ATV

PROJECTS
INDIA
LIMITED

PROCEDURE QUALIFICATION RECORDS (PQR)

As per ASME Sec- IX (QW-483)
Company Name: ATV PROJECTS INDIA LTD. MATHURA
Procedure Qualification Record No:ATV/PQR/SAW/13/1
WPS No: ATV/WPS/SAW/13/1 REV-0
Welding Process (es): SMAW+SAW

Date: 22.08.2013
Types: MANUAL+MACHINE

JOINTS (QW-402):

Back chip to sound metal & back welded after DP Test from II side
BASE METAL (QW-403):
Material Spec.:SA 516 GR.70 TO SA516 GR.70
Type/Grade or UNS no.
TO
P-No. 1
Group No. 2-- TO
P-No. 1 Group No.-2
Thickness Of Test Coupon: ----30mm-------------Diameter Of Test Coupon: -------N.A.------------Max.pass thickness:- -----3MM(APPROX.)--------Other: -----------------------N.A.-------------------FILLER METALS (QW-404):
SFA Specification: -----5.1,5.17-----------AWS Classificatin: ---E 7018 ,F7A2 EM- 12K--Filler Metal F-No: ---------4-,6--------Weld Metal Analysis A-No: ------1------Size Of Filler Metal(Dia):-- 3.15,4.0 MM---Filler Metal Product Form:- D&H
Weld Metal Thickness: + 3mm Capping
Make:- ----------D & H
Other: - -------------N.A...-------------------POSITION (QW-405):
Position Of Groove: -1G-------------Weld Progression: ---N.A.--------Other: --------------------None----------PREHEAT (QW-406):
Preheat Temperature (min.): ----80C------------Interpass Temperature (Max.): ---250C-------------Other: --------------N.A.-----------

POSTWELD HEAT TREATMENT (QW-407): - N.A.

Heating Rate :- -- -----Soaking temp.:- - ----Soaking time:- ----.--Cooling rate:- ---------Others: ---------------

N.A.

GAS (QW-408): N.A.

Percent Composition
Gas(es)
Shielding:
Trailing:
Backing

Mixture

Flow Rate

N.A.

ELECTRICAL CHARACTERISTICS (QW-409):

Current: --DC--------------------Polarity: ---EP-( Electrode Positive)----------------Amps: ------110-500A---------Volts: ---- 22-30V----------------Tungsten Electrode Size: N.A.----------Other: --------------------TECHNIQUE (QW-410):
Travel Speed90-410MM/Min.-----------String or Weave Bead: ---String----Oscillation: -------N.A.-----------Multipass or Single Pass (per side): --Multipass--------------Single or Multiple Electrode: --Single---------------------Other: -----------N.A.---------------------------

ATV
PROJECTS
INDIA
LIMITED

Tensile Test (QW-150)

Specimen
No.

Width
(mm)

Thickness
(mm)

Area
(mm2)

Ultimate Total Load,

(KN)

TT1

18.97

29.30

555.82

309.0

Ultimate Unit
Stress,
(MPa)
556

TT2

18.85

29.70

559.84

308.0

550

Type of Failure &

Location
BROKEN IN
PARENT METAL
BROKEN IN
PARENT METAL

Guided Bend Tests (QW-160)

Type and Figure No.

Result

Type and Figure No.

Result

SB1(SIDE BEND)

SATISFACTORY

SB3(SIDE BEND)

SATISFACTORY

SB2(SIDE BEND)

SATISFACTORY

SB4(SIDE BEND)

SATISFACTORY

Toughness Tests (QW-170) -:N.A.

Specimen No.

Notch
Location

Specimen
Size
mm

Test
Temp.
(0C)

Joules
(Avg.)

Impact Value
(I)
(II)

(III)

Drop Weight
Break ( Y/N )

Fillet-Weld Test (QW-180) NONE

Other Test
Type of Test: DPT REPORT NO.- ATV/QC/13/458B DTD. 06.08.2013, UT REPORT NO. ATV/QC/13/64A DTD. 07.08.2013 & RT
TEST REPORT NO. - ITE/ATV/RT/10 DTD. 07.08.2013
Deposit Analysis : - N.A.
Other:

N.A.

Welders Name: DEVENDRA + SANTOSH

Welder No. W-24+ W-04

Stamp No: W-24, W-04

Test Conducted By: M/S. IRC Engg. Services (I) Pvt.Ltd. Noida
Tensile, Bend Test Laboratory Report No: IRC/0813/8057 DTD.16.08.2013.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested accordance with the
requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE, EDITION 2010.
Date:

22/08/2013

Manufacturer Logo

Manufacturer: ATV PROJECTS (I) LTD MATHURA