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Introduction
More attention was given to better construction and better insulations. This made it possible to maintain
refrigerator temperature from 20 to 30 degrees below room temperature and preserve food for a
considerable length of time. The domestic or household refrigerating machine has been under
development for many years.
Mechanical domestic refrigeration first appeared about 1910. J.M. Larsen produced a manually operated
household machine in 1913. By 1918 Kelvinator produced the first automatic refrigerator for the
American market. They sold 67 machines that year and between 1918 and 1920, 200 more. Now over 10
million units are sold each year.
The first of the sealed automatic refrigeration units was introduced by General Electric in 1928. Automatic
refrigeration units, for the comfort cooling as a part of air-conditioning appeared in 1927.
Practically, in 1940, all domestic units were of the sealed type. Commercial units had also been
successfully made and used. These units were capable of refrigerating large commercial food storage
systems, comfort cooling of large auditoriums, restaurants, departmental stores, residential buildings and
hospitals. From late 1930s, air-conditioning of automobiles has also grown rapidly.
Starting in the 1960s, the home air conditioning market experienced tremendous growth. Energy was
inexpensive and therefore, simple air conditioning became common in many homes. Solar energy and
other alternative energy sources became additional sources for powering heating and cooling systems.
Due to a tremendous growth in technology, by 1990 all areas of refrigeration and air-conditioning were
using microprocessor control systems. The purpose of these systems is to increase reliability and
efficiency of the heating and cooling units. By 1990, the automobile air-conditioner became as standard as
the automatic transmission.
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1.3 Refrigeration
Refrigeration is defined as the branch of science which deals with the process of reducing and maintaining
the temperature of space below the temperature of the surroundings. OR
Refrigeration deals with the transfer of heat from a low temperature level at the heat source to a high
temperature level at the heat sink by using a low boiling refrigerant. OR
The refrigeration is a continuous process of extraction of heat from a body whose temperature is already
below its surrounding temperature. OR
Process of removing heat from a place where it is not wanted and transferring that heat to a place where it
makes little or no difference.
In the average household, the room temperature from summer to winter is normally between 70F ( and
90F. The temperature inside the refrigerator fresh food section should be about 35F. Heat flows
naturally from a warm level to a cold level. Therefore, heat in the room is trying to flow into the
refrigerator, and it does through the insulated walls, the door when it is opened, and warm food placed in
the refrigerator, Figure 1.2, 1.3, and 1.4. For this reason to increase the efficiency of the unit, it is always
best to allow food to cool down to room temperature before placing it in the refrigerator.
Figure 1.2: The colder air falls out of the refrigerator because it is heavier than the warmer air located outside the
refrigerator. The cooler air is replaced with warmer air at the top. This is referred to as heat leakage.
Figure 1.3: Heat transfers through the walls into the box by conduction. The walls have insulation, but this does not
stop the heat leakage completely.
Figure 1.4: Warm food that is placed in the refrigerator adds heat to the refrigerator and is also considered heat
leakage. This added heat has to be removed or the temperature inside the refrigerator will rise.
task, Figure 1.5. The heat leaking into the refrigerator raises the air temperature but does not normally
raise the temperature of the food an appreciable amount. If it did, the food would spoil. When the
temperature inside the refrigerator rises to a predetermined level, the refrigeration system comes on and
pumps the heat out.
Figure 1.5: Heat that leaks into the refrigerator from any source must be removed by the refrigerators heat-pumping
mechanism. The heat has to be pumped from the cool, 35F (2 oC) interior of the refrigerator to the warmer, 70F (21
o
C) air in the room in which the refrigerator is located.
Figure 1.6: Water boils at 212F (100 oC) when the atmospheric pressure is 29.92 in. Hg (1 bar) and the same Water
boils at 203F when the atmospheric pressure is 24.92 in. Hg (0.843 bar).
Let us place a thermometer in the pan of pure water, put the pan inside a bell jar with a barometer, and
start the vacuum pump. Suppose the water is at room temperature 21 oC (70F). When the pressure in the
jar reaches the pressure that corresponds to the boiling point of water at 70F, the water will start to boil
and vaporize. This point is 0.739 in. Hg (0.025 bar). If we were to lower the pressure in the jar to
correspond to a temperature of 40F (5 oC), this new pressure of 0.248 in. Hg (0.122 psia) will cause the
water to boil at 40F. The water is not hot even though it is boiling.
Figure 1.7: The pressure in the bell jar is reduced to 0.739 in. Hg. The boiling temperature of the water is reduced to
70F because the pressure is 0.739 in. Hg (0.363 psia).
Now let us circulate this water boiling at 40F through a cooling coil. If room air were passed over it, it
would absorb heat from the room air. Because this air is giving up heat to the coil, the air leaving the coil
is cold. Figure 1.8 illustrates the cooling coil. When water is used in this way, it is called a refrigerant. A
refrigerant is a substance that can be changed readily to a vapor by boiling it and then changed to a liquid
by condensing it. The refrigerant must be able to make this change repeatedly without altering its
characteristics.
5oC
13oC
24oC
Figure 1.8: The water is boiling at 40F because the pressure is 0.122 psia or 0.248 in. Hg. The room air is 75F and
gives up heat to the 40F coil.
1.5 Refrigerant
The working substance used in a refrigeration system to produce cold is called refrigerant.
Theoretically, any gas that can be alternately liquefied and vaporized within mechanical equipment can
serve as a refrigerant. Practical considerations have led to the use of several refrigerants that can be safely
handled at moderate pressures by equipment having reasonable mechanical strength and with lines of
normal size and wall thickness.
While no substance possesses all the properties of an ideal refrigerant, the hydrocarbon (Freon)
refrigerants come quite close. Refrigerant 12 is made of carbon (C), chlorine (Cl), and fluorine (F). Its
formula is CCl2F2. It is made of a combination of elements. Refrigerant 22 is made of carbon (C),
hydrogen (H), chlorine (Cl), and fluorine (F). Its formula CHClF2 is slightly different from that of R-12.
Each of these manufactured refrigerants has its own characteristics, such as odor and boiling pressure.
Refrigerants are the vital working fluids in refrigeration systems. They transfer heat from one place to
another for cooling air or water in air-conditioning installations.
change. There is now more liquid changing to a vapor than there is vapor changing back into a
liquid.
2. With more liquid turning into vapor than vapor returning to a liquid, heat is absorbed. The liquid
refrigerant and cylinder will be cooled. The temperature of the refrigerant and cylinder is now 50
o
F (10oC). Some heat from the surrounding area which is at 72 oF (22 oC), will now flow into the
cylinder and the refrigerant.
Figure 1.9: Cooling effect of different pressures operating on surface of liquid refrigerant R-12.
In cylinder C, the valve has been opened more than in B. Refrigerant vapor now flows out more rapidly.
This further lowers the pressure on the liquid refrigerant, which evaporates even faster. The increase in the
rate of evaporation lowers the temperature of the refrigerant and the cylinder. Now heat will flow even
more rapidly from 72 oF (22 oC) air into the cold cylinder.
In cylinder A there is a state of equilibrium (Balance), with all temperatures and pressures in balance. In
cylinder B, there is a slight imbalance due to the vapor escaping through the valve. If this condition were
to continue for a considerable time, a condition of balance would again exist. In this new condition, its
balance would not be static as in A. Instead, it would be a balance between the rate of heat flow into the
cylinder, the evaporation of refrigerant, and the flow of refrigerant vapor out of the cylinder valve. In this
condition of balance, the refrigerant is cooling the cylinder and its surroundings. As long as the valve is
open and vapor can escape, the temperature will stay low. More molecules are escaping from the liquid
into the vapor. Only a few vapor molecules are diving back into the liquid.
This vapor bombardment is called vapor pressure. If pressure can be reduced, the temperature of the liquid
can be reduced since evaporation will be increased. If the vapor molecules can be removed fast enough,
the vapor pressure may be low enough to create refrigerant boiling temperatures in refrigerating range
(low temperature). Vapor molecules are usually removed with a compressor or by using chemicals which
absorb the molecules.
The operation of the mechanical refrigerator relies on the heat absorption property of a fluid passing from
the liquid to the vapor state. Fig.1.10 displays an elementary refrigerator. A cylinder of refrigerant is
replaced in a box. Its vapor is vented to the outside. The components inside the box act as a heat absorber.
This is the same method that is used in mechanical refrigeration. Thus, the liquid can boil only at or above
its evaporation temperature. The liquid will remain at this temperature until it has completely evaporated.
Since the liquid is at this low temperature, there is a heat transfer to it from the surrounding objects. This
heat increases the evaporation. The heat itself is carried away as the evaporator passes off. Thus, the
evaporator gets the heat energy for doing this from the objects surrounding it. That same heat is removed
with the vapor to the outside of the box.
Removing heat from inside a refrigerator is somewhat like removing water from a leaking canoe. A
sponge may be used to soak up the water in the canoe. The sponge is held over the side, squeezed, and the
water is released overboard. The operation maybe repeated as often as necessary. This transfers the water
from the canoe into the lake.
In a refrigerator, heat instead of water is transferred. Inside the refrigerating mechanism, heat is absorbed.
It is "soaked up" by evaporating the liquid refrigerant in the evaporator (cooling unit). This occurs as the
refrigerant changes from a liquid to a vapor (gas), as shown in Figure 1.11.
The refrigerant, which has absorbed heat, has now turned into a vapor. It is pumped into the condensing
unit located outside the refrigerated space. The condenser works the opposite of the evaporator. In the
evaporator, the refrigerant enters as a liquid, absorbs heat, and flows out the other end as a vapor. By the
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time it reaches the end of the evaporator, it is all a vapor. Now this vapor flows into the condenser under a
high pressure and high temperature. The vapor gives up its heat to the surrounding air. As it reaches the
end of the condenser, the refrigerant is now cooled. It has become a liquid again. We say that, in the
condenser, the heat is "squeezed out." This cycle repeats until the desired temperature is reached.
Heat enters a refrigerator in many ways. It leaks through the insulated walls or enters when the door is
opened. Still more heat is introduced when warm substances are placed in the refrigerator. Heat is not
destroyed to make the refrigerator cold. It is simply removed from the refrigerated space and released
outside.
The capacity of a mechanical refrigeration system, i.e. the rate at which the system will remove heat from
the refrigerated space depend on two factors: the mass of refrigerant circulated per unit time and the
refrigeration effect per unit mass circulated. It can be expressed as an equation:
Q = q
1.1
The temperature range of interest in refrigeration extends down to about 100 C. Now-a-days
refrigeration has become an essential part of food chain- from post-harvest heat removal to processing,
distribution and storage. Refrigeration has become essential for many chemical and processing industries
to improve the standard, quality, precision and efficiency of many manufacturing processes. Ever-new
applications of refrigeration arise all the time. Some special applications require small capacities but are
technically intriguing and challenging.
Air-conditioning is one of the major applications of refrigeration. Air-conditioning has made the
living conditions more comfortable, hygienic and healthy in offices, work places and homes. Airconditioning involves control of temperature, humidity, cleanliness of air and its distribution to meet
the comfort requirements of human beings and/or some industrial requirements. Air-conditioning
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involves cooling and dehumidification in summer months; this is essentially done by refrigeration. It
also involves heating and humidification in cold climates, which is conventionally done by a boiler
unless a heat pump is used.
The major applications of refrigeration can be grouped into following four major equally
important areas.
1. Food processing, preservation and distribution
2. Chemical and process industries
3. Special Applications
4. Comfort air-conditioning
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A liquid under low pressure will boil at a lower temperature. If the vapor resulting from this boiling is
then compressed, it will condense back into a liquid at a higher temperature.
Effect of pressure on boiling temperatures
The evaporating (boiling) temperature for any liquid is controlled by the pressure placed upon it. Water at
atmospheric pressure (15 psia or 100 kPa) normally boils at 212 oF ( 100"C). If the pressure is increased to
45 psia (311 kPa), the boiling temperature is raised to 271oF (133oC). If the pressure is lowered to 3 psia
(20k Pa), the boiling temperature will be lowered to 142oF (62f), as shown in Figure 1.15.
Mechanical and absorption refrigerators use the effect of reduced pressure to lower the boiling
temperature. Consider the refrigerant, R-12, It boils under atmospheric pressure (15 psia or 100 kPa) at 20
o
F ( 29 oC). If the pressure is lowered to 9 psia (62 kPa), the boiling temperature is 42 oF (41oC).
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Saturation temperature
The temperature at which a fluid will change its state from liquid to vapor or conversely from vapor to
liquid is called saturation temperature. A liquid at saturation temperature is called saturated liquid, while a
vapor at saturation temperature is called a saturated vapor.
OR Saturation Temperature can be defined as the temperature of a liquid, vapor, or a solid, where if
any heat is added or removed, a change of state takes place.
Once a liquid has been vaporized, its temperature can be still further increased by the addition of heat.
When the temperature of vapor has been so increased above the saturation temperature, the vapor is said
to be super-heated and the energy supplied to super-heated vapor is called super heat. Before a saturated
vapor can be converted into superheated vapor it must be removed from the contact with vaporizing
liquid.
Brine Water
Some refrigeration and air conditioning applications require that water be kept from freezing at
temperatures considerably below the normal freezing temperature of 32 oF (0 oC). Other applications
require that water at atmospheric Pressure be kept from boiling at temperatures above 212 oF (100 oc).
Refrigeration by ice alone will not provide temperatures below 32 oF (0oC). Therefore, to get the lower
temperatures required in some instances ice and salt mixtures are used. Salt, sodium chloride de NaCI), or
calcium chloride (CaCl2), added to water, raises the temperature at which the water will boil. It also
lowers the temperature at which it will freeze.
Enthalpy
Enthalpy is the measure of the heat content of a substance with respect to an accepted reference point. The
amount of enthalpy is determined by both the temperature and the pressure of the substance. Enthalpy is
all the heat in one pound or one kg of a substance calculated form an accepted reference temperature, for
example 32 oF or 0 oC. This reference temperature can be used for water and water vapor calculations.
There is a property a body has that is a combination of its energy due to temperature, pressure, and
volume; it is called enthalpy.
In SI, the zero enthalpies for water, refrigerants, and air are also taken at a convenient temperature
(reference temperature or Tr) and pressure:
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