C

H80*
Hexagonal

7MH106C
7MH106C
7MH2516C
7MH2516C
7MH9535C
7MH15050C
7MH1270C
7MH9535C
7MH12070C
7MH15035C

Performance

Tooling

Heat resistant up to +125C

The indicated numbers in the tooling table


refer to pages 48 - 63.

Non-insulated copper tubular


terminals 6 - 95 mm2

BELLED
END

Description
Range of copper tube splices joining wires
from 6 - 300 mm2

Construction
Electrolytic copper tube, electro tinned
ELECTRO-TIN
PLATED

Mechanical tools and Hydraulic tools

mm
6
10
16
25
35
50
70
95

Stud
Size

Cat. No.

6
6
8
6
8
6
8
6
8
8
10
10
12
10
12

CTCUQ66
CTCUQ106
CTCUQ108
CTCUQ166
CTCUQ168
CTCUQ256
CTCUQ258
CTCUQ356
CTCUQ358
CTCUQ508
CTCUQ5010
CTCUQ7010
CTCUQ7012
CTCUQ9510
CTCUQ9512

3,3
4,2
4,2
5,3
5,3
6,6
6,6
7,9
7,9
9,2
9,2
11
11
13
13

6,4
6,4
8,4
6,4
8,4
6,4
8,4
6,4
8,4
8,4
10,5
10,5
12,8
10,5
12,8

Tooling

100

18

MRD29
D51*
D55E*
50MH356C

100

18

50MH5010C

WMH10C

U12MH10C

7MH106C

100

18

50MH7016C

WMH16C

U12MH16C

7MH2516C

100

18

50MH3525C

WMH25C

U12MH25C

7MH2516C

50

18

50MH356C

WMH35C

U12MH35C

7MH9535C

50

18

5M0H5010C

WMH50C

U12MH50C

7MH15050C

25

50MH7016C

WMH70C

U12MH70C

7MH1270C

25

50MH9525C

WMH95C

U12MH95C

7MH9535C

Pack
Qty

number

31

Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

H80*
7MH106C

Copper Compression
Connectors

BY Line

BRAZED

DIN 46234
Non-insulated copper brazed
terminals 0,5 - 240 mm2
Description

ELECTRO-TIN
PLATED

Range of copper sheet, brazed terminals


taking wires from 0,5 - 240 mm2

Construction
Electrolytic copper sheet, electro tinned
CABLE
ACCOMMODATION

Performance
Heat resistant up to +125C

Tooling
* Not included in DIN 46234
N= Nest die, I= Indentor

4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
4,8
6,0
6,0
6,0
6,0
6,0
8,0
8,0
8,0
8,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
12,0
12,0
12,0
12,0
12,0
12,0

2,7
3,2
3,7
4,3
5,3
6,5
3,2
3,7
4,3
5,3
6,5
8,4
4,3
5,3
6,5
8,4
10,5
4,3
5,3
6,5
8,4
10,5
13,0
5,3
6,5
8,4
10,5
13,0
5,3
6,5
8,4
10,5
13,0
15,0
17,0
6,5
8,4
10,5
13,0
15,0
17,0
32

100

1 - 22

100

1 - 22

N
50

1 - 14 - 22

50

14

50

14

50

14

50

14

Y35P1PQS

6,0
6,0
6,0
8,0
10,0
11,0
6,0
6,0
8,0
10,0
11,0
14,0
8,0
10,0
11,0
14,0
18,0
10,0
10,0
11,0
14,0
18,0
22,0
11,0
11,0
14,0
18,0
22,0
12,0
12,0
16,0
18,0
22,0
22,0
28,0
15,0
16,0
18,0
22,0
22,0
28,0

UVB10

10,8
10,8
10,8
11,8
12,8
14,8
10,8
10,8
11,8
13,8
15,8
16,8
14,0
15,0
16,0
19,0
21,0
16,0
16,0
17,0
20,0
21,0
23,0
20,0
20,0
22,0
24,0
26,0
25,0
25,0
25,0
26,0
31,0
31,0
35,0
26,0
26,0
27,0
31,0
31,0
35,0

UVB16

1,6
1,6
1,6
1,6
1,6
1,6
2,3
2,3
2,3
2,3
2,3
2,3
3,6
3,6
3,6
3,6
3,6
4,5
4,5
4,5
4,5
4,5
4,5
5,8
5,8
5,8
5,8
5,8
7,5
7,5
7,5
7,5
7,5
7,5
7,5
9,0
9,0
9,0
9,0
9,0
9,0

MRD29

Hydraulic tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Y500CT
BCT500

WVB10

BY1M27D
BY1M32D
BY1M37D
BY1M43D
BY1M53D
BY1M65D
BY25M32D
BY25M37D
BY25M43D
BY25M53D
BY25M65D
BY25M84D
BY6M43D
BY6M53D
BY6M65D
BY6M84D
BY6M105D
BY4-10*
BY5-10
BY6-10
BY8-10
BY10-10
BY12-10
BY5-16
BY6-16
BY8-16
BY10-16
BY12-16
BY5-25
BY6-25
BY8-25
BY10-25
BY12-25
BY14-25*
BY16-25
BY6-35
BY8-35
BY10-35
BY12-35
BY14-35*
BY16-35

Tooling
number

UVB25

>25 - 35

2,5
3,0
3,5
4,0
5,0
6,0
3,0
3,5
4,0
5,0
6,0
8,0
4,0
5,0
6,0
8,0
10,0
4,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0
5,0
6,0
8,0
10,0
12,0
14,0
16,0
6,0
8,0
10,0
12,0
14,0
16,0

Mechanical tools

Pack
Qty

UVB35

>16 - 25

WPQS

>10 - 16

WVB16

>6 - 10

WVB25

>4 - 6

WVB35

>1,5 - 2,5

50PE0670C

0,5 - 1,5

Cat. No.

50NKC1

mm2

Stud
size

50NKC2

The indicated numbers in the tooling table


refer to pages 48 - 63.

Copper Compression
Connectors

BY Line
DIN 46234
Non-insulated copper brazed
terminals 0,5 - 240 mm2

Mechanical tools
k

MRD29

BAT35

>95 - 120

>120 - 150

>150 - 185

>185 - 240

34,0
34,0
34,0
36,0
36,0
40,0
38,0
38,0
38,0
38,0
42,0
42,0
42,0
42,0
44,0
44,0
44,0
44,0
48,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
56,0
56,0
56,0

18,0
18,0
18,0
22,0
22,0
22,0
22,0
22,0
22,0
22,0
28,0
24,0
24,0
24,0
28,0
24,0
24,0
24,0
28,0
30,0
30,0
30,0
30,0
36,0
36,0
36,0
38,0
38,0
38,0

16,0
16,0
16,0
16,0
16,0
16,0
18,0
18,0
18,0
18,0
18,0
20,0
20,0
20,0
20,0
22,0
22,0
22,0
22,0
24,0
24,0
24,0
24,0
28,0
28,0
28,0
32,0
32,0
32,0

* Not included in DIN 46234


Other stud hole, on request.
N= Nest die, I= Indentor

33

6,5
8,4
10,5
13,0
15,0
17,0
8,4
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
13,0
15,0
17,0
13,0
15,0
17,0

50

25

UVB50

UVB70

25

WVB95

>70 - 95

11,0
11,0
11,0
11,0
11,0
11,0
13,0
13,0
13,0
13,0
13,0
15,0
15,0
15,0
15,0
16,5
16,5
16,5
16,5
19,0
19,0
19,0
19,0
21,0
21,0
21,0
23,5
23,5
23,5

UVB95

25

WVB120

>50 - 70

BY6-50
BY8-50
BY10-50
BY12-50
BY14-50*
BY16-50
BY8-70
BY10-70
BY12-70
BY14-70*
BY16-70
BY10-95
BY12-95
BY14-95*
BY16-95
BY10-120
BY12-120
BY14-120*
BY16-120
BY10-150
BY12-150
BY14-150*
BY16-150
BY12-185
BY14-185*
BY16-185
BY12-240
BY14-240*
BY16-240

50NKC1

>35 - 50

6,0
8,0
10,0
12,0
14,0
16,0
8
10
12
14
16
10
12
14
16
10
12
14
16
10
12
14
16
12
14
16
12
14
16

50NKC3

UVB120

10

UVB150

10

UVB185

10

UVB240

Y35P1Q6S

Y35P1Q7S

WPQ6S

WVB50

Hydraulic tools
Y35BH
Y35/Y750

Y500CT
BCT500

WVB70

Cat. No.

Pack
Qty

50PE0670C

mm2

Stud
size

Copper Compression
Connectors

BYS Line

WIRE
RANGE

DIN 46341/T1
Non-insulated copper brazed
butt splices per DIN 46341/T1
form A

INSPECTION
HOLE AND
WIRE STOP

Description
Range of copper brazed splices joining
wires from 0,1 - 150 mm2

ELECTRO-TIN
PLATED

Construction
Electrolytic copper sheet, tinplated
INTERNALLY
BEVELED ENDS

Performance
Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

Mechanical tools

Hydraulic tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Cat. No.

Tooling
number

0,1 - 0,5

BYS05

1,2

12,0

Consult

0,25 - 1,5

BYS1

1,6

15,0

1 - 22

1 - 2,5

BYS025

2,3

15,0

1 - 22

>4 - 6

BYS6

3,6

15,0

1 - 14 - 22

>6 - 10

BYS10

4,5

20,0

14

>10 - 16

BYS16

5,8

23,0

14

>16 - 25

BYS25

7,5

25,0

14

>25 - 35

BYS35

9,0

27,0

14

>35 - 50

BYS50

11,0

38,0

>50 - 70

BYS70

13,0

42,0

>70 - 95

BYS95

15,0

48,0

WVB95

>95 - 120

BYS120

16,5

52,0

WVB120

>120 - 150

BYS150

19,0

56,0

MRD29

50NKC1

UVB16

WVB25

UVB25
UVB35

50NKC1

WVB50

UVB50

50NKC3

WVB70

UVB70

WPQ6S

WVB35

UVB95
UVB120
UVB150

N= Nest die, I= Indentor

34

Y35P1PQS

WVB16

Y35P1PQ6S

N
UVB10

Y35P1PQ7S

WVB10
WPQS

50PE0670C

50NKC2

mm2

Y500CT
BCT500

Copper Compression
Connectors

BYSM Line
DIN 46341/T1

ELECTRO-TIN
PLATED

Non-insulated copper brazed


butt splices per DIN 46341/T1
form B
Description
Range of copper brazed splices joining
wires from 0,1 - 150 mm2

WIRE
RANGE

Construction
Electrolytic copper sheet, tinplated

INTERNALLY
BEVELED ENDS

Performance
Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

Mechanical tools

Hydraulic tools
Y35/Y35BH
Y750/Y750
BAT35/BAT750

Cat. No.

Tooling
number

0,1 - 0,5

BYSM05

1,2

5,0

Consult

0,25 - 1,5

BYSM1

1,6

7,0

1 - 22

1 - 2,5

BYSM025

2,3

7,0

1 - 22

>4 - 6

BYSM6

3,6

7,0

1 - 14 - 22

>6 - 10

BYSM10

4,5

9,0

14

>10 - 16

BYSM16

5,8

10,0

14

>16 - 25

BYSM25

7,5

11,0

14

>25 - 35

BYSM35

9,0

12,0

14

>35 - 50

BYSM50

11,0

16,0

>50 - 70

BYSM70

13,0

18,0

>70 - 95

BYSM95

15,0

20,0

WVB95

>95 - 120

BYSM120

16,5

22,0

WVB120

>120 - 150

BYSM150

19,0

24,0

MRD29

50NKC1

UVB16

WVB25

UVB25
UVB35

50NKC1

WVB50

UVB50

50NKC3

WVB70

UVB70

WPQ6S

WVB35

UVB95
UVB120
UVB150

N= Nest die, I= Indentor

35

Y35P1PQS

WVB16

Y35P1PQ6S

N
UVB10

Y35P1PQ7S

WVB10
WPQS

50PE0670C

50NKC2

mm2

Y500CT
BCT500

Copper Compression
Connectors

BYWD Line

Performance

Tooling

Heat resistant up to +125C

The indicated numbers in the tooling table


refer to pages

DIN 46230
Non-insulated copper brazed
wire pins 0,5 - 95 mm2
(DIN 46230 - 0,5-16 mm2)
Description
Range of copper brazed wires pins taking
wires from 0,5 - 95 mm2

Construction
Electrolytic brazed copper sheet, tinplated
Mechanical tools
Tooling
MRD29
number

BY1W13D

1,6

1,9

18,3

1 - 22

1,5 - 2,5

BY25W13D

2,3

1,9

18,3

1 - 22

4-6

BY6W13D

3,6

2,7

19,5

1 - 14 - 22

6 - 10

BY10W13D

4,5

4,3

25

10

14

10 - 16

BY16W17D

5,8

5,5

26

12

14

16 - 25

BY25W17D

7,0

7,0

33

14

14

25 - 35

BY35W23D

8,2

8,0

40

16

14

35 - 50

BY50W23D

9,5

9,5

45

19

50 - 70

BY70W26D

11,2

11,0

55

24

70 - 95

BY95W26D

13,5

12,5

55

24

50NKC1
N

WVB10

UVB10

WVB16

UVB16

WVB25

UVB25

WVB35

UVB35

50NKC1

WVB50

UVB50

50NKC3

WVB70
WVB95

UVB70
UVB95

Y35P1PQS

0,5 - 1,5

mm

Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500
BAT35/BAT750

Y35P1PQ6S

WPQS

WPQ6S

50PE0670C

50NKC2

Cat. No.

BYF Line
Non-insulated copper
brazed forks 6 - 25 mm2

6 - 10

BY6 10F

4,5

17

11

6,5

14

10 - 16

BY6 16F

5,8

20

11

10

6,5

14

16 - 25

BY6 25F

7,5

25

12

11

6,5

14

mm

36

Hydraulic tools
Y35/Y35BH
Y500CT
Y750/Y750BH
BCT500
BAT35/BAT750
N
I
N
I
WVB10
WVB16
WVB25

UVB10
UVB16
UVB25

Y35P1PQS

WPQS

50PE0670C

50NKC2

Mechanical tools
Tooling
MRD29
number

Cat. No.

Copper Compression
Connectors

YCA/YCA_TN Line

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

DIN 46235

BEVELED END

Non-insulated copper tubular


terminals 6 - 1000 mm2

NO INSPECTION
WINDOW

Heavy duty
Description
Range of copper tube formed terminals
taking cables from 6 - 1000 mm2. For all
heavy applications up till 36 KV. as well for
grounding connections

CRIMPS

CONDUCTOR
ACCOMMODATION

Construction

ELECTROLYTIC
COPPER

Electrolytic copper tube


Std.: bright dip
Tin plated: add TN to Cat. No.

KZ- die code per DIN 48083/T4


* Stud sizes not included in DIN 46235

10

16

25

35

50

70

95

120

5
6
8
5
6
8*
6
8
10
12*
6
8
10
12*
6
8
10
12
14*
8
10
12
14*
16
8
10
12
14*
16
8*
10
12
14*
16
10
12
14*
16
20

Cat. No.

die
code

YCA06M5
YCA06M6
YCA06M8
YCA010M5
YCA010M6
YCA010M8
YCA016M6
YCA016M8
YCA016M10
YCA016M12
YCA025M6
YCA025M8
YCA025M10
YCA025M12
YCA035M6
YCA035M8
YCA035M10
YCA035M12
YCA035M14
YCA050M8
YCA050M10
YCA050M12
YCA050M14
YCA050M16
YCA070M8
YCA070M10
YCA070M12
YCA070M14
YCA070M16
YCA095M8
YCA095M10
YCA095M12
YCA095M14
YCA095M16
YCA120M10
YCA120M12
YCA120M14
YCA120M16
YCA120M20

5
5
5
6
6
6
8
8
8
8
10
10
10
10
12
12
12
12
12
14
14
14
14
14
16
16
16
16
16
18
18
18
18
18
20
20
20
20
20

3,8
3,8
3,8
4,5
4,5
4,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
8,2
8,2
8,2
8,2
8,2
10,0
10,0
10,0
10,0
10,0
11,5
11,5
11,5
11,5
11,5
13,5
13,5
13,5
13,5
13,5
15,5
15,5
15,5
15,5
15,5

24
24
24
27
27
27
36
36
36
36
38
38
38
38
42
42
42
42
42
52
52
52
52
52
55
55
55
55
55
65
65
65
65
65
70
70
70
70
70

8,5
8,5
13,0
9,0
9,0
13,0
13,0
13,0
17,0
18,0
14,0
16,0
17,0
19,0
17,0
17,0
19,0
21,0
21,0
20,0
22,0
24,0
24,0
28,0
24,0
24,0
24,0
24,0
30,0
28,0
28,0
28,0
28,0
32,0
32,0
32,0
32,0
32,0
38,0

10
10
10
10
10
10
20
20
20
20
20
20
20
20
20
20
20
20
20
28
28
28
28
28
28
28
28
28
28
35
35
35
35
35
35
35
35
35
35

5,3
6,4
8,4
5,3
6,4
8,4
6,4
8,4
10,5
13,0
6,4
8,4
10,5
13,0
6,4
8,4
10,5
13,0
15,0
8,4
10,5
13,0
15,0
17,0
8,4
10,5
13,0
15,0
17,0
8,4
10,5
13,0
15,0
17,0
10,5
13,0
15,0
17,0
21,0
37

Pack
Qty

50

17

50

17

MRD26T

MRD29

Hexagonal

Hexagonal

20MH

50MH

05DKTC 05DKTC
20MH

50MH

06DKTC 1606DKTC
20MH

Hexagonal

W5DKT

W6DKT

50MH

50 17-21

20MH

UDK
06BGE2T

08BGE2T
UDK
W10DKT

10DKTC 1410DKTC
20MH

10BGE2T

50MH

50 17-21

UDK
W12DKT

12DKTC 1208DKTC

20MH

12BGE2T

50MH

50 17-21

UDK
W14DKT

14DKTC 1410DKTC

14BGE2T

50MH
21

UDK
W16DKT

1606DKTC

50MH
21

16BGE2T
UDK
W18DKT 18BGE2T

18DKTC

50MH
25

05BGE2T

UDK

50MH

50 17-21

25

Hexag. Hexag.

UDK

W8DKT
08DKTC 1208DKTC

25

Hexagonal

21

(2X)
UDK
W20DKT 20BGE2T

20DKTC

(2X)

U-DIES WITH ADAPTOR 45UADP

size

Hydraulic tools
Y500CT Y35/Y35BH Y260 Y450
Y750/Y750BH
BCT500 BAT35/BAT750 DBHM DBHM

U-DIES WITH ADAPTOR 26UADP

Stud
mm2

Tooling
number

Mechanical tools
KZ

Copper Compression
Connectors

YCA/YCA_TN Line

BEVELED END

DIN 46235

NO INSPECTION
WINDOW

Non-insulated copper tubular


terminals 6 - 1000 mm2
CRIMPS

CONDUCTOR
ACCOMMODATION
ELECTROLYTIC
COPPER

Hydraulic tools
Cat. No.

Pack
Qty

BCT500

10

W22DKT

UDK
22BGE2T
(2X)

10

W25DKT

UDK
25BGE2T
(2X)

10
12
14*
16
20
10
12
14*
16
20
12
14*
16
20
14*
16
20
14*
16
20
16*
20
16*
20

YCA150M10
YCA150M12
YCA150M14
YCA150M16
YCA150M20
YCA185M10
YCA185M12
YCA185M14
YCA185M16
YCA185M20
YCA240M12
YCA240M14
YCA240M16
YCA240M20
YCA300M14
YCA300M16
YCA300M20
YCA400M14
YCA400M16
YCA400M20
YCA500M16
YCA500M20
YCA630M16
YCA630M20

22
22
22
22
22
25
25
25
25
25
28
28
28
28
32
32
32
38
38
38
42
42
44
44

17,0
17,0
17,0
17,0
17,0
19,0
19,0
19,0
19,0
19,0
21,5
21,5
21,5
21,5
24,5
24,5
24,5
27,5
27,5
27,5
31,0
31,0
34,5
34,5

78
78
78
78
78
82
82
82
82
82
92
92
92
92
100
100
100
115
115
115
125
125
135
135

34,0
34,0
34,0
34,0
40,0
37,0
37,0
37,0
37,0
40,0
42,0
42,0
42,0
45,0
48,0
48,0
48,0
55,0
55,0
55,0
60,0
60,0
60,0
60,0

35
35
35
35
35
40
40
40
40
40
40
40
40
40
50
50
50
70
70
70
70
70
80
80

10,5
13,0
15,0
17,0
21,0
10,5
13,0
15,0
17,0
21,0
13,0
15,0
17,0
21,0
15,0
17,0
21,0
15,0
17,0
21,0
17,0
21,0
17,0
21,0

800

20

YCA800M20

52

40,0

165

75,0

100

21,0

10

1000

20

YCA1000M20

58

44,0

165

85,0

100

21,0

10

150

185

240

300

400
500
625/630

KZ- die code per DIN 48083/T4


* Stud sizes not included in DIN 46235
Other variations available on request
Tin Plated: add TN to Cat. No.

38

Y35/Y35BH
Y750/Y750BH Y260DBHM Y450DBHM
BAT35/BAT750

10

UDK
28BGE2T
(2X)

10

UDK
32BGE2T
(4X)

10
10
10

U-DIES WITH ADAPTOR 45UADP

size

Y500CT

U-DIES WITH ADAPTOR 26UADP

Stud
mm2

KZ
die
code

26MH

45MH

38DKT

38DKT

26MH
42DKT
26MH
44DKT

45MH
42DKT
45MH
44DKT
45MH
52DKT
45MH
58DKT

Copper Compression
Connectors

YCS / YCS_TN

ELECTROLYTIC
COPPER

DIN 46267/T1
WIRE STOP

Non-insulated copper tubular


butt-splices
Heavy duty

CRIMPS

Description
Range of copper tube splices joining
cables from 6 - 1000 mm2.
For all heavy duty applications including
grounding connections
For 36 KV. applications - please consult for
tapered versions

BEVELED END

Construction
Electrolytic copper tube
Std.: bright dip
Tin plated: add TN to Cat. No.

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

Mechanical tools

50
50
50
50
50
50
25
25
25
10
10
10
10
10
10
10
10
10

For die references, please consult pages 35 and 36,


copper terminals
Tin Plated: add TN to Cat. No.

39

U-DIES WITH ADAPTOR 45UADP

30,0
30,0
50,0
50,0
50,0
56,0
56,0
70,0
70,0
80,0
85,0
90,0
100,0
150,0
160,0
160,0
200,0
200,0

45-DIES

3,8
4,5
5,5
7,0
8,2
10,0
11,5
13,5
15,5
17,0
19,0
21,5
24,5
27,5
31,0
34,5
40,0
44,0

U-DIES WITH ADAPTOR 26UADP

Qty

MRD29

26-DIES

5
6
8
10
12
14
16
18
20
22
25
28
32
38
42
44
52
58

MRD26T

U-DIES

YCS06
YCS10
YCS16
YCS25
YCS35
YCS50
YCS70
YCS95
YCS120
YCS150
YCS185
YCS240
YCS300
YCS400
YCS500
YCS630
YCS800
YCS1000

die code

Y35/Y35BH
Y450
Y750/Y750BH Y260DBHM
BCT500 BAT35/BAT750
DBHM
Y500CT

W-DIES

6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
625/630
800
1000

Pack
d

20-DIES

Cat. No.

50-DIES

KZ
mm2

Hydraulic tools

Aluminum Compression
Connectors

YA_TN Line

BEVELED END

Hylug

CLOSED
BARREL

Aluminium tubular terminals tin plated


Description

CRIMPS

Range of aluminum tube formed terminals


taking alu cables from 10 - 400 mm2

Construction

CABLE
ACCOMMODATION

99,5 % pure aluminum tube tin plated for


high resistance against corrosion
Prefilled with contact grease and capped

ELECTRO-TIN
PLATED

Performance
Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

Hydraulic tools

10

6
6
8
8
10
10
12
10
12
12
12
12
12
12
16
12
16
16
20

16
25
35
50
70
80*(US 3/0)
95
120
150
185
200*(US 400)
240
300
400

Cat. No.

YA8CA3
YA6CAM64TN
YA6CAM84TN
YA4CAM84TN
YA2CAM105TN
YA25AM105TN
YA25AM132TN
YA26AM105TN
YA26AM132TN
YA27AM132TN
YA28AM132TN
YA29AM132TN
YA30AM132TN
YA31AM132TN
YA32AM170TN
YA34AM132TN
YA34AM170TN
YA36AM170TN
YA40AM210TN

4,5
5,4
5,4
6,5
7,8
9,8
9,8
11,0
11,0
12,7
14,0
15,1
16,5
18,3
19,4
21,7
21,7
23,4
26,7

35,6
31,7
33,5
39,0
45,3
51,9
52,9
56,3
59,3
65,8
69,3
73,8
79,5
84,1
94,0
96,0
100,0
107,0
123,0

13,5
12,2
12,0
14,6
17,5
21,0
21,0
23,8
23,8
27,0
29,6
32,0
35,9
38,6
41,0
46,5
46,5
50,8
57,9

14,0
16,0
16,0
18,5
20,8
25,4
25,4
27,8
27,8
31,8
33,3
35,8
38,9
41,1
46,0
47,8
47,8
50,8
58,7

6,4
6,4
8,4
8,4
10,5
10,5
13,2
10,5
13,2
13,2
13,2
13,2
13,2
13,2
17,0
13,2
17,0
17,0
21,0

Oval compression
More cable sections and stud sizes available on request.
* For more cable sections and stud sizes. Please consult.
Also possible with compression heads - Y260DBHM (33) and Y22BH (35)

40

Pack
Qty

BCT500

50

W8CART

50

W6CART

U6CART

50
50

W4CART
W2CART

U4CART
U2CART

25

W25ART

U25ART

25

W26ART (2X)

U26ART (2X)

25
25
25
10
10
10

W27ART (2X)
W28ART (2X)

U27ART
U28ART
U29ART
U30ART
U31ART
U32ART

(2X)
(2X)
(2X)
(2X)
(2X)
(3X)

U34ART (3X)

5
5

U36ART (4X)

Y644M

Y46

U-DIES WITH ADAPTOR P-UADP

size

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
U8CART

DIELESS

Stud
mm2

Y500CT

P40ART

Aluminum Compression
Connectors

YS_TN Line

BEVELED END

Hylink

DIE
INFORMATION

Aluminium tubular - non


tension - tin plated
Description

CRIMPS

Range of aluminum tubular splices taking


alu cables from 10 - 400 mm2
(4) CENTER WIRE
STOP

Construction
99,5 % pure aluminum tube tin plated for
high resistance against corrosion
Prefilled with contact grease and capped

ELECTRO-TIN
PLATED

Performance
Heat resistant up to +125C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.
Hydraulic tools

YS8CA1
YS6CAGF1TN
YS4CAGE1TN
YS2CAGE1TN
YS25AGE1TN
YS26AGE1TN
YS27AGE1TN
YS28AGE1TN
YS29AGE1TN
YS30AGE1TN
YS31AGE1TN
YS32AGE1TN
YS34AGE1TN
YS36AGE1TN
YS40AGE1TN

4,5
5,4
6,5
7,8
9,8
11,0
12,7
14,0
15,1
16,5
18,3
19,4
21,7
23,4
26,7

36,6
35,0
40,0
45,0
54,0
59,0
66,5
70,0
75,0
79,5
86,0
95,2
99,0
105,0
121,0

Pack
Qty

BCT500

50
50
50
50
25
25
25
25
25
10
10
10
5
5
5

W8CART
W6CART
W4CART
W2CART
W25ART
W26ART (2X)
W27ART (2X)
W28ART (2X)

Y644M

Y46
U-DIES WITH ADAPTOR P-UADP

10
16
25
35
50
70
80*(US 3/0)
95
120
150
185
200*(US 400)
240
300
400

Cat. No.

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
U8CART
U6CART
U4CART
U2CART
U25ART
U26ART (2X)
U27ART (2X)
U28ART (2X)
U29ART (2X)
U30ART (2X)
U31ART (2X)
U32ART (3X)
U34ART (3X)
U36ART (4X)

DIELESS

mm2

Y500CT

P40ART(4X)

Oval compression
More cable sections and stud sizes available on request.
* For more cable sections and stud sizes. Please consult.
Also possible with compression heads - Y260DBHM (33) and Y22BH (35)

41

Bimetallic Alu-Cu
Compression Connectors

CFR Line
Bimetallic Al-Cu terminals for
industrial application
Materials
Alu. 99,5%
Cu. 99,9%

Compression type
Hexagonal

Packing
3 pieces in plastic bag

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.
* See tooling catalogue
Dimensions (mm)
Sections

Cat. No

(mm2)
35
50
70
95
120
150
185
240
300

CFR35M8
CFR50M8
CFR70M10
CFR95M10
CFR120M10
CFR150M10
CFR150M12
CFR185M10
CFR185M12
CFR240M10
CFR240M12
CFR300M10
CFR300M14

H80*
A

8,0
9,0
11,0
12,5
13,7
15,5
15,5
17,0
17,0
19,5
19,5
22,0
22,0

16,0
16,0
20,0
20,0
20,0
27,0
27,0
27,0
27,0
27,0
27,0
32,0
32,0

16,5
16,5
20,0
20,0
20,0
30,0
30,0
30,0
30,0
30,0
30,0
36,0
36,0

8,4
8,4
10,5
10,5
10,5
10,5
12,8
10,5
12,8
10,5
12,8
10,5
14,5

57
57
63
63
63
93
93
93
93
93
93
102
102

42

70E173
E140

Hydraulic Tools
Y35/Y35BH
Y750/Y750BH
BAT35/BAT750
DIN 48043
NFC 63061
UDK16
U140BGE5T
BGE1T

Qty
Pack

UDK20
70E215

U173BGE5T
BGE1T

E113

UDK26
U235BGE5T
BGE1T
UDK32
BGE1T

U280BGE5T

Bimetallic Alu-Cu
Compression Connectors

CAU - Y4A Line


Bimetallic Al-Cu compression
terminals per EDF NFC 33-090
Materials

Packing

AL part: Al. 99,5%


CU part: Cu. 99,5%

3 pieces in plastic bag

Tooling

Compression type

The indicated numbers in the tooling table


refer to pages 48 - 63.

Two step deep indent

Serial crimp

EDF and die reference

Cat. No. FCI


Lot number

Al. barrel is filled with neutral


grease and sealed with cap

Marking
Cat. No.
Section
mm2
16
25
35
50
70
95
120
150
185
240
300
400
500
630

Dimensions

TOOL: Y39E1E*

EDF

FCI

C0AU-16
C0AU-25
C0AU-35
C1AU-50
C1AU-70
C1AU-95
C2AU-120
C2AU-150
C4AU-185
C4AU-240
C5AU-300
C5AU-400
C6AU-500
C6AU-630

Y4A16A105C
Y4A25A105C
Y4A35A128C
Y4A50A128C
Y4A70A128C
Y4A95A128C
Y4A120A128C
Y4A150A128C
Y4A185A128C
Y4A240A128C
Y4A300A165C
Y4A400A165C
Y4A500A490C
Y4A630A490C

5,5
6,5
8,0
9,0
11,0
12,5
13,7
15,5
17,0
19,5
23,3
26,0
29,1
32,5

16
16
16
20
20
20
25
25
32
32
40
40
47
47

20
20
25
25
25
25
30
30
30
30
36
36
60x60
60x60

10,5
10,5
12,8
12,8
12,8
12,8
12,8
12,8
12,8
12,8
16,5
16,5
4x9
4x9

47,5
47,5
47,5
47,5
47,5
47,5
64,0
64,0
64,0
64,0
100,0
100,0
101,0
101,0

43
43
43
43
43
43
59
59
59
59
93
93
94
94

12,0
12,0
12,0
14,8
14,8
14,8
18,8
18,8
23,8
23,8
28,0
28,0
36,8
36,8

Die

4,5
4,5
5,0
5,0
5,0
5,0
6,0
6,0
6,0
6,0
7,0
7,0

30x30
30x30

80
80
86
86
86
86
112
112
114
114
158
158
200
200

10
10
12
12
12
12
14
14
18
18
22
22
29
29

MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC
MC

0E
0E
0E
1E
1E
1E
2E
2E
4E
4E
5E
5E
6E
6E

Indentor
0E
0E
0E
1E
1E
1E
2E
2E
4E
4E
5E
5E
6E
6E

QAU - Y4A 90 Line


Bimetallic Al-Cu 90
Materials

Packing

AL part: Al. 99,5%


CU part: Cu. 99,5%

3 pieces in plastic bag

Compression type
Two step deep indent

Cat. No.
Section
mm2
240

EDF

FCI

Q4 AU 240

Y4A240A128C90

32

19,5

Dimensions
p
B
(approx.)
30
43

12

TOOL: Y39E1E*
L
(approx.)
85

e
(max.)
7

Die

Indentor

MC 4E

4E

Qty
Pack
3

Bimetallic Alu-Cu
Compression Connectors

RJAU - Y4RR Line


Bimetallic Al-Cu compression
reducers per EDF Norm
NFC33-090
Materials
AL part: Al. 99,5% (DIN 40501)
CU part: Cu. 99,5% (DIN 40500)

Compression type
Al part = Two step deep indent
Cu part = Hexagonal

Packing
3 pieces in plastic bag

* See tooling catalogue


Section (mm2)
Al.

Cuivre

50
50
50
50
50
50
70
70
70
95
95
95
95
120
120
120
120
150
150
150
150
150
185
185
185
185
240
240
240
240
240

16
22
25
35
38
50
35
50
70
35
50
70
95
50
70
95
120
70
95
120
150
185
95
120
150
185
95
120
150
185
240

Cat. No.
EDF
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ1
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ2
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4
RJ4

AU5016
AU5022
AU5025
AU5035
AU5038
AU5050
AU7035
AU7050
AU7070
AU9535
AU9550
AU9570
AU9595
AU12050
AU12070
AU12095
AU120120
AU15070
AU15095
AU150120
AU150150
AU150185
AU18595
AU185120
AU185150
AU185185
AU24095
AU240120
AU240150
AU240185
AU240240

Dimensions
FCI

d1

d2

Y4RR50A16C
Y4RR50A22C
Y4RR50A25C
Y4RR50A35C
Y4RR50A38C
Y4RR50A50C
Y4RR70A35C
Y4RR70A50C
Y4RR70A70C
Y4RR95A35C
Y4RR95A50C
Y4RR95A70C
Y4RR95A95C
Y4RR120A50C
Y4RR120A70C
Y4RR120A95C
Y4RR120A120C
Y4RR150A70C
Y4RR150A95C
Y4RR150A120C
Y4RR150A150C
Y4RR150A185C
Y4RR185A95C
Y4RR185A120C
Y4RR185A150C
Y4RR185A185C
Y4RR240A95C
Y4RR240A120C
Y4RR240A150C
Y4RR240A185C
Y4RR240A240C

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
25
20
20
20
20
20
20
20
20
20
32
20
20
20
20
20

9
9
9
9
9
9
11
11
11
12,5
12,5
12,5
12,5
13,7
13,7
13,7
13,7
15,5
15,5
15,5
15,5
15,5
17
17
17
17
19,5
19,5
19,5
19,5
19,5

5,5
6,5
6,5
8
8,5
9,5
8
9,5
11
8
9,5
11
13
9,5
11
13
14,2
11
13
14,2
16
18
13
14,2
16
18
13
14,2
16
18
20

44

107

TOOL: Y39E1E*
Aluminum
Cuivre
Die
Indentor Hexagonal

MJ1E

1E

Qty
Pack

E173

Per
3
+
mastic

133,5

MJ2E

2E

E215

144

MJ4E

4E

E280

Compression Grounding

YC / YCTN Lines

Tooling

Crimpit

The indicated numbers in the tooling table


refer to pages 48 - 63.

Copper C-taps
Description
Range taking C-shape connectors for tap
or parallel connections of copper cable,
mainly for grounding connections.

Construction
Extruded electrolytic copper-thick wall
TN for tin plated

Performance
Can be installed in all weather conditions
Heat resistant up to +105C

YC10C10 TN
YC8C8
YC8C8 TN
YC4C8
YC4C8 TN
YC4C6
YC4C6 TN
YC4C4
YC4C4 TN
YC25 MTN
YC2C4
YC2C4 TN
YC2C2
YC2C2 TN
YC35 MTN
YC26C2
YC26C2 TN
YC26C26
YC26C26 TN
YC50 MTN

mm2

2,5-4

4-6

2,5-4

4-6

6-10

10

6-10

10

10-25

35

10-25

35

16-25

35

16-25

35

16-25

25-35

16-25

25-35

16-25

25-35

35

50

35

50

35

50

35

50

35

50

50-70
50-70
50-70
50-70
50-70

Y500CT
BCT500
MD6

mm2

mm2

2,5-4

4-6

100

W238 (1X)

2,5-4

4-6

100

W238 (1X)

2,5-6

4-6-10

100

W162 (2X)

2,5-6

4-6-10

100

W162 (2X)

4-6

4-6-10

500

4-6

4-6-10

50

4-10

4-6-10

500

4-10

4-6-10

50

16-25

25-35

500

16-25

25-35

50

16-25

25-35

500

4-25

25

250

4-25

25

25

16-35

25-35-50

250

16-35

25-35-50

25

25-35-50

250

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

Y46

Y260D

UK

BHM

Y22BH

U-DIES WIYH ADAPTOR 22UADP

YC10C10

mm2

Hydraulic tools
Pack
Qty

U-DIES WIYH ADAPTOR 26UADP

Cat. No.

min
max
1,6
2,8
1,6
2,8
1,6
3,6
1,6
3,6
2,3
3,6
2,3
3,6
2,3
4,1
2,3
4,1
4,2
6,7
4,2
6,7
4,2
6,7
2,3
6,4
2,3
6,4
5,1
8,0
5,1
8,0
5,1
8,0
2,3
7,7
2,3
7,7
7,8
10,8
7,8
10,8
7,8
10,8

WBG (1X)
UBG (1X)

16-35
4-35
4-35

4-6-10-25
35
4-6-10-25
35

W140BGE2T

12DE140

WC (2X)

UC

W173BGE2T

12DE1739

WE (3X)

UE (3X)

W173BGE2T

12DE1739

100
10

35-70

50

100

35-70

50

10

35-70

50

100

45

MD6BG (2X)

U-DIES WIYH ADAPTOR PUADP

min
max
1,6
2,8
1,6
2,8
3,2
4,2
3,2
4,2
4,1
6,7
4,1
6,7
5,1
6,7
5,1
6,7
5,1
6,7
5,1
6,7
5,1
6,7
7,5
8,0
7,5
8,0
7,5
8,0
7,5
8,0
7,5
8,0
8,8
10,8
8,8
10,8
8,8
10,8
8,8
10,8
8,8
10,8

Compression Grounding

YC / YCTN Lines
Crimpit

YC28C2 TN
YC28C26
YC28C26 TN
YC28C28
YC28C28 TN

95
95
95
95
95
95

YC29C29

14,0

120

YC29C29 TN

14,0

120

YC31C28
YC31C28 TN

15,7
6,7
15,7
6,7

150-185
150-185

YC150M

15,7

150

YC150M TN

15,7

150

YC185M
YC185M TN

14,0
17,7
14,0
17,7

120-185
120-185

mm2

Qty

mm2

mm2

16-35

35

50

16-35

35

10

35-70

50

50

35-70

50

10

95

50

50

95

50

10

25-120

35-50

50

25-120

35-50

10

Y500CT
BCT500

Y35/Y35BH
Y750/Y750BH
BAT35/BAT750

UF (3X)

50-95

50

50-95

10

70-150

25

U708 (3X)

Y46

Y260D

UK

BHM

Y22BH

U-DIES WIYH ADAPTOR 22UADP

YC28C2

mm2

Hydraulic tools
Pack

U-DIES WIYH ADAPTOR 26UADP

Cat. No.

min
max
5,1
7,8
5,1
7,8
7,8
10,8
7,8
10,8
11,0
13,2
11,0
13,2
6,3
14,0
6,3
14,0
9,0
12,5
9,0
12,5
10,5
15,7
10,5
15,7
12,5
17,5
12,5
17,5

U-DIES WIYH ADAPTOR PUADP

min
max
11,0
13,2
11,0
13,2
11,0
13,2
11,0
13,2
11,0
13,2
11,0
13,2

70-150
95-185

25
U1011 (3X)

95-185

P1011

26MC
185M

46

Consult

Compression Grounding

YGHC Line
Crimpit
Description
Range taking C-shape connectors for tap
or parallel connections of copper cable,
mainly for grounding connections.

Construction
Extruded electrolytic copper-thick wall

Performance
Can be installed in all weather conditions
Heat resistant up to +105C

Tooling
The indicated numbers in the tooling table
refer to pages 48 - 63.

YGHC34C26
YGHC34C29
YGHC34C34

max
15,7
20,2
15,7
20,2
15,7
20,2

mm2
150-240
150-240
150-240

mm2

min
4,1
10,5
12,5
14,0
15,7
20,2

mm2

47

Hydraulic tools

mm2

Pack
Qty

10-70

10

95-120

10

150-240

10

Y750BH
Y750
BAT750

Y46

P1011

Cat. No.

U1011

Heat Shrink Sleeves

HT 12 Line
Heat-shrinklable crosslinked,
flexible thin-wall polyolefin tubes
for low voltage application.
Heat-shrinkable tubes on reel in small boxes
Heat-shrinkables tubings are made of heat
stabilized, modified polyethylene. Upon crosslinking the material becomes thermally stable
and has a maximum continuous operating
temperature of 120C.
Heat-shrinkables tubes are packed in a small
carton box on a spool which guarantees
smooth unreel of the tubes.
The tubes are flame retardant and available in
the colours: black, white, red, yellow, blue and
green.
The dual colour green/yellow only available
from size 3, 2/1, 6.

Size
1,2 - 0,6
1,6 - 0,8
2,4 - 1,2
3,2 - 1,6
4,8 - 2,4
6,4 - 3,2
9,5 - 4,8
12,7 - 6,4
19,1 - 9,5
25,4 - 12,7

Qty Box
12
12
12
12
11
9
7
6
4,5
3,5

Cat. No.
HT12*12 N2 R 120 BOX
HT12*16 N2 R 120 BOX
HT12*24 N2 R 120 BOX
HT12*32 N2 R 120 BOX
HT12*48 N2 R 110 BOX
HT12*64 N2 R 90 BOX
HT12*95 N2 R 70 BOX
HT12*127 N2 R 60 BOX
HT12*191 N2 R 45 BOX
HT12*254 N2 R 35 BOX

48

* Colour Code:
B
L
E
W
Y
N
S

Black
Blue
Red
White
Yellow
Green
Green-Yellow

Heat Shrink Sleeves

HCL Line
Heat-shrinkable cable-end
sealing caps for low voltage.
Heat-shrinkables cable-end caps seal ends
from ingress of water.
End caps are made of heavy walled crosslinked polyethylene and are resistant to action
of weathering.
The caps are supplied coated with a hot melt
adhesive.

REFERENCE
FCI
HCL2E1B2A
HCL3E1B2A
HCL3E2B2A
HCL4E1B2A
HCL4E2B2A
HCL6E1B2A
HCL6E2B2A
HCL8E1B2A
HCL8E2B2A
HCL11E1B2A
HCL11E2B2A
HCL12E1B2A
HCL15E1B2A

A
Exp.
Min.
12
20
20
35
35
55
55
75
75
100
100
115
145

A
Rec.
Max.
4,5
9
9
16
16
25
25
34
34
59
59
59
71

Dimensions (mm)
B
Exp.
Min.
50
65
125
90
150
110
165
120
200
130
225
140
155

Colour: Black
Dimension in table are as follows:
EXP- as supplied
REC- after free recovery
LC- longitudinal change
A- internal diameter
Valved caps can also be supplied on request
Caps can also be supplied with black mastic
coating on request

49

C
Exp.
Min.
45
60
110
80
140
88
155
105
175
110
190
110
120

D
Exp.
Min.
15
20
20
30
30
35
50
50
70
70
70
70
70

LC%

WALL
REC NOM

10
10
10
10
10
10
10
10
10
10
10
10
10

1,2
3,0
3,0
3,0
3,0
4,0
4,0
4,2
4,2
4,2
4,2
4,2
4,2

Tooling

Compression
tooling for Cu and
Alu connectors
FCI / BURNDYs total compression program
offers the most complete line of:
Mechanical cutters and compression
handtools.
Self contained and remote controlled
hydraulic tools.
Power actuated pumps, hoses, control
gages and accessories
And most probably, the widest range of
compression dies for the electrical
industry.

Al these tools have been designed to


integrate with the complete line of FCI /
BURNDYs electrical compression
connectors.
Repair and service centers exist in all
major countries.
Tool parts, repair kits and control gages
are available.
We recommend only FCI / BURNDY
connectors be installed with FCI /
BURNDY compression tooling.

50

Tooling

Mechanical cable
cutters
For conductor ranges till 800 mm2.

MRCC34

MRCC45

Hand cable cutter for COPPER,


ALUMINIUM - max. 240 mm2 +
TELEPHONE cable.
Max : 34 mm.
Attention:.does not cut: hard drawn
copper, alu-alloy and steel cable.
Reserve blades: MRCC34 BLADES

Hand cable cutter for COPPER,


ALUMINIUM - max. 400 mm2 +
TELEPHONE cable.
Max : 45 mm.
Attention:.does not cut: hard drawn
copper, alu-alloy and steel cable.
Reserve blades: MRCC45 BLADES

MRCC62
Hand cable cutter for COPPER,
ALUMINIUM - max. 800 mm2 +
TELEPHONE cable.
Max : 62 mm.
Attention:.does not cut: hard drawn
copper, alu-alloy and steel cable.
Reserve blades: MRCC62 BLADES

Battery Powered
Hydraulic cutter
BATCUT14V250V

14V battery operated hydraulic cutter.


Output force 65 kN.
Open C-head design.
For bare CU7AAC/AAAC/ACSR cable with
30 mm, steel core 9 mm max.
360 rotating head.
Length: 475mm.
Weight: 6,070 kg.
Supplied in steel case with two 14Vdc-2Ah
batteries and one rapid 250Vac/14Vdc
charger.
51

Tooling

Mechanical tools
1

Y10R4BY9

For non-insulated terminals and splices.


Wires size 1 - 2,5 - 6 - 10 mm2.
Handtool with ratchet control.

MR16H3

For non insulated terminals and splices.


Wires size 6 - 10 - 16 mm2.
Handtool with ratchet control.

MR25H3

For non insulated terminals and splices.


Wires size 10 - 16 - 25 mm2.
Weight: 0,7 Kg.
Handtool with ratchet control.

MR8 - type handtools


Description
High strength aluminium-alloy body.
Long life expectancy with fully protected
ratchet mechanism.
Weight 650 gr.

4A

4B

MR8 GE3

For polyamide insulated terminals and


splices type YAE, YSE.
Wire size 1 - 2,5 - 6 mm2.

MR8 9Q

For non insulated terminals and splices.


Wire size 1 - 2,5 - 6 -10 mm2.

52

Tooling

Mechanical tools
5A

5B

MR4CQ

For non insulated terminals and splices.


Wires size 10 - 16 - 25 mm2.
Weight: 1 Kg.
Handtool with cam-ratchet control.

MR410M

For polyamide insulated terminals and splices.


Wires size 10 - 16 mm2.
Weight: 1 Kg.
Handtool with cam-ratchet control.

6 MY70M
Force 28 kN
6-70 mm2

7 MY70ME
Force 28 kN
10-70 mm2

Weight: 2 Kg.
A lightweight toggle linear action, single
stroke low cost handtool for non-insulated
copper terminals and splices.

Weight: 2 Kg.
Similar tool mechanism, for polyamide
insulated copper terminals and splices.

MY2913GE2
Force 40 kN
10-120 mm2
8

Weight: 3,7 Kg.


A lightweight toggle action two-hand operated,
low cost handtool for non-insulated copper
terminals and splices.

MY29B11 (UK)

Similar as MY2913GE2 For UK.

10 MY286
10-95 mm2
Similar tool mechanism as MY2913GE2, for
polyamide insulated copper terminals and splices

11 MY293
10-95 mm2 Aluminium
Similar tool mechanism as MY2913GE2, for
aluminium terminals and splices.

53

Tooling

Mechanical handtools with


replaceable die-sets
12 MRD26T
Force 20 kN
6-50 mm2
Weight: 1,5 Kg.
A linear action highly professional handtool
multi-stroke, incorporating a system of
easily interchangeable dies and indentors.
20-dies for copper: DIN 46235 terminals DIN 46267/t1 splices.
Steel case (not incl.) CP20

13 MRD26T1
10-50 mm2
Fix rotary die 5 pos. and indentor for
copper YAV terminals YSM/YSM splices

14 MRD26T2
6-35 mm2
Fix rotary die 5 pos. and indentor for
copper DIN 46234-BY terminals.

15 MRD29
Force 50 kN
6-120 mm2 Cu
A ratchet controlled two-hand operated
highly professional tool incorporating a
system of easily interchangeable dies.
50-dies, indentor-nest and hexagonal for
many types of compression connectors.
Steel case (not incl.) - CP50

16

MD50

6 - 50 mm2 Cu.
For YAV_DM line.
The MD50 Mechanical Rotating Crimp Tool
will accommodate copper compression
connectors from 6 to 50 mm2 str. copper
conductor. Butting steel jaw and over
center cam action assure full crimp force.
Rotatable die wheel is stamped with the
conductor size to provide an easy match of
the die and the connector.

17

MD50D

6 - 50 mm2 Cu.
For YCA line.

18

MD50C

6 - 50 mm2 Cu.
For CTCU line.
NFC20130 hexagone

19

MD50V

6 - 50 mm2 Cu.
For YAV line.

20

MD120

16 - 120 mm2 Cu.


For YAV_DM line.

21

MD120D

16 - 120 mm2 Cu.


For YCA line - DIN 46285.

MD6
Force 40 kN
10-95 mm2 Cu-Al terminals
Weight: 2,7 Kg.
Lightweight, dependable, bent wooden handled tools.
Replaceable W-dies for aluminium and copper terminals
(as BCT500 and Y500CT) from 10 to 95 mm2.
Steel case (not incl.) PT4953-1 for MD6.

54

Tooling

Mechanical and pneumatic tools


22

Universal compression system


with replaceable die-sets

Y16R FRAME
Ratchet controlled handtool. Weight: 500 gr.

Y16R BOX
Plastic case for handtool and 12 dies.

Pneumatic tool
PHSE2

Pneumatic tool with air cylinder.


4 bar.
Controlled compression
Mounting stand with footpedal.
Weight: 1450 gr.

PHSE3

Pneumatic compression unit: 4 bar.


Mounting stand with footpedal
Controlled compression
Weight: 7600 gr.

CE

Die sets for non insulated terminals and splices


Y16R3G06YAV

Y16R1G10YAV

Wire size 1 - 2,5 - 6 mm2.

Wire size 10 mm2.

Y16R4H06YAV

Y16R1G16YAV

Wire size 1 - 2,5 - 4 - 6 mm2.


Hexagonal compression.

Wire size 16 mm2.

55

Tooling

Hydraulic
installation tooling
FCI-Burndy offers a wide range of hydraulic
cutting and compression tooling with a fully
selection of nest-indentor, hexagonal and
round compression dies for all possible
requirements.

General characteristics
FCI-Burndys standard hydraulic systems
work at high pressure = 700 bars.
FCI-Burndys standard coupling systems
are: 3/8 NPT-MALE quick coupler on
compression heads.
3/8 NPT-FEMALE quick coupler on pumps
But on request we supply other styles and
combinations

Burndy recommends

FCI-Burndys HYFLUID is used for its


hydraulic handtools.
ALFLUID is used for its pumps and hoses.
In case not available, use hydraulic oil SHELL TELLUS T15 or equivalent.

Yearly control of all hydraulic tools and


pumps with control gages.
Replacement of sealing rings with any
repair.
Change of oil with any repair.
Replacement of oil, seals and working parts
every three years.
Replacement of tool and pump by new one
after 10 years.

Daily Service and maintenance


Take care of your hydraulic tools and many
accidents will be avoided. It is imperative to
regularly clean your tools with a dry cloth in
order to remove moisture, dust, oil, etc.
NOTE:
Never use the following products to clean
your tools
- Trichlorethylene
- Perchlorethylene
- Chlorothene
Always check the oil level in your hydraulic
equipment.
Always replace the flexible hose correctly in
its compartment and avoid kinking.
Remember, a leaky hose can cause serious
accidents.
Be sure that couplers are fully connected
before activating pump.
Do not forget that these tools operate at 700
bars. Try to avoid temporary repairs. It is
much better to return your tools to our
service department for repair where skilled
engineers, using specialised control
equipment, can guarantee a first class
repair.

Tool performance check-up


Special measuring equipment is available,
upon request, to check the performance of all
tools to within recommended limits.

56

Tooling

Hydraulic tools with


interchangeable die-sets
Y500CT
10-150 mm2 Cu-Al
Crimp Force: 55 kN.
Length: 383 mm
Weight: 2,7 Kg
The 5,4-Ton Hand Operated Hydraulic Crimp
Tools compact lightweight design provides
easy ram advance and retract operation. The
Y500CT crimps taps, terminals, and splices
10-150 mm2, featuring an integral 180

rotatable latch head design affording greater


clearance, accommodating tight areas, and
has a permanent D3 die groove that also
serves as a seat for all W style dies. The W
dies are interchangeable, matching the
connectors, feature die index and die
number for ease of installation, and
inspectability.
Each Y500CT is supplied with a durable
metal carrying case.

Y35 - 10-300 mm2 Cu-Al

Y35BH - 10-300 mm2 Cu-Al

700 bar hand compressor - 120 kN.


Weight: 6 Kg
Length: 575 mm

700 bar compression head - 120 kN.


Weight: 3 Kg
Length: 240 mm

The Y35 HYPRESS is a compact portable


self-contained hydraulic hand compressor
that can install the same range of connectors
as the Y35BH compression head (i.e. 10 to
300 mm2), with only 3 indentors and 12 U
nest dies (Cu connectors).

The Y35BH HYPRESS is a C shaped


compression head that accepts a range of
interchangeable U dies and is suitable for
installing connectors on conductors 10 to
300 mm2, using same nest dies and
indentors as Y35.

Rapid ram advance - swivel G head.


Positive push button die locks.
Positive crimping by butting of most of the
dies, under the control of a factory
calibrated overload valve.
A comprehensive range of hexagonal and
circular crimp die sets is available to install
a large number of connectors: please
consult.
The Y35 is supplied in a steel carrying case
which has integral die storage
compartment (no die)
Y352 has a neoprene insulated head:
please consult.
Y35NC: hand tool without steel case.

Positive push button die locks.


A comprehensive range of hexagonal and
circular crimp die sets is available to install
a large number of connectors: please
consult.
Quick disconnect coupler 3/8 NPT male
as standard for connection to 700 bars
pumps. Other couplers available: please
consult.
The Y35BH is supplied in steel carrying
case.
Y35BH2 has a neoprene insulated head:
please consult.
Y35BHNC: head without steel case.

Y750 - 10-300 mm2 Cu-Al

Y750BH - 10-300 mm2 Cu-Al

700 bar hand compressor - 120 kN.


Weight: 7,3 Kg
Length: 650 mm

700 bar hand compressor - 120 kN.


Weight: 4,6 Kg
Length: 304 mm

Y39E1E

Y39E1BHE

16-240 mm2 Alu-Bimetallic Terminals and


splices.
6-300 mm2 Copper Terminals and splices.
Hand operated tool - output Force 120 kN.
180 rotating head.
Length: 595 mm
Weight: 5,7 Kg
Supplied in steel case with dieset
compartments

16-240 mm2 Alu-Bimetallic Terminals and


splices.
6-300 mm2 Copper Terminals and splices.
Remote operated head.
700 bar system - output Force 120 kN.
180 rotating head.
Length: 260 mm
Weight: 3 Kg
Supplied in steel case with dieset
compartments

Y35BH

Y35

Y750BH

Y750

Y39E1BHE

57

Y39E1E

Tooling

Hydraulic tools dieless


DIELESS HYPRESS TM
Y644M- 16-500 mm2 Cu-Al
600 bar hand compressor - 100 kN.
Weight: 6,8 Kg
Length: 645 mm
The Y644M is a unique portable hydraulic
hand compressor. Without needing
replaceable die-sets, one can compress
INDUSTRIAL type of copper and aluminium
terminals and splices from 16-500 mm2.

One indent compression - positive


identification with Burndy logo on indentor.
Infinitely rotatable head - pivoting die nest.
Two speed rapid advance - twist release.
Rubber covers over pump body and
handles.
The Y644M is supplied in a steel carrying
case.

Hydraulic tools with interchangeable die-sets


Y46 - 10-800 mm2 Cu 10-500 mm2 Al

700 bar compression head.


Force: 136 kN
Weight: 7,3 Kg
Length: 381 mm

Excellent for grounding applications


The Y46 is supplied in steel case.
Takes U - dies with adaptor PUADP1
(6 - 300 mm2).

Compact G-shaped head with jaw opening


of 50,8 mm that accepts a range of
interchangeable P-dies which are positively
locked with push button die locks.

Y22BH (UK)
150-1000 mm2 Cu-Al (Str.)
150-1200 mm2 Al solid
700 bar compression head - 220 kN.
Weight: 7,5 Kg
Length: 350 mm
The Y22BH HYPRESS compression head
has a top bridge die holder which is locked
by two retention pins. When one of these
pins is removed, the top bridge can pivot
open to allow the head to be located onto,
or removed from the connector.

Quick disconnector coupler 3/8 NPT male


as standard, ref. Y22BH. With female
coupler, ref, is Y22BHF. Other couplers
available: please consult.
Takes UK-styles ED - dies.
Takes U - dies with adaptor 22UADP
(10 - 300 mm2).

Y260DBHM - 10-630 mm2 Cu-Al

Y450DBHM up to 1000 mm2 Cu-Al

700 bar compression head - 260 kN.


Weight: 5,4 Kg
Length: 295 mm

The Y260DBHM HYPRESS features:


U fork with rigid uprights and 25 mm dia.
slide bolt which eases the installation of 60
mm outside diameter interchangeable dies:
when drawn in open position it allows the
presshead to be located onto, or removed
from the connector.
Quick disconnect coupler 3/8 NPT male as
standard, for connection to flexible hoses.
Other couplers available: Please consult.
Takes DIN 48083 - t3 - 30H, 60 mm dies.
Takes U - dies with adaptor 26UADP
(6 - 300 mm2).

700 bar compression head - Force 450 kN.


Weight: 11 Kg
Length: 285 mm
Takes DIN 48083/t3/-45H. 75 mm dies.
Takes U - dies with adaptor 45UADP
(6 - 300 mm2).

58

Tooling

Battery powered hydraulic


batoolsTM
BCT500250V
10-150 mm2

Crimp Force: 55KN.


Tool Weight: 5,4 Kg
Length: 34 cm
Weight: 7,9 Kg
Recharge Time: <15 mins.

accommodates W and W-VT dies. The


BCT500 uses an industry standard battery
pack, and less than 15 min. recharge time.
The BCT500 will accomodate all W, and
X style dies.

Hand held battery actuated hydraulic tool


crimps splices, taps, and terminations 10 150 mm2. The tool features an integral 180
deg. rotatable latch head design that

BAT3514V250V
10-300 mm2

Crimp Force: 112KN.


Tool Weight: 6,6 Kg
Length: 36,83 cm
Weight: 8,9 Kg
Height: 35,3 cm
Recharge Time: <15 mins.

BCT500 tools, Burndys patented, full 360


deg. infinitely rotatable head design, for
operation in any position. The tool ships with
charger, 2 batteries that will recharge in 15
min. or less, and a durable metal case. An
audible pop-off and green LED indicate
properly completed crimps. The BAT35
accomodates all U style dies.

Hand held hydraulic tool crimps splices,


taps, and terminations 10 - 300 mm2. The
BAT35 features, a wider crimp range then the

BAT75014V250V
10-800 mm2

Crimp Force: 112KN.


Length: 38,1 cm
Weight: 7,94 Kg
Molded rubber, fully covered head and
boot

BATOOLSTM, a patented full 360 deg.


infinitely rotatable head design, for operation
in any position. The tool ships with 2
batteries that will recharge in 15 min. or less,
and a durable metal case. An audible popoff and green LED indicate properly
completed crimps. The BAT750C
accomodates all U style dies.

Hand held hydraulic tool crimps splices,


taps, and terminations 10 - 800 mm2. The
BAT750C features, a fully covered head, the
largest crimp range of all Burndys

59

Tooling

Hydraulic Cable Cutters


HCC10ACSR

700 bar - Presshead style.


Weight: 3,2 Kg
Length: 355 mm
Cutting capacity dia: Cu-Alu - 500 mm2 non insulated.
Total cable dia: 30 mm.
H.D. Cu.
AAC - AAAC - ACSR
EHS-Galv. steel: 5/16 - 9 mm.
Copperweld: 4/0 - 0,6 (15 mm).

YCC120M

700 bar - Scissor style.


Weight: 11 Kg
Length: 570 mm
Cutting capacity dia: Cu-1000 mm2 - Alu1200 mm2 - insulated.
Total cable dia: 100 mm.
PVC, PE, XLPE, PILC, with or without mild
steel armour straps.
Scissor action cutter head

Linear action cutter head.


Hook-head design simplifies cutting of
conductors hot or re-energized.
Design of blades assures clean cut cables.
Quick disconnect coupler 3/8 NPT male
as standard, for connection to flexible
hoses.
Reserve blades - BLADEACSRKIT.

Cuts insulated/uninsulated Al and Cu


conductors of power and telecom cables in
seconds. Blades may rotate 360 degrees
about the jack, prior to cutting.
Supplied with male quick disconnect
coupler in a steel carrying case.
Other couplers available: please consult.
Attention: does not cut hard drawn copper,
Alu-alloy or steel case.
Reserve blades: YCC100MBLADES.

Hydraulic Pumps-700 bars


FOOT OPERATED
P703F

700 bar: standard/50 KJ output


Weight: 12 Kg
Length: 680 mm
Necessary oil volume: 1 liter.
The P700F is a DUAL STAGE foot pump
with AUTOMATIC change over and safety
valve producing quick ram advance.
3/8 NPT. FEMALE quick coupler as
standard for connection to 700 bar
pressheads.

Std. flexible hose PT91 to be ordered


separately.
The P703F is supplied in steel carrying
case CP2. The CP2 case can take
compression head and flexible hose and is
provided with die-compartment for U-dies.

HAND OPERATED
HP10

700 bar.
Weight: 8,2 Kg
Length: 630 mm
Necessary oil volume: 1 liter.
Easy to transport and move tool around
work site with built in handle.

3/8 NPT. FEMALE quick coupler as


standard for connection to 700 bar
pressheads.

60

Tooling

Hydraulic pumps - 700 Bar


ELECTRICAL OPERATED - 220 V
Y10EP2E3HF

CE

700 bar.
Weight: 11 Kg
Dimensions: 350 x 200 x 350 mm
Oil reservoir: 1,5 liters.
Fully cycled electrical driven - DUAL
STAGE hydraulic pump; portable.
Overload valve: 700 bar.
Operates with 220 V. motor 0,6 kW
3/8 NPT - FEMALE quick coupler (*)

EPP102

700 bar.
Weight: 14 Kg
Dimensions: 470 x 300 x 445 mm
Oil reservoir: 2 liters.
Motor: 220 V, 1/2 HP, 50 cycles
Remote pendent control switch
3/8 NPT - FEMALE quick coupler (*)

EP102

700 bar.
Weight: 39 Kg
Dimensions: 470 x 300 x 445 mm
Oil reservoir: 7,5 liters.
Motor: 220 V, 1/2 HP, 50 cycles
Remote pendent control switch
3/8 NPT - FEMALE quick coupler (*)

BATTERY POWERED HYDRAULIC


Y700DC1B250V

700 bar.
Weight: 7 Kg (with fluid and two batteries)
Dimensions: 292 x 209 x 165 mm
Air bulb control for full safety
Recharge time: <15 mins.
3/8 NPT - FEMALE quick coupler (*)

(*) See Tooling and diesets catalog for all available


coupling systems
61

Tooling

Hydraulic Tooling accessories


NON-INSULATED HOSES - 700 BAR

NON-CONDUCTIVE HOSES - 700 BAR

PT91

PT29900-10

2400 mm - STEEL BRAIDED hose steel


reinforced ends - Black.
Do not use on energised conductors.
Quick couplers - 3/8 NPT. - MALE/FEMALE
Other lengths - Other coupling systems:
please consult.

3000 mm - Non conductive hose with


stackable couplers (male/female) - orange.

PT29900-15
4500 mm - Non conductive hose with
stackable couplers (male/female) - orange.

PT29900-25
7600 mm - Non conductive hose with
stackable couplers (male/female) - orange.

REPLACEMENT COUPLERS - 700 BAR


PT94 (male)

PT93 (female)

FORCE TEST GAUGE


PT 29279 - 2
The PT 29279-2 Force Test Gauge is designed
to provide an accurate visual reading of the
output force produced by the hand-hydraulic
Y35, and other HYPRESS tools. It is not
recommended for any remote powered
HYPRESS heads such as the Y35BH.

The PT 29279-2 Force Test Gauge is a factory


calibrated and inspected to very stringent
tolerances providing the customer accuracy
and an excellent means for quality assurance
control.

IN-LINE PRESSURE GAUGE - 700 BAR

PT11018

62

Tooling
Hydraulic Tool accessories
HYDRAULIC OILS

ALFLUID QT (0,95 l) - For hand - foot - electrical pumps


ALFLUID GAL (3,8 l)
HYFLUID QT (0,95 l) - For Y35 handtool
HYFLUID GAL (3,8 l)

PRESSURE TEE-REDUCER
Y106PSI - 700 bar to 420 bar (10.000 PSI to 6.000 PSI)
Y108PSI - 700 bar to 600 bar (10.000 PSI to 8.800 PSI)

DIE CASE FOR U-DIES


PT29291

TOOL REPAIR KITS FOR Y35

Y35 REP KIT E1 - sealing rings


Y35 REP KIT E2 - mechanical parts
Y35 REP KIT E - all parts + PTB2507E1
PTB 2507E1 - overload valve
Please consult FC - office or agent for other spare parts.

63

WWW.CABLEJOINTS.CO.UK

THORNE & DERRICK UK


TEL 0044 191 490 1547 FAX 0044 477 5371
TEL 0044 117 977 4647 FAX 0044 977 5582
WWW.THORNEANDDERRICK.CO.UK